JPH10217754A - Heat exchanger for vehicle heating - Google Patents

Heat exchanger for vehicle heating

Info

Publication number
JPH10217754A
JPH10217754A JP2415497A JP2415497A JPH10217754A JP H10217754 A JPH10217754 A JP H10217754A JP 2415497 A JP2415497 A JP 2415497A JP 2415497 A JP2415497 A JP 2415497A JP H10217754 A JPH10217754 A JP H10217754A
Authority
JP
Japan
Prior art keywords
temperature
heating
flat tubes
ptc heater
heat exchanger
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2415497A
Other languages
Japanese (ja)
Other versions
JP3812031B2 (en
Inventor
Isao Azeyanagi
功 畔柳
Toshio Ohara
敏夫 大原
Mikio Fukuoka
幹夫 福岡
Sadayuki Kamiya
定行 神谷
Shinji Naruse
新二 成瀬
Yoshifumi Aki
佳史 安芸
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Denso Corp
Original Assignee
Denso Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Denso Corp filed Critical Denso Corp
Priority to JP02415497A priority Critical patent/JP3812031B2/en
Priority to KR1019980003167A priority patent/KR100334619B1/en
Priority to CNB981064477A priority patent/CN1145777C/en
Priority to EP98102091A priority patent/EP0857922B1/en
Priority to DE69813650T priority patent/DE69813650T2/en
Publication of JPH10217754A publication Critical patent/JPH10217754A/en
Priority to US09/459,867 priority patent/US6178292B1/en
Application granted granted Critical
Publication of JP3812031B2 publication Critical patent/JP3812031B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H3/00Air heaters
    • F24H3/02Air heaters with forced circulation
    • F24H3/04Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element
    • F24H3/0405Air heaters with forced circulation the air being in direct contact with the heating medium, e.g. electric heating element using electric energy supply, e.g. the heating medium being a resistive element; Heating by direct contact, i.e. with resistive elements, electrodes and fins being bonded together without additional element in-between
    • F24H3/0429For vehicles
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F24HEATING; RANGES; VENTILATING
    • F24HFLUID HEATERS, e.g. WATER OR AIR HEATERS, HAVING HEAT-GENERATING MEANS, e.g. HEAT PUMPS, IN GENERAL
    • F24H9/00Details
    • F24H9/18Arrangement or mounting of grates or heating means
    • F24H9/1854Arrangement or mounting of grates or heating means for air heaters
    • F24H9/1863Arrangement or mounting of electric heating means
    • F24H9/1872PTC

Abstract

PROBLEM TO BE SOLVED: To efficiently heat air for a heater to a great extent by means of the calorific power of an electric exothermic body integrated with a vehicle heating heat exchanger heating air while warm water is being used as a heating source. SOLUTION: In the heat exchanger for vehicle heating where a PTC heater 9 having positive resistant temperature characteristics the resistance value of which is rapidly increased at a specified temperature T0 , is set in one area out of a plurality of set positions formed out of flat tubes in a heat exchanger core part 2, in regard to a temperature distribution at corrugate fins 7 located between the PTC heater 9 and each flat tube 6 out of the corrugate fins 7 at the time of heating the PTC heater 9, the set temperature of the PTC heater 9 is so set up in such a way that the temperature of the fins over the end part at the side of the flat tubes 6 is identical to the temperature Tw of warm water within the flat tubes 6 under a condition that the temperature of warm water within the flat tubes 6 is equal to or more than 60 deg.C, and the temperature of intake air for the heater to the heat exchanging core part 3 is equal to or less than 0 deg.C.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は車両エンジン(内燃
機関)にて加熱された温水(エンジン冷却水)を熱源と
して空気を加熱する車両暖房用熱交換器において、所定
の設定温度にて抵抗値が急増する正の抵抗温度特性を有
する電気発熱体(以下PTCヒータと略称する)を一体
化した熱交換器に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a vehicle heat exchanger for heating air using hot water (engine cooling water) heated by a vehicle engine (internal combustion engine) as a heat source. The present invention relates to a heat exchanger in which an electric heating element (hereinafter abbreviated as a PTC heater) having a positive resistance-temperature characteristic in which the temperature increases rapidly is integrated.

【0002】[0002]

【従来の技術】従来、この種のPTCヒータを一体化し
た熱交換器は、特開昭63−203411号公報におい
て提案されている。この従来装置によれば、温水(エン
ジン冷却水)を熱源として空気を加熱する暖房用熱交換
器にPTCヒータを一体化することにより、エンジン始
動直後のように温水温度が低いときには、PTCヒータ
への通電により、PTCヒータの発熱量を熱交換器の高
性能なコルゲートフィンを介して空気中に放熱すること
ができ、PTCヒータの放熱構造の簡略化を図ことがで
きる。
2. Description of the Related Art Conventionally, a heat exchanger integrating a PTC heater of this type has been proposed in Japanese Patent Application Laid-Open No. 63-203411. According to this conventional device, by integrating a PTC heater into a heating heat exchanger that heats air using hot water (engine cooling water) as a heat source, when the hot water temperature is low, such as immediately after starting the engine, the PTC heater is connected to the PTC heater. , The heat generated by the PTC heater can be radiated into the air via the high-performance corrugated fins of the heat exchanger, and the heat radiation structure of the PTC heater can be simplified.

【0003】また、暖房用熱交換器とは別に独立にPT
Cヒータを設置する必要がないので、PTCヒータの設
置に伴う暖房装置通風系の圧損増加を防止できる。さら
に、PTCヒータは所定の設定温度T0 にて抵抗値が急
増する正の抵抗温度特性を有しているので、その発熱温
度を前記設定温度T0 に自己制御する自己温度制御機能
を備えており、このため、温度制御回路等を別途設ける
必要がなく、電気回路構成も簡単にすむという利点があ
る。
[0003] Separately from the heat exchanger for heating, PT
Since there is no need to install the C heater, it is possible to prevent an increase in pressure loss in the ventilation system of the heating device due to the installation of the PTC heater. Further, since the PTC heater has a positive resistance temperature characteristic in which the resistance value rapidly increases at a predetermined set temperature T 0 , the PTC heater has a self-temperature control function of self-controlling the heat generation temperature to the set temperature T 0. Therefore, there is no need to separately provide a temperature control circuit or the like, and there is an advantage that the electric circuit configuration can be simplified.

【0004】[0004]

【発明が解決しようとする課題】ところで、上記公報記
載の従来装置では、PTCヒータの設定温度(キュリー
点温度)T0 について例えば、80°Cと例示している
のみであって、設定温度T0 の設定の考え方については
何ら開示していない。しかるに、本発明者らの実験検討
によると、PTCヒータの設定温度T0 の如何によって
はPTCヒータの発熱量を暖房用空気の加熱のために有
効利用できない場合が生じることが分かった。
In the conventional apparatus described in the above publication, the set temperature (Curie point temperature) T 0 of the PTC heater is only exemplified as 80 ° C., for example. It does not disclose the idea of setting 0 . However, according to the experimental study of the present inventors, it has been found that depending on the set temperature T 0 of the PTC heater, the heat generated by the PTC heater may not be effectively used for heating the heating air.

【0005】すなわち、車両暖房用の熱交換器において
は、温水が流通する偏平チューブを多数本並列配置し、
この多数本の偏平チューブ相互の間にコルゲートフィン
を接合することにより熱交換用コア部が構成されてい
る。それ故、偏平チューブの一部を廃止して、その代わ
りに、PTCヒータを設置すると、PTCヒータはコル
ゲートフィンを介在して隣接の偏平チューブと熱伝導可
能な状態となる。
That is, in a heat exchanger for heating a vehicle, a number of flat tubes through which hot water flows are arranged in parallel,
A heat exchange core is formed by joining corrugated fins between the plurality of flat tubes. Therefore, when a part of the flat tube is abolished and a PTC heater is provided instead, the PTC heater becomes in a state where it can conduct heat with the adjacent flat tube via the corrugated fin.

【0006】ここで、PTCヒータに熱的に接合されて
いるコルゲートフィンの温度分布について考えてみる
と、温水温度が低いときにPTCヒータに通電すると、
コルゲートフィンのうち、PTCヒータ側の端部が最も
高温となり、隣接の偏平チューブ側端部が最も低温とな
る。その際、PTCヒータの設定温度T0 が高すぎる
と、コルゲートフィンのうち、最低温となる、偏平チュ
ーブ側端部でも温水温度よりフィン温度の方が高くなっ
て、PTCヒータの発熱量が温水側に吸熱されてしま
い、暖房用空気の加熱のためにPTCヒータの発熱量を
有効利用できない事態が発生する。
Here, considering the temperature distribution of the corrugated fins thermally joined to the PTC heater, if the PTC heater is energized when the temperature of the hot water is low,
Among the corrugated fins, the end on the PTC heater side has the highest temperature, and the adjacent flat tube side end has the lowest temperature. At that time, when the set temperature T 0 of the PTC heater is too high, among the corrugated fins, the lowest temperature, is higher in the fin temperature from the hot water temperature in the flat tubes end, the heating value of the PTC heater is heated The heat is absorbed by the PTC heater, and the amount of heat generated by the PTC heater cannot be effectively used for heating the heating air.

【0007】かといって、PTCヒータの設定温度が低
すぎると、PTCヒータから暖房用空気への伝熱が不十
分となり、暖房能力不足を発生する。本発明は上記点に
鑑みてなされたもので、エンジンにて加熱された温水
(エンジン冷却水)を熱源として空気を加熱する暖房用
熱交換器に、PTCヒータを一体化するものにおいて、
PTCヒータの発熱量により最大限に効率よく暖房用空
気を加熱できるようにすることを目的とする。
On the other hand, if the set temperature of the PTC heater is too low, the heat transfer from the PTC heater to the heating air becomes insufficient, resulting in insufficient heating capacity. The present invention has been made in view of the above points, and has a PTC heater integrated with a heating heat exchanger that heats air using hot water (engine cooling water) heated by an engine as a heat source.
An object of the present invention is to enable heating air for heating to be maximized efficiently by the heat generation amount of a PTC heater.

【0008】[0008]

【課題を解決するための手段】上記目的を達成するた
め、請求項1記載の発明では、車両エンジンからの温水
が流通する偏平チューブ(6)を多数本並列配置すると
ともに、この多数本の偏平チューブ(6)相互の間にフ
ィン部材(7)を配置することにより熱交換用コア部
(3)が構成され、多数本の偏平チューブ(6)が設置
される部位のうち、一部の部位に、偏平チューブ(6)
の代わりに、所定の設定温度(T0 )にて抵抗値が急増
する正の抵抗温度特性を有するPTCヒータ(9)を設
置する車両暖房用熱交換器において、フィン部材(7)
のうち、PTCヒータ(9)と偏平チューブ(6)との
間に位置するフィン部材(7)の、PTCヒータ(9)
発熱時における温度分布に関して、偏平チューブ(6)
内の温水温度(TW )≧60°C、熱交換用コア部
(3)に吸い込まれる暖房用吸込空気温度(Tair )≦
0°Cの条件において、偏平チューブ(6)側の端部の
フィン温度が偏平チューブ(6)内の温水温度(TW
と同等になるように、PTCヒータ(9)の設定温度
(T0 )を設定したことを特徴としている。
In order to achieve the above object, according to the first aspect of the present invention, a plurality of flat tubes (6) through which hot water from a vehicle engine flows are arranged in parallel, and the plurality of flat tubes (6) are arranged. A fin member (7) is arranged between the tubes (6) to form a heat exchange core (3), and a part of a portion where a number of flat tubes (6) are installed. And a flat tube (6)
Instead of a fin member (7) in a vehicle heat exchanger in which a PTC heater (9) having a positive resistance temperature characteristic whose resistance value increases rapidly at a predetermined set temperature (T 0 ) is installed.
Of the fin member (7) located between the PTC heater (9) and the flat tube (6),
Regarding temperature distribution during heat generation, flat tube (6)
Temperature of the hot water in the inside (T W ) ≧ 60 ° C., temperature of the suction air for heating sucked into the heat exchange core (3) (T air ) ≦
Under the condition of 0 ° C., the fin temperature at the end on the side of the flat tube (6) is the hot water temperature (T W ) in the flat tube (6).
It is characterized in that the set temperature (T 0 ) of the PTC heater (9) is set to be equivalent to the above.

【0009】ところで、冬期暖房時に、車両用暖房装置
では、周知のごとく車両窓ガラスの曇り止めのために、
通常、内気に比して低湿度の外気を導入して、車室内の
暖房を行うようにしている。従って、熱交換用コア部
(3)には外気が暖房用空気として導入されることにな
る。そこで、請求項1記載の発明では、冬期の平均的外
気温から、熱交換用コア部(3)の暖房用吸込空気温度
(Tair )≦0°Cという条件を設定している。
[0009] By the way, during heating in winter, as is well known, in a vehicle heating device, in order to prevent fogging of a vehicle window glass,
Usually, outside air having a lower humidity than that of the inside air is introduced to heat the interior of the vehicle. Therefore, outside air is introduced into the heat exchange core portion (3) as heating air. Therefore, in the first aspect of the present invention, a condition is set such that the temperature of the suction air for heating (T air ) ≦ 0 ° C. of the heat exchange core portion (3) from the average outside temperature in winter.

【0010】また、車両エンジンのうち、燃焼効率の良
いディーゼルエンジン等では暖機終了後にも温水温度が
十分上昇せず、暖房熱源の不足が発生し、それ故に、補
助暖房熱源としてPTCヒータ(9)が必要となる。そ
して、このような高効率(低熱源)エンジンにおいて
は、冬期暖房時に、通常の負荷運転では、温水温度が6
0°C程度までしか上昇しない場合が発生する。
[0010] Among the vehicle engines, in the case of a diesel engine having good combustion efficiency, the temperature of the hot water does not sufficiently rise even after the warm-up, and a shortage of the heating heat source occurs. Therefore, the PTC heater (9) is used as the auxiliary heating heat source. )Is required. In such a high-efficiency (low heat source) engine, the temperature of hot water becomes 6 in normal load operation during winter heating.
In some cases, the temperature rises only up to about 0 ° C.

【0011】そこで、請求項1記載の発明では、暖房用
吸込空気温度(Tair )≦0°Cという条件に加えて、
偏平チューブ(6)内の温水温度(TW )≧60°Cと
いう条件を設定し、この温水温度(TW )=60°Cと
いう比較的低温においても、偏平チューブ(6)側の端
部のフィン温度が偏平チューブ(6)内の温水温度(T
W )と同等になるように、PTCヒータ(9)の設定温
度(T0 )を設定しているのである。
Therefore, according to the first aspect of the present invention, in addition to the condition that the suction air temperature for heating (T air ) ≦ 0 ° C.,
The condition that the hot water temperature (T W ) in the flat tube (6) ≧ 60 ° C. is set, and even at a relatively low temperature of this hot water temperature (T W ) = 60 ° C., the end of the flat tube (6) side Fin temperature is equal to the hot water temperature (T
The set temperature (T 0 ) of the PTC heater (9) is set to be equal to W ).

【0012】この結果、偏平チューブ(6)内の温水温
度(TW )が60°C付近までしか上昇しない場合で
も、PTCヒータ(9)の発熱量が温水側に吸熱される
ことがないので、暖房用空気の加熱のためにPTCヒー
タの発熱量を有効利用できる。また、上記のような考え
方に基づくPTCヒータ(9)の設定温度(T0 )は、
具体的には、請求項2のように85°C以上の温度とな
り、0°C以下の暖房用吸込空気との間に十分な温度差
を持たせることができ、PTCヒータ(9)による暖房
能力向上効果を十分発揮できる。
As a result, even when the temperature (T W ) of the hot water in the flat tube (6) rises only to around 60 ° C., the calorific value of the PTC heater (9) is not absorbed by the hot water. In addition, the amount of heat generated by the PTC heater can be effectively used for heating the heating air. Further, the set temperature (T 0 ) of the PTC heater (9) based on the above concept is
More specifically, the temperature becomes 85 ° C. or higher as described in claim 2 and a sufficient temperature difference can be provided between the temperature and the heating suction air at 0 ° C. or lower. The ability improvement effect can be fully exhibited.

【0013】また、請求項2記載の発明では、多数本の
偏平チューブ(6)相互の間に配置されるフィン部材と
してコルゲートフィン(7)を用い、このコルゲートフ
ィン(7)のフィン高さ(hf=偏平チューブ(6)相
互間の距離)を3.9mm〜5mmにするとともに、P
TCヒータ(9)の設定温度(T0 )を85°C〜11
0°Cとしたことを特徴としている。
According to the second aspect of the present invention, a corrugated fin (7) is used as a fin member disposed between a plurality of flat tubes (6), and the fin height of the corrugated fin (7) is increased. hf = the distance between the flat tubes (6)) is 3.9 mm to 5 mm, and P
The set temperature (T 0 ) of the TC heater (9) is set to 85 ° C. to 11
The temperature is set to 0 ° C.

【0014】本発明者の検討によると、フィン高さ(h
f)およびPTCヒータ設定温度(T0 )を上記のよう
に設定することにより、冬期暖房時における暖房用吸込
空気温度(Tair )≦0°C、偏平チューブ温水温度
(TW )≧60°Cという条件において、PTCヒータ
(9)の発熱量が温水側に吸熱されることがなく、請求
項1記載の発明と同様の作用効果を奏することができ
る。
According to the study of the present inventor, the fin height (h
By setting f) and the PTC heater set temperature (T 0 ) as described above, the heating suction air temperature (T air ) ≦ 0 ° C. and the flat tube hot water temperature (T W ) ≧ 60 ° during winter heating. Under the condition of C, the amount of heat generated by the PTC heater (9) is not absorbed by the warm water side, and the same operation and effect as the first aspect of the invention can be achieved.

【0015】しかも、フィン高さ(hf)を3.9mm
〜5mmの範囲とすることにより、偏平チューブ(6)
とコルゲートフィン(7)との組み合わせからなる熱交
換用コア部(3)そのものの放熱性能も良好に確保でき
る。すなわち、フィン高さ(hf)を3.9mm未満に
すると、偏平チューブ(6)の設置本数に対するコルゲ
ートフィン(7)の伝熱面積が不足し、必要放熱能力を
得ることができない。
Moreover, the fin height (hf) is 3.9 mm.
By setting the range to 5 mm, the flat tube (6)
The heat radiation performance of the heat exchange core portion (3) itself, which is formed by a combination of the heat exchange core and the corrugated fin (7), can also be satisfactorily secured. That is, if the fin height (hf) is less than 3.9 mm, the heat transfer area of the corrugated fins (7) for the number of flat tubes (6) installed becomes insufficient, and the required heat dissipation capacity cannot be obtained.

【0016】一方、フィン高さ(hf)を5mm超の大
きさにすると、コルゲートフィン(7)のうち、チュー
ブ側端部に比してフィン高さ(hf)の中央部位おける
フィン温度の低下幅が大きくなって、フィン温度と空気
温度との温度差が小さくなり、熱交換効率の低下を招
く。以上の理由から、コルゲートフィン(7)のフィン
高さ(hf)は、実用上、3.9〜5.0mmの範囲に
設定することが好ましいのであり、このような範囲にフ
ィン高さ(hf)を設定することにより、コルゲートフ
ィン型の熱交換用コア部(3)の放熱性能の確保と、P
TCヒータ(9)の発熱による暖房用空気の効率的な加
熱とを両立させることができる。
On the other hand, when the fin height (hf) is more than 5 mm, the fin temperature at the central portion of the fin height (hf) of the corrugated fin (7) is lower than that at the tube side end. The width becomes large, the temperature difference between the fin temperature and the air temperature becomes small, and the heat exchange efficiency is reduced. For the reasons described above, the fin height (hf) of the corrugated fin (7) is practically preferably set in the range of 3.9 to 5.0 mm, and the fin height (hf) falls within such a range. ), The heat radiation performance of the corrugated fin-type heat exchange core (3) is ensured, and P
Efficient heating of the heating air by the heat generated by the TC heater (9) can be achieved.

【0017】また、請求項3記載の発明においては、熱
交換用コア部(3)をアルミニュウム合金の一体ろう付
け構造とし、PTCヒータ(9)は、細長の平板状のP
TC素子(9a)と、このPTC(9a)の表裏両面に
配置された細長の平板状の電極板(9b、9c)とから
なる3層のサンドウイッチ構造とし、熱交換用コア部
(3)の一体ろう付けの後に、PTCヒータ(9)の両
電極板(9b、9c)をコルゲートフィン(7)の折り
曲げ頂部に接着固定することを特徴としている。
According to the third aspect of the present invention, the heat exchange core (3) has an integral brazing structure of an aluminum alloy, and the PTC heater (9) has an elongated flat plate-like P-type.
A three-layer sandwich structure comprising a TC element (9a) and elongated flat plate-shaped electrode plates (9b, 9c) disposed on both front and back surfaces of the PTC (9a), and a heat exchange core (3) After the integral brazing, the two electrode plates (9b, 9c) of the PTC heater (9) are adhesively fixed to the bent tops of the corrugated fins (7).

【0018】これにより、一体ろう付け構造の熱交換用
コア部(3)に対して、PTCヒータ(9)を簡単かつ
確実に組付けできる。なお、上記各手段の括弧内の符号
は、後述する実施形態記載の具体的手段との対応関係を
示すものである。
Thus, the PTC heater (9) can be easily and reliably assembled to the heat exchange core (3) having the integral brazing structure. In addition, the code | symbol in the parenthesis of each said means shows the correspondence with the concrete means of embodiment mentioned later.

【0019】[0019]

【発明の実施の形態】以下、本発明の実施形態を図に基
づいて説明する。図1は車両暖房用熱交換器の具体例を
示すもので、温水入口側タンク1と、温水出口側タンク
2と、この両タンク1、2の間に設けられた熱交換用コ
ア部3とを有している。温水入口側タンク1には図示し
ない車両エンジンからの温水(冷却水)が流入する入口
パイプ4が設けられ、温水出口側タンク2には温水を外
部へ流出させ、エンジン側に還流させる出口パイプ5が
設けられている。なお、本例の熱交換器は図1に示すよ
うに左右対称形であるので、温水入口側タンク1と温水
出口側タンク2とを左右逆転してもよい。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the present invention will be described below with reference to the drawings. FIG. 1 shows a specific example of a heat exchanger for heating a vehicle, in which a hot water inlet side tank 1, a hot water outlet side tank 2, and a heat exchange core 3 provided between the two tanks 1, 2. have. The hot water inlet tank 1 is provided with an inlet pipe 4 through which hot water (cooling water) from a vehicle engine (not shown) flows in, and the hot water outlet tank 2 has an outlet pipe 5 through which hot water flows out and is returned to the engine. Is provided. Since the heat exchanger of this example is symmetrical as shown in FIG. 1, the hot water inlet side tank 1 and the hot water outlet side tank 2 may be reversed left and right.

【0020】各タンク1、2はそれぞれタンク本体部1
a、2aと、このタンク本体部1a、2aの開口端面を
閉じるシートメタル1b、2bとからなり、図1の上下
方向が長手方向となる周知のタンク構造である。そし
て、シートメタル1b、2bには偏平状のチューブ挿入
穴(図示せず)が多数個、図1の上下方向に1列または
複数列並んで形成されている。
Each of the tanks 1 and 2 has a tank body 1
a and 2a, and a sheet metal 1b and 2b for closing the opening end surfaces of the tank main bodies 1a and 2a, and has a well-known tank structure in which the vertical direction in FIG. A large number of flat tube insertion holes (not shown) are formed in the sheet metal 1b, 2b in one or more rows in the vertical direction of FIG.

【0021】熱交換用コア部3は暖房用空気の流れ方向
(図1の紙面垂直方向)に対して平行な偏平状に形成さ
れた偏平チューブ6を多数個図1の上下方向に並列配置
している。そして、この多数個の偏平チューブ6相互の
間に波形状に成形されたコルゲートフィン(フィン部
材)7を配置し接合している。このコルゲートフィン7
には周知のごとく暖房用空気の流れ方向に対して所定角
度で斜めに多数のルーバ7a(図2参照)が切り起こし
成形されており、このルーバ7aの成形によりフィン熱
伝達率を向上させている。
The heat exchanging core 3 has a plurality of flat tubes 6 formed in a flat shape parallel to the flow direction of heating air (perpendicular to the plane of FIG. 1) and arranged in parallel in the vertical direction of FIG. ing. Corrugated fins (fin members) 7 formed in a wave shape are arranged and joined between the plurality of flat tubes 6. This corrugated fin 7
As is well known, a large number of louvers 7a (see FIG. 2) are cut and raised obliquely at a predetermined angle with respect to the flow direction of the heating air, and the louvers 7a are formed to improve the fin heat transfer coefficient. I have.

【0022】偏平チューブ6の両端開口部はシートメタ
ル1b、2bのチューブ挿入穴内にそれぞれ挿通され、
接合される。また、コア部3の最外側のコルゲートフィ
ン7のさらに外側には断面U形のサイドプレート8a、
8bが配設され、このサイドプレート8a、8bは最外
側のコルゲートフィン7およびシートメタル1b、2b
に接合される。
Openings at both ends of the flat tube 6 are inserted into tube insertion holes of the sheet metals 1b and 2b, respectively.
Joined. Further, on the outer side of the outermost corrugated fins 7 of the core portion 3, a side plate 8a having a U-shaped cross section is provided.
8b, the side plates 8a and 8b are provided with the outermost corrugated fins 7 and the sheet metals 1b and 2b.
Joined to.

【0023】ところで、本例における熱交換器では、上
記各構成部品1〜8bのすべてがアルミニュウム合金に
て成形されており、部品相互間の接合はアルミニュウム
合金にクラッドされたろう材を用いて一体ろう付けで行
う。この一体ろう付けは下記のPTCヒータ9を組付け
てない状態で行う。ここで、PTCヒータ9の設置部位
(図1の例では4箇所)では、偏平チューブ6を廃止し
て、その代わりに、PTCヒータ9に相当する体格を持
ち、かつろう付けされない材質からなるダミーの板部材
を仮組付けしておいて、コルゲートフィン7の組付位置
を保持する。
By the way, in the heat exchanger of the present embodiment, all of the above-mentioned components 1 to 8b are formed of an aluminum alloy, and the joining between the components is performed integrally by using a brazing material clad in an aluminum alloy. Perform it with This integral brazing is performed without the PTC heater 9 described below being assembled. Here, at the installation site of the PTC heater 9 (four locations in the example of FIG. 1), the flat tube 6 is abolished, and a dummy made of a material having a size equivalent to that of the PTC heater 9 and not brazed is used instead. Is temporarily assembled, and the assembly position of the corrugated fin 7 is maintained.

【0024】そして、熱交換器全体の仮組付け状態を適
宜の治具により保持しながら、炉中に搬入して、炉中に
てろう付け温度まで加熱して熱交換器全体を一体ろう付
けする。ろう付けが完了して一体構造に接合された熱交
換器のコア部3から上記ダミーの板部材を取り除いて、
その代わりに図1に示すように、PTCヒータ9をコア
部3の4箇所に等間隔で配置し、組付ける。
Then, while maintaining the temporary assembly state of the entire heat exchanger with an appropriate jig, the heat exchanger is carried into a furnace and heated to a brazing temperature in the furnace to integrally braze the entire heat exchanger. I do. After the brazing is completed, the dummy plate member is removed from the core portion 3 of the heat exchanger joined to the integral structure,
Instead, as shown in FIG. 1, the PTC heaters 9 are arranged at equal intervals at four locations of the core portion 3 and assembled.

【0025】図1では便宜上、PTCヒータ9の配置部
位を斜線部で示している。図2はPTCヒータ9の配置
部位の具体的構造を示すもので、PTCヒータ9は細長
の平板状のPTC素子(発熱体素子)9aと、このPT
C素子9aの表裏両面に配置され接合された細長の平板
状の電極板9b、9cとからなる3層のサンドウイッチ
構造になっている。ここで、PTC素子9aは所定の設
定温度T0 にて抵抗値が急増する正の抵抗温度特性を有
する抵抗体材料(例えば、チタン酸バリウム)からなる
ものであって、上記両電極板9b、9c間に車載電源か
ら電圧を加えることにより、PTC素子9aが通電され
発熱する。
In FIG. 1, for convenience, the location of the PTC heater 9 is indicated by hatching. FIG. 2 shows a specific structure of a portion where the PTC heater 9 is disposed. The PTC heater 9 includes an elongated flat PTC element (heating element) 9a and this PTC element 9a.
The C element 9a has a three-layer sandwich structure composed of elongated flat plate-shaped electrode plates 9b and 9c arranged and joined on both front and back surfaces of the C element 9a. Here, the PTC element 9a is made of a resistor material (for example, barium titanate) having a positive resistance temperature characteristic whose resistance value rapidly increases at a predetermined set temperature T 0 . By applying a voltage from the vehicle-mounted power supply during 9c, the PTC element 9a is energized and generates heat.

【0026】PTC素子9aの両電極板9b、9cはそ
れぞれ隣接するコルゲートフィン7の折り曲げ頂部に絶
縁接着剤10により接着固定される。また、PTC素子
9aの長手方向(図1の左右方向)の両端部は、シート
メタル1b、2bに絶縁接着剤10により接着固定され
る。ここで、絶縁接着剤10は電気的な絶縁作用を果た
すものであって、熱的には良好な熱伝導作用を有する、
樹脂系の接着剤からなる。従って、PTC素子9aの発
熱はコルゲートフィン7に伝導されて、このコルゲート
フィン7から暖房用空気に放熱される。
The two electrode plates 9b and 9c of the PTC element 9a are bonded and fixed to the bent tops of the adjacent corrugated fins 7 with an insulating adhesive 10. Both ends of the PTC element 9a in the longitudinal direction (the left-right direction in FIG. 1) are bonded and fixed to the sheet metals 1b and 2b with an insulating adhesive 10. Here, the insulating adhesive 10 performs an electrical insulating action, and has a good heat conducting action thermally.
It is made of a resin-based adhesive. Therefore, the heat generated by the PTC element 9a is transmitted to the corrugated fins 7, and is radiated from the corrugated fins 7 to the heating air.

【0027】図3はPTCヒータ9の通電回路を示すも
ので、4個のPTCヒータ9は電気的に並列接続され、
スイッチ11を介して車載電源12から通電される。ス
イッチ11は制御回路13により開閉される。制御回路
13にはエンジンから暖房用熱交換器に流入する温水温
度を検出する水温センサ14、暖房運転に連動するスイ
ッチ15等の信号が入力される。そして、暖房運転であ
って、かつ、温水温度が所定温度(例えば、80°C)
以下のとき、制御回路13はスイッチ11を閉成状態と
して、4個のPTCヒータ9に通電するようになってい
る。
FIG. 3 shows an energizing circuit of the PTC heater 9. The four PTC heaters 9 are electrically connected in parallel.
Power is supplied from the vehicle-mounted power supply 12 through the switch 11. The switch 11 is opened and closed by a control circuit 13. The control circuit 13 receives signals from a water temperature sensor 14 for detecting the temperature of hot water flowing into the heating heat exchanger from the engine, a switch 15 linked to the heating operation, and the like. And it is a heating operation and the hot water temperature is a predetermined temperature (for example, 80 ° C.).
In the following cases, the control circuit 13 closes the switch 11 to energize the four PTC heaters 9.

【0028】次に、上記構成において作動を説明する。
図1の熱交換器は車両用空調装置のヒータケース(図示
せず)内に設置され、暖房時には空調用送風機が作動し
て、コア部3の偏平チューブ6とコルゲートフィン7と
の間の空隙部に暖房用空気が送風される。一方、車両用
エンジンのウォータポンプ(図示せず)の作動によりエ
ンジンから温水が入口パイプ4より温水入口側タンク1
内に流入する。そして、温水は、入口側タンク1にて多
数本の偏平チューブ6に分配され、この偏平チューブ6
を同時に流れる間にコルゲートフィン7を介して暖房用
空気に放熱する。多数本の偏平チューブ6を通過した温
水は、温水出口側タンク2に流入し、ここで集合され、
出口パイプ5から温水は熱交換器外部へ流出し、エンジ
ン側に還流する。
Next, the operation of the above configuration will be described.
The heat exchanger of FIG. 1 is installed in a heater case (not shown) of a vehicle air conditioner, and an air conditioner blower is operated at the time of heating, so that a gap between the flat tube 6 of the core portion 3 and the corrugated fin 7 is provided. Heating air is blown to the section. On the other hand, when a water pump (not shown) of the vehicle engine is operated, hot water is supplied from the engine to the hot water inlet side tank 1 through the inlet pipe 4.
Flows into. Then, the hot water is distributed to a number of flat tubes 6 in the inlet-side tank 1, and the flat tubes 6
Are simultaneously radiated to the heating air via the corrugated fins 7. The hot water that has passed through the many flat tubes 6 flows into the hot water outlet side tank 2 and is collected there.
The hot water flows out of the heat exchanger from the outlet pipe 5 and returns to the engine.

【0029】一方、暖房時において、エンジンからの温
水の温度が低いときは、図3の電気回路においてスイッ
チ11が閉成して、4個のPTCヒータ9に通電され、
PTCヒータ9が発熱する。ここで、PTCヒータ9は
自己制御の設定温度T0 まで上昇し、その発熱量を隣接
するコルゲートフィン7を介して暖房用空気に放熱する
ことにより、温水の低温時でも暖房空気を速やかに加熱
して即効暖房を行うことができる。
On the other hand, when the temperature of the hot water from the engine is low during heating, the switch 11 is closed in the electric circuit of FIG. 3 and the four PTC heaters 9 are energized.
The PTC heater 9 generates heat. Here, the PTC heater 9 rises to the self-controlling set temperature T 0, and radiates the calorific value to the heating air via the adjacent corrugated fin 7, thereby quickly heating the heating air even at a low temperature of the hot water. To effect immediate heating.

【0030】ところで、PTCヒータ9の発熱量を暖房
用空気の加熱のために有効利用するためには、前述のご
とくPTCヒータ9の自己制御の設定温度T0 をどのよ
うに決定するかが重要となる。そこで、まず、PTCヒ
ータ9から伝熱されるコルゲートフィン7における温度
分布について考察してみると、図4はPTCヒータ9の
壁面と、隣接の偏平チューブ6の壁面との間に介在され
たコルゲートフィン7の温度分布を概略的に説明するモ
デル図である。ここで、図4の紙面垂直方向に流れて、
熱交換器に吸い込まれる暖房用吸込空気温度をTair
PTCヒータ9の設定温度(壁面温度)をT0 、コルゲ
ートフィン7のフィン高さをhf、コルゲートフィン7
の任意のフィン高さをxとし、この任意のフィン高さx
でのフィン温度をθとしたとき、下記の数式1、2が成
立することが知られている。
By the way, in order to effectively use the calorific value of the PTC heater 9 for heating the heating air, it is important to determine the self-control set temperature T 0 of the PTC heater 9 as described above. Becomes Therefore, first, consider the temperature distribution in the corrugated fins 7 transferred from the PTC heater 9. FIG. 4 shows that the corrugated fins interposed between the wall surface of the PTC heater 9 and the wall surface of the adjacent flat tube 6. 7 is a model diagram schematically illustrating a temperature distribution of FIG. Here, it flows in the direction perpendicular to the plane of FIG.
The temperature of the suction air for heating sucked into the heat exchanger is T air ,
The set temperature (wall surface temperature) of the PTC heater 9 is T 0 , the fin height of the corrugated fin 7 is hf, and the corrugated fin 7 is
Is an arbitrary fin height x, and this arbitrary fin height x
It is known that when the fin temperature at is represented by θ, the following equations 1 and 2 hold.

【0031】[0031]

【数1】 (Equation 1)

【0032】[0032]

【数2】 但し、mは下記の数式3にて求められる無次元数であ
る。
(Equation 2) Here, m is a dimensionless number obtained by the following Expression 3.

【0033】[0033]

【数3】 (Equation 3)

【0034】数式3において、h0 :フィン表面の熱伝
達率、b:フィン板厚、λf:フィン材の熱伝導率であ
る。PTCヒータ9の発熱量を暖房用空気の加熱のため
に有効利用するためにはコルゲートフィン7のうち、偏
平チューブ6側の端部(すなわち、x=hfの部位)に
おいて、フィン温度θがチューブ壁面温度Tw(すなわ
ち、チューブ内温水温度)と同等にして、PTCヒータ
9の発熱量が温水側に吸熱されないようにすることが重
要である。
In Equation 3, h 0 is the heat transfer coefficient of the fin surface, b is the fin plate thickness, and λf is the heat conductivity of the fin material. In order to effectively use the calorific value of the PTC heater 9 for heating the air for heating, at the end of the flat tube 6 of the corrugated fin 7 (i.e., at the position of x = hf), the fin temperature θ It is important that the heat value of the PTC heater 9 is not absorbed by the hot water side so as to be equal to the wall surface temperature Tw (that is, the hot water temperature in the tube).

【0035】そこで、x=hf、およびθ=Twを数式
1に適用すると、数式1は下記の数式4で表すことがで
きる。
Therefore, when x = hf and θ = Tw are applied to Equation 1, Equation 1 can be expressed by Equation 4 below.

【0036】[0036]

【数4】 この数式4から、上記条件を満足するPTCヒータ9の
設定温度T0 を下記の数式5により算出することができ
る。
(Equation 4) From Equation 4, the set temperature T 0 of the PTC heater 9 that satisfies the above condition can be calculated by Equation 5 below.

【0037】[0037]

【数5】 T0 =(Tw−Tair )cosh(m・hf)+Tair 上記数式5に対して、Tw=60°C、フィン表面の熱
伝達率h0 =300W/m2 ・K、フィン板厚b=0.
06mm、フィン材(A3003材)の熱伝導率λf=
193W/m・Kを適用して、フィン高さhfおよび空
気温度Tair をパラメータとしてPTCヒータ9の設定
温度T0 をコンピュータシュミレーションにて算出し
た。その算出結果を図5に示す。ここで、上記数値の適
用により前記数式3にてm=227.626となる。
T 0 = (Tw−T air ) cosh (m · hf) + T air For the above equation 5, Tw = 60 ° C., heat transfer coefficient h 0 on the fin surface = 300 W / m 2 · K, Fin thickness b = 0.
06 mm, thermal conductivity λf of fin material (A3003 material) =
Using 193 W / m · K, the set temperature T 0 of the PTC heater 9 was calculated by computer simulation using the fin height hf and the air temperature T air as parameters. FIG. 5 shows the calculation results. Here, m = 227.626 in Expression 3 by applying the above numerical values.

【0038】なお、車両用空調装置では、冬期の暖房運
転時には窓ガラスの曇り止めのために通常低湿度の外気
を導入して車室内暖房を行うため、Tair は冬期の外気
温とした。また、近年における車両エンジンの燃費向上
により車両エンジンの暖機終了後においても、冬期の暖
房運転時には、チューブ内温水温度が60°C程度の温
度までしか上昇しない場合があるので、温水温度Twを
60°Cとした。
In the air conditioner for a vehicle, during a heating operation in winter, in order to prevent fogging of the window glass, outside air having a low humidity is usually introduced to heat the vehicle interior. Therefore, T air is set to the outside air temperature in winter. In addition, even after the warm-up of the vehicle engine has been completed due to the improvement in fuel efficiency of the vehicle engine in recent years, the temperature of the hot water in the tube may only rise to about 60 ° C. during the heating operation in winter. The temperature was 60 ° C.

【0039】図5は、Tw=60°Cの条件で、フィン
高さhfを0〜9mmの範囲で変化させた場合におい
て、上記数式5から求められるPTCヒータ9の設定温
度T0を、Tair =0°C、−10°C、−20°Cの
3つの場合について示している。図6はTw=80°C
の条件において、上記数式5から求められるPTCヒー
タ9の設定温度T0 を同様に示している。
FIG. 5 shows that when the fin height hf is changed in the range of 0 to 9 mm under the condition of Tw = 60 ° C., the set temperature T 0 of the PTC heater 9 obtained from the above equation 5 is T Three cases of air = 0 ° C, -10 ° C, and -20 ° C are shown. FIG. 6 shows Tw = 80 ° C.
Under the condition (1), the set temperature T 0 of the PTC heater 9 obtained from the above equation (5) is similarly shown.

【0040】そして、図7は、フィン高さhf=4.5
mmの場合において、上記数式5から求められるPTC
ヒータ9の設定温度T0 を、暖房用吸込空気温度(外気
温)Tair および温水温度Twをパラメータとして示す
ものであって、温水温度Tw=60°C〜80°C、お
よび暖房用吸込空気温度(外気温)Tair =0°C以下
の範囲では、PTCヒータ9の設定温度T0 =96°C
〜126°Cとなる。
FIG. 7 shows the fin height hf = 4.5.
mm, the PTC calculated from Equation 5 above
The set temperature T 0 of the heater 9 is indicated by using the heating suction air temperature (outside air temperature) T air and the hot water temperature Tw as parameters, and the hot water temperature Tw = 60 ° C. to 80 ° C. and the heating suction air When the temperature (outside air temperature) T air = 0 ° C. or less, the set temperature T 0 of the PTC heater 9 is 96 ° C.
To 126 ° C.

【0041】また、図8は、フィン高さhf=4.0m
mの場合において、上記数式5から求められるPTCヒ
ータ9の設定温度T0 を、暖房用吸込空気温度(外気
温)T air および温水温度Twをパラメータとして示す
ものであって、温水温度Tw=60°C〜80°C、お
よび暖房用吸込空気温度(外気温)Tair =0°C以下
の範囲では、PTCヒータ9の設定温度T0 =87°C
〜118°Cとなる。
FIG. 8 shows the fin height hf = 4.0 m.
In the case of m, the PTC h
Temperature T of data 90The suction air temperature for heating (outside air
Temperature) T airAnd the hot water temperature Tw as a parameter
And hot water temperature Tw = 60 ° C. to 80 ° C.
And heating suction air temperature (outside air temperature) Tair= 0 ° C or less
, The set temperature T of the PTC heater 90= 87 ° C
~ 118 ° C.

【0042】図9は上記図7と同一フィン高さhf=
4.5mmの下でのフィン上の温度分布を示し、横軸は
PTCヒータ9の壁面からのフィン上の任意の距離xで
ある。また、温水温度Tw=60°C、暖房用吸込空気
温度(外気温)Tair =0°Cである。図9の条件の場
合には、PTCヒータ9の設定温度T0 を100°Cよ
り高くすると、偏平チューブ6側端部(x=4.5mm
の部位)のフィン温度が偏平チューブ6内の温水温度T
W (=60°C)より高くなり、PTCヒータ9から伝
導されたコルゲートフィン7の熱が温水側に吸熱される
ので、PTCヒータ9の発熱を暖房用吸込空気中に効果
的に放出できない。従って、図9の条件の場合にはPT
Cヒータ9の設定温度T0 を100°C以下に設定する
ことがPTCヒータ9の発熱の有効利用のために必要と
なる。
FIG. 9 shows the same fin height hf =
The temperature distribution on the fin under 4.5 mm is shown, and the horizontal axis is an arbitrary distance x on the fin from the wall surface of the PTC heater 9. In addition, the hot water temperature Tw = 60 ° C. and the heating suction air temperature (outside air temperature) T air = 0 ° C. Under the condition of FIG. 9, when the set temperature T 0 of the PTC heater 9 is higher than 100 ° C., the flat tube 6 side end (x = 4.5 mm)
Fin temperature is the hot water temperature T in the flat tube 6
W (= 60 ° C.), and the heat of the corrugated fins 7 transmitted from the PTC heater 9 is absorbed by the warm water side, so that the heat generated by the PTC heater 9 cannot be effectively released into the suction air for heating. Therefore, in the case of the condition of FIG.
It is necessary to set the set temperature T 0 of the C heater 9 to 100 ° C. or less in order to effectively use the heat generated by the PTC heater 9.

【0043】ところで、車両暖房用熱交換器において
は、偏平チューブ6の長円状断面における短径方向の流
路幅は、通常、1.4mm程度であり、このような流路
幅を持つ偏平チューブ6にコルゲートフィン7を組み合
わせて熱交換用コア部3を構成する場合、本発明者らの
検討によると、コルゲートフィン7のフィン高さhf
は、空気側伝熱面積の確保のために、3.9mm以上に
設定することが好ましいことが分かっている。フィン高
さhfを3.9mm未満にすると、偏平チューブ6の設
置本数に対するコルゲートフィン7の伝熱面積が不足
し、必要放熱能力を得ることができない。
In the heat exchanger for heating a vehicle, the flow path width in the minor diameter direction in the elliptical cross section of the flat tube 6 is usually about 1.4 mm. In a case where the heat exchange core portion 3 is configured by combining the corrugated fins 7 with the tube 6, according to the study of the present inventors, the fin height hf of the corrugated fins 7 is determined.
Has been found to be preferably set to 3.9 mm or more in order to secure the air-side heat transfer area. If the fin height hf is less than 3.9 mm, the heat transfer area of the corrugated fins 7 for the number of the flat tubes 6 installed becomes insufficient, and the required heat dissipation capacity cannot be obtained.

【0044】一方、フィン高さhfの上限としては、実
用上、5mm以下が好ましい。フィン高さhfを5mm
超の大きさにすると、コルゲートフィン7のうち、チュ
ーブ側端部に比してフィン高さhfの中央部位おけるフ
ィン温度の低下幅が大きくなって、フィン温度と空気温
度との温度差が小さくなり、熱交換効率の低下を招く。
On the other hand, the upper limit of the fin height hf is preferably 5 mm or less for practical use. Fin height hf is 5mm
When the size is excessively large, of the corrugated fins 7, the width of decrease in the fin temperature at the central portion of the fin height hf is larger than that at the tube side end, and the temperature difference between the fin temperature and the air temperature is small. This causes a decrease in heat exchange efficiency.

【0045】以上の理由から、コルゲートフィン7のフ
ィン高さhfは、実用上、3.9〜5.0mmの範囲に
設定することが好ましい。そして、前述の図5におい
て、冬期暖房時での代表的な使用条件である、暖房用吸
込空気温度(外気温)Tair =0°Cの場合に、上記フ
ィン高さhf=3.9〜5.0mmの範囲を適用する
と、PTCヒータ9の設定温度T0 =85°C〜110
°Cとなる。
For the above reasons, the fin height hf of the corrugated fins 7 is preferably set in the range of 3.9 to 5.0 mm for practical use. Then, in FIG. 5 described above, when the heating suction air temperature (outside air temperature) T air = 0 ° C., which is a typical use condition during winter heating, the fin height hf = 3.9 to When the range of 5.0 mm is applied, the set temperature T 0 of the PTC heater 9 is 85 ° C. to 110 ° C.
° C.

【0046】この設定温度T0 の範囲によれば、偏平チ
ューブ6にコルゲートフィン7を組み合わせて熱交換用
コア部3を構成する車両暖房用熱交換器において、熱交
換用コア部3の放熱性能を確保しつつ、冬期暖房時での
代表的な使用条件の下で、PTCヒータ9の発熱時に、
PTCヒータ9の発熱がコルゲートフィン7を経て温水
に吸熱されるのを防止して、PTCヒータ9の発熱を暖
房用吸込空気の加熱のために有効利用できる。
According to the range of the set temperature T 0 , the heat radiation performance of the heat exchange core 3 in the vehicle heating heat exchanger in which the heat exchange core 3 is formed by combining the flat tube 6 with the corrugated fins 7. Under the typical use conditions during winter heating, when the PTC heater 9 generates heat,
The heat generated by the PTC heater 9 is prevented from being absorbed by the warm water via the corrugated fins 7, and the heat generated by the PTC heater 9 can be effectively used for heating the suction air for heating.

【0047】(他の実施形態)なお、上記の実施形態で
は、熱交換器コア部のフィン部材として、波形に成形さ
れたコルゲートフィン7を用いる場合について説明した
が、フィンとして、平板状に成形されたプレートフィン
を用いる場合でも、本発明は実施可能である。また、P
TCヒータ9の設置形態を図2の形態に限らず、暖房用
熱交換器の仕様の変化に対応して種々変更し得ることは
もちろんである。
(Other Embodiments) In the above embodiment, the case where corrugated fins 7 formed in a corrugated shape are used as the fin members of the heat exchanger core is described. The present invention can be practiced even when a plate fin is used. Also, P
The installation mode of the TC heater 9 is not limited to the mode shown in FIG. 2, and can be variously changed according to a change in the specification of the heating heat exchanger.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の一実施形態を示す暖房用熱交換器の正
面図である。
FIG. 1 is a front view of a heating heat exchanger according to an embodiment of the present invention.

【図2】図1の要部拡大図である。FIG. 2 is an enlarged view of a main part of FIG.

【図3】図1、2に示すPTCヒータの通電回路図であ
る。
FIG. 3 is an energization circuit diagram of the PTC heater shown in FIGS.

【図4】図3に示すPTCヒータ部におけるコルゲート
フィンの温度分布を示すモデル図である。
FIG. 4 is a model diagram showing a temperature distribution of corrugated fins in the PTC heater shown in FIG.

【図5】温水温度=60°Cの条件下における、PTC
ヒータの設定温度とコルゲートフィンのフィン高さとの
関係を示すグラフである。
FIG. 5: PTC under the condition of hot water temperature = 60 ° C.
It is a graph which shows the relationship between the set temperature of a heater, and the fin height of a corrugated fin.

【図6】温水温度=80°Cの条件下における、PTC
ヒータの設定温度とコルゲートフィンのフィン高さとの
関係を示すグラフである。
FIG. 6 shows PTC under the condition of hot water temperature = 80 ° C.
It is a graph which shows the relationship between the set temperature of a heater, and the fin height of a corrugated fin.

【図7】フィン高さ=4.5mmの条件下における、P
TCヒータの設定温度と暖房用吸込空気温との関係を示
すグラフである。
FIG. 7 shows P under the condition of fin height = 4.5 mm.
It is a graph which shows the relationship between the set temperature of TC heater, and the suction air temperature for heating.

【図8】フィン高さ=4.0mmの条件下における、P
TCヒータの設定温度と暖房用吸込空気温との関係を示
すグラフである。
FIG. 8 shows P under the condition of fin height = 4.0 mm.
It is a graph which shows the relationship between the set temperature of TC heater, and the suction air temperature for heating.

【図9】コルゲートフィン上の温度分布を例示するグラ
フである。
FIG. 9 is a graph illustrating a temperature distribution on a corrugated fin.

【符号の説明】 3…熱交換用コア部、6…偏平チューブ、7…コルゲー
トフィン、9…PTCヒータ(電気発熱体)、9a…P
TC素子(発熱体素子)、9b、9c…電極板、10…
絶縁接着剤。
[Description of Signs] 3 ... heat exchange core, 6 ... flat tube, 7 ... corrugated fin, 9 ... PTC heater (electric heating element), 9a ... P
TC element (heating element), 9b, 9c ... electrode plate, 10 ...
Insulating adhesive.

───────────────────────────────────────────────────── フロントページの続き (72)発明者 神谷 定行 愛知県刈谷市昭和町1丁目1番地 株式会 社デンソー内 (72)発明者 成瀬 新二 愛知県刈谷市昭和町1丁目1番地 株式会 社デンソー内 (72)発明者 安芸 佳史 愛知県刈谷市昭和町1丁目1番地 株式会 社デンソー内 ────────────────────────────────────────────────── ─── Continuing on the front page (72) Inventor Sadayuki Kamiya 1-1-1, Showa-cho, Kariya-shi, Aichi Prefecture Inside Denso Corporation (72) Inventor Shinji Naruse 1-1-1, Showa-cho, Kariya-shi, Aichi Prefecture Stock Association (72) Inventor Yoshifumi Aki 1-1-1, Showa-cho, Kariya-shi, Aichi Pref.

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 車両エンジンからの温水が流通する偏平
チューブ(6)を多数本並列配置するとともに、この多
数本の偏平チューブ(6)相互の間にフィン部材(7)
を配置することにより熱交換用コア部(3)が構成され
ており、 前記多数本の偏平チューブ(6)が設置される部位のう
ち、一部の部位に、前記偏平チューブ(6)の代わり
に、所定の設定温度(T0 )にて抵抗値が急増する正の
抵抗温度特性を有する電気発熱体(9)を設置する車両
暖房用熱交換器において、 前記フィン部材(7)のうち、前記電気発熱体(9)と
前記偏平チューブ(6)との間に位置するフィン部材
(7)の、前記電気発熱体(9)発熱時における温度分
布に関して、 前記偏平チューブ(6)内の温水温度(TW )≧60°
C、前記熱交換用コア部(3)に吸い込まれる暖房用吸
込空気温度(Tair )≦0°Cの条件において、 前記偏平チューブ(6)側の端部のフィン温度が前記偏
平チューブ(6)内の温水温度(TW )と同等になるよ
うに、前記電気発熱体(9)の設定温度(T0)を設定
したことを特徴とする車両暖房用熱交換器。
1. A plurality of flat tubes (6) through which hot water from a vehicle engine flows are arranged in parallel, and a fin member (7) is provided between the plurality of flat tubes (6).
The heat exchange core part (3) is constituted by arranging a plurality of flat tubes (6). Some of the parts where the plurality of flat tubes (6) are installed are replaced with the flat tubes (6). A heat exchanger for heating a vehicle, in which an electric heating element (9) having a positive resistance temperature characteristic whose resistance value rapidly increases at a predetermined set temperature (T 0 ) is provided; Regarding the temperature distribution of the fin member (7) located between the electric heating element (9) and the flat tube (6) when the electric heating element (9) generates heat, hot water in the flat tube (6) Temperature (T W ) ≧ 60 °
C, under the condition that the temperature of the suction air for heating (T air ) ≦ 0 ° C. to be sucked into the heat exchange core portion (3), the fin temperature at the end on the side of the flat tube (6) is A heat exchanger for heating a vehicle, wherein a set temperature (T 0 ) of the electric heating element (9) is set so as to be equal to a hot water temperature (T W ) in the parentheses.
【請求項2】 車両エンジンからの温水が流通する偏平
チューブ(6)を多数本並列配置するとともに、この多
数本の偏平チューブ(6)相互の間にコルゲートフィン
(7)を配置することにより熱交換用コア部(3)が構
成されており、 前記多数本の偏平チューブ(6)が設置される部位のう
ち、一部の部位に、前記偏平チューブ(6)の代わり
に、所定の設定温度(T0 )にて抵抗値が急増する正の
抵抗温度特性を有する電気発熱体(9)を設置する車両
暖房用熱交換器において、 前記コルゲートフィン(7)の偏平チューブ(6)相互
間の距離であるフィン高さ(hf)を3.9mm〜5m
mにするとともに、前記電気発熱体(9)の設定温度
(T0 )を85°C〜110°Cとしたことを特徴とす
る車両暖房用熱交換器。
2. A plurality of flat tubes (6) through which hot water from a vehicle engine flows are arranged in parallel, and corrugated fins (7) are arranged between the plurality of flat tubes (6) to generate heat. A replacement core part (3) is configured, and a predetermined set temperature is set in a part of a part where the plurality of flat tubes (6) are installed, instead of the flat tube (6). A heat exchanger for heating a vehicle, in which an electric heating element (9) having a positive resistance temperature characteristic whose resistance value increases rapidly at (T 0 ) is provided between the flat tubes (6) of the corrugated fins (7). The fin height (hf), which is the distance, is 3.9 mm to 5 m
m, and the set temperature (T 0 ) of the electric heating element (9) is 85 ° C. to 110 ° C.
【請求項3】 前記熱交換用コア部(3)はアルミニュ
ウム合金の一体ろう付け構造からなり、 前記電気発熱体(9)は、細長の平板状の発熱体素子
(9a)と、この発熱体素子(9a)の表裏両面に配置
された細長の平板状の電極板(9b、9c)とからなる
3層のサンドウイッチ構造を有し、 前記熱交換用コア部(3)の一体ろう付けの後に、前記
電気発熱体(9)を前記コルゲートフィン(7)の間に
挿入し、前記両電極板(9b、9c)を前記コルゲート
フィン(7)の折り曲げ頂部に接着固定することを特徴
とする請求項1または2に記載の車両暖房用熱交換器。
3. The heat exchange core part (3) has an integral brazing structure made of an aluminum alloy. The electric heating element (9) includes an elongated flat heating element (9a) and the heating element. It has a three-layer sandwich structure including elongated plate-like electrode plates (9b, 9c) arranged on both front and back surfaces of the element (9a), and is integrally brazed to the heat exchange core (3). Later, the electric heating element (9) is inserted between the corrugated fins (7), and the two electrode plates (9b, 9c) are bonded and fixed to the bent tops of the corrugated fins (7). The heat exchanger for heating a vehicle according to claim 1.
JP02415497A 1997-02-06 1997-02-06 Heat exchanger for vehicle heating Expired - Fee Related JP3812031B2 (en)

Priority Applications (6)

Application Number Priority Date Filing Date Title
JP02415497A JP3812031B2 (en) 1997-02-06 1997-02-06 Heat exchanger for vehicle heating
KR1019980003167A KR100334619B1 (en) 1997-02-06 1998-02-04 Core unit of heat exchanger having electric heater
CNB981064477A CN1145777C (en) 1997-02-06 1998-02-06 Heat exchanger core with electric heater
EP98102091A EP0857922B1 (en) 1997-02-06 1998-02-06 Core unit of heat exchanger having electric heater
DE69813650T DE69813650T2 (en) 1997-02-06 1998-02-06 Core unit of a heat exchanger with an electric heater
US09/459,867 US6178292B1 (en) 1997-02-06 1999-12-13 Core unit of heat exchanger having electric heater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP02415497A JP3812031B2 (en) 1997-02-06 1997-02-06 Heat exchanger for vehicle heating

Publications (2)

Publication Number Publication Date
JPH10217754A true JPH10217754A (en) 1998-08-18
JP3812031B2 JP3812031B2 (en) 2006-08-23

Family

ID=12130433

Family Applications (1)

Application Number Title Priority Date Filing Date
JP02415497A Expired - Fee Related JP3812031B2 (en) 1997-02-06 1997-02-06 Heat exchanger for vehicle heating

Country Status (1)

Country Link
JP (1) JP3812031B2 (en)

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Publication number Priority date Publication date Assignee Title
US6124570A (en) * 1998-02-20 2000-09-26 Micro Compact Car Ag Heating and air conditioning system for vehicles
US6178292B1 (en) 1997-02-06 2001-01-23 Denso Corporation Core unit of heat exchanger having electric heater
KR20040020573A (en) * 2002-08-31 2004-03-09 위니아만도 주식회사 Evaporator of airconditioner for vehicle
KR100683216B1 (en) 2005-07-05 2007-02-15 현대모비스 주식회사 Heater core unit for vehicles
WO2012032944A1 (en) * 2010-09-06 2012-03-15 三菱重工業株式会社 Heat medium heating device and vehicle air conditioning apparatus provided with same
CN103344034A (en) * 2013-07-18 2013-10-09 东风汽车公司 High-voltage PTC liquid heater for automobile air conditioner system

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Publication number Priority date Publication date Assignee Title
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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6178292B1 (en) 1997-02-06 2001-01-23 Denso Corporation Core unit of heat exchanger having electric heater
US6124570A (en) * 1998-02-20 2000-09-26 Micro Compact Car Ag Heating and air conditioning system for vehicles
KR20040020573A (en) * 2002-08-31 2004-03-09 위니아만도 주식회사 Evaporator of airconditioner for vehicle
KR100683216B1 (en) 2005-07-05 2007-02-15 현대모비스 주식회사 Heater core unit for vehicles
WO2012032944A1 (en) * 2010-09-06 2012-03-15 三菱重工業株式会社 Heat medium heating device and vehicle air conditioning apparatus provided with same
CN102917892A (en) * 2010-09-06 2013-02-06 三菱重工业株式会社 Heat medium heating device and vehicle air conditioning apparatus provided with same
CN103344034A (en) * 2013-07-18 2013-10-09 东风汽车公司 High-voltage PTC liquid heater for automobile air conditioner system
CN103344034B (en) * 2013-07-18 2015-12-09 东风汽车公司 A kind of high pressure P TC liquid heater for automotive air-conditioning system

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