JPH10298404A - Resin composition for molding material and molding obtained by curing the same - Google Patents
Resin composition for molding material and molding obtained by curing the sameInfo
- Publication number
- JPH10298404A JPH10298404A JP10847297A JP10847297A JPH10298404A JP H10298404 A JPH10298404 A JP H10298404A JP 10847297 A JP10847297 A JP 10847297A JP 10847297 A JP10847297 A JP 10847297A JP H10298404 A JPH10298404 A JP H10298404A
- Authority
- JP
- Japan
- Prior art keywords
- resin
- elastomer
- resin composition
- thermosetting resin
- weight
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 239000011342 resin composition Substances 0.000 title claims abstract description 29
- 239000012778 molding material Substances 0.000 title claims description 22
- 238000000465 moulding Methods 0.000 title abstract description 7
- 229920005989 resin Polymers 0.000 claims abstract description 66
- 239000011347 resin Substances 0.000 claims abstract description 66
- 229920001187 thermosetting polymer Polymers 0.000 claims abstract description 49
- BGDOLELXXPTPFX-UHFFFAOYSA-N 3,4-dihydro-2h-1,2-benzoxazine Chemical group C1=CC=C2ONCCC2=C1 BGDOLELXXPTPFX-UHFFFAOYSA-N 0.000 claims abstract description 46
- 229920001971 elastomer Polymers 0.000 claims abstract description 41
- 239000000806 elastomer Substances 0.000 claims abstract description 41
- 239000005011 phenolic resin Substances 0.000 claims abstract description 36
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 claims abstract description 27
- 229920003986 novolac Polymers 0.000 claims abstract description 20
- 229920003987 resole Polymers 0.000 claims abstract description 11
- 239000011256 inorganic filler Substances 0.000 claims abstract description 6
- 229910003475 inorganic filler Inorganic materials 0.000 claims abstract description 6
- 239000003365 glass fiber Substances 0.000 claims abstract description 5
- 125000002887 hydroxy group Chemical group [H]O* 0.000 claims description 18
- 125000000524 functional group Chemical group 0.000 claims description 8
- 239000007788 liquid Substances 0.000 claims description 5
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 abstract description 21
- 239000000203 mixture Substances 0.000 abstract description 14
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 abstract description 12
- 229920001568 phenolic resin Polymers 0.000 abstract description 10
- KXGFMDJXCMQABM-UHFFFAOYSA-N 2-methoxy-6-methylphenol Chemical compound [CH]OC1=CC=CC([CH])=C1O KXGFMDJXCMQABM-UHFFFAOYSA-N 0.000 abstract description 8
- 238000002156 mixing Methods 0.000 abstract description 5
- 239000000454 talc Substances 0.000 abstract description 2
- 229910052623 talc Inorganic materials 0.000 abstract description 2
- NTXGQCSETZTARF-UHFFFAOYSA-N buta-1,3-diene;prop-2-enenitrile Chemical compound C=CC=C.C=CC#N NTXGQCSETZTARF-UHFFFAOYSA-N 0.000 abstract 1
- MUBZPKHOEPUJKR-UHFFFAOYSA-N Oxalic acid Chemical compound OC(=O)C(O)=O MUBZPKHOEPUJKR-UHFFFAOYSA-N 0.000 description 12
- 239000003795 chemical substances by application Substances 0.000 description 12
- 239000000047 product Substances 0.000 description 12
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 10
- 230000015572 biosynthetic process Effects 0.000 description 10
- 238000006243 chemical reaction Methods 0.000 description 10
- 150000001875 compounds Chemical class 0.000 description 10
- -1 dihydrobenzoxazine compound Chemical class 0.000 description 9
- 238000003786 synthesis reaction Methods 0.000 description 9
- 238000000034 method Methods 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 7
- 241000196324 Embryophyta Species 0.000 description 6
- IISBACLAFKSPIT-UHFFFAOYSA-N bisphenol A Chemical compound C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 IISBACLAFKSPIT-UHFFFAOYSA-N 0.000 description 6
- 150000003141 primary amines Chemical class 0.000 description 6
- 229910021529 ammonia Inorganic materials 0.000 description 5
- 239000007864 aqueous solution Substances 0.000 description 5
- 229920001577 copolymer Polymers 0.000 description 5
- 239000002245 particle Substances 0.000 description 5
- 229930185605 Bisphenol Natural products 0.000 description 4
- 229920000877 Melamine resin Polymers 0.000 description 4
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 4
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 4
- YCIMNLLNPGFGHC-UHFFFAOYSA-N catechol Chemical compound OC1=CC=CC=C1O YCIMNLLNPGFGHC-UHFFFAOYSA-N 0.000 description 4
- 238000004132 cross linking Methods 0.000 description 4
- VKYKSIONXSXAKP-UHFFFAOYSA-N hexamethylenetetramine Chemical compound C1N(C2)CN3CN1CN2C3 VKYKSIONXSXAKP-UHFFFAOYSA-N 0.000 description 4
- 235000006408 oxalic acid Nutrition 0.000 description 4
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 4
- 238000005452 bending Methods 0.000 description 3
- 230000000052 comparative effect Effects 0.000 description 3
- 238000009833 condensation Methods 0.000 description 3
- 230000005494 condensation Effects 0.000 description 3
- RAXXELZNTBOGNW-UHFFFAOYSA-N imidazole Natural products C1=CNC=N1 RAXXELZNTBOGNW-UHFFFAOYSA-N 0.000 description 3
- 125000004433 nitrogen atom Chemical group N* 0.000 description 3
- 150000002989 phenols Chemical class 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 239000000126 substance Substances 0.000 description 3
- POILWHVDKZOXJZ-ARJAWSKDSA-M (z)-4-oxopent-2-en-2-olate Chemical compound C\C([O-])=C\C(C)=O POILWHVDKZOXJZ-ARJAWSKDSA-M 0.000 description 2
- 239000005711 Benzoic acid Substances 0.000 description 2
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 2
- QIGBRXMKCJKVMJ-UHFFFAOYSA-N Hydroquinone Chemical compound OC1=CC=C(O)C=C1 QIGBRXMKCJKVMJ-UHFFFAOYSA-N 0.000 description 2
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 description 2
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical class OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 2
- BAVYZALUXZFZLV-UHFFFAOYSA-N Methylamine Chemical compound NC BAVYZALUXZFZLV-UHFFFAOYSA-N 0.000 description 2
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical group CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 2
- 239000005062 Polybutadiene Substances 0.000 description 2
- BLRPTPMANUNPDV-UHFFFAOYSA-N Silane Chemical compound [SiH4] BLRPTPMANUNPDV-UHFFFAOYSA-N 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 235000010233 benzoic acid Nutrition 0.000 description 2
- 229960004365 benzoic acid Drugs 0.000 description 2
- PXKLMJQFEQBVLD-UHFFFAOYSA-N bisphenol F Chemical compound C1=CC(O)=CC=C1CC1=CC=C(O)C=C1 PXKLMJQFEQBVLD-UHFFFAOYSA-N 0.000 description 2
- 239000003086 colorant Substances 0.000 description 2
- 230000002542 deteriorative effect Effects 0.000 description 2
- 239000006185 dispersion Substances 0.000 description 2
- 125000003700 epoxy group Chemical group 0.000 description 2
- 239000003822 epoxy resin Substances 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000005227 gel permeation chromatography Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000004312 hexamethylene tetramine Substances 0.000 description 2
- 235000010299 hexamethylene tetramine Nutrition 0.000 description 2
- 239000011259 mixed solution Substances 0.000 description 2
- 239000000178 monomer Substances 0.000 description 2
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 2
- 229920002647 polyamide Polymers 0.000 description 2
- 229920002857 polybutadiene Polymers 0.000 description 2
- 229920000647 polyepoxide Polymers 0.000 description 2
- 229920003225 polyurethane elastomer Polymers 0.000 description 2
- 238000011417 postcuring Methods 0.000 description 2
- 230000003014 reinforcing effect Effects 0.000 description 2
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 2
- YGSDEFSMJLZEOE-UHFFFAOYSA-N salicylic acid Chemical compound OC(=O)C1=CC=CC=C1O YGSDEFSMJLZEOE-UHFFFAOYSA-N 0.000 description 2
- FZHAPNGMFPVSLP-UHFFFAOYSA-N silanamine Chemical compound [SiH3]N FZHAPNGMFPVSLP-UHFFFAOYSA-N 0.000 description 2
- 229910000077 silane Inorganic materials 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- 241000894007 species Species 0.000 description 2
- JOXIMZWYDAKGHI-UHFFFAOYSA-N toluene-4-sulfonic acid Chemical compound CC1=CC=C(S(O)(=O)=O)C=C1 JOXIMZWYDAKGHI-UHFFFAOYSA-N 0.000 description 2
- UDEOHNGEYGOZID-UHFFFAOYSA-N (benzylamino)silicon Chemical compound [Si]NCC1=CC=CC=C1 UDEOHNGEYGOZID-UHFFFAOYSA-N 0.000 description 1
- YOBOXHGSEJBUPB-MTOQALJVSA-N (z)-4-hydroxypent-3-en-2-one;zirconium Chemical compound [Zr].C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O.C\C(O)=C\C(C)=O YOBOXHGSEJBUPB-MTOQALJVSA-N 0.000 description 1
- XQUPVDVFXZDTLT-UHFFFAOYSA-N 1-[4-[[4-(2,5-dioxopyrrol-1-yl)phenyl]methyl]phenyl]pyrrole-2,5-dione Chemical compound O=C1C=CC(=O)N1C(C=C1)=CC=C1CC1=CC=C(N2C(C=CC2=O)=O)C=C1 XQUPVDVFXZDTLT-UHFFFAOYSA-N 0.000 description 1
- RNFJDJUURJAICM-UHFFFAOYSA-N 2,2,4,4,6,6-hexaphenoxy-1,3,5-triaza-2$l^{5},4$l^{5},6$l^{5}-triphosphacyclohexa-1,3,5-triene Chemical compound N=1P(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP(OC=2C=CC=CC=2)(OC=2C=CC=CC=2)=NP=1(OC=1C=CC=CC=1)OC1=CC=CC=C1 RNFJDJUURJAICM-UHFFFAOYSA-N 0.000 description 1
- DIZBQMTZXOUFTD-UHFFFAOYSA-N 2-(furan-2-yl)-3h-benzimidazole-5-carboxylic acid Chemical compound N1C2=CC(C(=O)O)=CC=C2N=C1C1=CC=CO1 DIZBQMTZXOUFTD-UHFFFAOYSA-N 0.000 description 1
- WADSJYLPJPTMLN-UHFFFAOYSA-N 3-(cycloundecen-1-yl)-1,2-diazacycloundec-2-ene Chemical compound C1CCCCCCCCC=C1C1=NNCCCCCCCC1 WADSJYLPJPTMLN-UHFFFAOYSA-N 0.000 description 1
- VPWNQTHUCYMVMZ-UHFFFAOYSA-N 4,4'-sulfonyldiphenol Chemical compound C1=CC(O)=CC=C1S(=O)(=O)C1=CC=C(O)C=C1 VPWNQTHUCYMVMZ-UHFFFAOYSA-N 0.000 description 1
- SPBDXSGPUHCETR-JFUDTMANSA-N 8883yp2r6d Chemical compound O1[C@@H](C)[C@H](O)[C@@H](OC)C[C@@H]1O[C@@H]1[C@@H](OC)C[C@H](O[C@@H]2C(=C/C[C@@H]3C[C@@H](C[C@@]4(O[C@@H]([C@@H](C)CC4)C(C)C)O3)OC(=O)[C@@H]3C=C(C)[C@@H](O)[C@H]4OC\C([C@@]34O)=C/C=C/[C@@H]2C)/C)O[C@H]1C.C1C[C@H](C)[C@@H]([C@@H](C)CC)O[C@@]21O[C@H](C\C=C(C)\[C@@H](O[C@@H]1O[C@@H](C)[C@H](O[C@@H]3O[C@@H](C)[C@H](O)[C@@H](OC)C3)[C@@H](OC)C1)[C@@H](C)\C=C\C=C/1[C@]3([C@H](C(=O)O4)C=C(C)[C@@H](O)[C@H]3OC\1)O)C[C@H]4C2 SPBDXSGPUHCETR-JFUDTMANSA-N 0.000 description 1
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 description 1
- 239000004593 Epoxy Substances 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 239000004640 Melamine resin Substances 0.000 description 1
- WENYBBOSPVMGST-UHFFFAOYSA-N N-ethenylsilyl-1-phenylmethanamine Chemical compound C=C[SiH2]NCc1ccccc1 WENYBBOSPVMGST-UHFFFAOYSA-N 0.000 description 1
- 229930040373 Paraformaldehyde Natural products 0.000 description 1
- QLZHNIAADXEJJP-UHFFFAOYSA-N Phenylphosphonic acid Chemical compound OP(O)(=O)C1=CC=CC=C1 QLZHNIAADXEJJP-UHFFFAOYSA-N 0.000 description 1
- 239000004952 Polyamide Substances 0.000 description 1
- 239000004698 Polyethylene Substances 0.000 description 1
- 239000006087 Silane Coupling Agent Substances 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 229910021536 Zeolite Inorganic materials 0.000 description 1
- 238000005299 abrasion Methods 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- ZOIORXHNWRGPMV-UHFFFAOYSA-N acetic acid;zinc Chemical compound [Zn].CC(O)=O.CC(O)=O ZOIORXHNWRGPMV-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 238000004220 aggregation Methods 0.000 description 1
- 230000002776 aggregation Effects 0.000 description 1
- 125000003545 alkoxy group Chemical group 0.000 description 1
- 125000000217 alkyl group Chemical group 0.000 description 1
- WNROFYMDJYEPJX-UHFFFAOYSA-K aluminium hydroxide Chemical compound [OH-].[OH-].[OH-].[Al+3] WNROFYMDJYEPJX-UHFFFAOYSA-K 0.000 description 1
- REDXJYDRNCIFBQ-UHFFFAOYSA-N aluminium(3+) Chemical compound [Al+3] REDXJYDRNCIFBQ-UHFFFAOYSA-N 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 150000001448 anilines Chemical class 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 229920001400 block copolymer Polymers 0.000 description 1
- KGBXLFKZBHKPEV-UHFFFAOYSA-N boric acid Chemical compound OB(O)O KGBXLFKZBHKPEV-UHFFFAOYSA-N 0.000 description 1
- 239000004327 boric acid Substances 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- AXCZMVOFGPJBDE-UHFFFAOYSA-L calcium dihydroxide Chemical compound [OH-].[OH-].[Ca+2] AXCZMVOFGPJBDE-UHFFFAOYSA-L 0.000 description 1
- 239000000920 calcium hydroxide Substances 0.000 description 1
- 229910001861 calcium hydroxide Inorganic materials 0.000 description 1
- BRPQOXSCLDDYGP-UHFFFAOYSA-N calcium oxide Chemical compound [O-2].[Ca+2] BRPQOXSCLDDYGP-UHFFFAOYSA-N 0.000 description 1
- 239000000292 calcium oxide Substances 0.000 description 1
- ODINCKMPIJJUCX-UHFFFAOYSA-N calcium oxide Inorganic materials [Ca]=O ODINCKMPIJJUCX-UHFFFAOYSA-N 0.000 description 1
- 125000004432 carbon atom Chemical group C* 0.000 description 1
- 239000006229 carbon black Substances 0.000 description 1
- 150000001735 carboxylic acids Chemical class 0.000 description 1
- 239000004203 carnauba wax Substances 0.000 description 1
- 235000013869 carnauba wax Nutrition 0.000 description 1
- 239000003054 catalyst Substances 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 239000004927 clay Substances 0.000 description 1
- 229910000428 cobalt oxide Inorganic materials 0.000 description 1
- XLJKHNWPARRRJB-UHFFFAOYSA-N cobalt(2+) Chemical compound [Co+2] XLJKHNWPARRRJB-UHFFFAOYSA-N 0.000 description 1
- IVMYJDGYRUAWML-UHFFFAOYSA-N cobalt(ii) oxide Chemical compound [Co]=O IVMYJDGYRUAWML-UHFFFAOYSA-N 0.000 description 1
- 238000013329 compounding Methods 0.000 description 1
- 238000000748 compression moulding Methods 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000011109 contamination Methods 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 238000000151 deposition Methods 0.000 description 1
- KSFBTBXTZDJOHO-UHFFFAOYSA-N diaminosilicon Chemical compound N[Si]N KSFBTBXTZDJOHO-UHFFFAOYSA-N 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical compound O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 238000001746 injection moulding Methods 0.000 description 1
- 230000003993 interaction Effects 0.000 description 1
- 238000012690 ionic polymerization Methods 0.000 description 1
- 239000000395 magnesium oxide Substances 0.000 description 1
- CPLXHLVBOLITMK-UHFFFAOYSA-N magnesium oxide Inorganic materials [Mg]=O CPLXHLVBOLITMK-UHFFFAOYSA-N 0.000 description 1
- AXZKOIWUVFPNLO-UHFFFAOYSA-N magnesium;oxygen(2-) Chemical compound [O-2].[Mg+2] AXZKOIWUVFPNLO-UHFFFAOYSA-N 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000004706 metal oxides Chemical class 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 239000010445 mica Substances 0.000 description 1
- 229910052618 mica group Inorganic materials 0.000 description 1
- GVYLCNUFSHDAAW-UHFFFAOYSA-N mirex Chemical compound ClC12C(Cl)(Cl)C3(Cl)C4(Cl)C1(Cl)C1(Cl)C2(Cl)C3(Cl)C4(Cl)C1(Cl)Cl GVYLCNUFSHDAAW-UHFFFAOYSA-N 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- BHAAPTBBJKJZER-UHFFFAOYSA-N p-anisidine Chemical compound COC1=CC=C(N)C=C1 BHAAPTBBJKJZER-UHFFFAOYSA-N 0.000 description 1
- FJKROLUGYXJWQN-UHFFFAOYSA-N papa-hydroxy-benzoic acid Natural products OC(=O)C1=CC=C(O)C=C1 FJKROLUGYXJWQN-UHFFFAOYSA-N 0.000 description 1
- 229920002866 paraformaldehyde Polymers 0.000 description 1
- JYIZNFVTKLARKT-UHFFFAOYSA-N phenol;1,3,5-triazine-2,4,6-triamine Chemical compound OC1=CC=CC=C1.NC1=NC(N)=NC(N)=N1 JYIZNFVTKLARKT-UHFFFAOYSA-N 0.000 description 1
- 229920003192 poly(bis maleimide) Polymers 0.000 description 1
- 229920000728 polyester Polymers 0.000 description 1
- 229920000573 polyethylene Polymers 0.000 description 1
- 239000004848 polyfunctional curative Substances 0.000 description 1
- 238000006116 polymerization reaction Methods 0.000 description 1
- 229920002635 polyurethane Polymers 0.000 description 1
- 239000004814 polyurethane Substances 0.000 description 1
- 238000010298 pulverizing process Methods 0.000 description 1
- 238000010526 radical polymerization reaction Methods 0.000 description 1
- 229920005604 random copolymer Polymers 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 229960004889 salicylic acid Drugs 0.000 description 1
- 238000001330 spinodal decomposition reaction Methods 0.000 description 1
- 150000003460 sulfonic acids Chemical class 0.000 description 1
- 238000001308 synthesis method Methods 0.000 description 1
- 229920003051 synthetic elastomer Polymers 0.000 description 1
- 150000004992 toluidines Chemical class 0.000 description 1
- 238000001721 transfer moulding Methods 0.000 description 1
- 229920006337 unsaturated polyester resin Polymers 0.000 description 1
- UKRDPEFKFJNXQM-UHFFFAOYSA-N vinylsilane Chemical compound [SiH3]C=C UKRDPEFKFJNXQM-UHFFFAOYSA-N 0.000 description 1
- 239000010457 zeolite Substances 0.000 description 1
- 239000004246 zinc acetate Substances 0.000 description 1
Landscapes
- Compositions Of Macromolecular Compounds (AREA)
- Phenolic Resins Or Amino Resins (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、成形材料用樹脂組
成物及びこれを硬化させて得られる成形品に関し、特に
従来一般に用いられているフェノール樹脂成形材料を強
度、可撓性、難燃性、電気特性等において総合的に陵駕
し、且つ作業環境の改善を可能にするジヒドロベンゾオ
キサジン系樹脂の成形材料用樹脂組成物及びこれを硬化
させて得られる成形品に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a resin composition for a molding material and a molded product obtained by curing the same. The present invention relates to a resin composition for a molding material of a dihydrobenzoxazine-based resin, which is superior in electrical properties and the like and can improve the working environment, and a molded product obtained by curing the same.
【0002】[0002]
【従来の技術】熱硬化性樹脂を用いる成形材料には、従
来そのバランスのとれた機械特性、耐熱性、難燃性、電
気特性と低価格によりフェノール樹脂、メラミン樹脂、
ユリア樹脂等が用いられてきた。しかし、これらの樹脂
は、可撓性に劣ることに加え電気部品の腐蝕の原因とな
るアンモニアを発する(ヘキサメチレンテトラミン硬化
型ノボラック樹脂)、硬化時に縮合反応を伴うことによ
り、ホルムアルデヒドや水を放出しボイドを生じる(レ
ゾール樹脂、メラミン樹脂)といった固有の欠点を有
し、更にこれらの揮発成分は、成形品表面及び金型を汚
染する、あるいは臭気による作業環境の悪化という問題
を生じる。また、ノーアンモニアレゾールを用いた成形
材料は、アンモニアを発生しないため、電気特性は比較
的良好であり、電気・電子用途として需要が拡大してい
るが、金型汚染の問題は解決できなかった。そこで、こ
れらの問題点を有しない新規な熱硬化性樹脂の開発が従
来より進められてきた。その一つとして、ジヒドロベン
ゾオキサジン化合物がある(特開昭49−47387号
公報、米国特許5152939号明細書)。この化合物
の硬化は、ジヒドロベンゾオキサジン環の開環重合反応
を利用するものであるため、揮発分の発生を殆ど伴わず
に熱硬化する。2. Description of the Related Art Conventionally, molding materials using thermosetting resins include phenolic resins, melamine resins, phenolic resins and melamine resins due to their well-balanced mechanical properties, heat resistance, flame retardancy, electric properties and low cost.
Urea resins and the like have been used. However, these resins emit ammonia (hexamethylenetetramine-curable novolak resin) which causes corrosion of electric parts in addition to inferior flexibility, and emits formaldehyde and water due to a condensation reaction during curing. In addition, they have inherent disadvantages such as formation of voids (resole resin and melamine resin), and furthermore, these volatile components cause problems such as contaminating the surface of the molded article and the mold, or deteriorating the working environment due to odor. In addition, molding materials using no ammonia resol do not generate ammonia, so their electrical properties are relatively good, and demand for electric and electronic applications is expanding, but the problem of mold contamination could not be solved. . Therefore, development of a novel thermosetting resin that does not have these problems has been promoted. One of them is a dihydrobenzoxazine compound (JP-A-49-47387, US Pat. No. 5,152,939). Since the curing of this compound utilizes the ring-opening polymerization reaction of the dihydrobenzoxazine ring, it is thermally cured with almost no generation of volatile components.
【0003】上記の問題を解決するためには、不飽和ポ
リエステル樹脂、エポキシ樹脂、ビスマレイミド樹脂等
を用いることが必要であるが、これらは硬化時に揮発分
を発することはないものの難燃性が不十分であること
や、価格が非常に高価である場合が多く、実用レベルで
フェノール樹脂等を代替することはできない。一方開環
重合反応を利用したジヒドロベンゾオキサジン化合物の
硬化物は、従来知られている熱硬化性樹脂と比較して耐
熱性が良好であり、しかも高強度且つ可撓性に優れてい
る。しかし、開環重合反応による硬化は、通常のフェノ
ール樹脂の硬化反応による硬化と比べて長時間を要する
という欠点があり、これを解決するための硬化剤の添加
が試みられているが、機械特性の低下、残留硬化剤の分
解による揮発分の発生等があり、実用化には至っていな
い。また、高強度ではあるが撓み率が小さい等靭性が比
較的弱い。特開平6−34589号公報に記載されてい
る成形材料用樹脂組成物では、高強度化は可能となった
が速硬化、高靭性という点では不十分であった。In order to solve the above problems, it is necessary to use an unsaturated polyester resin, an epoxy resin, a bismaleimide resin, and the like. In many cases, the phenolic resin or the like is inadequate or very expensive, and cannot be substituted for a phenol resin or the like at a practical level. On the other hand, a cured product of a dihydrobenzoxazine compound utilizing a ring-opening polymerization reaction has better heat resistance and higher strength and flexibility than conventionally known thermosetting resins. However, curing by the ring-opening polymerization reaction has a disadvantage that it requires a longer time than curing by the ordinary phenol resin curing reaction, and it has been attempted to add a curing agent to solve this. , And the generation of volatile components due to the decomposition of the residual hardener, etc., has not led to practical use. In addition, although it has high strength, it has a relatively low bending ratio and relatively low toughness. With the resin composition for molding materials described in JP-A-6-34589, high strength can be achieved, but it is insufficient in terms of fast curing and high toughness.
【0004】[0004]
【発明が解決しようとする課題】本発明は、機械特性の
低下等、諸特性を低下させずに硬化性を向上させ、且つ
靭性に優れたジヒドロベンゾオキサジン環を有する熱硬
化性樹脂の成形材料用樹脂組成物及びこれを硬化させて
得られる成形品を提供することを目的とする。SUMMARY OF THE INVENTION The present invention relates to a molding material for a thermosetting resin having a dihydrobenzoxazine ring, which has improved curability without deteriorating various properties such as mechanical properties and has excellent toughness. An object of the present invention is to provide a resin composition for use and a molded product obtained by curing the same.
【0005】[0005]
【課題を解決するための手段】本発明者らは、前記目的
を達成するために鋭意研究を重ねた結果、ジヒドロベン
ゾオキサジン環を有する熱硬化性樹脂にフェノール樹脂
を硬化剤として配合し、特定量の有機繊維及び無機質充
填材を配合し、必要に応じてエラストマーを配合するこ
とにより、機械特性等の諸特性を低下させずにジヒドロ
ベンゾオキサジン環を有する熱硬化性樹脂の硬化性及び
靭性を向上させることができることを見出し、この知見
に基づいて本発明を完成するに至った。すなわち、本発
明は、ジヒドロベンゾオキサジン環を有する熱硬化性樹
脂60〜97重量%及びフェノール樹脂3〜40重量%
からなる熱硬化性樹脂組成物を必須成分として含有し、
この熱硬化性樹脂組成物100重量部に対し、ガラス繊
維を5〜150重量部及び無機質充填材を0.5〜15
0重量部、及び必要に応じエラストマー1〜50重量部
を含有することを特徴とする成形材料用樹脂組成物を提
供するものである。Means for Solving the Problems As a result of intensive studies to achieve the above object, the present inventors have formulated a phenol resin as a curing agent into a thermosetting resin having a dihydrobenzoxazine ring, and By blending an organic fiber and an inorganic filler in an amount, and optionally blending an elastomer, the curability and toughness of the thermosetting resin having a dihydrobenzoxazine ring can be improved without reducing various properties such as mechanical properties. They have found that they can be improved, and based on this finding, have completed the present invention. That is, the present invention relates to a thermosetting resin having a dihydrobenzoxazine ring of 60 to 97% by weight and a phenol resin of 3 to 40% by weight.
Containing as an essential component a thermosetting resin composition consisting of
5 to 150 parts by weight of glass fiber and 0.5 to 15 parts by weight of inorganic filler are added to 100 parts by weight of this thermosetting resin composition.
It is intended to provide a resin composition for a molding material, which comprises 0 parts by weight and, if necessary, 1 to 50 parts by weight of an elastomer.
【0006】[0006]
【発明の実施の形態】本発明に用いられるジヒドロベン
ゾオキサジン環を有する熱硬化性樹脂としては、ジヒド
ロベンゾオキサジン環を有し、ジヒドロベンゾオキサジ
ン環の開環重合反応により硬化する樹脂であれば特に限
定されるものではなく、例えば、フェノール性水酸基を
有する化合物と、1級アミンと、ホルマリンから下式の
ように合成される。BEST MODE FOR CARRYING OUT THE INVENTION The thermosetting resin having a dihydrobenzoxazine ring used in the present invention is not particularly limited as long as it has a dihydrobenzoxazine ring and is cured by a ring-opening polymerization reaction of the dihydrobenzoxazine ring. For example, the compound is synthesized from a compound having a phenolic hydroxyl group, a primary amine, and formalin according to the following formula.
【0007】[0007]
【化1】 (式中のR1はメチル基、フェニル基、又は少なくとも
1つの炭素数1〜3のアルキル基もしくはアルコキシル
基で置換されたフェニル基である。) フェノール性水酸基を有する化合物としては、多官能フ
ェノール、ビスフェノール、ビスフェノール化合物、ト
リスフェノール化合物、テトラフェノール化合物、フェ
ノール樹脂等が挙げられる。多官能フェノールとして
は、カテコール、ヒドロキノン、レゾルシノールが挙げ
られる。ビスフェノール化合物としては、ビスフェノー
ルA、ビスフェノールF及びその位置異性体、ビスフェ
ノールS、テトラフルオロビスフェノールA等が挙げら
れる。フェノール樹脂としては、ノボラック型フェノー
ル樹脂、レゾール型フェノール樹脂、フェノール変性キ
シレン樹脂、アルキルフェノール樹脂、メラミンフェノ
ール樹脂、フェノール変性ポリブタジエン等が挙げられ
る。Embedded image (In the formula, R1 is a methyl group, a phenyl group, or a phenyl group substituted with at least one alkyl group or alkoxyl group having 1 to 3 carbon atoms.) Examples of the compound having a phenolic hydroxyl group include polyfunctional phenol, Bisphenol, a bisphenol compound, a trisphenol compound, a tetraphenol compound, a phenol resin, etc. are mentioned. Polyfunctional phenols include catechol, hydroquinone, and resorcinol. Examples of the bisphenol compound include bisphenol A, bisphenol F and its positional isomers, bisphenol S, tetrafluorobisphenol A, and the like. Examples of the phenol resin include a novolak phenol resin, a resol phenol resin, a phenol-modified xylene resin, an alkylphenol resin, a melamine phenol resin, and a phenol-modified polybutadiene.
【0008】1級アミンとしては具体的にはメチルアミ
ン、アニリン、トルイジン、アニシジン等の置換アニリ
ン等が挙げられる。脂肪族アミンであると、得られた熱
硬化性樹脂は、硬化は速いが耐熱性に劣る。アニリンの
ような芳香族アミンであると、得られた熱硬化性樹脂を
硬化させた硬化物の耐熱性はよいが硬化が遅くなる。上
記のジヒドロベンゾオキサジン環を有する熱硬化性樹脂
は、ヒドロキシル基のオルト位の少なくとも1つが水素
であるヒドロキシフェニレン基を1分子中に2以上有す
る化合物(以下反応しうるヒドロキシフェニレン基を有
する化合物という。)と、1級アミンとの混合物を、7
0℃以上に加熱したホルマリン等のホルムアルデヒド類
中に添加して、70〜110℃、好ましくは、90〜1
00℃で、20分〜2時間反応させ、その後、120℃
以下の温度で減圧乾燥することによって得られる。Specific examples of the primary amine include methylamine, substituted anilines such as aniline, toluidine and anisidine. When the aliphatic amine is used, the resulting thermosetting resin cures quickly but has poor heat resistance. When an aromatic amine such as aniline is used, the cured product obtained by curing the obtained thermosetting resin has good heat resistance, but cures slowly. The thermosetting resin having a dihydrobenzoxazine ring is a compound having at least one hydroxyphenylene group in which at least one of the ortho positions of the hydroxyl group is hydrogen in a molecule (hereinafter referred to as a compound having a reactive hydroxyphenylene group). ) And a primary amine are mixed with 7
70 to 110 ° C., preferably 90 to 110 ° C.
The reaction is performed at 00 ° C. for 20 minutes to 2 hours, and then at 120 ° C.
It is obtained by drying under reduced pressure at the following temperature.
【0009】上記反応において、通常、反応し得るヒジ
ロキシフェニレン基を有する化合物の全フェノール性ヒ
ドロキシル基1モルに対し、1級アミンを0.5〜1.
0モル、好ましくは0.6〜1.0モル、1級アミン1
モルに対し、ホルムアルデヒド2モル以上の比で反応さ
せる。1級アミンが0.5モルより少ないと、架橋密度
の低下を招き、耐熱性が不十分となる場合がある。上記
のジヒドロベンゾオキサジン環を有する熱硬化性樹脂
は、150℃以上、望ましくは170〜220℃に加熱
することにより、触媒や硬化剤を用いないで副生成物を
生じることなく硬化する。本発明に用いられるジヒドロ
ベンゾオキサジン環を有する熱硬化性樹脂は、2種類以
上を組み合わせて用いることもできる。また、これらの
熱硬化性樹脂を予め80〜180℃、好ましくは120
〜160℃で処理することにより、その一部を予備重合
させ成形時の硬化速度や溶融粘度を調節することもでき
る。In the above reaction, the primary amine is usually added in an amount of from 0.5 to 1 to 1 mol of all phenolic hydroxyl groups of the compound having a reactive phenyloxyphenylene group.
0 mol, preferably 0.6-1.0 mol, primary amine 1
The reaction is carried out at a ratio of 2 mol or more of formaldehyde to mol. If the amount of the primary amine is less than 0.5 mol, the crosslinking density may be reduced, and the heat resistance may be insufficient. The thermosetting resin having a dihydrobenzoxazine ring is cured by heating to 150 ° C. or higher, preferably 170 to 220 ° C., without using a catalyst or a curing agent and without generating by-products. The thermosetting resin having a dihydrobenzoxazine ring used in the present invention can be used in combination of two or more kinds. Further, these thermosetting resins are previously heated to 80 to 180 ° C., preferably 120 to 180 ° C.
By treating at ~ 160 ° C, a part of it can be pre-polymerized to adjust the curing speed and melt viscosity during molding.
【0010】本発明において、前記熱硬化性樹脂に配合
されるフェノール樹脂としては、ノボラック型フェノー
ル樹脂、レゾール型フェノール樹脂を用いることができ
る。ノボラック型フェノール樹脂としては、フェノール
ノボラック樹脂やビスフェノールノボラック樹脂、フェ
ノール変性キシレン樹脂、アルキルフェノール樹脂等が
挙げられる。レゾールフェノール樹脂としては、液状、
固形レゾールのいずれも用いられる。また、ジメチレン
エーテル型レゾール、メチロール型レゾール等も用いら
れる。レゾール型フェノール樹脂の中でも固形のジメチ
レンエーテル型レゾールを用いることにより、機械特性
を低下させずに硬化性を向上させることができる。ノボ
ラック型フェノール樹脂の中でもオルソ率が50%以上
のいわゆるハイオルソノボラック樹脂を用いることによ
り、機械特性を低下させずに硬化性を向上させることが
できる。In the present invention, as the phenol resin to be mixed with the thermosetting resin, a novolak type phenol resin or a resol type phenol resin can be used. Examples of the novolak type phenol resin include a phenol novolak resin, a bisphenol novolak resin, a phenol-modified xylene resin, and an alkylphenol resin. As resole phenolic resin, liquid,
Any of solid resols can be used. Also, dimethylene ether type resole, methylol type resole and the like are used. By using a solid dimethylene ether type resol among the resole type phenol resins, the curability can be improved without lowering the mechanical properties. By using a so-called high ortho novolak resin having an ortho ratio of 50% or more among the novolak type phenol resins, the curability can be improved without lowering the mechanical properties.
【0011】ジヒドロベンゾオキサジン環を有する熱硬
化性樹脂は、自硬化性であるが硬化反応が遅い。そこ
で、フェノール樹脂をジヒドロベンゾオキサジン環を有
する熱硬化性樹脂とフェノール樹脂の合計量に対して3
〜40重量%、好ましくは5〜30重量%配合すること
により、機械特性を低下させずに硬化性を向上させるこ
とができる。フェノール樹脂が40重量%を超えると硬
化性は向上するが、機械特性が低下することがある。こ
のように、従来ノボラック樹脂の硬化剤として用いられ
るヘキサメチレンテトラミンを使用しないため、硬化時
にアンモニア等の揮発分の発生がなく、作業環境を改善
することができる。また、ジヒドロベンゾオキサジン構
造を有する樹脂の硬化物は、従来の熱硬化性樹脂である
エポキシ樹脂、フェノール樹脂の硬化物に比べ、吸水率
が低いという特徴がある。この現象は、フェノール性ヒ
ドロキシル基が窒素原子との相互作用により固定化され
るためと考えられる。この特徴を維持するためには、本
発明の熱硬化性樹脂組成物は、ジヒドロベンゾオキサジ
ン環を有する熱硬化性樹脂を主成分として用い、且つ、
硬化物中のジヒドロベンゾオキサジン環を有する熱硬化
性樹脂とフェノール樹脂中のフェノール性水酸基数と窒
素原子数の比、フェノール性水酸基数/窒素原子数が、
1.5以下、好ましくは0.3〜1.5、特に好ましく
は0.5〜1.10となる組成とすることが望ましい。A thermosetting resin having a dihydrobenzoxazine ring is self-curing but has a slow curing reaction. Therefore, the phenolic resin is added to the total amount of the thermosetting resin having a dihydrobenzoxazine ring and the phenolic resin by 3%.
By blending 〜40% by weight, preferably 5-30% by weight, the curability can be improved without lowering the mechanical properties. If the phenolic resin content exceeds 40% by weight, the curability is improved, but the mechanical properties may be reduced. As described above, since hexamethylenetetramine, which is conventionally used as a curing agent for a novolak resin, is not used, no volatile components such as ammonia are generated during curing, and the working environment can be improved. In addition, a cured product of a resin having a dihydrobenzoxazine structure has a characteristic of having a lower water absorption than a cured product of a conventional thermosetting resin such as an epoxy resin or a phenol resin. This phenomenon is considered to be because the phenolic hydroxyl group is fixed by the interaction with the nitrogen atom. In order to maintain this feature, the thermosetting resin composition of the present invention uses a thermosetting resin having a dihydrobenzoxazine ring as a main component, and
The ratio of the number of phenolic hydroxyl groups to the number of nitrogen atoms in the thermosetting resin having a dihydrobenzoxazine ring in the cured product and the phenolic resin, the number of phenolic hydroxyl groups / the number of nitrogen atoms,
The composition is desirably 1.5 or less, preferably 0.3 to 1.5, particularly preferably 0.5 to 1.10.
【0012】本発明において、必要に応じて前記熱硬化
性樹脂組成物に配合されるエラストマーとしては、特に
限定されないが、主鎖の構造単位の一部が構造単位同士
で架橋されたエラストマー、溶解度パラメーターが8〜
13のエラストマー及びジヒドロベンゾオキサジン環を
有する熱硬化性樹脂及びジヒドロベンゾオキサジン環が
開環して生成するフェノール性水酸基と反応し得る官能
基を有する液状エラストマーが好ましく用いられる。エ
ラストマーの種類としては、特に限定されないが、ポリ
ウレタン系、アクリル系、ポリエステル系、ポリアミド
系、酢酸ビニル系等のエラストマーが挙げられる。これ
らのエラストマーとしては、1種類のモノマーからなる
単独重合体、2種類以上のモノマーからなるブロック共
重合体、グラフト共重合体、ランダム共重合体及びこれ
らの混合物が挙げられる。特に好ましくは、ポリウレタ
ンエラストマー、アクリロニトリル−ブタジエン共重合
体エラストマー、ポリアミドエラストマーが用いられ
る。In the present invention, the elastomer blended in the thermosetting resin composition as required is not particularly limited, but an elastomer in which a part of the main chain structural unit is crosslinked by the structural unit, Parameter 8 ~
Thirteen elastomers, a thermosetting resin having a dihydrobenzoxazine ring, and a liquid elastomer having a functional group capable of reacting with a phenolic hydroxyl group generated by opening of the dihydrobenzoxazine ring are preferably used. The type of the elastomer is not particularly limited, and examples thereof include polyurethane-based, acrylic-based, polyester-based, polyamide-based, and vinyl acetate-based elastomers. These elastomers include a homopolymer composed of one kind of monomer, a block copolymer composed of two or more kinds of monomers, a graft copolymer, a random copolymer, and a mixture thereof. Particularly preferably, a polyurethane elastomer, an acrylonitrile-butadiene copolymer elastomer, or a polyamide elastomer is used.
【0013】主鎖の構造単位の一部が構造単位同士で架
橋されたエラストマーの場合、特に好ましくは、アクリ
ロニトリル−ブタジエン共重合体エラストマーが用いら
れる。また、エラストマー中にジヒドロベンゾオキサジ
ン環を有する熱硬化性樹脂及びジヒドロベンゾオキサジ
ン環が開環して生成するフェノール性水酸基と反応し得
る、例えばエポキシ基のような官能基、水酸基やカルボ
キシル基等の溶解度パラメーターの高い官能基を有する
ものが特に好ましい。これらのエラストマーの粒子径は
10nm〜0.2mmが好ましい。エラストマーの主鎖
の構造単位同士を架橋する方法としては、主鎖の構造単
位の一部に反応し得る官能基を導入したエラストマー同
士をラジカル重合、イオン重合、縮合、重付加、付加縮
合等により架橋する等各種の方法がある。また、主鎖中
に不飽和結合を有するエラストマーについては、更に重
合を進めて架橋させ、高架橋型エラストマーとする方法
もある。アクリロニトリル−ブタジエン共重合体エラス
トマーについては、エラストマー主鎖にカルボキシル基
等の官能基を導入し、縮合等により架橋したものが用い
られる。高架橋型エラストマーとしては、高架橋型NB
Rが用いられる。In the case of an elastomer in which a part of the main chain structural units are crosslinked with each other, an acrylonitrile-butadiene copolymer elastomer is particularly preferably used. Further, a thermosetting resin having a dihydrobenzoxazine ring in the elastomer and a phenolic hydroxyl group generated by opening the dihydrobenzoxazine ring can react with, for example, a functional group such as an epoxy group, a hydroxyl group or a carboxyl group. Those having a functional group having a high solubility parameter are particularly preferred. The particle size of these elastomers is preferably from 10 nm to 0.2 mm. As a method of cross-linking the structural units of the main chain of the elastomer, radical-polymerization, ionic polymerization, condensation, polyaddition, addition condensation, etc., are performed on elastomers each having a functional group capable of reacting with a part of the main-chain structural units. There are various methods such as crosslinking. Further, there is a method in which an elastomer having an unsaturated bond in the main chain is further crosslinked by further polymerization to obtain a highly crosslinked elastomer. As the acrylonitrile-butadiene copolymer elastomer, one obtained by introducing a functional group such as a carboxyl group into the elastomer main chain and cross-linking by condensation or the like is used. As a highly crosslinked elastomer, a highly crosslinked NB
R is used.
【0014】これら架橋構造を有するエラストマーは、
ジヒドロベンゾオキサジン環を有する熱硬化性樹脂と混
合、硬化する際、粒子の凝集が起こらない限り、選択し
た粒子径をそのまま維持した海島型分散構造を容易に得
ることができ、靭性が向上する。これに対して架橋構造
を有しないエラストマーを用いた場合のスピノーダル分
解等の熱硬化性樹脂組成物中にエラストマーを析出分散
させる方法では、エラストマーの粒子径の制御が難し
く、均一な海島構造ができないことがある。エラストマ
ーの溶解度パラメーターが8未満のものを用いた場合、
エラストマーがジヒドロベンゾオキサジン環を有する熱
硬化性樹脂中に均一に分散しないため、靭性が向上しな
い傾向にある。また、溶解度パラメータが13を超える
ものを用いた場合、ジヒドロベンゾオキサジン環を有す
る熱硬化性樹脂中への分散が悪く、相溶状態となり撓み
率は向上するが、曲げ強さが低下する傾向にある。ジヒ
ドロベンゾオキサジン環を有する熱硬化性樹脂及びジヒ
ドロベンゾオキサジン環が開環して生成するフェノール
性水酸基と反応し得る官能基を有する液状エラストマー
の官能基としては、アミノ基、エポキシ基、カルボキシ
ル基、フェノール性水酸基が挙げられる。上記のエラス
トマーは、ジヒドロベンゾオキサジン環を有する熱硬化
性樹脂が硬化する前に予め60〜180℃、好ましくは
80〜160℃でその一部を予備重合させてもよい。上
記のエラストマーの配合割合は、前記ジヒドロベンゾオ
キサジン環を有する熱硬化性樹脂及びフェノール樹脂か
らなる樹脂組成物100重量部に対して、好ましくは、
1〜50重量部、更に好ましくは2〜40重量部であ
る。1重量部未満であると、靭性を向上させることが難
しくなり、50重量部を超えると機械特性が低下するこ
とがある。These elastomers having a crosslinked structure are:
When mixed and cured with a thermosetting resin having a dihydrobenzoxazine ring, a sea-island dispersion structure in which the selected particle size is maintained as it is can be easily obtained as long as particle aggregation does not occur, and toughness is improved. In contrast, in a method of depositing and dispersing an elastomer in a thermosetting resin composition such as spinodal decomposition when an elastomer having no crosslinked structure is used, it is difficult to control the particle size of the elastomer, and a uniform sea-island structure cannot be obtained. Sometimes. When the elastomer has a solubility parameter of less than 8,
Since the elastomer is not uniformly dispersed in the thermosetting resin having a dihydrobenzoxazine ring, the toughness does not tend to be improved. When the solubility parameter exceeds 13, the dispersion in the thermosetting resin having a dihydrobenzoxazine ring is poor, the state becomes compatible and the bending rate is improved, but the bending strength tends to decrease. is there. Examples of the functional group of the liquid elastomer having a functional group capable of reacting with a thermosetting resin having a dihydrobenzoxazine ring and a phenolic hydroxyl group generated by opening the dihydrobenzoxazine ring include an amino group, an epoxy group, a carboxyl group, Phenolic hydroxyl groups are mentioned. Before the thermosetting resin having a dihydrobenzoxazine ring is cured, a part of the elastomer may be preliminarily polymerized at 60 to 180 ° C, preferably 80 to 160 ° C. The blending ratio of the elastomer is preferably 100 parts by weight of the resin composition comprising the thermosetting resin having a dihydrobenzoxazine ring and the phenol resin,
It is 1 to 50 parts by weight, more preferably 2 to 40 parts by weight. When the amount is less than 1 part by weight, it is difficult to improve the toughness, and when the amount exceeds 50 parts by weight, the mechanical properties may be deteriorated.
【0015】本発明において用いられるガラス繊維とし
ては、樹脂の補強効果と成形時の金型磨耗の観点から繊
維径5〜20μmのものが好ましい。配合量が5重量部
未満では補強効果が発揮されず、150重量部を超える
と金型磨耗性が増大する。好ましくは50〜150重量
部が用いられる。また、無機質充填材としてはクレー、
マイカ、タルク、ゼオライト等が挙げられる。これらは
1種で又は2種以上の混合物として用いられる。配合量
が0.5重量部未満では、電気特性が低下し、150重
量部を超えると強度が低下する。好ましくは2〜100
重量部が用いられる。本発明の成形材料用樹脂組成物に
は、必要に応じ、硬化促進剤、離型剤、接着付与剤、着
色剤等の添加剤を配合することができる。硬化促進剤と
してはカテコール、ビスフェノールA等の多官能フェノ
ール化合物、p−トルエンスルホン酸、p−フェノール
スルホン酸等のスルホン酸類、安息香酸、サリチル酸、
シュウ酸、アジピン酸等のカルボン酸類、コバルト(I
I)アセチルアセトネート、アルミニウム(III) アセチ
ルアセトネートジルコニウム(IV)アセチルアセトネー
ト等の金属錯体、酸化カルシウム、酸化コバルト、酸化
マグネシウム、酸化鉄等の金属酸化物、水酸化カルシウ
ム、イミダゾール、ジアザビシクロウンデセン及びフェ
ニルホスホン酸等が挙げられる。これらは1種で又は2
種以上の混合物として用いられる。更に迅速な硬化性を
必要とする分野での用途では、フェノール樹脂の硬化剤
として従来用いられているヘキサメチレンテトラミン等
の硬化剤を少量添加してもよい。このような従来の硬化
剤を併用しても、その量を少量とすることにより、アン
モニア等の揮発分の発生を低く抑えることができる。こ
のような通常の硬化剤を併用する場合、その量は通常、
ジヒドロベンゾオキサジン環を有する熱硬化性樹脂とフ
ェノール樹脂の合計量に対し、1〜5重量部とすること
が望ましい。The glass fiber used in the present invention preferably has a fiber diameter of 5 to 20 μm from the viewpoint of the reinforcing effect of the resin and the wear of the mold during molding. If the amount is less than 5 parts by weight, the reinforcing effect is not exhibited, and if it exceeds 150 parts by weight, the abrasion of the mold is increased. Preferably, 50 to 150 parts by weight is used. Also, clay as inorganic filler,
Mica, talc, zeolite and the like can be mentioned. These are used alone or as a mixture of two or more. If the amount is less than 0.5 parts by weight, the electrical properties will decrease, and if it exceeds 150 parts by weight, the strength will decrease. Preferably 2 to 100
Parts by weight are used. The resin composition for a molding material of the present invention may optionally contain additives such as a curing accelerator, a release agent, an adhesion imparting agent, and a coloring agent. As a curing accelerator, catechol, polyfunctional phenol compounds such as bisphenol A, p-toluenesulfonic acid, sulfonic acids such as p-phenolsulfonic acid, benzoic acid, salicylic acid,
Carboxylic acids such as oxalic acid and adipic acid, cobalt (I
I) Metal complexes such as acetylacetonate, aluminum (III) acetylacetonate zirconium (IV) acetylacetonate, metal oxides such as calcium oxide, cobalt oxide, magnesium oxide, iron oxide, calcium hydroxide, imidazole, diaza Bicycloundecene and phenylphosphonic acid and the like. These can be one or two
Used as a mixture of more than one species. For applications in fields requiring even faster curability, a small amount of a curing agent such as hexamethylenetetramine, which has been conventionally used as a curing agent for phenol resins, may be added. Even when such a conventional curing agent is used in combination, by reducing the amount thereof, the generation of volatile components such as ammonia can be suppressed. When such ordinary curing agents are used together, the amount is usually
It is desirable to use 1 to 5 parts by weight based on the total amount of the thermosetting resin having a dihydrobenzoxazine ring and the phenol resin.
【0016】離型剤としてはステアリン酸塩やカルナバ
ワックス等が、着色剤としてカーボンブラック等が用い
ることができる。また、必要に応じて硼酸や水酸化アル
ミニウム等の難燃性向上剤を用いることもできる。接着
付与剤としてはシランカップリング剤、例えばアミノシ
ラン、ジアミノシラン、トリアミノシラン、ウレイド変
性アミノシラン、ビニルシラン、ビニルベンジルアミノ
シラン、ベンジルアミノシラン、カチオニックシラン、
エポキシシラン等が挙げられる。これらは1種で又は2
種以上の混合物として用いられる。本発明の成形材料用
樹脂組成物を加熱ロール等により混練し、然る後に18
0〜220℃、成形圧20〜70kgf/cm2 で3〜
10分間圧縮成形または移送成形することにより硬化
し、ジヒドロベンゾオキサジン環を有する熱硬化性樹脂
単独より硬化性、靭性が向上し、更に機械特性や難燃性
が良好な硬化物を得ることができる。また、この硬化物
を更に180〜220℃で5〜120分間後硬化させる
ことにより、より良好な特性を有する成形品が得られ
る。As the release agent, stearate, carnauba wax or the like can be used, and as the coloring agent, carbon black or the like can be used. If necessary, a flame retardant improver such as boric acid or aluminum hydroxide can be used. As the adhesion-imparting agent, silane coupling agents such as aminosilane, diaminosilane, triaminosilane, ureido-modified aminosilane, vinylsilane, vinylbenzylaminosilane, benzylaminosilane, cationic silane,
Epoxy silane and the like can be mentioned. These can be one or two
Used as a mixture of more than one species. The resin composition for a molding material of the present invention is kneaded with a heating roll or the like, and then kneaded.
0 to 220 ° C, molding pressure 20 to 70 kgf / cm 2 , 3 to
It is cured by compression molding or transfer molding for 10 minutes, and the curability and toughness are improved compared to a thermosetting resin having a dihydrobenzoxazine ring alone, and a cured product having good mechanical properties and flame retardancy can be obtained. . Further, by further post-curing the cured product at 180 to 220 ° C. for 5 to 120 minutes, a molded article having better properties can be obtained.
【0017】[0017]
【実施例】以下、本発明の実施例及びその比較例によっ
て、本発明を更に具体的に説明するが、本発明はこれら
の実施例に限定されるものではない。EXAMPLES Hereinafter, the present invention will be described more specifically with reference to examples of the present invention and comparative examples thereof, but the present invention is not limited to these examples.
【0018】実施例1〜9、比較例1〜7 [1]ジヒドロベンゾオキサジン環を有する熱硬化性樹
脂の合成(I) (1)フェノールノボラック樹脂の合成 フェノール1.9kg、ホルマリン(37%水溶液)
1.15kg、シュウ酸4gを5リットルフラスコに仕
込み、還流温度で6時間反応させた。引き続き、内部を
6666.1Pa以下に減圧して未反応のフェノール及
び水を除去した。得られた樹脂は軟化点89℃(環球
法)、3〜多核体/2核体比89/11(ゲルパーミエ
ーションクロマトグラフィーによるピーク面積比)であ
った。 (2)ジヒドロベンゾオキサジン環の導入 上記により合成したフェノールノボラック樹脂1.7k
g(ヒドロキシル基16mol相当)をアニリン0.9
3kg(10mol相当)と混合し、80℃で5時間撹
拌し、均一な混合溶液を調整した。5リットルフラスコ
中に、ホルマリン1.62kgを仕込み90℃に加熱
し、ここへノボラック/アニリン混合溶液を30分間か
けて少しずつ添加した。添加終了後30分間、還流温度
に保ち、然る後に100℃で2時間6666.1Pa以
下に減圧して縮合水を除去し、反応し得るヒドロキシル
基の75%がジヒドロベンゾオキサジン化された熱硬化
性樹脂を得た(m=1、n=2.2)。Examples 1 to 9 and Comparative Examples 1 to 7 [1] Synthesis of thermosetting resin having dihydrobenzoxazine ring (I) (1) Synthesis of phenol novolak resin 1.9 kg of phenol, formalin (37% aqueous solution) )
1.15 kg and 4 g of oxalic acid were charged into a 5-liter flask and reacted at a reflux temperature for 6 hours. Subsequently, the internal pressure was reduced to 6666.1 Pa or less to remove unreacted phenol and water. The obtained resin had a softening point of 89 ° C. (ring and ball method) and a 3 to polynuclear / binuclear ratio of 89/11 (peak area ratio by gel permeation chromatography). (2) Introduction of dihydrobenzoxazine ring 1.7 k of phenol novolak resin synthesized above
g (equivalent to 16 mol of hydroxyl groups) to aniline 0.9
3 kg (corresponding to 10 mol) and stirred at 80 ° C. for 5 hours to prepare a uniform mixed solution. 1.62 kg of formalin was charged into a 5 liter flask, heated to 90 ° C., and a novolak / aniline mixed solution was gradually added thereto over 30 minutes. 30 minutes after the completion of the addition, the mixture was kept at the reflux temperature, and then decompressed to 6666.1 Pa or less at 100 ° C. for 2 hours to remove the condensed water, and heat cured in which 75% of the reactive hydroxyl groups were converted to dihydrobenzoxazine. A functional resin was obtained (m = 1, n = 2.2).
【0019】[2]ジヒドロベンゾオキサジン環を有す
る熱硬化性樹脂の合成(II) (1)フェノールノボラック樹脂の合成 フェノール1.9kg、ホルマリン(37%水溶液)
1.10kg、シュウ酸4gを5リットルフラスコに仕
込み、ジヒドロベンゾオキサジン環を有する熱硬化性樹
脂の合成(I)と同様にしてフェノールノボラック樹脂
を合成した。得られた樹脂は軟化点84℃(環球法)、
3〜多核体/2核体比82/18(ゲルパーミエーショ
ンクロマトグラフィーによるピーク面積比)であった。 (2)ジヒドロベンゾオキサジン環の導入 以下、ジヒドロベンゾオキサジン環を有する熱硬化性樹
脂の合成(I)と同様にしてジヒドロベンゾオキサジン
環を導入した。得られた熱硬化性樹脂は、フェノールノ
ボラック樹脂の、反応し得るヒドロキシル基の71%が
ジヒドロベンゾオキサジン環が導入されたものであった
(m=3、n=5)。[2] Synthesis of thermosetting resin having dihydrobenzoxazine ring (II) (1) Synthesis of phenol novolak resin 1.9 kg of phenol, formalin (37% aqueous solution)
1.10 kg and 4 g of oxalic acid were charged into a 5-liter flask, and a phenol novolak resin was synthesized in the same manner as in the synthesis (I) of the thermosetting resin having a dihydrobenzoxazine ring. The obtained resin has a softening point of 84 ° C (ring and ball method),
The ratio was 3 to polynuclear / binuclear 82/18 (peak area ratio by gel permeation chromatography). (2) Introduction of a dihydrobenzoxazine ring A dihydrobenzoxazine ring was introduced in the same manner as in the synthesis of a thermosetting resin having a dihydrobenzoxazine ring (I). The obtained thermosetting resin was a phenol novolak resin in which 71% of the reactive hydroxyl groups had dihydrobenzoxazine rings introduced therein (m = 3, n = 5).
【0020】[3]ジヒドロベンゾオキサジン環を有す
る熱硬化性樹脂の合成(III) キシリレン変性フェノール樹脂(三井東圧化学株式会社
製商品名ミレックスXL−225−3L)1.70kg
(ヒドロキシル基10mol相当)、アニリン0.52
kg(5.6mol)、ホルマリン(37%水溶液)
0.91kgの配合で上記合成法と同様にして反応さ
せ、反応し得るヒドロキシル基の71%にジヒドロベン
ゾオキサジン環が導入された熱硬化性樹脂を合成した
(m=2.2、n=2.8)。[3] Synthesis of thermosetting resin having dihydrobenzoxazine ring (III) 1.70 kg of xylylene-modified phenol resin (Mirex XL-225-3L, trade name, manufactured by Mitsui Toatsu Chemicals, Inc.)
(Corresponding to 10 mol of hydroxyl group), aniline 0.52
kg (5.6 mol), formalin (37% aqueous solution)
A reaction was carried out in the same manner as in the above synthesis method at a compounding ratio of 0.91 kg, and a thermosetting resin having a dihydrobenzoxazine ring introduced into 71% of the reactive hydroxyl groups was synthesized (m = 2.2, n = 2). .8).
【0021】[4]ノボラック型フェノール樹脂の合成
(A) フェノール2.4kg、ホルマリン(37%水溶液)
0.02kg、パラホルムアルデヒド0.6kg、酢酸
亜鉛0.02kg、安息香酸0.06kg、水を0.0
5kgを5リットルフラスコ中に仕込み、還流温度で6
時間反応させた。引き続き、内部を6666.1Pa以
下に減圧して未反応のフェノール及び水を除去した。得
られた樹脂は軟化点75〜83℃(環球法)、オルソ率
70%(NMR)であった。[4] Synthesis of novolak type phenol resin (A) 2.4 kg of phenol, formalin (37% aqueous solution)
0.02 kg, paraformaldehyde 0.6 kg, zinc acetate 0.02 kg, benzoic acid 0.06 kg, water 0.0
5 kg is charged into a 5-liter flask, and refluxed at 6 ° C.
Allowed to react for hours. Subsequently, the internal pressure was reduced to 6666.1 Pa or less to remove unreacted phenol and water. The obtained resin had a softening point of 75 to 83 ° C (ring and ball method) and an ortho ratio of 70% (NMR).
【0022】[5]ノボラック型フェノール樹脂の合成
(B) フェノール1.9kg、ホルマリン(37%水溶液)
1.3kg、シュウ酸15kgを5リットルフラスコに
仕込み、還流温度で6時間反応させた。引き続き、内部
を6666.1Pa以下に減圧して未反応のフェノール
及び水を除去した。得られた樹脂は軟化点84℃(環球
法)、オルソ率40%(NMR)であった。[5] Synthesis of novolak type phenol resin (B) 1.9 kg of phenol, formalin (37% aqueous solution)
1.3 kg and 15 kg of oxalic acid were charged into a 5-liter flask and reacted at a reflux temperature for 6 hours. Subsequently, the internal pressure was reduced to 6666.1 Pa or less to remove unreacted phenol and water. The obtained resin had a softening point of 84 ° C. (ring and ball method) and an ortho ratio of 40% (NMR).
【0023】[6]その他の配合物 エラストマーとしては粒子径70nmの架橋アクリロニ
トリル−ブタジエン共重合体(日本合成ゴム株式会社製
商品名XER−91、アクリロニトリル含量20.0モ
ル%、カルボキシル基変性共重合体)、ポリウレタンエ
ラストマー(大日本インキ化学工業株式会社製商品名パ
ンデックスT5205、溶解度パラメーター=10.
5)、ポリエチレン(東ソー株式会社製商品名ニポロン
ハード1000、溶解度パラメーター=7.9)、液状
アクリロニトリル−ポリブタジエン共重合体(宇部興産
株式会社製商品名ATBN1300X16、AN量1.
65重量%、アミノ基含量、アミン当量900)を使用
した。[6] Other Compounds As the elastomer, a crosslinked acrylonitrile-butadiene copolymer having a particle diameter of 70 nm (trade name: XER-91, manufactured by Nippon Synthetic Rubber Co., Ltd., acrylonitrile content: 20.0 mol%, carboxyl group-modified copolymer) Coalesced), polyurethane elastomer (trade name: Pandex T5205, manufactured by Dainippon Ink and Chemicals, Incorporated, solubility parameter = 10.
5), polyethylene (Nipolon Hard 1000, trade name, manufactured by Tosoh Corporation, solubility parameter = 7.9), liquid acrylonitrile-polybutadiene copolymer (ATBN1300X16, trade name, manufactured by Ube Industries, Ltd., AN amount: 1.)
65% by weight, amino group content, amine equivalent 900).
【0024】[硬化]表1及び表2に示す配合組成によ
り原材料を混合し、二軸ロールを用いて混練後これを粉
砕し、粉末状の成形材料を作製した。次いで、金型温度
180℃、1.96MPaで15分間の条件で成形を行
い、各々成形品を作製した。また、必要に応じて成形前
の予備加熱あるいは後硬化を行った。成形材料用樹脂組
成物の特性は、硬化性についてはJSR型キュラストメ
ーターを用い、180℃で樹脂組成物が100%硬化す
るまでの時間を測定した。硬化物の特性は、機械特性・
電気特性についてはJIS K6911に準じ、難燃性
については、UL−94に準じて測定した。また、成形
品外観及び金型汚れについては、名機製作所製M−10
0A−TS型射出成形機を用い、成形材料50kgを上
記と同様に成形して目視により評価した。以下、各実施
例、比較例における配合組成、測定結果を表1〜4に示
す。なお、配合組成はすべて重量部で示した。[Curing] The raw materials were mixed according to the composition shown in Tables 1 and 2, and kneaded using a biaxial roll, followed by pulverization to prepare a powdery molding material. Next, molding was performed at a mold temperature of 180 ° C. and 1.96 MPa for 15 minutes to produce molded articles. Preheating or post-curing before molding was performed as necessary. Regarding the properties of the resin composition for a molding material, the curability was measured by using a JSR type curast meter, and the time required for the resin composition to be 100% cured at 180 ° C. was measured. The properties of the cured product are
The electrical characteristics were measured according to JIS K6911, and the flame retardancy was measured according to UL-94. For the appearance of the molded product and the stain on the mold, see M-10 manufactured by Meiki Seisakusho.
Using a 0A-TS type injection molding machine, 50 kg of a molding material was molded in the same manner as described above, and evaluated visually. Tables 1 to 4 show the composition and the measurement results in each of Examples and Comparative Examples. In addition, all the composition was shown by the weight part.
【0025】[0025]
【表1】 [Table 1]
【0026】[0026]
【表2】 [Table 2]
【0027】[0027]
【表3】 [Table 3]
【0028】[0028]
【表4】 [Table 4]
【0029】[0029]
【発明の効果】本発明の樹脂組成物を用いることによ
り、従来のフェノール、メラミン等の成形材料では達成
し得ない良好な機械特性、電気特性、難燃性をバランス
よく有する成形材料が得られる。また、硬化性が良好で
硬化時に揮発成分を発しないため、金型汚れ、臭気が少
なく外観の良好な成形品が得られる。By using the resin composition of the present invention, it is possible to obtain a molding material having a good balance of good mechanical properties, electrical properties, and flame retardancy that cannot be achieved with conventional molding materials such as phenol and melamine. . In addition, since the composition has good curability and does not emit volatile components at the time of curing, it is possible to obtain a molded article having good appearance with little mold stain and odor.
───────────────────────────────────────────────────── フロントページの続き (72)発明者 佐藤 義則 茨城県下館市大字小川1500番地 日立化成 工業株式会社下館工場内 (72)発明者 鴨志田 真一 茨城県下館市大字小川1500番地 日立化成 工業株式会社下館工場内 (72)発明者 垣谷 稔 茨城県下館市大字小川1500番地 日立化成 工業株式会社下館工場内 (72)発明者 沼田 俊一 茨城県下館市大字小川1500番地 日立化成 工業株式会社下館工場内 (72)発明者 富田 教一 茨城県下館市大字小川1500番地 日立化成 工業株式会社下館工場内 (72)発明者 佐藤 裕樹 茨城県下館市大字小川1500番地 日立化成 工業株式会社下館工場内 (72)発明者 小田 寛人 茨城県下館市大字小川1500番地 日立化成 工業株式会社下館工場内 ────────────────────────────────────────────────── ─── Continuing on the front page (72) Yoshinori Sato, 1500 Ogawa, Oji, Shimodate, Ibaraki Prefecture Inside the Shimodate Plant of Hitachi Chemical Co., Ltd. (72) Shinichi Kamoshida 1500, Oji Ogawa, Shimodate, Ibaraki Hitachi, Ltd. Inside the Shimodate Plant (72) Inventor Minoru Kakitani 1500 Ogawa, Oji, Shimodate City, Ibaraki Prefecture Inside Shimodate Plant, Hitachi Chemical Co., Ltd. (72) Inventor Shunichi Numata 1500 Oji Ogawa, Shimodate City, Ibaraki Prefecture 72) Inventor K. Tomita 1500, Oji, Shimodate, Ibaraki Pref., Shimodate Plant, Hitachi Chemical Co., Ltd. (72) Inventor Yuki Sato, 1500, Oji, Oji, Shimodate, Ibaraki Pref., Shimodate Plant, Hitachi Chemical Person Hiroto Oda 1500 Ogawa, Oji, Shimodate City, Ibaraki Prefecture Shimodate Plant, Hitachi Chemical Co., Ltd. Inside
Claims (7)
化性樹脂60〜97重量%及びフェノール樹脂3〜40
重量%からなる熱硬化性樹脂組成物を必須成分として含
有し、この熱硬化性樹脂組成物100重量部に対し、ガ
ラス繊維を5〜150重量部及び無機質充填材を0.5
〜150重量部含有することを特徴とする成形材料用樹
脂組成物。1. A thermosetting resin having a dihydrobenzoxazine ring of 60 to 97% by weight and a phenol resin of 3 to 40%.
% Of a thermosetting resin composition as an essential component, and 100 parts by weight of the thermosetting resin composition, 5 to 150 parts by weight of glass fiber and 0.5% of an inorganic filler.
A resin composition for a molding material, characterized in that the resin composition comprises from 150 to 150 parts by weight.
樹脂又はレゾール型フェノール樹脂である請求項1記載
の成形材料用樹脂組成物。2. The resin composition for a molding material according to claim 1, wherein the phenol resin is a novolak type phenol resin or a resol type phenol resin.
更にエラストマー1〜50重量部を含有する請求項1記
載の成形材料用樹脂組成物。(3) 100 parts by weight of the thermosetting resin composition,
The resin composition for a molding material according to claim 1, further comprising 1 to 50 parts by weight of an elastomer.
造単位同士架橋されたエラストマーである請求項3記載
の成形材料用樹脂組成物。4. The resin composition for a molding material according to claim 3, wherein the elastomer is an elastomer in which a part of the main chain structural units are crosslinked with each other.
〜13のエラストマーである請求項3または4記載の成
形材料用樹脂組成物。5. An elastomer having a solubility parameter of 8
The resin composition for a molding material according to claim 3 or 4, which is an elastomer of (1) to (3).
ン環を有する熱硬化性樹脂及びジヒドロベンゾオキサジ
ン環が開環して生成するフェノール性水酸基と反応し得
る官能基を有する液状エラストマーである請求項3、4
又は5記載の成形材料用樹脂組成物。6. The elastomer according to claim 3, wherein the elastomer is a thermosetting resin having a dihydrobenzoxazine ring and a liquid elastomer having a functional group capable of reacting with a phenolic hydroxyl group generated by opening of the dihydrobenzoxazine ring.
Or the resin composition for molding materials according to 5.
脂組成物を硬化させて得られる成形品。7. A molded product obtained by curing the resin composition for a molding material according to claim 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10847297A JPH10298404A (en) | 1997-04-25 | 1997-04-25 | Resin composition for molding material and molding obtained by curing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP10847297A JPH10298404A (en) | 1997-04-25 | 1997-04-25 | Resin composition for molding material and molding obtained by curing the same |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH10298404A true JPH10298404A (en) | 1998-11-10 |
Family
ID=14485631
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP10847297A Pending JPH10298404A (en) | 1997-04-25 | 1997-04-25 | Resin composition for molding material and molding obtained by curing the same |
Country Status (1)
Country | Link |
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JP (1) | JPH10298404A (en) |
Cited By (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2003079475A1 (en) * | 2002-03-20 | 2003-09-25 | Sansho Kakou Co., Ltd. | Separator for fuel cell, method for producing the same, and fuel cell using the same |
JPWO2002072655A1 (en) * | 2001-03-12 | 2004-07-02 | 日立化成工業株式会社 | Method for producing benzoxazine resin |
JP2005272743A (en) * | 2004-03-26 | 2005-10-06 | Hitachi Chem Co Ltd | Novel thermosetting benzoxazine resin, production process therefor and its cured product |
JP2007533820A (en) * | 2004-04-23 | 2007-11-22 | アンガス ケミカル カンパニー | Phenolic resin |
JP2010265480A (en) * | 2010-08-04 | 2010-11-25 | Hitachi Chem Co Ltd | Novel thermosetting benzoxazine resin, method of producing the same and cured product of the same |
JP2018062540A (en) * | 2016-10-11 | 2018-04-19 | 東邦テナックス株式会社 | Thermosetting resin composition, prepreg, fiber-reinforced composite material, and method for producing the same |
-
1997
- 1997-04-25 JP JP10847297A patent/JPH10298404A/en active Pending
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPWO2002072655A1 (en) * | 2001-03-12 | 2004-07-02 | 日立化成工業株式会社 | Method for producing benzoxazine resin |
WO2003079475A1 (en) * | 2002-03-20 | 2003-09-25 | Sansho Kakou Co., Ltd. | Separator for fuel cell, method for producing the same, and fuel cell using the same |
JP2005272743A (en) * | 2004-03-26 | 2005-10-06 | Hitachi Chem Co Ltd | Novel thermosetting benzoxazine resin, production process therefor and its cured product |
JP4715102B2 (en) * | 2004-03-26 | 2011-07-06 | 日立化成工業株式会社 | Novel thermosetting benzoxazine resin, process for producing the same, and cured product |
JP2007533820A (en) * | 2004-04-23 | 2007-11-22 | アンガス ケミカル カンパニー | Phenolic resin |
JP2010265480A (en) * | 2010-08-04 | 2010-11-25 | Hitachi Chem Co Ltd | Novel thermosetting benzoxazine resin, method of producing the same and cured product of the same |
JP2018062540A (en) * | 2016-10-11 | 2018-04-19 | 東邦テナックス株式会社 | Thermosetting resin composition, prepreg, fiber-reinforced composite material, and method for producing the same |
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