JPH10156502A - Method for cutting off cast slab having changed width part - Google Patents
Method for cutting off cast slab having changed width partInfo
- Publication number
- JPH10156502A JPH10156502A JP32128396A JP32128396A JPH10156502A JP H10156502 A JPH10156502 A JP H10156502A JP 32128396 A JP32128396 A JP 32128396A JP 32128396 A JP32128396 A JP 32128396A JP H10156502 A JPH10156502 A JP H10156502A
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- JP
- Japan
- Prior art keywords
- cutting
- slab
- variable
- width
- section
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Abstract
Description
【0001】[0001]
【発明が属する技術分野】本発明は、連続鋳造鋳片の切
断方法、特に、幅可変部を有する鋳片を効率よく切断す
る方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for cutting a continuously cast slab, and more particularly to a method for efficiently cutting a slab having a variable width portion.
【0002】[0002]
【従来の技術】一般に、スラブの連続鋳造においては、
1チャージの鋳造途中でスラブ幅を変更することがあり
うるが、これに対処するため連続鋳造用鋳型の短辺側を
可変構造にした鋳型幅可変装置を用いて、連続して鋳造
を行う方式が採用されている。このような場合、鋳造を
継続しながら鋳型短辺を移動するため、鋳造されるスラ
ブ鋳片には当然テーパー状の幅可変部が発生する。鋳片
幅可変部のテーパー角度は、幅可変速度が遅ければ緩や
かになって変形量は小さく、幅可変速度が高速になれば
なるほど、角度は大きくなって変形量も大きくなる。近
年の操業は多くが高速幅可変に移行する傾向にあり、比
較的角度の大きな幅可変部が存在することが多くなって
いる。2. Description of the Related Art Generally, in continuous casting of slabs,
The slab width may be changed during the casting of one charge, but in order to cope with this, continuous casting is performed using a mold width variable device in which the short side of the continuous casting mold has a variable structure. Has been adopted. In such a case, since the short side of the mold is moved while continuing the casting, the slab slab to be cast naturally has a tapered width variable portion. The taper angle of the slab variable width portion becomes gentler and the deformation amount becomes smaller as the width variable speed becomes slower, and the angle becomes larger and the deformation amount becomes larger as the width variable speed becomes higher. In recent years, many of the operations have tended to shift to high-speed variable width, and a variable width portion having a relatively large angle is often present.
【0003】通常のスラブの連続鋳造設備においては、
図5にも概略を示すように、鋳型1から引き抜かれた鋳
片2が凝固して水平搬送部を移行している間に、ガス切
断機3にて定寸に切断される。このガス切断機による切
断作業は、鋳片を跨いだ状態で待機している切断機が切
断指令により搬送されてくる鋳片の上面をクランプし、
鋳片の移動と同期しながら一対のガス切断火口を鋳片幅
方向に可動させて切断している。切断終了後はクランプ
を解除して原点位置に復帰し、次回の切断まで待機す
る。なお、切断機は鋳片の上面をクランプすることとは
別に検出器によりその側面を検出し、その検出に基づき
切断火口に切断開始の指令を出すようになっている。[0003] In a normal continuous slab casting facility,
As schematically shown in FIG. 5, the slab 2 drawn from the mold 1 is cut to a fixed size by the gas cutter 3 while solidifying and moving in the horizontal conveying section. Cutting work by this gas cutting machine, the cutting machine standing by in a state of straddling the slab clamps the upper surface of the slab that is conveyed by the cutting command,
A pair of gas cutting craters are moved in the slab width direction and cut in synchronization with the movement of the slab. After the cutting is completed, the clamp is released and returns to the home position, and waits for the next cutting. In addition, the cutting machine detects the side surface by a detector separately from clamping the upper surface of the slab, and issues a cutting start command to the cutting crater based on the detection.
【0004】なお、幅可変部を有する鋳片を鋳造する場
合、幅の小さい鋳片に変更するときと、幅の大きい
鋳片に変更するときの、二通りのケースが考えられる
が、本発明においては、の場合を正Y可変、の場合
を逆Y可変と定義する。[0004] When casting a slab having a variable width portion, there are two cases of changing to a slab having a small width and changing to a slab having a large width. In, the case is defined as forward Y variable and the case is defined as reverse Y variable.
【0005】[0005]
【発明が解決しようとする課題】幅可変部が正Y可変の
場合には、図6(a)に示すように、切断機3の端面検
出器4による鋳片2の端面検出時、一定距離離れた位置
に設けられている切断火口5では鋳片は存在しないにも
拘らず、切断開始となり、決められた切断パターンで切
断できない。また、逆Y可変の場合には、図6(b)に
示すように、鋳片の端面検出時、切断火口5の位置は切
断開始位置を通り過ぎた中途位置となり、ここから開始
しても切り残しが生じ切断できない。このような事態
は、変形量が小さい場合には問題とならないが、幅変形
量が大きくなる高速幅可変の場合(最近ではこのような
鋳造方式が多い)に起きる。In the case where the width variable portion is variable in the positive Y direction, as shown in FIG. 6 (a), when the end face detector 4 of the cutting machine 3 detects the end face of the slab 2 a fixed distance. Although the slab does not exist at the cutting crater 5 provided at a distant position, the cutting starts, and the cutting cannot be performed in the predetermined cutting pattern. In addition, in the case of the reverse Y variable, as shown in FIG. 6B, at the time of detecting the end face of the slab, the position of the cutting crater 5 is an intermediate position that has passed the cutting start position. Leftover occurs and cannot be cut. Such a situation is not a problem when the amount of deformation is small, but occurs in the case of high-speed variable width in which the amount of width deformation is large (in recent years, such casting methods are common).
【0006】従って、従来では図6に示す如く、幅可変
部の範囲では切断は行われておらず、正Y可変、逆Y可
変のいずれにおいても、斜線で示したような切断不能範
囲が生じる(実際のこの範囲にはトーチ位置と端面検出
位置との距離xが加算される)。鋳片にこのような切断
不能範囲が発生すると、図5に示す如く、例えば鋳片か
らNo.1〜No.5の切断鋳片を採取する予定である場合、N
o.1とNo.2の鋳片間に幅可変部が存在すると、切断に際
してはNo.1にこの幅可変部を加えた長さ位置にて切断を
行うことになり、この部分の鋳片は次工程にそのまま送
ることのできない保留鋳片となり、その分鋳片直行率
(鋳造された鋳片から次工程へそのまま送給し得る予定
された寸法の切断鋳片が送られる割合)や一貫歩留りの
低下を招いていた。Therefore, conventionally, as shown in FIG. 6, cutting is not performed in the range of the variable width portion, and in any of the normal Y variable and the reverse Y variable, a non-cutting range as shown by hatching occurs. (A distance x between the torch position and the end face detection position is actually added to this range.) When such a non-cuttable range occurs in the slab, as shown in FIG. 5, for example, when cutting slabs No. 1 to No. 5 are to be collected from the slab, N
If there is a variable width part between o.1 and No.2 slabs, cutting will be performed at the length of No.1 plus this variable width part when cutting, and the slab of this part Is a reserved slab that cannot be sent to the next process as it is, and the slab slab straightness ratio (the ratio of the cut slab of the planned dimensions that can be sent from the cast slab to the next process as it is) and consistent The yield was reduced.
【0007】本発明はこのような従来技術の不都合を解
消するためになされたもので、幅可変部を有する鋳片で
あっても、その幅可変部範囲での切断が可能であり、そ
の結果鋳片直行率及び一貫歩留りの向上を図ることが可
能な鋳片の切断方法を提供することを目的とする。[0007] The present invention has been made to solve such disadvantages of the prior art, and it is possible to cut a slab having a variable width portion in the range of the variable width portion. It is an object of the present invention to provide a method for cutting a slab that can improve the slab slab orthogonality and the consistent yield.
【0008】[0008]
【課題を解決するための手段】上記目的を達成するため
の本発明の要旨は次の通りである。 (1)鋳型幅可変装置を設けた連続鋳造設備により鋳造
された鋳片を、切断ゾーンにて鋳片移動と同期するガス
切断機により定寸に切断する鋳片の切断方法において、
切断予定箇所が鋳片の幅可変部範囲に入る場合、幅可変
部のテーパー角度に応じて、切断火口の切込速度区間を
変更したり、或いは切断火口の切断開始位置を鋳片幅方
向に調整し、幅可変部にて切断作業を開始することを特
徴とする幅可変部を有する鋳片の切断方法。 (2)幅可変部が正Y可変のとき、切断機の鋳片端面検
出器が幅可変部を検出したなら、切断火口の切込速度区
間を幅可変部のテーパー角度に応じた距離だけ拡張して
から切断を開始することよりなる上記(1)記載の鋳片
の切断方法。 (3)幅可変部が逆Y可変のとき、切断機の鋳片端面検
出器が幅可変部を検出したなら、切断火口を鋳片幅方向
外方に向って幅可変部のテーパー角度に応じた距離だけ
移動してから切断を開始することよりなる上記(1)記
載の鋳片の切断方法。The gist of the present invention to achieve the above object is as follows. (1) In a method of cutting a slab cast by a gas cutting machine synchronized with a slab movement in a cutting zone, a slab cast by a continuous casting facility provided with a mold width variable device,
If the scheduled cutting position falls within the range of the slab width variable portion, depending on the taper angle of the width variable portion, change the cutting speed section of the cutting crater, or change the cutting start position of the cutting crater in the slab width direction. A method for cutting a slab having a variable width portion, comprising adjusting and starting a cutting operation at the variable width portion. (2) If the slab end face detector of the cutting machine detects the width variable portion when the width variable portion is positive Y variable, the cutting speed section of the cutting crater is extended by a distance corresponding to the taper angle of the width variable portion. The method for cutting a slab according to the above (1), comprising starting cutting after the cutting. (3) When the slab end face detector of the cutting machine detects the width variable portion when the width variable portion is inverted Y variable, the cutting crater is directed outward in the slab width direction according to the taper angle of the width variable portion. The method for cutting a slab according to the above (1), comprising starting cutting after moving by a distance that has been moved.
【0009】本発明においては、事前に計算して決めら
れている鋳片切断予定位置が、搬送されてくる鋳片の幅
可変部開始位置から終了位置までの範囲に含まれている
かをチェックし、含まれているときには該幅可変部が正
Y可変又は逆Y可変を判断し、その結果切断機にそれぞ
れの幅可変部切断に応じた指示を電気的に予め与えてお
くことにより、実際の幅可変部の切断を行う。In the present invention, it is checked whether or not the predetermined slab cutting position calculated and determined in advance is included in the range from the start position to the end position of the conveyed slab. When the width variable portion is included, the width variable portion determines the forward Y variable or the reverse Y variable, and as a result, an instruction corresponding to each width variable portion cutting is given to the cutting machine in advance, so that the actual Cut the variable width part.
【0010】なお、幅可変部のテーパー量が9/885
(mm)未満であれば、従来のガス切断機においてもその
まま幅可変部での切断が可能であることから、本発明に
おいてはテーパー量が10/885(mm)以上の場合に
適用することが好ましい。この場合、885mmは主トー
チ〜端面検出位置間の距離(図2(a)の符号6,7間
の距離)、9mmは図2(a)のe或いは(b)の7a,
7b間の距離に相当する。[0010] The taper amount of the variable width portion is 9/885.
If it is less than (mm), it is possible to perform cutting at the variable width portion as it is even with a conventional gas cutting machine. Therefore, the present invention can be applied to the case where the taper amount is 10/885 (mm) or more. preferable. In this case, 885 mm is the distance between the main torch and the end face detection position (the distance between reference numerals 6 and 7 in FIG. 2A), and 9 mm is e or 7a in FIG.
7b.
【0011】[0011]
【発明の実施の形態】以下、図面にしたがって本発明の
実施形態を説明する。図1(a)は鋳造途中で鋳片幅を
幅広に変更した場合における幅可変部を有する鋳片の平
面図(正Y可変)、図1(b)は鋳片幅を幅狭に変更し
た場合の鋳片の平面図(逆Y可変)であり、いずれの場
合も本発明においては幅可変部の範囲にて切断を行うこ
とができる。即ち、幅可変部の切断前の切断作業の終了
時に、次回の幅可変部切断の指示をガス切断機の制御部
に出力するが、その際には幅可変部が正Y可変か逆Y可
変の指示やその角度等についてのデータが送られる。な
お、この幅可変部の切断操作についてのフロー図を示す
と図4の通りとなる。Embodiments of the present invention will be described below with reference to the drawings. FIG. 1A is a plan view of a slab having a variable width portion when the slab width is changed during casting (positive Y variable), and FIG. 1B is a slab width changed to a narrow width. FIG. 4 is a plan view of the cast slab in the case (variable reverse Y), and in any case, cutting can be performed within the range of the variable width portion in the present invention. That is, at the end of the cutting operation before cutting the variable width section, an instruction for cutting the next variable width section is output to the control section of the gas cutting machine. And data on the angle and the like are sent. FIG. 4 shows a flowchart of the cutting operation of the variable width section.
【0012】幅可変部が正Y可変である場合には、図2
(a)に示す如く、切断機の端面検出によって切断火口
の噴射を開始すると、実際の切断開始までに空走区間e
が生じてしまう。図の6(白丸)が端面検出位置、7
(黒丸)が切断位置を示している。しかも、通常、切込
時の速度は低温の鋳片エッジ部を考慮して遅くしている
が、上記の空走区間eによってこの切込速度区間が短く
なり、切断パターンが狂うおそれがある。そこで、本発
明では正Y可変の場合には、この切込速度区間を長くし
て対処する、即ち、予め切断機側に切込速度区間を通常
より例えば、30mm程度長くする(図のk部分)との指
令を与えておけば、作業は低温の鋳片エッジ部分を完全
に切断してから、次の定常部の高速側の切断に移行す
る。なお、切込速度区間を長くする他に、前記の空走区
間eだけ火口を鋳片幅方向に調整してから、切断を開始
するようにしてもよい。In the case where the width variable portion is variable in the positive Y direction, FIG.
As shown in (a), when the injection of the cutting crater is started by detecting the end face of the cutting machine, the idle running section e is started before the actual cutting starts.
Will occur. 6 (open circle) in the figure is the end face detection position, and 7
(Black circles) indicate the cutting positions. In addition, the cutting speed is usually reduced in consideration of the low-temperature slab edge portion. However, the cutting speed section is shortened by the idle running section e, and there is a possibility that the cutting pattern is disturbed. Therefore, in the present invention, when the positive Y is variable, the cutting speed section is lengthened to cope with the problem, that is, the cutting speed section is previously extended to the cutting machine side by, for example, about 30 mm longer than usual (part k in the drawing). ), The operation is to completely cut the low-temperature slab edge portion, and then shifts to the next high-speed cutting of the steady portion. In addition to the lengthening of the cutting speed section, the cutting may be started after adjusting the crater in the slab width direction only in the idle running section e.
【0013】また、幅可変部が逆Y可変である場合に
は、図2(b)に示す如く、切断機の端面検出6によっ
て切断火口の噴射を開始すると、その位置7aは既に鋳
片内であり、未切断部分が発生してしまう。そこで、本
発明では逆Y可変の場合には、予め吹管台車を一定距離
(鋳片エッジ部を超えた位置まで)後退させておいてか
ら、切断を開始するようにしている。図2(b)の7b
の位置が後退させた切断開始点である。When the width variable portion is reverse Y variable, as shown in FIG. 2B, when the cutting crater injection is started by the end face detection 6 of the cutting machine, the position 7a is already in the slab. And an uncut portion is generated. Therefore, in the present invention, when the reverse Y is variable, the cutting is started after the blow tube carriage is retracted a predetermined distance (to a position beyond the slab edge) in advance. 7b of FIG. 2 (b)
Is the cutting start point retracted.
【0014】本発明により実際の鋳片の切断を行った場
合を図3により説明する。(a)は予め決められた採片
情報に基づく切断予定箇所で、図3では5本に切断され
る予定となっている。(b)は操業の結果、No.1とNo.2
の鋳片にまたがって幅可変部Wが発生したことを示して
いる。(c)は本発明に基づいて切断した場合を示して
おり、幅可変部W位置で切断し得るため、(a)で決め
られた採片予定にそった採片が可能となる。従来の切断
方法である図5と比較すれば明らかなように、本発明で
は幅可変部の存在に関係なく定寸で切断できるので、保
留鋳片は最終の湯余り部Mの存在するNo.5だけであり、
残りの4本が予定通り採取でき、次工程に送ることがで
きるのに対し、従来のものでは幅可変部を避けて採片す
るので、No.1とNo.5の鋳片が保留となる。図中のJは次
チャージ間に生じる継目屑であるA case where an actual slab is cut according to the present invention will be described with reference to FIG. (A) is a cut-scheduled portion based on predetermined cutting information, which is to be cut into five pieces in FIG. (B) Result of operation, No.1 and No.2
5 shows that the width variable portion W has been generated over the cast slab. (C) shows the case of cutting based on the present invention, and cutting can be performed at the position of the variable width portion W, so that cutting can be performed in accordance with the cutting schedule determined in (a). As is clear from comparison with FIG. 5 which is a conventional cutting method, in the present invention, it is possible to cut to a fixed size irrespective of the presence of the variable width portion. Only 5 and
The remaining four can be picked up as scheduled and sent to the next process, whereas the conventional ones are cut off the variable width part, so the No. 1 and No. 5 slabs are reserved . J in the figure is the seam generated during the next charge
【0015】[0015]
【発明の効果】以上説明したように本発明の切断方法に
よれば、幅可変部を有する鋳片であっても幅可変部にて
支障なく切断することができ、幅可変部での切断を回避
していた従来切断法に比し、鋳片直行率及び一貫歩留り
の向上を図ることが可能である。As described above, according to the cutting method of the present invention, even a cast piece having a variable width portion can be cut without any trouble at the variable width portion, and the cutting at the variable width portion can be performed. Compared to the conventional cutting method that has been avoided, it is possible to improve the slab orthogonality and the consistent yield.
【図1】本発明の切断対象となる幅可変部を有する鋳片
の平面図で、(a)は正Y可変、(b)は逆Y可変の例
を示す。FIG. 1 is a plan view of a slab having a variable width portion to be cut according to the present invention, wherein (a) shows an example of forward Y variable and (b) shows an example of reverse Y variable.
【図2】本発明の切断方式を示す説明図で、(a)は正
Y可変、(b)は逆Y可変の例を示す。FIGS. 2A and 2B are explanatory diagrams showing a cutting method according to the present invention, wherein FIG. 2A shows an example of forward Y variable and FIG. 2B shows an example of reverse Y variable.
【図3】本発明に係る切断方法により鋳片を切断する場
合の切断予定、実績、切合せ要領を示す説明図。FIG. 3 is an explanatory diagram showing a cutting schedule, actual results, and a cutting procedure when cutting a slab by the cutting method according to the present invention.
【図4】本発明方法の切断工程を示すフロー図。FIG. 4 is a flowchart showing a cutting step of the method of the present invention.
【図5】連続鋳造設備の概要と従来の鋳片切断要領を示
す概略説明図。FIG. 5 is a schematic explanatory view showing an outline of a continuous casting facility and a conventional slab cutting procedure.
【図6】従来の幅可変部を有する鋳片の切断方法を示す
説明図で、(a)は正Y可変、(b)は逆Y可変の例を
示す。6A and 6B are explanatory diagrams showing a conventional method for cutting a slab having a variable width portion, wherein FIG. 6A shows an example of forward Y variable and FIG. 6B shows an example of reverse Y variable.
1 鋳型 2 鋳片 3 切断機 4 端面検出器 5 切断火口 6 端面検出位置 7 切断開始位置 DESCRIPTION OF SYMBOLS 1 Mold 2 Slab 3 Cutting machine 4 End face detector 5 Cutting crater 6 End face detection position 7 Cutting start position
───────────────────────────────────────────────────── フロントページの続き (72)発明者 小吹 美智夫 千葉県君津市君津1番地 新日本製鐵株式 会社君津製鐵所内 ──────────────────────────────────────────────────続 き Continued on the front page (72) Inventor Michio Kobuki 1 Kimitsu, Kimitsu City, Chiba Prefecture Inside Nippon Steel Corporation Kimitsu Works
Claims (3)
より鋳造された鋳片を、切断ゾーンにて鋳片移動と同期
する切断機により定寸に切断する鋳片の切断方法におい
て、切断予定箇所が鋳片の幅可変部範囲に入る場合、予
め幅可変部の状態及びテーパー角度に応じて、切断火口
の切込速度区間を変更したり、或いは切断開始位置を鋳
片幅方向に調整して、切断作業を開始することを特徴と
する幅可変部を有する鋳片の切断方法。In a method for cutting a slab cast by a continuous casting equipment provided with a mold width varying device to a fixed size by a cutting machine synchronized with the movement of the slab in a cutting zone, the slab is to be cut. If the location falls within the range of the slab width variable section, change the cutting speed section of the cutting crater or adjust the cutting start position in the slab width direction in advance according to the state of the width variable section and the taper angle. And a cutting operation is started to cut the slab having the variable width portion.
片端面検出器が幅可変部を検出したなら、切断火口の切
込速度区間を幅可変部のテーパー角度に応じた距離だけ
拡張してから切断を開始することよりなる請求項1記載
の鋳片の切断方法。2. When the slab end face detector of the cutting machine detects the variable width section when the variable width section is positive Y variable, the cutting speed section of the cutting crater is changed to a distance corresponding to the taper angle of the variable width section. 2. The method for cutting a slab according to claim 1, wherein the cutting is started only after the expansion.
片端面検出器が幅可変部を検出したなら、切断火口を鋳
片幅方向外方に向って幅可変部のテーパー角度に応じた
距離だけ移動してから切断を開始することよりなる請求
項1記載の鋳片の切断方法。3. When the slab end face detector of the cutting machine detects the variable width portion when the variable width portion is reverse Y variable, the taper angle of the variable width portion is directed toward the cutting crater outward in the slab width direction. 2. The method of cutting a slab according to claim 1, wherein the cutting is started after moving by a distance corresponding to the distance.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32128396A JPH10156502A (en) | 1996-12-02 | 1996-12-02 | Method for cutting off cast slab having changed width part |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP32128396A JPH10156502A (en) | 1996-12-02 | 1996-12-02 | Method for cutting off cast slab having changed width part |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH10156502A true JPH10156502A (en) | 1998-06-16 |
Family
ID=18130840
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP32128396A Pending JPH10156502A (en) | 1996-12-02 | 1996-12-02 | Method for cutting off cast slab having changed width part |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH10156502A (en) |
-
1996
- 1996-12-02 JP JP32128396A patent/JPH10156502A/en active Pending
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