JPH106134A - Wire saw - Google Patents
Wire sawInfo
- Publication number
- JPH106134A JPH106134A JP15794496A JP15794496A JPH106134A JP H106134 A JPH106134 A JP H106134A JP 15794496 A JP15794496 A JP 15794496A JP 15794496 A JP15794496 A JP 15794496A JP H106134 A JPH106134 A JP H106134A
- Authority
- JP
- Japan
- Prior art keywords
- cutting
- groove
- wire saw
- cooling water
- circumferential direction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D61/00—Tools for sawing machines or sawing devices; Clamping devices for these tools
- B23D61/18—Sawing tools of special type, e.g. wire saw strands, saw blades or saw wire equipped with diamonds or other abrasive particles in selected individual positions
- B23D61/185—Saw wires; Saw cables; Twisted saw strips
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、石材、コンクリー
ト、建材等の切断に使用するワイヤーソーに関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a wire saw used for cutting stone, concrete, building material and the like.
【0002】[0002]
【従来の技術】このような切断に使用するワイヤーソー
は、サーキュラーソー、チェーンソー等を使用する場合
と比較して、操作が簡単で、装置や設備が安価で、その
上、切断に際して騒音や振動が少ないためビルディン
グ、橋梁等の解体に広く用いられている。2. Description of the Related Art A wire saw used for such cutting is simpler in operation, cheaper in equipment and equipment, and has a lower noise and vibration when cutting than a circular saw or a chain saw. It is widely used for demolition of buildings, bridges, etc. because of its small number.
【0003】このワイヤーソーは、基本的には、ヨーロ
ッパ特許公開第160625号公報に見られるように、
ビーズ基体である台金に電着法あるいはメタル焼結法に
より砥材層を形成した環状のダイヤモンドビーズをワイ
ヤ芯材に一定間隔に固着し、さらにワイヤ芯材を樹脂等
の被覆材で覆った構造をしており、被削材に巻き回し
て、駆動装置のプーリーにかけた後に張力を加え、高速
で回動させて切断を行う。[0003] This wire saw is basically, as seen in European Patent Publication No. 160625,
Ring-shaped diamond beads having an abrasive layer formed by electrodeposition or metal sintering on a bead base were fixed at regular intervals to a wire core, and the wire core was covered with a coating material such as a resin. It is wound around a work material, applied to a pulley of a driving device, then tensioned, and rotated at a high speed to perform cutting.
【0004】この際、ダイヤモンドビーズと被削材の摩
擦による発熱で砥粒の性能が劣化するのを防ぐための冷
却に冷却水を使用する。しかしながら、被削材の大きさ
や形状は様々であり、とくに、土木用として使用する場
合には使用環境によって十分な冷却水を供給することが
困難であり、そのため、性能が低下するという問題があ
る。At this time, cooling water is used for cooling in order to prevent the performance of the abrasive grains from being deteriorated due to heat generated by friction between the diamond beads and the work material. However, the size and shape of the work material are various, and in particular, when used for civil engineering, it is difficult to supply sufficient cooling water depending on the use environment, and therefore, there is a problem that the performance is reduced. .
【0005】[0005]
【発明が解決しようとする課題】この発明は、如何なる
環境の下でもカッティングポイントに十分な冷却水が供
給でき、また、切断に伴い生じる切粉が効率的に排出で
きるワイヤーソーを提供することにある。SUMMARY OF THE INVENTION An object of the present invention is to provide a wire saw capable of supplying sufficient cooling water to a cutting point under any environment and efficiently discharging chips generated by cutting. is there.
【0006】[0006]
【課題を解決するための手段】この発明は、砥粒部の円
周方向の少なくとも一箇所に、円周方向と交差する方向
に溝を形成した。これによって、冷却水をカッティング
ポイントまで効率よく供給することができ、また、切断
に伴って生じる切粉も、この溝を通って効率よく排出で
きるようになり切断性能が向上する。According to the present invention, a groove is formed in at least one position in the circumferential direction of the abrasive grain portion in a direction intersecting the circumferential direction. As a result, the cooling water can be efficiently supplied to the cutting point, and chips generated during the cutting can be efficiently discharged through the groove, so that the cutting performance is improved.
【0007】[0007]
【発明の実施の形態】溝は、砥粒部の円周面に対して、
必ずしも直角方向である必要はなく、進行方向に対して
傾斜をつけたものや、不均一な断続形状のものとするこ
ともできる。また、溝の深さは任意に設定できるが、砥
粒部が全て摩耗して寿命となるまでこの溝の効果を持続
させるためには、台金部まで到達する深さとするのがよ
い。また、その断面形状は、V字形、逆台形、U字形な
ど、任意に設定することができる。BEST MODE FOR CARRYING OUT THE INVENTION A groove is formed on a circumferential surface of an abrasive grain portion.
It is not necessarily required to be in a right angle direction, and it may be formed to be inclined with respect to the traveling direction, or may be formed into a non-uniform intermittent shape. Further, the depth of the groove can be set arbitrarily, but in order to maintain the effect of the groove until all the abrasive grains wear out and reach the end of its life, it is preferable to set the depth to reach the metal base. The cross-sectional shape can be set arbitrarily, such as a V-shape, inverted trapezoidal shape, U-shape, and the like.
【0008】[0008]
【実施例】図1はこの発明のワイヤーソーのダイヤモン
ドビーズの実施例を示す。同図に示すように、1は、台
金2の外周面に形成した砥粒部3の円周方向に全周にわ
たって形成された溝を示す。この溝1は、1.5mmの
幅を有し断面の側面が垂直をなし、その深さは、台金2
まで到達する深さにした。このワイヤーソーを表1に示
す仕様で作成し、表2に示す条件で切断試験を行った。
また、比較例として、表1に示すように、この実施例に
溝を形成しない同一仕様のものに同様の試験を行った。
その試験結果を図2に示す。同図に示すように、比較例
では、切断面積の増加に伴い負荷電力が増大し切味が低
下したが、これに対し、実施例では切断面積が増加して
も、安定した良好な切味を持続した。これによって、実
施例のものは、比較例に比べて切断性能が向上している
ことが判る。FIG. 1 shows an embodiment of a diamond bead for a wire saw according to the present invention. As shown in FIG. 1, reference numeral 1 denotes a groove formed over the entire circumference in the circumferential direction of the abrasive part 3 formed on the outer peripheral surface of the base metal 2. The groove 1 has a width of 1.5 mm, the side surface of the cross section is vertical, and the depth is
To a depth to reach. This wire saw was prepared according to the specifications shown in Table 1, and a cutting test was performed under the conditions shown in Table 2.
Further, as a comparative example, as shown in Table 1, the same test was performed on the same specification having no groove formed in this example.
FIG. 2 shows the test results. As shown in the figure, in the comparative example, the load power increased with the increase in the cutting area, and the sharpness decreased. On the other hand, in the example, even if the cutting area increased, the stable and good sharpness was improved. Lasted. Thus, it can be seen that the cutting performance of the example is improved as compared with the comparative example.
【0009】[0009]
【表1】 [Table 1]
【表2】 なお、上記実施例においては、砥粒部3に形成した溝1
を円周方向に直角に連続して設けた例を示したが、この
例に限らず、図3および図4に示すように、進行方向に
対して傾斜をつけた連続溝11や断続溝12、更には、
これらを組み合せた形態のものとした場合も、比較例に
比べて切断性能が向上することが分かった。[Table 2] In the above embodiment, the groove 1 formed in the abrasive grain portion 3 was used.
Are provided continuously at right angles in the circumferential direction. However, the present invention is not limited to this example, and as shown in FIGS. 3 and 4, a continuous groove 11 or an intermittent groove 12 inclined with respect to the traveling direction. And even
It was also found that the cutting performance was improved as compared with the comparative example in the case of combining them.
【0010】[0010]
【発明の効果】本発明のワイヤーソーは、カッティング
ポイントに十分な冷却水が供給されるとともに,切断に
伴い生じる切粉の排出が効率良く行われるため、切断性
能が向上し安定した性能を維持することができる。According to the wire saw of the present invention, since sufficient cooling water is supplied to the cutting point and the chips generated during cutting are efficiently discharged, the cutting performance is improved and the stable performance is maintained. can do.
【図1】 この発明のワイヤーソーのダイヤモンドビー
ズの実施例を示す。FIG. 1 shows an embodiment of a diamond bead for a wire saw of the present invention.
【図2】 この発明のワイヤーソーと比較例との切断試
験結果を示す。FIG. 2 shows a cutting test result of the wire saw of the present invention and a comparative example.
【図3】 ダイヤモンドビーズの砥粒層に形成した溝の
形態の他の例を示す。FIG. 3 shows another example of a form of a groove formed in an abrasive layer of diamond beads.
【図4】 ダイヤモンドビーズの砥粒層に形成した溝の
形態のさらに他の例を示す。FIG. 4 shows still another example of a form of a groove formed in an abrasive layer of diamond beads.
1、11、12 砥粒部に形成した溝 2 台金
3 砥粒部1, 11, 12 Grooves formed in the abrasive part 2 Base metal
3 Abrasive part
Claims (1)
ンドビーズをワイヤ芯材に任意の間隔で配置し、前記ダ
イヤモンドビーズ間に樹脂、ゴム等からなる被覆材を形
成したワイヤーソーにおいて、砥粒部の円周方向の少な
くとも一箇所に、円周方向と交差する方向に溝を形成し
たことを特徴とする。1. A wire saw in which annular diamond beads having abrasive grains formed on a base metal are arranged at arbitrary intervals on a wire core, and a coating material made of resin, rubber or the like is formed between the diamond beads. A groove is formed in at least one location in the circumferential direction of the abrasive grain portion in a direction crossing the circumferential direction.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15794496A JPH106134A (en) | 1996-06-19 | 1996-06-19 | Wire saw |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15794496A JPH106134A (en) | 1996-06-19 | 1996-06-19 | Wire saw |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH106134A true JPH106134A (en) | 1998-01-13 |
Family
ID=15660891
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP15794496A Pending JPH106134A (en) | 1996-06-19 | 1996-06-19 | Wire saw |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH106134A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005297134A (en) * | 2004-04-13 | 2005-10-27 | Asahi Diamond Industrial Co Ltd | Wire saw, beads for wire saw bead and its manufacturing method |
CN102729337A (en) * | 2012-07-08 | 2012-10-17 | 桂林华轮金刚石工具有限公司 | Diamond wire serrated bead |
-
1996
- 1996-06-19 JP JP15794496A patent/JPH106134A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2005297134A (en) * | 2004-04-13 | 2005-10-27 | Asahi Diamond Industrial Co Ltd | Wire saw, beads for wire saw bead and its manufacturing method |
JP4563718B2 (en) * | 2004-04-13 | 2010-10-13 | 旭ダイヤモンド工業株式会社 | Wire saw, bead for the wire saw, and manufacturing method thereof |
CN102729337A (en) * | 2012-07-08 | 2012-10-17 | 桂林华轮金刚石工具有限公司 | Diamond wire serrated bead |
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