JPH10303045A - High-voltage terminal side connection device for ignition coil - Google Patents

High-voltage terminal side connection device for ignition coil

Info

Publication number
JPH10303045A
JPH10303045A JP9105624A JP10562497A JPH10303045A JP H10303045 A JPH10303045 A JP H10303045A JP 9105624 A JP9105624 A JP 9105624A JP 10562497 A JP10562497 A JP 10562497A JP H10303045 A JPH10303045 A JP H10303045A
Authority
JP
Japan
Prior art keywords
voltage terminal
spring
press
preventing
diameter
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP9105624A
Other languages
Japanese (ja)
Other versions
JP3844094B2 (en
Inventor
Junichi Wada
純一 和田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denso Corp
Original Assignee
Denso Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denso Corp filed Critical Denso Corp
Priority to JP10562497A priority Critical patent/JP3844094B2/en
Publication of JPH10303045A publication Critical patent/JPH10303045A/en
Application granted granted Critical
Publication of JP3844094B2 publication Critical patent/JP3844094B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To provide a low-cost structure for preventing fall of spring on a high-voltage terminal side of an ignition coil. SOLUTION: At a high-voltage tower part 23 of insulating resin, a cylindrical press-fit part 24 where a high-voltage terminal 22 is press-fitted from above is molded as one body, and at a lower end of the press-fit part 24, a drop- preventing part 27 for preventing drop of a spring 26 is molded as one body, also to act as a stopper for regulating a press-fit amount of the high-voltage terminal 22. By forming the inside diameter of the drop-preventing part 27 smaller than the outside diameter of a large diameter part 26a at the upper end of the spring 26, the drop of the spring 26 is prevented. With this configuration, the high-voltage tower part 23 of the high-voltage terminal 22 is post press-fitted into the press-fit part 24. Therefore, the space inside the press-part 24 is utilized as a stamping hole for a mold at molding of the high-voltage tower part 23 to mold the upper end surface of the drop-preventing part 27, therefor, a resin integral molding of the drop-preventing part 27 which may be undercut in conventional high-voltage terminal insert molding method is realized without undercut.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、点火コイルの高電
圧が印加される高圧端子を導電性のスプリングを介して
点火プラグに電気的に接続する点火コイルの高圧端子側
接続装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an ignition coil high-voltage terminal-side connection device for electrically connecting a high voltage terminal of an ignition coil to which a high voltage is applied to a spark plug via a conductive spring. .

【0002】[0002]

【従来の技術】従来の点火コイルの高圧端子側接続装置
は、例えば図4に示すように、高圧端子1を樹脂製の高
圧タワー部2にインサート成形し、高圧タワー部2内に
形成されたスプリング収納空間3内に導電性のスプリン
グ4を下方から挿入して、該スプリング4の上部を高圧
端子1の内径空洞部5に嵌め込んだものがある。このも
のでは、スプリング4の脱落を防止するために、高圧端
子1の内径空洞部5に環状溝形状のアンダカット部6を
切削加工して、該アンダカット部6の下端に係止凸部7
を形成すると共に、スプリング4の上端部に径を大きく
した大径部4aを形成し、この大径部4aをアンダカッ
ト部6に嵌め込んで係止凸部7で抜け止めするようにし
ている。これと同じスプリング脱落防止構造が特公平7
−109810号公報にも記載されている。
2. Description of the Related Art A conventional high voltage terminal side connection device for an ignition coil, as shown in FIG. 4, for example, insert-molds a high voltage terminal 1 into a high voltage tower 2 made of resin and is formed in the high voltage tower 2. There is a type in which a conductive spring 4 is inserted into the spring storage space 3 from below, and the upper part of the spring 4 is fitted into the inner diameter cavity 5 of the high voltage terminal 1. In this embodiment, in order to prevent the spring 4 from falling off, an annular groove-shaped undercut portion 6 is cut into the inner diameter cavity portion 5 of the high voltage terminal 1, and a locking projection 7 is formed at the lower end of the undercut portion 6.
And a large-diameter portion 4a having a large diameter is formed at the upper end of the spring 4, and the large-diameter portion 4a is fitted into the undercut portion 6 to be prevented from coming off by the locking projection 7. . The same spring fall prevention structure
It is also described in JP-A-109810.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、上記従
来の構成では、スプリング4の脱落防止のために、高圧
端子1の内径空洞部5にアンダカット部6を切削加工す
る必要があり、その切削加工に手間がかかって、コスト
高になる欠点があった。
However, in the above-mentioned conventional structure, it is necessary to cut the undercut portion 6 in the hollow portion 5 of the inner diameter of the high-voltage terminal 1 in order to prevent the spring 4 from falling off. , Which is troublesome and increases the cost.

【0004】本発明はこのような事情を考慮してなされ
たものであり、従ってその目的は、高圧端子の内径空洞
部にアンダカット部を切削加工しなくても、スプリング
の脱落を防止することができ、生産性向上とコスト低減
とを実現することができる点火コイルの高圧端子側接続
装置を提供することにある。
SUMMARY OF THE INVENTION The present invention has been made in view of such circumstances, and an object thereof is to prevent a spring from falling off without cutting an undercut portion in a hollow portion of an inner diameter of a high voltage terminal. It is an object of the present invention to provide a high-voltage terminal-side connection device for an ignition coil, which can improve productivity and reduce costs.

【0005】[0005]

【課題を解決するための手段】上記目的を達成するため
に、本発明の請求項1の点火コイルの高圧端子側接続装
置は、樹脂製の高圧タワー部に、高圧端子を上方から圧
入する圧入部とスプリングを収納する空間とを成形し、
スプリングの上部側に径を大きくした大径部を形成する
と共に、前記高圧タワー部には、スプリングの収納空間
のうちの前記大径部よりも下方側の部分の最小内径を前
記大径部の外径より小さくする脱落防止部を形成したも
のである。
In order to achieve the above object, according to the first aspect of the present invention, there is provided a connection device for a high-voltage terminal of an ignition coil, which press-fits a high-voltage terminal into a resin high-pressure tower from above. Form the part and the space to store the spring,
A large-diameter portion having a large diameter is formed on the upper side of the spring, and the high-pressure tower portion has a minimum inner diameter of a portion of the storage space for the spring below the large-diameter portion, which is smaller than the large-diameter portion. In this case, a falling-off preventing portion smaller than the outer diameter is formed.

【0006】ところで、従来のように高圧端子を高圧タ
ワー部にインサート成形する構成では、本発明のように
高圧タワー部に脱落防止部を一体成形しようとしても、
成形時に高圧端子が邪魔になるため、脱落防止部の成形
がアンダカットになってしまい、成形が非常に困難であ
る。
By the way, in a conventional configuration in which a high-voltage terminal is insert-molded in a high-voltage tower, even if an attempt is made to integrally form a drop-preventing portion in the high-voltage tower as in the present invention,
Since the high-voltage terminal hinders the molding, the falling-off prevention portion is undercut, which makes it very difficult to mold.

【0007】これに対し、本発明では、高圧端子を高圧
タワー部の圧入部内に後圧入する構成を採用しているた
め、成形時に圧入部内の空間を成形型の型抜き穴として
利用することができ、従来の高圧端子インサート成形方
式ではアンダカットになる脱落防止部の樹脂一体成形を
アンダカットにならずに実現できる。これにより、高圧
端子の内径空洞部にアンダカット部を切削加工する必要
がなくなり、高圧端子の加工が簡単になる。しかも、高
圧タワー部に脱落防止部を一体成形できるため、高圧タ
ワー部の成形工程の工数が増加せず、上述した高圧端子
の加工容易性と相俟って、生産性向上とコスト低減とを
実現することができる。
On the other hand, the present invention employs a configuration in which the high-voltage terminal is post-press-fitted into the press-fit portion of the high-pressure tower portion, so that the space in the press-fit portion can be used as a mold release hole during molding. With the conventional high-voltage terminal insert molding method, it is possible to realize the integral molding of the resin of the falling-off prevention portion that becomes an undercut without using the undercut. This eliminates the need to cut the undercut portion in the hollow portion of the inner diameter of the high-voltage terminal, and simplifies the processing of the high-voltage terminal. In addition, since the falling-off preventing portion can be integrally formed with the high-pressure tower, the number of steps in the forming process of the high-pressure tower does not increase, and in conjunction with the above-described ease of processing the high-voltage terminal, productivity improvement and cost reduction can be achieved. Can be realized.

【0008】この場合、請求項2のように、脱落防止部
は、前記圧入部への高圧端子の圧入量を規制するストッ
パを兼ねるように形成しても良い。このようにすれば、
成形型の形状を簡単化することができ、成形コスト低減
にも役立つ。
In this case, the falling-off preventing portion may be formed so as to also serve as a stopper for restricting the amount of press-fitting of the high-voltage terminal into the press-fitting portion. If you do this,
The shape of the mold can be simplified, which also helps to reduce the molding cost.

【0009】また、請求項3のように、高圧タワー部
に、脱落防止部から下方に延びるガイドリブをスプリン
グとの間の隙間が下方側ほど大きくなるように形成して
も良い。このようにすれば、点火プラグの端子にスプリ
ングを接続する際に、ガイドリブがスプリングの横方向
への撓み変形を適度に規制するガイドとなり、点火プラ
グの端子とスプリングとの接続を確実に行うことができ
る。また、組立時に、高圧端子を圧入部に圧入した後に
高圧タワー部の下方からスプリングの大径部を脱落防止
部の上方に押し込む場合には、スプリングを上方に押し
込む過程でガイドリブがスプリングの大径部の径をスム
ーズに縮小変形させる役割を果たし、スプリングの組付
作業を容易に行うことができる。
According to a third aspect of the present invention, a guide rib extending downward from the falling-off preventing portion may be formed in the high-pressure tower so that a gap between the spring and the spring becomes larger toward the lower side. With this configuration, when connecting the spring to the terminal of the ignition plug, the guide rib serves as a guide for appropriately restricting the bending deformation of the spring in the lateral direction, and the connection between the terminal of the ignition plug and the spring is reliably performed. Can be. Also, when assembling, if the large-diameter part of the spring is pushed from above the high-pressure tower part above the fall-off prevention part after the high-voltage terminal is pressed into the press-fitting part, the guide ribs are moved in the process of pushing the spring upward. It plays a role of smoothly reducing and deforming the diameter of the portion, so that the operation of assembling the spring can be easily performed.

【0010】[0010]

【発明の実施の形態】以下、本発明をスティック型の点
火コイル11に適用した実施形態(1)を図1及び図2
に基づいて説明する。まず、図2に基づいて点火コイル
11全体の構成を説明する。絶縁性樹脂で円筒状に成形
されたコイルケース12内には、中心部と外周側にそれ
ぞれ棒状の鉄心13と円筒状の鉄心14が同心状に収納
されている。円筒状の鉄心14の内周側には、ボビン1
5に巻回された一次コイル16が装着され、更に、その
内周側には、ボビン17に巻回された二次コイル18が
装着されている。コイルケース12の空間部には、封止
樹脂としてエポキシ系熱硬化性樹脂等の熱硬化性樹脂2
5が真空充填されている。
1 and 2 show an embodiment (1) in which the present invention is applied to a stick type ignition coil 11. FIG.
It will be described based on. First, the overall configuration of the ignition coil 11 will be described with reference to FIG. A rod-shaped iron core 13 and a cylindrical iron core 14 are concentrically housed at the center and the outer peripheral side, respectively, in a coil case 12 formed into a cylindrical shape with an insulating resin. A bobbin 1 is provided on the inner peripheral side of the cylindrical iron core 14.
A primary coil 16 wound around 5 is mounted, and a secondary coil 18 wound around a bobbin 17 is mounted on the inner peripheral side. In the space of the coil case 12, a thermosetting resin 2 such as an epoxy thermosetting resin is used as a sealing resin.
5 is vacuum filled.

【0011】一方、コイルケース12の上部には、取付
用のボルト挿通部19とコネクタ20とが設けられ、こ
のコネクタ20には、一次コイル16の両端が接続され
た2本のターミナル21(1本のみ図示)がインサート
成形されている。一次コイル16の一端は一方のターミ
ナル21を介してバッテリ(図示せず)に接続され、他
端は他方のターミナル21を介してイグナイタ(図示せ
ず)に接続される。また、二次コイル18の一端は一次
コイル16側又はアースに接続され、他端は後述する高
圧端子22に接続されている。
On the other hand, a bolt insertion portion 19 for mounting and a connector 20 are provided on the upper part of the coil case 12. The connector 20 has two terminals 21 (1) to which both ends of the primary coil 16 are connected. (Only book shown) is insert molded. One end of the primary coil 16 is connected to a battery (not shown) via one terminal 21, and the other end is connected to an igniter (not shown) via the other terminal 21. One end of the secondary coil 18 is connected to the primary coil 16 side or the ground, and the other end is connected to a high voltage terminal 22 described later.

【0012】次に、コイルケース12の下端部に組み付
けられた高圧タワー部23の構造を図1に基づいて説明
する。高圧タワー部23は、絶縁性樹脂により成形さ
れ、その上端部がコイルケース12の下端部に圧入嵌合
され、接着剤等により気密に固着されている。この高圧
タワー部23の内部には、高圧端子22を上方から圧入
するための筒状の圧入部24が一体成形されている。高
圧端子22と圧入部24との圧入深さや圧接力は、熱硬
化性樹脂25(図2参照)をコイルケース12から高圧
タワー部23内に真空充填した時に該熱硬化性樹脂25
が高圧端子22と圧入部24との圧入部分から漏れない
ように設計されている。また、圧入部24の外周部に空
間部(熱硬化性樹脂25の充填部)を形成することで、
圧入部24の肉厚を他の部分と同じ程度の肉厚とし、樹
脂成形時のボイドの発生を防いで、成形性を向上させる
と共に、圧入部24の全周を熱硬化性樹脂25の充填部
で包囲することで、耐久性を向上させている。
Next, the structure of the high-pressure tower 23 assembled to the lower end of the coil case 12 will be described with reference to FIG. The high-pressure tower 23 is formed of an insulating resin, and the upper end thereof is press-fitted to the lower end of the coil case 12 and is air-tightly fixed with an adhesive or the like. Inside the high-pressure tower portion 23, a cylindrical press-fit portion 24 for press-fitting the high-voltage terminal 22 from above is integrally formed. The press-fit depth and press-contact force between the high-voltage terminal 22 and the press-fit portion 24 are determined by the thermosetting resin 25 (see FIG. 2) when the thermosetting resin 25 (see FIG. 2) is vacuum-filled from the coil case 12 into the high-pressure tower portion 23.
Is designed not to leak from the press-fit portion between the high-voltage terminal 22 and the press-fit portion 24. In addition, by forming a space portion (a portion filled with the thermosetting resin 25) on the outer peripheral portion of the press-fit portion 24,
The thickness of the press-fit portion 24 is set to the same thickness as other portions to prevent the occurrence of voids during resin molding, to improve moldability, and to fill the entire circumference of the press-fit portion 24 with the thermosetting resin 25. The durability is improved by surrounding the part.

【0013】一方、高圧端子22は、例えばアルミニウ
ム、真鍮等の金属の切削加工により形成され、その上部
には、二次コイル18と接続する凸部22aが形成され
ている。この高圧端子22の下半部には、導電性のスプ
リング26の上部を挿着する内径空洞部22bが下向き
に形成されている。また、スプリング26の上端部に
は、径を大きくした脱落防止用の大径部26aが形成さ
れている。
On the other hand, the high voltage terminal 22 is formed by cutting a metal such as aluminum, brass or the like, and a convex portion 22a connected to the secondary coil 18 is formed on an upper portion thereof. In the lower half of the high-voltage terminal 22, an inner diameter hollow portion 22b into which the upper part of the conductive spring 26 is inserted is formed downward. A large-diameter portion 26a having a large diameter for preventing falling off is formed at the upper end of the spring 26.

【0014】前記圧入部24の下端には、スプリング2
6の脱落を防止する脱落防止部27が高圧端子22の圧
入量を規制するストッパを兼ねるように形成されてい
る。この場合、脱落防止部27は、圧入部24の下端全
周に環状に形成され、圧入部24の下方に形成されたス
プリング収納空間28の内径が脱落防止部27で最小に
なると共に、この脱落防止部27の内径(スプリング収
納空間28の最小内径)がスプリング26の大径部26
aの外径より小さく設定されている。これにより、スプ
リング26の大径部26aが脱落防止部27に係止さ
れ、スプリング26の脱落が防止される。
At the lower end of the press-fit portion 24, a spring 2
6 is formed so as to also serve as a stopper for restricting the amount of press-fit of the high voltage terminal 22. In this case, the fall-off preventing portion 27 is formed in an annular shape around the lower end of the press-fitting portion 24, and the inner diameter of the spring storage space 28 formed below the press-fitting portion 24 is minimized by the fall-off preventing portion 27. The inner diameter of the preventing portion 27 (the minimum inner diameter of the spring storage space 28) is
It is set smaller than the outer diameter of a. As a result, the large diameter portion 26a of the spring 26 is locked by the fall prevention portion 27, and the fall of the spring 26 is prevented.

【0015】また、高圧タワー部23内には、脱落防止
部27から下方に延びる複数のガイドリブ29がスプリ
ング26との間の隙間が下方側ほど大きくなるように形
成されている。高圧タワー部23の下部側は筒状に形成
され、そこにゴム製のプラグキャップ30が嵌合装着さ
れている。この高圧タワー部23のプラグキャップ30
を点火プラグ(図示せず)の上部に圧入することで、該
プラグキャップ30の弾性圧着力により両者の連結状態
を保持すると共に、スプリング26が点火プラグの端子
に圧接した状態となり、それによって、二次コイル18
の一端が高圧端子22とスプリング26を介して点火プ
ラグの端子に電気的に接続された状態となる。また、ス
プリング26を点火プラグの端子に圧接させる際に、脱
落防止部27から下方に延びるガイドリブ29がスプリ
ング26の横方向への撓み変形を適度に規制するガイド
となり、点火プラグの端子とスプリング26との接続を
確実に行うことができる。
In the high-pressure tower section 23, a plurality of guide ribs 29 extending downward from the falling-off prevention section 27 are formed so that the gap between the spring 26 and the guide rib 29 becomes larger toward the lower side. The lower side of the high-pressure tower section 23 is formed in a cylindrical shape, and a rubber plug cap 30 is fitted and attached thereto. The plug cap 30 of the high-pressure tower section 23
Is press-fitted into the upper portion of a spark plug (not shown), whereby the connection between the two is maintained by the elastic crimping force of the plug cap 30, and the spring 26 is brought into a state of being pressed against the terminal of the spark plug. Secondary coil 18
Is electrically connected to the terminal of the spark plug via the high voltage terminal 22 and the spring 26. When the spring 26 is pressed against the terminal of the spark plug, a guide rib 29 extending downward from the drop-off preventing portion 27 serves as a guide for appropriately restricting the lateral deformation of the spring 26, and the terminal of the spark plug and the spring 26 Can be reliably connected.

【0016】次に、高圧タワー部23内への高圧端子2
2とスプリング26の組付手順を説明する。高圧タワー
部23は、高圧端子22をインサートせずに成形する。
この高圧タワー部23の圧入部24に上方から高圧端子
22を圧入する際に、高圧端子22の内径空洞部22b
内にスプリング26を挿入して組み付けた状態で、該高
圧端子22を圧入部24に上方から圧入し、高圧端子2
2とスプリング26を同時に組み付ける。
Next, the high voltage terminal 2 is inserted into the high voltage tower 23.
2 and the procedure for assembling the spring 26 will be described. The high-voltage tower section 23 is formed without inserting the high-voltage terminal 22.
When the high-voltage terminal 22 is press-fitted into the press-fit portion 24 of the high-pressure tower portion 23 from above, the inner diameter cavity portion 22b of the high-voltage terminal 22
The high-voltage terminal 22 is press-fitted into the press-fitting portion 24 from above with the spring 26 inserted therein.
2 and the spring 26 are assembled at the same time.

【0017】或は、他の組付方法として、スプリング2
6を組付けずに、高圧端子22のみを圧入部24に上方
から圧入し、その後、スプリング26を高圧タワー部2
3の下方からスプリング26の大径部26aを脱落防止
部27の上方に押し込んで高圧端子22の内径空洞部2
2b内に挿着しても良い。この際、スプリング26を上
方に押し込む過程で、脱落防止部27の下方に位置する
ガイドリブ29がスプリング26の大径部26aの径を
スムーズに縮小変形させる役割を果たし、スプリング2
6の組付作業を容易に行うことができる。
Alternatively, as another assembling method, the spring 2
6, only the high-voltage terminal 22 is press-fitted into the press-fitting portion 24 from above, and then the spring 26 is connected to the high-pressure tower portion 2.
3, the large-diameter portion 26 a of the spring 26 is pushed above the fall-off preventing portion 27, and the inner-diameter hollow portion 2 of the high-voltage terminal 22 is pressed.
2b may be inserted. At this time, in the process of pushing the spring 26 upward, the guide rib 29 located below the falling-off prevention portion 27 plays a role of smoothly reducing and deforming the diameter of the large-diameter portion 26a of the spring 26.
6 can be easily performed.

【0018】上述したいずれかの方法で、高圧タワー部
23内に高圧端子22とスプリング26とを組み付けた
後、この高圧タワー部23の上端部を、鉄心13,14
やコイル16,18等が組み付けられたコイルケース1
2の下端部に圧入して、両者を接着剤等により気密に固
着する。この後、コイルケース12内にその上端開口部
から熱硬化性樹脂25を真空充填すると共に、その熱硬
化性樹脂25の一部をコイルケース12から高圧タワー
部23内に侵入させて充填する。
After assembling the high-voltage terminal 22 and the spring 26 in the high-voltage tower 23 by any of the above-described methods, the upper end of the high-voltage tower 23 is connected to the iron cores 13 and 14.
Case 1 in which coils 16 and 18 are assembled
2 is press-fitted into the lower end, and both are air-tightly fixed with an adhesive or the like. Thereafter, the thermosetting resin 25 is vacuum-filled into the coil case 12 from the upper end opening, and a part of the thermosetting resin 25 is made to penetrate into the high-pressure tower 23 from the coil case 12 and filled.

【0019】ところで、従来は、図4に示すように、高
圧端子1を高圧タワー部2にインサート成形する構造で
あるため、上記実施形態(1)のように高圧タワー部2
に脱落防止部を一体成形しようとしても、成形時に高圧
端子1が邪魔になって、脱落防止部の成形がアンダカッ
トになってしまい、成形が非常に困難である。
By the way, as shown in FIG. 4, the conventional structure has a structure in which the high-voltage terminal 1 is insert-molded into the high-voltage tower section 2.
Even if it is attempted to integrally form the falling-off preventing portion, the high-voltage terminal 1 becomes an obstacle during molding, and the forming of the falling-off preventing portion is undercut, which is very difficult to form.

【0020】これに対し、上記実施形態(1)では、高
圧端子22を高圧タワー部23の圧入部24内に後圧入
する構成を採用しているため、高圧タワー部23の成形
時に圧入部24内の空間を成形型の型抜き穴として利用
して脱落防止部27の上端面を成形することができ、従
来の高圧端子インサート成形方式ではアンダカットにな
る脱落防止部27の樹脂一体成形をアンダカットになら
ずに実現できる。これにより、従来(図4参照)とは異
なり、高圧端子22の内径空洞部22bにアンダカット
部を切削加工する必要がなくなり、高圧端子22の加工
が簡単になる。しかも、高圧タワー部23に脱落防止部
27を一体成形できるため、高圧タワー部23の成形工
程の工数が増加せず、上述した高圧端子22の加工容易
性と相俟って、生産性向上とコスト低減とを実現するこ
とができる。
On the other hand, in the embodiment (1), since the high-pressure terminal 22 is post-press-fitted into the press-fit portion 24 of the high-pressure tower portion 23, the press-fit portion 24 is formed when the high-pressure tower portion 23 is formed. The upper end surface of the falling-off preventing portion 27 can be formed by using the inner space as a mold release hole of a molding die, and the resin integral molding of the falling-off preventing portion 27 that is undercut in the conventional high-voltage terminal insert molding method is performed. It can be realized without cutting. Thereby, unlike the conventional case (see FIG. 4), it is not necessary to cut the undercut portion in the inner diameter hollow portion 22b of the high voltage terminal 22, and the processing of the high voltage terminal 22 is simplified. In addition, since the falling-off preventing portion 27 can be integrally formed with the high-pressure tower portion 23, the number of steps of the forming process of the high-pressure tower portion 23 does not increase, and the ease of processing the high-voltage terminal 22 described above improves productivity. Cost reduction can be realized.

【0021】本発明は、圧入部24への高圧端子22の
圧入量を規制するストッパを脱落防止部27とは別に形
成しても良いが、上記実施形態(1)のように、脱落防
止部27が圧入部24への高圧端子22の圧入量を規制
するストッパを兼用するように成形すれば、成形型の形
状を簡単化することができ、成形コスト低減にも役立
つ。
According to the present invention, a stopper for regulating the amount of press-fitting of the high-voltage terminal 22 into the press-fitting portion 24 may be formed separately from the fall-off preventing portion 27. However, as in the embodiment (1), the stopper is provided. If the mold 27 is formed so as to also serve as a stopper for regulating the press-fit amount of the high-voltage terminal 22 into the press-fitting portion 24, the shape of the mold can be simplified and the molding cost can be reduced.

【0022】以上説明した実施形態(1)では、高圧端
子22に内径空洞部22bを形成して、この内径空洞部
22b内にスプリング26の上部を嵌め込むようにした
が、図3に示す本発明の実施形態(2)では、高圧端子
31に内径空洞部を形成せずに、高圧端子31の下面を
平坦面に形成し、脱落防止部27上に載せたスプリング
26の大径部26aを、圧入部24内に圧入した高圧端
子31で挟み付けて固定するようにしている。これ以外
は、前記実施形態(1)と同じ構成であるので、同一符
号を付して説明を省略する。組付手順は、まず、スプリ
ング26を高圧タワー部23の上方から圧入部24に挿
入してスプリング26の大径部26aを脱落防止部27
上に載せた状態にし、その後、高圧端子31を圧入部2
4内に圧入すれば良い。このように構成した実施形態
(2)でも、前記実施形態(1)と同じ効果を得ること
ができる。
In the embodiment (1) described above, the inner diameter cavity 22b is formed in the high voltage terminal 22, and the upper portion of the spring 26 is fitted into the inner diameter cavity 22b. In the embodiment (2) of the present invention, the lower surface of the high-voltage terminal 31 is formed flat without forming the inner diameter cavity portion in the high-voltage terminal 31, and the large-diameter portion 26 a of the spring 26 placed on the falling-off preventing portion 27 is formed. And the high-pressure terminal 31 press-fitted into the press-fitting portion 24 for fixing. Except for this, the configuration is the same as that of the above-described embodiment (1). The assembling procedure is as follows. First, the spring 26 is inserted into the press-fitting portion 24 from above the high-pressure tower portion 23 and the large-diameter portion 26 a of the spring 26 is
The high-voltage terminal 31 is then placed on the press-fit portion 2.
4 may be press-fitted. In the embodiment (2) configured as described above, the same effect as in the embodiment (1) can be obtained.

【0023】尚、上記各実施形態では、脱落防止部27
を圧入部24の下端全周に環状に形成したが、圧入部2
4の下端又はその下方に複数個の凸部を脱落防止部とし
て形成しても良く、要は、これらの脱落防止部によって
プリング収納空間28の最小内径をスプリング26の大
径部26aの外径より小さくすれば良い。
In each of the above embodiments, the falling-off preventing portion 27 is used.
Is formed in an annular shape all around the lower end of the press-fitting portion 24.
A plurality of protrusions may be formed at the lower end of or below the lower end of the spring as a fall-off preventing portion. In short, the minimum inside diameter of the pulling storage space 28 is reduced by these fall-off preventing portions to the outside diameter of the large diameter portion 26 a of the spring 26. What is necessary is just to make it smaller.

【0024】また、上記各実施形態では、高圧タワー部
23をコイルケース12とは別体に形成し、両者を接着
等により結合するようにしたが、両者を絶縁性樹脂で一
体成形するようにしても良い。
In each of the above embodiments, the high-pressure tower portion 23 is formed separately from the coil case 12 and the two are joined by bonding or the like. However, both are integrally molded with an insulating resin. May be.

【0025】また、上記各実施形態は、本発明をスティ
ック型の点火コイル11に適用したものであるが、特公
平7−109810号公報に示すように、スティック型
以外のS−DLI方式の点火コイルにも本発明を適用し
て実施できる。
In each of the above embodiments, the present invention is applied to a stick-type ignition coil 11. As shown in Japanese Patent Publication No. 7-109810, an S-DLI type ignition other than the stick-type ignition coil is used. The present invention can be applied to coils as well.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の実施形態(1)における高圧タワー部
の構造を示す縦断面図
FIG. 1 is a longitudinal sectional view showing a structure of a high-pressure tower section according to an embodiment (1) of the present invention.

【図2】スティック型の点火コイル全体の縦断面図FIG. 2 is a longitudinal sectional view of the entire stick type ignition coil.

【図3】本発明の実施形態(2)における高圧タワー部
の構造を示す縦断面図
FIG. 3 is a longitudinal sectional view showing a structure of a high-pressure tower section according to the embodiment (2) of the present invention.

【図4】従来の高圧タワー部の構成例を示す縦断面図FIG. 4 is a longitudinal sectional view showing a configuration example of a conventional high-pressure tower unit.

【符号の説明】[Explanation of symbols]

11…点火コイル、12…コイルケース、13,14…
鉄心、16…一次コイル、18…二次コイル、22…高
圧端子、22b…内径空洞部、23…高圧タワー部、2
4…圧入部、25…熱硬化性樹脂、26…スプリング、
26a…大径部、27…脱落防止部、28…スプリング
収納空間、29…ガイドリブ、30…プラグキャップ、
31…高圧端子。
11: ignition coil, 12: coil case, 13, 14 ...
Iron core, 16: Primary coil, 18: Secondary coil, 22: High voltage terminal, 22b: Inner diameter cavity, 23: High voltage tower, 2
4 ... Press-fitting part, 25 ... Thermosetting resin, 26 ... Spring,
26a: large-diameter portion, 27: drop-off prevention portion, 28: spring storage space, 29: guide rib, 30: plug cap,
31 ... High voltage terminal.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 点火コイルの高電圧が印加される高圧端
子を導電性のスプリングを介して点火プラグに接続する
ものにおいて、 前記高圧端子を上方から圧入する圧入部と前記スプリン
グを収納する空間とを成形した樹脂製の高圧タワー部を
備え、 前記スプリングの上部側に径を大きくした大径部を形成
すると共に、前記高圧タワー部には、前記スプリングの
収納空間のうちの前記大径部よりも下方側の部分の最小
内径を前記大径部の外径より小さくする脱落防止部を形
成したことを特徴とする点火コイルの高圧端子側接続装
置。
1. A high-voltage terminal, to which a high voltage of an ignition coil is applied, connected to an ignition plug via a conductive spring, wherein a press-fit portion for press-fitting the high-voltage terminal from above and a space for accommodating the spring. A high-pressure tower section made of resin molded with a large-diameter section having a large diameter formed on the upper side of the spring, and the high-pressure tower section is provided with a large-diameter section in the storage space for the spring. A high-voltage terminal-side connection device for an ignition coil, wherein a falling-off preventing portion for forming a minimum inner diameter of a lower portion smaller than an outer diameter of the large-diameter portion is formed.
【請求項2】 前記脱落防止部は、前記圧入部への前記
高圧端子の圧入量を規制するストッパを兼ねるように形
成されていることを特徴とする請求項1に記載の点火コ
イルの高圧端子側接続装置。
2. The high-voltage terminal of an ignition coil according to claim 1, wherein the falling-off preventing portion is formed so as to also serve as a stopper for regulating an amount of the high-voltage terminal pressed into the press-fitting portion. Side connection device.
【請求項3】 前記高圧タワー部には、前記脱落防止部
から下方に延びるガイドリブを前記スプリングとの間の
隙間が下方側ほど大きくなるように形成したことを特徴
とする請求項1又は2に記載の点火コイルの高圧端子側
接続装置。
3. The high-pressure tower section according to claim 1, wherein a guide rib extending downward from the falling-off preventing section is formed such that a gap between the spring and the spring increases toward a lower side. A high-voltage terminal-side connection device for the ignition coil according to the above.
JP10562497A 1997-04-23 1997-04-23 Ignition coil high voltage terminal side connection device Expired - Lifetime JP3844094B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP10562497A JP3844094B2 (en) 1997-04-23 1997-04-23 Ignition coil high voltage terminal side connection device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP10562497A JP3844094B2 (en) 1997-04-23 1997-04-23 Ignition coil high voltage terminal side connection device

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2006121986A Division JP4270223B2 (en) 2006-04-26 2006-04-26 How to connect ignition coil to high voltage terminal

Publications (2)

Publication Number Publication Date
JPH10303045A true JPH10303045A (en) 1998-11-13
JP3844094B2 JP3844094B2 (en) 2006-11-08

Family

ID=14412652

Family Applications (1)

Application Number Title Priority Date Filing Date
JP10562497A Expired - Lifetime JP3844094B2 (en) 1997-04-23 1997-04-23 Ignition coil high voltage terminal side connection device

Country Status (1)

Country Link
JP (1) JP3844094B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6192873B1 (en) 1998-10-22 2001-02-27 Denso Corporation Ignition coil having spring for connecting the same to spark plug
ES2223248A1 (en) * 2001-11-26 2005-02-16 Denso Corporation Ignition coil for internal combustion engine
CN100353469C (en) * 2004-07-27 2007-12-05 株式会社电装 Stick ignition coil apparatus for ignition plug
JP2008107907A (en) * 2006-10-23 2008-05-08 Riken Keiki Co Ltd Gas alarm
JP2013217367A (en) * 2012-03-12 2013-10-24 Ngk Spark Plug Co Ltd Plug connection tool

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6192873B1 (en) 1998-10-22 2001-02-27 Denso Corporation Ignition coil having spring for connecting the same to spark plug
ES2223248A1 (en) * 2001-11-26 2005-02-16 Denso Corporation Ignition coil for internal combustion engine
CN100353469C (en) * 2004-07-27 2007-12-05 株式会社电装 Stick ignition coil apparatus for ignition plug
JP2008107907A (en) * 2006-10-23 2008-05-08 Riken Keiki Co Ltd Gas alarm
JP2013217367A (en) * 2012-03-12 2013-10-24 Ngk Spark Plug Co Ltd Plug connection tool

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