JPH10160231A - Air supplying and intaking duct - Google Patents

Air supplying and intaking duct

Info

Publication number
JPH10160231A
JPH10160231A JP8334565A JP33456596A JPH10160231A JP H10160231 A JPH10160231 A JP H10160231A JP 8334565 A JP8334565 A JP 8334565A JP 33456596 A JP33456596 A JP 33456596A JP H10160231 A JPH10160231 A JP H10160231A
Authority
JP
Japan
Prior art keywords
layer
film
duct
resin sheet
foam
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8334565A
Other languages
Japanese (ja)
Inventor
Akira Fujita
藤田  明
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kuraray Plastics Co Ltd
Original Assignee
Kuraray Plastics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kuraray Plastics Co Ltd filed Critical Kuraray Plastics Co Ltd
Priority to JP8334565A priority Critical patent/JPH10160231A/en
Publication of JPH10160231A publication Critical patent/JPH10160231A/en
Pending legal-status Critical Current

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Landscapes

  • Thermal Insulation (AREA)
  • Rigid Pipes And Flexible Pipes (AREA)
  • Duct Arrangements (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide the functions of thermal insulation and condensation protection by arranging foamed body layer as an intermediate layer on the outer side of an inner pipe comprising a resin sheet or a film with a reinforcing body and forming as an outer surface layer of the foamed body layer on it a fiber layer of the inner diameter of a specific range. SOLUTION: An inner pipe 6 is formed by winding the band form body 4 of the plastic sheet or film spirally arranging with overlapping parts, sandwiching reinforcing bodies 5 between the overlapping parts to weld them. On the inner pipe 6, the band form body 7 of the foamed body being cut to the predetermined width is wound spirally, the band body 1 of the plastic sheet or film 3 with the fiber layer of the inner diameter of 40mm to 20mm is wound spirally being heat molten as the outer surface layer on the band form body 7 of the foamed body and pressing with a disk form roller between the reinforcing bodies 5 from the outside in parallel with the direction of the reinforcing bodies while heating it, valley part form is formed. Therefore, a duct with the improved performance of thermal insulation and condensation protection, flexible, light weight and excellent in the workability of bending and cutting is provided.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、空調配管における
断熱性と結露防止性に優れ、かつ軽量で、切断および曲
げ施工の容易な作業性の良い、しかも成形が容易で長尺
のものも連続的に効率よく成形できる送吸気用ダクトに
関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an air-conditioning pipe which has excellent heat insulation and dew condensation prevention properties, is lightweight, has good workability for easy cutting and bending work, and is easy to form, and long ones are continuous. The present invention relates to a duct for air intake and intake which can be formed efficiently and efficiently.

【0002】[0002]

【従来の技術】従来、空調配管における断熱配管として
は、主に金属配管の上にアルミ箔をラミネートしたグラ
スウールを巻き、亀甲網で押さえつけたもの、または、
グラスウールを樹脂バインダーで固めた直管で、その表
面にアルミ箔を貼り付けたものを使用している。しか
し、これらは可撓性が無いため可撓性が必要な部位で
は、施工の効率化する目的でグラスウールを用いた可撓
性ダクトが用いられている(実公昭51−37214
号、実開昭59−122480号)。
2. Description of the Related Art Conventionally, as insulation pipes in air-conditioning pipes, glass wool laminated with aluminum foil is mainly wound on metal pipes and pressed with a turtle net, or
It is a straight pipe made of glass wool solidified with a resin binder, the surface of which is bonded with aluminum foil. However, since they are not flexible, flexible ducts made of glass wool are used in places where flexibility is required in order to increase the efficiency of construction (Japanese Utility Model Publication No. 51-37214).
No. 59-122480).

【0003】[0003]

【発明が解決しようとする課題】しかしながら、金属配
管の上にグラスウールを巻き付けた場合、断熱工事を専
門業社によって後日施す必要があるため、人手と工期を
多く必要とした。これらの問題に対し、グラスウールを
樹脂バインダーで固めたダクトは、工期短縮を可能とし
たが、固められたダクトであるため可撓性が無く、複雑
な配管では何種類ものエルボで繋ぎながら施工しなけれ
ばならなかった。また、実公昭51−37214号、実
開昭59−122480号のグラスウールを用いた可撓
性ダクトは、任意の長さにカットする場合、グラスウー
ルが直接手に触れ皮膚を刺激するという問題があった。
これらの問題に対し特開平8−247348号ではフレ
キシブルダクトホースが提案されているが、表面が樹脂
で覆われているため、夏の天井裏等では結露の恐れがあ
る。また特開平8−14490号では、樹脂フイルム面
に不織布を積層した帯状体からなる断熱二重管が提案さ
れているが、二重管であることから任意に切断しようと
した場合、内管と外管をそれぞれ異なるカッタ−で切断
しなければならず、さらに切断部の内管と外管の間にで
きる空隙を封止材によって密閉する必要があり、作業性
に問題がある。本発明は、これらの問題を解決するため
に創案されたものであり、断熱性と結露防止性能を持
ち、直線配管と曲がり配管を兼用でき、且つ任意にカッ
トしても作業性に問題のない、連続成形による長尺成形
可能な送吸気用ダクトを供給することを目的とする。
However, when glass wool is wound around a metal pipe, it is necessary to perform heat insulation work by a specialized company at a later date. To solve these problems, ducts made of glass wool solidified with a resin binder can shorten the construction period.However, since the ducts are hardened, they have no flexibility. I had to. Also, the flexible duct using glass wool of Japanese Utility Model Publication No. 51-37214 and Japanese Utility Model Application Laid-Open No. 59-122480 has a problem that when cut into an arbitrary length, the glass wool directly touches hands and irritates the skin. Was.
To solve these problems, Japanese Unexamined Patent Publication No. Hei 8-247348 proposes a flexible duct hose. However, since the surface is covered with resin, there is a possibility of dew condensation on a ceiling or the like in summer. JP-A-8-14490 proposes a heat-insulated double pipe made of a band-shaped body in which a non-woven fabric is laminated on the surface of a resin film. The outer pipe must be cut by different cutters, and the gap formed between the inner pipe and the outer pipe at the cut portion must be sealed with a sealing material, which poses a problem in workability. The present invention has been devised to solve these problems, has heat insulating properties and dew condensation prevention performance, can be used as a straight pipe and a bent pipe, and has no problem in workability even when arbitrarily cut. It is an object of the present invention to supply a long-form air-intake / intake duct by continuous molding.

【0004】[0004]

【課題を解決するための手段】上記目的は、樹脂シート
またはフィルムと補強体とで構成される内管の外側に、
中間層として発泡体層を有し、さらにその上に外表面層
として繊維層を有する送吸気用ダクトを提供することに
よって達成される。
An object of the present invention is to provide a method for manufacturing a semiconductor device, comprising the steps of:
This is achieved by providing a duct for air intake and ventilation having a foam layer as an intermediate layer and a fiber layer as an outer surface layer thereon.

【0005】[0005]

【発明実施の形態】次に、本発明を図面によって説明す
る。図1は、本発明で使用する繊維層の帯状体1の一例
を示すもので、繊維層2と樹脂シートまたはフィルム3
を積層し、スリットした繊維層の帯状体1の斜視図であ
る。図2は、本発明の一例を示す、送吸気用ダクトの一
部断面を示す平面図である。まず、樹脂シートまたはフ
ィルムの帯状体4を重なり部を設けて螺旋巻回し、前記
の重なり部内に補強体5を挟み込んで融着し、内管6を
形成する。次に管全体にわたって内管6上に、一定幅に
裁断した発泡体の帯状体7を螺旋巻回する。発泡体の帯
状体7は重なり部ができるように巻回することもできる
が、図2に示すように重なり部を設けることなく、発泡
体の帯状体7が接触するように巻回することが、全体に
わたって均一な断熱性を付与することができるので好ま
しい。次に図1に示す繊維層の帯状体1の樹脂シートま
たはフィルム3を加熱溶融して、発泡体の帯状体7に螺
旋巻回し、補強体5の間を管外面から円盤状ローラー等
で補強体方向に平行に加熱しながら押さえつけ、谷部形
状を賦形する。この場合繊維層の帯状体1は図2に示す
ように重なり部ができるように巻回することが、帯状体
間を強固に接着させることができるので好ましい。この
山部8および谷部9の賦形は補強体間を管内面から円盤
状ローラー等で加熱しながら補強体方向に平行に押しあ
げ山部としても良い。送吸気用ダクトの成形法として
は、繊維層の帯状体1および発泡体の帯状体7および樹
脂シートまたはフィルムの帯状体4のいずれも螺旋巻回
する方法が好適であるが、これに限定されるものでな
く、それらの全部または一部を寿司巻きにする方法も可
能である。
Next, the present invention will be described with reference to the drawings. FIG. 1 shows an example of a fiber layer strip 1 used in the present invention. The fiber layer 2 and a resin sheet or film 3 are shown.
1 is a perspective view of a strip 1 of a fiber layer obtained by laminating and slitting. FIG. 2 is a plan view showing an example of the present invention and showing a partial cross section of the air intake / suction duct. First, the strip 4 of the resin sheet or film is spirally wound with an overlap portion, and the reinforcing member 5 is sandwiched and fused in the overlap portion to form the inner tube 6. Next, a foam band 7 cut into a fixed width is spirally wound on the inner tube 6 over the entire tube. The foam band 7 can be wound so as to form an overlapping portion, but can be wound so that the foam band 7 comes into contact without providing an overlapping portion as shown in FIG. Is preferable because uniform heat insulating properties can be imparted throughout. Next, the resin sheet or film 3 of the band 1 of the fiber layer shown in FIG. 1 is heated and melted, spirally wound around the band 7 of the foam, and the space between the reinforcements 5 is reinforced from the outer surface of the tube with a disk-shaped roller or the like. Hold down while heating parallel to the body direction to shape the valley shape. In this case, it is preferable that the belt-like body 1 of the fiber layer is wound so as to form an overlapping portion as shown in FIG. 2 because the band-like bodies can be firmly bonded. The shaping of the crests 8 and the valleys 9 may be performed by pushing up the space between the reinforcements in parallel with the direction of the reinforcements while heating the inner surfaces of the pipes with a disk-shaped roller or the like. As a method of forming the air supply / intake duct, a method of spirally winding any of the fiber layer strip 1, the foam strip 7, and the resin sheet or film strip 4 is preferable, but is not limited thereto. Alternatively, a method of making all or part of them sushi rolls is also possible.

【0006】本発明において、繊維層2の代表例として
は織布、不織布があげられるが、不織布が最良である。
不織布は、断熱性ダクトと環境の間に生じる温度差を、
不織布内に抱え込んだ空気によって緩和し結露発生を防
止することができるだけでなく、発生した結露を内部に
分散させ結露滴下を防ぐことができる。これらの特長を
有する不織布としては5デニール以下の繊維を用いた厚
さ10μ〜5mm、目付量0.5〜300g/m2 程度
の不織布が好適である。繊維素材としてはポリエステ
ル、ポリアミド、ポリオレフィン(ポリエチレン、ポリ
プロピレン等)、ポリアクリルニトリル、ポリビニルア
ルコール(ビニロン)、などが例示されるが、このうち
ポリエステルが好適である。繊維層は発泡体層に直接に
接着させても良いが、繊維層を樹脂シートまたはフィル
ム3に積層し、樹脂シートまたはフィルム3を発泡体層
に溶融接着させることが、能率的に繊維層の帯状体1を
内管の外側に貼り付けることができるので好適である。
樹脂シートまたはフィルムの材質としては厚さ50μ〜
0.5mm、融点80〜120℃の無延伸のポリエチレ
ンシートが融着性がよく好適である。
In the present invention, typical examples of the fiber layer 2 include a woven fabric and a nonwoven fabric, but a nonwoven fabric is the best.
The non-woven fabric reduces the temperature difference between the heat-insulating duct and the environment,
In addition to being able to prevent the occurrence of dew condensation by relaxing the air held in the nonwoven fabric, the generated dew can be dispersed inside to prevent dripping of the dew condensation. As the nonwoven fabric having these features, a nonwoven fabric using fibers of 5 denier or less and having a thickness of 10 μm to 5 mm and a basis weight of about 0.5 to 300 g / m 2 is preferable. Examples of the fiber material include polyester, polyamide, polyolefin (polyethylene, polypropylene, etc.), polyacrylonitrile, polyvinyl alcohol (vinylon), and the like. Of these, polyester is preferable. Although the fiber layer may be directly bonded to the foam layer, it is efficient to laminate the fiber layer to the resin sheet or film 3 and to melt-bond the resin sheet or film 3 to the foam layer. This is preferable because the belt-like body 1 can be attached to the outside of the inner tube.
The thickness of the resin sheet or film is 50μ ~
A non-stretched polyethylene sheet having a melting point of 0.5 mm and a melting point of 80 to 120 ° C. is suitable because it has a good fusion property.

【0007】発泡体の帯状体7は、樹脂発泡体(連続発
泡体、独立発泡体)であれば特に限定されるものでない
が、送吸気用ダクトの可撓性能を向上させるためには断
熱性と柔軟性に富む材質が好ましく、発泡倍率が10〜
70倍のポリエチレン発泡体またはポリプロピレン発泡
体、もしくはポリウレタン発泡体で、厚さ3〜20mm
のものが好適である。この発泡体の帯状体の幅および前
記繊維層の帯状体の幅は、特に限定されるものではない
が、それぞれ10〜100mmの範囲が適当である。
The foam strip 7 is not particularly limited as long as it is a resin foam (continuous foam, independent foam). However, in order to improve the flexibility of the air intake / suction duct, heat insulation is required. And a material having high flexibility is preferable, and the expansion ratio is 10 to 10.
70x polyethylene foam or polypropylene foam or polyurethane foam, 3-20mm thick
Are preferred. The width of the band of the foam and the width of the band of the fiber layer are not particularly limited, but a range of 10 to 100 mm is appropriate.

【0008】補強体5としては、硬質樹脂や金属製の線
状形態をしたあらゆるものが使用できるが、耐久性と経
済性を考えると、防錆処理した芯径0.5〜2mmの硬
鋼線が好適なものとして挙げられる。図2において、補
強体は樹脂シートまたはフィルム4の重なり部内に挟み
込まれている。
As the reinforcing member 5, any hard resin or metal linear form can be used. However, considering durability and economy, a hard steel having a core diameter of 0.5 to 2 mm and having a rustproofing treatment is used. Lines are preferred. In FIG. 2, the reinforcing member is sandwiched in the overlapping portion of the resin sheet or film 4.

【0009】内管6を形成する樹脂シートまたはフィル
ムの帯状体4は、あらゆる樹脂が使用できるが、特に溶
融接着に適する材質として、ポリエチレン樹脂を無延伸
でシート化した厚さ50μ〜2mm、融点80〜120
℃のものが好適である。特に厚みはこの範囲にあること
により、空気遮断性がよく(クリ−ンな空気のロスが少
なく)、軽量で、かつ破れにくい。また樹脂シートまた
はフィルムの帯状体の幅は、10〜100mmの範囲が
好適である。
As the resin sheet or film strip 4 forming the inner tube 6, any resin can be used. As a material suitable for fusion bonding, a sheet made of a non-stretched polyethylene resin having a thickness of 50 .mu. 80-120
° C is preferred. In particular, when the thickness is in this range, the air blocking property is good (the loss of clean air is small), the weight is light, and it is hard to break. The width of the resin sheet or film strip is preferably in the range of 10 to 100 mm.

【0010】また本発明においては、内管の内径は40
〜200mmであることが重要である。内径がこの範囲
にあることにより、圧損が少なく、しかも狭い空間、例
えば狭い天井空間での施工が可能となる。より好適な内
径は80〜170mmである。
In the present invention, the inner diameter of the inner tube is 40.
It is important that it is ~ 200 mm. When the inner diameter is in this range, pressure loss is small, and construction in a narrow space, for example, a narrow ceiling space is possible. A more preferred inner diameter is 80 to 170 mm.

【0011】本発明の送吸気用ダクトは、樹脂シートま
たはフィルムと補強体からなる内管の外側に発泡体層を
設け、さらにその上に繊維層を設けることによって、断
熱性および結露防止性を有し、軽量で可撓性が良く、か
つ切断性に優れ、さらに連続成形による長尺成形が可能
である。したがって本発明の送吸気用ダクトは、空調配
管の作業性の改善とエネルギー効率を高めることから極
めて有用な空調用のダクトである。
[0011] The duct for air intake / suction of the present invention has a heat insulating property and a dew condensation preventing property by providing a foam layer on the outer side of an inner tube composed of a resin sheet or a film and a reinforcing body, and further providing a fiber layer thereon. It is lightweight, has good flexibility, is excellent in cutability, and can be formed into a long shape by continuous molding. Therefore, the air intake / suction duct of the present invention is a very useful air conditioning duct because it improves the workability of the air conditioning piping and increases the energy efficiency.

【0012】[0012]

【実施例】以下、実施例により本発明をさらに説明す
る。 実施例1 厚さ100μの無延伸ポリエチレンシートを35mm幅
にスリットして内管用樹脂シートの帯状体とした。この
内管用樹脂シートの帯状体を重なり部の幅約10mmで
螺旋巻回し、同時に重なり部をノンフレームトーチで加
熱して、線径1.0mmの硬鋼線(補強体)を重なり部
のほぼ中央に位置させて熱融着し、内管を成形した。前
記の内管の外側に、厚さが10mmで発泡倍率40倍の
ポリエチレン発泡体を幅25mmにスリットした発泡体
の帯状体を、図2に示すとおり、内管上に重なり部を設
けず、端面が接触するように螺旋巻回した。一方3デニ
ールのポリエステル繊維を用いた目付量30g/m2
不織布に厚さ100μのポリエチレンシートを積層し、
厚さ150μの積層体とし、さらにこの積層体を35m
m幅にスリットし、図1に示す繊維層の帯状体を得た。
この繊維層の帯状体のポリエチレンシート面をノンフレ
ームトーチで溶融し、前記ポリエチレン発泡体に溶融接
着しながら、管表面に重なり部ができるように螺旋巻回
した。蛇腹形状の賦形は補強体間を円盤状ローラー等で
補強体に平行した方向で加熱しながら押さえつけ、谷部
形状を賦形して山部下(図2の補強体5の下)の内径が
100mmの断熱性ダクト(図2)を得た。
The present invention will be further described with reference to the following examples. Example 1 A 100 μm-thick unstretched polyethylene sheet was slit to a width of 35 mm to form a strip of an inner tube resin sheet. The belt-shaped body of the resin sheet for the inner pipe is spirally wound with a width of the overlapping portion of about 10 mm, and the overlapping portion is simultaneously heated with a non-frame torch so that a hard steel wire (reinforcing body) having a wire diameter of 1.0 mm is substantially formed at the overlapping portion. The inner tube was formed by heat fusion at the center. On the outside of the inner tube, a band of foam obtained by slitting a polyethylene foam having a thickness of 10 mm and a foaming ratio of 40 times to a width of 25 mm, as shown in FIG. 2, without providing an overlapping portion on the inner tube, It was spirally wound so that the end faces contacted. On the other hand, a 100 μm thick polyethylene sheet is laminated on a nonwoven fabric having a basis weight of 30 g / m 2 using 3 denier polyester fiber,
A laminate having a thickness of 150 μm was formed, and this laminate was further
The slit was cut to a width of m to obtain a fiber layer strip shown in FIG.
The polyethylene sheet surface of the strip of the fiber layer was melted with a non-frame torch, and spirally wound so as to form an overlapped portion on the pipe surface while being melt-bonded to the polyethylene foam. The bellows shape is formed by pressing the reinforcements by heating them in a direction parallel to the reinforcements by using a disk-shaped roller or the like, and forming a valley shape so that the inner diameter below the peaks (below the reinforcements 5 in FIG. 2) is reduced. A 100 mm heat insulating duct (FIG. 2) was obtained.

【0013】比較例1 特開平8−14490号に記載のような、内径が100
mmの硬質塩化ビニル樹脂製フレキシブルダクト(内
管)の外側に内径118mmの不織布管(外管)を被覆
し、端部における内管と外管に生じる空隙を10mm幅
のポリエチレン発泡体で封止し断熱二重管を作成した。
ここで、不織布管とは、目付量150g/m2 のポリエ
ステル不織布を厚さ100μのポリエチレンシートに積
層し、この積層体を35mm幅に裁断して帯状体とし、
ポリエチレンシートをその面が内面になるように重ね
(重ね部の幅10mm)、螺旋巻回して得たものであ
る。なお、帯状体重ね合わせ部は、ポリエチレンシート
面をノンフレームトーチで溶融させ、硬鋼線(補強体)
を重ね合わせ部内に挟み込みながら溶融接着して不織布
管を製管した。
Comparative Example 1 An inner diameter of 100 as described in JP-A-8-14490 was used.
The outer surface of a flexible duct (inner tube) made of hard vinyl chloride resin with a diameter of 118 mm is covered with a non-woven tube (outer tube) having an inner diameter of 118 mm, and the gap formed between the inner tube and the outer tube at the end is sealed with a polyethylene foam having a width of 10 mm. Then, an insulated double tube was made.
Here, the nonwoven fabric tube is a polyester nonwoven fabric having a basis weight of 150 g / m 2 laminated on a polyethylene sheet having a thickness of 100 μm, and the laminate is cut into a width of 35 mm to form a band.
It is obtained by stacking a polyethylene sheet so that its surface becomes an inner surface (width of the overlapping portion: 10 mm) and spirally winding the sheet. The overlapping portion of the belt-shaped body is made by melting the polyethylene sheet surface with a non-frame torch and using a hard steel wire (reinforcing body).
Was melt-bonded while being sandwiched in the overlapping portion to produce a nonwoven fabric tube.

【0014】比較例2 特開平8−247348号に記載のような、内径が10
0mmで、厚さ200μの不織布をピッチ23mmで螺
旋状に巻回し、幅7mmの帯鋼で加締めた内管の上に、
厚さ5mm、幅23mmのポリウレタン発泡体を重ね合
わせずに螺旋巻回し、幅23mm、厚さ4mmのポリエ
チレン発泡体を、厚さ360μの軟質塩化ビニル樹脂フ
イルムでくるんで軟質塩化ビニル樹脂フイルムの隔壁を
形成し、隔壁を融着するように螺旋巻回して、ダクトホ
ースを得た。
Comparative Example 2 An inner diameter of 10 as described in JP-A-8-247348 was used.
0 mm, a non-woven fabric having a thickness of 200μ is spirally wound at a pitch of 23 mm, and is placed on an inner pipe caulked with a 7 mm-wide strip.
A 5 mm thick, 23 mm wide polyurethane foam is spirally wound without being overlapped, and a 23 mm wide, 4 mm thick polyethylene foam is wrapped with a 360 μm thick soft vinyl chloride resin film to form a partition wall of the soft vinyl chloride resin film. Was formed and spirally wound so as to fuse the partition walls to obtain a duct hose.

【0015】実施例1と比較例1と比較例2を管形状が
保たれる範囲で最も小さく曲げた時の円弧半径を測定
し、最小曲げ半径とした。実施例1と比較例1のダクト
の最小曲げ半径と重量を表1に示す。
The radius of the circular arc when Example 1 and Comparative Examples 1 and 2 were bent to the minimum in a range where the tube shape was maintained was measured and defined as the minimum bending radius. Table 1 shows the minimum bending radius and weight of the ducts of Example 1 and Comparative Example 1.

【0016】[0016]

【表1】 [Table 1]

【0017】断熱性能は、温度32℃、湿度80%の環
境下に、実施例1、比較例1および比較例2で得られた
ダクトホ−スを長さ1m配管し、管内に10℃の冷風を
400m3 /時間で6時間送気して、開始1時間後と6
時間後の管表面温度と結露の状態を確認した。実施例
1、比較例1および比較例2の断熱性能および結露防止
性を表2に示す。
The heat insulation performance is as follows. In an environment of a temperature of 32 ° C. and a humidity of 80%, the duct hose obtained in Example 1, Comparative Example 1 and Comparative Example 2 is piped 1 m in length, and cold air of 10 ° C. is introduced in the pipe. Is supplied at 400 m 3 / hour for 6 hours.
After a lapse of time, the tube surface temperature and the state of dew condensation were confirmed. Table 2 shows the heat insulating performance and the dew condensation preventing properties of Example 1, Comparative Example 1 and Comparative Example 2.

【0018】[0018]

【表2】 [Table 2]

【0019】実施例1、比較例1および比較例2で得ら
れたダクトホ−スを各々一ヶ所切断し、端部処理を含め
た時間を切断時間として測定した。結果を表3に示す。
なお、切断は、実施例1および比較例2ではカッタ−ナ
イフで行い、比較例1では外管の不織布層はカッタ−ナ
イフで、内管の硬質塩化ビニル樹脂製フレキシブルダク
トはペンチで行った。また、端部処理は、実施例1およ
び比較例2では、切断後、端部の外周に金属ベルトをは
め、また、比較例1では、切断後、端部の内管と外管の
間隙をポリエチレン発砲体で封止し、次に端部の外周に
金属ベルトをはめた。切断時間とは、これらの切断と端
部処理に要した全時間である。
Each of the duct hoses obtained in Example 1, Comparative Example 1 and Comparative Example 2 was cut at one point, and the time including the end treatment was measured as the cutting time. Table 3 shows the results.
The cutting was performed with a cutter knife in Example 1 and Comparative Example 2, and in Comparative Example 1, the nonwoven fabric layer of the outer tube was cut with a cutter knife, and the flexible duct of hard vinyl chloride resin of the inner tube was cut with pliers. In the end treatment, in Example 1 and Comparative Example 2, after cutting, a metal belt was attached to the outer periphery of the end, and in Comparative Example 1, after cutting, the gap between the inner pipe and the outer pipe at the end was cut. Sealed with polyethylene foam and then a metal belt was attached to the periphery of the end. The cutting time is the total time required for these cutting and edge processing.

【0020】[0020]

【表3】 [Table 3]

【0021】[0021]

【発明の効果】本発明の送吸気用ダクトは、断熱性およ
び結露防止性を有し、軽量で可撓性が良く、かつ曲げ施
工性および切断性に優れ、さらに連続成形による長尺成
形が可能である。したがって、空調配管作業効率を向上
させるだけでなく、エネルギー効率を高め、結露による
天井の染み等を防ぐことができる。
The duct of the present invention has a heat insulating property and a dew condensation preventing property, is lightweight, has good flexibility, is excellent in bending workability and cutting property, and is capable of continuous molding by continuous molding. It is possible. Therefore, not only can the air-conditioning piping work efficiency be improved, but also the energy efficiency can be improved and the ceiling stains due to dew condensation can be prevented.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の送吸気用ダクトの外表面層に使用する
繊維層の帯状体の斜視図である。
FIG. 1 is a perspective view of a strip of a fiber layer used for an outer surface layer of a duct for air supply and intake according to the present invention.

【図2】本発明の送吸気用ダクトの一部断面を示す平面
図である。
FIG. 2 is a plan view showing a partial cross section of the air intake / suction duct of the present invention.

【符号の説明】[Explanation of symbols]

1 繊維層の帯状体 2 繊維層 3 樹脂シートまたはフィルム 4 樹脂シートまたはフィルムの帯状体 5 補強体 6 内管 7 発泡体の帯状体 8 山部 9 谷部 DESCRIPTION OF SYMBOLS 1 Strip of fiber layer 2 Fiber layer 3 Resin sheet or film 4 Strip of resin sheet or film 5 Reinforcement 6 Inner tube 7 Strip of foam 8 Crest 9 Valley

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 樹脂シートまたはフィルムと補強体とで
構成される内管の外側に、中間層として発泡体層を有
し、さらにその上に外表面層として繊維層を有する内径
が40〜200mmの送吸気用ダクト。
1. An inner tube comprising a resin sheet or a film and a reinforcing member, a foam layer as an intermediate layer on the outside of the inner tube, and a fiber layer as an outer surface layer thereon further having an inner diameter of 40 to 200 mm. Duct for air intake and intake.
【請求項2】 一定幅に裁断された樹脂シートまたはフ
ィルムの帯状体と補強体が螺旋巻回されて内管を形成
し、その上に一定幅に裁断された発泡体の帯状体が螺旋
巻回されて中間層を形成し、さらにその上に一定幅に裁
断された繊維層の帯状体が螺旋巻回されて外表面層を形
成する請求項1記載の送吸気用ダクト。
2. A strip of resin sheet or film cut to a fixed width and a reinforcing member are spirally wound to form an inner tube, and a strip of foam cut to a fixed width is spirally wound thereon. 2. The air intake / duct duct according to claim 1, wherein the outer layer is formed by spirally winding a belt-like body of a fiber layer cut to a predetermined width on the intermediate layer to form an outer surface layer.
【請求項3】 管の外表面層の繊維層が、発泡体層に溶
融接着している請求項1または2記載の送吸気用ダク
ト。
3. The air intake / discharge duct according to claim 1, wherein the fiber layer of the outer surface layer of the pipe is melt-bonded to the foam layer.
【請求項4】 管の外表面層の繊維層が、樹脂シートま
たはフィルムと積層され、該樹脂シートまたはフィルム
が発泡体層に溶融接着している請求項1または2記載の
送吸気用ダクト。
4. The air intake / duct duct according to claim 1, wherein the fiber layer of the outer surface layer of the pipe is laminated with a resin sheet or film, and the resin sheet or film is melt-bonded to the foam layer.
【請求項5】 内管の樹脂シートまたはフィルムの厚さ
が5μ〜2mmの範囲にあり、該樹脂シートまたはフィ
ルムの重ね合わせ部が、溶融接着され、かつ該重ね合わ
せ溶融接着部内に補強体が挟み込まれている請求項1〜
4のいずれか一つの項に記載の送吸気用ダクト。
5. The resin sheet or film of the inner tube has a thickness in the range of 5 μm to 2 mm, a superposed portion of the resin sheet or film is melt-bonded, and a reinforcing member is provided in the superposed melt-bonded portion. Claim 1 which is sandwiched
Item 4. The air intake / suction duct according to any one of items 4.
JP8334565A 1996-11-29 1996-11-29 Air supplying and intaking duct Pending JPH10160231A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8334565A JPH10160231A (en) 1996-11-29 1996-11-29 Air supplying and intaking duct

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8334565A JPH10160231A (en) 1996-11-29 1996-11-29 Air supplying and intaking duct

Publications (1)

Publication Number Publication Date
JPH10160231A true JPH10160231A (en) 1998-06-19

Family

ID=18278832

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8334565A Pending JPH10160231A (en) 1996-11-29 1996-11-29 Air supplying and intaking duct

Country Status (1)

Country Link
JP (1) JPH10160231A (en)

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001248886A (en) * 2000-03-06 2001-09-14 Mitsubishi Electric Corp Air supply duct and air supply system
KR100692492B1 (en) * 2006-02-15 2007-03-13 그린폴리텍(주) Apparatus for manufacturing pipe with multi-layer wall
JP2007205503A (en) * 2006-02-03 2007-08-16 Kuraray Plast Co Ltd Thermal insulated double-walled pipe
WO2007094629A1 (en) * 2006-02-15 2007-08-23 Green Polytech Co., Ltd. Apparatus and method for manufacturing pipe with multi-layer wall
JP2009115354A (en) * 2007-11-05 2009-05-28 Tigers Polymer Corp Airtight flexible duct and its manufacturing method
JP2011185505A (en) * 2010-03-08 2011-09-22 Mitsubishi Chemical Engineering Corp Flexible duct
JP4787268B2 (en) * 2004-12-29 2011-10-05 ウェルマン ディフェンス リミテッド Woven fabric duct
JP2012072943A (en) * 2010-09-28 2012-04-12 Fujimori Sangyo Kk Flexible duct
JP2012107581A (en) * 2010-11-18 2012-06-07 Toyota Motor Corp Intake device for vehicle
JP2017524578A (en) * 2014-08-13 2017-08-31 イシル・ミュヘンディスリク・マキナ・ヴェ・インシャート・サナイ・ティカレト・アノニム・シルケチ Flexible ventilation duct and related production method
JP2018096627A (en) * 2016-12-14 2018-06-21 株式会社あさひ産業 Thermal insulation flexible duct
JP2021148345A (en) * 2020-03-18 2021-09-27 帝人フロンティア株式会社 Air duct

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2001248886A (en) * 2000-03-06 2001-09-14 Mitsubishi Electric Corp Air supply duct and air supply system
JP4787268B2 (en) * 2004-12-29 2011-10-05 ウェルマン ディフェンス リミテッド Woven fabric duct
JP2007205503A (en) * 2006-02-03 2007-08-16 Kuraray Plast Co Ltd Thermal insulated double-walled pipe
KR100692492B1 (en) * 2006-02-15 2007-03-13 그린폴리텍(주) Apparatus for manufacturing pipe with multi-layer wall
WO2007094629A1 (en) * 2006-02-15 2007-08-23 Green Polytech Co., Ltd. Apparatus and method for manufacturing pipe with multi-layer wall
JP2009115354A (en) * 2007-11-05 2009-05-28 Tigers Polymer Corp Airtight flexible duct and its manufacturing method
JP2011185505A (en) * 2010-03-08 2011-09-22 Mitsubishi Chemical Engineering Corp Flexible duct
JP2012072943A (en) * 2010-09-28 2012-04-12 Fujimori Sangyo Kk Flexible duct
JP2012107581A (en) * 2010-11-18 2012-06-07 Toyota Motor Corp Intake device for vehicle
JP2017524578A (en) * 2014-08-13 2017-08-31 イシル・ミュヘンディスリク・マキナ・ヴェ・インシャート・サナイ・ティカレト・アノニム・シルケチ Flexible ventilation duct and related production method
JP2018096627A (en) * 2016-12-14 2018-06-21 株式会社あさひ産業 Thermal insulation flexible duct
JP2021148345A (en) * 2020-03-18 2021-09-27 帝人フロンティア株式会社 Air duct

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