JPH10166097A - Production of different cross-section bar - Google Patents

Production of different cross-section bar

Info

Publication number
JPH10166097A
JPH10166097A JP34036896A JP34036896A JPH10166097A JP H10166097 A JPH10166097 A JP H10166097A JP 34036896 A JP34036896 A JP 34036896A JP 34036896 A JP34036896 A JP 34036896A JP H10166097 A JPH10166097 A JP H10166097A
Authority
JP
Japan
Prior art keywords
rolling
section
cross
strip
metal strip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP34036896A
Other languages
Japanese (ja)
Inventor
Masahito Sakaki
正仁 榊
Kenji Hara
健治 原
Kazunari Nakamoto
一成 中本
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Nisshin Co Ltd
Original Assignee
Nisshin Steel Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nisshin Steel Co Ltd filed Critical Nisshin Steel Co Ltd
Priority to JP34036896A priority Critical patent/JPH10166097A/en
Publication of JPH10166097A publication Critical patent/JPH10166097A/en
Withdrawn legal-status Critical Current

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  • Metal Rolling (AREA)
  • Straightening Metal Sheet-Like Bodies (AREA)
  • Metal Extraction Processes (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a producing method of a different cross-section bar which precisely produces the different shaped cross-section bar having a taper being gradually made thicker as going toward one side edge in the thickness of the width direction efficiently to the well workability for the secondary machining performance. SOLUTION: A metal bar S0 of rectangular cross-section is cold rolled passing through a rolling stand 5 arranged with rolling rolls 6, 6 to a different cross-section like metal bar S1 of an almost similar shape with a different cross-section bar to be produced, then the metal bar S1 is passed through the inside of a hole die 7 to reduce the thickness of the metal bar S1 within the range of 1 to 5%, and it is executed with cold drawing and a different cross section bar S2 is produced, lateral bent of the different cross section bar S2 is preferably straightened so that the side edges are made parallel and in straight lines with a lateral bent straightening stand providing side rolls 8 to press both side edges of the width direction.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、幅方向における板
厚が一方の側縁に行くに従って漸次厚くなるテーパを有
する横断面形状の異形断面条を、精度良く且つ2次加工
性に優れた性状に効率良く製造することのできる異形断
面条の製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tapered cross section having a tapered cross section whose thickness in the width direction gradually increases toward one side edge. The present invention relates to a method for manufacturing a profiled strip which can be manufactured efficiently.

【0002】[0002]

【従来の技術】従来、板厚が幅方向の一方の側縁に行く
に従って漸次厚くなるようにテーパを有する横断面形状
の狭幅の異形断面条は、原材料である金属丸棒や金属条
等の金属素材を所定の寸法形状の貫通孔が穿設されてい
る孔ダイス内に通板して引抜き加工する方法か、又は圧
延ロールにより圧延加工する方法によって製造されてい
た。
2. Description of the Related Art Conventionally, narrow cross-sectional strips having a tapered transverse cross-sectional shape such that the thickness gradually increases toward one side edge in the width direction are made of a raw material such as a metal rod or a metal strip. It has been manufactured by a method of passing the metal material through a hole die in which a through hole of a predetermined size and shape is formed and drawing the material, or a method of rolling by a rolling roll.

【0003】前者の引抜き加工する方法は、孔ダイス内
に金属素材を通板したときの加工抵抗が大きいので孔ダ
イスの貫通孔の摩耗や金属素材のカジリが発生し易いた
め、1パスでの金属素材の加工量を小さくしなければな
らず、従って高い板厚減少率での加工により異形断面条
を製造する場合には金属素材を加熱しながら孔ダイス内
に通板する熱間引抜き加工を行った後にその金属素材を
焼鈍する作業と冷間引抜き加工する作業とを行う必要が
あり、更に所望の硬さや横断面形状を得るためには焼鈍
作業と冷間引抜き加工する作業とを交互に繰返し行う必
要があった。
In the former method of drawing, a large resistance is caused when a metal material is passed through a hole die, so that abrasion of a through hole of the hole die and galling of the metal material are liable to occur. In order to manufacture a deformed cross-section by processing with a high sheet thickness reduction rate, it is necessary to reduce the amount of processing of the metal material, and to perform hot drawing while passing the metal material through the hole die while heating the metal material. After performing the work, it is necessary to perform the work of annealing the metal material and the work of cold drawing, and in order to further obtain the desired hardness and cross-sectional shape, the work of annealing and the work of cold drawing are alternately performed. It had to be repeated.

【0004】従って、このように焼鈍作業と冷間引抜き
加工する作業とを交互に繰返し行うという工程数の増加
のみならず、孔ダイスの貫通孔の磨耗やカジリを防止す
るために金属素材の通板速度が制限されるので生産効率
が非常に悪いという欠点があり、更に熱間引抜き加工に
より得られる金属条は、表面粗さが粗くて光沢度も低く
品質が劣るという欠点があった。また、引抜き加工では
金属素材の断面において、中心部は主として引張応力と
圧縮応力とによる比較的単純な変形により先に伸ばされ
るのに対し、表面側では剪断応力を受ける変形により中
心部よりその変形が遅れることに起因して表面側と中央
部とで結晶粒度のバラツキが大きくなって金属組織が不
均一となると共に硬さが不均一となる。
[0004] Therefore, not only the number of steps of alternately repeating the annealing operation and the cold drawing operation is increased, but also the passage of a metal material is prevented in order to prevent wear and galling of the through-hole of the hole die. Since the plate speed is limited, the production efficiency is very poor. Further, the metal strip obtained by hot drawing has the disadvantage that the surface roughness is low, the glossiness is low and the quality is inferior. Also, in the drawing process, in the cross section of the metal material, the center part is elongated first by relatively simple deformation mainly due to tensile stress and compression stress, while on the surface side it is deformed from the center part by deformation receiving shear stress. This causes a large variation in crystal grain size between the surface side and the central portion, resulting in an uneven metal structure and an uneven hardness.

【0005】このように金属素材の断面において金属組
織の不均一及び硬さの不均一が生じていると、例えば幅
方向における板厚が一方の側縁に行くに従って漸次厚く
なるようにテーパを有する形状に製造された異形断面条
を、薄肉側に中心を有するリング状に曲げ加工するよう
な2次加工を行うと、部分的に変形抵抗が大きく異なっ
て精度の高いリングの真円度や断面形状を得ることがで
きず、更には素材に捩れが生じてリングの平坦度が得ら
れず、安定した2次加工を行うことができないという欠
点となるのである。
When the metal structure has a non-uniform metal structure and a non-uniform hardness in the cross section of the metal material, for example, the metal material has a taper so that the thickness in the width direction gradually increases toward one side edge. When secondary processing such as bending a deformed cross-section strip manufactured into a shape into a ring shape with the center on the thin side is performed, the deformation resistance partially differs greatly and the roundness and cross section of the ring with high precision This is disadvantageous in that the shape cannot be obtained, the material is twisted, the flatness of the ring cannot be obtained, and stable secondary processing cannot be performed.

【0006】また、前記した後者の圧延加工する方法
は、金属素材の変形が平面歪であって幅方向で均一な変
形となるので、均一な硬度及び金属組織とすることがで
きて2次加工性にも優れており、しかも圧延速度も比較
的速い速度に設定することができるので、幅方向におけ
る板厚が一方の側縁に行くに従って漸次厚くなるように
テーパを有する異形断面条を製造する際にも有利である
と考えられている。
In the latter rolling method, since the deformation of the metal material is a plane strain and the deformation is uniform in the width direction, it is possible to obtain a uniform hardness and a metal structure and to perform the secondary processing. Since the rolling speed can be set to a relatively high speed, a profiled section having a taper is manufactured so that the thickness in the width direction gradually increases toward one side edge. It is also considered advantageous.

【0007】その圧延方法としては、例えばその軸心を
金属素材の幅方向と平行に対向して配設された圧延ロー
ル間に金属素材を通板して圧延する特開平1−2413
02号公報「電極用チタン線の製造方法」に開示されて
いる方法や、その軸心を金属素材の通板方向と平行に配
設された圧延ロールを平板上を通板する金属素材の幅方
向に転動させて金属素材を幅方向に圧延する特開昭61
−123402号公報「異形平角条の製造法」に開示さ
れている方法など、従来より種々提案されている。
[0007] As a rolling method, for example, rolling is performed by passing a metal material between rolling rolls disposed so as to oppose the axis thereof in parallel with the width direction of the metal material.
No. 02, “Method of manufacturing titanium wire for electrode”, and the width of a metal material passing through a flat plate through a rolling roll whose axis is arranged in parallel with the direction of passing the metal material. Rolling in the width direction to roll the metal material in the width direction
Various methods have been conventionally proposed, for example, a method disclosed in Japanese Patent Application Laid-Open No. 123402/1992, "Method for Manufacturing Irregular Flat Strip".

【0008】前者の「電極用チタン線の製造方法」にお
ける異形断面条を製造する方法は、丸状断面を有する線
材を孔ダイス内に通して最終製品の断面積に見合った寸
法の丸状断面を有する線材に引抜き加工した後、その線
材の表裏面に当接する胴部の両側に段差を介して大径の
端部が形成されている孔型ロール間で圧延して最終製品
形状に仕上げる方法であり、また後者の「異形平角条の
製造法」は、加工される金属素材を長手方向に圧延した
後、該金属素材を平板上に通板し、その軸心を金属素材
の通板方向と平行にして平板上を通板する金属素材の幅
方向に転動自在に配設されている圧延ロールにより幅方
向に圧延するに際し、平板又は圧延ロールの周面に金属
素材の通板方向と平行な異形平角溝を形成しておいてこ
の異形平角溝内で圧延する方法である。
In the former method of manufacturing a titanium wire for an electrode, a method for manufacturing a deformed cross-section strip is performed by passing a wire having a round cross-section through a hole die and arranging a round cross-section having a size corresponding to the cross-sectional area of the final product. After drawing into a wire having a shape, a method of rolling between hole-type rolls having large-diameter ends formed on both sides of a body portion contacting the front and back surfaces of the wire with a step to finish to a final product shape In addition, the latter “method of manufacturing a deformed flat rectangular strip” is that, after rolling a metal material to be processed in a longitudinal direction, the metal material is passed through a flat plate, and an axis of the metal material is passed through the metal material passing direction. When rolling in the width direction by a rolling roll that is arranged to be able to roll in the width direction of the metal material passing through the flat plate in parallel with the flat plate or the rolling direction of the metal material on the peripheral surface of the rolling roll. A parallel shaped rectangular groove is formed, and inside this shaped rectangular groove It is an extension method.

【0009】しかしながら、これらの圧延加工する方法
はいずれも金属素材を圧延により一挙に所望の異形断面
条にする方法であるため、ロールの機械的な剛性が小さ
いことに起因して、圧延加工時にロール偏平,ロールの
撓み等が生じるため精度の高い異形断面条を製造するこ
とが困難であった。
However, all of these rolling methods are methods in which a metal material is rolled into a desired deformed cross-section at a stroke. Since flattening of the roll, bending of the roll, and the like occur, it is difficult to manufacture a deformed cross-section strip with high accuracy.

【0010】[0010]

【発明が解決しようとする課題】本発明は、前記従来技
術の欠点を解消し、幅方向における板厚が一方の側縁に
行くに従って漸次厚くなるテーパを有する横断面形状の
異形断面条を、精度良く且つ2次加工性に優れた性状に
効率良く製造することのできる異形断面条の製造方法を
提供することを課題とする。
SUMMARY OF THE INVENTION The present invention solves the above-mentioned disadvantages of the prior art, and provides a tapered cross section having a taper whose thickness in the width direction gradually increases toward one side edge. It is an object of the present invention to provide a method of manufacturing a profiled strip that can be efficiently manufactured with high accuracy and excellent properties in secondary workability.

【0011】[0011]

【課題を解決するための手段】本発明者らは、かかる課
題を解決すべく鋭意検討した結果、圧延加工では高い精
度を要求される異形断面条の製造は困難であるが大きな
板厚減少率で2次加工性の優れた状態への加工が可能で
あり、また孔ダイスを使用する引抜き加工では大きな板
厚減少率での加工は困難であるが高い寸法精度の製品を
製造することが可能であることに着目して更に検討を重
ねた結果、冷間引抜き加工で金属条を孔ダイス内に通板
したときの金属条の変形量が板厚減少率で1〜5%であ
れば、性状に優れた状態に引抜き加工することができる
ことを究明した。
Means for Solving the Problems The inventors of the present invention have made intensive studies to solve the above problems, and as a result, it is difficult to produce a deformed cross-section strip which requires high precision in rolling, but a large reduction in sheet thickness is required. It is possible to process into a state excellent in secondary workability, and it is difficult to process at a large thickness reduction rate by drawing using a hole die, but it is possible to manufacture products with high dimensional accuracy As a result of further study focusing on the fact that the deformation of the metal strip when the metal strip is passed through the hole die by cold drawing is 1 to 5% in the thickness reduction rate, It was clarified that it can be drawn into a state excellent in properties.

【0012】そこで、横断面が矩形状の金属条を、圧延
ロールを配設された圧延スタンドに通板してその横断面
を製造すべき異形断面条と略相似形の異形断面形状に冷
間圧延した後、該金属条の板厚を1〜5%の範囲内で減
少せしめる孔ダイス内に通板して冷間引抜き加工を行え
ば、生産性に優れ、良好な2次加工性を得るために必要
な断面における金属組織の結晶粒度のバラツキが小さく
均一な状態を有しており、しかも寸法精度の高い異形断
面条を製造することができることを究明して本発明を完
成したのである。
Therefore, a metal strip having a rectangular cross section is passed through a rolling stand provided with a rolling roll, and the metal strip is cold-formed into a deformed cross section substantially similar to the deformed cross section to be manufactured. After rolling, the metal strip is passed through a hole die that reduces the thickness of the metal strip within a range of 1 to 5%, and cold drawing is performed, whereby excellent productivity and good secondary workability are obtained. Therefore, the present invention has been completed by investigating that it is possible to manufacture a deformed cross-section strip having a small variation in the crystal grain size of the metal structure in a cross section required for the cross section and having a high dimensional accuracy.

【0013】そしてこのように横断面が矩形状の金属条
を製造すべき異形断面条と略相似形の異形断面形状に冷
間圧延する圧延ロールとしては、両方の圧延ロールが共
に金属条と接触する胴部に一端に行くに従って縮径する
溝状部が形成されている溝付き圧延ロールであっても、
一方の圧延ロールがフラット圧延ロールで他方の圧延ロ
ールが金属条と接触する胴部に一端に行くに従って縮径
する溝状部が形成されている溝付き圧延ロールであって
も、両方の圧延ロールが共に金属条と接触する胴部が軸
方向の一端に行くに従って漸次その外径が大きくなるテ
ーパを付されているテーパ圧延ロールであっても前記課
題を解決でき、更に金属条の板厚を1〜5%の範囲内で
減少せしめる孔ダイス内に通板して冷間引抜き加工を行
った異形断面条を、その幅方向両側縁を押圧するサイド
ロールを備えた横曲がり矯正スタンドによりその側縁が
平行で一直線となるように横曲がりを矯正すればより好
ましいことも究明したのである。
[0013] As the rolling rolls for cold rolling into a deformed cross-sectional shape substantially similar to the deformed cross-sectional shape in which a metal strip having a rectangular cross section is to be manufactured, both rolls are in contact with the metal strip. Even if it is a grooved rolling roll in which a groove-shaped portion that decreases in diameter as it goes to one end is formed on the body,
Even if one of the rolling rolls is a flat rolling roll and the other rolling roll is a grooved rolling roll in which a groove portion whose diameter is reduced as it goes to one end is formed in a body portion in contact with the metal strip, both rolling rolls The above problem can be solved even with a tapered roll having a taper whose outer diameter gradually increases as the body part contacting the metal strip goes to one end in the axial direction, and further reducing the thickness of the metal strip. The deformed cross-section strip, which has been subjected to cold drawing by being passed through a hole die reduced in the range of 1 to 5%, is placed on its side by a horizontal bending straightening stand provided with side rolls for pressing both side edges in the width direction. It has also been found that it is more preferable to correct the lateral bending so that the edges are parallel and straight.

【0014】[0014]

【発明の実施の形態】以下、図面により本発明に係る異
形断面条の製造方法について詳細に説明する。図1は本
発明方法により製造される異形断面条の1例を示す横断
面図、図2は本発明方法を実施するのに好適な装置の1
例を示す説明図、図3は本発明方法を実施するのに好適
な装置の他の1例を示す説明図、図4は本発明方法を実
施するのに好適な装置の更に他の1例を示す説明図、図
5は図2におけるA−A線部分より見た圧延ロールを示
す説明図、図6は図2におけるB−B線部分より見た圧
延ロールを示す説明図、図7は図6に相当する圧延ロー
ルの他の例を示す説明図、図8は図2におけるC−C線
部分より見た孔ダイスを示す説明図、図9は図8におけ
るD−D線断面図、図10は本発明方法により製造され
た異形断面条の幅方向における表面粗さを示す図、図1
1は本発明方法により製造された異形断面条の幅方向に
切断された各位置における金属組織を示す図、図12は
本発明方法と従来法とによりそれぞれ製造された異形断
面条の幅方向における硬さ分布を対比して示す図、図1
3は本発明方法と従来法とによりそれぞれ製造された異
形断面条の幅方向中央位置における板厚分布を対比して
示す図である。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Hereinafter, a method for manufacturing a profiled cross section according to the present invention will be described in detail with reference to the drawings. FIG. 1 is a cross-sectional view showing an example of an irregularly shaped strip manufactured by the method of the present invention, and FIG. 2 is one of apparatuses suitable for performing the method of the present invention.
FIG. 3 is an explanatory view showing an example, FIG. 3 is an explanatory view showing another example of an apparatus suitable for carrying out the method of the present invention, and FIG. 4 is still another example of an apparatus suitable for carrying out the method of the present invention. FIG. 5 is an explanatory view showing a rolling roll as viewed from a line AA in FIG. 2, FIG. 6 is an explanatory view showing a rolling roll as viewed from a line BB in FIG. 2, and FIG. FIG. 8 is an explanatory view showing another example of the rolling roll corresponding to FIG. 6, FIG. 8 is an explanatory view showing a hole die viewed from a line CC in FIG. 2, FIG. 9 is a sectional view taken along a line DD in FIG. FIG. 10 is a view showing the surface roughness in the width direction of the irregularly shaped cross section manufactured by the method of the present invention.
1 is a view showing a metal structure at each position cut in the width direction of a deformed cross-section strip manufactured by the method of the present invention, and FIG. FIG. 1 is a diagram showing hardness distribution in comparison.
FIG. 3 is a diagram comparing the thickness distribution at the center in the width direction of the irregularly shaped cross-sections manufactured by the method of the present invention and the conventional method.

【0015】本発明に係る異形断面条の製造方法は、図
2〜4及び図6,7に示す如く、先ず原材料である横断
面が矩形状の金属条S0をコイル1から巻き出し、デフ
レクタロール2を経て圧延ロール6,6を配設された圧
延スタンド5に通板して横断面が製造すべき異形断面条
2と略相似形の異形断面形状を有する金属条S1に冷間
圧延する。この横断面が製造すべき異形断面条S2と略
相似形の異形断面形状を有する金属条S1に冷間圧延さ
れる原材料である金属条S0としては、通常その板厚が
製造すべき異形断面条S2の板厚より一般にかなり厚い
ものを使用するので、前記圧延スタンド5を1基しか設
置しないような場合には図2,図3及び図5に示す如く
製造すべき異形断面条S2と略相似形の異形断面形状を
有する金属条S1に冷間圧延する圧延スタンド5の上流
側に、その圧延スタンド5で冷間圧延可能な所定の板厚
まで冷間圧延できる通常のフラットロールから成る圧延
ロール4,4を配設された圧延スタンド3を設置する。
The method of manufacturing a modified cross strip according to the present invention, as shown in FIGS. 2-4 and FIGS. 6 and 7, first cross section as a raw material is unrolled a rectangular metal strip S 0 from the coil 1, the deflector cold to the metal strip S 1 having a modified cross strip S 2 is substantially similar shape of deformed cross to be produced cross-section with Tsuban the rolling stands 5 which is disposed a rolling roll 6,6 through roll 2 To roll. The metal strip S 0 is a raw material is cold rolled to the metal strip S 1 having this cross section modified cross strip to be manufactured S 2 substantially similar shaped deformed cross, usually to be produced the plate thickness because it uses those generally much thicker than the thickness of the modified cross strip S 2, the Figure 2 if only a rolling stand 5 to 1 group that is not installed, modified cross strip to be produced as shown in FIGS. 3 and 5 upstream of the rolling stand 5 to cold rolling metal strip S 1 having S 2 substantially similar shaped deformed cross, normal capable cold rolling at that rolling stand 5 to a predetermined thickness can be cold-rolled A rolling stand 3 provided with rolling rolls 4 and 4 composed of flat rolls is installed.

【0016】この原材料である金属条S0としては、焼
鈍材と冷延材のいずれでも使用可能であるが、例えば製
造すべき異形断面条S2が高い硬度を要求される場合に
は、冷間圧延によりかなり加工硬化が進んだ状態の横断
面が矩形状の広幅な金属帯を製造すべき異形断面条S2
に対応する幅に長手方向にスリットしたものを使用すれ
ば良い。
Examples of the metal strip S 0 is the raw material, but can be used either annealed material and Hiyanobezai, when the modified cross strip S 2 example to be produced requiring high hardness, cold The cross-section strip S 2 to be used for producing a wide metal strip having a rectangular cross section in a state where work hardening has progressed considerably by cold rolling.
What is necessary is just to use what is slit in the longitudinal direction to the width corresponding to.

【0017】このような原材料である金属条S0を、必
要に応じて所望の板厚の矩形状の金属条とする圧延ロー
ル4,4を配設された圧延スタンド3に通板した後に、
製造すべき異形断面条S2と略相似形の異形断面形状を
有する金属条S1に冷間圧延するに際し、1基の圧延ス
タンド5による1パス圧延では所定の形状にまで冷間圧
延できない場合には、図4に示す如くタンデムに設けた
複数の圧延スタンド5に通板すれば良い。
After the metal strip S 0 as such a raw material is passed through a rolling stand 3 provided with rolling rolls 4, 4, where necessary, a rectangular metal strip having a desired thickness is disposed.
If upon cold rolling metal strip S 1 having a modified cross strip S 2 is substantially similar shape of irregular cross-sectional shape to be produced, which can not be cold-rolled to a predetermined shape in one pass rolling by the rolling stand 5 in 1 group In this case, the plate may be passed through a plurality of rolling stands 5 provided in tandem as shown in FIG.

【0018】この製造すべき異形断面条S2と略相似形
の異形断面形状を有する金属条S1に冷間圧延する圧延
スタンド5としては、図6に示す如く両方の圧延ロール
6,6が共に金属条と接触する胴部に一端に行くに従っ
て縮径する溝状部が形成されている溝付き圧延ロールで
ある圧延スタンドであっても、図示しないが一方の圧延
ロール6がフラット圧延ロールで他方の圧延ロール6が
金属条と接触する胴部に一端に行くに従って縮径する溝
状部が形成されている溝付き圧延ロールである圧延スタ
ンドであっても、更には図7に示す如く両方の圧延ロー
ル6,6が共に金属条と接触する胴部が軸方向の一端に
行くに従って漸次その外径が大きくなるテーパを付され
ているテーパ圧延ロールである圧延スタンドであっても
良い。
[0018] The rolling stand 5 to cold rolling metal strip S 1 having a modified cross-section shape of substantially similar shape and modified cross strip S 2 should this production, the rolling roll 6,6 both as shown in FIG. 6 Even though the rolling stand is a grooved rolling roll in which a groove-shaped portion that is reduced in diameter as it goes to one end is formed in the body portion that is in contact with the metal strip, one of the rolling rolls 6 is a flat rolling roll (not shown). Even if the other rolling roll 6 is a rolling stand which is a grooved rolling roll in which a groove-shaped portion whose diameter is reduced toward one end is formed in a body portion which comes into contact with a metal strip, as shown in FIG. The rolling stand may be a tapered rolling roll having a tapered roll whose outer diameter gradually increases as the body part in contact with the metal strip approaches one end in the axial direction.

【0019】前述した如き圧延スタンド5に通板して横
断面が製造すべき異形断面条S2と略相似形の異形断面
形状を有する金属条S1に冷間圧延するのであるが、こ
の横断面が製造すべき異形断面条S2と略相似形の異形
断面形状を有する金属条S1の寸法は、この圧延スタン
ド5の下流側に設置されており入側端部から加工部に至
るまでの部分の内面が図9に示す如く漸次狭くなる形状
に形成されている孔ダイス7内に通板されて冷間引抜き
加工されて製造すべき異形断面条S2とされたときに金
属条S1の変形量が板厚を1〜5%の範囲内で減少せし
めることのできる寸法,即ち板厚減少率を1〜5%とす
ることのできる寸法でなければならない。
[0019] Although the metal strip S 1 having the above-described such rolling stand 5 to Tsuban to modified cross-sectional shape of substantially similar shape and modified cross strip S 2 cross section to be produced is to cold rolling, the cross the dimensions of the metal strip S 1 in which the surface has a modified cross-section strip S 2 is substantially similar shape of irregular cross-sectional shape to be produced, up to the processing unit from the inlet-side end is installed downstream of the rolling stand 5 metal strip S when the inner surface of the portion is a modified cross-sectional strip S 2 to be produced is has been cold drawing Tsuban gradually the hole die 7 formed narrower shape as shown in FIG. 9 (1) The amount of deformation must be a dimension capable of reducing the sheet thickness within a range of 1 to 5%, that is, a dimension capable of reducing the sheet thickness reduction rate to 1 to 5%.

【0020】この孔ダイス7内に通板した金属条S1
幅方向における各部の板厚減少率を1〜5%とする理由
は、板厚減少率が1%未満であると孔ダイス7の金属条
1に対する拘束力が小さくて寸法精度の高い安定した
冷間引抜き加工を行うことができないだけでなく、孔ダ
イス7の内面に金属条S1が局部的に接触し面圧が大き
くなって孔ダイス7の内面が磨耗し易いからである。ま
た板厚減少率が5%を超えると金属条S1の孔ダイス7
に対する抵抗が大きくなり、金属条S1の表面にカジリ
が発生して製品価値が低下するだけでなく、金属条S1
の通板速度が低速でなければ冷間引抜き加工を行うこと
ができないので生産性が悪くなるからである。この金属
条S1の表面にカジリが発生するか否かは、板厚減少率
が1〜7%となる3本の金属条S1を同一の孔ダイス7
内に通板した場合の結果を示す表1に示す如く、板厚減
少率が6%を超えるとカジリの発生が現われることから
確認できている。
The reason why the thickness reduction rate of each part in the width direction of the metal strip S1 passed through the hole die 7 is set to 1 to 5% is that if the thickness reduction rate is less than 1%, the hole die 7 has a thickness smaller than 1%. the metal strip as well can not be performed with high stable cold drawing dimensional accuracy binding is small with respect to S 1, the metal strip S 1 on the inner surface of the hole die 7 is large locally contact surface pressure This is because the inner surface of the hole die 7 is easily worn. The hole die 7 of the metal strip S 1 when the sheet thickness reduction rate is more than 5%
Resistance increases for not only product value is reduced galling on the surface of the metal strip S 1 is generated, the metal strip S 1
If the sheet passing speed is low, the cold drawing cannot be performed, so that the productivity is deteriorated. Whether or not galling occurs on the surface of the metal strip S 1 is determined by forming three metal strips S 1 having a reduction rate of 1 to 7% in the same hole die 7.
As shown in Table 1 showing the results when the sheet was passed through the inside, it was confirmed that galling appeared when the sheet thickness reduction rate exceeded 6%.

【0021】 ○:カジリ無し ×:カジリ発生[0021] ○: No galling ×: Galling occurred

【0022】また、孔ダイス7内に通板されて製造され
た異形断面条S2は、幅方向における板厚が一方の側縁
に行くに従って漸次厚くなるようにテーパを有する断面
形状であるから、厚肉側と比較して薄肉側が長手方向に
伸びていて横曲がりが生じ易いので、図2〜4に示す如
く孔ダイス7内を通板した金属条S2の幅方向両側縁を
押圧するサイドロール8を備えた横曲がり矯正スタンド
によりその側縁が平行で一直線となるように横曲がりを
矯正することが好ましい。このサイドロール8を備えた
横曲がり矯正スタンドは、図2に示す如く圧延加工及び
引抜き加工を行う製造ラインとは別ラインに設置せしめ
ておいても良いが、図3及び図4に示す如く孔ダイス7
の下流側に横曲がり矯正スタンドを設備して、圧延加工
及び引抜き加工を行う製造ラインと同一ラインで横曲が
りを矯正することが好ましい。
Further, the irregularly shaped cross section S 2 manufactured by being passed through the hole die 7 has a tapered cross sectional shape such that the thickness in the width direction gradually increases toward one side edge. , thin side compared to the thick side so prone to bend sideways not extend in the longitudinal direction, to press the both widthwise side edges of the metal strip S 2 that Tsuban the bore die 7 as shown in FIGS. 2-4 It is preferable that the side bending is corrected by a side bending correction stand provided with the side rolls 8 so that the side edges are parallel and straight. The horizontal bending straightening stand provided with the side rolls 8 may be installed on a separate line from the production line for performing rolling and drawing as shown in FIG. 2, but as shown in FIG. 3 and FIG. Dice 7
It is preferable that a horizontal bending straightening stand is provided downstream of the machine to correct the horizontal bending in the same line as the production line for rolling and drawing.

【0023】尚、図2〜4において、9は孔ダイス7の
下流側に設置されているデフレクタロール、10は孔ダ
イス7内に通板されて製造された異形断面条S2が巻き
取られたコイル、11は孔ダイス7内を通板した金属条
2の幅方向両側縁を押圧するサイドロール8を備えた
横曲がり矯正スタンドによりその側縁が平行で一直線と
なるように横曲がりを矯正した金属条S2のコイルであ
る。
[0023] Incidentally, in FIGS. 2-4, 9 deflector roll which is disposed downstream of the hole die 7, 10 modified cross strip S 2 produced is Tsuban in hole die 7 is wound coil, 11 a bend transverse to its side edges by a lateral straightening stand provided with a side roll 8 that presses the width direction both side edges of the metal strip S 2 that Tsuban the bore die 7 is aligned parallel is a correction coils of metal strip S 2.

【0024】[0024]

【実施例】【Example】

実施例1 原材料である金属条S0として、板厚4mm,板幅18.5mm
の横断面が矩形状の普通鋼熱延材を準備し、図2に示す
ラインにおいて外径100mm,胴長が50mmのフラット圧延
ロール4,4が対向して配設されている圧延スタンド3
に通板し、50%の圧下率で冷間圧延して板厚2mm,板幅
18.5mmの金属条とし、続いて22.7/1000のテーパを付さ
れた外径が98.74mm〜99.16mmで胴長が18.5mmの胴部の両
側に段差を介して外径100mmの端部を形成されている溝
付き圧延ロール6,6が対向して配設されている圧延ス
タンド5に通板し、板厚が薄肉側端縁で1.48mm,厚肉側
端縁で1.90mm,板幅が18.5mmとなる、即ち薄肉側端縁〜
厚肉側端縁の板厚減少率が26〜5%となるように溝付き
圧延ロールの軸間を設定して圧延してテーパを有する横
断面形状の金属条S1に粗成形した。このとき、溝付き
圧延ロール6,6での圧延速度は20m/minとした。こ
のようにして粗成形された金属条S1を、薄肉側端縁の
板厚が1.41mm,厚肉側端縁の板厚が1.83mmで、板幅が1
8.5mmの製品形状に合致する形状の加工部を有する貫通
孔が穿設されている孔ダイス7内に通板し、冷間引抜き
加工を行ってテーパを有する異形断面条S2を製造し、
コイル10に巻き取った。このとき孔ダイス7内に通板
した金属条S1の板厚減少率は薄肉側端縁で4.7%で、厚
肉側端縁で3.7%であった。また、圧延加工及び引抜き
加工に使用された潤滑材は、従来より圧延加工で一般に
使用されている鉱物油のストレートオイルを使用した。
また上記の如く引抜き加工された異形断面条S2には横
曲がりが生じていたので、図2に示す如くコイル状に巻
取った異形断面条S2をその側縁を拘束するサイドロー
ル8を備えた横曲がり矯正スタンドに通板し横曲がりを
矯正した。
As the metal strip S 0 which is Embodiment 1 Raw materials, thickness 4 mm, the plate width 18.5mm
A hot rolled steel sheet having a rectangular cross section is prepared, and flat rolling rolls 4 and 4 having an outer diameter of 100 mm and a body length of 50 mm are arranged opposite to each other on the line shown in FIG.
And cold-rolled at 50% reduction to a thickness of 2 mm and width
18.5mm metal strip followed by 22.7 / 1000 tapered outer diameter of 98.74mm-99.16mm and 18.5mm body length. The grooved rolling rolls 6 and 6 are passed through a rolling stand 5 disposed oppositely, and the plate thickness is 1.48 mm at the thin side edge, 1.90 mm at the thick side edge, and the plate width is 18.5mm, that is, thin side edge ~
Sheet thickness reduction rate of the thick circumferential end edge is roughly formed into a metal strip S 1 of the cross-sectional shape having a tapered and rolled by setting the inter-axes of the grooved rolling roll so that from 26 to 5%. At this time, the rolling speed of the grooved rolling rolls 6 and 6 was 20 m / min. The thus coarsely shaped metal strip S 1, the thickness of the thin side edges is 1.41 mm, the thickness of the thick circumferential end edge is at 1.83 mm, a plate width of 1
The sheet is passed through a hole die 7 having a through-hole having a processed part having a shape conforming to the product shape of 8.5 mm, and subjected to cold drawing to produce a tapered irregular-shaped section S 2 .
It was wound around a coil 10. Sheet thickness reduction rate of the metal strip S 1 that Tsuban this time the hole die 7 at 4.7% in thin side edges, was 3.7% in the thick circumferential edge. The lubricating material used for rolling and drawing was a mineral oil straight oil that has been generally used in rolling.
Since the modified cross strip S 2, which is drawn as described above lateral bending has occurred, the side roll 8 a modified cross strip S 2 of wound into a coil to restrain the side edges as shown in FIG. 2 The sheet was passed through a provided horizontal bending straightening stand to correct the horizontal bending.

【0025】かくして製造された異形断面条S2の、幅
方向における表面粗さを図10に、幅方向における切断
された各位置における金属組織を図11に、また幅方向
における硬さ分布を図12に、更に長手方向における板
厚分布を図13にそれぞれ示す。図13における板厚分
布は、目標となる製造すべき異形断面条S2の幅方向中
央位置の板厚に対する板厚差で示している。
[0025] Thus the modified cross strip S 2 produced, in Figure 10 the surface roughness in the width direction, in Figure 11 the metal structure at each position that has been cut in the width direction and the hardness distribution in the width direction Figure FIG. 12 shows the thickness distribution in the longitudinal direction, and FIG. Thickness distribution in FIG. 13 shows a plate thickness difference relative to the thickness of the widthwise center position of the modified cross strip S 2 to be manufactured as a target.

【0026】実施例2 原材料である金属条S0として、板厚4mm,板幅18.5mm
の横断面が矩形状の普通鋼熱延材を準備し、図3に示す
ラインにおいて22.7/1000のテーパを付された外径が9
8.74mm〜99.16mmで胴長が18.5mmの胴部の両側に段差を
介して外径100mmの端部を形成されている溝付き圧延ロ
ール6,6が対向して配設されている3基の圧延スタン
ド5に通板し、板厚が薄肉側端縁で1.48mm,厚肉側端縁
で1.90mm,板幅が18.5mmとなる、即ち薄肉側端縁〜厚肉
側端縁の板厚減少率が63〜52.5%となるように溝付き圧
延ロールの軸間を設定して圧延され両面にテーパを有す
る横断面形状の金属条S1の粗成形した。このときの圧
延速度は20m/minとした。このようにして粗成形され
た金属条S1を、薄肉側端縁の板厚が1.41mm,厚肉側端
縁の板厚が1.83mmで、板幅が18.5mmの製品形状に合致す
る形状の加工部を有する貫通孔が穿設されている孔ダイ
ス7内に通板し冷間引抜き加工を行ってテーパを有する
異形断面条S2を製造し、この金属条S2の幅方向両側縁
を押圧するサイドロール8を備えた横曲がり矯正スタン
ドによりその側縁が平行で一直線となるように横曲がり
を矯正してコイル11に巻き取った。このとき孔ダイス
7内に通板した金属条S1の板厚減少率は薄肉側端縁で
4.7%で、厚肉側端縁で3.7%であった。また、圧延加工
及び引抜き加工に使用された潤滑材は、従来より圧延加
工で一般に使用されている鉱物油のストレートオイルを
使用した。かくして製造された異形断面条S2の、幅方
向における表面粗さ、幅方向における切断された各位置
における金属組織、幅方向における硬さ分布、更に長手
方向における板厚分布の各性状は、それぞれ実施例1に
より製造された異形断面条の各性状と略一致する結果が
得られた。
Example 2 As a metal strip S 0 as a raw material, a sheet thickness of 4 mm and a sheet width of 18.5 mm
A hot rolled steel sheet having a rectangular cross section was prepared and had an outer diameter of 9 with a 22.7 / 1000 taper in the line shown in FIG.
Three rolls with grooved rolls 6, 6 having ends of 100 mm outside diameter formed on both sides of a body of 8.74 mm to 99.16 mm and having a body length of 18.5 mm are provided opposite each other. The thickness of the thin side edge is 1.48 mm, the thickness of the thick side edge is 1.90 mm, and the width of the plate is 18.5 mm. the thickness reduction rate was roughly shaped metal strip S 1 of the cross-sectional shape having a tapered on both surfaces are rolled by setting the inter-axes of the grooved rolling roll so that from 63 to 52.5%. The rolling speed at this time was 20 m / min. The thus coarsely shaped metal strip S 1, the thickness of the thin side edges is 1.41 mm, the thickness of the thick circumferential end edge is at 1.83 mm, the shape of the plate width matches the product shape of 18.5mm widthwise side edges of the through-hole having a machining portion is Tsuban in hole die 7 is bored to produce a modified cross strip S 2 having a tapered performing cold drawing process, the metal strip S 2 The horizontal bend was corrected by a horizontal bend straightening stand provided with a side roll 8 for pressing so that the side edges were parallel and straight, and wound around the coil 11. At this time, the sheet thickness reduction rate of the metal strip S 1 passed through the hole die 7 is the thinner side edge.
It was 4.7% and 3.7% at the thicker side edge. The lubricating material used for rolling and drawing was a mineral oil straight oil that has been generally used in rolling. The surface roughness in the width direction, the metal structure at each position cut in the width direction, the hardness distribution in the width direction, and the properties of the plate thickness distribution in the longitudinal direction of the irregularly shaped strip S 2 thus manufactured are respectively The results obtained were substantially the same as those of the profile of the irregularly shaped cross section manufactured in Example 1.

【0027】比較例1 原材料として、半径4mmの横断面が円形で温度が700℃
の普通鋼熱延線材を準備し、薄肉側端縁の板厚が1.56m
m,厚肉側端縁の板厚が2.03mmで板幅が20mmの形状の加
工部を有する貫通孔が穿設されている孔ダイス内に通板
速度10m/minで通板し熱間引抜き加工を行ってテーパ
を有する異形断面条を製造し、コイルに巻き取った後、
焼鈍を行ってから、薄肉側端縁の板厚が1.48mm,厚肉側
端縁の板厚が1.90mmで板幅が18.5mmの形状の加工部を有
する貫通孔が穿設されている孔ダイス内に通板速度は10
m/minで通板し、冷間引抜き加工を行ってテーパを有
する異形断面条を製造し、コイルに巻き取った後、再び
焼鈍を行ってから、薄肉側端縁の板厚が1.41mm,厚肉側
端縁の板厚が1.83mmで板幅が18.5mmの製品形状に合致す
る形状の加工部を有する貫通孔が穿設されている孔ダイ
ス内に通板速度は10m/minで通板し冷間引抜き加工を
行って両面にテーパを有する異形断面条を製造し、コイ
ルに巻き取った。これらの冷間引抜き加工は、一般的に
使用されているりん酸皮膜処理を施して行った。
Comparative Example 1 As a raw material, a cross section having a radius of 4 mm was circular and the temperature was 700 ° C.
Prepared hot rolled wire of ordinary steel with a thickness of 1.56m at the thin side edge
m, hot-drawing by passing through a hole die with a through-hole with a processed part with a thickness of 2.03 mm and a width of 20 mm at the thick side edge at a passing speed of 10 m / min After processing to produce a tapered section with taper, and after winding up the coil,
After annealing, a hole with a processed part with a thickness of 1.48 mm on the thin side edge, 1.90 mm on the thick side edge, and a width of 18.5 mm The threading speed in the die is 10
After passing the sheet at m / min, cold-drawing was performed to produce a tapered profiled strip, and after winding on a coil, annealing was again performed, and the thickness of the thin side edge was 1.41 mm. The thickness of the thick side edge is 1.83mm and the width of the board is 18.5mm. The sheet was subjected to cold drawing to produce an irregularly shaped section having tapered surfaces on both sides, and wound around a coil. These cold drawing processes were performed by applying a generally used phosphoric acid film treatment.

【0028】かくして製造された異形断面条の、幅方向
における表面粗さを図14に、幅方向における切断され
た各位置における金属組織を図15に、また幅方向にお
ける硬さ分布を図12にそれぞれ示す。
FIG. 14 shows the surface roughness in the width direction, FIG. 15 shows the metal structure at each cut position in the width direction, and FIG. 12 shows the hardness distribution in the width direction. Shown respectively.

【0029】比較例2 原材料である金属条として、板厚4mm,板幅18.5mmの横
断面が矩形状の普通鋼熱延材を準備し、22.7/1000のテ
ーパを付された外径が98.74mm〜99.16mmで胴長が18.5mm
の胴部の両側に段差を介して外径100mmの端部を形成さ
れている溝付き圧延ロールが対向して配設されている圧
延スタンドに通板し、板厚が薄肉側端縁で1.98mm,厚肉
側端縁で2.40mm,板幅18.5mmとなる、即ち薄肉側端縁〜
厚肉側端縁の板厚減少率が50.5〜40%となるように溝付
き圧延ロールの軸間を設定して圧延してテーパを有する
横断面形状の金属条に粗成形し、次いでこの金属条を2
2.7/1000のテーパを付された外径が98.74mm〜99.16mm
で胴長が18.55mmの胴部の両側に段差を介して外径100mm
の端部を形成されている溝付き圧延ロールが対向して配
設されている圧延スタンドに通板して、板厚が薄肉側端
縁で1.41mm、厚肉側端縁で1.83mmとなる、即ち薄肉側端
縁〜厚肉側端縁の板厚減少率が28.8〜23.8%となるよう
に溝付き圧延ロールの軸間を設定して圧延してテーパを
有する横断面形状の金属条に粗成形した。このとき、溝
付き圧延ロールでの圧延速度は20m/minとした。
Comparative Example 2 As a metal strip as a raw material, a hot rolled ordinary steel sheet having a thickness of 4 mm and a width of 18.5 mm and a rectangular cross section was prepared, and the outer diameter of which was 22.7 / 1000 tapered was 98.74. mm ~ 99.16mm and body length 18.5mm
Rolled rolls with grooves having an outer diameter of 100 mm are formed on both sides of the body with a step at the ends. mm, 2.40 mm at the thick side edge, and 18.5 mm board width, ie, the thin side edge ~
Rolling is performed by setting the center of the grooved roll so that the thickness reduction rate of the thick side edge becomes 50.5 to 40%, and roughly formed into a metal strip having a tapered cross-sectional shape. Article 2
98 / 74mm to 99.16mm with 2.7 / 1000 tapered outer diameter
With a body length of 18.55 mm and an outside diameter of 100 mm via a step on both sides
The rolled grooved roll that forms the end of the plate is passed through a rolling stand that is arranged opposite, the plate thickness becomes 1.41 mm at the thin side edge and 1.83 mm at the thick side edge That is, by setting the distance between the axes of the grooved rolling rolls so that the reduction rate of the thickness of the thin side edge to the thick side edge becomes 28.8 to 23.8%, the metal strip having a tapered cross section is formed. It was roughly formed. At this time, the rolling speed with the grooved roll was 20 m / min.

【0030】かくして製造された異形断面条の長手方向
における板厚分布を図13に示す。図13における板厚
分布は、目標となる製造すべき異形断面条の幅方向中央
位置の板厚に対する板厚差で示している。
FIG. 13 shows the thickness distribution in the longitudinal direction of the thus-formed modified cross-section strip. The sheet thickness distribution in FIG. 13 is indicated by a sheet thickness difference with respect to the target sheet thickness at the center position in the width direction of the deformed section to be manufactured.

【0031】実施例1及び2の如く本発明方法を実施し
て製造された異形断面条S2と、比較例1及び2の如く
従来方法により製造された異形断面条との性状を、以下
に対比する。本発明方法により製造された異形断面条S
2は、図10に示す如くその表面粗さが最大高さで約1
μmで光沢のある表面性状を有しているのに対し、比較
例1の如き従来方法により製造された異形断面条は、図
14に示す如くその表面粗さが最大高さで約15μmで光
沢が悪く、しかも冷間引抜き加工においてりん酸皮膜が
残存する表面性状であった。
The properties of the modified cross section S 2 produced by carrying out the method of the present invention as in Examples 1 and 2 and the modified cross section produced by the conventional method as in Comparative Examples 1 and 2 are described below. Compare. Modified cross section strip S manufactured by the method of the present invention
2 has a maximum surface roughness of about 1 as shown in FIG.
In contrast to having a glossy surface property of μm, the irregularly shaped cross section manufactured by the conventional method as in Comparative Example 1 has a maximum surface roughness of about 15 μm as shown in FIG. The surface properties were poor, and the phosphoric acid film remained during cold drawing.

【0032】また本発明方法により製造された異形断面
条S2は、図11に示す如く幅方向における切断された
各位置における金属組織が略均一であるのに対し、比較
例1の如き従来方法により製造された異形断面条は、図
15に示す如く表層部分と板厚中央部の結晶粒度に大き
な差が生じている組織であった。これは、金属素材と製
造された異形断面条とでは形状寸法の差が大きいので、
従来方法では金属素材から異形断面条まで加工するに高
い板厚減少率が要求されるために冷間引抜きと焼鈍工程
を繰り返し行っており、その結果加工ひずみの大きい表
層部が優先的に再結晶を起こし、中央部との結晶粒度に
大きな差が生じるものと推測される。
The deformed cross section S 2 manufactured by the method of the present invention has a substantially uniform metal structure at each cut position in the width direction as shown in FIG. 11, while the conventional method as in Comparative Example 1 The irregularly shaped cross section manufactured by the above method had a structure in which there was a large difference in the crystal grain size between the surface layer portion and the central portion of the plate thickness as shown in FIG. This is because there is a large difference in shape and dimensions between the metal material and the manufactured irregular cross section,
In the conventional method, a high thickness reduction rate is required for processing from a metal material to a deformed cross-section strip, so the cold drawing and annealing steps are repeated, and as a result, the surface layer with large processing strain is preferentially recrystallized. It is presumed that a large difference occurs in the crystal grain size from the central part.

【0033】本発明方法により製造された異形断面条S
2は、図12に示す如く幅方向における硬さ分布が板厚
減少率の高い薄肉側で高く厚肉側に行くに従って緩やか
に低くなってはいるがその硬度差は非常に小さいのに対
し、比較例1の如き従来方法により製造された異形断面
条は、図12に示す如く幅方向において不均一で複雑な
硬さ分布であって、しかもその硬度差は非常に大きい。
このことは、上記金属組織の状態と合わせて、本発明方
法により製造された異形断面条S2が2次加工性に優れ
ていることを示している。
The profiled strip S produced by the method of the present invention
2 , as shown in FIG. 12, the hardness distribution in the width direction is higher gradually on the thinner side where the sheet thickness reduction rate is higher and gradually decreases toward the thicker side, but the hardness difference is very small, As shown in FIG. 12, the irregularly shaped strip produced by the conventional method as in Comparative Example 1 has a non-uniform and complicated hardness distribution in the width direction, and the difference in hardness is very large.
This indicates that in conjunction with the state of the metal structure, modified cross strip S 2 prepared by the method of the present invention is excellent in secondary processability.

【0034】更に、本発明方法により製造された異形断
面条S2は、図13に示す如く幅方向中央位置の長手方
向における板厚のバラツキが小さく長さ10m内で±5μm
以内であり寸法精度に非常に優れているのに対し、比較
例2の如き従来方法により製造された異形断面条は、図
13に示す如く幅方向中央位置の長手方向における板厚
のバラツキが大きく長さ10m内で±30μmもあり寸法精度
が悪い。
Further, as shown in FIG. 13, the irregularly shaped strip S 2 produced by the method of the present invention has a small thickness variation in the longitudinal direction at the central position in the width direction, and ± 5 μm within a length of 10 m.
And the dimensional accuracy is extremely excellent, whereas the irregularly shaped cross section manufactured by the conventional method as in Comparative Example 2 has a large variation in the plate thickness in the longitudinal direction at the center in the width direction as shown in FIG. Dimensional accuracy is poor with ± 30μm within 10m length.

【0035】[0035]

【発明の効果】以上に詳述した如く本発明に係る異形断
面条の製造方法によれば、加工速度に制限を受けしかも
熱間加工及び焼鈍を要求される高い板厚減少率での引抜
き加工を行うこと無く、素材の金属条から異形断面条ま
で高い板厚減少率で加工でき、均一な硬度分布を有し、
しかも精度の極めて高い異形断面条を効率良く生産する
ことができる。また表面粗さが小さく表面性状に優れ、
幅方向における切断された各位置における金属組織が略
均一であると共に硬さ分布が幅方向においてその差が小
さいので2次加工性に優れており、品質に優れた異形断
面条を製造することができる。更に、圧延加工及び引抜
き加工は何れも冷間加工であるから、一つの製造ライン
で連続して行うことができ、生産効率に優れていると共
に容易に実施することができる。このように種々の効果
を奏する本発明方法の鉄鋼分野に貢献する価値は非常に
大きなものである。
As described above in detail, according to the method of manufacturing a deformed cross-section strip according to the present invention, the drawing is performed at a high rate of reduction in thickness, which is limited by the working speed and requires hot working and annealing. Can be processed at a high rate of thickness reduction from the metal strip of the material to the irregular cross-section strip, and has a uniform hardness distribution,
Moreover, it is possible to efficiently produce an irregularly shaped strip with extremely high accuracy. In addition, surface roughness is small and excellent in surface properties,
Since the metal structure at each cut position in the width direction is substantially uniform and the difference in hardness distribution is small in the width direction, the secondary workability is excellent, and it is possible to manufacture a deformed cross-section strip having excellent quality. it can. Furthermore, since both rolling and drawing are cold working, they can be continuously performed on one production line, and are excellent in production efficiency and can be easily performed. The value of the method of the present invention having various effects as described above, which contributes to the steel field, is extremely large.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明方法により製造される異形断面条の1例
を示す横断面図である。
FIG. 1 is a cross-sectional view showing an example of an irregularly shaped strip manufactured by the method of the present invention.

【図2】本発明方法を実施するのに好適な装置の1例を
示す説明図である。
FIG. 2 is an explanatory view showing an example of an apparatus suitable for carrying out the method of the present invention.

【図3】本発明方法を実施するのに好適な装置の他の1
例を示す説明図である。
FIG. 3 shows another device suitable for carrying out the method of the present invention.
It is explanatory drawing which shows an example.

【図4】本発明方法を実施するのに好適な装置の更に他
の1例を示す説明図である。
FIG. 4 is an explanatory view showing still another example of an apparatus suitable for carrying out the method of the present invention.

【図5】図2におけるA−A線部分より見た圧延ロール
を示す説明図である。
FIG. 5 is an explanatory diagram showing a rolling roll as viewed from a line AA in FIG. 2;

【図6】図2におけるB−B線部分より見た圧延ロール
を示す説明図である。
FIG. 6 is an explanatory view showing a rolling roll as viewed from a line BB in FIG. 2;

【図7】図6に相当する圧延ロールの他の例を示す説明
図である。
FIG. 7 is an explanatory view showing another example of the rolling roll corresponding to FIG.

【図8】図2におけるC−C線部分より見た孔ダイスを
示す説明図である。
FIG. 8 is an explanatory diagram showing a hole die viewed from a line CC in FIG. 2;

【図9】図8におけるD−D線断面図である。9 is a sectional view taken along line DD in FIG.

【図10】本発明方法により製造された異形断面条の幅
方向における表面粗さを示す図である。
FIG. 10 is a view showing the surface roughness in the width direction of the irregularly shaped cross section manufactured by the method of the present invention.

【図11】本発明方法により製造された異形断面条の幅
方向に切断された各位置における金属組織を示す図であ
る。
FIG. 11 is a view showing a metal structure at each position cut in the width direction of the irregularly shaped cross section manufactured by the method of the present invention.

【図12】本発明方法と従来法とによりそれぞれ製造さ
れた異形断面条の幅方向における硬さ分布を対比して示
す図である。
FIG. 12 is a diagram showing, in comparison, hardness distributions in the width direction of irregularly shaped cross-sections manufactured by the method of the present invention and the conventional method, respectively.

【図13】本発明方法と従来法とによりそれぞれ製造さ
れた異形断面条の幅方向中央位置における板厚分布を対
比して示す図である。
FIG. 13 is a diagram showing, in comparison, sheet thickness distributions at central positions in the width direction of irregularly shaped cross-sections manufactured by the method of the present invention and the conventional method.

【図14】従来方法により製造された異形断面条の幅方
向における表面粗さを示す図である。
FIG. 14 is a diagram showing the surface roughness in the width direction of a profiled strip manufactured by a conventional method.

【図15】従来方法により製造された異形断面条の幅方
向に切断された各位置における金属組織を示す図であ
る。
FIG. 15 is a view showing a metal structure at each position cut in the width direction of a deformed cross-section strip manufactured by a conventional method.

【符号の説明】 1 コイル 2 デフレクタロール 3 圧延スタンド 4 圧延ロール 5 圧延スタンド 6 圧延ロール 7 孔ダイス 8 サイドロール 9 デフレクタロール 10 コイル 11 コイル S0 原材料である横断面が矩形状の金属条 S1 製造すべき異形断面条と略相似形の異形断面形状
を有する金属条 S2 製造すべき異形断面条
[Description of Signs] 1 Coil 2 Deflector Roll 3 Rolling Stand 4 Rolling Roll 5 Rolling Stand 6 Rolling Roll 7 Hole Die 8 Side Roll 9 Deflector Roll 10 Coil 11 Coil S 0 A metal strip having a rectangular cross section as a raw material S 1 A metal strip having a deformed cross section substantially similar to the deformed cross section to be manufactured S 2

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 FI B21H 8/02 B21H 8/02 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification code FI B21H 8/02 B21H 8/02

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 横断面が矩形状の金属条を、圧延ロール
を配設された圧延スタンドに通板してその横断面を製造
すべき異形断面条と略相似形の異形断面形状に冷間圧延
した後、該金属条の板厚を1〜5%の範囲内で減少せし
める孔ダイス内に通板して冷間引抜き加工を行うことを
特徴とする異形断面条の製造方法。
1. A metal strip having a rectangular cross section is passed through a rolling stand provided with a rolling roll, and the metal strip is cold-formed into a deformed cross section substantially similar to the cross section to be manufactured. A method of manufacturing a deformed cross-section strip, comprising: rolling the metal strip in a hole die for reducing the thickness of the metal strip within a range of 1 to 5% to perform cold drawing.
【請求項2】 横断面を製造すべき異形断面条と略相似
形の異形断面形状に冷間圧延する圧延スタンドに配設さ
れている両方の圧延ロールとして、金属条と接触する胴
部に一端に行くに従って縮径する溝状部が形成されてい
る溝付き圧延ロールを使用する請求項1に記載の異形断
面条の製造方法。
2. Both rolling rolls disposed on a rolling stand for cold-rolling to a deformed cross section substantially similar to the deformed cross section to be manufactured in cross section, one end of which is provided at the body contacting the metal strip. The method for producing a profiled strip according to claim 1, wherein a grooved roll having a groove-shaped portion whose diameter decreases as the step goes is used.
【請求項3】 横断面を製造すべき異形断面条と略相似
形の異形断面形状に冷間圧延する圧延スタンドに配設さ
れている圧延ロールとして、一方の圧延ロールがフラッ
ト圧延ロールで他方の圧延ロールが金属条と接触する胴
部に一端に行くに従って縮径する溝状部が形成されてい
る溝付き圧延ロールを使用する請求項1に記載の異形断
面条の製造方法。
3. Rolling rolls disposed on a rolling stand for cold rolling into a cross-sectional shape substantially similar to the deformed cross-section to be manufactured in cross section, one of the rolling rolls is a flat rolling roll and the other is a flat rolling roll. The method for producing a profiled strip according to claim 1, wherein a grooved roll having a groove-shaped portion whose diameter is reduced as it goes to one end is formed on a body portion of the roll contacting the metal strip.
【請求項4】 横断面を製造すべき異形断面条と略相似
形の異形断面形状に冷間圧延する圧延スタンドに配設さ
れている両方の圧延ロールとして、金属条と接触する胴
部が軸方向の一端に行くに従って漸次その外径が大きく
なるテーパを付されているテーパ圧延ロールを使用する
請求項1に記載の異形断面条の製造方法。
4. Both rolling rolls disposed on a rolling stand for cold rolling into a deformed cross-sectional shape substantially similar to the deformed cross-sectional shape whose cross section is to be manufactured have a body in contact with the metal strip as a shaft. The method according to claim 1, wherein a tapered roll having a taper whose outer diameter gradually increases toward one end in the direction is used.
【請求項5】 金属条の板厚を1〜5%の範囲内で減少
せしめる孔ダイス内に通板して冷間引抜き加工を行った
異形断面条を、その幅方向両側縁を押圧するサイドロー
ルを備えた横曲がり矯正スタンドによりその側縁が平行
で一直線となるように横曲がりを矯正する請求項1から
4までのいずれか1項に記載の異形断面条の製造方法。
5. A side that presses both side edges in the width direction of a deformed cross-section strip that has been subjected to cold drawing by passing through a hole die that reduces the thickness of the metal strip within a range of 1 to 5%. The method according to any one of claims 1 to 4, wherein the lateral bending is corrected by a horizontal bending correction stand provided with a roll so that the side edges thereof are parallel and straight.
JP34036896A 1996-12-06 1996-12-06 Production of different cross-section bar Withdrawn JPH10166097A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP34036896A JPH10166097A (en) 1996-12-06 1996-12-06 Production of different cross-section bar

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP34036896A JPH10166097A (en) 1996-12-06 1996-12-06 Production of different cross-section bar

Publications (1)

Publication Number Publication Date
JPH10166097A true JPH10166097A (en) 1998-06-23

Family

ID=18336282

Family Applications (1)

Application Number Title Priority Date Filing Date
JP34036896A Withdrawn JPH10166097A (en) 1996-12-06 1996-12-06 Production of different cross-section bar

Country Status (1)

Country Link
JP (1) JPH10166097A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017196628A (en) * 2016-04-25 2017-11-02 住友電工スチールワイヤー株式会社 Manufacturing method of deformed metal wire
CN109513746A (en) * 2018-12-05 2019-03-26 德龙钢铁有限公司 A kind of hot-strip method and rough rolling device for small dimension continuous casting billet

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2017196628A (en) * 2016-04-25 2017-11-02 住友電工スチールワイヤー株式会社 Manufacturing method of deformed metal wire
CN109513746A (en) * 2018-12-05 2019-03-26 德龙钢铁有限公司 A kind of hot-strip method and rough rolling device for small dimension continuous casting billet

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