JPH10258228A - Granular sintered body and its manufacture - Google Patents

Granular sintered body and its manufacture

Info

Publication number
JPH10258228A
JPH10258228A JP6570897A JP6570897A JPH10258228A JP H10258228 A JPH10258228 A JP H10258228A JP 6570897 A JP6570897 A JP 6570897A JP 6570897 A JP6570897 A JP 6570897A JP H10258228 A JPH10258228 A JP H10258228A
Authority
JP
Japan
Prior art keywords
weight
raw material
sintered body
aqueous solution
powder
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6570897A
Other languages
Japanese (ja)
Inventor
Minoru Igami
上 穰 居
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
PAJIKO KK
Padico Co Ltd
Original Assignee
PAJIKO KK
Padico Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by PAJIKO KK, Padico Co Ltd filed Critical PAJIKO KK
Priority to JP6570897A priority Critical patent/JPH10258228A/en
Publication of JPH10258228A publication Critical patent/JPH10258228A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To purify water by granular sintered material having necessary hardness and strength by a method wherein adsorptive inorganic raw material fine powder is made granular, sintered within a specific temperature range, continuous pierced macro pore of a specific diameter is formed in an outer skin part, a pore gap of a specific diameter is formed in a sintered body core part, and a capsule structure is provided wherein respective activated raw material particles are gently bonded to each other. SOLUTION: One or more kinds of inorganic raw material having adsorptive activity such as natural minerals being micro crystalline porous material with dehydration by heating of granite porphyry or the like, activated alumina, etc., are made powdery, mixed uniformly, and dipped in iron chloride aqueous solution. Thereafter, they are dried. One or more kinds of carbon raw materials of starch or the like are mixed by blending in plastic clay raw material, soluble alkali salt aqueous solution of sodium silicates are added at outer percentage, which is formed by granulation, dried, and burned within a temperature range of 700-1000 deg.C under a reducing atmosphere to obtain a capsule structure wherein a continuous pierced macro pore of 0.5[μm] or over diameter is provided in a skin part of hard glass material layer of sintered material, a pore gap of 5-100μm is provided in a sintered material core part, and respective activated raw material particles are gently bonded to each other. It has necessary hardness and strength, and can be purified in water.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、主として、水質浄
化の目的に利用されている無機質活性鉱物を造粒して、
粒状焼結体とし、特に24時間風呂の浄化剤のように強
制水流によって衝突、洗浄して再生する際、浄化剤が粉
化しない硬さと強度を有することを条件とし、吸着活性
原料による有害生物の吸着除去を行うものである。更に
は、現在まで殺菌が不充分で問題となっている24時間
風呂の湯水の殺菌などにより、水質浄化を行うための粒
状焼結体に関する。
TECHNICAL FIELD The present invention mainly relates to granulating inorganic active minerals used for the purpose of water purification,
When used as a granular sintered body, especially when it is impacted, washed and regenerated by forced water flow like a 24 hour bath purifier, the purifier must have hardness and strength not to be powdered. This is to remove by adsorption. Further, the present invention relates to a granular sintered body for purifying water by sterilizing hot water in a 24-hour bath, which has been problematic because sterilization is insufficient to date.

【0002】[0002]

【従来の技術】縮合珪酸塩鉱物であるゼオライト鉱物、
たとえば、大谷石、或いはテクトアルミノ珪酸塩鉱物で
長石属の麦飯石などは、古くから吸着活性をもつ〔活性
石〕として知られている。これら原料の吸着能は、結晶
組織内にミクロ孔やマクロ孔を多量に内臓している物理
的な構造と構成成分のイオン交換性によるものであり、
これらの鉱物はそれぞれ結晶水の脱水直後から結晶構造
が変態するまでの温度範囲において高い活性機能をもっ
ているが、ゼオライト鉱物である大谷石は、750
〔℃〕から非晶質への変化が起こり初め、1150
〔℃〕では、クリストバライトとなって特有の気孔構造
が失われる。麦飯岩のような長石属鉱物は、本来、非晶
質体であるが、800〔℃〕までに結晶水が脱水し、8
00〔℃〕を越えると徐々に結晶化が進み、ムライト
(3Al232SiO2)と石英(SiO2)になるが、
800ないし900〔℃〕の焼成物は、最も吸着活性の
高いものである。
2. Description of the Related Art Zeolite mineral which is a fused silicate mineral,
For example, Otani stone or feldspar genus barite, which is a tectoaluminosilicate mineral, has long been known as an [active stone] having adsorption activity. The adsorption capacity of these raw materials is due to the physical structure and the ion-exchange properties of the constituent components that contain a large amount of micropores and macropores in the crystal structure.
Each of these minerals has a high activity in the temperature range from immediately after dehydration of the crystallization water to the transformation of the crystal structure.
The change from [° C.] to amorphous begins to occur,
At [° C.], it becomes cristobalite and loses its specific pore structure. Feldspar minerals such as malite are originally amorphous, but crystal water dehydrates by 800 ° C.
When the temperature exceeds 00 [° C.], crystallization gradually progresses to mullite (3Al 2 O 3 2SiO 2 ) and quartz (SiO 2 ).
A calcined product at 800 to 900 [° C.] has the highest adsorption activity.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、本発明
の目的とするような硬い粒状体とするには、少なくとも
1100〔℃〕以上の温度が必要なものである。これら
原料を800〔℃〕程度の低温度で充分な硬さの粒状体
とするには、活性石の含有率を低くし、低温度で溶融す
るフリットやガラスなどと少量の粘土を加えて組成物を
造る必要があるが、それらの組成物が焼結するために
は、多量のガラス相の生成が起こり、気孔構造は、くず
れ、吸着機能の低下は避けられない。この種の技術に関
する従来技術として、ゼオライト径の吸着剤及び麦飯石
などとの共存組成物に関し、特開平5−105548号
公報が知られるが、鉱物成分の変態温度より高く軟化溶
融温度より低い範囲で焼成する条件を規定しているが、
大谷石が1000〔℃〕で焼かれたものは強度が低く、
また吸着剤としての機能は低下したものからなり、遠赤
外線放射特性の高いものとなっている。また、特開平6
−210169号公報は、麦飯石と類似のクリストバラ
イト鉱物の吸着剤に関するものがあるが、900〔℃〕
以上の加熱では結晶構造が変わるため、400〔℃〕〜
900〔℃〕の温度範囲が請求範囲となっている。ま
た、最近の新聞情報によるものが土壌改良剤としてゼオ
ライトと活性岩と混合造粒物などは見られるが、用途目
的の強度特性は低いところにあるものである。本発明の
目的は、各種の活性材料を、焼結粒状態とする温度範囲
は、最も活性機能の高い700〔℃〕〜1000〔℃〕
の低温度であり、硬度と強度の条件は、従来技術の範囲
では到底達しえないことに着目し、一般的には薬用錠剤
として普及しているカプセル構造を発現のベースとして
発明したものである。特に、本発明の目的は、水質浄化
であり、粒状体は、常に水中にあって吸水して有害質物
を吸着し、更に定期的に強制的に水流を流して衝突衝撃
を与えながら再生するため、水が出入するためのマクロ
気孔が表面層から芯部まで連通していることが条件とし
て、かつ必要な硬さと強さをもつことが必要となる。更
にまた、前記の従来技術によるのみでは、所謂24時間
風呂の常時殺菌は殆ど出来ないから、細菌に感染する問
題だ起こり、最近、24に間風呂は、売行きが激減して
いる。これを解決し、再び売行きを回復させることも本
発明の重要な課題の1つである。
However, a temperature of at least 1100 [° C.] is required to obtain a hard granular material as the object of the present invention. In order to make these raw materials into granules having sufficient hardness at a low temperature of about 800 ° C, the content of active stone should be reduced, and frit or glass that melts at a low temperature and a small amount of clay should be added. However, in order to sinter these compositions, a large amount of a glass phase is generated, the pore structure is destroyed, and the adsorption function is inevitably reduced. As a prior art relating to this type of technology, JP-A-5-105548 discloses a composition coexisting with an adsorbent having a zeolite diameter and barley stone, etc., in a range higher than the transformation temperature of the mineral component and lower than the softening melting temperature. Although the conditions for baking are specified,
Oya stone baked at 1000 [° C] has low strength,
In addition, the function as an adsorbent is reduced, and has a high far-infrared radiation characteristic. In addition, Japanese Unexamined Patent Publication
Japanese Patent No. 210169 discloses an adsorbent for cristobalite mineral similar to barley stone, but 900 [° C.]
Since the above heating changes the crystal structure, it is 400 [° C.]
The temperature range of 900 ° C. is claimed. According to recent newspaper information, a mixture of granulated zeolite, active rock and the like can be seen as a soil conditioner, but the strength properties for the purpose of use are low. It is an object of the present invention that the temperature range in which various active materials are brought into a sintered grain state is 700 [° C.] to 1000 [° C.], which is the highest active function.
Focusing on the low temperature, hardness and strength conditions, which cannot be reached in the range of the prior art, the invention was invented on the basis of the expression of a capsule structure that is generally popular as a medicinal tablet. . In particular, an object of the present invention is water purification, in which the granular material is always in water, absorbs water, adsorbs harmful substances, and is regenerated while periodically forcing a water stream to give a collision impact. It is necessary that the macropores for water to enter and exit communicate from the surface layer to the core, and have the required hardness and strength. Furthermore, the conventional technique alone cannot almost always sterilize a so-called 24-hour bath, which causes a problem of bacterial infection. Recently, the sales of 24-hour baths have been drastically reduced. Solving this and restoring sales is also an important issue of the present invention.

【0004】[0004]

【課題を解決するための手段】薬剤用錠剤の二重構造の
製造方法は、予め芯部の造粒をし、更に外皮部分をコー
ティングして複層化するものであるが、セラミック焼結
体の場合は、乾燥及び焼成の過程において約5〔%〕〜
10〔%〕の収縮など容積の変化が起こるもので、しか
も、外皮と芯部の焼結度に大きい差が生じると、クラッ
クの発生や変形などが起こる。特に外皮となるガラス質
部分は、10〔%〕近い焼結収縮を起こすものである
が、芯部の原料は、700〔℃〕〜1000〔℃〕の温
度範囲ではほとんど容積変化が起こさないものである。
従ってセラミック焼結体で、外皮がガラス質で硬く、芯
部がルーズな結合のものを一体化して複合体とすること
は極めて困難なものである。本発明は、これらの条件を
改良する手段が技術的な要点である。
According to the method for producing a double structure of a tablet for medicine, a core is granulated in advance, and the outer skin is coated to form a multilayer structure. In the case of, in the process of drying and baking, about 5%
A change in volume such as 10% shrinkage occurs, and if there is a large difference in the degree of sintering between the outer shell and the core, cracks are generated or deformed. In particular, the vitreous portion that becomes the outer shell causes sintering shrinkage of about 10%, but the core material is hardly changed in volume in a temperature range of 700 ° C. to 1000 ° C. It is.
Therefore, it is extremely difficult to integrate a ceramic sintered body having a vitreous and hard outer skin and a loosely bonded core into a composite body. In the present invention, a technical point is a means for improving these conditions.

【0005】即ち、本発明の粒状焼結体の第1の特徴
は、吸着活性を有する無機質原料の微粉末が、粒状に成
形されており、700ないし1000〔℃〕の温度範囲
に焼成されている粒状焼結体であって、特に焼結体の外
皮部分は、径0.5〔μm〕以上の連続貫通したマクロ
気孔をもつ硬質のガラス質層で包まれ、焼結体芯部は、
径が5ないし100〔μm〕の孔隙を有してそれぞれの
活性原料粒子がゆるやかに結合されたカプセル構造を成
していることである。
That is, the first feature of the granular sintered body of the present invention is that a fine powder of an inorganic material having an adsorption activity is formed into a granular form and fired in a temperature range of 700 to 1000 ° C. In particular, the outer shell of the sintered body is wrapped with a hard vitreous layer having macropores continuously penetrating with a diameter of 0.5 (μm) or more, and the sintered body core is
The active material particles have pores having a diameter of 5 to 100 [μm] and have a capsule structure in which each active material particle is loosely bonded.

【0006】また、同じく第2の特徴は、吸着活性を有
する無機質原料の一種以上を250〔μm]以下の粒度
の粉末とし、溶液濃度3ないし5〔%〕の塩化鉄水溶液
に浸漬した後、乾燥したものを重量比で60ないし95
〔%〕を含み可塑性粘土質原料を0〜20〔重量%〕、
澱粉、尿素、フェノール樹脂類など、加熱によって炭化
する炭素質物、木炭、活性炭、コークスなどの炭素原料
の中から選ばれた一種以上を、5ないし20〔重量%〕
の範囲で配合し、全体が100〔重量%〕となるように
調整し、混合した組成物に、更に外割りで、珪酸ソー
ダ、りん酸ソーダ、シリカゲル、アルミナゾル類の可溶
性アルカリ塩水溶液を加えて造粒成形し乾燥後、700
ないし1000〔℃〕の温度範囲と、COを5〔%〕以
上含有する還元雰囲気下で焼成されていることである。
A second feature is that one or more of the inorganic raw materials having an adsorption activity is converted into powder having a particle size of 250 [μm] or less, and immersed in an iron chloride aqueous solution having a solution concentration of 3 to 5 [%]. The dried product is 60 to 95 by weight.
[%], And 0 to 20 [% by weight]
5 to 20% by weight of at least one selected from carbon materials such as starch, urea, phenolic resins and the like, which are carbonized by heating, charcoal, activated carbon, coke, etc.
And adjusted to a total of 100% by weight. To the mixed composition, sodium silicate, sodium phosphate, silica gel, and an aqueous solution of a soluble alkali salt of alumina sol were further added. After granulation and drying, 700
Sintering in a temperature range of 1 to 1000 ° C. and in a reducing atmosphere containing 5% or more of CO.

【0007】次に、同じく第3の特徴は、前記吸着活性
を有する無機質原料が、ゼオライト鉱物,麦飯石類,加
熱脱水によってミクロの結晶質多孔体となる天然鉱物,
人工的に造られた活性アルミナ,合成ゼオライト類のう
ちより選ばれた1以上のものの混合物であり、本発明の
粒状焼結体の原料となることである。
[0007] Next, the third feature is that the inorganic raw material having the adsorptive activity is a zeolite mineral, maltite, a natural mineral which becomes a microcrystalline porous body by heating and dehydration,
It is a mixture of one or more selected from artificially produced activated alumina and synthetic zeolites, and is a raw material of the granular sintered body of the present invention.

【0008】更に、同じく本発明の粒状焼結体の第4の
特徴は、ゼオライト鉱物を250〔μm〕以下の粉末と
した後、硝酸銀、塩化銀類の銀塩水溶液、あるいは塩化
銅、硫酸銅類の水溶液に浸漬してAgイオン、あるいは
Cuイオンを吸着、又はイオン交換したものを乾燥粉末
としたものと、麦飯石、加熱脱水によってミクロの結晶
質多孔体となる天然鉱物類、人工的に造られた活性アル
ミナ、合成ゼオライト類のうちより選ばれた1以上の原
料に、塩化鉄水溶液処理をした乾燥粉末とを混合したも
のを合計で60ないし90〔重量%〕と、可塑性粘土質
原料を0ないし20〔重量%〕と、澱粉、尿素、フェノ
ール樹脂類、加熱によって炭化する炭素質物、木炭、活
性炭、コークスなどの炭素原料の中から選ばれた一種以
上を5ないし20〔重量%〕とを合計が100〔%〕に
なるように配合し、混合した組成物に、外割りで、珪酸
ソーダ、りん酸ソーダ、アルミン酸ソーダ、シリカゲ
ル、アルミナゾルなどの可溶性アルカリ塩水溶液を加え
て均一に混合し、造粒成形し乾燥の後、700ないし1
000〔℃〕の温度範囲でCOが5〔%〕以上含まれる
還元雰囲気下で焼成されたものであることである。
A fourth feature of the granular sintered body of the present invention is that the zeolite mineral is powdered to 250 [μm] or less, and then silver nitrate, an aqueous solution of silver chloride of silver chloride, copper chloride, copper sulfate, or the like. Ag ions or Cu ions are adsorbed or ion-exchanged by immersion in an aqueous solution of iron ore as dry powder, and barite, natural minerals that become microcrystalline porous material by heating and dehydration, artificially A mixture of at least one raw material selected from the produced activated alumina and synthetic zeolites and a dry powder treated with an aqueous solution of iron chloride in a total of 60 to 90% by weight; From 0 to 20% by weight, and from 5 to 20 at least one selected from carbon raw materials such as starch, urea, phenolic resins, carbonaceous materials carbonized by heating, charcoal, activated carbon and coke. % By weight) and a total of 100%, and an aqueous solution of a soluble alkali salt such as sodium silicate, sodium phosphate, sodium aluminate, silica gel, alumina sol, etc. is added to the mixed composition. After mixing uniformly, granulating and drying, 700 to 1
It is fired in a reducing atmosphere containing 5% or more of CO in a temperature range of 000 ° C.

【0009】更にまた、本発明の粒状焼結体の製造方法
としての特徴は、ゼオライト鉱物、麦飯石類、加熱脱水
によってミクロの結晶質多孔体となる天然鉱物類、人工
的につくられた活性アルミナ、合成ゼオライト類、吸着
活性を有する無機質原料のうちより選ばれた一種以上を
250〔μm〕以下の粒度の粉末とし、均一に混合し、
溶液濃度3ないし5〔%〕の塩化鉄水溶液に浸漬した
後、乾燥したものを重量比で60ないし95〔%〕を含
み、可塑性粘土質原料を0〜20〔重量%〕、澱粉、尿
素、フェノール樹脂類、加熱によって炭化する炭素質
物、木炭、活性炭、コークスなどの炭素原料の中から選
ばれた一種以上を、5ないし20〔重量%〕の範囲で配
合し、全体が100〔重量%〕となるように調整し、混
合した組成物に、更に外割りで、珪酸ソーダ、りん酸ソ
ーダ、シリカゲル、アルミナゾル類の可溶性アルカリ塩
水溶液を加えて造粒、成形、乾燥し、次いで、コーク
ス、グラファイト類の炭素質粉末をいれた耐火物匣内に
入れ、COが5〔%〕以上含まれる還元雰囲気下で、7
00〔℃〕〜100〔℃〕の温度範囲で焼成することで
ある。
Furthermore, the method of the present invention for producing a granular sintered body is characterized by zeolite minerals, maltstones, natural minerals that become microcrystalline porous bodies by heating and dehydration, and artificially produced active substances. Alumina, synthetic zeolites, at least one selected from inorganic raw materials having adsorptive activity to powder with a particle size of 250 [μm] or less, uniformly mixed,
After being immersed in an aqueous solution of iron chloride having a solution concentration of 3 to 5%, the dried material is contained in a weight ratio of 60 to 95%, and the plastic clay material is 0 to 20% by weight, starch, urea, One or more selected from carbon materials such as phenolic resins, carbonaceous materials carbonized by heating, charcoal, activated carbon, and coke are blended in the range of 5 to 20% by weight, and the whole is 100% by weight. Sodium silicate, sodium phosphate, silica gel, aqueous solution of soluble alkali salts of alumina sols were added to the mixed composition, granulated, molded, dried, and then coke, graphite Is placed in a refractory box containing carbonaceous powders and a reducing atmosphere containing 5% or more of CO.
Firing at a temperature in the range of 00 ° C. to 100 ° C.

【0010】更に本発明の構成について具体的に説明す
る。前記請求項に示す配合原料において、主原料となる
活性鉱物と共に、澱粉、尿素、フェノール樹脂及び木
炭、活性炭、コークスなどの炭素質原料が5〔%〕〜2
0〔%〕の範囲で加えられることは、後述する外皮ガラ
ス質に気孔を造る役割と共に、炭素質物が焼成過程で酸
化燃焼して大きく容積を縮小するため、外皮部分ガラス
質の大きい焼結収集率が芯部の組成物に及ぼしても多き
圧縮応力を吸収して、猶必要とする孔隙を残すことが出
来るものである。また、組成物の混合後に加える珪酸ソ
ーダ、りん酸ソーダ、アルミン酸ソーダ、シリカゲル
は、いずれも可溶性のアルカリ塩水溶液であり、造粒成
形後の乾燥や焼成の過程において、加熱され、水蒸気と
なって、外部に放出される際、アルカリイオンが外皮部
分へ水蒸気と共に移動し、表面層で濃縮されて固定され
る事を実験により確認した。これらアルカリ塩水溶液の
選択は、主原料の化学成分、適正焼成温度、外皮部分の
必要な厚さなどの要求品質によって選ばれる。また、炭
素質物は、澱粉、尿素、フェノール樹脂などは造る粒成
形体を造る際の成形助剤として働き、焼成時にCO,C
2ガスの発生による外皮ガラス層の気孔の形成及び芯
部の炭化物としての結合などの役割をする木炭、コーク
ス、活性岩等の炭素物質は、成形助剤として働かない
が、前者の炭素質物も高温度サイドで長時間CO,CO
2の放出が起こり、炭化物を形成する。
Further, the configuration of the present invention will be specifically described. In the compounding raw material as set forth in the claim, 5% to 2% of a carbonaceous raw material such as starch, urea, phenolic resin, charcoal, activated carbon, coke, etc., together with an active mineral serving as a main raw material.
The addition in the range of 0 [%] has the function of forming pores in the outer vitreous material, which will be described later, and also causes the carbonaceous material to oxidize and burn during the firing process to greatly reduce the volume. Even if the ratio affects the composition of the core portion, it can absorb a large amount of compressive stress, and can leave a necessary pore. Further, sodium silicate, sodium phosphate, sodium aluminate, and silica gel added after mixing of the composition are all aqueous solutions of soluble alkali salts, and are heated and formed into steam in the process of drying and firing after granulation. It was confirmed by experiments that when the ions were released to the outside, the alkali ions moved together with the water vapor to the outer skin portion, and were concentrated and fixed on the surface layer. The choice of the aqueous solution of the alkaline salt is selected depending on the required quality such as the chemical composition of the main raw material, an appropriate firing temperature, and the required thickness of the outer shell. In addition, carbonaceous materials act as a molding aid in forming granules of starch, urea, phenolic resin and the like, and emit CO, C during firing.
Carbon materials such as charcoal, coke, and activated rock that play a role such as formation of pores in the outer glass layer due to generation of O 2 gas and bonding as a carbide of the core do not work as a forming aid, but the former carbonaceous material. CO, CO for a long time at high temperature side
The release of 2 occurs, forming carbides.

【0011】吸着活性原料は、粉末状態で、3〔%〕〜
5〔%〕の塩化鉄(FeCl2)水溶液に浸漬し、表面
に鉄イオンを吸着させた後、乾燥して配合するのは、芯
部の活性原料粒子のルーズな結合は、炭素及び炭化物に
よって形成されるものであるが、この反応において、僅
かな鉄イオンの存在で炭素の固着が促進されることを発
見した。以上のように、それぞれの組成原料は、本発明
の目的に応じた作用をするが、更に外皮ガラス質層に形
成される連続貫通性のマクロ気孔の形成について説明す
る。前述のようにアルカリイオンが表面層に濃縮された
粒状体は、加熱され、700〔℃〕になると、珪酸ソー
ダやアルミン酸ソーダ。りん酸ソーダ等アルカリ分の少
ないものは溶融してガラス化が始まる。シリカゲルのよ
うにアルカリ分の少ないものは主として無定形のSiO
2と活性原料組成との反応で表面層のみの焼結が開始さ
れるが、900〔℃〕〜1000〔℃〕の温度範囲に採
用される。
[0011] The adsorptive active material is in the form of a powder in an amount of 3% to
5% iron chloride (FeCl 2 ) aqueous solution, iron ions are adsorbed on the surface, and then dried and compounded. The loose binding of the active material particles in the core is due to the carbon and carbide. Although formed, in this reaction, it was discovered that the presence of a small amount of iron ions promoted carbon fixation. As described above, each composition raw material functions according to the purpose of the present invention, and the formation of the continuous permeable macropores formed in the outer vitreous layer will be further described. As described above, the granular material in which the alkali ions are concentrated in the surface layer is heated to 700 [° C.] and becomes sodium silicate or sodium aluminate. Those having a low alkali content such as sodium phosphate are melted and vitrification starts. Those with low alkali content such as silica gel are mainly amorphous SiO
The sintering of only the surface layer is started by the reaction between 2 and the active material composition, but is adopted in a temperature range of 900 ° C. to 1000 ° C.

【0012】[0012]

【発明の実施の形態】これらのガラス化は、低いものは
700〔℃〕から始まるが、粒状体の内部からは、結晶
水の放出が終わらず、また炭素物質からのCO,CO2
の発生が続いたままのガラス相が形成されるため、貫通
したマクロ気孔となる。炭素物質がコークスなどの場合
は、1000〔℃〕においても、なお、ガスの発生はあ
るが、焼成雰囲気をCOが5〔%〕以上の還元性とする
ことにより、コントロールできると共に、芯部において
は、必要な炭素を残して炭素結合、或いは炭素物として
結合組織を造る。炭素物質の含有量は、5〔%〕以下で
は、芯部の結合度が低過ぎ、20〔%〕を越えると、ガ
ラス状炭素などが、出来て水との親和性が悪くなる。
DESCRIPTION OF THE PREFERRED EMBODIMENTS These vitrifications start at 700 ° C. at low temperatures, but the release of water of crystallization does not end from the inside of the granules, and CO, CO 2
Since a glass phase is formed while the generation of porosity continues, macropores penetrate. In the case where the carbon material is coke or the like, gas is still generated even at 1000 ° C., but it can be controlled by setting the firing atmosphere to a reducing property of CO of 5% or more, and at the core portion, Creates a connective tissue as a carbon bond or carbon material, leaving the necessary carbon. If the content of the carbon substance is 5% or less, the degree of bonding of the core is too low, and if it exceeds 20%, glassy carbon or the like is formed and the affinity with water deteriorates.

【0013】請求項4は、抗菌、或いは殺菌機能をもつ
粒状焼結体であり、特に吸着活性原料の内、特にゼオラ
イト質原料、Agイオン、Cuイオンなどの抗菌性イオ
ンを吸着させながら混合処理するものであり、AgやC
uの塩類が、加熱されて揮発成分を放出した後、還元さ
れて効果的な作用を発揮することを期待したものであ
る。請求項4は、造粒成形物が炉内で均一に加熱されな
いとガラス表皮が不均質な厚さとなり、クラックなどが
起こりやすくなる。また成形体は匣内に充填し、相互に
くっついたガラス外皮が出来ると溶着して不良品が多く
なるなど欠点を改良するもので、熱伝動率が高く、かつ
ガラスとの濡れが悪いグラスファイト、コークスなどの
粉末内に埋め込んで達成することによって解決した。ま
た、還元条件のコントロールにも好都合なものとなっ
た。
A fourth aspect of the present invention is a granular sintered body having an antibacterial or bactericidal function, and in particular, a mixing treatment while adsorbing antibacterial ions such as zeolitic raw materials, Ag ions and Cu ions among the adsorbing active materials. Ag and C
It is expected that the salts of u will be heated to release volatile components and then reduced to exhibit an effective action. According to the fourth aspect, if the granulated product is not heated uniformly in the furnace, the glass skin has an uneven thickness, and cracks and the like are likely to occur. In addition, the molded body is filled in a box, and if the glass skins adhere to each other, they are welded together to improve defects, such as increasing the number of defective products.High heat transfer coefficient and poor glass wetting with glass The solution was achieved by embedding in a powder such as coke. It is also convenient for controlling the reduction conditions.

【0014】(実施例) 1.原料 活性天然材料として大谷石(ゼオライト)及び麦飯石
(中国産)を250〔μm〕以下に粉砕し、人工原料と
して活性アルミナ20〔μm〕以下を使用した。 2.予備処理 使用原料を3〔%〕のFeCl2の水溶液に5分間浸漬
した後、乾燥した。
Embodiment 1 Raw materials Oya stone (zeolite) and barley stone (produced in China) were crushed to 250 [μm] or less as active natural materials, and activated alumina 20 [μm] or less was used as an artificial raw material. 2. Pretreatment The used raw material was immersed in a 3% aqueous solution of FeCl 2 for 5 minutes and then dried.

【0015】[0015]

【表1】 [Table 1]

【0016】以上の配合率にサンプル各1〔kg〕を造
り、パン型造粒機を5〔mm〕〜10〔mm〕中の球状
造粒物を成形し、50〔℃〕〜60〔℃〕の間で1時
間、更に100〔℃〕〜120〔℃〕で1時間乾燥し
た。乾燥物は、耐火性匣内に、グラスファイト粉(粒度
1〔mm〕〜2〔mm〕のフレーク)と共に埋めた後、
COが5〔%〕〜6〔%〕の還元雰囲気のガス炉内で、
昇温速度5〔℃/分〕で、850〔℃〕±10〔℃〕に
上げた後、1時間保持して焼成した。
1 kg of each sample was produced at the above mixing ratio, and a pan-type granulator was used to form spherical granules in a range of 5 mm to 10 mm. ] For 1 hour, and further dried at 100 ° C. to 120 ° C. for 1 hour. After the dried material is buried in a fire-resistant box together with glass-fight powder (flakes having a particle size of 1 mm to 2 mm),
In a gas furnace in a reducing atmosphere with CO of 5% to 6%,
The temperature was raised to 850 ° C. ± 10 ° C. at a rate of temperature rise of 5 ° C./min, and then held for one hour for firing.

【0017】[0017]

【表2】 [Table 2]

【0018】なお、各物性テストは、以下の要領で行っ
たのもである。 (a)衝撃粉化量 サンプル粒200〔gr〕水250〔gr〕を500
〔ml〕の三角フラスコに入れ40〔mm〕の振幅で1
30〔回/分〕のシェーカーで90分間処理し、液をろ
過して粉量を化学天秤で測定 24時間風呂用の要求は、<0.1〔gr〕である。 (b)メチレンブルー吸着速度 メチレンブルー40〔mg/l〕液を20〔gr〕と、
サンプルボール10〔gr〕を瓶内に入れ、時間の経過
と共に濃度の減少を測定 24時間風呂用の現状品を8時間で約4〔%〕吸着 (c)遊離塩素の吸着速度 水50〔ml〕にサンプルボール10〔gr〕を入れた
瓶の口をサランラップで密封し時間の経過と共に塩素濃
度をオルトトリジン0.1〔%〕溶液で測定 24時間風呂用の現状品を2時間で約60〔%〕吸着 (d)アンモニア吸着速度 アンモニア水1〔mg/l〕と50〔ml〕取り、サン
プルボール10〔gr〕を入れて瓶の口をサランラップ
で密封し、時間の経過と共にアンモニア量を共立理化学
製パックセットで測定 24時間風呂用の現状品を4時間で50〔%〕〜60
〔%〕吸着
Each physical property test was performed in the following manner. (A) Impact powdering amount Sample granules 200 [gr] water 250 [gr] 500
1 ml with an amplitude of 40 mm
The solution is treated with a shaker at 30 [times / minute] for 90 minutes, the liquid is filtered, and the amount of powder is measured with an analytical balance. The requirement for a 24-hour bath is <0.1 [gr]. (B) Methylene blue adsorption rate 20 [gr] of methylene blue 40 [mg / l] solution,
A sample ball 10 [gr] is put in a bottle, and the decrease in concentration is measured with the passage of time. About 4 [%] adsorption of a current product for a bath for 24 hours in 8 hours. ], The mouth of a bottle containing 10 [gr] of sample balls is sealed with Saran wrap, and the chlorine concentration is measured with a 0.1 [%] solution of ortho-tolidine over time. %] Adsorption (d) Ammonia adsorption rate Take 1 [mg / l] of ammonia water and 50 [ml], put 10 [gr] of sample balls, seal the bottle mouth with Saran wrap, and establish the ammonia amount over time. Measured with a Riken pack set 50% of the current product for a 24-hour bath in 4 hours-60%
〔%〕adsorption

【0019】[0019]

【発明の効果】【The invention's effect】

1)前述の実施例は、ほんの一端であるがガラス質外皮
をもち、衝撃粉化量は、極めて少ないが、高い吸収率を
有し、浄化対象の水は、表層から容易に芯部と流通する
ものである本発明の目的を達成したものであり、芯部の
構成材料(活性材料)は、それぞれの吸着活性を損じる
ことなく高い吸着率を示しているものであり、この種の
用途の材料としては、類のない優れた特性を有してい
て、抗菌性、殺菌性を目的とし水処理剤或いは改質処理
などの用途に広く活用出来るものである。 2)顕著な例として、現状までの従来技術では、細菌に
よる病気の障害を多く発生している所謂24時間風呂の
湯水の浄化殺菌には、革命的な効果を奏する。
1) The above-mentioned embodiment has a vitreous skin at only one end, and has a very low impact powdering amount, but has a high absorption rate, and water to be purified easily flows from the surface to the core. The present invention has achieved the object of the present invention, in which the constituent material (active material) of the core portion exhibits a high adsorption rate without impairing the respective adsorption activities, and is suitable for this kind of application. As a material, it has excellent properties that are unique and can be widely used for applications such as a water treatment agent or a modification treatment for the purpose of antibacterial property and bactericidal property. 2) As a prominent example, the conventional technology up to the present stage has a revolutionary effect in the purification and sterilization of so-called 24-hour bath water in which many illnesses due to bacteria are occurring.

─────────────────────────────────────────────────────
────────────────────────────────────────────────── ───

【手続補正書】[Procedure amendment]

【提出日】平成9年3月27日[Submission date] March 27, 1997

【手続補正2】[Procedure amendment 2]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】請求項4[Correction target item name] Claim 4

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【手続補正3】[Procedure amendment 3]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】請求項5[Correction target item name] Claim 5

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【手続補正4】[Procedure amendment 4]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0006[Correction target item name] 0006

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0006】 また、同じく第2の特徴は、吸着活性を
有する無機質原料の一種以上を250[μm]以下の粒
度の粉末とし、溶液濃度3ないし5[%]の塩化鉄水溶
液に浸漬した後、乾燥したものを重量比で60ないし9
5[%]を含み可塑性粘土質原料を0〜20[重量
%]、澱粉、尿素、フェノール樹脂類、加熱によって炭
化する炭素質物、木炭、活性炭、コークスなどの炭素原
料の中から選ばれた一種以上を、5ないし20[重量
%]の範囲で配合し、全体が100[重量%]となるよ
うに調整し、混合した組成物に、更に外割りで、珪酸ソ
ーダ、りん酸ソーダ、シリカル、アルミナゾル類、の
可溶性アルカリ塩水溶液を加えて造粒成形し乾燥後、7
00ないし1000[℃]の温度範囲において、COを
5[%]以上含有する還元雰囲気下で焼成されているこ
とである。
A second characteristic is that one or more of the inorganic raw materials having an adsorption activity is converted into powder having a particle size of 250 [μm] or less and immersed in an aqueous solution of iron chloride having a solution concentration of 3 to 5 [%]. The dried product is 60 to 9 by weight.
5% [%] and 0 to 20% by weight of a plastic clay material, selected from carbon materials such as starch, urea, phenolic resins, carbonaceous materials carbonized by heating, charcoal, activated carbon, and coke more, from 5 were compounded in a range of 20 [wt%], the whole was adjusted to be 100 [% by weight], a mixed composition, further outside split, sodium silicate, sodium phosphate, silica zone And an aqueous solution of a soluble alkali salt of alumina sol, and then granulated and dried.
That is, firing is performed in a reducing atmosphere containing 5% or more of CO in a temperature range of 00 to 1000 ° C.

【手続補正5】[Procedure amendment 5]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0008[Correction target item name] 0008

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0008】 更に、同じく本発明の粒状焼結体の第4
の特徴は、ゼオライト鉱物を250[μm]以下の粉末
とした後、硝酸銀塩化銀類の銀塩水溶液、あるいは塩化
銅、硫酸銅類、水溶液に浸漬して、Agイオン、あるい
はCuイオンを吸着、又はイオン交換したものを乾燥粉
末としたものと、麦飯石、加熱脱水によってミクロの結
晶質多孔体となる天然鉱物類、人工的に造られた活性ア
ルミナ、合成ゼオライト類のうちより選ばれた1以上の
原料に、塩化鉄水溶液処理をした乾燥粉末とを混合した
ものを合計で60ないし90[重量%]と、可塑性粘土
質原料を0ないし20[重量%]と、澱粉尿素、フェノ
ール樹脂類、加熱によって炭化する炭素質物、木炭、活
性炭、コークスなどの炭素原料の中から選ばれた一種以
上を5ないし20[重量%]とを合計が100[%]に
なるように配合し、混合した組成物に、更に外割で、珪
酸ソーダ、りん酸ソーダ、アルミン酸ソーダ、シリカ
ル、アルミナゾルなどの可溶性アルカリ塩水溶液を加え
て均一に混合し造粒成形し乾燥の後、700ないし10
00[℃]の温度範囲でCOが5[%]以上含まれる還
元雰囲気下で焼成されたものであることである。
[0008] Furthermore, the same applies to the fourth aspect of the granular sintered body of the present invention.
The feature of this is that after the zeolite mineral is turned into a powder of 250 [μm] or less, it is immersed in a silver salt aqueous solution of silver nitrate silver chloride or copper chloride, copper sulfate or an aqueous solution to adsorb Ag ions or Cu ions. Or one selected from dry powder of ion-exchanged product, barley stone, natural minerals that become microcrystalline porous material by heating and dehydration, activated alumina artificially produced, and synthetic zeolite A total of 60 to 90% by weight of a mixture of the above raw materials and a dry powder treated with an aqueous iron chloride solution, 0 to 20% by weight of a plastic clay raw material, starch urea, phenolic resins One or more carbon materials selected from carbonaceous materials, charcoal, activated carbon, coke, and the like, which are carbonized by heating, are blended in an amount of 5 to 20% by weight and a total of 100%. The mixed composition, further outer percentage, sodium silicate, sodium phosphate, sodium aluminate, silica zone <br/> Le, by adding soluble alkaline salt solution, such as alumina sol was uniformly mixed granulated molding and dried Later, 700 to 10
It is fired in a reducing atmosphere containing 5% or more of CO in a temperature range of 00 ° C.

【手続補正6】[Procedure amendment 6]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0009[Correction target item name] 0009

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0009】 更にまた、本発明の粒状焼結体の製造方
法としての特徴は、ゼオライト鉱物、麦飯石類、加熱脱
水によってミクロの結晶質多孔体となる天然鉱物類、人
工的に造られた活性アルミナ、合成ゼオライト類、吸着
活性を有する無機質原料のうちより選ばれた一種以上を
250[μm]以下の粒度の粉末とし、均一に混合し、
溶液濃度3ないし5[%]の塩化鉄水溶液に浸漬した
後、乾燥したものを重量比で60ないし95[%]を含
み、可塑性粘土土質原料を0〜20[重量%]、澱粉、
尿素、フェノール樹脂類、加熱によって炭化する炭素質
物、木炭、活性炭、コークスなどの炭素原料の中から選
ばれた一種以上を、5ないし20[重量%]の範囲で配
合し、全体が100[重量%]となるように調整し、混
合した組成物に更に外割りで、珪酸ソーダ、りん酸ソー
ダ、シリカル、アルミナゾル類、の可溶性アルカリ塩
水溶液を加えて造粒、成形、乾燥し、次いで、コーク
ス、グラファイト類、の炭素質粉末を入れた耐火物さや
内に入れ、COが5[%]以上含まれる還元雰囲気下に
おいて、700[℃]〜1000[℃]の温度範囲で焼
成することである。
Further, the method of the present invention for producing a granular sintered body is characterized by zeolite minerals, maltstones, natural minerals that become microcrystalline porous bodies by heating and dehydration, and artificially produced active substances. Alumina, synthetic zeolites, at least one selected from inorganic raw materials having adsorptive activity are powdered with a particle size of 250 [μm] or less, and uniformly mixed,
After being immersed in an aqueous solution of iron chloride having a solution concentration of 3 to 5%, the dried material is contained in a weight ratio of 60 to 95%, and the plastic clay soil raw material is 0 to 20% by weight, starch,
One or more selected from carbon materials such as urea, phenolic resins, carbonaceous materials carbonized by heating, charcoal, activated carbon, and coke are blended in a range of 5 to 20% by weight, and the whole is 100% by weight. %] become so adjusted, with further outer split the mixed composition, sodium silicate, sodium phosphate, silica zo le, alumina sol such, by adding soluble alkaline salt solution of granulation, molding, drying, and then , Coke, graphite, etc., placed in a refractory sheath containing carbonaceous powder, and fired in a reducing atmosphere containing 5% or more of CO in a temperature range of 700 ° C to 1000 ° C. It is.

【手続補正7】[Procedure amendment 7]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0010[Correction target item name] 0010

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0010】 更に本発明の構成について具体的に説明
する。前記請求項に示す配合原料において、主原料とな
る活性鉱物と共に、澱粉、尿素、フェノール樹脂及び木
炭、活性炭、コークスなどの炭素質原料が5[%]〜2
0[%]の範囲で加えられることは、後述する外皮ガラ
ス質に気孔を造る役割と共に、炭素質物が焼成過程で酸
化燃焼して大きく容積を縮小するため、外皮部分ガラス
質の大きい焼結収縮率が芯部の組成物に及ぼしても大き
い圧縮応力を吸収して、猶必要とする孔隙を残すことが
出来るものである。また、組成物の混合後に加える珪酸
ソーダ、りん酸ソーダ、アルミン酸ソーダ、シリカ
は、いずれも可溶性のアルカリ塩水溶液であり、造粒成
形後の乾燥や焼成の過程において、加熱され、水蒸気と
なって、外部に放出される際、アルカリイオンが、外皮
部分へ水蒸気と共に移動し、表面層で濃縮されて固定さ
れる事を実験により確認した。これらアルカリ塩類の選
択は、主原料の化学成分、適正焼成温度、外皮部分の必
要な厚さなどの要求品質によって選ばれる。また、炭素
質物は、澱粉、尿素、フェノール樹脂などは造粒成形体
を造る際の成形助剤として働き焼成時にCO、CO
スの発生による外皮ガラス層の気孔の形成及び芯部の炭
化物としての結合などの役割をする木炭、コークス、活
性岩等の炭素物質は、成形助剤として働かないが、前
者、炭素質物も高温度サイドで長時間CO、COの放
出が起こり、炭化物を形成する。
[0010] Further, the configuration of the present invention will be specifically described. In the blended raw material as set forth in the claim, a raw material of carbonaceous material such as starch, urea, phenolic resin and charcoal, activated carbon and coke is 5% to 2% together with an active mineral as a main raw material.
The addition in the range of 0 [%] has the role of forming pores in the outer vitreous material, which will be described later, and also causes the carbonaceous material to oxidize and burn during the firing process to greatly reduce the volume. Even if the ratio affects the composition of the core portion, it can absorb a large compressive stress and leave pores that need to be maintained. Moreover, sodium silicate added after mixing of the composition, sodium phosphate, sodium aluminate, silica zone le are both alkaline salt solution of a soluble, in the process of drying and baking after granule, it is heated, water vapor As a result, it was confirmed by experiments that when the ions were released to the outside, the alkali ions moved together with the water vapor to the outer skin portion, and were concentrated and fixed on the surface layer. The selection of these alkali salts depends on the required quality, such as the chemical composition of the main raw material, the appropriate firing temperature, and the required thickness of the outer shell. In addition, carbonaceous materials, such as starch, urea, and phenolic resin, act as molding aids when producing granulated compacts, and generate CO and CO 2 gas during firing to form pores in the outer glass layer and to form carbides in the core. carbon materials such as charcoal which acts such as binding, coke, active rock, but does not act as a molding aid, the former, carbonaceous material also long time at a high temperature side CO, the release of CO 2 take place, forming a carbide I do.

【手続補正8】[Procedure amendment 8]

【補正対象書類名】明細書[Document name to be amended] Statement

【補正対象項目名】0018[Correction target item name] 0018

【補正方法】変更[Correction method] Change

【補正内容】[Correction contents]

【0018】なお、各物性テストは、以下の要領で行な
ったものである。 (a)衝撃粉化量 サンプル粒200[gr]水250[gr]を500
[ml]の三角フラスコに入れ40[mm]の振幅で1
30[回/分]のシェーカーで90分間処理し、液をろ
過して粉量を化学天秤で測定。24時間風呂用の要求
は、<0.1[gr]である。 (b)メチレンブルー吸着速度 メチレンブルー40[mg/l]液を20[gr]と、
サンプルボール10[gr]を瓶内に入れ、時間の経過
と共に濃度の減少を測定。24時間風呂用の従来技術
_8時間で約40[%]吸着。 (c)遊離塩素の吸着速度 水50[ml]にサンプルボール10[gr]を入れた
瓶の口をサランラップで密封し時間の経過と共に塩素濃
度をオルトトリジン0.1[%]溶液で測定。24時間
風呂用の従来技術品 _2時間で約60[%]吸着。 (d)アンモニア吸着速度 アンモニア水1[mg/l]と50[ml]取り、サン
プルボール10[gr]を入れて瓶の口をサランラップ
で密封し、時間の経過と共にアンモニア量を共立理化学
製パックセットで測定。24時間風呂用の従来技術
_4時間で50[%]〜60[%]吸着。
Each physical property test was conducted in the following manner. (A) Impact powdering amount Sample granules 200 [gr] water 250 [gr] 500
1 ml with an amplitude of 40 [mm]
The mixture was treated with a shaker at 30 [times / minute] for 90 minutes, the liquid was filtered, and the amount of powder was measured with an analytical balance. The demand for a 24-hour bath is <0.1 [gr]. (B) Methylene blue adsorption rate 20 [gr] of methylene blue 40 [mg / l] solution,
A sample ball (10 gr) was placed in a bottle, and the decrease in concentration was measured over time. Conventional product for bath for 24 hours _ About 40 [%] adsorption in 8 hours. (C) Adsorption Rate of Free Chlorine The mouth of a bottle containing 10 [gr] of water in 50 [ml] of water was sealed with Saran wrap, and the chlorine concentration was measured with a 0.1 [%] solution of ortho-tolidine over time. Conventional product for bath for 24 hours _ About 60 [%] adsorption in 2 hours. (D) Ammonia adsorption rate Take 1 [mg / l] of ammonia water and 50 [ml], put 10 [gr] of sample balls, seal the mouth of the bottle with Saran wrap, and adjust the amount of ammonia with the passage of time. Measured in sets. Prior art product for 24-hour bath
50% to 60% adsorption in 4 hours.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 吸着活性を有する無機質原料の微粉末
が、粒状に成形されており、700ないし1000
〔℃〕の温度範囲に焼成されている粒状焼結体であっ
て、特に焼結体の外皮部分は、径0.5〔μm〕以上の
連続貫通したマクロ気孔をもつ硬質のガラス質層で包ま
れ、焼結体芯部は、径が5ないし100〔μm〕の孔隙
を有してそれぞれの活性原料粒子がゆるやかに結合され
たカプセル構造を成していることを特徴とする粒状焼結
体。
1. A fine powder of an inorganic raw material having an adsorption activity is formed into a granular form,
A granular sintered body fired in the temperature range of [° C.], in particular, the outer shell portion of the sintered body is a hard vitreous layer having continuous macropores having a diameter of 0.5 [μm] or more. The granular sintered body is characterized in that the core part of the sintered body has a pore having a diameter of 5 to 100 [μm] and has a capsule structure in which each active material particle is loosely bonded. body.
【請求項2】 吸着活性を有する無機質原料の一種以上
を250〔μm〕以下の粒度の粉末とし、溶液濃度3な
いし5〔%〕の塩化鉄水溶液に浸漬した後、乾燥したも
のを重量比で60ないし95〔%〕を含み可塑性粘土質
原料を0〜20〔重量%〕、澱粉、尿素、フェノール樹
脂類など、加熱によって炭化する炭素質物、木炭、活性
炭、コークスなどの炭素原料の中から選ばれた一種以上
を、5ないし20〔重量%〕の範囲で配合し、全体が1
00〔重量%〕となるように調整し、混合した組成物
に、更に外割りで、珪酸ソーダ、りん酸ソーダ、シリカ
ゲル、アルミナゾル類の可溶性アルカリ塩水溶液を加え
て造粒成形し乾燥後、700ないし1000〔℃〕の温
度範囲と、COを5〔%〕以上含有する還元雰囲気下で
焼成されていることを特徴とする粒状焼結体。
2. One or more inorganic raw materials having adsorptive activity are converted into powder having a particle size of 250 [μm] or less, immersed in an aqueous solution of iron chloride having a solution concentration of 3 to 5 [%], and dried to obtain a powder by weight ratio. The plastic clay raw material containing 60 to 95% is selected from 0 to 20% by weight, and carbon materials such as starch, urea, and phenolic resin, which are carbonized by heating, and charcoal, activated carbon, and coke. At least 5 to 20% by weight.
Then, sodium silicate, sodium phosphate, silica gel, and an aqueous solution of a soluble alkali salt of alumina sol were added to the mixed composition, and the mixture was granulated and dried. A granular sintered body characterized in that it is fired in a temperature range of 1 to 1000 ° C. and in a reducing atmosphere containing 5% or more of CO.
【請求項3】 前記吸着活性を有する無機質原料が、ゼ
オライト鉱物,麦飯石類,加熱脱水によってミクロの結
晶質多孔体となる天然鉱物,人工的に造られた活性アル
ミナ,合成ゼオライト類のうちより選ばれた1以上のも
のの混合物である請求項1又は2に記載の粒状焼結体。
3. The inorganic raw material having the adsorptive activity is selected from the group consisting of zeolite minerals, barley stones, natural minerals that become microcrystalline porous bodies by heat dehydration, artificially produced activated alumina, and synthetic zeolites. 3. The granular sintered body according to claim 1, which is a mixture of one or more selected materials.
【請求項4】 ゼオライト鉱物を250〔μm〕以下の
粉末とした後、硝酸銀、塩化銀類の銀塩水溶液、あるい
は塩化銅、硫酸銅類の水溶液に浸漬してAgイオン、あ
るいはCuイオンを吸着、又はイオン交換したものを乾
燥粉末としたものと、麦飯石、加熱脱水によってミクロ
の結晶質多孔体となる天然鉱物類、人工的に造られた活
性アルミナ、合成ゼオライト類のうちより選ばれた1以
上の原料に、塩化鉄水溶液処理をした乾燥粉末とを混合
したものを合計で60ないし90〔重量%〕と、可塑性
粘土質原料を0ないし20〔重量%〕と、澱粉尿素、フ
ェノ−ル樹脂類、加熱によって炭化する炭素質物、木
炭、活性炭、コークスなどの炭素原料の中から選ばれた
一種以上を5ないし20〔重量%〕とを合計が100
〔%〕になるように配合し、混合した組成物に、外割り
で、珪酸ソーダ、りん酸ソーダ、アルミン酸ソーダ、シ
リカゲル、アルミナゾルなどの可溶性アルカリ塩水溶液
を加えて均一に混合し、造粒成形し乾燥の後、700な
いし1000〔℃〕の温度範囲でCOが5〔%〕以上含
まれる還元雰囲気下で焼成されていることを特徴とする
粒状焼結体。
4. A powder of a zeolite mineral having a particle size of 250 μm or less is immersed in an aqueous solution of silver nitrate or silver chloride, or an aqueous solution of copper chloride or copper sulfate to adsorb Ag ions or Cu ions. Or ion-exchanged dry powder and barley stone, natural minerals that become microcrystalline porous material by heating and dehydration, artificially produced activated alumina, and synthetic zeolites. A mixture of at least one raw material and a dry powder treated with an aqueous solution of iron chloride is 60 to 90% by weight in total, 0 to 20% by weight of a plastic clay raw material, starch urea, phenol Of at least one selected from the group consisting of carbonaceous materials, carbonaceous materials that can be carbonized by heating, charcoal, activated carbon, and coke, and a total of 5 to 20% by weight.
[%], Add aqueous sodium salt solution such as sodium silicate, sodium phosphate, sodium aluminate, silica gel, alumina sol, etc. to the mixed composition and mix uniformly. A granular sintered body characterized in that after being formed and dried, it is fired in a reducing atmosphere containing 5% or more of CO in a temperature range of 700 to 1000 ° C.
【請求項5】 ゼオライト鉱物、麦飯石類、加熱脱水に
よってミクロの結晶質多孔体となる天然鉱物類、人工的
につくられた活性アルミナ、合成ゼオライト類、吸着活
性を有する無機質原料のうちより選ばれた一種以上を2
50〔μm〕以下の粒度の粉末とし、均一に混合し、溶
液濃度3ないし5〔%〕の塩化鉄水溶液に浸漬した後、
乾燥したものを重量比で60ないし95〔%〕を含み、
可塑性粘土質原料を0〜20〔重量%〕、澱粉、尿素、
フェノール樹脂類、加熱によって炭化する炭素質物、木
炭、活性炭、コークスなどの炭素原料の中から選ばれた
一種以上を、5ないし20〔重量%〕の範囲で配合し、
全体が100〔重量%〕となるように調整し、混合した
組成物に、更に外割りで、珪酸ソーダ、りん酸ソーダ、
シリカゲル、アルミナゾル類の可溶性アルカリ塩水溶液
を加えて造粒、成形、乾燥し、次いで、コークス、グラ
ファイト類の炭素質粉末をいれた耐火物匣内に入れ、C
Oが5〔%〕以上含まれる還元雰囲気下で、700
〔℃〕〜100〔℃〕の温度範囲で焼成することを特徴
とする粒状焼結体の製造方法。
5. A material selected from the group consisting of zeolite minerals, barley stones, natural minerals that become microcrystalline porous bodies by heating and dehydration, artificially produced activated alumina, synthetic zeolites, and inorganic raw materials having adsorption activity. More than one
Powder having a particle size of 50 [μm] or less, uniformly mixed and immersed in an aqueous solution of iron chloride having a solution concentration of 3 to 5 [%],
The dried product contains 60 to 95% by weight,
0 to 20% by weight of a plastic clay material, starch, urea,
A phenolic resin, carbonaceous material carbonized by heating, charcoal, activated carbon, at least one selected from carbon materials such as coke, in a range of 5 to 20% by weight,
The total composition was adjusted to 100% by weight, and the mixed composition was further divided into sodium silicate, sodium phosphate,
Add an aqueous solution of a soluble alkali salt of silica gel and alumina sol, granulate, mold and dry. Then, place in a refractory box containing carbonaceous powder of coke and graphite,
In a reducing atmosphere containing O 5% or more, 700
A method for producing a granular sintered body, characterized by firing in a temperature range of [° C] to 100 [° C].
JP6570897A 1997-03-19 1997-03-19 Granular sintered body and its manufacture Pending JPH10258228A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6570897A JPH10258228A (en) 1997-03-19 1997-03-19 Granular sintered body and its manufacture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6570897A JPH10258228A (en) 1997-03-19 1997-03-19 Granular sintered body and its manufacture

Publications (1)

Publication Number Publication Date
JPH10258228A true JPH10258228A (en) 1998-09-29

Family

ID=13294800

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6570897A Pending JPH10258228A (en) 1997-03-19 1997-03-19 Granular sintered body and its manufacture

Country Status (1)

Country Link
JP (1) JPH10258228A (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100325396B1 (en) * 1999-11-08 2002-03-04 김봉경 Exclusion Method For Microorganism of Seawater change color
US7491330B2 (en) * 2000-10-20 2009-02-17 Anthony Reid Harvey Silver chloride treated water purification device containing the porous grog and method for making same
ITVR20080141A1 (en) * 2008-12-23 2010-06-24 Claudio Zanderigo METHOD TO OPTIMIZE THE QUALITY OF WATER COURSES
JP2018030122A (en) * 2016-08-26 2018-03-01 進和テック株式会社 Method for producing desiccant
CN114477698A (en) * 2022-02-11 2022-05-13 江南大学 Application of ferric chloride mediated cyanobacteria-based biochar in removing zero-valent mercury in flue gas
WO2022244148A1 (en) * 2021-05-19 2022-11-24 株式会社カント Carbon-containing material fired body and production method for same

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100325396B1 (en) * 1999-11-08 2002-03-04 김봉경 Exclusion Method For Microorganism of Seawater change color
US7491330B2 (en) * 2000-10-20 2009-02-17 Anthony Reid Harvey Silver chloride treated water purification device containing the porous grog and method for making same
ITVR20080141A1 (en) * 2008-12-23 2010-06-24 Claudio Zanderigo METHOD TO OPTIMIZE THE QUALITY OF WATER COURSES
JP2018030122A (en) * 2016-08-26 2018-03-01 進和テック株式会社 Method for producing desiccant
WO2022244148A1 (en) * 2021-05-19 2022-11-24 株式会社カント Carbon-containing material fired body and production method for same
CN114477698A (en) * 2022-02-11 2022-05-13 江南大学 Application of ferric chloride mediated cyanobacteria-based biochar in removing zero-valent mercury in flue gas

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