JPH10254961A - Member ordering data production system corresponding to production on reception of order - Google Patents

Abstract

PROBLEM TO BE SOLVED: To decide a sequence of production for reception of a large quantity of orders in consideration of the panel machining time by producing the ordering data to which the loading sequence information and the loading pallet information are added and storing the ordering data. SOLUTION: A production sequence decision part 5 decides a production sequence of panels based on the data stored in a member constitution data storage part 2 and a machining data storage part 3, and this panel production sequence is stored in a production sequence storage part 6. Then an ordering destination code is obtained from the item information stored in an item data storage part 4 based on the slave number that is contained in the member production sequence order data stored in the part 6. Meanwhile, the ordering data to which the loading sequence information and the loading pallet information decided at a loading sequence/loading pallet decision part 7 are added are produced by an ordering data production part 8. Then the produced ordering data are stored in an ordering data storage part 9.

Description

DETAILED DESCRIPTION OF THE INVENTION

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a member order data creation system corresponding to build-to-order manufacturing, and more particularly to
The present invention relates to a member order data creation system for ordering members to be input to panel production equipment that is individually manufactured based on an order.

[0002]

2. Description of the Related Art An outer wall body (a set of panels constituting the periphery of a bathtub excluding a bathtub 31, a washing place 32, a ceiling panel 33 and a door 34) 30 constituting a unit bathtub as shown in FIG. As shown in FIG. 6, a plurality of panels P1, P2,...
・ The machining time differs depending on the number of man-hours for drilling. In addition, each panel P1, P2 ...
Is a surface material (for example, a PVC steel sheet) as shown in FIG.
S, and a backing material (for example, a gypsum board) B. These part numbers are assigned to the panels P1 and P2.
It is determined according to the part number of. In addition, the surface material (PVC steel sheet) S and the backing material (gypsum board) B are obtained from different suppliers, respectively.
Delivered on pallets.

FIG. 8 shows an outer wall 3 constituting a unit bathtub.
0 shows the outline of the production equipment, and the flowing line differs depending on the number of drilled holes. This panel production equipment is roughly divided into a steel sheet processing line 21 for processing the carried-in PVC steel sheet S, and a carried-in gypsum board B
Processing line 22 for processing the
And a transport line 23 for transporting the panel P on which the PVC steel sheet S and the gypsum board B processed in 2 are bonded to a loading position.

The steel sheet processing line 21 includes a main steel sheet processing line 21a provided with a hole processing machine 25a for performing no processing or drilling only at one location, and a branch from the main steel sheet processing line 21a. A sub-steel plate processing line 21b provided with a hole processing machine 25b for performing processing, and the board processing line 22 includes a main board processing line 22a provided with a hole processing machine 26a for performing no processing or drilling only at one location; A hole drilling machine 26b that branches from the main board processing line 22a and drills holes at two or more locations
And a sub-board processing line 22b provided with

At the end of the main steel plate processing line 21a and at the end of the main board processing line 22a, a bonding machine 27a for bonding the PVC steel sheet S and the gypsum board B is arranged. At the end of the sub-board processing line 22b, a bonding machine 27b for bonding the PVC steel sheet S and the gypsum board B is arranged.
Further, at the end of the transport line 23, a loading device 28 for loading the transported panels P1, P2,.

In the above configuration, the number of drilled holes in each of the drilling machines 25a and 26a is small in the main steel plate processing line 21a and the main board processing line 22a (that is, the number of drilled holes is small).
Because of the short hole processing time), the sheet is conveyed at a short tact time (for example, every 10 seconds). Because of the large number (that is, long hole processing time), the sheet is conveyed at a long tact time (for example, every 20 seconds).

[0007] Therefore, when wall panels are produced in order units (ie, in unit bathtub units), in order to increase production efficiency, the production order in the order unit is determined by changing the number of drilled holes (ie, drilling time). It is desirable that the order is long. By doing so, the panel (that is, P3, P5, P6) with a short hole processing time transported from the laminating machine 27a at the confluence position 23a of the transport line 23.
However, this is because the panels that have long processing time (that is, P1, P2, and P4) transported from the bonding machine 27b are overtaken, and the waiting time on the line is reduced.

Therefore, in order to arrange the production order in the order of the number of drilled holes, the respective members (the PVC steel sheet S and the gypsum board B) are loaded on the pallet 29 and carried in the order according to the production order. It is desirable.

[0009]

However, in the conventional ordering of members, the members (PVC steel plate S and gypsum board B) constituting the panel are ordered together in quantity for each part number. There was a problem that it was not possible to place an order with the production order added. On the other hand, if you try to add production order information manually,
The order must be determined in consideration of the processing time of each panel, and as a practical matter, it has been impossible to add a production order to a member and place an order.

The present invention has been made in order to solve such a problem. It is an object of the present invention to determine a production sequence in consideration of the processing time of a panel, add the sequence information, and generate member order data. It is an object of the present invention to provide a member order data creation system corresponding to a build-to-order production to be created.

[0011]

In order to solve the above-mentioned problems, a member order data creation system according to the present invention for order-made production includes an order-data storage unit for storing order data of products, and a member-structure data of products. A member configuration data storage unit to store, a processing data storage unit to store processing data of members constituting a product, an item data storage unit to store item data, and an order data stored in the order data storage unit. A parent part number as a product is extracted, a child part number as a member is extracted from the member configuration data stored in the member configuration data storage unit based on the extracted parent part number, and the child part number is extracted based on the extracted child part number. The processing load information of each member is extracted from the member processing data stored in the processing data storage unit, and the production order of the members is determined based on the extracted processing load information. A production sequence determination unit, a production sequence storage unit that stores the member production sequence determined by the production sequence determination unit, and a loading sequence that determines a loading sequence and a loading pallet according to the member production sequence stored in the production sequence storage unit. An order / loading pallet determination unit and an ordering party code from the item information stored in the item data storage unit based on the child part number in the member production order data stored in the production order storage unit; An order data creation unit for creating order data to which the loading order information and the loading pallet information determined by the loading order / loading pallet determination unit are added; and order data storage for storing the order data created by the order data creation unit. And a part.

[0012]

Embodiments of the present invention will be described below with reference to the drawings. FIG. 1 is a block diagram showing an electrical configuration of a member order data creation system corresponding to build-to-order production of the present invention.

The member order data creation system includes an order data storage unit 1 for storing order data of an outer wall 30 (see FIG. 5), and a member configuration data of the outer wall 30 (panels P1, P2,. .), And each panel P constituting the outer wall body 30
A processing data storage unit 3 for storing processing data of 1, P2..., An item data storage unit 4 for storing item data,
Each of the panels P 1 and P 1 based on the data in the order data storage 1, the component configuration data storage 2, and the processing data storage 3
, A production order storage unit 6 for storing the member production order determined by the production order determination unit 5, and a production order storage unit 6 for storing the member production order determined by the production order determination unit 5. Panel P based on the member production order and the member configuration data stored in the member configuration data storage unit 2.
The loading order / loading pallet determination unit 7 that determines the loading order and loading pallets of the members (PVC steel plate S, gypsum board B) that constitute the components P1, P2, and the member production stored in the production order storage unit 6. The supplier code is obtained from the item information stored in the item data storage unit 4 based on the child part number in the order data, and the loading order information and the loading pallet information determined by the loading order / loading pallet determination unit 7 are obtained. Order data creation unit 8 for creating the added order data
And an order data storage unit 9 for storing the order data created by the order data creation unit 8.

The member order data creation system according to the present invention includes a supplier data storage unit 10 for storing supplier data.
And a data communication unit 11 for transmitting member order data and receiving order information, and a data input unit 12 for inputting order information.

The production order determining unit 5 includes an order data storage unit 1
The parent part number is extracted from the order data stored in the storage unit, and the child part number is extracted from the member configuration data stored in the member configuration data storage unit 2 based on the extracted parent part number, and based on the extracted child part number. From the member processing data stored in the processing data storage unit 3 to each of the panels P1, P2,.
Processing load (processing time) information of each panel P1, P2 based on the extracted processing load (processing time) information.
Are the blocks for determining the production order.

Although not shown, the data communication unit 11 is connected to a public line by a public line connection device, and is connected to an external computer via a network by a network interface device.
The data input unit 12 is a block for inputting order information and the like using a keyboard or a floppy disk.

In the above configuration, the order data storage unit 1,
The member configuration data storage unit 2, the processing data storage unit 3, the item data storage unit 4, the production order storage unit 6, the order data storage unit 9, and the order destination data storage unit 10 are configured as files on a fixed storage device. .

FIG. 2 shows these storage units 1 to 4, 6, 9, 1 and 2.
0 shows the file configuration. Order data storage 1
Is composed of an order number, a delivery destination, a parent part number (outer two bodies P), an order quantity, and a shipping date, as shown in (a), and the member configuration data storage unit 2 is configured as shown in (b). To
Parent part number (outer wall body 30), child part number (each panel P1, P2
・ ・), Child quantity ratio and material classification.

The processing data storage section 3 is composed of a child part number, a hole shape, a hole size X, a hole size Y, a processing position X, and a processing position Y as shown in FIG. The unit 4 is composed of a child part number, a product name, and a supplier code as shown in FIG.
Is composed of an order number, a production date, a production number, a production quantity, and a production order, as shown in FIG.

Further, as shown in (f), the order data storage unit 9 stores the order code, the part number (part number of the PVC steel sheet S or the gypsum board B), the quantity, the delivery date, the loading pallet number,
As shown in (g), the supplier data storage unit 10 is composed of a supplier code, a supplier name, a telephone number, a FAX number, a communication method, and an ID.

Next, in the member order data creating system having the above-described structure, the processing of the production order determining unit 5 and the loading order /
The processing of the loading pallet determination unit 7 and the order data creation unit 8 will be described with reference to the flowcharts shown in FIGS. However, the order information is received by the data communication unit 11 or input from the data input unit 12,
It is assumed that it is stored in the order data storage unit 1.

(1) Processing of Production Order Determining Unit 5 The production order determining unit 5 first receives an order number, a parent part number (outer wall 30), an order quantity, and a shipping date out of order information to be produced. Each data is extracted from the order data storage 1 (step S1). The extraction condition is, for example, a shipping date five days from today (that is, shipping date = planned date + 5 days).

Next, the parent product number of the order data (outer wall 30)
Is searched for the member configuration data stored in the member configuration data storage unit 2 to extract the child part numbers (panels P1, P2,...) Having the member classification “panel” and the child quantity (step). S2). Then, the extracted child product number (panel P
1, P2...), The processing data stored in the processing data storage unit 3 is searched using the child part number as a key, and the number of records of the child part number is obtained (step S3). The number of records directly means the number of drilled holes. The greater the number of drilled holes, the longer the processing time.

Thereafter, the data obtained in steps S2 and S3 are rearranged (step S4). At this time, the order of priority for the rearrangement is, first, the order of the order number, and second, the order of the number of drilled holes (the number of processed information records). The production order determined by performing such a rearrangement indicates the order of production in order number units and the longest processing time. For example, regarding the six types of panels P1, P2,... Shown in FIG. 6, panel P2, panel P4, panel P1, panel P6, panel P3 (or P3)
5), the production order of the panel P5 (or P3).

Next, the order number, production date, child part number (panel part number), production quantity, and production order obtained as a result of this rearrangement are stored in the item data storage unit 4 as the order number, production date, production part number, Set to production quantity and production order (step S
5). For the production date at this time, “shipping date−shipping lead time” is set. For example, if the shipment lead time is set to one day, the production date will be “shipping date minus one day”
It will be the day before the shipping date. As the production quantity, “order quantity × child quantity” is set. In the production order, an initial value 1 is set in order from the result of the rearrangement in step S4, and numbering is performed in increments 1 (that is, (numbering is incremented by +1)).

(2) Processing of loading order / loading pallet determination unit 7 and order data creation unit 8 The loading order / loading pallet determination unit 7 stores the order number, production number (child number) stored in the item data storage unit 4. ),
The production quantity and production sequence are extracted (step S11). Then, the component configuration data stored in the component configuration data storage unit 2 is searched using the extracted production product number (child product number) as a key, and all the child product numbers and child quantities are extracted (step S1).
2). Thereby, the members (PVC steel plate S and gypsum board B) constituting the panel indicated by the child product number are extracted.

Next, for each child part number obtained in step S12, the item data stored in the item data storage unit 4 is searched using the child part number as a key, and an ordering party code is obtained (step S13).

Thereafter, step S12 and step S1
3 is rearranged (step S1).
4). The rearrangement at this time is performed in ascending order of production order (early production order).

Next, the sorted data is classified for each same supplier code (step S15), and the following processing is repeated for each of the classified same supplier codes.
That is, the pallet number is set to the initial value 1 and the loading order is set to the initial value 1 (step S16), and the pallet number and the loading order are numbered in increments of 1, respectively, in order from the result of the rearrangement in step S14. (Step S17). The process of numbering in step S17 is repeated until the stacking order exceeds the specified member stacking number (30 in this embodiment) (step S18).

If it is determined in step S18 that the stacking order exceeds the specified member stacking number, step S19 is performed.
The operation proceeds to to confirm whether the current order number and the next order number are the same. If the current order number and the next order number are the same (that is, if the members before and after the change of the pallet number are the same order number), the members having the same order number (the PVC steel sheets S and To prevent the number of pallets on which the gypsum board B) is loaded from extending over a plurality, the process is returned to the head of the order number (step S20), the pallet number is incremented by 1, and the loading order is returned to the initial value 1 (step S20). S21). Thereafter, the process returns from step S22 to step S17, and the pallet number and the stacking order are numbered in increments of 1 respectively.

If it is determined in step S19 that the current order number is different from the next order number, step S19 is executed.
The operation proceeds to 21. Such processing (step S1)
7 to step S21) are performed for all members having the same supplier code, and the values of the supplier code, child part number, quantity, delivery date, loading pallet number, and loading sequence obtained as a result of the processing are included in the order data. The order code, the part number, the quantity, the delivery date, the loading pallet number, and the loading order in the storage unit 9 are set (step S23). At this time, the quantity is set to “production quantity × child quantity”. The delivery date is “production date−delivery lead time”. For example, if the shipment lead time is set to 3 days, the production date is “shipping date−3”.
Day ", three days before the shipping date.

The order data generated by the above processing is provided with a pallet number and a loading order for each of the PVC steel sheet S and the gypsum board B. The loading order is the same as the production order, and the members corresponding to the same order number are assigned the same pallet number without the maximum loading amount per pallet exceeding a specified value (30 in this embodiment). Will be.

When ordering a member, order data for each same order code stored in the order data storage unit 9 is extracted (step S24), and the extracted order data is stored in the order data storage. In accordance with the contents of the unit 10, the data is transmitted from the data communication unit 11 to the member maker (step S
25). Transmission methods include automatic fax and VAN, and the fax number in the case of automatic fax and the destination ID in the case of VAN are stored in the fax number and ID of the ordering party data, respectively.

[0034]

According to the present invention, a part order data creating system for order production extracts a parent part number, which is a product, from order data stored in an order data storage unit, and based on the extracted parent part number, Extracting the child part number from the member configuration data stored in the configuration data storage unit, extracting the processing load information of each member from the member processing data stored in the processing data storage unit based on the extracted child part number, A production order determining unit that determines a production order of members based on the extracted processing load information; a production order storage unit that stores the member production order determined by the production order determination unit; A loading order / loading pallet determining unit for determining a loading order and a loading pallet in accordance with the member production order, and a member production order data stored in a production order storage unit. Based on the child part number, an ordering code is obtained from the item information stored in the item data storage unit, and the ordering data to which the loading order information and the loading pallet information determined by the loading order / loading pallet determination unit are added is created. Since the configuration includes the order data creation unit and the order data storage unit that stores the order data created by the order data creation unit, the order data to which the production order information is added can be quickly and accurately created. it can.

[Brief description of the drawings]

FIG. 1 is a block diagram showing an electrical configuration of a member order data creation system corresponding to order production according to the present invention.

FIG. 2 is a diagram illustrating a file configuration example of each storage unit.

FIG. 3 is a flowchart illustrating a process performed by a production order determining unit.

FIG. 4 is a flowchart for explaining processing in a loading order / loading pallet determination unit and an order data creation unit;

FIG. 5 is a perspective view showing the structure of a unit bathtub with a part cut away.

FIG. 6 is a view showing a panel constituting an outer wall of the unit bathtub.

FIG. 7 is a perspective view showing components of the panel.

FIG. 8 is a schematic diagram showing a production facility (production line) for an outer wall constituting a unit bathtub.

[Explanation of symbols]

 REFERENCE SIGNS LIST 1 Order data storage unit 2 Member configuration data storage unit 3 Processing data storage unit 4 Item data storage unit 5 Production sequence determination unit 6 Production sequence storage unit 7 Loading sequence / loading pallet determination unit 8 Order data creation unit 9 Order data storage unit 10 Supplier data storage unit 11 Data communication unit 12 Data input unit

Claims (1)

[Claims] 1. An order data storage unit for storing order data of a product, a member configuration data storage unit for storing member configuration data of a product, a processing data storage unit for storing processing data of members forming a product, An item data storage unit for storing item data, a parent part number as a product is extracted from the order data stored in the order data storage unit, and stored in the member configuration data storage unit based on the extracted parent part number. Extract the child part number that is a member from the member configuration data that is, extract the processing load information of each member from the member processing data stored in the processing data storage unit based on the extracted child part number,
A production sequence determining unit that determines a production sequence of the members based on the extracted processing load information; a production sequence storage unit that stores the member production sequence determined by the production sequence determination unit; A loading order / loading pallet determining unit for determining a loading order and a loading pallet in accordance with the set member production order; and the item data storage based on a child product number in the member production order data stored in the production order storage unit. And obtain the supplier code from the item information stored in the
An order data creation unit for creating order data to which the loading order information and the loading pallet information determined by the loading order / loading pallet determination unit are added; and order data storage for storing the order data created by the order data creation unit. A part order data creation system for order production, comprising: