JPH10314276A - Freeze vacuum drying method - Google Patents

Freeze vacuum drying method

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Publication number
JPH10314276A
JPH10314276A JP16035297A JP16035297A JPH10314276A JP H10314276 A JPH10314276 A JP H10314276A JP 16035297 A JP16035297 A JP 16035297A JP 16035297 A JP16035297 A JP 16035297A JP H10314276 A JPH10314276 A JP H10314276A
Authority
JP
Japan
Prior art keywords
freeze
vacuum drying
chamber
container
contents
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP16035297A
Other languages
Japanese (ja)
Inventor
Tsunehisa Namiki
恒久 並木
Nobuo Hirakawa
叙夫 平川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Priority to JP16035297A priority Critical patent/JPH10314276A/en
Publication of JPH10314276A publication Critical patent/JPH10314276A/en
Pending legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a freeze vacuum drying method which can be used in an emergency by maintaining a consistent sterilized state from a freeze vacuum drying process to the time of use. SOLUTION: In a plural-chamber separating container 1 in which chambers are separated by readily openable partition parts and coupled together, the chambers 2, 3 filled with contents not subjected to freeze vacuum drying are sealed, while the other chambers are filled with contents to be subjected to freeze vacuum drying; with the latter chambers opened, cooling is effected to freeze and hold the contents in a vacuum to freeze dry them, after which the chambers are sealed.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は複数室分離容器別々
の室に凍結真空乾燥する内容物と他の内容物を充填し、
凍結真空乾燥することにより、一つの容器に充填した二
種の物質の一方を凍結真空乾燥する方法を提供する。
FIELD OF THE INVENTION The present invention relates to a multi-chamber separation container in which separate chambers are filled with the contents to be freeze-dried and other contents,
The present invention provides a method for freeze-vacuum drying one of two substances filled in one container by freeze-vacuum drying.

【0002】[0002]

【従来の技術】従来医薬部品等において凍結真空乾燥し
た物質を使用時に液体と混合することが広く行われてい
る。そして凍結真空乾燥する方法も種々提案されている
が、十分満足されるものはまだないのが実情である。例
えば、バイアルに薬液を充填し、ゴム栓の半打栓の状態
で、バッチ式凍結真空乾燥処理機により固形化し、本打
栓により密封することが食品技術加工8 No.4 1
988に提案されている。また、プラスチック容器に薬
液を充填し、バッチ式凍結真空乾燥処理機により固形化
し、プラスチックフイルム等で、ヒートシールにより密
封することが、特開平5−306216号公報に提案さ
れている。ところがこのように凍結真空乾燥した物質を
一つの容器に充填したのでは使用時に開封し、他の容器
に充填された液体を注入しなければならないので無菌状
態での混合が不可能であり、さらに使用が複雑であって
緊急時の使用が困難であるという問題がある。また、金
属トレーに乾燥処理する内容物を充填し、真空中、異な
る温度のプレート上を移動させることにより乾燥する連
続式凍結真空乾燥処理機により乾燥することも特開昭4
7−5641号公報で提案されている。この方法は乾燥
した物質を容器に充填する工程、使用時に開封し他の容
器に充填された液体を注入する工程が必要となり、無菌
状態の維持が困難でありさらに緊急時の使用が難しい欠
点がある。薬液をバッチ式凍結真空乾燥処理をし、複数
室分離容器に充填密封することが特開平4−36485
1号公報に提案されているが、これも乾燥した物質を複
数分離室容器に充填する工程が必要であるため無菌状態
の維持が困難となる問題がある。
2. Description of the Related Art Conventionally, it has been widely practiced to mix a freeze-dried substance with a liquid at the time of use in medical parts and the like. Various methods for freeze-vacuum drying have been proposed, but there are no satisfactory methods yet. For example, a vial is filled with a chemical solution, solidified by a batch-type freeze-vacuum drying machine in a state of a half stopper of a rubber stopper, and sealed by a final stopper. 4 1
988. Japanese Patent Application Laid-Open No. 5-306216 proposes that a chemical solution is filled in a plastic container, solidified by a batch-type freeze vacuum drying machine, and sealed by heat sealing with a plastic film or the like. However, if the material thus freeze-dried and vacuum-dried is filled in one container, it must be opened at the time of use and the liquid filled in the other container must be injected, so that it is impossible to mix under aseptic conditions, There is a problem that the use is complicated and it is difficult to use in an emergency. Further, a metal tray is filled with the content to be dried and dried by moving it on a plate at a different temperature in a vacuum to dry by a continuous freeze vacuum drying machine.
7-5641. This method requires a step of filling a dried substance into a container, a step of opening the container at the time of use and injecting a liquid filled in another container, and it is difficult to maintain a sterile state, and furthermore, it is difficult to use in an emergency. is there. Japanese Patent Application Laid-Open No. 4-36485 discloses a method in which a chemical solution is subjected to a batch-type freeze-vacuum drying treatment, and the container is filled and sealed in a multi-chamber separation container.
Although this is proposed in Japanese Patent Publication No. 1 (Kokai), there is also a problem that it is difficult to maintain an aseptic state since a step of filling a dried substance into a plurality of separation chamber containers is required.

【0003】[0003]

【発明が解決しようとする課題】本発明は凍結真空乾燥
工程から使用時まで一貫して無菌状態を確保し、凍結乾
燥品の微量充填及び充填量の安定化を向上し、使用時に
無菌のまま迅速かつ簡単に溶液とすることができる複数
室分離容器を用いた凍結真空乾燥を提供する。
SUMMARY OF THE INVENTION The present invention secures a sterile state consistently from the freeze-drying step to the time of use, improves the micro-filling of the freeze-dried product and stabilizes the filling amount, and maintains the sterility during use. A freeze-vacuum drying method using a multi-compartment separation vessel capable of rapidly and easily preparing a solution is provided.

【0004】[0004]

【課題を解決するための手段】本発明は、 「1, 容易開封性仕切部により分離して結合した複数
室分離容器の凍結真空乾燥を行わない内容物を充填した
室を密封し、他の室に凍結真空乾燥を行う内容物を充填
しこの室を開封した状態で、冷却し内容物を凍結して真
空に保持し、凍結乾燥した後密封することを特徴とする
凍結真空乾燥方法。 2. 無菌の複数室分離容器に凍結真空乾燥を行わない
無菌の内容物を充填した室を密封し、次いで他の室に無
菌環境で凍結真空乾燥を行う無菌の内容物を充填する、
1項に記載された凍結真空乾燥方法。 3. 凍結真空乾燥を行わない内容物を充填した室を密
封し、次いで複数室分離容器全体を殺菌処理した後、他
の室に凍結真空乾燥を行う無菌の内容物を充填する、1
項に記載された凍結真空乾燥方法。 4. 複数室分離容器の凍結真空乾燥を行わない内容物
も密封した状態で凍結する、1項ないし3項のいずれか
1項に記載された凍結真空乾燥方法。 5. 凍結真空乾燥を行う内容物が予め殺菌処理された
ものである、1項ないし4項のいずれか1項に記載され
た凍結真空乾燥方法。 6. 充填密封する工程で不活性ガスを容器の室内に導
入する、1項ないし5項のいずれか1項に記載された凍
結真空乾燥方法。 7. 複数室分離容器が0.5Kg/15mm〜1.2
Kg/15mmの弱い密封強度の容易開封性仕切部を有
する容器である、1項ないし6項のいずれか1項に記載
された凍結真空乾燥方法。 8. 複数室分離容器が1.3Kg/15mm〜3.0
Kg/15mmの密封強度の周縁部を有する容器であ
る、1項ないし7項のいずれか1項に記載された凍結真
空乾燥方法。 9. 凍結真空乾燥処理が複数室分離容器を温度および
圧力を調整した複数の処理区域を順次通過させることに
より連続的に行う処理である、1項ないし8項のいずれ
か1項に記載された凍結真空乾燥方法。 10. 凍結真空乾燥処理が複数室分離容器を収納した
処理装置の処理温度および圧力を順次変えて処理を行う
バッチ処理である、1項ないし8項のいずれか1項に記
載された凍結真空乾燥方法。 11. 凍結中複数室分離容器の周縁部と仕切部を補強
治具により保持し補強して凍結真空乾燥を行う、1項な
いし6項または9項あるいは10項のいずれか1項に記
載された凍結真空乾燥方法。 12. 凍結真空乾燥を行わない内容物への熱の移動を
防止して凍結真空乾燥を行う、1項ないし11項のいず
れか1項に記載された凍結真空乾燥方法。 13, 凍結真空乾燥を行う凍結した、内容物の乾燥雰
囲気との接触面積を大きくして凍った水分の昇華を促進
する、1項ないし12項のいずれか1項に記載された凍
結真空乾燥方法。」に関する。
According to the present invention, there is provided a method for sealing a chamber filled with contents which are not subjected to freeze-vacuum drying in a multi-chamber separation container which is separated and connected by an easily-openable partition. A freeze-vacuum drying method, characterized in that the chamber is filled with the contents to be subjected to freeze-vacuum drying, and in a state where the chamber is opened, the contents are cooled, the contents are frozen, kept in vacuum, freeze-dried, and then sealed. Sealing a chamber filled with aseptic contents not subjected to freeze-vacuum drying in a sterile multi-chamber separation container, and then filling other chambers with aseptic contents subjected to freeze-vacuum drying in a sterile environment,
The freeze-drying method according to item 1. 3. The chamber filled with the contents not subjected to freeze-vacuum drying is sealed, and then the entire multi-chamber separation container is sterilized, and then the other chamber is filled with the sterile contents subjected to freeze-vacuum drying.
Freezing vacuum drying method described in the paragraph. 4. 4. The freeze-vacuum drying method according to any one of claims 1 to 3, wherein the contents of the multi-chamber separation container not subjected to freeze-vacuum drying are also frozen in a sealed state. 5. 5. The freeze-vacuum drying method according to any one of items 1 to 4, wherein the contents to be subjected to freeze-vacuum drying have been previously sterilized. 6. 6. The freeze vacuum drying method according to any one of items 1 to 5, wherein an inert gas is introduced into the chamber of the container in the step of filling and sealing. 7. 0.5kg / 15mm-1.2 for multi-chamber separation container
7. The freeze vacuum drying method according to any one of items 1 to 6, which is a container having an easy-opening partition having a weak sealing strength of Kg / 15 mm. 8. Multi-chamber separation container is 1.3Kg / 15mm-3.0
The freeze-drying method according to any one of Items 1 to 7, which is a container having a peripheral portion having a sealing strength of Kg / 15 mm. 9. The freeze-vacuum according to any one of items 1 to 8, wherein the freeze-vacuum drying treatment is a treatment that is continuously performed by sequentially passing a plurality of treatment chambers having a controlled temperature and pressure through a plurality of separation chambers. Drying method. 10. 9. The freeze-vacuum drying method according to any one of items 1 to 8, wherein the freeze-vacuum drying treatment is a batch treatment in which the treatment is performed by sequentially changing the treatment temperature and pressure of the treatment device containing the multi-chamber separation container. 11. 11. The freezing vacuum according to any one of items 1 to 6, or 9 or 10, wherein the peripheral portion and the partition portion of the multi-chamber separation container are held and reinforced by a reinforcing jig during freezing and freeze-vacuum drying is performed. Drying method. 12. 12. The freeze-vacuum drying method according to any one of items 1 to 11, wherein the freeze-vacuum drying is performed while preventing the transfer of heat to contents that are not subjected to freeze-vacuum drying. 13. Freezing vacuum drying method The freeze vacuum drying method according to any one of items 1 to 12, wherein the contact area of the frozen contents with the drying atmosphere is increased to promote the sublimation of the frozen water. . About.

【0005】[0005]

【発明の実施の形態】本発明で複数室分離容器を使用す
るのはこの容器は複数の室からなり、室は互いに容易開
封性仕切部で分離されているので保存中は内容物は混合
せず、使用時には容器を開封することなく簡単に仕切部
を開いて内容物を混合することができるからである。複
数室分離容器の或る室に充填する、凍結真空乾燥を行わ
ない内容物とは例えば凍結乾燥した内容物を溶解する液
体や配合する液体である。凍結真空乾燥を行わない内容
物を充填した室は乾燥を行わないのであるから、密封し
て凍結真空乾燥工程を通るのが合理的である。容器全体
を殺菌処理することにより、以後の工程に容器から菌が
持ち込まれることが防止される。殺菌方法としては特に
制限はないが、加圧湿熱法、紫外線照射法、薬剤法、オ
ゾン法そして電子線照射法等が適宜使用される。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS In the present invention, a multi-chamber container is used. This container is composed of a plurality of chambers, and the chambers are separated from each other by an easily-openable partition so that the contents are mixed during storage. This is because, at the time of use, the partition can be easily opened and the contents can be mixed without opening the container. The contents to be filled into a certain chamber of the multi-chamber separation container and not subjected to freeze-vacuum drying are, for example, a liquid that dissolves or freezes the freeze-dried contents. Since a chamber filled with contents not subjected to freeze-vacuum drying is not dried, it is reasonable to seal and pass through the freeze-vacuum drying step. By sterilizing the entire container, bacteria are prevented from being introduced from the container in subsequent steps. The sterilization method is not particularly limited, but a pressurized moist heat method, an ultraviolet irradiation method, a chemical method, an ozone method, an electron beam irradiation method and the like are appropriately used.

【0006】次いで空室に凍結真空乾燥を行う内容物を
充填し、開封状態で冷却して凍結するが、容器全体が殺
菌されているので無菌状態が維持される。充填や凍結真
空乾燥を無菌環境で行うのが好ましい。凍結真空乾燥を
行う内容物は液体状態で充填されるため、液濃度の調整
により、容易に凍結真空乾燥品の微量充填及び充填量の
安定化がはかられる。充填密封する工程で不活性ガスを
容器の室内に導入し酸素を追い出すと保存性が良好とな
る。また凍結真空乾燥を行う内容物を予め殺菌処理して
おくと無菌状態の確保の効果が大きい。凍結後真空に維
持することにより凍った水分が昇華して乾燥される。本
発明は凍結真空乾燥を行わない内容物も凍結させてもよ
く、またこの内容物への熱の移動を例えば断熱材等で防
いで凍結させないで行ってもよい。
Next, the contents to be subjected to freeze-vacuum drying are filled in the empty room, cooled in the opened state and frozen, but the whole container is sterilized, so that the aseptic state is maintained. Filling and freeze vacuum drying are preferably performed in a sterile environment. Since the content to be subjected to freeze-vacuum drying is filled in a liquid state, by adjusting the liquid concentration, it is possible to easily fill a small amount of the freeze-vacuum-dried product and stabilize the filling amount. If an inert gas is introduced into the chamber of the container and oxygen is expelled in the step of filling and sealing, the storage stability is improved. If the contents to be subjected to freeze-vacuum drying are sterilized in advance, the effect of ensuring a sterile state is great. By maintaining the vacuum after freezing, the frozen water is sublimated and dried. In the present invention, the contents that are not subjected to freeze-vacuum drying may be frozen, or heat may be prevented from being transferred to the contents by, for example, a heat insulating material or the like.

【0007】本発明で使用する複数室容器としては、例
えば単層または積層シートによるシート成型した容易開
封性仕切部を有する複数室トレー、押出成型した容易開
封性仕切部を有する複数室分離容器や、少なくとも2層
のプラスチック積層フイルムで形成され、接合部により
分離区画された大小の室からなる容器であって、容器を
大小の室に分離区画する内面のプラスチック層の接合力
が内面層と外面層を積層する接着力より大であり、両室
の内面層に切り込みを夫々配設したことを特徴とする複
数室分離容器等の容器が使用される。各室の仕切部は容
易開封性の仕切部であって、例えば容器を形成する合成
樹脂と弱い接着性を有する合成樹脂を組み合わせて積層
しシールすることにより形成することができる。接合力
の弱い接合面を形成するプラスチック層の組み合わせを
例示すると、ポリエチレンとポリプロピレン、ポリプロ
ピレンとポリプロピレンとポリエチレンのブレンド、ポ
リプロピレン系ポリマーとスチレン系熱可塑性エラスト
マーの共重合体、ポリエチレンとPE−PP−Stのブ
ロックコポリマーとの共重合体、ポリプロピレン系とエ
チレンーオレフィンコポリマー系エラストマーとの共重
合体等がある。
The multi-chamber container used in the present invention includes, for example, a multi-chamber tray having a sheet-forming single-layer or laminated sheet having an easily-opening partition, a multi-chamber separation container having an extrusion-molded easy-opening partition, and the like. A container formed of at least two layers of laminated plastic films and having large and small chambers separated by a joining portion, wherein the joining force of the inner plastic layer separating and dividing the container into the large and small chambers has an inner layer and an outer surface. A container such as a multi-chamber separation container is used, which is larger than the adhesive force for laminating the layers, and is characterized in that cuts are respectively provided in the inner layers of both chambers. The partition of each chamber is an easily openable partition, and can be formed, for example, by laminating and sealing a combination of a synthetic resin forming a container and a synthetic resin having low adhesiveness. Examples of combinations of plastic layers forming a bonding surface having a low bonding force include polyethylene and polypropylene, a blend of polypropylene and polypropylene, a copolymer of a polypropylene-based polymer and a styrene-based thermoplastic elastomer, polyethylene and PE-PP-St. And a copolymer of polypropylene and an ethylene-olefin copolymer elastomer.

【0008】好ましくは仕切部の密封強度は0.5Kg
/15mm〜1.2Kg/15mmであり、0.5Kg
/15mm以下では凍結真空乾燥中に内圧上昇により、
仕切部が破損し、凍結真空乾燥しない内容物も凍結乾燥
され、1.2Kg/15mm以上では易連通性が困難と
なる。また、少なくとも2層のプラスチック積層フイル
ムで形成され、接合部により分離区画された大小の室か
らなる容器であって、容器を大小の室に分離区画する内
面のプラスチック層の接合力が内面層と外面層を積層す
る接着力より大であり、両室の内面層に切り込みを夫々
配設したことを特徴とする複数室分離容器等の容器の場
合、仕切部の密封強度は0.5Kg/15mm以上が必
要であり、0.5Kg/15mm以下では凍結真空乾燥
中に内圧上昇により、仕切部が破損し、凍結真空乾燥し
ない内容物も凍結乾燥され、使用が困難となる。このよ
うに仕切部を容易開封性とすることにより、使用時に容
器に外部から圧力を加えると仕切部が開封し内容物が混
合するので容器を開封せず混合を行うことができ緊急時
に無菌状態を保ったまますぐ使用できる利点がある。複
数室分離室の周縁部は1.3Kg/15mm〜3.0K
g/15mmの密封強度を有するが1.3Kg/15m
m以下では使用時に仕切部を開封する場合周縁部が開く
危険があり、3.0Kg/15mm以上の強度は必要な
い。
Preferably, the sealing strength of the partition is 0.5 kg.
/15mm-1.2Kg/15mm, 0.5Kg
/ 15mm or less, the internal pressure rises during freeze vacuum drying,
If the partition is broken and the contents that are not subjected to freeze-vacuum drying are also freeze-dried, easy communication becomes difficult at 1.2 kg / 15 mm or more. Also, a container formed of at least two layers of plastic laminated film and composed of large and small chambers separated and divided by a joint portion, wherein the joining force of the inner plastic layer separating and dividing the container into large and small chambers is equal to the inner layer. In the case of a container such as a multi-chamber separation container which is larger than the adhesive force for laminating the outer layer and is provided with cuts in the inner layer of both chambers, the sealing strength of the partition is 0.5 kg / 15 mm. Above is necessary, and if it is 0.5 kg / 15 mm or less, the partition portion is damaged due to the increase of the internal pressure during freeze-vacuum drying, and the contents that are not freeze-vacuum-dried are also freeze-dried, making it difficult to use. By making the partition part easily openable in this way, when pressure is applied to the container from the outside at the time of use, the partition part opens and the contents are mixed, so that mixing can be performed without opening the container and sterile state in an emergency There is an advantage that it can be used immediately while keeping the same. 1.3Kg / 15mm-3.0K perimeter of multi-chamber separation chamber
g / 15mm sealing strength, but 1.3Kg / 15m
If it is less than m, there is a risk that the peripheral portion will open when the partition is opened during use, and a strength of 3.0 kg / 15 mm or more is not required.

【0009】凍結真空乾燥処理は連続的に行ってもバッ
チ方式で行ってもよい。連続的に行う場合は温度と圧力
を調整した複数の処理区域を通過させ、凍結、乾燥を連
続的に行えばよく、バッチ処理を行う場合は、容器を収
納した処理装置の温度と圧力を順次変えて凍結と乾燥を
行う。凍結真空乾燥を行うには真空雰囲気と凍結物の接
触面積を大きくすると凍った水分の昇華が促進されるの
で乾燥時間短縮効果が大きい。凍結物の接触面積を大き
くする方法としては、凍結物に容器外から応力を付与
し、凍結物をクラッシュする方法、容器の開口部を治具
により保持し、開口部を縮める方向に治具を作用させる
ことによる方法、凍結前に容器の開口部が閉鎖しないよ
うな治具を設け、凍結後にその開口部から無菌ガスを導
入することで、凍結物と容器壁に空隙を空ける方法等が
用いられる。
The freeze-vacuum drying treatment may be performed continuously or in a batch system. In the case of continuous processing, it may be passed through a plurality of processing zones with adjusted temperature and pressure, and the freeze and drying may be performed continuously.In the case of batch processing, the temperature and pressure of the processing apparatus containing the containers are sequentially adjusted. Change and freeze and dry. When performing freezing vacuum drying, if the contact area between the vacuum atmosphere and the frozen material is increased, the sublimation of the frozen water is promoted, so that the effect of shortening the drying time is great. As a method of increasing the contact area of the frozen material, a method of applying a stress to the frozen material from outside the container and crashing the frozen material, holding the opening of the container with a jig, and pressing the jig in a direction to shrink the opening. A method by which a jig is provided so that the opening of the container is not closed before freezing, and a sterile gas is introduced from the opening after freezing, thereby opening a gap between the frozen material and the container wall. Can be

【0010】また凍結時に体積増加により容器の仕切部
や周縁部が開封することがあるので、封止部を挾持して
保護する補強治具を用いることが好ましい。この場合は
仕切部の密封強度は0.5Kg/以下でも仕切部が取り
扱い中の誤動作で開封しない利点がある。仕切部に補強
治具を用いた場合、仕切部の密封強度は0.2Kg/1
5mm〜1.2Kg/15mmであることが好ましく、
0.2Kg/15mm以下では、輸送時に仕切部が破損
し、複数室分離薬剤が混合し、使用が困難となり、1.
2Kg/15mm以上では、使用時の易連通性が困難と
なる。
In addition, since the partitioning portion and the peripheral portion of the container may be opened due to an increase in volume during freezing, it is preferable to use a reinforcing jig for holding and protecting the sealing portion. In this case, there is an advantage that the partition does not open due to malfunction during handling even if the sealing strength of the partition is 0.5 kg / lower. When a reinforcing jig is used for the partition, the sealing strength of the partition is 0.2 kg / l.
It is preferably from 5 mm to 1.2 kg / 15 mm,
If it is less than 0.2 kg / 15 mm, the partition part will be damaged during transportation, and the medicine separated in multiple chambers will be mixed, making it difficult to use.
If it is 2 kg / 15 mm or more, easy communication during use becomes difficult.

【0011】[0011]

【実施例】次に実施例をあげて具体的に本発明を説明す
る。
EXAMPLES Next, the present invention will be specifically described with reference to examples.

【0012】使用した容器 図1に示す容器であって、1は容器であり、接合部6に
より大容量室2と小容量室3に仕切り分離されている。
4は大容量室の内面層に設けた切り込みであり、5は小
容量室の内面層に設けた切り込みである。切り込みは接
合部に沿って接合部の形状に合わせて直線状に形成され
ている。5は接合部に近い所に設けられている。10は
容器周縁に位置する接合部である。この部分に接合力の
弱い部分があると液漏れが生ずる危険がある。
Used Container The container shown in FIG. 1 is a container, which is separated into a large capacity chamber 2 and a small capacity chamber 3 by a joint 6.
4 is a cut provided in the inner layer of the large capacity chamber, and 5 is a cut provided in the inner layer of the small capacity chamber. The cut is formed in a straight line along the joint and in accordance with the shape of the joint. Reference numeral 5 is provided near the junction. Reference numeral 10 denotes a joint located at the periphery of the container. If this portion has a weak bonding force, there is a risk of liquid leakage.

【0013】図2は図1に示した容器の縦方向の断面を
示す。小室3の外面の接合部に近い位置にタブ7が設置
されている。図3は本発明の容器の接合部分の拡大図で
あって、内面層9は接合部6において互いに接合し両室
に仕切られている。この例ではヒートシールされ、シー
ル部11が形成されている。この例は内外二層の積層フ
イルムを用いており、内面層9は外面層8と積層され接
着されていて、12は両者の接着部である。4は大容量
室の内面層に設けた切れ込みで外面層との接着部に達し
ている。5は小容量室の内面層に設けた切れ込みで外面
層との接着部に達しており、接合部6の近くに設置され
ている。小容量室を加圧すると内圧は内面にかかるが接
合部6は接合力が大きいので剥離せず開封しない。一方
内圧は小室の切り込み5を通って内層と外層の間に剥離
力として作用する。内層と外層との接着力は接合部6の
接合力により小さいので両層は剥離し易い。このように
小室に圧力をかけた状態で小室の外層に設けたタブを引
っ張ると、外層にはタブの張力が加えられるので内外層
間には加圧による内圧とタブの張力の合計した力が剥離
力として作用するため層間剥離が発生する。発生した層
間剥離が伸長して大容量室の切り込み4に到達すると内
外層の間に連通路が形成され、両室の内容物の混合が行
われる。このように小容量室の加圧とタブの引張りの2
つの手段の組合わせにより開封を行うので流通時の加
圧、落下等の誤操作による開封が防止される。本発明に
用いられる複数室分離容器は例えば、50μmのポリプ
ロピレンホモポリマー(PP)フイルムに所定の位置に
切り込みを設けた25μmの直鎖状低密度ポリエチレン
(LLDPE)フイルムを180℃で熱接着加工により
PP/LLDPEの積層体を形成した。この積層体のL
LDPEを内面とし、外寸100mm×240mmの2
室分離容器であって、この容器の大室は100mm×1
30mmで小室は100mm×110mmであった。
FIG. 2 shows a longitudinal section of the container shown in FIG. A tab 7 is provided at a position near the joint on the outer surface of the small chamber 3. FIG. 3 is an enlarged view of a joint portion of the container of the present invention. The inner surface layer 9 is joined to each other at a joint portion 6 to be partitioned into both chambers. In this example, the seal portion 11 is formed by heat sealing. In this example, an inner and outer laminated film is used. The inner surface layer 9 is laminated and adhered to the outer surface layer 8, and 12 is a bonded portion between them. Reference numeral 4 denotes a notch provided in the inner layer of the large-capacity chamber and reaches a bonding portion with the outer layer. Reference numeral 5 denotes a notch provided in the inner layer of the small capacity chamber, which reaches the bonding portion with the outer layer, and is provided near the bonding portion 6. When the small-capacity chamber is pressurized, the internal pressure is applied to the inner surface, but the bonding portion 6 does not peel and is not opened because the bonding force is large. On the other hand, the internal pressure acts as a peeling force between the inner layer and the outer layer through the cut 5 of the small chamber. Since the bonding strength between the inner layer and the outer layer is smaller than the bonding strength of the bonding portion 6, both layers are easily separated. When the tab provided on the outer layer of the small chamber is pulled while applying pressure to the small chamber in this way, the tension of the tab is applied to the outer layer. Since it acts as a force, delamination occurs. When the generated delamination extends and reaches the cut 4 of the large capacity chamber, a communication path is formed between the inner and outer layers, and the contents of both chambers are mixed. As described above, the pressurization of the small capacity chamber and the pulling of the tab are two.
Since the opening is performed by a combination of the two means, the opening due to an erroneous operation such as pressurization and dropping during distribution is prevented. The multi-chamber separation container used in the present invention is formed, for example, by subjecting a 50 μm polypropylene homopolymer (PP) film to a 25 μm linear low-density polyethylene (LLDPE) film provided with cuts at predetermined positions by heat bonding at 180 ° C. A laminate of PP / LLDPE was formed. L of this laminate
LDPE with an inner surface of 100mm x 240mm
Room separation container, the large room of this container is 100 mm x 1
The chamber was 30 mm and 100 mm x 110 mm.

【0014】図4に示される仕切補強治具13を用いる
と仕切部の密封強度を0.5Kg/15mm以下にする
ことができる。14は2枚の押え切りであり、対向面を
凸状にして接触させると押圧力が直線状にかかり補強効
果が大きくなる。15は保持具であって押え板を挾んで
着脱自在保持するが保持具は押え板の押圧状態を保持で
きればよく、この他適宜なものが用いられる。
When the partition reinforcing jig 13 shown in FIG. 4 is used, the sealing strength of the partition can be reduced to 0.5 kg / 15 mm or less. Numeral 14 denotes two press-offs, and when the opposing surfaces are brought into contact with each other in a convex shape, the pressing force is linearly applied and the reinforcing effect is increased. Reference numeral 15 denotes a holding tool which holds the holding plate so as to be detachable. The holding tool only needs to be able to hold the pressed state of the holding plate, and other suitable members are used.

【0015】図5は複数室分離容器の仕切部に補強治具
13と取り付けたところを示す。このように補強治具は
着脱自在に取り付けられるので開封時には簡単に除くこ
とができる。そして補強治具を用いると仕切部の密封強
度を小さくすることできるので使用時の開封が容易とな
る。
FIG. 5 shows a state in which a reinforcing jig 13 is attached to a partition portion of the multi-chamber separation container. Since the reinforcing jig is detachably attached in this manner, it can be easily removed at the time of opening. When the reinforcing jig is used, the sealing strength of the partition portion can be reduced, so that the opening during use becomes easy.

【0016】凍結真空乾燥機 凍結真空乾燥機は投げ込みクーラー(ECS−80C)
を増設したプログラム精密低温恒温槽(NCB−340
0)で温度コントロールした媒体(フレオン系媒体:F
C−77)を凍結真空乾燥機内の複数室分離容器用ステ
ージ(ステージ角度:0〜20度)に導入し、−50℃
から+50℃まで、任意の温度に調整可能に改造した東
京理科製の凍結真空乾燥(FDU−830型、真空ポン
プ:GCD−1305XAN)を用いた。 東京理化製 凍結真空乾燥機(FDU−830型) 油回転ポンプ(GCD−1305XAN) プログラム精密低温恒温槽(NCB−3400) 投げ込みクーラー(ECS−80C) 複数室分離容器ステージ(ステージ角度:5〜20度) 媒体:FC−77(フレオン系)
Freezing vacuum dryer Freezing vacuum dryer is a throw-in cooler (ECS-80C)
Programmed low-temperature constant temperature bath (NCB-340)
0) (Freon-based medium: F)
C-77) was introduced into a multi-chamber separation vessel stage (stage angle: 0 to 20 degrees) in a freeze-vacuum dryer, and then cooled to -50 ° C.
A freezing vacuum drying (model FDU-830, vacuum pump: GCD-1305XAN) manufactured by Tokyo Rika, which was modified so that the temperature could be adjusted to any temperature from to 50 ° C. Freezing vacuum dryer (FDU-830 type) manufactured by Tokyo Rika Oil rotary pump (GCD-1305XAN) Programmed precision low temperature oven (NCB-3400) Throw-in cooler (ECS-80C) Multi-chamber separation vessel stage (stage angle: 5 to 20) Degree) Medium: FC-77 (Freon type)

【0017】実施例1 50μmのポリプロピレンホモポリマー(以下PPと記
す)フイルムと、所定の位置に切り込みを設けた25μ
mの直鎖状低密度ポリエチレン(以下LLDPEと記
す)フイルムを180℃で熱接着加工によりPP/LL
DPEの積層体を形成した。さらに、ウレタン系接着剤
を介し、12μmの二軸延伸ポリエチレンテレフタレー
トフイルム(以下PETと記す)をPP/LLDPEの
PP側に接着し、PET/PP/LLDPEの3層積層
体を形成した。この積層体のLLDPEを内面とし、周
縁部の密封強度が2.3Kg/15mmであり、外寸1
00mm×240mmの2室分離容器であって、大室は
100mm×130mmで、小室は100mm×110
mmであって外層にタブを設けた二室からなる容器を成
型し、その容器の大室に水を50ml入れて密封し、容
器全体を紫外線照射して殺菌した後、小室に17重量%
のコーヒー液5mlを入れて、凍結真空乾燥機に収納
し、小室を開封した状態で図4の条件で凍結真空乾燥を
行った。室温20℃から−45℃に冷却し、この温度に
2時間保った。圧力を真空度0.04torrに減圧し
た。2時間経過後温度を−5℃に上昇し真空度は0.0
4torrに保って8時間この状態に維持して真空乾燥
を行う。次いで真空度はこのまま維持して温度を20℃
に上昇して2時間保った後45℃に上昇し、2時間後2
0℃に下げて6時間保った後大気圧に戻す。次いで、乾
燥して粉末状となったコーヒー粒子を収納した小室の開
口をヒートシールして包装した。この水と粉末コーヒー
を別々に収納した複数室分離容器のタブを引っ張ること
により容易開封性仕切部の弱接合面が剥離し水とコーヒ
ー粉末が混合してコーヒー液が得られた。
Example 1 A 50 μm polypropylene homopolymer (hereinafter referred to as PP) film and a 25 μm film having a cut at a predetermined position were provided.
m low-density linear low-density polyethylene (hereinafter referred to as LLDPE) film at 180 ° C by heat bonding.
A laminate of DPE was formed. Furthermore, a 12 μm biaxially stretched polyethylene terephthalate film (hereinafter referred to as PET) was bonded to the PP side of PP / LLDPE via a urethane-based adhesive to form a three-layer laminate of PET / PP / LLDPE. With the LLDPE of this laminate as the inner surface, the sealing strength at the periphery is 2.3 kg / 15 mm, and the outer size is 1 kg.
It is a two-chamber separation container of 00 mm × 240 mm, the large room is 100 mm × 130 mm, and the small room is 100 mm × 110.
mm, a container consisting of two chambers provided with tabs on the outer layer was molded, 50 ml of water was poured into the large chamber of the container, the container was sealed, and the entire container was irradiated with ultraviolet light and sterilized.
Was placed in a freeze-vacuum drier, and freeze-vacuum drying was performed under the condition of FIG. 4 in a state where the compartment was opened. Cooled from room temperature 20 ° C to -45 ° C and kept at this temperature for 2 hours. The pressure was reduced to a degree of vacuum of 0.04 torr. After 2 hours, the temperature is raised to -5 ° C and the degree of vacuum is set to 0.0
Vacuum drying is performed while maintaining this state at 4 torr for 8 hours. Then maintain the degree of vacuum as it is and keep the temperature at 20 ° C.
After 2 hours, the temperature rises to 45 ° C and after 2 hours 2
Lower to 0 ° C., hold for 6 hours, then return to atmospheric pressure. Next, the opening of the small chamber containing the dried and powdered coffee particles was heat-sealed and packaged. By pulling the tab of the multi-chamber separation container separately storing the water and the powdered coffee, the weakly joined surface of the easily-openable partition portion was peeled off, and the water and the coffee powder were mixed to obtain a coffee liquid.

【0018】実施例2 仕切部の密封強度を0.5Kg/15mmとした他は実
施例1と同様にした。2室分離容器は仕切部および周縁
部の破損を生ずることなくコーヒー液の凍結真空乾燥を
行うことができた。
Example 2 The procedure of Example 1 was repeated except that the sealing strength of the partition was 0.5 kg / 15 mm. The two-chamber separation container was capable of performing freeze-vacuum drying of the coffee liquid without causing breakage of the partition portion and the peripheral portion.

【0019】実施例3 仕切部の密封強度を1.0Kg/15mmとした他は実
施例1と同様にした。2室分離容器は仕切部および周縁
部の破損を生ずることなくコーヒー液の凍結真空乾燥を
行うことができた。
Example 3 The procedure of Example 1 was repeated except that the sealing strength of the partition was 1.0 kg / 15 mm. The two-chamber separation container was capable of performing freeze-vacuum drying of the coffee liquid without causing breakage of the partition portion and the peripheral portion.

【0020】実施例4 周縁部の密封強度を0.7Kg/15mmとした他は実
施例1と同様にした。2室分離容器は仕切部および周縁
部の破損を生ずることなくコーヒー液の凍結真空乾燥を
行うことができた。
Example 4 Example 4 was the same as Example 1 except that the sealing strength at the periphery was 0.7 kg / 15 mm. The two-chamber separation container was capable of performing freeze-vacuum drying of the coffee liquid without causing breakage of the partition portion and the peripheral portion.

【0021】実施例5 周縁部の密封強度を1.0Kg/15mmとした他は実
施例1と同様にした。2室分離容器は仕切部および周縁
部の破損を生ずることなくコーヒー液の凍結真空乾燥を
行うことができた。
Example 5 The procedure of Example 1 was repeated except that the sealing strength at the periphery was set at 1.0 kg / 15 mm. The two-chamber separation container was capable of performing freeze-vacuum drying of the coffee liquid without causing breakage of the partition portion and the peripheral portion.

【0022】実施例6 仕切部の密封強度が0.2Kg/15mmであり、この
仕切部に図4に示した仕切補強治具を用いたこと、内容
物として、凍結真空乾燥しない無菌水そして凍結真空乾
燥処理により粉末化するアスコルビン酸水溶液を用いた
こと以外は実施例1で示した複数室分離容器を用い、実
施例1と同じ方法で、アスコルビン酸水溶液を凍結真空
乾燥した結果、全ての容器において、仕切部及び周縁部
の破損等の問題もなくアスコルビン酸の凍結真空乾燥粉
末ができた。
Example 6 The sealing strength of the partition part was 0.2 kg / 15 mm, and the partition reinforcing jig shown in FIG. 4 was used for the partition part. The ascorbic acid aqueous solution was freeze-dried and vacuum-dried in the same manner as in Example 1 using the multi-chamber separation container shown in Example 1 except that the aqueous solution of ascorbic acid powdered by vacuum drying was used. As a result, a freeze-vacuum-dried powder of ascorbic acid was produced without any problems such as breakage of the partition portion and the peripheral portion.

【0023】実施例7 仕切部の密封強度が0.4Kg/15mmであり、この
仕切部に図4に示した仕切補強治具を用いたこと、内容
物として、凍結真空乾燥しない無菌水そして凍結真空乾
燥処理により粉末化するアスコルビン酸水溶液を用いた
こと以外は実施例1で示した複数室分離容器を用い、実
施例1と同じ方法で、アスコルビン酸水溶液を凍結真空
乾燥した結果、全ての容器において、仕切部及び周縁部
の破損等の問題もなくアスコルビン酸の凍結真空乾燥粉
末ができた。
Example 7 The sealing strength of the partition was 0.4 kg / 15 mm, and the partition reinforcing jig shown in FIG. 4 was used for the partition. The ascorbic acid aqueous solution was freeze-dried and vacuum-dried in the same manner as in Example 1 using the multi-chamber separation container shown in Example 1 except that the aqueous solution of ascorbic acid powdered by vacuum drying was used. As a result, a freeze-vacuum-dried powder of ascorbic acid was produced without any problems such as breakage of the partition portion and the peripheral portion.

【0024】実施例8 仕切部の密封強度が0.6Kg/15mmであり、この
仕切部に図4に示した仕切補強治具を用いたこと、内容
物として、凍結真空乾燥しない無菌水そして凍結真空乾
燥処理により粉末化するアスコルビン酸水溶液を用いた
こと以外は実施例1で示した複数室分離容器を用い、実
施例1と同じ方法で、アスコルビン酸水溶液を凍結真空
乾燥した結果、全ての容器において、仕切部及び周縁部
の破損等の問題もなくアスコルビン酸の凍結真空乾燥粉
末ができた。
Example 8 The sealing strength of the partition was 0.6 kg / 15 mm, and the partition reinforcing jig shown in FIG. 4 was used for the partition. The ascorbic acid aqueous solution was freeze-dried and vacuum-dried in the same manner as in Example 1 using the multi-chamber separation container shown in Example 1 except that the aqueous solution of ascorbic acid powdered by vacuum drying was used. As a result, a freeze-vacuum-dried powder of ascorbic acid was produced without any problems such as breakage of the partition portion and the peripheral portion.

【0025】実施例9 LLDPEシートより真空成型法によりフランジ付き2
連トレーを成型した。トレーの寸法は凍結真空乾燥処理
を行わない水を充填する大室の外寸は90×70×15
mm(内寸:70×55×15mm)で、凍結真空乾燥
処理を行うアスコルビン酸水溶液を充填する小室の外寸
は90×40×15mm(内寸:70×25×15m
m)でフランジは巾10mmである。蓋材は実施例1で
用いたLLDPEの所定の位置に切り込みを設けたPE
T/PP/LLDPEを用いた。容器の大室に水50m
lを充填し、LLDPEを内面にし、密封し、紫外線照
射により容器及び水を殺菌する。容器の蓋と三方をシー
ルされた小室にフィルターで濾過された無菌の17wt
%アスコルビン酸水溶液をシールされていないフランジ
部より5mlを充填した。この容器の周縁部の密封強度
は2.3Kg/15mmであり、仕切部の密封強度は
1.0Kg/15mmであった。実施例1に示した凍結
真空乾燥機を用い、凍結真空乾燥処理を行った結果、周
縁部及び仕切部の破損等の問題もなく凍結真空乾燥され
ない水と凍結真空乾燥されたアスコルビン酸粉末が生成
され、アスコルビン酸粉末が生成されている容器の小室
の未シールのフランジ部をシールした。
Example 9 A flanged 2 was formed from an LLDPE sheet by a vacuum molding method.
A continuous tray was molded. The size of the tray is 90 x 70 x 15
mm (inner size: 70 × 55 × 15 mm), and the outer size of a small chamber filled with an ascorbic acid aqueous solution to be subjected to freeze vacuum drying treatment is 90 × 40 × 15 mm (inner size: 70 × 25 × 15 m).
In m), the flange has a width of 10 mm. The lid material is a PE in which a notch is provided at a predetermined position of the LLDPE used in Example 1.
T / PP / LLDPE was used. 50m of water in the large room of the container
, fill the LLDPE, seal, and sterilize the container and water by UV irradiation. A sterile 17wt filtered through a filter into a small chamber sealed on both sides with the lid of the container
5 ml of an ascorbic acid aqueous solution was filled from the unsealed flange portion. The sealing strength of the peripheral part of this container was 2.3 kg / 15 mm, and the sealing strength of the partition part was 1.0 kg / 15 mm. As a result of performing the freeze-vacuum drying process using the freeze-vacuum dryer shown in Example 1, water that is not freeze-vacuum-dried without problems such as damage to the peripheral portion and the partition portion and freeze-vacuum-dried ascorbic acid powder are produced. Then, the unsealed flange portion of the small chamber of the container in which the ascorbic acid powder was produced was sealed.

【0026】実施例10 凍結真空乾燥する際、水が充填されている大室のフラン
ジ部をテフロン製の治具により保持し、容器が凍結真空
乾燥機の複数室分離容器ステージと非接触の状態で凍結
乾燥したこと以外は実施例5と同じ方法で凍結真空乾燥
を行った。大室の水は凍結真空乾燥処理中凍結せず、処
理された。その結果、周縁部及び仕切部の破損等の問題
もなく凍結真空乾燥されない水と凍結真空乾燥されたア
スコルビン酸粉末が生成された。
Example 10 During the freeze-vacuum drying, the flange portion of the large chamber filled with water is held by a Teflon jig, and the container is not in contact with the multi-chamber separation container stage of the freeze vacuum dryer. The freeze-drying was performed in the same manner as in Example 5 except that the sample was freeze-dried. The water in the room was not frozen during the freeze vacuum drying process and was treated. As a result, water which was not freeze-vacuum dried and ascorbic acid powder which was freeze-vacuum dried without problems such as breakage of the peripheral portion and the partition portion were produced.

【0027】実施例11 凍結真空乾燥する際、小室の開口部の両端部を保持する
治具を用い、小室に充填されているコーヒー液を凍結し
た後、小室の開口部の両端部を保持する治具を縮めるこ
とにより、小室の開口面積を大きくし、凍結したコーヒ
ー液と複数室分離容器ステージに接触していない面の複
数室分離容器の壁との間に空隙を設けたこと以外は実施
例1と同じ方法により凍結真空乾燥処理を行った。その
結果、複数室分離容器は仕切部及び周縁部の破損等の問
題もなく、非常に短時間でコーヒー液の凍結真空乾燥が
できた。
Example 11 During freezing vacuum drying, a jig for holding both ends of the opening of the small chamber is used to freeze the coffee liquid filled in the small chamber and then hold both ends of the opening of the small chamber. Performed except that the opening area of the small chamber was increased by shrinking the jig, and a gap was provided between the frozen coffee liquid and the wall of the multi-chamber separation container that was not in contact with the multi-chamber separation container stage. A freeze-vacuum drying treatment was performed in the same manner as in Example 1. As a result, the multi-chamber separation container could freeze-vacuum dry the coffee liquid in a very short time without any problems such as breakage of the partition and the peripheral edge.

【0028】比較例1 仕切部の密封強度を0.4Kg/15mmとした以外は
実施例1と同様にした。この2室分離容器は凍結真空乾
燥中に仕切部が剥離し、2液が分離状態でのコーヒー液
の凍結真空乾燥処理ができなかった。
Comparative Example 1 The procedure of Example 1 was repeated except that the sealing strength of the partition was 0.4 kg / 15 mm. The partition part of the two-chamber separation container was peeled off during the freeze-vacuum drying, and the freeze-drying of the coffee liquid in the separated state of the two liquids could not be performed.

【0029】比較例2 周縁部の密封強度を0.4Kg/15mmとした以外は
実施例1と同様にした。この2室分離容器は凍結真空乾
燥中に凍結真空乾燥を行わない水を密封する周縁部が破
損し、その水が凍結真空乾燥されてしまった。
Comparative Example 2 The procedure of Example 1 was repeated except that the sealing strength at the periphery was set at 0.4 kg / 15 mm. In this two-chamber separation container, the periphery for sealing the water not subjected to freeze-vacuum drying during freeze-vacuum drying was damaged, and the water was freeze-vacuum-dried.

【0030】[0030]

【発明の効果】凍結真空乾燥工程から使用時まで一貫し
た無菌状態を確保することができ、緊急時にも迅速に使
用できる凍結真空乾燥方法を提供する。
According to the present invention, there is provided a freeze-vacuum drying method which can ensure a sterile state consistent from the freeze-vacuum drying step to the time of use and can be used promptly even in an emergency.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明で使用する複数分離室容器の平面図であ
る。
FIG. 1 is a plan view of a multiple separation chamber container used in the present invention.

【図2】本発明で使用する複数分離室容器の断面図であ
る。
FIG. 2 is a cross-sectional view of a multiple separation chamber container used in the present invention.

【図3】本発明で使用する複数分離室容器の仕切部の拡
大図である。
FIG. 3 is an enlarged view of a partition portion of the multiple separation chamber container used in the present invention.

【図4】本発明で使用する仕切部補強治具の斜視図であ
る。
FIG. 4 is a perspective view of a partition part reinforcing jig used in the present invention.

【図5】複数室分離容器に仕切部補強治具を用いた実施
例の説明図である。
FIG. 5 is an explanatory view of an embodiment in which a partition part reinforcing jig is used for a multi-chamber separation container.

【符号の説明】[Explanation of symbols]

1 容器 2 大容量室 3 小容量室 4 大容量室側切り込み 5 小容量室側切り込み 6 接合部 7 タブ 8 外面層 9 内面層 10 周縁積層部 11 内層接合部 12 内外層接合部 13 仕切補強治具 14 押え板 15 保持具 DESCRIPTION OF SYMBOLS 1 Container 2 Large-capacity room 3 Small-capacity room 4 Large-capacity room side cut 5 Small-capacity room side cut 6 Joint 7 Tab 8 Outer layer 9 Inner layer 10 Peripheral laminated part 11 Inner layer joint 12 Inner and outer layer joint 13 Partition reinforcement Tool 14 Holding plate 15 Holder

Claims (13)

【特許請求の範囲】[Claims] 【請求項1】 容易開封性仕切部により分離して結合し
た複数室分離容器の凍結真空乾燥を行わない内容物を充
填した室を密封し、他の室に凍結真空乾燥を行う内容物
を充填しこの室を開封した状態で、冷却し内容物を凍結
して真空に保持し、凍結乾燥した後密封することを特徴
とする凍結真空乾燥方法。
1. A multi-chamber separation container separated and connected by an easy-opening partition portion, the chamber filled with the content not subjected to freeze-vacuum drying is sealed, and the other chamber is filled with the content subjected to freeze-vacuum drying. A freeze-vacuum drying method, characterized in that in a state where the chamber is opened, the contents are cooled, the contents are frozen, kept in vacuum, freeze-dried, and then sealed.
【請求項2】 無菌の複数分離容器に凍結真空乾燥を行
わない無菌の内容物を充填した室を密封し、次いで他の
室に無菌環境で凍結真空乾燥を行う無菌の内容物を充填
する、請求項1に記載された凍結真空乾燥方法。
2. A chamber filled with sterile contents not subjected to freeze-vacuum drying in a sterile multiple separation container is sealed, and then the other chamber is filled with sterile contents subjected to freeze-vacuum drying in a sterile environment. A freeze-vacuum drying method according to claim 1.
【請求項3】 凍結真空乾燥を行わない内容物を充填し
た室を密封し、次いで複数室分離容器全体を殺菌処理し
た後、他の室に凍結真空乾燥を行う無菌の内容物を充填
する、請求項1に記載された凍結真空乾燥方法。
3. A chamber filled with contents that are not subjected to freeze-vacuum drying is sealed, and then the whole multi-chamber separation container is sterilized, and then the other chamber is filled with sterile contents subjected to freeze-vacuum drying. A freeze-vacuum drying method according to claim 1.
【請求項4】 複数室分離容器の凍結真空乾燥を行わな
い内容物も密封した状態で凍結する、請求項1ないし3
のいずれか1項に記載された凍結真空乾燥方法。
4. The method according to claim 1, wherein the contents of the multi-chamber separation container which are not subjected to freeze-drying are also frozen in a sealed state.
The freeze-drying method according to any one of claims 1 to 4.
【請求項5】 凍結真空乾燥を行う内容物が予め殺菌処
理されたものである、請求項1ないし4のいずれか1項
に記載された凍結真空乾燥方法。
5. The freeze-vacuum drying method according to claim 1, wherein the contents subjected to freeze-vacuum drying have been sterilized in advance.
【請求項6】 充填密封する工程で不活性ガスを容器の
室内に導入する、請求項1ないし5のいずれか1項に記
載された凍結真空乾燥方法。
6. The freeze-vacuum drying method according to claim 1, wherein an inert gas is introduced into the chamber of the container in the step of filling and sealing.
【請求項7】 複数室分離容器が0.5Kg/15mm
〜1.2Kg/15mmの弱い密封強度の容易開封性仕
切部を有する容器である、請求項1ないし6のいずれか
1項に記載された凍結真空乾燥方法。
7. The multi-chamber separation container is 0.5 kg / 15 mm.
The freeze-vacuum drying method according to any one of claims 1 to 6, which is a container having an easy-opening partition having a weak sealing strength of ~ 1.2 kg / 15 mm.
【請求項8】 複数室分離容器が1.3Kg/15mm
〜3.0Kg/15mmの密封強度の周縁部を有する容
器である、請求項1ないし7のいずれか1項に記載され
た凍結真空乾燥方法。
8. The multi-chamber separation container has a capacity of 1.3 kg / 15 mm.
The freeze-vacuum drying method according to any one of claims 1 to 7, wherein the container has a peripheral portion having a sealing strength of ~ 3.0 kg / 15 mm.
【請求項9】 凍結真空乾燥処理が複数室分離容器を温
度および圧力を調整した複数の処理区域を順次通過させ
ることにより連続的に行う処理である、請求項1ないし
8のいずれか1項に記載された凍結真空乾燥方法。
9. The method according to claim 1, wherein the freeze-vacuum drying treatment is a treatment that is continuously performed by sequentially passing the plural-chamber separation container through a plurality of treatment zones whose temperature and pressure are adjusted. The described freeze vacuum drying method.
【請求項10】 凍結真空乾燥処理が複数室分離容器を
収納した処理装置の処理温度および圧力を順次変えて処
理を行うバッチ処理である、請求項1ないし8のいずれ
か1項に記載された凍結真空乾燥方法。
10. The process according to claim 1, wherein the freeze-vacuum drying process is a batch process in which the processing is performed by sequentially changing the processing temperature and pressure of the processing apparatus containing the multi-chamber separation container. Freeze vacuum drying method.
【請求項11】 凍結中複数室分離容器の周縁部と仕切
部を補強治具により保持し補強して凍結真空乾燥を行
う、請求項1ないし6または9あるいは10のいずれか
1項に記載された凍結真空乾燥方法。
11. The freeze-drying method according to claim 1, wherein during the freezing, the peripheral portion and the partition portion of the multi-chamber separation container are held and reinforced by a reinforcing jig and freeze-vacuum drying is performed. Freeze vacuum drying method.
【請求項12】 凍結真空乾燥を行わない内容物への熱
の移動を防止して凍結真空乾燥を行う、請求項1ないし
11のいずれか1項に記載された凍結真空乾燥方法。
12. The freeze-vacuum drying method according to claim 1, wherein the freeze-vacuum drying is performed while preventing the transfer of heat to contents not subjected to the freeze-vacuum drying.
【請求項13】 凍結真空乾燥を行う凍結した、内容物
の乾燥雰囲気との接触面積を大きくして凍った水分の昇
華を促進する、請求項1ないし12のいずれか1項に記
載された凍結真空乾燥方法。
13. The freezing method according to claim 1, wherein the freezing and vacuum drying are performed to increase the contact area of the frozen contents with the drying atmosphere to promote sublimation of the frozen water. Vacuum drying method.
JP16035297A 1997-05-15 1997-05-15 Freeze vacuum drying method Pending JPH10314276A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP16035297A JPH10314276A (en) 1997-05-15 1997-05-15 Freeze vacuum drying method

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP16035297A JPH10314276A (en) 1997-05-15 1997-05-15 Freeze vacuum drying method

Publications (1)

Publication Number Publication Date
JPH10314276A true JPH10314276A (en) 1998-12-02

Family

ID=15713127

Family Applications (1)

Application Number Title Priority Date Filing Date
JP16035297A Pending JPH10314276A (en) 1997-05-15 1997-05-15 Freeze vacuum drying method

Country Status (1)

Country Link
JP (1) JPH10314276A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014043280A (en) * 2013-11-20 2014-03-13 Sumitomo Bakelite Co Ltd Packaging bag for freeze vacuum drying and method of freeze vacuum drying using packaging bag for freeze vacuum drying

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2014043280A (en) * 2013-11-20 2014-03-13 Sumitomo Bakelite Co Ltd Packaging bag for freeze vacuum drying and method of freeze vacuum drying using packaging bag for freeze vacuum drying

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