JPH1060189A - Polyethylene resin composition for resin-coated paper - Google Patents

Polyethylene resin composition for resin-coated paper

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Publication number
JPH1060189A
JPH1060189A JP22145096A JP22145096A JPH1060189A JP H1060189 A JPH1060189 A JP H1060189A JP 22145096 A JP22145096 A JP 22145096A JP 22145096 A JP22145096 A JP 22145096A JP H1060189 A JPH1060189 A JP H1060189A
Authority
JP
Japan
Prior art keywords
resin
density
density polyethylene
melt
mfr
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP22145096A
Other languages
Japanese (ja)
Other versions
JP3005194B2 (en
Inventor
Hisatoshi Goto
久寿 後藤
Minoru Kikuchi
稔 菊地
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Chemical Industry Co Ltd
Original Assignee
Asahi Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Chemical Industry Co Ltd filed Critical Asahi Chemical Industry Co Ltd
Priority to JP8221450A priority Critical patent/JP3005194B2/en
Publication of JPH1060189A publication Critical patent/JPH1060189A/en
Application granted granted Critical
Publication of JP3005194B2 publication Critical patent/JP3005194B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To obtain a resin composition which has a high moldability, smokes little is processing and can give resin-coated paper having a high moisture resistance and a high heat resistance by mixing a specified high-density polyethylene resin with specified high-pressure process low-density polyethylene resins. SOLUTION: This composition comprises 30-70 pts.wt. high-density polyethylene resin (A) having a density of 0.950g/cm<2> or above, a melt flow rate(MFR) of 5.0-45g/10min and a total amount of chloroform-extractible 18C and 20C components of 500ppm or below, 10-60 pts.wt. high-pressure process low-density polyethylene resin (B) having a density of 0.930 or below and an MFR of 2-20 and satisfying the relationship represented by formula I (wherein MFR is the melt flow rate, and MT is the melt tension) and 10-40 pts.wt. high-pressure process-low-density polyethylene resin (C) having a density of 0.930 or below and an MFR of 2-8 and satisfying the relationship represented by formula II (wherein MFR is the melt flow rate, and MT is the melt tension), has a density of 0.935 or above and a melt tension of 1.2-1.5 after being melt-kneaded and has a content of the fatty acid metal salt of 500ppm.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、押出しラミネート
成形法により紙基材の片面または両面を樹脂層で被覆す
るためのポリエチレン樹脂組成物に関するものである。
詳しくは、樹脂層の成形加工性に優れ、樹脂層の防湿性
及び耐熱性が良好で、特に高速加工時においても紙基材
と樹脂層との接着性に優れ、また、加工時の発煙量が非
常に少ないという特徴を持つ、低発煙性でかつ高速成形
に適した樹脂被覆紙用ポリエチレン樹脂組成物に関する
ものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a polyethylene resin composition for coating one or both sides of a paper substrate with a resin layer by extrusion lamination.
Specifically, the resin layer has excellent moldability, the moisture resistance and heat resistance of the resin layer are good, and the adhesiveness between the paper substrate and the resin layer is excellent, especially during high-speed processing, and the amount of smoke generated during processing The present invention relates to a polyethylene resin composition for a resin-coated paper, which has a characteristic of having a very small amount of smoke and is low in smoke emission and suitable for high-speed molding.

【0002】[0002]

【従来の技術】紙、板紙、セロハン等の紙基材(以下、
紙基材という)の片面または両面に押出しラミネート成
形が可能な樹脂を被覆することは一般的に行われてお
り、これらを用いた食品包装材料、防湿紙、剥離紙、写
真印画紙等の樹脂被覆紙は良く知られている。
2. Description of the Related Art Paper substrates such as paper, paperboard, and cellophane
It is common practice to coat one or both sides of a paper substrate with a resin that can be extruded and laminated, and use these materials for food packaging materials, moisture-proof paper, release paper, photographic printing paper, etc. Coated paper is well known.

【0003】これらの樹脂被覆紙において、特に防湿性
や耐熱性、樹脂膜表面の平滑性が要求される場合には、
樹脂層に融点の高い高密度ポリエチレンを使用すること
が多く、密度が高い程、防湿性や耐熱性が向上すること
は良く知られている。しかしながら、樹脂の密度を高く
することで、樹脂被覆紙を製造する際のラミネート加工
において、樹脂膜の厚み変動や膜切れ、過大なネックイ
ン、紙基材との接着不良といった問題点が生ずる。特
に、紙基材との接着性が不足する場合には、二次加工に
おいて製品の剥離の問題が生じるのみでなく、防湿性
や、耐熱性にも悪影響を与える。これら問題点の内、ネ
ックインやドローダウン性といった加工性の改良につい
ては、高圧法低密度ポリエチレンとの混合により対処す
る方法があるり、例えば、特開平6−190983に
は、高密度ポリエチレンと低密度ポリエチレンとの混合
物において、樹脂の物性が特定の範囲にあれば、各種の
MFR、密度、分子量、分子量分布のものを使用できる
との記載があるが、単に高密度ポリエチレンと高圧法低
密度ポリエチレンとの溶融混合のみでは高速加工性に劣
るとともに、特に加工速度が速くなるのに従って紙基材
との接着力は低下し、広範囲にわたって安定した品質の
製品を得ることは困難である。
[0003] In these resin-coated papers, particularly when moisture resistance, heat resistance, and smoothness of the resin film surface are required,
It is well known that high-density polyethylene having a high melting point is often used for the resin layer, and that the higher the density, the better the moisture resistance and heat resistance. However, increasing the density of the resin causes problems such as fluctuations in the thickness of the resin film, breakage of the film, excessive neck-in, and poor adhesion to the paper base material in laminating when manufacturing resin-coated paper. In particular, when the adhesiveness to the paper substrate is insufficient, not only does the problem of peeling of the product occur in the secondary processing, but also the moisture resistance and the heat resistance are adversely affected. Among these problems, there is a method of improving workability such as neck-in and drawdown by coping with high-density low-density polyethylene. For example, JP-A-6-190983 discloses that In the mixture with low-density polyethylene, if the physical properties of the resin are in a specific range, various MFRs, densities, molecular weights and molecular weight distributions can be used. Melt mixing with polyethylene alone is inferior in high-speed processability, and in particular, as the processing speed increases, the adhesion to the paper base material decreases, and it is difficult to obtain a product of stable quality over a wide range.

【0004】特に、生産性を上げるために、紙基材を使
用したラミネート加工においても、150m/分以上の
走行速度で製品を製造することが通常に行われるが、こ
のような高速加工時には、特に樹脂と紙基材との接着が
不足して品質の低下が顕著に認められるようになる場合
がある。
[0004] In particular, in order to increase productivity, products are usually produced at a running speed of 150 m / min or more even in laminating using a paper base material. In particular, there is a case where the adhesion between the resin and the paper base material is insufficient, so that a remarkable deterioration in quality is noticed.

【0005】更に、紙基材との接着を得るために、ラミ
ネートの加工温度を上げ、樹脂膜の酸化度を上げること
は有効な方法であるが、適当な酸化度を得るための適正
温度である320℃以上の温度では、長期の連続運転に
よる溶融樹脂の流動変化や、ポリエチレンのラジカル連
鎖反応等により、樹脂膜中にゲル状の欠点が現れること
がある。特に、高密度ポリエチレンのような、金属触媒
を用いて製造する樹脂においては、触媒残渣が熱酸化を
助長するために、ラミネート成形のような高温加工にお
いては、溶融樹脂膜中にゲルが非常に発生しやすくな
る。このゲルは、食品包装材や写真印画紙等では被覆紙
表面の突起物となって外観を損なうばかりでなく、印刷
不良や接着不足による剥離等を生じる原因となる場合が
ある。
Further, it is effective to raise the processing temperature of the laminate and increase the degree of oxidation of the resin film in order to obtain the adhesion to the paper substrate, but at an appropriate temperature for obtaining an appropriate degree of oxidation. At a certain temperature of 320 ° C. or higher, a gel-like defect may appear in the resin film due to a change in the flow of the molten resin due to long-term continuous operation, a radical chain reaction of polyethylene, or the like. In particular, in a resin produced using a metal catalyst, such as high-density polyethylene, the catalyst residue promotes thermal oxidation. More likely to occur. In the case of food packaging materials, photographic printing papers and the like, this gel not only impairs the appearance as projections on the surface of the coated paper, but also causes peeling due to poor printing or insufficient adhesion in some cases.

【0006】また、剥離紙では樹脂層上へのシリコン離
型剤塗布工程において、不均一な塗布部分が生じ、品質
不良を招く場合がある。
[0006] In the case of release paper, in the step of applying a silicone release agent on the resin layer, a non-uniform applied portion may be generated, which may cause poor quality.

【0007】更に、上記のような高温、高速加工におい
ては、樹脂中の低分子量成分が発煙となって加工機周辺
に充満し、環境的な悪影響を与えるのみならず、長期の
運転においては、冷却ロールの表面に油煙成分が付着し
てロールからの製品の剥離性を悪化させることにより、
生産そのものが困難になる場合がある。
Further, in the high-temperature, high-speed processing as described above, low-molecular-weight components in the resin emit smoke and fill around the processing machine, which not only has an adverse effect on the environment, but also in long-term operation, Oil and smoke components adhere to the surface of the chill roll, causing the product to be more easily peeled off the roll.
Production itself may be difficult.

【0008】以上のように、高密度タイプの樹脂被覆紙
用ポリエチレン樹脂組成物においては、製品の防湿性や
耐熱性を保ちながら、優れた高速成形加工性を有し、か
つ紙基材との十分な接着性が得られ、しかも、加工時の
発煙を抑えることで長期の安定運転が可能なポリエチレ
ン樹脂組成物を提供することは実際上困難であった。
As described above, the high-density type polyethylene resin composition for resin-coated paper has excellent high-speed moldability while maintaining the moisture resistance and heat resistance of the product, and has good compatibility with paper base. It has been practically difficult to provide a polyethylene resin composition that provides sufficient adhesiveness and that can operate stably for a long period of time by suppressing smoking during processing.

【0009】[0009]

【発明が解決しようとする課題】本発明は、ポリエチレ
ン系樹脂被覆紙において、樹脂層の成形加工性が非常に
良好であるとともに、加工時の発煙量を抑えることで、
長期間にわたっての安定生産が可能であり、高速加工に
おいても紙基材との十分な接着が得られ、高い防湿性、
耐熱性を有する樹脂被覆紙を製造するためのポリエチレ
ン系樹脂を提供することを目的とする。
DISCLOSURE OF THE INVENTION The present invention provides a polyethylene-based resin-coated paper that has a very good processability of forming a resin layer and suppresses the amount of smoke generated during processing.
Stable production over a long period of time is possible, sufficient adhesion with the paper substrate is obtained even at high speed processing, high moisture resistance,
It is an object of the present invention to provide a polyethylene resin for producing a resin-coated paper having heat resistance.

【0010】[0010]

【課題を解決するための手段】本発明者らは、ポリエチ
レン系樹脂を樹脂層とする樹脂被覆紙において、樹脂と
して、それぞれが特定の粘弾性的物性を有する2成分の
高圧法低密度ポリエチレン樹脂と、特定の物性を有する
高密度ポリエチレン樹脂との混合物が課題を解決する目
的に適合しうることを見いだし、この知見に基づいて本
発明をなすに至った。すなわち、本発明は、密度が0.
950g/cm3以上で、メルトフローレートが5.0
〜45g/10分、クロロホルムで抽出した際の炭素数
18及び20の各成分の合計値が500ppm以下であ
る高密度ポリエチレン樹脂30〜70重量部、密度が
0.930g/cm3以下でメルトフローレートが2〜
20g/10分、メルトフローレートと溶融弾性指数と
の関係が下式(1)を満たす高圧法低密度ポリエチレン
樹脂10〜60重量部、密度が0.930g/cm3
下でメルトフローレートが0.2〜8g/10分、メル
トフローレートと溶融弾性指数との関係が下式(2)を
満たす高圧法低密度ポリエチレン樹脂10〜40重量部
からなり、上記各成分の溶融混合後の密度が0.935
g/cm3以上で、溶融弾性指数が1.2g以上15g
以下、配合される脂肪酸金属塩の量が500ppm以下
である樹脂被覆紙用ポリエチレン樹脂組成物に関するも
のである。
Means for Solving the Problems The present inventors have proposed a resin-coated paper having a polyethylene-based resin as a resin layer, as a resin, a two-component high-pressure low-density polyethylene resin having specific viscoelastic properties. And a mixture with a high-density polyethylene resin having specific physical properties have been found to be suitable for the purpose of solving the problems, and the present invention has been accomplished based on this finding. That is, the present invention has a density of 0.
950 g / cm 3 or more, melt flow rate is 5.0
30 to 70 parts by weight of a high-density polyethylene resin having a total value of 500 ppm or less when extracted with chloroform at a density of 0.930 g / cm 3 or less. Rate 2 ~
20 g / 10 min, 10 to 60 parts by weight of a high-pressure low-density polyethylene resin satisfying the following formula (1), the density being 0.930 g / cm 3 or less and the melt flow rate being 0 0.2 to 8 g / 10 minutes, the relationship between the melt flow rate and the melt elasticity index is 10 to 40 parts by weight of a high-pressure low-density polyethylene resin satisfying the following formula (2). 0.935
g / cm 3 or more and melt elasticity index is 1.2 g or more and 15 g
Hereinafter, the present invention relates to a polyethylene resin composition for resin-coated paper in which the amount of the fatty acid metal salt to be blended is 500 ppm or less.

【0011】 MT≦−0.4 log(MFR)+4.0 (1) MT≧−0.5 log(MFR)+4.2 (2) ここで、(1)式及び(2)式におけるMT及びMFR
は、それぞれ溶融弾性指数及びメルトフローレート(以
下、MFRと表記する)を表す。
MT ≦ −0.4 log (MFR) +4.0 (1) MT ≧ −0.5 log (MFR) +4.2 (2) Here, MT and (2) in the equations (1) and (2) MFR
Represents a melt elasticity index and a melt flow rate (hereinafter, referred to as MFR), respectively.

【0012】また、溶融弾性指数とは、室温23℃、湿
度50%の室内にて、MFR測定と同一の温度、荷重で
押出された溶融樹脂のストランドを、8m/分の速度で
引き取る時の引き取り張力のことをいう。
The melt elasticity index is defined as the value obtained when a strand of a molten resin extruded under the same temperature and load as in the MFR measurement at a speed of 8 m / min in a room at a room temperature of 23 ° C. and a humidity of 50%. This refers to the pulling tension.

【0013】以下、本発明を詳細に説明する。Hereinafter, the present invention will be described in detail.

【0014】本発明の低発煙性の樹脂被覆紙用ポリエチ
レン組成物に用いられる高密度ポリエチレン樹脂として
は、密度が0.950g/cm3以上で、MFRが5.
0〜45g/10分の範囲にあり、クロロホルムで抽出
した際の炭素数18及び20の各成分の合計値が500
ppm以下である必要がある。上記の物性を有する高密
度ポリエチレン樹脂としては、エチレンの単独重合体の
他、エチレンを主成分としたα−オレフィンとの共重合
体あるいはこれらの混合物が挙げられる。
The high-density polyethylene resin used in the polyethylene composition for resin-coated paper of the present invention has a density of 0.950 g / cm 3 or more and an MFR of 5.
0 to 45 g / 10 min, and the total value of each component having 18 and 20 carbon atoms when extracted with chloroform is 500
ppm or less. Examples of the high-density polyethylene resin having the above-mentioned physical properties include a homopolymer of ethylene, a copolymer with an α-olefin containing ethylene as a main component, or a mixture thereof.

【0015】本発明に使用する高密度ポリエチレン樹脂
は、密度が0.950g/cm3以上である必要があ
り、MFRが5.0〜45g/10分の範囲にあること
が必要である。密度が0.950g/cm3未満の場
合、製品の裁断時に樹脂の裁断不良が発生しやすく二次
加工性に劣る欠点が出る場合があるとともに、防湿性や
耐熱性が悪化する。また、MFRが5.0g/10分未
満の場合、前述のような二次加工性の悪化とともに、高
速加工性にも悪影響を与える。MFRが45g/10分
を越える場合、高速加工性及びネックイン等の加工性が
劣り好ましくない。
The high-density polyethylene resin used in the present invention needs to have a density of 0.950 g / cm 3 or more and an MFR of 5.0 to 45 g / 10 minutes. When the density is less than 0.950 g / cm 3, poor cutting of the resin is likely to occur at the time of cutting the product, which may result in a defect that is inferior in secondary workability, and also deteriorates the moisture resistance and heat resistance. When the MFR is less than 5.0 g / 10 minutes, the secondary workability is deteriorated as described above, and the high-speed workability is also adversely affected. When the MFR exceeds 45 g / 10 minutes, high-speed workability and workability such as neck-in are inferior, which is not preferable.

【0016】更に、加工時の発煙量を低減させるために
は、高密度ポリエチレン中のクロロホルムで抽出される
炭素数18及び20の各成分の合計値が500ppm以
下になることが必要であり、この値が500ppmを越
える場合には、ラミネート加工時の発煙量が非常に多く
なり、冷却ロールへの発煙成分の付着による、製品の冷
却ロールからの剥離性の悪化、あるいは、発煙成分が溶
融樹脂膜を押出すスリットダイ表面またはスリットダイ
上部に取りつけられた発煙成分の吸引用ダクト表面で凝
縮してできる油煙成分の製品上への落下による欠点の発
生等、長期の連続安定運転が不可能になる場合がある。
冷却ロールからの剥離性が悪化した場合、紙基材とポリ
エチレン樹脂膜との剥離を生じることがあり、防湿性や
耐熱性の低下、製品の外観不良等、製品品質の低下が避
けられないばかりでなく、高速加工が不可能になり、生
産性にも悪影響を与える。また、油煙成分の製品上への
落下による欠点の発生では紙を基材とする食品包装材や
剥離紙、防湿紙、写真印画紙等、いずれにおいても製品
としての価値を損なう。
Further, in order to reduce the amount of smoke generated during processing, it is necessary that the total value of each component having 18 and 20 carbon atoms extracted with chloroform in high-density polyethylene be 500 ppm or less. If the value exceeds 500 ppm, the amount of smoke generated during laminating processing becomes extremely large, and the adhesion of the smoke emitting component to the cooling roll deteriorates the releasability of the product from the cooling roll, or the smoke emitting component contains a molten resin film. Long-term continuous stable operation becomes impossible, such as the occurrence of defects due to the drop of oil-smoke components formed on the surface of the slit die or the smoke duct attached to the top of the slit die for sucking smoke components attached to the top of the slit die. There are cases.
If the releasability from the cooling roll is deteriorated, the paper base and the polyethylene resin film may be separated, and the deterioration of the product quality, such as the decrease in moisture resistance and heat resistance and the poor appearance of the product, is inevitable. In addition, high-speed processing becomes impossible, which adversely affects productivity. Further, the occurrence of defects due to the drop of the oil and smoke component onto the product impairs the value of the product in any of food packaging materials based on paper, release paper, moisture-proof paper, photographic printing paper, and the like.

【0017】なお、炭素数18及び20の各成分の定量
は以下のようにして行った。
The components having 18 and 20 carbon atoms were quantified as follows.

【0018】即ち、密閉が可能な250ccのステンレ
ス製容器に50gの樹脂ペレット及び100ccのクロ
ロホロムを入れ、容器を密閉後、80℃の温浴バスにて
1時間振盪抽出を行い、室温まで冷却後、ガスクロマト
グラフ(以下GCと表記する)により定量を行った。G
Cによる定量は、島津製作所製のGC−9Aを使用し、
OV−17を充填剤とした3mのカラムにより200℃
一定の条件下、射出部温度を250℃、キャリアーガス
には窒素を使用し、その流量は40ミリリットル/分、
検出器はFIDを用いて行った。
That is, 50 g of resin pellets and 100 cc of chlorophorom were placed in a sealable 250 cc stainless steel container, the container was sealed, and the mixture was shake-extracted for 1 hour in a hot bath at 80 ° C., and cooled to room temperature. Quantification was performed by gas chromatography (hereinafter referred to as GC). G
For quantification by C, use GC-9A manufactured by Shimadzu Corporation.
200 ° C. with a 3 m column using OV-17 as a packing material
Under certain conditions, the injection section temperature was 250 ° C., nitrogen was used as the carrier gas, and the flow rate was 40 ml / min.
The detector was performed using FID.

【0019】また、各成分の定性については、オクタデ
カン(炭素数18)及びアイコサン(炭素数20)の標
準試料を用いて同一条件で分析を行い、その保持時間よ
り行った。
The qualitative analysis of each component was carried out under the same conditions using standard samples of octadecane (18 carbon atoms) and eicosane (20 carbon atoms), and based on the retention time.

【0020】本発明において、炭素数18及び20の各
成分の合計値を発煙成分の代表とした目的は、これら成
分の沸点が、通常のラミネートの加工温度である270
℃〜340℃の間にあり、加工時の発煙量と強い相関関
係が認められることによるものである。
In the present invention, the sum of the components having 18 and 20 carbon atoms is used as a representative of the smoke-emitting component.
C. to 340.degree. C., which is due to a strong correlation with the amount of smoke generated during processing.

【0021】使用する高密度ポリエチレン樹脂は、上述
のすべての要件を具備していれば、別々に製造された樹
脂の混合物であっても、また、多段階重合により製造さ
れた2成分以上の混合物であっても使用することができ
る。また、2成分以上の高密度ポリエチレンを使用する
場合の混合比は自由に選択することが可能である。
The high-density polyethylene resin to be used may be a mixture of separately produced resins or a mixture of two or more components produced by multi-stage polymerization, as long as all the above requirements are satisfied. Can also be used. When two or more high-density polyethylenes are used, the mixing ratio can be freely selected.

【0022】一方、樹脂層に使用される高圧法低密度ポ
リエチレンは、少なくとも2成分以上が必要であり、そ
の内の1成分(以下、低溶融弾性指数樹脂と表記する場
合がある)は密度が0.930g/cm3以下で、MF
Rが2〜20g/10分、好ましくは2〜15g/10
分の範囲にあり、メルトフローレートと溶融弾性指数と
の関係が下式(1)を満足するものである。また、他方
の成分(以下、高溶融弾性指数樹脂と表記する場合があ
る)は密度が0.930g/cm3以下で、MFRが
0.2〜8g/10分、好ましくは0.3〜5g/10
分の範囲にあり、メルトフローレートと溶融弾性指数と
の関係が下式(2)を満足することが必要である。
On the other hand, the high-pressure low-density polyethylene used for the resin layer requires at least two components, and one of the components (hereinafter sometimes referred to as a low melt index resin) has a density of at least two components. 0.930 g / cm 3 or less, MF
R is 2 to 20 g / 10 min, preferably 2 to 15 g / 10
And the relationship between the melt flow rate and the melt elasticity index satisfies the following expression (1). The other component (hereinafter, sometimes referred to as a high melt index resin) has a density of 0.930 g / cm 3 or less and an MFR of 0.2 to 8 g / 10 min, preferably 0.3 to 5 g. / 10
And the relationship between the melt flow rate and the melt elasticity index must satisfy the following expression (2).

【0023】 MT≦−0.4 log(MFR)+4.0 (1) MT≧−0.5 log(MFR)+4.2 (2) ここで、(1)式及び(2)式におけるMTは溶融弾性
樹脂、MFRはメルトフローレートを表わす。
MT ≦ −0.4 log (MFR) +4.0 (1) MT ≧ −0.5 log (MFR) +4.2 (2) where MT in the equations (1) and (2) is Melt elastic resin, MFR represents melt flow rate.

【0024】上記の少なくとも2成分の高圧法低密度ポ
リエチレン樹脂の内、どちらか1成分あるいは両成分と
もに密度が0.930g/cm3を越える場合、溶融弾
性指数が低くなりすぎるために高速加工性が悪化すると
ともに、ネックインが非常に大きくなり生産性が低下す
る。
When the density of at least one of the two or more high-pressure low-density polyethylene resins exceeds 0.930 g / cm 3 , the melt elasticity index becomes too low, so that high-speed processability is not obtained. Becomes worse, the neck-in becomes very large, and the productivity decreases.

【0025】本発明において、少なくとも2成分以上の
高圧法低密度ポリエチレン樹脂を使用する目的は、前者
の低溶融弾性指数の樹脂と、後者の高溶融弾性指数の樹
脂との混合物によってのみ、本発明のような高密度タイ
プのラミネート成形に使用される樹脂において250m
/分を越える高速加工性が得られるためである。
In the present invention, the purpose of using a high-pressure low-density polyethylene resin having at least two components is that the present invention is based only on a mixture of a resin having a low melt elasticity index and a resin having a high melt elasticity index. 250m in resin used for high-density type laminate molding such as
/ Min.

【0026】溶融弾性指数は、樹脂のMFRだけでな
く、密度や長鎖分岐の数、分子量分布によっても異な
り、一般的には、MFRが低い程、また密度は低い程、
長鎖分岐が多い程、あるいは分子量分布が広がる程大き
くなる。従って、同一のMFRを示す樹脂であっても、
他の樹脂デザインによって溶融弾性指数のコントロール
は可能である。
The melt elasticity index depends not only on the MFR of the resin but also on the density, the number of long-chain branches, and the molecular weight distribution. In general, the lower the MFR and the lower the density,
It increases as the number of long-chain branches increases or as the molecular weight distribution increases. Therefore, even if the resins show the same MFR,
Control of the melt elasticity index is possible with other resin designs.

【0027】高密度タイプのラミネート成形用樹脂を製
造する際に一般的に使用されている、高密度ポリエチレ
ン樹脂と高圧法低密度ポリエチレン樹脂との混合物で
は、樹脂の完全な相溶性が得られないために高速加工時
の樹脂膜の厚み変動や接着不良といった問題点が発現す
るものと考えられ、この問題点を解決するためには、本
発明のように、低溶融弾性指数の樹脂を混合することが
有効である。一般的に、高密度ポリエチレンは溶融弾性
指数が非常に低く、高溶融弾性指数の高圧法低密度ポリ
エチレンとの完全な均一混合は困難であり、第3成分と
して低溶融弾性指数の低密度ポリエチレンを混合するこ
とで相溶性が向上するために、均一な混合が可能にな
り、高速加工性や、高速加工時の紙基材との十分な接着
力が得られるものと考えられる。従って、低溶融弾性指
数の樹脂のみを配合した場合、高速加工性は良好な結果
が得られるものの、ネックインが非常に大きくなり、生
産性に悪影響を与える。また、高溶融弾性指数の樹脂の
みを使用した場合、ネックインは良好な結果を示すが、
相溶性が劣るために、高速加工性においては、200m
/分を越えることが不可能な場合があり、紙基材との接
着力にも悪影響を与える。
In the case of a mixture of a high-density polyethylene resin and a high-pressure low-density polyethylene resin, which is generally used for producing a high-density type resin for lamination molding, complete compatibility of the resin cannot be obtained. Therefore, it is considered that a problem such as a variation in the thickness of the resin film or poor adhesion at the time of high-speed processing is expressed. In order to solve this problem, a resin having a low melt elasticity index is mixed as in the present invention. It is effective. In general, high-density polyethylene has a very low melt elasticity index, and it is difficult to mix completely with high-pressure low-density polyethylene having a high melt elasticity index. It is considered that since the mixing improves the compatibility, uniform mixing becomes possible, and high-speed processability and a sufficient adhesive force with the paper base material during high-speed processing are obtained. Therefore, when only a resin having a low melt elasticity index is blended, good results are obtained in high-speed processability, but the neck-in becomes extremely large, which adversely affects productivity. Also, when using only a resin having a high melt elasticity index, the neck-in shows a good result,
Due to poor compatibility, 200 m
Per minute may not be possible, which also adversely affects the adhesion to the paper substrate.

【0028】低溶融弾性指数樹脂は、MFRが2g/1
0分から20g/10分の範囲にあることが必要であ
り、MFRが2g/10分未満である場合、相溶性を向
上させる効果が薄れるために、高速加工性に劣る場合が
ある。また、MFRが20g/10分を越える場合、低
分子量成分の含有量が多くなり、加工時の発煙を押さえ
ることができない。高溶融弾性指数樹脂は、MFRが
0.2g/10分から8g/10分の範囲にあることが
必要であり、0.2g/10分未満の場合、高速加工性
に劣る欠点が生じるとともに、均一混合が困難になり、
樹脂膜中にゲルが発生する場合がある。また、MFRが
8g/10分を越える場合、ネックインが大きくなり、
生産性の低下を来す場合がある。
The low melt elasticity index resin has an MFR of 2 g / 1.
It is necessary to be in the range of 0 to 20 g / 10 minutes, and when the MFR is less than 2 g / 10 minutes, the effect of improving compatibility is diminished, so that high-speed workability may be poor. On the other hand, if the MFR exceeds 20 g / 10 minutes, the content of low molecular weight components increases, and it is not possible to suppress smoke during processing. The high melt elasticity index resin requires that the MFR be in the range of 0.2 g / 10 min to 8 g / 10 min. Mixing becomes difficult,
A gel may be generated in the resin film. When the MFR exceeds 8 g / 10 minutes, the neck-in becomes large,
In some cases, productivity may decrease.

【0029】上記各成分の溶融混合後の物性について
は、密度が0.935g/cm3以上であり、溶融弾性
指数が1.2g以上15g以下、好ましくは1.4g以
上10g以下、脂肪酸金属塩の配合量が500ppm以
下であることが必要である。
The physical properties of the above components after melt mixing are as follows: the density is 0.935 g / cm 3 or more, the melt elasticity index is 1.2 g or more and 15 g or less, preferably 1.4 g or more and 10 g or less; Is required to be 500 ppm or less.

【0030】本発明における樹脂被覆紙用ポリエチレン
組成物の密度が0.935g/cm 3未満である場合、
裁断不良等の二次加工性に劣る現象が認められる場合が
あるとともに、防湿性や耐熱性等の製品物性が低下す
る。また、溶融弾性指数が1.2g未満の場合、ネック
インの改良効果が認められず、ドローダウン性も悪化し
て生産性の大幅な低下をきたす。溶融弾性指数が15g
を越える場合、ネックインは非常に良好な結果を示す
が、樹脂膜の加工時に耳部が切れる耳切れの現象が出や
すくなり、高速加工性が低下する。
The polyethylene for resin-coated paper in the present invention
The density of the composition is 0.935 g / cm ThreeIf less than,
Poor secondary processing properties such as poor cutting may be observed.
Product properties such as moisture resistance and heat resistance
You. When the melt elasticity index is less than 1.2 g,
No improvement effect of the inn was recognized, and the drawdown property deteriorated.
As a result, productivity is greatly reduced. Melt index 15g
Above the neck-in shows very good results
However, when the resin film is processed, the ears are cut off.
And the high-speed workability decreases.

【0031】高密度ポリエチレンを使用する組成物の場
合、触媒残渣に含まれる遊離クロルを捕捉する目的及
び、離型剤の目的として脂肪酸金属塩、例えばステアリ
ン酸カルシウムを配合するのが一般的であるが、配合量
が500ppmを越える場合は紙基材との接着性が悪化
する。これらの問題点から、配合する脂肪酸金属塩、例
えばステアリン酸カルシウムの量は500ppm以下と
することが必要である。
In the case of a composition using high-density polyethylene, it is common to mix a fatty acid metal salt, for example, calcium stearate, for the purpose of capturing free chlor contained in the catalyst residue and the purpose of a release agent. If the compounding amount exceeds 500 ppm, the adhesion to the paper base material is deteriorated. From these problems, the amount of the fatty acid metal salt to be blended, for example, calcium stearate, needs to be 500 ppm or less.

【0032】本発明における樹脂被覆紙用ポリエチレン
組成物としては、前述の物性を示す30〜70重量部の
高密度ポリエチレン樹脂成分と、前述の物性を有する1
0〜60重量部の低溶融弾性指数の高圧法低密度ポリエ
チレン樹脂成分及び前述の物性を有する10〜40重量
部の高溶融弾性指数の高圧法低密度ポリエチレン樹脂成
分を予め溶融混合したコンパウンド樹脂である。
The polyethylene composition for resin-coated paper according to the present invention includes 30 to 70 parts by weight of a high-density polyethylene resin component having the above-mentioned physical properties and a polyethylene resin having the above-mentioned physical properties.
A high-pressure low-density polyethylene resin component having a low melt elasticity index of 0 to 60 parts by weight and a high-pressure low-density polyethylene resin component having a high melt elasticity index of 10 to 40 parts by weight having the above-mentioned physical properties. is there.

【0033】高密度ポリエチレン樹脂成分の割合が30
重量部より少なくなる場合、混合後の組成物の密度が低
くなり、防湿性や、耐熱性といった製品物性が低下する
とともに、裁断性といった二次加工性も悪化する。逆
に、高密度ポリエチレンの割合が70重量部よりも多く
なると、加工性が悪化するのみでなく、紙基材との接着
力も低下し、加工時の発煙量も多くなる。また、低溶融
弾性指数の高圧法低密度ポリエチレン樹脂成分の割合が
10重量部より少なくなる場合、溶融混合後の相溶性が
悪化し、高速加工性に悪影響を与えるとともに、紙基材
との接着力も低下する。また、この量が60重量部を越
える場合、ネックインが大きくなり生産性の低下が認め
られる場合があるとともに加工時の発煙量が多くなり長
期の連続運転に支障を来す場合がある。更に、高溶融弾
性指数の高圧法低密度ポリエチレン樹脂成分の量が10
重量部未満の場合、加工時の樹脂膜の耳部が不安定にな
り十分な高速加工性が得られなくなるばかりでなく、ネ
ックインも大きくなり生産性が悪化する。この量が40
重量部を越える場合、加工時の耳部の安定性は増し、良
好なネックインでの加工が可能になるが、高速加工性が
劣り、紙基材との接着力にも悪影響を与える場合があ
る。
When the proportion of the high-density polyethylene resin component is 30
If the amount is less than parts by weight, the density of the composition after mixing becomes low, and the product properties such as moisture resistance and heat resistance are reduced, and the secondary workability such as cutability is also deteriorated. Conversely, when the proportion of the high-density polyethylene is more than 70 parts by weight, not only does the processability deteriorate, but also the adhesive strength with the paper base material decreases, and the amount of smoke generated during processing increases. Further, when the proportion of the high-pressure low-density polyethylene resin component having a low melt elasticity index is less than 10 parts by weight, compatibility after melt mixing deteriorates, adversely affects high-speed processability, and adheres to a paper substrate. The power also decreases. If the amount exceeds 60 parts by weight, neck-in may increase and productivity may decrease, and the amount of smoke generated during processing may increase, which may hinder long-term continuous operation. Furthermore, the amount of the high-pressure low-density polyethylene resin component having a high melt elasticity index is 10%.
When the amount is less than the weight part, not only the edge of the resin film becomes unstable at the time of processing, so that sufficient high-speed processability cannot be obtained, but also the neck-in becomes large and productivity is deteriorated. If this amount is 40
If the weight is exceeded, the stability of the ears during processing increases, and processing with good neck-in becomes possible.However, high-speed processing is inferior and the adhesion to the paper substrate may be adversely affected. is there.

【0034】本発明における良好な一次、二次加工性
と、高い製品物性の発現は、厳密にコントロールされた
各原料の一次構造と、粘弾性的性質によるものであると
考えられ、高密度化による高い防湿性能、耐熱性能の達
成とともに、混合後の溶融弾性指数が1.2g以上の場
合にのみ良好な加工性が達成されること、並びに、使用
する低密度ポリエチレンには2成分以上のものを使用
し、しかも各成分の物性が特定の相関関係にある場合の
み良好な接着性が達成できるものと思われる。
The good primary and secondary workability and high product properties in the present invention are considered to be due to the strictly controlled primary structure of each raw material and viscoelastic properties. Achieving high moisture-proof performance and heat-resistance performance, and good workability only when the melt elasticity index after mixing is 1.2 g or more, and the low-density polyethylene used has two or more components. It is considered that good adhesiveness can be achieved only when the physical properties of each component have a specific correlation.

【0035】また、高密度ポリエチレン中の発煙成分の
量を低減し、各成分の配合量を厳密にコントロールする
ことで加工時の発煙量を抑えることが可能になり、長期
の連続運転が達成されるものと考えられる。
Further, the amount of smoke components in the high-density polyethylene is reduced, and the amount of smoke generated during processing can be suppressed by strictly controlling the compounding amount of each component, so that long-term continuous operation can be achieved. It is considered to be.

【0036】上記混合比の高密度ポリエチレンと高圧法
低密度ポリエチレンとの溶融混合の方法としては、一般
的に行われている種々のものが使用でき、例えば、単軸
押出機、二軸押出機、バンバリーミキサー、加圧ニーダ
ー、加熱ロール練り機等が挙げられる。なお、本発明に
おいて、各成分を予め溶融混合することなく、ドライブ
レンドの状態でラミネート加工する場合には、混合不足
による加工性の悪化や接着性の低下、ゲルの発生等が認
められる場合があるために好ましくない。
As the method of melt-mixing the high-density polyethylene with the above mixing ratio and the high-pressure low-density polyethylene, various commonly used methods can be used. For example, a single-screw extruder, a twin-screw extruder, etc. , A Banbury mixer, a pressure kneader, a heating roll kneader and the like. In the present invention, when laminating in a dry-blended state without melt-mixing the components in advance, deterioration of workability or adhesion due to insufficient mixing, generation of gel, etc. may be observed. It is not preferable because there is.

【0037】樹脂被覆層に使用されるポリエチレン樹脂
組成物には、本発明の効果を損なわない範囲で各種の添
加剤を混合することが可能であり、例えば、紫外線吸収
剤、熱安定剤、酸化防止剤、帯電防止剤、核剤、着色剤
等の添加剤を混合することは差し支えない。これらの添
加剤は、高密度ポリエチレン及び高圧法低密度ポリエチ
レンの製造時に予め混合するか、両者の溶融混合時に添
加するか、あるいは、加工時にいわゆるマスターバッチ
の方式で添加することも可能である。
Various additives can be mixed with the polyethylene resin composition used in the resin coating layer within a range not to impair the effects of the present invention. Examples of the additives include an ultraviolet absorber, a heat stabilizer, and an oxidizing agent. Additives such as an antistatic agent, an antistatic agent, a nucleating agent, and a coloring agent may be mixed. These additives can be mixed in advance during the production of the high-density polyethylene and the high-pressure low-density polyethylene, added during melt-mixing of both, or added during processing in a so-called master batch method.

【0038】本発明の樹脂被覆紙用ポリエチレン組成物
の加工は、押出ラミネート加工法によるものであり、予
め準備された紙基材の上に、押出機に連結されたスリッ
トダイからフィルム状にされた樹脂を溶融被覆するもの
である。溶融樹脂の温度は通常270〜340℃とする
のが好ましい。
The processing of the polyethylene composition for resin-coated paper of the present invention is carried out by an extrusion laminating method, and the film is formed on a previously prepared paper base material from a slit die connected to an extruder. Melt-coated resin. The temperature of the molten resin is usually preferably 270 to 340 ° C.

【0039】本発明のポリエチレン樹脂組成物を紙基材
の上に被覆する前に、紙基材にコロナ放電処理、フレー
ム処理等による活性化処理を施すのが好ましく、また、
溶融樹脂膜の紙基材との接着面にオゾン処理等による酸
化処理を施すのも有効な方法である。樹脂膜の厚みとし
ては、特に限定はないが、5ミクロンから60ミクロン
程度に塗布したものが一般的である。
Before coating the polyethylene resin composition of the present invention on a paper substrate, the paper substrate is preferably subjected to an activation treatment such as a corona discharge treatment or a flame treatment.
It is also an effective method to apply an oxidation treatment such as an ozone treatment to the adhesive surface of the molten resin film to the paper substrate. The thickness of the resin film is not particularly limited, but is generally applied to about 5 to 60 microns.

【0040】[0040]

【発明の実施の形態】以下、実施例及び比較例によって
本発明を更に詳細に説明するが、本発明は、その要旨を
越えない限りこれらの実施例に限定されるものではな
い。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described below in more detail with reference to Examples and Comparative Examples, but the present invention is not limited to these Examples unless it exceeds the gist thereof.

【0041】[0041]

【実施例1】予めステアリン酸カルシウム300ppm
が配合された、MFR30g/10分、密度0.971
g/cm3、クロロホルムで抽出した炭素数18及び2
0の各成分の合計値が180ppmである高密度ポリエ
チレン(後記する表1のA)50重量部と、MFR4.
2g/10分、密度0.916g/cm3、溶融弾性指
数3.5gの高圧法低密度ポリエチレン(後記する表2
のb)30重量部、MFR2.0g/10分、密度0.
918g/cm3、溶融弾性指数8.0gの高圧法低密
度ポリエチレン(後記する表1のa)20重量部を単軸
押出機にて溶融混合し、この組成物を320℃の樹脂温
度でラミネート加工した。この際、紙基材には2kwの
コロナ処理した坪量75g/m2のクラフト紙を使用
し、樹脂層の厚みが5〜30ミクロンになるように加工
した。
Example 1 Calcium stearate 300 ppm in advance
MFR 30 g / 10 min, density 0.971
g / cm 3 , 18 and 2 carbon atoms extracted with chloroform
50 parts by weight of a high-density polyethylene (A in Table 1 described later) in which the total value of each component is 180 ppm;
2 g / 10 min, high density low density polyethylene having a density of 0.916 g / cm 3 and a melt elasticity index of 3.5 g (see Table 2 below)
B) 30 parts by weight, MFR 2.0 g / 10 min, density 0.
918 g / cm 3, a high-pressure low-density polyethylene (Table 1 below a) 20 parts by weight of the melt elasticity index 8.0g melt mixed by a single-screw extruder, laminating the composition at a resin temperature of 320 ° C. processed. At this time, kraft paper having a basis weight of 75 g / m 2 which had been subjected to corona treatment of 2 kw was used as a paper base material, and processed so that the thickness of the resin layer was 5 to 30 μm.

【0042】樹脂の溶融被覆加工時の一次加工性の評価
は、高速加工性の目安としてサージングの発生する速度
を測定し、ネックインは被覆部分の横方向の長さを測定
して行った。高速加工性の評価基準としては、4段階に
分け、◎:280m/分以上の加工が可能、○:250
m/分以上、△:180m/分以上、×:180m/分
未満として表した。また、ネックインの評価基準として
は、両側ネックインの合計値が、加工の設定幅に対し
て、◎:10%以内、○:15%以内、△:25%以
内、×:25%を越える、のように表した。また、発煙
量の測定は、加工時に発生する発煙成分を、押出機に併
設されたスリットダイの上部にて吸引ダクトにより吸引
集積し、吸引部より5m離れた位置に取りつけたパーテ
ィクルカウンターにて定量を行った。発煙量の評価基準
としては、パーティクルカウンターに導引された気体1
リットル中に0.3ミクロン以上の大きさの発煙成分の
量が、◎:1万個未満、○:2万個未満、△:5万個未
満、×:5万個以上のように表した。
The evaluation of the primary workability during the melt coating of the resin was carried out by measuring the rate at which surging occurs as a measure of high-speed workability, and measuring the neck-in by measuring the lateral length of the coated portion. The evaluation criterion for high-speed workability is divided into four stages, ◎: Processing at 280 m / min or more is possible, ○: 250
m / min or more, Δ: 180 m / min or more, x: less than 180 m / min. As the neck-in evaluation criterion, the total value of the neck-in on both sides exceeds 設定: within 10%, :: within 15%, Δ: within 25%, and ×: exceeds 25% with respect to the set width of processing. , As shown. The amount of smoke generated was measured and collected by a suction duct at the top of the slit die attached to the extruder using a suction duct, and the amount of smoke generated during processing was quantified by a particle counter mounted 5 m away from the suction unit. Was done. The evaluation criteria for the amount of smoke generated are gas 1 guided to the particle counter.
The amount of the smoke component having a size of 0.3 micron or more in a liter is represented as ◎: less than 10,000, :: less than 20,000, Δ: less than 50,000, ×: 50,000 or more .

【0043】加工した樹脂被覆紙の二次加工性として
は、加工速度60m/分、樹脂層の厚みが20ミクロン
になるように加工条件を設定し、被覆紙の耳部をトリミ
ング装置により裁断した際の樹脂層の裁断状況から判定
を行った。評価基準としては、◎:裁断クズがなく完全
に樹脂層が切断されている、○:裁断部分で樹脂層が引
き延ばされた部分が認められるが実用上は問題がない程
度、△:裁断部分に樹脂が延ばされた跡が認められるが
裁断されてない部分は存在しない状態、×:樹脂層が裁
断されてない部分がある、として評価した。
Regarding the secondary workability of the processed resin-coated paper, the processing conditions were set so that the processing speed was 60 m / min and the thickness of the resin layer was 20 μm, and the edge of the coated paper was cut by a trimming device. The determination was made based on the cutting situation of the resin layer at this time. The evaluation criteria were as follows: :: the resin layer was completely cut without cutting waste, :: the resin layer was stretched at the cut portion, but there was no problem in practical use, △: cut The evaluation was made in such a manner that traces of the resin being extended were observed in the portions, but there were no uncut portions, and x: there were portions where the resin layer was not cut.

【0044】紙基材との接着性の評価は、被覆紙の紙側
から圧縮空気をあてるボンドテスター法により行った。
評価基準としては、60m/分の加工速度で20ミクロ
ンの樹脂膜を被覆した樹脂被覆紙に3.5kg/cm2
の圧縮空気をあてた場合の樹脂層の紙からの剥離状態で
評価し、◎:剥離部分の面積が0%、○:剥離部分の面
積が5%未満、△:剥離部分の面積が20%未満、×:
剥離部分の面積が20%以上として表した。
Evaluation of the adhesiveness to the paper substrate was performed by a bond tester method in which compressed air was applied from the paper side of the coated paper.
As an evaluation standard, 3.5 kg / cm 2 was applied to a resin-coated paper coated with a 20-μm resin film at a processing speed of 60 m / min.
で: The area of the peeled portion was 0%, ○: The area of the peeled portion was less than 5%, Δ: The area of the peeled portion was 20%. Less than, ×:
The area of the peeled portion was expressed as 20% or more.

【0045】ゲルの評価方法としては、溶融樹脂膜16
00cm2中の0.1mm以上の大きさのゲルの個数で
評価した。評価基準は、◎:5個未満、○:10個未
満、△:30個未満、×:30個以上として表した。
As a method for evaluating the gel, the molten resin film 16
Evaluation was made based on the number of gels having a size of 0.1 mm or more in 00 cm 2 . The evaluation criteria were as follows: :: less than 5, :: less than 10, Δ: less than 30, ×: 30 or more.

【0046】耐熱性の評価方法は、60m/分の加工速
度で20ミクロンの樹脂膜を被覆した樹脂被覆紙を20
cm四方に切り出し、このサンプルを130℃のオーブ
ン中に60秒間放置した後のピンホール数で行った。基
準は、◎:2個以下、○:5個以下、△:10個以下、
×:11個以上として表した。なお、ピンホールの検出
は、ズダンIIIをn−ヘキサンに溶解させた染色液を
使用して行った。
The heat resistance was evaluated by applying a resin-coated paper coated with a 20-micron resin film at a processing speed of 60 m / min.
The sample was cut into a square of cm, and the sample was left in an oven at 130 ° C. for 60 seconds, and the number of pinholes was measured. The criteria are: ◎: 2 or less, ○: 5 or less, Δ: 10 or less,
X: Expressed as 11 or more. The detection of pinholes was performed using a staining solution in which Sudan III was dissolved in n-hexane.

【0047】本実施例に使用した高密度ポリエチレンA
及び高圧法低密度ポリエチレンa,bの物性を表1及び
表2に示した。また、本実施例に使用した高密度ポリエ
チレンと高圧法低密度ポリエチレンとの配合比率及び、
溶融混合後の組成物の物性を表3に示し、これらの樹脂
を使用して評価した加工性及び製品物性の結果を表4に
示した。なお、表4にある総合判定は、上記の各評価基
準に照らし合わせて評価した各項目の成績について次の
ような評価基準で判定を行った。すなわち、◎:◎が5
つ以上あり、◎以外の項目について、△や×のないも
の、○:◎の数が5つ未満ではあるが、それ意外の項目
がすべて○のもの、△:△で評価された項目が3つ以下
であり、その他の項目に×の評価がないもの、×:1つ
でも×の項目があるもの。
High-density polyethylene A used in this example
Tables 1 and 2 show the physical properties of the low-density polyethylenes a and b. Also, the mixing ratio of high-density polyethylene and high-pressure low-density polyethylene used in this example,
Table 3 shows the physical properties of the composition after melt mixing, and Table 4 shows the results of the processability and product physical properties evaluated using these resins. The overall judgment in Table 4 was based on the following evaluation criteria for the performance of each item evaluated in light of the above evaluation criteria. That is, ◎: が is 5
There are at least two items, and items other than ◎ are not △ or ×, ○: The number of ◎ is less than 5, but all other items are ○, and Δ: 3 items are evaluated. And the other items do not have a rating of x, and x: those having at least one x item.

【0048】[0048]

【実施例2〜8】実施例1で使用した高密度ポリエチレ
ンと高圧法低密度ポリエチレンの組み合わせの代わり
に、表1に示される高密度ポリエチレンA〜G、表2に
示される高圧法低密度ポリエチレンa〜gを用い、それ
ぞれ表3に示した組み合わせの組成物を使用して、実施
例1と同様に樹脂被覆紙を製造し、その際の加工性及び
製品物性等を評価した。
Examples 2 to 8 In place of the combination of the high-density polyethylene and the high-pressure low-density polyethylene used in Example 1, high-density polyethylenes A to G shown in Table 1 and high-pressure low-density polyethylene shown in Table 2 Using a to g, a resin-coated paper was produced in the same manner as in Example 1 using the compositions of the combinations shown in Table 3, and the processability and product properties at that time were evaluated.

【0049】なお、各実施例で使用した高密度ポリエチ
レンは、いずれも予め300ppmのステアリン酸カル
シウムを配合しておいたものである。それぞれの評価結
果を表4に示す。
Each of the high-density polyethylenes used in the examples had 300 ppm of calcium stearate blended in advance. Table 4 shows the results of each evaluation.

【0050】表4の結果から、本発明に規定する物性を
保有する高密度ポリエチレン樹脂成分と2種の高圧法低
密度ポリエチレン樹脂成分とを規定量配合した樹脂組成
物において、かつ溶融混合後の密度が0.935g/c
3以上で、溶融弾性指数が1.2g以上、ステアリン
酸カルシウムの配合量が500ppm以下であるポリエ
チレン樹脂組成物は、ラミネート加工性が非常に良好で
あり、加工時の発煙量も非常に少なく、紙基材との接着
も優れ、また、樹脂被覆紙としての製品物性も優れた品
質のものであることが理解される。
From the results shown in Table 4, the resin composition obtained by blending the specified amount of the high-density polyethylene resin component having the physical properties specified in the present invention and the two high-pressure low-density polyethylene resin components, and The density is 0.935g / c
In m 3 or more, melt elasticity index than 1.2g, the polyethylene resin composition amount of calcium stearate is 500ppm or less is very good lamination processability, amount of smoke during processing is also very small, It is understood that the adhesiveness to the paper base material is excellent, and that the product properties of the resin-coated paper are also excellent.

【0051】[0051]

【比較例1〜10】比較例1〜10では、実施例1で使
用した高密度ポリエチレン及び高圧法低密度ポリエチレ
ンの組み合わせの代わりに、それぞれ表5に示す種々の
組み合わせの組成物で評価した以外には、実施例1と同
様にして加工性、製品物性等を評価した。各比較例で使
用した高密度ポリエチレンは、予め300ppmのステ
アリン酸カルシウムを配合しておいたものであるが、た
だし、比較例6については、溶融混合後のステアリン酸
カルシウムの配合量が560ppmとなるように、溶融
混合時に追加添加したものである。
Comparative Examples 1 to 10 In Comparative Examples 1 to 10, except that the combinations of the high-density polyethylene and the high-pressure low-density polyethylene used in Example 1 were evaluated using various combinations shown in Table 5, respectively. In the same manner as in Example 1, workability, product physical properties and the like were evaluated. The high-density polyethylene used in each comparative example was prepared by previously blending 300 ppm of calcium stearate. However, in comparative example 6, the blending amount of calcium stearate after melt mixing was 560 ppm. , Added during melt mixing.

【0052】その評価結果を表6に示す。Table 6 shows the results of the evaluation.

【0053】表6の結果から、本発明の要件を完全に具
備しない場合、それら組成物のラミネート加工性、樹脂
被覆紙の製品物性のすべてには良好な結果が得られな
い。たとえば、溶融混合後の密度が0.935g/cm
3未満になる場合(比較例1、8、10)、二次加工性
が悪化し、高密度ポリエチレンの配合量が70重量部を
越える場合(比較例3)、高速加工性、ネックイン等の
加工性が悪化する。また、高密度ポリエチレンに含まれ
る炭素数18及び20の各成分の合計値が500ppm
を越える場合(比較例1、6)、加工時の発煙量が非常
に多くなる。
From the results shown in Table 6, when the requirements of the present invention are not completely satisfied, good results cannot be obtained in all of the laminating properties of these compositions and the physical properties of the resin-coated paper. For example, the density after melt mixing is 0.935 g / cm
When it is less than 3 (Comparative Examples 1, 8, and 10), the secondary workability deteriorates, and when the blending amount of the high-density polyethylene exceeds 70 parts by weight (Comparative Example 3), high-speed processability, neck-in, etc. Workability deteriorates. The total value of the components having 18 and 20 carbon atoms contained in the high-density polyethylene is 500 ppm.
(Comparative Examples 1 and 6), the amount of smoke generated during processing is extremely large.

【0054】更に、溶融混合後の溶融弾性指数の値が
1.2g未満の場合(比較例2、3)、加工性が劣り、
逆に溶融弾性指数が15gを越える場合(比較例10)
は高速加工性や二次加工性に劣る欠点がある。低溶融弾
性指数樹脂のMFRが20を越える場合(比較例4)に
ネックインが悪化することや、高密度ポリエチレンのM
FRが5g/10分未満になる場合(比較例5)高速加
工性が悪化すること、高溶融弾性指数樹脂のMFRが
0.2g/10分未満になる場合(比較例7)は樹脂膜
中にゲルが発生すること、等の欠点も認められる。本発
明に必要な少なくとも2成分の高圧法低密度ポリエチレ
ンが配合されていない場合(比較例8、9)、十分な高
速加工性が得られないとともに、ネックインや発煙に対
して悪影響を与える結果となった。配合されるステアリ
ン酸カルシウムの量が500ppmを越える場合(比較
例6)にも接着性が悪化することは明らかである。
Further, when the value of the melt elasticity index after melt mixing is less than 1.2 g (Comparative Examples 2 and 3), the processability is poor,
Conversely, when the melt elasticity index exceeds 15 g (Comparative Example 10)
Has a disadvantage that it is inferior in high-speed workability and secondary workability. When the MFR of the low melt elasticity resin exceeds 20 (Comparative Example 4), the neck-in deteriorates, and the MFR of the high-density polyethylene increases.
When the FR is less than 5 g / 10 min (Comparative Example 5), the high speed processability is deteriorated, and when the MFR of the high melt elasticity index resin is less than 0.2 g / 10 min (Comparative Example 7), However, disadvantages such as the generation of a gel are also observed. When at least two components of the high-pressure low-density polyethylene required for the present invention are not blended (Comparative Examples 8 and 9), sufficient high-speed processability is not obtained, and a result that adversely affects neck-in and smoke is not obtained. It became. It is clear that the adhesiveness also deteriorates when the amount of calcium stearate to be blended exceeds 500 ppm (Comparative Example 6).

【0055】[0055]

【表1】 [Table 1]

【0056】[0056]

【表2】 [Table 2]

【0057】[0057]

【表3】 [Table 3]

【0058】[0058]

【表4】 [Table 4]

【0059】[0059]

【表5】 [Table 5]

【0060】[0060]

【表6】 [Table 6]

【0061】[0061]

【発明の効果】本発明のポリエチレン組成物は、紙を基
材とする樹脂被覆加工において、成形加工性、特に高速
加工性が非常に優れ、成形時の発煙量が非常に少ないた
めに長期の連続運転においても製品の剥離や油煙の落下
等の欠点を与えず、樹脂膜と紙基材との接着が非常に良
好であり、防湿性、耐熱性に優れたポリエチレン系樹脂
被覆紙を提供できる。
EFFECTS OF THE INVENTION The polyethylene composition of the present invention has excellent molding processability, particularly high-speed processability, in resin coating processing using paper as a base material, and the amount of smoke generated during molding is very small. Even in continuous operation, there is no defect such as peeling of the product or dropping of oil smoke, the adhesion between the resin film and the paper substrate is very good, and it is possible to provide a polyethylene resin-coated paper excellent in moisture resistance and heat resistance. .

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 密度が0.950g/cm3以上で、メ
ルトフローレートが5.0〜45g/10分、クロロホ
ルムで抽出した際の炭素数18及び20の各成分の合計
値が500ppm以下である高密度ポリエチレン樹脂3
0〜70重量部、密度が0.930g/cm3以下でメ
ルトフローレートが2〜20g/10分、メルトフロー
レートと溶融弾性指数との関係が下式(1)を満たす高
圧法低密度ポリエチレン樹脂10〜60重量部、密度が
0.930g/cm3以下でメルトフローレートが0.
2〜8g/10分、メルトフローレートと溶融弾性指数
との関係が下式(2)を満たす高圧法低密度ポリエチレ
ン樹脂10〜40重量部からなり、上記各成分の溶融混
合後の密度が0.935g/cm3以上で、溶融弾性指
数が1.2g以上15g以下、配合される脂肪酸金属塩
の量が500ppm以下である樹脂被覆紙用ポリエチレ
ン樹脂組成物。 MT≦−0.4 log(MFR)+4.0 (1) MT≧−0.5 log(MFR)+4.2 (2) ここで、(1)式及び(2)式におけるMTは溶融弾性
樹脂、MFRはメルトフローレートを表わす。
1. A resin having a density of 0.950 g / cm 3 or more, a melt flow rate of 5.0 to 45 g / 10 min, and a total value of components having 18 and 20 carbon atoms of 500 ppm or less when extracted with chloroform. Some high density polyethylene resin 3
0 to 70 parts by weight, a density of 0.930 g / cm 3 or less, a melt flow rate of 2 to 20 g / 10 min, and a high pressure method low density polyethylene in which the relationship between the melt flow rate and the melt elasticity index satisfies the following formula (1). 10 to 60 parts by weight of resin, density of 0.930 g / cm 3 or less, and melt flow rate of 0.
2 to 8 g / 10 min, 10 to 40 parts by weight of a high-pressure method low-density polyethylene resin in which the relationship between the melt flow rate and the melt elasticity index satisfies the following formula (2). in .935g / cm 3 or more, melt elasticity index above 1.2 g 15 g or less, a resin-coated paper for the polyethylene resin composition amount of fatty acid metal salt to be blended is 500ppm or less. MT ≦ −0.4 log (MFR) +4.0 (1) MT ≧ −0.5 log (MFR) +4.2 (2) where MT in the formulas (1) and (2) is a melt elastic resin. , MFR represent the melt flow rate.
JP8221450A 1996-08-22 1996-08-22 Polyethylene resin composition for resin-coated paper Expired - Lifetime JP3005194B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8221450A JP3005194B2 (en) 1996-08-22 1996-08-22 Polyethylene resin composition for resin-coated paper

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8221450A JP3005194B2 (en) 1996-08-22 1996-08-22 Polyethylene resin composition for resin-coated paper

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JPH1060189A true JPH1060189A (en) 1998-03-03
JP3005194B2 JP3005194B2 (en) 2000-01-31

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007269839A (en) * 2006-03-30 2007-10-18 Asahi Kasei Chemicals Corp Polyethylene resin composition for t-die molding and t-die molded film composed thereof
JP2018009166A (en) * 2016-07-01 2018-01-18 旭化成株式会社 Polyethylene resin composition

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR200478048Y1 (en) * 2013-04-03 2015-08-20 진재호 apparatus for forest bath

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007269839A (en) * 2006-03-30 2007-10-18 Asahi Kasei Chemicals Corp Polyethylene resin composition for t-die molding and t-die molded film composed thereof
JP2018009166A (en) * 2016-07-01 2018-01-18 旭化成株式会社 Polyethylene resin composition

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