JPH10328644A - Apparatus and method for providing demolition data on product waste in waste recycling treatment plant - Google Patents

Abstract

PROBLEM TO BE SOLVED: To provide the optimum demolition information to a plurality of demolition apparatuses which carry out demolition, pulverization, and classification treatment and efficiently remove and detoxicate hazardous substances and recover valuable substances. SOLUTION: This apparatus is so constituted as to carry out editing product data of product wastes 1, adding additional data, correcting the data, producing method and procedure of demolishing the wastes and producing demolishing data D1-Dn following the method and procedure on an instruction screen G of a demolishing data producing apparatus 5. In this case, either one of driving condition setting, products' data extraction, and demolishing data production is selected on a menu screen displaying the demolishing treatment procedures and data necessary for respectively selected procedures are produced by carrying out data input, addition, correction on the respective instruction screens; a driving condition setting screen, a products' data extraction screen, and a demolishing data producing screen and the obtained data are successively sent as the demolishing data to the disassembling apparatus.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention
A device and method for dismantling data used for recycling and dismantling of product waste such as A equipment, especially for disposing, crushing or sorting product waste to remove or detoxify harmful substances and recover valuable resources The present invention relates to an apparatus and a method for providing dismantling data of product waste in a material recycling plant.

[0002]

2. Description of the Related Art In general, product waste such as home electric appliances or OA equipment is crushed and landfilled by a dismantling device, or landfilled as it is. Have been incinerated.

[0003] However, in recent years, home appliances have become larger and O
Due to the increase in the amount of waste of the A equipment, various problems related to environmental destruction such as shortage of landfill sites and global warming due to generation of carbon dioxide gas due to incineration have arisen.

[0004] For this reason, it is desired to realize a waste recycling treatment plant capable of reducing the volume of product waste, collecting valuable resources, and removing or detoxifying harmful substances. Although the processing is partially automated, most of the processing is performed by manual dismantling.

[0005]

As described above, the apparatus and method for providing dismantled data of product waste in a conventional waste recycling processing plant have been described above. In this case, when the target product waste is changed, there is a problem that the dismantling device cannot be used.

SUMMARY OF THE INVENTION The present invention has been made to solve the above-mentioned problems, and edits, adds, and deletes data relating to product waste under the control of a programmed computer.
Using a teaching screen, the method of correction and disassembly procedures and the generation of disassembly data associated with disassembly procedures are used, and disassembly, crushing or sorting are performed. By providing disassembly data of products, we realize automatic mechanization that can respond flexibly to various product wastes, disassemble, crush or sort product wastes such as home appliances and OA equipment, It is an object of the present invention to provide an apparatus and method for dismantling data of product waste in a waste recycling processing plant capable of removing or detoxifying waste and recovering valuable resources.

[0007]

According to a first aspect of the present invention, there is provided a device for dismantling data of product waste in a waste recycling processing plant, which disassembles, crushes or sorts product waste such as home electric appliances or OA equipment. In a waste recycling plant that removes or detoxifies harmful substances and collects valuable resources, a computer programmed with a built-in memory and various data files connected to the computer A data bank for registering the information, a display connected to the computer for displaying various teaching screens, a keyboard connected to the computer for inputting character information such as characters or numbers, and a keyboard connected to the computer for displaying on the teaching screen Between the mouse that gives instructions such as screen selection, etc., and each disassembly device in relation to the computer Communication means for transmitting and receiving various data, and type name recognition means for recognizing the type of product waste by reading the type name with a camera in connection with a computer, wherein the data bank stores the recognition type recognized by the type name recognition means. Recognition type file that stores the name, history type file that stores the previously dismantled history type name, product data file that stores the product data of product waste, and product data extracted from the product data file A product data extraction file for storing the disassembly data, a disassembly data file for storing the disassembly data, and an operation condition file for storing the operation conditions for each disassembly procedure. And the communication means exchanges control data and dismantling data with the used dismantling device to be used among the dismantling devices. Upon receiving, the disassembly data for each disassembly procedure is sequentially transmitted to the dismantling device used based on the recognition type name, and the type name recognizing means reads the type name of the product waste when the product waste is inputted. An apparatus that recognizes and provides dismantling data of product waste to each dismantling apparatus, and searches a history type name file to determine whether the recognized type name is already included in the history type name. Name determination means, registration means for registering the recognition type name in the history type name file when the recognition type name is not included in the history type name, and searching for the product data file and recognizing the recognition type name as the product data file A product data determining means for determining whether or not the recognition type name is already registered in the product data file, and a method for inputting the product data of the recognition type name to the product data file when the recognition type name is not registered in the product data file Data entry teaching Indicating means, a disassembly data determining means for searching the disassembly data file and determining whether or not the recognition type name is already registered in the disassembly data file; and Operating condition input teaching means for teaching a method of inputting operating conditions for each disassembly procedure to an operating condition file; and dismantling processing of product waste having a recognized type name when the recognized type name is not registered in the disassembly data file. Data extraction teaching means for teaching a method of extracting and inputting product data necessary for a product from a product data file to a product data extraction file, and operating condition and product data obtained by the operating condition input teaching means and the product data extraction teaching means Disassembly data input teaching means for teaching a method of inputting disassembly data for each disassembly procedure to a disassembly data file based on the If a problem occurs in the apparatus,
Disassembly data correction teaching means for teaching a method of correcting disassembly data for the used disassembly apparatus.

According to a second aspect of the present invention, there is provided an apparatus for providing dismantled data of product waste in a waste recycling plant, wherein the model name recognizing means includes an image recognizing means using a camera; And input means for performing voice input or key input based on the recognition of.

According to a third aspect of the present invention, there is provided an apparatus for providing dismantled data of product waste in a waste recycling plant, wherein the product data in the first aspect includes a product name of the product waste as a representative code. Name, product name,
Serial number, date of manufacture, product structure, product material, part name,
The attribute data includes attribute data indicating dependent items such as a component structure and a component material. The attribute data is configured by a hierarchically structured data file.

According to a fourth aspect of the present invention, there is provided a method for providing dismantling data of product waste in a waste recycling plant, comprising a plurality of units for disassembling, crushing or sorting product waste such as home electric appliances or OA equipment. A method for providing dismantling data of product waste to each dismantling apparatus by a computer programmed with a memory in a recycling processing plant including a dismantling apparatus for removing or detoxifying harmful substances and recovering valuable resources. A first step of reading the type name of the product waste as a recognition type name when the product waste is input; storing the recognition type name in a recognition type name file; A second step of retrieving from the history type name file to determine whether or not it is the same type name as the dismantled history type name, and the recognition type name is not the same type name as the history type name A third step of registering the recognition type name in the history type name file when the determination is made, and a fourth step of searching the product data file to determine whether the recognition type name is registered in the product data file; Steps and
A fifth step of teaching a method of inputting the product data of the recognition type name into the product data file when it is determined that the recognition type name is not registered in the product data file; A sixth step of retrieving from the disassembly data file to determine whether or not it has been registered; and, if it is determined that the recognition type name has not been registered in the disassembly data file, the operating condition for each disassembly procedure is set to the operating condition. A seventh step of teaching a method of inputting the data into a file, and, if it is determined that the recognition type name is not registered in the disassembly data file, the product data necessary for dismantling the product waste having the recognition type name is An eighth step of teaching a method of extracting and inputting a product data file into a product data extraction file, and operating conditions and products obtained by the seventh and eighth steps. A ninth step of teaching a method of inputting disassembly data for each disassembly procedure to the disassembly data file based on the data, and a tenth step of selecting a product data input screen or a disassembly data generation screen from the teaching screen. A step, an eleventh step of transmitting and receiving control data and dismantling data to and from the dismantling device to be used among the dismantling devices, and using the dismantling data for each dismantling procedure based on the recognition type name. It comprises a twelfth step of sequentially sending out to the dismantling device, and a thirteenth step of teaching a method of correcting disassembly data for the used dismantling device when a problem occurs in the used dismantling device.

[0011]

BEST MODE FOR CARRYING OUT THE INVENTION

Embodiment 1 FIG. Hereinafter, a first embodiment of the present invention will be described with reference to the drawings. FIG. 1 is a block diagram showing a waste recycling processing plant and a dismantling data providing apparatus according to Embodiment 1 of the present invention. In FIG. 1, a product waste 1 to be dismantled is composed of a household electrical appliance, an OA device, or the like.

The waste recycling plant 2 has a plurality of units (n) for decomposing, crushing or sorting the product waste 1.
) That removes or detoxifies the harmful substances X contained in the product waste 1 and collects the valuable resources Y and the residue Z. Input / output interfaces (I / Fs) B1 to Bn for transmitting and receiving data are individually provided in the dismantling devices A1 to An.

The model name recognition device 4 having the camera 3 reads and recognizes the model name of the product waste 1 by the camera 3 in relation to a computer (described later), and inputs the recognition type name C to the computer.

The disassembly data providing device 5 constituted by a computer includes a CPU 10 having a built-in memory including a ROM 6 and a RAM 7, and is programmed to generate disassembly data D1 to Dn for each disassembly device A1 to An.

A CPU 10 serving as a main body of the computer has a data bank 11 for registering various data files.
And a display 12 for displaying various teaching screens G, a mouse 13 for giving an instruction such as screen selection on the teaching screen G, and a keyboard 14 for inputting character information L such as characters or numerals. ing.

The CPU 10 receives input / output interfaces E1 to En for transmitting and receiving disassembly data D1 to Dn to and from the input / output interfaces B1 to Bn, and the recognition type name C from the type recognition device 4. Interface 15, an output interface 16 for outputting the teaching screen G to the display 12, an input interface 17 for receiving the selection signal M from the mouse 13, and an input for capturing the character information L from the keyboard 14. Interface 18.

The input / output interfaces E1 to En cooperate with the input / output interfaces B1 to Bn on the dismantling devices A1 to An to provide communication means for transmitting and receiving various data between the CPU 10 and the dismantling devices A1 to An. It is configured to transmit and receive control data and dismantling data D1 to Dn to and from a dismantling device to be used among the dismantling devices A1 to An, and dismantle each dismantling procedure based on the recognition type name C. The data D1 to Dn are sequentially transmitted to the used dismantling device.

The data bank 11 stores, as various data files (DF1 to DF8 to be described later), a recognition type name file DF1 storing the recognition type name C recognized by the type name recognition device 4, and a history type file previously dismantled. It includes a history type name file DF2 for storing names, a product data file DF3 for storing product data of product waste, and a disassembly procedure number file DF4 for storing disassembly procedure numbers for each disassembly apparatus.

The data bank 11 includes an operating condition file DF5 for storing operating conditions for each disassembly procedure, a product data extraction file DF6 for storing product data extracted from the product data file DF3, and dismantling data D1 to D1.
It includes a disassembly data file DF7 for storing Dn and a defect data file DF8 for storing defect data of the disassembly device in which the defect has occurred.

The mouse 13 outputs a selection signal M by an operation of an operator.
From the teaching screen G, a screen for inputting product data or a screen for generating disassembly data D1 to Dn (described later) is selected.

The model name recognizing device 4 reads the model name of the product waste 1 and outputs a recognition type name C when the product waste 1 is inputted. Based on the recognition type name C, the CPU 10
Each dismantling device A1 in the waste recycling processing plant 2
An is provided with the disassembly data D1 to Dn of the product waste 1.

The disassembly data providing device 5 includes a data bank 1
1. A history type name determining unit that searches the history type name file in 1 to determine whether or not the recognition type name C is already included in the history type name, and that the recognition type name C is included in the history type name. If not, a registration unit for registering the recognition type name C in the history type name file is included.

Further, the disassembly data providing device 5 searches the product data file in the data bank 11 and determines whether or not the recognition type name C has already been registered in the product data file; When the recognition type name C is not registered in the product data file, a product data input teaching for teaching a method of inputting the product data of the recognition type name C into the product data file in cooperation with the display 12 and the mouse 13 Including means.

Further, the disassembly data providing device 5 searches the disassembly data file in the data bank 11 and determines whether or not the recognition type name C has already been registered in the disassembly data file; Operating condition input teaching means for teaching a method of inputting operating conditions for each disassembling procedure into the operating condition file in cooperation with the display 12 and the mouse 13 when the recognition type name C is not registered in the dismantling data file. including.

When the recognition type name C is not registered in the disassembly data file, the disassembly data providing device 5 cooperates with the display 12 and the mouse 13 to dismantle the product waste having the recognition type name C. Product data extraction teaching means for teaching a method of extracting and inputting product data necessary for processing from a product data file to a product data extraction file is included.

Further, the disassembly data providing device 5 displays the display 12 based on the operating conditions and the product data obtained by the operating condition input teaching means and the product data extraction teaching means.
And a disassembly data input teaching means for teaching a method of inputting disassembly data for each disassembly procedure to the disassembly data file in cooperation with the mouse 13.

Further, the disassembly data providing device 5 is provided with a display unit 1 when a failure occurs in the disassembly devices A1 to An used.
2 and a mouse 13 in combination with disassembly data correction teaching means for teaching a method for correcting disassembly data D1 to Dn for the disassembly devices A1 to An.

Each of the dismantling devices A1 to An has a data communication function with the dismantling data providing device 5, and removes or detoxifies the type of the product waste 1 to be dismantled and the harmful substance X. The number n is set based on a disassembly method such as the above, and a method of recovering the valuable resources Y and the residues Z.

Next, the operation of the first embodiment of the present invention will be described with reference to the flowcharts of FIGS. The processing programs of FIGS. 2 to 9 are stored in advance in the ROM 6, and in each of the drawings, explanatory diagrams corresponding to the contents of the screen of the display unit 12 or the contents of the data files are added to the main processing steps. .

FIG. 2 shows a main program of the disassembly data providing method. In FIG. 2, first, the CPU 10
(See FIG. 1) drives the display unit 12 to display the data input menu screen G0 as a teaching screen (step S1).
0), a state in which “1. Product data input” or “2. At this time, an input frame K0 of the selection number "1" or "2" is displayed in the data input menu screen G0.

As a result, an interrupt command IT1 from the type name recognition device 4, an interrupt command IT2 from the keyboard 14,
3, or an interrupt command IT4 from the dismantling device A1 to An
Is in a standby state until either of them is input to the CPU 10 (step S11).

Next, it is determined whether or not the command IT is IT1 (step S12). At this time, if the product waste 1 is put into the dismantling device A1, the recognition type name C and the interrupt command IT1 are input to the CPU 10 from the type name recognition device 4 using the camera 3.

As a result, it is determined that IT = 1 (ie, YES) in the interrupt determination step S12.
Proceed to the history type name search routine (step S13),
U10 searches the history type name file in the data bank 11.

Hereinafter, a history type name search routine (step S
13) is completed, subsequently, a product data search routine (step S14), a disassembly data search routine (step S15), and a disassembly data transmission routine (step S1)
6) is sequentially executed. Further, each routine S13 to S16
Is completed, the data input menu screen G0 is displayed again (step S10), and an interrupt standby state (step S1)
Return to 1).

On the other hand, in the interrupt determination step S12,
If IT ≠ 1 (that is, NO) is determined,
It is determined whether the command IT is IT2 (step S1).
7). At this time, if the input frame K0 on the data input menu screen G0 is clicked with the mouse 13, the keyboard 1
When a numeral “1” is input as character information L from 4, an interrupt command IT 2 is input to the CPU 10.

As a result, in the interrupt determination step S17, it is determined that IT = 2 (ie, YES).
Proceeding to the product data input routine (step S18), C
The PU 10 inputs product data to a product data file in the data bank 11.

Thereafter, when the product data input routine (step S18) is completed, the data input menu screen G is again displayed.
0 is displayed (step S10), and the process returns to the interrupt standby state (step S11).

Further, in the interrupt determination step S17,
If IT ≠ 2 (that is, NO) is determined,
It is determined whether the command IT is IT3 (step S1).
9). At this time, if the input frame K0 on the data input menu screen G0 is clicked with the mouse 13, the keyboard 1
When a numeral “2” is input as character information L from 4, an interrupt command IT 3 is input to the CPU 10.

As a result, in the interrupt determination step S19, it is determined that IT = 3 (that is, YES).
The process proceeds to the disassembly data generation routine (step S20), and C
The PU 10 generates disassembly data D1 to Dn. Less than,
When the disassembly data generation routine (step S20) ends, the data input menu screen G0 is displayed again (step S10), and the process returns to the interrupt standby state (step S11).

Further, in the interrupt determination step S19,
If IT ≠ 3 (that is, NO) is determined,
It is determined whether the command IT is IT4 (step S2).
1). At this time, if an interrupt command IT4 is input from any of the dismantling devices A1 to An, it is determined that IT = 4 (that is, YES) in the interrupt determination step S21, so that the dismantling data correction routine ( Step S2
Proceeding to 2), the CPU 10 corrects the disassembly data D1 to Dn.

Thereafter, when the disassembly data correction routine (step S22) is completed, the data input menu screen G is again displayed.
0 is displayed (step S10), and the process returns to the interrupt standby state (step S11). If it is determined that IT ≠ 4 (that is, NO) in the interrupt determination step S21, the process returns to step S10, and thereafter, the processing operations of steps S12 to S22 are repeated.

FIG. 3 specifically shows the processing steps of the history type name search routine (step S13) in FIG.
3, first, the CPU 10 captures the recognition type name C transmitted from the type name recognition device 4 using the camera 3 (step S30), and stores the recognition type name C in the recognition type name file DF1 in the data bank 11. Store (Step S3
1).

Here, as an example, the recognition type name C is changed to "MC
1234D ", and shows a case where the recognition type name C is stored at the address" 00000 "in the recognition type name file DF1.

Subsequently, the history type name file D is compared with the recognition type name C stored in the recognition type name file DF1.
The history type name registered in F2 is searched (step S3
2) It is determined whether there is a history type name identical to the recognition type name C (step S33).

Here, as an example, the history type name “MC3” is added to the address “00001” in the history type name file DF2.
456D "is stored. In step S33, if it is determined that the same type name as the recognition type name C exists in the history type name file DF2 (that is, YES), the processing of the history type name search routine of FIG. 3 ends.

If it is determined in step S33 that the same type name as the recognition type name C does not exist in the history type name file DF2 (that is, NO), the current recognition type name C, for example, “MC1234D” is stored in the history type name file DF2. It is registered at the last address in the type name file DF2 (step S34), and the processing of the history type name search routine of FIG. 3 is terminated.

FIG. 4 specifically shows the processing steps of the product data search routine (step S14) in FIG. In FIG. 4, first, the CPU 10 recognizes the recognition type name C stored in the recognition type name file DF1, for example, “MC12
34D "(step S40), and in order to compare with the recognition type name C, the type name registered in the product data file DF3 is searched (step S41). (Step S4)
2).

If it is determined in step S42 that the same model name as the recognition type name C is present in the product data file DF3 (ie, YES), the processing of the product data search routine of FIG. 4 is terminated. Here, a case where the same model name “MC1234D” as the recognition type name C is registered at the address “A0001” in the product data file DF3 is shown.

On the other hand, if it is determined in step S42 that there is no type name identical to the recognition type name C in the product data file DF3 (ie, NO), the same product data as in step S18 in FIG. The input routine (step S48) is executed, and the process returns to step S41 after the end of step S48.

FIG. 5 specifically shows processing steps by the product data input teaching means in the product data input routine (steps S18 and S48) in FIGS.
In FIG. 5, first, the CPU in the disassembly data providing device 5
10 (product data input teaching means) drives the display 12 to display the product data input menu screen G1 as a teaching screen (step S50).

At this time, the product data input menu screen G
In “1”, “1. New registration” or “2. Correction registration” is displayed so that the product data can be selected via the operator ga mouse 13, and the selection number “1” or “2” is input. A frame K1 is displayed, and a completion frame K1a used when data input is completed is displayed.

Subsequently, the operator selects a menu of "new registration" or "correction registration" while viewing the product data input menu screen G1. That is, the CPU 10
First, it is determined whether new registration has been selected (step S51).

If the operator moves the cursor arrow (not shown) of the mouse 13 and clicks on the input frame K1,
When the number "1" (new registration) is input from the keyboard 14, it is determined that new registration has been selected (that is, YES), and a new registration screen G2 is displayed as a teaching screen (step S52).

The new registration screen G2 displays the address “A000” in the same format as the product data file DF3.
1,... Are allocated, a return frame K2 for returning to the previous screen is displayed at the upper right of the new registration screen G2, and an address frame K2a for inputting an address is displayed at the bottom.

If it is determined in step S51 that new registration has not been selected (that is, NO), it is determined whether correction registration has been selected (step S53).

If the operator inputs the number "2" (correction registration) in the input frame K1, it is determined that correction registration has been selected (ie, YES), and the correction registration screen is displayed as a teaching screen ( Step S54).

If it is determined in step S53 that the correction registration has not been selected (ie, NO), the flow proceeds to a completion determination step S58 described later. Since the correction registration screen is the same as the new registration screen G2, it is not shown here.

In step S51 or S53, YE
If determined to be S, data input is performed by a screen instruction while referring to the new registration screen G2 or the correction registration screen (step S55). Hereinafter, the case of the new registration screen G2 will be described as an example.

In step S55, the operator
For example, the product data file D in the new registration screen G2
In F3, data indicating a name such as “model name” and “product structure” and a recognition type name C such as “MC1234D” are input.

At this time, the new registration screen G2 has a data scroll function (see the arrow SC2), and the operator moves the cursor arrow of the mouse 13 and clicks on the square frame to thereby display the new registration screen G2. The necessary data can be sequentially input to the product data file DF3 while scrolling the data and watching the free addresses.

Next, with reference to the item of "name" in the product data file DF3, it is determined by the operator whether or not there is attribute data (step S56). If it is determined that there is attribute data (ie, YES) in response to the operation of the operator, the new registration screen G
The attribute data registration screen G3 similar to that of Step 2 is displayed (Step S57), and the attribute data is input by selecting the same screen as described above.

For example, when there is attribute data, the operator moves the cursor arrow of the mouse 13 to the address of the "name" where the attribute data exists in the new registration screen G2 and clicks it, and is displayed at the bottom of the screen. Then, the user moves to the address box K2a of "has attribute data?" And inputs an address, for example, "A0013" from the keyboard 14.

When the address input to the address frame K2a is completed, the teaching screen of the display unit 12 displays the attribute data registration screen G3 displaying the attribute data file DF3a.
Switch to A return frame K3 for returning to the previous screen is displayed at the upper right of the attribute data registration screen G3, and an address frame K3a for inputting an address is displayed at the bottom.

Therefore, the operator can input the attribute data using the scroll function (see arrow SC3) while viewing the attribute data registration screen G3. The data input process at this time is the same as that described above (step S55).

After inputting the data in this way, step S5
6, there is further attribute data (ie, YE
When it is determined as S), the process proceeds to the attribute data registration screen display step S57 again, and the above operation is repeated.

When returning the screen of the display unit 12 to the previous screen, the mouse 13 is placed in the return frame K2 or K3 at the upper right of the screen.
Just move the cursor arrow and click. Since the attribute data file DF3a has a hierarchical structure, it is possible to freely proceed to the next screen or return to the previous screen continuously.

On the other hand, screen selection steps S53 and S5
4, the correction registration screen displayed when the operator selects “2. Correction registration” only changes the title of the new registration screen G2 to “Correction registration”, and other screen displays are new. This is the same as the registration screen G2. Therefore, the operator only has to select the address to be corrected and replace the data as described above.

The above operation is repeated, and if it is determined in step S56 that there is no attribute data (that is, NO), subsequently, it is determined by the operator whether or not data input has been completed (step S58).

If it is determined that data input has not been completed (ie, NO), the process returns to step S50 and repeats the above-described processing. If it is determined that the data input is completed (that is, YES), the cursor arrow of the mouse 13 is moved to the completion frame K1a at the lower right of the product data input menu screen G1 and clicked, and the product data input routine of FIG. Is completed.

FIG. 6 shows the disassembly data search routine S in FIG.
15 specifically illustrates 15 processing steps. 6, first, the CPU 10 recognizes the recognition type name C stored in the recognition type name file DF1 as in step S40 in FIG.
Is read (step S60).

Subsequently, in order to compare with the read recognition type name C, the type name registered in the disassembly data file DF7 is searched (step S61), and whether or not there is the same type name as the recognition type name C is determined. Is determined (step S62).

Here, each dismantling device Ai (i = 1 to n)
Data E for the dismantling device A1 (i = 1)
1 as an example, at the address “K0001” in the disassembly data file DF7, “MC12
34D "is stored.

If it is determined in step S62 that the same type name as the recognition type name C exists in the disassembly data file DF7 (ie, YES), the processing of the disassembly data search routine of FIG. 6 is terminated.

If it is determined in step S62 that there is no type name identical to the recognition type name C (that is, NO), the disassembly data generation routine (step S63) is executed similarly to step S20 in FIG. Execute, step S63
After the end of the processing, the processing of the disassembly data search routine of FIG. 6 ends.

FIG. 7 specifically shows processing steps by the disassembly data input teaching means in the disassembly data generation routine (steps S20 and S63) in FIGS.
7, first, the CPU 10 drives the display unit 12 to display the menu screen G11 of the disassembly procedure as a teaching screen (step S70).

At this time, an input frame K1 for assigning the disassembly procedure number of the dismantling device Ai is displayed on the menu screen G11.
1, an input frame K11a for selecting operation condition setting, product data extraction or disassembly data creation, and a completion frame K11
b is displayed.

Therefore, the operator moves the arrow of the mouse 13 and clicks on the input frame K11, and inputs a numerical value for designating the disassembly procedure number from the keyboard 14. The numerical value of the disassembly procedure number thus input is stored in the disassembly procedure number file DF4.

Similarly, the operator moves the arrow of the mouse 13 and clicks on the input frame K11a to correspond to “1. Operation condition setting”, “2. Product data extraction” or “3. Creation of disassembly data”. One of the numbers “1” to “3” is selected and input from the keyboard 14.

On the other hand, the CPU 10 determines the screen number selected in the input frame K11a, and first determines whether or not the selected screen is "1" (operation condition setting) (step S71). If the operator selects “1” (operating condition setting) and it is determined in step S71 that screen 1 has been selected (ie, YES), the display 12
Operation condition file input screen G12 as the upper teaching screen
Is displayed.

Therefore, the operator operates the input screen G1
While using the scroll function 2 (see arrow SC12), the names and data of operating conditions suitable for the disassembly procedure number are sequentially input (step S72). The data thus input is stored in the operating condition file DF5.

The operator's input operation on the input screen G12 is the same as the data input processing step S52 (see FIG. 5) based on the screen instruction described above. By clicking the completion frame K12 at the lower right of the screen with the mouse 13, the input step S72 to the operation condition file DF5 is completed, and the input screen G12 is switched to the menu screen G11.

On the other hand, if it is determined in step S71 that screen 1 has not been selected (ie, NO),
Subsequently, it is determined whether or not the selected screen is “2” (product data extraction) (step S73).

If the operator selects "2" (product data extraction) and it is determined in step S73 that screen 2 has been selected (ie, YES), the display 12
A product data extraction screen G13 is displayed as the upper teaching screen.

Therefore, the operator operates the extraction screen G1
3, the data necessary for the disassembly process is extracted from the product data file DF3 and stored in the product data extraction file DF6 (step S74).

That is, first, on the extraction screen G13, the address frame of the required product data is clicked with the mouse 13, and the model name of the product data is input from the keyboard 14. The data is loaded from the data file DF3 and displayed on the extraction screen G13.

Subsequently, the aforementioned data input step S52
As in the case of (see FIG. 5), the data is moved using the scroll function (see SC13), the address of the required data in the data file is clicked using the mouse 13, and the extraction frame K13 at the bottom of the screen is displayed. click.

The data thus extracted is sequentially stored in the product data extraction file DF6 (step S7).
4). By clicking the completion frame K13a at the lower right of the screen with the mouse 13, the product data extraction file DF is displayed.
6 is completed, and the screen is switched from the input screen G13 to the menu screen G11.

On the other hand, if it is determined in step S73 that screen 2 has not been selected (ie, NO),
Subsequently, it is determined whether or not the selected screen is “3” (disassembly data creation) (step S75). If it is determined that the screen 3 has not been selected (that is, NO), the process returns to step S70 (menu screen G11).

If the operator selects "3" (preparation of disassembly data) and it is determined in step S75 that screen 3 has been selected (ie, YES), display 12
A disassembly data Di creation screen G14 is displayed as the upper teaching screen. At this time, an operation condition file DF5 and a product data extraction file DF6 are also displayed on the disassembly data file DF7 creation screen G14.

Therefore, the operator creates disassembly data Di based on the operation conditions in the operation condition file DF5 and the product data in the product data extraction file DF6, as in the data input step S52 (see FIG. 5). Is input on the creation screen G14 (step S
76).

The disassembly data Di thus input is stored in the disassembly data file DF7. Also, by clicking the completion frame K14 at the lower right of the screen with the mouse 13,
The input step S76 to the disassembly data file DF7 is completed, and the screen is switched from the creation screen G14 to the menu screen G11.

At this time, if all processing is completed,
The operator operates the completion frame K1 at the lower right of the menu screen G11.
1b is clicked with the mouse 13. The CPU 10 determines whether or not all the processes have been completed (step S77),
If it is determined that the processing has not been completed (that is, NO), the process returns to step S70. If it is determined that the processing has been completed (that is, YES), the processing of the disassembly data input teaching routine in FIG. 7 is ended.

The above input operation is performed for n dismantling apparatuses A1 to A1.
An is repeatedly performed for An, whereby the disassembly data D1 to Dn for all the dismantling devices A1 to An are obtained.

FIG. 8 specifically shows the processing steps of the disassembly data sending routine (step S16) in FIG. In FIG. 8, the CPU 10 first reads out the recognition type name C from the recognition type name file DF1 (step S8).
0), the disassembly procedure number is taken from the disassembly procedure number file DF4 (step S81).

Subsequently, it is determined whether or not the disassembly procedure number is "i (i = 1 in the initial state)" (step S82). If it is determined that the number is i (that is, YES), the process proceeds to step S82. The data of the disassembly procedure number “i (= 1)” in the disassembly data file DF7 of the recognition type name C read in S80 is selected and taken in (step S83).

The data is converted into the data communication format of the dismantling device Ai (i = 1) corresponding to the dismantling procedure number i (step S84), and the converted dismantled data is dismantled corresponding to the dismantling procedure number “1”. The data is transmitted using communication means (input / output interface E1) for transmitting and receiving data to and from A1 (step S85).

Next, it is determined whether or not the processing has been completed for the data in the disassembly procedure number file DF4 (step S8).
6) If it is determined that the processing has not been completed (that is, NO), the process returns to step S81 to repeat the above-described processing.

That is, if it is determined in step S82 that the disassembly procedure number is not "i (= 1)" (that is, NO), the disassembly procedure number i is sequentially incremented (step S87), and the process returns to step S82. Each time it matches the target disassembly procedure number i (that is, it is determined as YES), the processing of steps S83 to S85 is repeated.

Here, for convenience, the disassembly procedure number i is incremented from i = 1, but in reality, each number has no priority, and is processed randomly and an arbitrary number according to a request. .

The above processing operation is performed by disassembling procedure number file DF.
4 until the end of data (i = n), step S8
If it is determined in step 6 that all assigned disassembly procedure numbers have been completed (that is, YES), the processing routine in FIG. 8 ends.

FIG. 9 specifically shows the processing steps of the disassembly data correction routine (step S22) in FIG. In FIG. 9, first, a dismantling device Ai in which a problem has occurred.
Stores the defect data in the defect data file DF8, and the CPU 10 takes in the defect data in the defect data file DF8 (step S90).

Subsequently, it is determined whether or not the disassembly procedure number of the defect data file DF8 is "i (i = 1 in the initial state)" (step S91), and if it is the number i (ie, YES). Then, in response to the determination result, the disassembly procedure number i is output from the disassembly data file DF7.
The disassembly data of the designated type name in (= 1) is selected (step S92).

As a result, the disassembly data of the designated type name is displayed on the creation screen G1 of the operation condition data file DF5, the product data extraction file DF6, and the disassembly data file DF7.
4 (see FIG. 7) is displayed on the screen (step S9).
3).

Next, a change position of the disassembly data file on the creation screen G14 is selected by using the scroll function with the mouse 13, and the data is corrected in the same manner as the data input shown in FIG. 7 (step S94). .

Subsequently, it is determined whether or not the data has been completed for the data (i = 1 to n) in the disassembly data file DF7 (step S95). Returning to step S90, if it is determined that the processing has been completed (that is, YES), the processing routine of FIG. 9 ends.

If it is determined in step S91 that the disassembly procedure number is not "i (= 1)" (that is, NO), the disassembly procedure number i is sequentially incremented (step S96), and steps S92 to S94 are performed. Similar processing steps are repeated.

Here, for convenience, the disassembly procedure number i is incremented from i = 1, but as in the processing of FIG. 8, each of the numbers has no priority and is randomly and randomly assigned according to the request. Is only processed.

As described above, the editing, adding, correcting and disassembling procedure methods of the product data of the product waste 1 and the generation of the disassembly data D1 to Dn associated therewith are performed on the teaching screen G of the disassembly data providing device 5. Then, from the disassembly procedure menu screen G11, set operating conditions, extract product data,
The user selects one of the disassembly data creations, and inputs, adds, and corrects necessary data on each of the teaching screens of the operation condition setting screen G12, the product data extraction screen G13, and the disassembly data creation screen G14 to create the disassembly data. In addition, the created data is sequentially transmitted to a plurality of dismantling devices A1 to An that perform disassembly, crushing, and sorting processes as dismantling data D1 to Dn.

Thus, in the waste recycling processing plant 2, by providing the most suitable dismantling data D1 to Dn to a plurality of dismantling devices A1 to An for disassembling, crushing and sorting, valuable resources X can be collected, Removal and harmlessness of the harmful substance Y can be realized.

That is, from the product data of the product waste 1, dismantling data D suitable for n dismantling devices A1 to An
By inputting, editing, and correcting 1 to Dn while viewing the teaching screen G, the addition of the product waste 1 and the dismantling device Ai
It is possible to easily cope with deletion, addition, etc., and it is possible to realize the appropriateness of the waste recycling processing plant 2.

Further, since the subordinate items such as the product structure have a hierarchical file structure, data input on the teaching screen G and addition / deletion correction work can be easily performed. Labor can be reduced.

Embodiment 2 Further, in the first embodiment, the model name recognizing device 4 including only the camera 3 is used as the image recognizing device. However, an input device that performs voice input or key input based on human recognition may be used. .

As described above, in addition to the model name recognition and input function using the camera 3, by performing voice input or key input by human recognition, objects that cannot be recognized by the camera 3 or workers Can be effectively input even when both hands are closed, so that the degree of freedom as the image recognition means can be increased and the recognition rate and reliability can be improved.

Embodiment 3 Although the specific contents of the product data were not specifically mentioned, for example, the manufacturer name, product name, serial number, manufacturing date, product structure, product material, parts The attribute data may include attribute data indicating dependent items such as a name, a component structure, and a component material, and the attribute data may be configured by a hierarchically structured data file.

As described above, by using the product type name as a keyword, if the type name is decoded, all data necessary for disassembly can be displayed on the teaching screen G, thereby reducing the working time and labor. And the reliability of product data is improved.

[0116]

As described above, according to the first aspect of the present invention, a plurality of dismantling devices for disassembling, crushing or sorting product waste such as home electric appliances or OA equipment are included to remove harmful substances. In a waste recycling processing plant for detoxifying and collecting valuable resources, a computer programmed with a built-in memory, a data bank connected to the computer and registering various data files,
A display connected to a computer for displaying various teaching screens, a keyboard connected to the computer for inputting character information such as characters or numbers, and a keyboard connected to the computer for giving instructions such as screen selection on the teaching screen. A communication means for transmitting and receiving various data between the mouse and each disassembly device in connection with the computer; and a type name recognition means for reading and recognizing the type name of the product waste by the camera in connection with the computer. The data bank stores the recognition type name file storing the recognition type name recognized by the type name recognition means, the history type name file storing the previously disassembled history type name, and the product data of the product waste. Product data file, a product data extraction file for storing product data extracted from the product data file, and a solution for storing disassembly data. A data file and an operating condition file for storing operating conditions for each disassembly procedure, a mouse selects a product data input screen or a disassembly data generation screen from a teaching screen, and Control data and disassembly data are transmitted and received to and from the used dismantling device to be used, and disassembly data for each disassembly procedure is sequentially transmitted to the used dismantling device based on the recognition type name. When product waste is put in,
A device that reads and recognizes the product waste type name and provides the dismantling data of the product waste to each dismantling device.It searches the history type name file, and the recognition type name is already included in the history type name. History type name determining means for determining whether or not the recognition type name is included in the history type name, a registration means for registering the recognition type name in the history type name file, and searching for the product data file. Product data determination means for determining whether the recognition type name is already registered in the product data file;
When the recognition type name is not registered in the product data file, a product data input teaching means for teaching a method of inputting the product data of the recognition type name into the product data file; Disassembly data determination means for determining whether or not is already registered in the disassembly data file, and a method for inputting operating conditions for each disassembly procedure to the operating condition file when the recognition type name is not registered in the disassembly data file Operating condition input teaching means for teaching
Product data that teaches how to extract and input the product data required for dismantling of product waste with the recognized type name from the product data file to the product data extraction file when the recognized type name is not registered in the disassembly data file Disassembly data input teaching for teaching a method of inputting disassembly data for each disassembly procedure to a disassembly data file based on the operating condition and product data obtained by the extraction teaching means and the operating condition input teaching means and the product data extraction teaching means Means, and disassembly data correction teaching means for teaching a method of correcting disassembly data for the used disassembly apparatus when a failure occurs in the used disassembly apparatus, and under the control of a programmed computer, data on product waste. Editing, adding, modifying and dismantling procedures, and generating disassembly data for dismantling procedures. The display screen is used to provide dismantling data of product waste to multiple dismantling equipment (waste recycling processing plants) that disassemble, crush, or sort. Achieve flexible automatic mechanization, and disassemble, crush or sort product waste such as home appliances or OA equipment to remove or detoxify harmful substances and recover valuable resources. There is an effect that a device for providing dismantling data of product waste in a waste recycling plant can be obtained.

According to a second aspect of the present invention, in the first aspect, the model name recognizing means includes an image recognizing means using a camera, and an input means for performing voice input or key input based on human recognition. Therefore, there is an effect that an apparatus for providing dismantled data of product waste in a waste recycling processing plant in which the reliability of the type name recognition means is improved can be obtained.

According to a third aspect of the present invention, in the first aspect, the product data includes a manufacturer name, a product name, a serial number, a manufacturing date, a product structure, with the model name of the product waste as a representative code. Includes attribute data indicating dependent items such as product material, part name, part structure, and part material. Since attribute data is composed of hierarchically structured data files, waste recycling with improved reliability of product data There is an effect that a device for providing dismantling data of product waste in a processing plant can be obtained.

According to a fourth aspect of the present invention, there is provided a plurality of dismantling devices for disassembling, crushing or sorting product wastes such as home electric appliances or OA equipment, for removing or detoxifying harmful substances, and In a recycling processing plant that collects valuable resources, a method of providing dismantling data of product waste to each dismantling device by a computer programmed with a built-in memory, at the time when the product waste is input, A first step of reading the product waste type name as a recognition type name, storing the recognition type name in a recognition type name file, and determining whether the recognition type name is the same type name as a previously dismantled history type name; A second step of determining whether the recognition type name is not the same as the history type name by searching the history type name file to determine whether the recognition type name is the same as the history type name. No And a fourth step of searching the product data file to determine whether the recognition type name is registered in the product data file, and when it is determined that the recognition type name is not registered in the product data file A fifth step of teaching a method of inputting the product data of the recognition type name into the product data file; and a step of determining whether or not the recognition type name is registered in the disassembly data file by determining from the disassembly data file. Step 6, teaching the method of inputting the operating conditions for each disassembly procedure to the operating condition file when it is determined that the recognition type name is not registered in the disassembly data file; Is determined not to be registered in the disassembly data file,
An eighth step which teaches a method of extracting and inputting product data necessary for disassembling processing of a product waste having a recognition type name from a product data file to a product data extraction file, and obtained by the seventh and eighth steps. A ninth step of teaching a method of inputting disassembly data for each disassembly procedure to the disassembly data file based on the operating conditions and the product data, and selecting a product data input screen or a disassembly data generation screen from the teaching screen. A tenth step, an eleventh step of transmitting and receiving control data and dismantling data to and from the used dismantling device to be used among the dismantling devices, and dismantling data for each dismantling procedure based on the recognition type name. A twelfth step of sequentially transmitting to the used dismantling apparatus, and a method of correcting dismantling data for the used dismantling apparatus when a problem occurs in the used dismantling apparatus. And a method of editing, adding, modifying and disassembling data relating to product waste under the control of a programmed computer, and generating disassembly data associated with the disassembly procedure. Dismantling data of product waste is provided to multiple dismantling equipment (waste recycling processing plant) that implements using the screen and disassembles, crushes or sorts, so it can flexibly handle various product waste. Achieving automatic mechanization that can cope with waste, disassembly, crushing or sorting of product waste such as home appliances or OA equipment to remove or detoxify harmful substances and to recover valuable resources There is an effect that a method for providing dismantling data of product waste in a material recycling processing plant can be obtained.

[Brief description of the drawings]

FIG. 1 is a configuration diagram showing a waste recycling processing plant and a disassembly data providing device according to a first embodiment of the present invention.

FIG. 2 is a main flowchart showing a disassembly data providing method according to the first embodiment of the present invention.

FIG. 3 is a flowchart showing a history type name search method according to the first embodiment of the present invention.

FIG. 4 is a flowchart showing a method for searching for product data according to the first embodiment of the present invention.

FIG. 5 is a flowchart illustrating a method of inputting product data and a method of teaching according to Embodiment 1 of the present invention;

FIG. 6 is a flowchart showing a method for searching for dismantled data according to the first embodiment of the present invention.

FIG. 7 is a flowchart showing an input method and a teaching method of a disassembly procedure according to the first embodiment of the present invention.

FIG. 8 is a flowchart showing a disassembly data sending method according to the first embodiment of the present invention.

FIG. 9 is a flowchart illustrating a method of correcting disassembly data when a disassembly processing failure occurs according to the first embodiment of the present invention.

[Explanation of symbols]

1 product waste, 2 waste recycling plant,
3 camera, 4 type name recognition device, 5 disassembly data providing device (computer), 6 ROM, 7 RAM, 10
CPU, 11 data bank, 12 display, 13 mouse, 14 keyboard, A1 to An dismantling device, C
Recognition type name, D1 to Dn disassembly data, DF1 to DF8
Various data files, DF1 recognition type name file, DF
2 History type name file, DF3 product data file,
DF4 disassembly procedure number file, DF5 operating condition file, DF6 product data extraction file, DF7 disassembly data file, DF8 fault data file, B1
To Bn, E1 to En I / O interface, G, G0
To G3, G11 to G14 Teaching screen, G0 data input menu screen, G1 product data input menu screen, G
2 New registration screen, G3 attribute data registration screen, G11
Menu screen, G12 input screen, G13 extraction screen,
G14 creation screen, L character information, X valuables,
Y harmful substances, S30 first step, S13, S3
2, S33 second step, S34 third step,
S14, S41, S42 Fourth step, S18, S
48, S50 to S58 Fifth step, S15, S6
1, S62 sixth step, S20, S63, S70
-S77 7th to 10th steps, S90 11th step, S16, S80 to S87 12th step, S90 to S96 13th step.

Claims (4)

[Claims] 1. A waste recycling process that includes a plurality of dismantling devices for disassembling, crushing or sorting product waste such as home electric appliances or OA equipment to remove or detoxify harmful substances and collect valuable resources. In the plant, a computer programmed with a built-in memory, a data bank connected to the computer to register various data files, a display connected to the computer to display various teaching screens, A keyboard connected to input character information such as characters or numbers; a mouse connected to the computer for instructing screen selection on the teaching screen; and each of the disassembly devices in connection with the computer. Communication means for transmitting and receiving various data in the computer; and the product waste in connection with the computer. A model name recognizing means for recognizing the type name by reading with a camera, the data bank comprising: a recognition type name file storing the recognition type name recognized by the type name recognizing means; A history type name file for storing type names; a product data file for storing product data of the product waste; a product data extraction file for storing product data extracted from the product data file; and dismantling data. A disassembly data file; and an operation condition file for storing operation conditions for each disassembly procedure, wherein the mouse selects the product data input screen or the disassembly data generation screen from the teaching screen; Transmits and receives control data and the disassembly data to and from the dismantling device to be used among the dismantling devices, The disassembly data for each disassembly procedure is sequentially transmitted to the used dismantling apparatus based on the recognition type name, and the type name recognizing means, at the time when the product waste is input, displays the type name of the product waste. An apparatus for reading and recognizing, and providing the dismantling data of the product waste to each dismantling apparatus, wherein the history type name file is searched and the recognition type name is already included in the history type name. History type name determining means for determining whether or not the recognition type name is not included in the history type name;
Registration means for registering the recognition type name in the history type name file; and product data determination means for searching the product data file to determine whether the recognition type name is already registered in the product data file. When the recognition type name is not registered in the product data file, product data input teaching means for teaching a method of inputting the product data of the recognition type name into the product data file; and A disassembly data determining means for retrieving and determining whether the recognition type name is already registered in the disassembly data file; and when the recognition type name is not registered in the disassembly data file, the disassembly procedure Operating condition input teaching means for teaching a method of inputting each operating condition to the operating condition file; and wherein the recognition type name is the disassembly data file. Product data extraction teaching means for teaching a method of extracting and inputting, from the product data file, the product data required for dismantling the product waste having the recognition type name when the product data is not registered in the product data extraction file. Disassembly data input teaching for teaching a method of inputting disassembly data for each disassembly procedure to the disassembly data file based on the operating conditions and product data obtained by the operating condition input teaching means and the product data extraction teaching means; And a dismantling data correction teaching means for teaching a method of correcting disassembly data for the used dismantling device when a failure occurs in the used dismantling device. Equipment to provide data for dismantling waste. 2. The apparatus according to claim 1, wherein the type name recognizing unit includes an image recognizing unit using the camera, and an input unit for performing voice input or key input based on human recognition. Dismantling data providing device for product waste in a waste recycling plant in Japan. 3. The product data includes a manufacturer name, a product name, a serial number, a manufacturing date, a product structure, a product material, a component name, a component structure, a component material, and the like, using the product waste type name as a representative code. 2. The apparatus for providing dismantled data of product waste in a waste recycling processing plant according to claim 1, wherein the attribute data includes attribute data indicating a subordinate item of the waste recycling processing plant. 3. 4. A recycling plant for removing or detoxifying harmful substances and collecting valuable resources, including a plurality of dismantling devices for decomposing, crushing or sorting product wastes such as home electric appliances or OA equipment. A method of providing dismantling data of the product waste to each dismantling device by a computer programmed with a built-in memory, wherein at the time the product waste is charged, a type name of the product waste As a recognition type name, and storing the recognition type name in a recognition type name file, and determining whether the recognition type name is the same type name as a previously dismantled history type name. A second step of retrieving and determining from the name file, and when it is determined that the recognition type name is not the same type name as the history type name, registering the recognition type name in the history type name file A third step, a fourth step of searching the product data file to determine whether or not the recognition type name is registered in the product data file; and a fourth step, wherein the recognition type name is registered in the product data file. If it is determined that there is no product data, a fifth method for teaching a method of inputting the product data of the recognition type name into the product data file is provided.
And a sixth step of retrieving from the disassembly data file to determine whether the recognition type name is registered in the disassembly data file, and determining that the recognition type name is not registered in the disassembly data file. A seventh step of teaching a method of inputting operating conditions for each disassembly procedure to an operating condition file when determined, and when it is determined that the recognition type name is not registered in the disassembly data file, An eighth step of teaching a method of extracting and inputting the product data necessary for the dismantling processing of the product waste having the recognition type name from the product data file to the product data extraction file; and obtaining the seventh and eighth steps. A ninth step for teaching a method of inputting disassembly data for each disassembly procedure to the disassembly data file based on the obtained operating conditions and product data. And a tenth step of selecting the input screen of the product data or the generation screen of the disassembly data from the teaching screen, and control data between the dismantling device to be used among the dismantling devices. And an eleventh step of transmitting and receiving the disassembly data; a twelfth step of sequentially transmitting disassembly data for each disassembly procedure to each of the used dismantling devices based on the recognition type name; When a problem occurs, the thirteenth teaching method for correcting the disassembly data for the used dismantling device is provided.
A method for providing dismantling data of product waste in a waste recycling plant, comprising the steps of: