JPH101524A - Acryl-urethane copolymer, production thereof, and coating composition containing the same - Google Patents
Acryl-urethane copolymer, production thereof, and coating composition containing the sameInfo
- Publication number
- JPH101524A JPH101524A JP15504496A JP15504496A JPH101524A JP H101524 A JPH101524 A JP H101524A JP 15504496 A JP15504496 A JP 15504496A JP 15504496 A JP15504496 A JP 15504496A JP H101524 A JPH101524 A JP H101524A
- Authority
- JP
- Japan
- Prior art keywords
- acrylic
- meth
- urethane copolymer
- urethane
- acrylate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 229920001577 copolymer Polymers 0.000 title claims abstract description 54
- 238000004519 manufacturing process Methods 0.000 title claims description 14
- 239000008199 coating composition Substances 0.000 title claims description 8
- -1 acrylic ester Chemical class 0.000 claims abstract description 34
- 238000006243 chemical reaction Methods 0.000 claims abstract description 21
- 229920002554 vinyl polymer Polymers 0.000 claims abstract description 19
- 125000004435 hydrogen atom Chemical group [H]* 0.000 claims abstract description 16
- 239000005056 polyisocyanate Substances 0.000 claims abstract description 14
- 229920001228 polyisocyanate Polymers 0.000 claims abstract description 14
- 229920001730 Moisture cure polyurethane Polymers 0.000 claims abstract description 13
- 238000004132 cross linking Methods 0.000 claims abstract description 7
- NIXOWILDQLNWCW-UHFFFAOYSA-N acrylic acid group Chemical group C(C=C)(=O)O NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 47
- 150000001875 compounds Chemical class 0.000 claims description 11
- 239000003960 organic solvent Substances 0.000 claims description 11
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 claims description 10
- 239000002904 solvent Substances 0.000 claims description 10
- 230000000379 polymerizing effect Effects 0.000 claims description 2
- 150000002894 organic compounds Chemical class 0.000 claims 1
- 229920000642 polymer Polymers 0.000 claims 1
- JOYRKODLDBILNP-UHFFFAOYSA-N Ethyl urethane Chemical compound CCOC(N)=O JOYRKODLDBILNP-UHFFFAOYSA-N 0.000 abstract description 23
- 125000002887 hydroxy group Chemical group [H]O* 0.000 abstract description 12
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 abstract description 7
- 239000011248 coating agent Substances 0.000 abstract description 5
- 238000000576 coating method Methods 0.000 abstract description 5
- OMIGHNLMNHATMP-UHFFFAOYSA-N 2-hydroxyethyl prop-2-enoate Chemical compound OCCOC(=O)C=C OMIGHNLMNHATMP-UHFFFAOYSA-N 0.000 abstract description 3
- 229940095095 2-hydroxyethyl acrylate Drugs 0.000 abstract 1
- 238000007259 addition reaction Methods 0.000 abstract 1
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 36
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 24
- 239000004925 Acrylic resin Substances 0.000 description 17
- 229920000178 Acrylic resin Polymers 0.000 description 17
- 150000002009 diols Chemical class 0.000 description 15
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 15
- 229920002635 polyurethane Polymers 0.000 description 14
- 239000004814 polyurethane Substances 0.000 description 14
- 239000003795 chemical substances by application Substances 0.000 description 12
- 239000000178 monomer Substances 0.000 description 11
- 239000003973 paint Substances 0.000 description 11
- 229920005862 polyol Polymers 0.000 description 11
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 8
- 238000000034 method Methods 0.000 description 8
- 239000000203 mixture Substances 0.000 description 8
- 238000006116 polymerization reaction Methods 0.000 description 8
- 150000003077 polyols Chemical class 0.000 description 8
- 229920005989 resin Polymers 0.000 description 7
- 239000011347 resin Substances 0.000 description 7
- 239000004721 Polyphenylene oxide Substances 0.000 description 6
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical class OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 6
- 229920000570 polyether Polymers 0.000 description 6
- 229920005749 polyurethane resin Polymers 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 239000002253 acid Substances 0.000 description 5
- 239000011230 binding agent Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 5
- VLKZOEOYAKHREP-UHFFFAOYSA-N hexane Substances CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 5
- IQPQWNKOIGAROB-UHFFFAOYSA-N isocyanate group Chemical group [N-]=C=O IQPQWNKOIGAROB-UHFFFAOYSA-N 0.000 description 5
- 239000007787 solid Substances 0.000 description 5
- OZAIFHULBGXAKX-UHFFFAOYSA-N 2-(2-cyanopropan-2-yldiazenyl)-2-methylpropanenitrile Chemical compound N#CC(C)(C)N=NC(C)(C)C#N OZAIFHULBGXAKX-UHFFFAOYSA-N 0.000 description 4
- OZJPLYNZGCXSJM-UHFFFAOYSA-N 5-valerolactone Chemical compound O=C1CCCCO1 OZJPLYNZGCXSJM-UHFFFAOYSA-N 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 4
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 4
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 4
- 239000003054 catalyst Substances 0.000 description 4
- 230000000052 comparative effect Effects 0.000 description 4
- 125000005442 diisocyanate group Chemical group 0.000 description 4
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 4
- 239000003999 initiator Substances 0.000 description 4
- YPFDHNVEDLHUCE-UHFFFAOYSA-N propane-1,3-diol Chemical compound OCCCO YPFDHNVEDLHUCE-UHFFFAOYSA-N 0.000 description 4
- BWSZXUOMATYHHI-UHFFFAOYSA-N tert-butyl octaneperoxoate Chemical compound CCCCCCCC(=O)OOC(C)(C)C BWSZXUOMATYHHI-UHFFFAOYSA-N 0.000 description 4
- 229920002803 thermoplastic polyurethane Polymers 0.000 description 4
- 229920001187 thermosetting polymer Polymers 0.000 description 4
- PAPBSGBWRJIAAV-UHFFFAOYSA-N ε-Caprolactone Chemical compound O=C1CCCCCO1 PAPBSGBWRJIAAV-UHFFFAOYSA-N 0.000 description 4
- 239000004970 Chain extender Substances 0.000 description 3
- OKKJLVBELUTLKV-UHFFFAOYSA-N Methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 3
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 3
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 3
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 3
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 3
- 239000012986 chain transfer agent Substances 0.000 description 3
- 238000007796 conventional method Methods 0.000 description 3
- 239000012975 dibutyltin dilaurate Substances 0.000 description 3
- 239000000539 dimer Substances 0.000 description 3
- 229920000578 graft copolymer Polymers 0.000 description 3
- 239000012948 isocyanate Chemical group 0.000 description 3
- 150000002513 isocyanates Chemical group 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 239000012299 nitrogen atmosphere Substances 0.000 description 3
- 229920005906 polyester polyol Polymers 0.000 description 3
- 238000010526 radical polymerization reaction Methods 0.000 description 3
- JHPBZFOKBAGZBL-UHFFFAOYSA-N (3-hydroxy-2,2,4-trimethylpentyl) 2-methylprop-2-enoate Chemical compound CC(C)C(O)C(C)(C)COC(=O)C(C)=C JHPBZFOKBAGZBL-UHFFFAOYSA-N 0.000 description 2
- ALVZNPYWJMLXKV-UHFFFAOYSA-N 1,9-Nonanediol Chemical class OCCCCCCCCCO ALVZNPYWJMLXKV-UHFFFAOYSA-N 0.000 description 2
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 2
- RNLHGQLZWXBQNY-UHFFFAOYSA-N 3-(aminomethyl)-3,5,5-trimethylcyclohexan-1-amine Chemical compound CC1(C)CC(N)CC(C)(CN)C1 RNLHGQLZWXBQNY-UHFFFAOYSA-N 0.000 description 2
- WPSWDCBWMRJJED-UHFFFAOYSA-N 4-[2-(4-hydroxyphenyl)propan-2-yl]phenol;oxirane Chemical compound C1CO1.C=1C=C(O)C=CC=1C(C)(C)C1=CC=C(O)C=C1 WPSWDCBWMRJJED-UHFFFAOYSA-N 0.000 description 2
- 239000004342 Benzoyl peroxide Substances 0.000 description 2
- OMPJBNCRMGITSC-UHFFFAOYSA-N Benzoylperoxide Chemical compound C=1C=CC=CC=1C(=O)OOC(=O)C1=CC=CC=C1 OMPJBNCRMGITSC-UHFFFAOYSA-N 0.000 description 2
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- CERQOIWHTDAKMF-UHFFFAOYSA-M Methacrylate Chemical compound CC(=C)C([O-])=O CERQOIWHTDAKMF-UHFFFAOYSA-M 0.000 description 2
- LSDPWZHWYPCBBB-UHFFFAOYSA-N Methanethiol Chemical group SC LSDPWZHWYPCBBB-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-N Terephthalic acid Chemical compound OC(=O)C1=CC=C(C(O)=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-N 0.000 description 2
- NSOXQYCFHDMMGV-UHFFFAOYSA-N Tetrakis(2-hydroxypropyl)ethylenediamine Chemical compound CC(O)CN(CC(C)O)CCN(CC(C)O)CC(C)O NSOXQYCFHDMMGV-UHFFFAOYSA-N 0.000 description 2
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 2
- YIMQCDZDWXUDCA-UHFFFAOYSA-N [4-(hydroxymethyl)cyclohexyl]methanol Chemical class OCC1CCC(CO)CC1 YIMQCDZDWXUDCA-UHFFFAOYSA-N 0.000 description 2
- 150000008065 acid anhydrides Chemical class 0.000 description 2
- 150000001252 acrylic acid derivatives Chemical class 0.000 description 2
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 2
- 150000001414 amino alcohols Chemical class 0.000 description 2
- 125000003277 amino group Chemical group 0.000 description 2
- 235000019400 benzoyl peroxide Nutrition 0.000 description 2
- CQEYYJKEWSMYFG-UHFFFAOYSA-N butyl acrylate Chemical compound CCCCOC(=O)C=C CQEYYJKEWSMYFG-UHFFFAOYSA-N 0.000 description 2
- 238000007334 copolymerization reaction Methods 0.000 description 2
- 238000002425 crystallisation Methods 0.000 description 2
- 230000008025 crystallization Effects 0.000 description 2
- VKONPUDBRVKQLM-UHFFFAOYSA-N cyclohexane-1,4-diol Chemical class OC1CCC(O)CC1 VKONPUDBRVKQLM-UHFFFAOYSA-N 0.000 description 2
- 150000004985 diamines Chemical class 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N ether Substances CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- 238000011156 evaluation Methods 0.000 description 2
- 235000011187 glycerol Nutrition 0.000 description 2
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 2
- TZMQHOJDDMFGQX-UHFFFAOYSA-N hexane-1,1,1-triol Chemical compound CCCCCC(O)(O)O TZMQHOJDDMFGQX-UHFFFAOYSA-N 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 150000002596 lactones Chemical class 0.000 description 2
- PJUIMOJAAPLTRJ-UHFFFAOYSA-N monothioglycerol Chemical compound OCC(O)CS PJUIMOJAAPLTRJ-UHFFFAOYSA-N 0.000 description 2
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 2
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 2
- 229920001610 polycaprolactone Polymers 0.000 description 2
- 239000004632 polycaprolactone Substances 0.000 description 2
- 229920000515 polycarbonate Polymers 0.000 description 2
- 239000004417 polycarbonate Substances 0.000 description 2
- 229920000728 polyester Polymers 0.000 description 2
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 2
- CXMXRPHRNRROMY-UHFFFAOYSA-N sebacic acid Chemical compound OC(=O)CCCCCCCCC(O)=O CXMXRPHRNRROMY-UHFFFAOYSA-N 0.000 description 2
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 2
- XBTRYWRVOBZSGM-UHFFFAOYSA-N (4-methylphenyl)methanediamine Chemical compound CC1=CC=C(C(N)N)C=C1 XBTRYWRVOBZSGM-UHFFFAOYSA-N 0.000 description 1
- VGHSXKTVMPXHNG-UHFFFAOYSA-N 1,3-diisocyanatobenzene Chemical compound O=C=NC1=CC=CC(N=C=O)=C1 VGHSXKTVMPXHNG-UHFFFAOYSA-N 0.000 description 1
- PXGZQGDTEZPERC-UHFFFAOYSA-N 1,4-cyclohexanedicarboxylic acid Chemical compound OC(=O)C1CCC(C(O)=O)CC1 PXGZQGDTEZPERC-UHFFFAOYSA-N 0.000 description 1
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical compound O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 1
- OVBFMUAFNIIQAL-UHFFFAOYSA-N 1,4-diisocyanatobutane Chemical compound O=C=NCCCCN=C=O OVBFMUAFNIIQAL-UHFFFAOYSA-N 0.000 description 1
- LFSYUSUFCBOHGU-UHFFFAOYSA-N 1-isocyanato-2-[(4-isocyanatophenyl)methyl]benzene Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=CC=C1N=C=O LFSYUSUFCBOHGU-UHFFFAOYSA-N 0.000 description 1
- DTZHXCBUWSTOPO-UHFFFAOYSA-N 1-isocyanato-4-[(4-isocyanato-3-methylphenyl)methyl]-2-methylbenzene Chemical compound C1=C(N=C=O)C(C)=CC(CC=2C=C(C)C(N=C=O)=CC=2)=C1 DTZHXCBUWSTOPO-UHFFFAOYSA-N 0.000 description 1
- VOZKAJLKRJDJLL-UHFFFAOYSA-N 2,4-diaminotoluene Chemical compound CC1=CC=C(N)C=C1N VOZKAJLKRJDJLL-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- QLIBJPGWWSHWBF-UHFFFAOYSA-N 2-aminoethyl methacrylate Chemical compound CC(=C)C(=O)OCCN QLIBJPGWWSHWBF-UHFFFAOYSA-N 0.000 description 1
- SBYMUDUGTIKLCR-UHFFFAOYSA-N 2-chloroethenylbenzene Chemical compound ClC=CC1=CC=CC=C1 SBYMUDUGTIKLCR-UHFFFAOYSA-N 0.000 description 1
- OELQSSWXRGADDE-UHFFFAOYSA-N 2-methylprop-2-eneperoxoic acid Chemical compound CC(=C)C(=O)OO OELQSSWXRGADDE-UHFFFAOYSA-N 0.000 description 1
- RUMACXVDVNRZJZ-UHFFFAOYSA-N 2-methylpropyl 2-methylprop-2-enoate Chemical compound CC(C)COC(=O)C(C)=C RUMACXVDVNRZJZ-UHFFFAOYSA-N 0.000 description 1
- CFVWNXQPGQOHRJ-UHFFFAOYSA-N 2-methylpropyl prop-2-enoate Chemical compound CC(C)COC(=O)C=C CFVWNXQPGQOHRJ-UHFFFAOYSA-N 0.000 description 1
- SXFJDZNJHVPHPH-UHFFFAOYSA-N 3-methylpentane-1,5-diol Chemical compound OCCC(C)CCO SXFJDZNJHVPHPH-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- JLBJTVDPSNHSKJ-UHFFFAOYSA-N 4-Methylstyrene Chemical compound CC1=CC=C(C=C)C=C1 JLBJTVDPSNHSKJ-UHFFFAOYSA-N 0.000 description 1
- JTHZUSWLNCPZLX-UHFFFAOYSA-N 6-fluoro-3-methyl-2h-indazole Chemical compound FC1=CC=C2C(C)=NNC2=C1 JTHZUSWLNCPZLX-UHFFFAOYSA-N 0.000 description 1
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 1
- SOGAXMICEFXMKE-UHFFFAOYSA-N Butylmethacrylate Chemical compound CCCCOC(=O)C(C)=C SOGAXMICEFXMKE-UHFFFAOYSA-N 0.000 description 1
- OIFBSDVPJOWBCH-UHFFFAOYSA-N Diethyl carbonate Chemical compound CCOC(=O)OCC OIFBSDVPJOWBCH-UHFFFAOYSA-N 0.000 description 1
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 1
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 1
- WOBHKFSMXKNTIM-UHFFFAOYSA-N Hydroxyethyl methacrylate Chemical compound CC(=C)C(=O)OCCO WOBHKFSMXKNTIM-UHFFFAOYSA-N 0.000 description 1
- 239000005058 Isophorone diisocyanate Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229920000877 Melamine resin Polymers 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004743 Polypropylene Substances 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N Succinic acid Natural products OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- 229920001807 Urea-formaldehyde Polymers 0.000 description 1
- 239000001361 adipic acid Substances 0.000 description 1
- 235000011037 adipic acid Nutrition 0.000 description 1
- 125000005250 alkyl acrylate group Chemical group 0.000 description 1
- 239000000956 alloy Substances 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
- 150000004984 aromatic diamines Chemical class 0.000 description 1
- 150000004945 aromatic hydrocarbons Chemical class 0.000 description 1
- HIFVAOIJYDXIJG-UHFFFAOYSA-N benzylbenzene;isocyanic acid Chemical class N=C=O.N=C=O.C=1C=CC=CC=1CC1=CC=CC=C1 HIFVAOIJYDXIJG-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- KDYFGRWQOYBRFD-NUQCWPJISA-N butanedioic acid Chemical compound O[14C](=O)CC[14C](O)=O KDYFGRWQOYBRFD-NUQCWPJISA-N 0.000 description 1
- QHIWVLPBUQWDMQ-UHFFFAOYSA-N butyl prop-2-enoate;methyl 2-methylprop-2-enoate;prop-2-enoic acid Chemical compound OC(=O)C=C.COC(=O)C(C)=C.CCCCOC(=O)C=C QHIWVLPBUQWDMQ-UHFFFAOYSA-N 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000007810 chemical reaction solvent Substances 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- XBZSBBLNHFMTEB-UHFFFAOYSA-N cyclohexane-1,3-dicarboxylic acid Chemical compound OC(=O)C1CCCC(C(O)=O)C1 XBZSBBLNHFMTEB-UHFFFAOYSA-N 0.000 description 1
- OIWOHHBRDFKZNC-UHFFFAOYSA-N cyclohexyl 2-methylprop-2-enoate Chemical compound CC(=C)C(=O)OC1CCCCC1 OIWOHHBRDFKZNC-UHFFFAOYSA-N 0.000 description 1
- KBLWLMPSVYBVDK-UHFFFAOYSA-N cyclohexyl prop-2-enoate Chemical compound C=CC(=O)OC1CCCCC1 KBLWLMPSVYBVDK-UHFFFAOYSA-N 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000018044 dehydration Effects 0.000 description 1
- 238000006297 dehydration reaction Methods 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 150000008049 diazo compounds Chemical class 0.000 description 1
- 150000001991 dicarboxylic acids Chemical class 0.000 description 1
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 1
- 229910001873 dinitrogen Inorganic materials 0.000 description 1
- ROORDVPLFPIABK-UHFFFAOYSA-N diphenyl carbonate Chemical compound C=1C=CC=CC=1OC(=O)OC1=CC=CC=C1 ROORDVPLFPIABK-UHFFFAOYSA-N 0.000 description 1
- USIUVYZYUHIAEV-UHFFFAOYSA-N diphenyl ether Natural products C=1C=CC=CC=1OC1=CC=CC=C1 USIUVYZYUHIAEV-UHFFFAOYSA-N 0.000 description 1
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 1
- GMSCBRSQMRDRCD-UHFFFAOYSA-N dodecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCOC(=O)C(C)=C GMSCBRSQMRDRCD-UHFFFAOYSA-N 0.000 description 1
- 239000003814 drug Substances 0.000 description 1
- 229940079593 drug Drugs 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000003822 epoxy resin Substances 0.000 description 1
- 150000002148 esters Chemical class 0.000 description 1
- SUPCQIBBMFXVTL-UHFFFAOYSA-N ethyl 2-methylprop-2-enoate Chemical compound CCOC(=O)C(C)=C SUPCQIBBMFXVTL-UHFFFAOYSA-N 0.000 description 1
- 125000000524 functional group Chemical group 0.000 description 1
- 150000002334 glycols Chemical class 0.000 description 1
- LNEPOXFFQSENCJ-UHFFFAOYSA-N haloperidol Chemical compound C1CC(O)(C=2C=CC(Cl)=CC=2)CCN1CCCC(=O)C1=CC=C(F)C=C1 LNEPOXFFQSENCJ-UHFFFAOYSA-N 0.000 description 1
- LNCPIMCVTKXXOY-UHFFFAOYSA-N hexyl 2-methylprop-2-enoate Chemical compound CCCCCCOC(=O)C(C)=C LNCPIMCVTKXXOY-UHFFFAOYSA-N 0.000 description 1
- LNMQRPPRQDGUDR-UHFFFAOYSA-N hexyl prop-2-enoate Chemical compound CCCCCCOC(=O)C=C LNMQRPPRQDGUDR-UHFFFAOYSA-N 0.000 description 1
- 125000001841 imino group Chemical group [H]N=* 0.000 description 1
- NIMLQBUJDJZYEJ-UHFFFAOYSA-N isophorone diisocyanate Chemical compound CC1(C)CC(N=C=O)CC(C)(CN=C=O)C1 NIMLQBUJDJZYEJ-UHFFFAOYSA-N 0.000 description 1
- PBOSTUDLECTMNL-UHFFFAOYSA-N lauryl acrylate Chemical compound CCCCCCCCCCCCOC(=O)C=C PBOSTUDLECTMNL-UHFFFAOYSA-N 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- AYLRODJJLADBOB-QMMMGPOBSA-N methyl (2s)-2,6-diisocyanatohexanoate Chemical compound COC(=O)[C@@H](N=C=O)CCCCN=C=O AYLRODJJLADBOB-QMMMGPOBSA-N 0.000 description 1
- CRVGTESFCCXCTH-UHFFFAOYSA-N methyl diethanolamine Chemical compound OCCN(C)CCO CRVGTESFCCXCTH-UHFFFAOYSA-N 0.000 description 1
- 239000004570 mortar (masonry) Substances 0.000 description 1
- HMZGPNHSPWNGEP-UHFFFAOYSA-N octadecyl 2-methylprop-2-enoate Chemical compound CCCCCCCCCCCCCCCCCCOC(=O)C(C)=C HMZGPNHSPWNGEP-UHFFFAOYSA-N 0.000 description 1
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920000058 polyacrylate Polymers 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000647 polyepoxide Polymers 0.000 description 1
- 229920001225 polyester resin Polymers 0.000 description 1
- 239000004645 polyester resin Substances 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 239000003505 polymerization initiator Substances 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920002451 polyvinyl alcohol Polymers 0.000 description 1
- 235000019422 polyvinyl alcohol Nutrition 0.000 description 1
- 238000007348 radical reaction Methods 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000007151 ring opening polymerisation reaction Methods 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 239000012756 surface treatment agent Substances 0.000 description 1
- 230000002194 synthesizing effect Effects 0.000 description 1
- 239000012970 tertiary amine catalyst Substances 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
- 125000003396 thiol group Chemical group [H]S* 0.000 description 1
- 150000004072 triols Chemical class 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 239000008096 xylene Substances 0.000 description 1
Landscapes
- Paints Or Removers (AREA)
- Macromonomer-Based Addition Polymer (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明は、柔軟性に富み強靱
で耐久性を必要とする建築物外装用塗料に適応するもの
で、温度の影響を受け難く低温領域においてもその特性
を保持する塗料バインダーに適した、有機溶剤可溶アク
リル・ウレタン共重合体及びその製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention is applicable to a paint for building exterior which is rich in flexibility, tough and durable, and is hardly affected by temperature and maintains its properties even in a low temperature region. The present invention relates to an organic solvent-soluble acrylic / urethane copolymer suitable for a binder and a method for producing the same.
【0002】[0002]
【従来の技術】従来よりアクリル樹脂の特性である光沢
性、耐久性とポリウレタン樹脂の特性である柔軟性、強
靱性とを兼備したアクリル・ウレタン共重合体が塗料分
野において、とくに外界の環境変化、例えば被膜基体が
コンクリート、モルタルの場合これに発生する亀裂、あ
るいは外界温度の変化により生ずる膨脹、伸縮などに順
応し得ることが必要な建築物外装用塗料にバインダーと
して使用されてきた。その代表的なものの一つが、アク
リル樹脂とウレタン樹脂(プレポリマー)を別個につく
り、すなわち、アクリル樹脂にはその1分子中に複数の
水酸基を持たせ、これをベースとし顔料で着色して塗料
主剤となし、一方ウレタン樹脂はその1分子中にアクリ
ル樹脂が所有する水酸基と反応しウレタン基にて結合し
得る複数のイソシアネート基を持つポリイソシアネー
ト、あるいはイソシアネート基末端ポリウレタンプレポ
リマーを以て硬化剤となし、使用時に主剤、硬化剤の両
者を混合し、塗布後にアクリル樹脂の水酸基とポリウレ
タン樹脂のイソシアネート基が反応結合して熱硬化性架
橋樹脂塗膜を形成する、いわゆる二液混合型塗料用のバ
インダー樹脂である。また、両末端にエチレン性不飽和
二重結合基を持った低分子量のウレタンオリゴマーを
(メタ)アクリル酸エステルを含有するビニル系モノマ
ーに溶解し、エネルギー線照射により架橋反応を起こし
熱硬化型アクリル・ウレタン共重合体を形成させる方法
もあって、各種塗料のほか表面処理剤、印刷インキバイ
ンダーなど広い分野に応用されている。2. Description of the Related Art Conventionally, acrylic / urethane copolymers having the properties of acrylic resin such as gloss and durability and the properties of polyurethane resin such as flexibility and toughness have been used in the field of paints, especially in the environment of the environment. For example, when the coating substrate is concrete or mortar, it has been used as a binder in paints for building exteriors which need to be able to adapt to cracks generated in them, or expansion, expansion and contraction caused by changes in external temperature. One of the typical ones is to make acrylic resin and urethane resin (prepolymer) separately, that is, acrylic resin has multiple hydroxyl groups in one molecule, and based on this, it is colored with pigment and paint The urethane resin does not form a curing agent with a polyisocyanate having a plurality of isocyanate groups capable of reacting with the hydroxyl groups possessed by the acrylic resin in one molecule and binding with the urethane group, or an isocyanate group-terminated polyurethane prepolymer. A binder for a so-called two-pack type paint, in which both the main agent and the curing agent are mixed at the time of use, and after application, the hydroxyl group of the acrylic resin and the isocyanate group of the polyurethane resin react and bond to form a thermosetting crosslinked resin coating film. Resin. In addition, a low-molecular-weight urethane oligomer having an ethylenically unsaturated double bond group at both ends is dissolved in a vinyl monomer containing a (meth) acrylic acid ester, and a crosslinking reaction is caused by irradiation with energy rays to produce a thermosetting acrylic. -There is also a method of forming a urethane copolymer, which is applied to various fields such as surface treatment agents and printing ink binders in addition to various paints.
【0003】これらアクリル・ウレタン共重合体は、ア
クリル樹脂、ポリウレタン樹脂の持つそれぞれの特性を
兼備しているが、いずれも使用直前に主剤、硬化剤を混
合する二液混合型であり、樹脂の製造、塗料化、さらに
使用時の調整などの操作において極めて複雑である。こ
れらを改善し、単純化を図った研究がこれまでに多くな
されてきた。例えば、アクリル樹脂とポリウレタン樹脂
をそれぞれ別個に作り、それらをブレンドすることで双
方の特性が加味出来ないか種々検討されている。[0003] These acrylic / urethane copolymers have the respective characteristics of acrylic resin and polyurethane resin, but each is a two-part mixture type in which a main agent and a curing agent are mixed immediately before use. Operations such as manufacturing, coating, and adjustment during use are extremely complicated. Much work has been done to improve and simplify these. For example, various studies have been made as to whether an acrylic resin and a polyurethane resin are separately produced, and both properties can be added by blending them.
【0004】また、アクリルセグメントとポリウレタン
セグメントを化学的に結合し一液型として使用し得る、
アクリル・ウレタングラフト共重合体等のアクリル・ウ
レタン共重合法も検討されている。アクリル・ウレタン
グラフト共重合体として、例えば、Polym.,Bu
ll.,8,239(1982)では、片方の分子末端
に二個の水酸基を持つアクリルマクロモノマーを合成し
これを成分の一つとしてポリウレタンを製造する方法が
開示されている。具体的には、(1個のメルカプト基と
2個の水酸基を持つ)チオグリセリンを連鎖移動剤と
し、その存在下に(メタ)アクリル酸エステル類のラジ
カル重合反応を行ない、片末端に二個の水酸基を持つア
クリル樹脂を作り、次にこれを両末端にイソシアネート
基を有するウレタンプレポリマーとを重付加させて、ア
クリルグラフト型セグメント化ポリウレタンを得てい
る。ここに得られる共重合体はアクリル樹脂とポリウレ
タン樹脂のそれぞれの特性を兼備している。この方法に
属する最近の技術としては、特開平6−100653号
公報に、前記のものと同様なアクリルグラフトポリウレ
タン化合物及びその製造方法が開示されている。Further, an acrylic segment and a polyurethane segment can be chemically bonded to be used as a one-pack type.
Acrylic / urethane copolymerization methods such as acrylic / urethane graft copolymers are also being studied. As an acrylic / urethane graft copolymer, for example, Polym. , Bu
ll. , 8, 239 (1982) discloses a method of synthesizing an acrylic macromonomer having two hydroxyl groups at one molecular end and using this as one of the components to produce a polyurethane. Specifically, thioglycerin (having one mercapto group and two hydroxyl groups) is used as a chain transfer agent, and a radical polymerization reaction of (meth) acrylates is performed in the presence of thioglycerin. Then, an acrylic resin having a hydroxyl group is prepared, and then this is polyadded with a urethane prepolymer having isocyanate groups at both ends to obtain an acrylic graft type segmented polyurethane. The copolymer obtained here has both characteristics of an acrylic resin and a polyurethane resin. As a recent technique belonging to this method, Japanese Patent Application Laid-Open No. 6-100653 discloses an acrylic graft polyurethane compound similar to that described above and a method for producing the same.
【0005】[0005]
【発明が解決しようとする課題】しかしながら、上記の
ような単純にアクリル樹脂及びポリウレタン樹脂をブレ
ンドする方法では、双方の樹脂が元来相溶性不良である
ためか良い結果は得られていない。また、その改善対策
として特殊な可塑剤、相溶化剤を用いること、その他ア
ロイ化を図ることなど種々検討されたが、充分な結果は
得られていない。一方、アクリル・ウレタングラフト共
重合体を用いると相溶性の問題は解決されるが、これら
の方法で得られるアクリルグラフトポリウレタン化合物
は熱可塑性であるため熱的影響を受けやすく、常温では
柔軟性を示すものの0℃以下の低温域では結晶化して伸
張性を失う欠点を持ち、低温域においても柔軟性を必要
とする場所への使用に適しない。本発明の目的は、柔軟
性に富み強靱で耐久性を必要とする建築物外装用塗料に
適応するもので、温度の影響を受け難く低温領域におい
てもその特性を保持する塗料バインダーに適した、有機
溶剤可溶アクリル・ウレタン共重合体及びその製造方法
を提供することにある。However, in the above-described method of simply blending an acrylic resin and a polyurethane resin, good results have not been obtained because both resins are originally poorly compatible. In addition, although various studies have been made as a measure for improving the problem, such as use of a special plasticizer and a compatibilizer, and other attempts to use an alloy, no satisfactory results have been obtained. On the other hand, the use of an acrylic / urethane graft copolymer solves the problem of compatibility.However, the acrylic graft polyurethane compound obtained by these methods is susceptible to thermal effects because it is thermoplastic, and has a low flexibility at room temperature. Although shown, it has the disadvantage of crystallization and losing extensibility in the low temperature range of 0 ° C. or lower, and is not suitable for use in places requiring flexibility even in the low temperature range. The object of the present invention is to be applied to a building exterior paint that requires flexibility, toughness, and durability, and is suitable for a paint binder that is hardly affected by temperature and retains its properties even in a low temperature range. An object of the present invention is to provide an acrylic / urethane copolymer soluble in an organic solvent and a method for producing the same.
【0006】[0006]
【課題を解決するための手段】本発明者らは、この欠点
を克服するために種々検討を重ねた結果、本発明に到達
したものである。従来技術において、三次元架橋構造を
有するアクリル・ウレタン共重合体は、有機溶剤に不溶
で加工不能な熱硬化性樹脂になるという性質上、二液混
合型塗料用としてのみ使用されてきた。しかしながら、
本発明者らは、両末端エチレン性不飽和二重結合を持つ
ウレタンオリゴマーの分子量を増大させると、その程度
に随い得られるアクリル・ウレタン共重合体の架橋間隔
が拡大し、その分子構造が三次元より次第に二次元的構
造(網状構造)へ移行し、遂には有機溶剤に可溶なアク
リル・ウレタン共重合体が得られることを見出し、本発
明を完成した。すなわち本発明は、エチレン性不飽和二
重結合基を両末端に有する高分子直鎖状ポリウレタンに
(メタ)アクリル酸エステルを少なくとも含むビニル系
モノマーを重合させて得られることを特徴とするアクリ
ル・ウレタン共重合体及びその製造方法である。ここ
で、エチレン性不飽和二重結合基を両末端に有する高分
子直鎖状ポリウレタンプレポリマーの分子量は、1万以
下ではビニル系モノマーとの共重合反応の際ゲル化する
ことがあり、また10万以上では低温域においてウレタ
ンセグメントが結晶化の影響を受けて硬質化することが
あることから、1万〜10万の分子量の範囲が好まし
い。そして、本発明により得られるアクリル・ウレタン
共重合体は有機溶剤に可溶な樹脂でありながら、これよ
り形成される樹脂フィルムは熱的影響を受けることが少
なく、−5℃以下の低温域においても充分な伸張性と強
度を保持し、このままで(一液型として)建築外装用塗
料等に適応することができる。Means for Solving the Problems The present inventors have made various studies to overcome this disadvantage, and as a result, have reached the present invention. In the prior art, an acrylic / urethane copolymer having a three-dimensional cross-linked structure has been used only for two-pack type paints because of its property of being a thermosetting resin that is insoluble in an organic solvent and cannot be processed. However,
The present inventors, when increasing the molecular weight of the urethane oligomer having an ethylenically unsaturated double bond at both ends, the cross-linking interval of the acrylic / urethane copolymer obtained to that extent increases, and the molecular structure becomes larger. The present inventors have found that an acrylic-urethane copolymer that is gradually shifted from a three-dimensional structure to a two-dimensional structure (a network structure) and is finally soluble in an organic solvent is obtained, and the present invention has been completed. That is, the present invention provides an acrylic polymer obtained by polymerizing a vinyl-based monomer containing at least a (meth) acrylate ester on a high-molecular linear polyurethane having an ethylenically unsaturated double bond group at both ends. A urethane copolymer and a method for producing the same. Here, if the molecular weight of the high-molecular-weight linear polyurethane prepolymer having an ethylenically unsaturated double bond group at both ends is less than 10,000, it may gel during a copolymerization reaction with a vinyl monomer, If the molecular weight is 100,000 or more, the urethane segment may be hardened under the influence of crystallization in a low temperature range. Therefore, the molecular weight is preferably in the range of 10,000 to 100,000. And while the acrylic / urethane copolymer obtained by the present invention is a resin soluble in an organic solvent, the resin film formed therefrom is less affected by heat, and in a low temperature range of -5 ° C or less. It also has sufficient extensibility and strength, and can be used as it is (as a one-pack type) for paints for building exterior use.
【0007】さらに、本発明のアクリル・ウレタン共重
合体は、(メタ)アクリル酸エステル重合の際、(メ
タ)アクリル酸エステルモノマー類として少量の活性水
素基含有(メタ)アクリル酸エステルを用いて活性水素
基を含有するアクリル・ウレタン共重合体を作り、使用
に際して少量のポリイソシアネート化合物を硬化剤とし
て添加することで、三次元構造の熱硬化型樹脂とし、耐
薬品性、耐溶剤性を向上させることも出来る。この場合
は二液混合型となるが、従来品に比し、アクリル・ウレ
タン共重合体に含有させる水酸基の量は僅かで、そのた
め硬化剤として用いられるポリイソシアネートの量も僅
少ですみ、さらにこのポリイソシアネート硬化剤は従来
法のようにウレタンプレポリマー化する繁雑さもない。
なお、この活性水素基含有アクリル・ウレタン共重合体
はポリイソシアネートを添加せず一液型として使用する
ことも出来るものである。Further, the acrylic / urethane copolymer of the present invention uses a small amount of a (meth) acrylic acid ester containing an active hydrogen group as a (meth) acrylic acid ester monomer during (meth) acrylic acid ester polymerization. Acrylic / urethane copolymers containing active hydrogen groups are made, and a small amount of a polyisocyanate compound is added as a curing agent during use, resulting in a thermosetting resin with a three-dimensional structure and improved chemical and solvent resistance. It can also be done. In this case, the two-component mixture type is used, but the amount of hydroxyl groups contained in the acrylic / urethane copolymer is small compared to the conventional product, so the amount of polyisocyanate used as a curing agent is also small, and this The polyisocyanate curing agent does not have the difficulty of urethane prepolymerization as in the conventional method.
The active hydrogen group-containing acrylic / urethane copolymer can be used as a one-pack type without adding a polyisocyanate.
【0008】本発明の共重合体及びその製造方法、並び
にそれを含む塗料組成物を示すと、以下のとおりであ
る。 (1) エチレン性不飽和二重結合基を両末端に有する
高分子直鎖状ポリウレタンプレポリマーに、少なくとも
1種の(メタ)アクリル酸エステルを含有するビニル系
化合物を反応させてなる有機溶剤可溶アクリル・ウレタ
ン共重合体。 (2) 高分子直鎖状ポリウレタンプレポリマーの分子
量が1万〜10万である、上記(1)記載のアクリル・
ウレタン共重合体。 (3) (メタ)アクリル酸エステルとしてポリイソシ
アネート化合物と架橋反応可能である活性水素基含有
(メタ)アクリル酸エステルを含有する、上記(1)ま
たは(2)記載のアクリル・ウレタン共重合体。The copolymer of the present invention, a method for producing the same, and a coating composition containing the same are as follows. (1) An organic solvent obtained by reacting at least one vinyl compound containing a (meth) acrylic ester with a high-molecular linear polyurethane prepolymer having an ethylenically unsaturated double bond group at both terminals. Soluble acrylic / urethane copolymer. (2) The acrylic resin according to the above (1), wherein the molecular weight of the high-molecular linear polyurethane prepolymer is 10,000 to 100,000.
Urethane copolymer. (3) The acrylic / urethane copolymer according to the above (1) or (2), which contains, as a (meth) acrylate, a (meth) acrylate containing an active hydrogen group capable of undergoing a crosslinking reaction with a polyisocyanate compound.
【0009】(4) 高分子直鎖状ポリウレタンプレポ
リマーの両末端エチレン性不飽和二重結合基と、少なく
とも1種の(メタ)アクリル酸エステルを含有するビニ
ル系化合物とを重合反応させることを特徴とする有機溶
剤可溶アクリル・ウレタン共重合体の製造方法。 (5) (メタ)アクリル酸エステルとしてポリイソシ
アネート化合物と架橋反応可能である活性水素基含有
(メタ)アクリル酸エステルを含有する、上記(4)記
載のアクリル・ウレタン共重合体の製造方法。(4) A polymerization reaction between an ethylenically unsaturated double bond group at both ends of a high-molecular-weight linear polyurethane prepolymer and a vinyl compound containing at least one (meth) acrylate. A method for producing an organic solvent-soluble acrylic / urethane copolymer. (5) The method for producing an acrylic / urethane copolymer according to the above (4), wherein the (meth) acrylic acid ester contains an active hydrogen group-containing (meth) acrylic acid ester capable of undergoing a crosslinking reaction with a polyisocyanate compound.
【0010】(6) 上記(1)の有機溶剤可溶アクリ
ル・ウレタン共重合体を含む一液型塗料組成物。 (7) 上記(3)の有機溶剤可溶アクリル・ウレタン
共重合体及びポリイソシアネート化合物を含む二液型塗
料組成物。(6) A one-pack type coating composition containing the acrylic / urethane copolymer soluble in the organic solvent of the above (1). (7) A two-pack coating composition comprising the organic solvent-soluble acrylic / urethane copolymer of (3) and a polyisocyanate compound.
【0011】[0011]
【発明の実施の形態】本発明の共重合体の製造は両末端
エチレン性不飽和二重結合基を有する直鎖型ポリウレタ
ンプレポリマーの製造と、このプレポリマー存在下に
(メタ)アクリル酸エステルを少なくとも含有するビニ
ル系化合物の重合との二工程によって行なう。その第一
工程であるエチレン性不飽和二重結合基を有するポリウ
レタンプレポリマーを製造するには、まず、NCO末端
を有し分子量1万〜10万の範囲にある直鎖型ウレタン
セグメントを作り、次に両末端のNCOにこれと反応し
得る水酸基一個を含む(メタ)アクリル酸エステルの理
論量を付加させる。ウレタンセグメントを作るには常法
に従い、すなわち、長鎖ジオール、短鎖グリコール、場
合に応じ鎖延長剤を併用し、これらに生成する共重合体
の分子量に応じ、理論量の有機ジイソシアネートを加え
て反応する。この反応は不活性有機溶剤中で行ない、反
応を促進するため触媒としてポリウレタンの製造におい
て常用されるジブチル錫ジラウレート等の金属触媒やト
リエチルアミン等の三級アミン触媒を用いることも出来
る。第二工程では第一工程で合成した両末端にエチレン
性不飽和二重結合基を持ったポリウレタンプレポリマー
に(メタ)アクリル酸エステル類を少なくとも含むビニ
ル系モノマーを加え、有機溶剤中で重合を行ないアクリ
ル・ウレタン共重合体を作る。この反応はアクリル樹脂
重合の常法に従い、重合開始剤添加の下に行なわれるラ
ジカル重合を行なえばよい。この際、適宜メルカプタン
基含有化合物を連鎖移動剤として反応液に添加してアク
リルの重合度を調整することもできる。BEST MODE FOR CARRYING OUT THE INVENTION The copolymer of the present invention is produced by preparing a linear polyurethane prepolymer having an ethylenically unsaturated double bond at both terminals and, in the presence of the prepolymer, a (meth) acrylate ester. And the polymerization of a vinyl compound containing at least. In order to produce a polyurethane prepolymer having an ethylenically unsaturated double bond group, which is the first step, first, a linear urethane segment having an NCO terminal and a molecular weight of 10,000 to 100,000 is produced. Next, a theoretical amount of a (meth) acrylic ester containing one hydroxyl group capable of reacting with the NCO at both ends is added. The urethane segment is prepared according to a conventional method, that is, a long-chain diol, a short-chain glycol, a chain extender is used in some cases, and a stoichiometric amount of an organic diisocyanate is added thereto according to the molecular weight of a copolymer to be produced. react. This reaction is carried out in an inert organic solvent, and a metal catalyst such as dibutyltin dilaurate or a tertiary amine catalyst such as triethylamine, which is commonly used in the production of polyurethane, can be used as a catalyst for accelerating the reaction. In the second step, a vinyl-based monomer containing at least (meth) acrylates is added to a polyurethane prepolymer having an ethylenically unsaturated double bond group at both ends synthesized in the first step, and polymerization is carried out in an organic solvent. Make acrylic / urethane copolymer. This reaction may be carried out by a radical polymerization carried out with the addition of a polymerization initiator according to a conventional method of acrylic resin polymerization. At this time, a mercaptan group-containing compound may be appropriately added to the reaction solution as a chain transfer agent to adjust the degree of polymerization of acrylic.
【0012】前記有機ジイソシアネートとしては具体的
には例えば、2,4−トリレンジイソシアネート、2,
6−トリレンジイソシアネート、キシレン−1,4−ジ
イソシアネート、キシレン−1,3−ジイソシアネー
ト、4,4′−ジフェニルメタンジイソシアネート、
2,4′−ジフェニルメタンジイソシアネート、4,
4′−ジフェニルエーテルジイソシアネート、2−ニト
ロジフェニル−4,4′−ジイソシアネート、2,2′
−ジフェニルプロパン−4,4′−ジイソシアネート、
3,3′−ジメチルジフェニルメタン−4,4′−ジイ
ソシアネート、4,4′−ジフェニルプロパンジイソシ
アネート、m−フェニレンジイソシアネート、p−フェ
ニレンジイソシアネート、ナフチレン−1,4−ジイソ
シアネート、ナフチレン−1,5−ジイソシアネート、
3,3′−ジメトキシジフェニル−4,4′−ジイソシ
アネート等の芳香族ジイソシアネート、テトラメチレン
ジイソシアネート、ヘキサメチレンジイソシアネート、
リジンジイソシアネート等の脂肪族ジイソシアネート、
イソホロンジイソシアネート、水添化トリレンジイソシ
アネート、水添化キシレンジイソシアネート、水添化ジ
フェニルメタンジイソシアネート等の脂環族ジイソシア
ネートが挙げられる。The organic diisocyanate is, for example, 2,4-tolylene diisocyanate, 2,2
6-tolylene diisocyanate, xylene-1,4-diisocyanate, xylene-1,3-diisocyanate, 4,4'-diphenylmethane diisocyanate,
2,4'-diphenylmethane diisocyanate, 4,
4'-diphenyl ether diisocyanate, 2-nitrodiphenyl-4,4'-diisocyanate, 2,2 '
-Diphenylpropane-4,4'-diisocyanate,
3,3'-dimethyldiphenylmethane-4,4'-diisocyanate, 4,4'-diphenylpropane diisocyanate, m-phenylene diisocyanate, p-phenylene diisocyanate, naphthylene-1,4-diisocyanate, naphthylene-1,5-diisocyanate,
Aromatic diisocyanates such as 3,3'-dimethoxydiphenyl-4,4'-diisocyanate, tetramethylene diisocyanate, hexamethylene diisocyanate,
Aliphatic diisocyanates such as lysine diisocyanate,
Alicyclic diisocyanates such as isophorone diisocyanate, hydrogenated tolylene diisocyanate, hydrogenated xylene diisocyanate, and hydrogenated diphenylmethane diisocyanate.
【0013】長鎖ジオールとしてはポリウレタン工業に
おいて公知のものが用いられ、例えば、ポリエステルジ
オール、ポリエステルアミドジオール、ポリエーテルジ
オール、ポリエステル・ポリエーテルジオール、ポリカ
ーボネートジオール等が挙げられる。具体的には例え
ば、コハク酸、アジピン酸、セバシン酸、アゼライン
酸、ダイマー酸、テレフタル酸、イソフタル酸、ヘキサ
ヒドロテレフタル酸、ヘキサヒドロイソフタル酸等のジ
カルボン酸、これらの酸エステルあるいは酸無水物と、
エチレングリコール、1,3−プロピレングリコール、
1,2−プロピレングリコール、1,4−ブチレングリ
コール、1,5−ペンタングリコール、1,6−ヘキサ
ングリコール、3−メチル−1,5−ペンタングリコー
ル、ネオペンチルグリコール、1,8−オクタングリコ
ール、1,9−ノナンジオール、ジエチレングリコー
ル、シクロヘキサン−1,4−ジオール、シクロヘキサ
ン−1,4−ジメタノール、ダイマー酸ジオール、トリ
メチロールプロパン、グリセリン、ヘキサントリオー
ル、クオドロールあるいはビスフェノールAのエチレン
オキサイド又はプロピレンオキサイド付加物等のグリコ
ール、あるいはヘキサメチレンジアミン、キシレンジア
ミン、イソホロンジアミン、モノエタノールアミン、イ
ソプロパノールトリアミン等のジアミン、トリアミン又
はアミノアルコール等単独、又はこれらの混合物との脱
水縮合反応で得られるポリエステルポリオール、ポリエ
ステルアミドポリオールが挙げられる。さらに、ε−カ
プロラクトン、アルキル置換ε−カプロラクトン、δ−
バレロラクトン、アルキル置換δ−バレロラクトン等の
環状エステル(すなわちラクトン)モノマーの開環重合
により得られるラクトン系ポリエステルポリオール等の
ポリエステルポリオールが挙げられる。ポリエーテルポ
リオールとしては、例えば、ポリエチレングリコール、
ポリプロピレンエーテルポリオール、ポリテトラメチレ
ンエーテルポリオール等が挙げられる。ポリエーテル・
エステルポリオールとしては、前記のポリエーテルポリ
オールと前記のジカルボン酸又は酸無水物等とから製造
されるものが挙げられる。ポリカーボネートポリオール
としては、例えば、1,4−ブチレングリコール、1,
5−ペンタングリコール、ヘキサングリコール、3−メ
チル−1,5−ペンタンジオール、1,4−シクロヘキ
サンジメタノール等とジエチルカーボネート、ジフェニ
ルカーボネートなどのカーボネート類との反応から得ら
れるものを挙げることができ、具体的な商品としては日
本ポリウレタン製N−980、N−981等が挙げられ
る。また、尿素樹脂、メラミン樹脂、エポキシ樹脂、ポ
リエステル樹脂、アクリル樹脂、ポリビニルアルコール
等も、一般にポリウレタン工業において公知のもので活
性水素基を2個以上含有するものであれば長鎖ポリオー
ルあるいはその一部として使用することができる。これ
ら長鎖ポリオールの分子量は350〜8000の範囲が
好ましい。分子量が350未満ではウレタン成分の柔軟
性を発揮できず、また分子量が8000を越えると共重
合物のウレタン基濃度が低下し、例えば、ポリウレタン
の特徴の一つである耐摩耗性や耐熱性、耐溶剤性に乏し
くなる。As the long-chain diol, those known in the polyurethane industry are used, and examples thereof include polyester diol, polyester amide diol, polyether diol, polyester polyether diol, and polycarbonate diol. Specifically, for example, succinic acid, adipic acid, sebacic acid, azelaic acid, dimer acid, terephthalic acid, isophthalic acid, hexahydroterephthalic acid, dicarboxylic acids such as hexahydroisophthalic acid, acid esters or acid anhydrides thereof. ,
Ethylene glycol, 1,3-propylene glycol,
1,2-propylene glycol, 1,4-butylene glycol, 1,5-pentane glycol, 1,6-hexane glycol, 3-methyl-1,5-pentane glycol, neopentyl glycol, 1,8-octane glycol, 1,9-nonanediol, diethylene glycol, cyclohexane-1,4-diol, cyclohexane-1,4-dimethanol, diol dimer acid, trimethylolpropane, glycerin, hexanetriol, quadrol, or bisphenol A ethylene oxide or propylene oxide addition Such as glycol, or diamines such as hexamethylenediamine, xylenediamine, isophoronediamine, monoethanolamine, isopropanoltriamine, triamine or amino alcohol, etc. Germany, or polyester polyols obtained by dehydration condensation reaction of a mixture thereof, polyester amides polyol. Further, ε-caprolactone, alkyl-substituted ε-caprolactone, δ-
Examples include polyester polyols such as lactone-based polyester polyols obtained by ring-opening polymerization of cyclic ester (ie, lactone) monomers such as valerolactone and alkyl-substituted δ-valerolactone. Examples of the polyether polyol include polyethylene glycol,
Examples thereof include polypropylene ether polyol and polytetramethylene ether polyol. Polyether ・
Examples of the ester polyol include those produced from the above-mentioned polyether polyol and the above-mentioned dicarboxylic acid or acid anhydride. Examples of the polycarbonate polyol include 1,4-butylene glycol,
Examples thereof include those obtained from the reaction of 5-pentane glycol, hexane glycol, 3-methyl-1,5-pentanediol, 1,4-cyclohexane dimethanol or the like with diethyl carbonate or diphenyl carbonate. Specific products include N-980 and N-981 manufactured by Nippon Polyurethane. In addition, urea resins, melamine resins, epoxy resins, polyester resins, acrylic resins, polyvinyl alcohols, and the like are also generally known in the polyurethane industry and include two or more active hydrogen groups as long-chain polyols or a part thereof. Can be used as The molecular weight of these long-chain polyols is preferably in the range of 350 to 8000. When the molecular weight is less than 350, the urethane component cannot exhibit flexibility, and when the molecular weight exceeds 8,000, the urethane group concentration of the copolymer decreases. Poor solvent resistance.
【0014】短鎖グリコールとしては、前記長鎖ポリオ
ールの原料として挙げた単分子ジオール、トリオール類
すなわちエチレングリコール、1,3−プロピレングリ
コール、1,2−プロピレングリコール、1,4−ブチ
レングリコール、1,5−ペンタングリコール、1,6
−ヘキサングリコール、3−メチル−1,5−ペンタン
グリコール、ネオペンチルグリコール、1,8−オクタ
ングリコール、1,9−ノナンジオール、ジエチレング
リコール、シクロヘキサン−1,4−ジオール、シクロ
ヘキサン−1,4−ジメタノール、ダイマー酸ジオー
ル、トリメチロールプロパン、グリセリン、ヘキサント
リオール、クオドロールあるいはビスフェノールAのエ
チレンオキサイド又はプロピレンオキサイド付加物等も
用いることができる。The short-chain glycols include the monomolecular diols and triols mentioned as the raw materials for the long-chain polyols, ie, ethylene glycol, 1,3-propylene glycol, 1,2-propylene glycol, 1,4-butylene glycol, , 5-pentane glycol, 1,6
-Hexane glycol, 3-methyl-1,5-pentane glycol, neopentyl glycol, 1,8-octane glycol, 1,9-nonanediol, diethylene glycol, cyclohexane-1,4-diol, cyclohexane-1,4-di Methanol, dimer acid diol, trimethylolpropane, glycerin, hexanetriol, quadrol or bisphenol A ethylene oxide or propylene oxide adducts can also be used.
【0015】鎖延長剤としては、ヒドラジン、エチレン
ジアミン、ヘキサメチレンジアミン等の単分子ジアミ
ン、トリアミン、トルエンジアミン、ジアミノジフェニ
ルメタン等の芳香族ジアミン、イソホロンジアミン等の
脂環式ジアミン、あるいはポリエーテルの末端がアミノ
基となったポリエーテルポリアミン等が挙げられる。前
記アミノアルコールとしては、モノエタノールアミン、
ジエタノールアミン、トリエタノールアミン、N−メチ
ルジエタノールアミン等が挙げられる。Examples of the chain extender include monomolecular diamines such as hydrazine, ethylenediamine and hexamethylenediamine; aromatic diamines such as triamine, toluenediamine and diaminodiphenylmethane; alicyclic diamines such as isophoronediamine; Examples include polyether polyamines that have become amino groups. As the amino alcohol, monoethanolamine,
Examples thereof include diethanolamine, triethanolamine, and N-methyldiethanolamine.
【0016】ここで長鎖ジオールと短鎖グリコールの使
用比率は、重量比で長鎖ジオール/短鎖グリコール=1
00/0〜70/30の範囲にあり好ましくは100/
0〜80/20である。Here, the ratio of the long-chain diol to the short-chain glycol is such that the long-chain diol / short-chain glycol = 1 by weight.
In the range of 00/0 to 70/30, preferably 100 /
0 to 80/20.
【0017】ポリウレタンセグメントの分子量は、用い
られる長鎖ジオール、短鎖グリコール、及び鎖延長剤等
に含まれる全活性水素数とこれと反応させるイソシアネ
ート基のモル数の比率を適宜変えて調整される。好まし
い分子量は2万〜5万である。The molecular weight of the polyurethane segment is adjusted by appropriately changing the ratio of the total number of active hydrogens contained in the long-chain diol, short-chain glycol, chain extender and the like used to the number of moles of isocyanate groups reacted therewith. . The preferred molecular weight is from 20,000 to 50,000.
【0018】次に、ビニル系化合物を共重合させる第二
工程では、上記第一工程で製造した両末端不飽和二重結
合基を有するウレタンプレポリマーにアクリル酸エステ
ル及び/またはメタクリル酸エステルを少なくとも含有
するビニル系化合物を加え、更にアゾビスイソブチロニ
トリル(AIBN)のようなジアゾ化合物あるいはベン
ゾイルパーオキサイドやカヤエステル−O(化薬アクゾ
株)のような過酸化物などをラジカル発生剤として添加
し、通常の有機溶剤中でラジカル重合を行う。この際、
ウレタンプレポリマーの両端不飽和二重結合は容易にラ
ジカルを発生し、これを起点としてビニル系化合物の連
鎖重合反応が行われ、アクリルウレタン共重合物を生成
する。重合度の調整は適宜メルカプタン基を含有する化
合物を連鎖移動剤として反応液に添加することで行われ
る。反応は両末端不飽和二重結合を有するウレタンプレ
ポリマーとビニル系化合物の混合物に開始剤を加え、反
応系へ滴下する方法で行われることが望ましいが、これ
に限定されるものではない。ウレタンプレポリマーとビ
ニル系化合物の量は、重量比でウレタンプレポリマー/
ビニル系化合物=20/80〜80/20の範囲で30
/70〜70/30が特に好ましい。開始剤量はビニル
系化合物の重量に対し、0.5〜2%の範囲が好まし
い。溶剤は一般的なトルエン、キシレン等の芳香族炭化
水素系溶剤を使用して行うが、限定されるものではな
い。Next, in a second step of copolymerizing the vinyl compound, at least an acrylic ester and / or a methacrylic ester is added to the urethane prepolymer having an unsaturated double bond group at both ends produced in the first step. The added vinyl compound is added, and a diazo compound such as azobisisobutyronitrile (AIBN) or a peroxide such as benzoyl peroxide or Kayaester-O (Chemical Drug Akzo) is used as a radical generator. And radical polymerization is performed in a usual organic solvent. On this occasion,
Unsaturated double bonds at both ends of the urethane prepolymer easily generate radicals, and a chain polymerization reaction of the vinyl compound is carried out from the radicals to generate an acrylic urethane copolymer. The degree of polymerization is adjusted by appropriately adding a compound containing a mercaptan group to the reaction solution as a chain transfer agent. The reaction is desirably carried out by a method in which an initiator is added to a mixture of a urethane prepolymer having an unsaturated double bond at both ends and a vinyl compound, and the mixture is added dropwise to the reaction system, but is not limited thereto. The amounts of the urethane prepolymer and the vinyl compound are expressed in a weight ratio of the urethane prepolymer /
Vinyl compound = 30 in the range of 20/80 to 80/20
/ 70-70 / 30 is particularly preferred. The amount of the initiator is preferably in the range of 0.5 to 2% based on the weight of the vinyl compound. As the solvent, a general aromatic hydrocarbon solvent such as toluene or xylene is used, but the solvent is not limited.
【0019】本発明において用いられるアクリル酸エス
テルはメタアクリル酸エステルとしては、メチルアクリ
レート、エチルアクリレート、n−又はiso−ブチル
アクリレート、ヘキシルアクリレート、シクロヘキシル
アクリレート、メチルメタクリレート、エチルメタクリ
レート、n−又はiso−ブチルメタクリレート、ヘキ
シルメタクリレート、シクロヘキシルメタクリレート等
が挙げられる。また、必要に応じて、ラウリルアクリレ
ート、ステアリルアクリレート、ラウリルメタクリレー
ト、ステアリルメタクリレート等の長鎖アルキルアクリ
レート類、長鎖アルキルメタクリレート類も併用するこ
とが出来る。これら以外に併用できるビニル系化合物と
しては、スチレン、クロロスチレン、メチルスチレン等
を挙げることができるが、ビニル系化合物がアクリル酸
エステル及び/又はメタクリル酸エステルのみであって
もよいことは言うまでもない。また、(メタ)アクリル
酸エステルとして、活性水素基を含有する2−ヒドロキ
シエチルアクリレート、2−ヒドロキシエチルメタクリ
レート、アミノエチルメタクリレート、ダイセル化学製
のFA−1、FA−2、FA−3、FM−1、FM−2
等の2−ヒドロキシエチルアクリレート、2−ヒドロキ
シメタクリレートのカプロラクトン付加体、などの活性
水素基含有アクリル酸エステル、活性水素基含有メタク
リル酸エステルを用いれば、水酸基やイミノ基、アミノ
基、カルボキシル基などのイソシアネート基と反応しう
る活性水素基を持ったアクリル・ウレタン共重合体が得
られる。活性水素基含有(メタ)アクリル酸エステルの
好ましい量は、アクリル・ウレタン共重合体全固形分量
に対し2〜20重量%さらに好ましくは10〜20重量
%である。20重量%をこえる場合には、共重合体の有
機溶剤への溶解性が悪化し白濁する、また粘度が上昇す
る等の問題が生じる。さらに、共重合体が反応途中で析
出することにより高分子量化できず、高分子量のアクリ
ル・ウレタン共重合体としての物性が期待できない。こ
の共重合体は、有機ポリイソシアネート硬化剤と架橋反
応させて溶剤に不溶不融でより強靱な塗膜を形成するこ
とができる。有機ポリイソシアネート硬化剤としては平
均官能基数が2.5〜4.0のものが好ましく、日本ポ
リウレタン製のコロネートL,コロネートHL,コロネ
ートHX等があげられる。活性水素基含有アクリルウレ
タン共重合体100重量部に対し、硬化剤は1〜10重
量部を用いる。The acrylate used in the present invention may be methacrylate, such as methyl acrylate, ethyl acrylate, n- or iso-butyl acrylate, hexyl acrylate, cyclohexyl acrylate, methyl methacrylate, ethyl methacrylate, n- or iso- Butyl methacrylate, hexyl methacrylate, cyclohexyl methacrylate, and the like. If necessary, long-chain alkyl acrylates and long-chain alkyl methacrylates such as lauryl acrylate, stearyl acrylate, lauryl methacrylate, and stearyl methacrylate can also be used in combination. Other vinyl compounds that can be used in combination include styrene, chlorostyrene, methyl styrene, and the like. Needless to say, the vinyl compound may be only an acrylic ester and / or a methacrylic ester. Further, as the (meth) acrylic acid ester, 2-hydroxyethyl acrylate, 2-hydroxyethyl methacrylate, aminoethyl methacrylate containing an active hydrogen group, FA-1, FA-2, FA-3, and FM- manufactured by Daicel Chemical Industries, Ltd. 1, FM-2
If an active hydrogen group-containing acrylate or an active hydrogen group-containing methacrylate such as 2-hydroxyethyl acrylate or 2-hydroxymethacrylate caprolactone adduct is used, a hydroxyl group, an imino group, an amino group, a carboxyl group, etc. An acrylic / urethane copolymer having an active hydrogen group capable of reacting with an isocyanate group is obtained. The preferred amount of the active hydrogen group-containing (meth) acrylic acid ester is 2 to 20% by weight, more preferably 10 to 20% by weight, based on the total solid content of the acrylic / urethane copolymer. If the amount is more than 20% by weight, problems such as deterioration of the solubility of the copolymer in an organic solvent, clouding, and increase in viscosity occur. Furthermore, since the copolymer is precipitated during the reaction, the molecular weight cannot be increased, and physical properties as a high molecular weight acrylic / urethane copolymer cannot be expected. This copolymer can be cross-linked with an organic polyisocyanate curing agent to form a tougher coating film which is insoluble and infusible in a solvent. As the organic polyisocyanate curing agent, those having an average number of functional groups of 2.5 to 4.0 are preferable, and examples thereof include Coronate L, Coronate HL, and Coronate HX manufactured by Nippon Polyurethane. The curing agent is used in an amount of 1 to 10 parts by weight based on 100 parts by weight of the active hydrogen group-containing acrylic urethane copolymer.
【0020】[0020]
【実施例】以下、本発明について実施例及び比較例によ
り更に詳細に説明するが、本説明はこれらにより何等限
定されるものではない。尚、実施例及び比較例において
特に断りのない限り「部」及び「%」は全て重量基準で
ある。 実施例1 攪拌機、温度計、冷却器及び窒素ガス導入管を付けた反
応容器に分子量1250ポリカプロラクトンジオール
(ダイセル化学製)86.6部、分子量1000のポリ
プロピレングリコール161.7部、ヘキサメチレンジ
イソシアネート(日本ポリウレタン製)40.8部、ト
ルエン75部及び触媒としてジブチル錫ジラウレート
0.05部を仕込、窒素雰囲気下で80℃において反応
させ、イソシアネート(NCO)濃度が理論量に到達し
た時点で2−ヒドロキシメタクリレートのカプロラクト
ン付加体であるFM−3(ダイセル化学製)10.9部
とトルエン125gを添加し、ウレタンプレポリマーの
両末端NCOが消滅するまで反応させ、固形分が60%
の両末端不飽和二重結合を有する直鎖状ウレタンプレポ
リマー500部を得た。次にこのウレタンプレポリマー
溶液200部に対し、メチルメタクリレート129.6
部、スチレン30部、FM−3 18.9部、アクリル
酸1.5部、それにトルエン220部を加えて混合モノ
マー600部をつくった。このうち300部をラジカル
反応を行う反応容器に入れ加熱する。残った混合モノマ
ー300部にラジカル開始剤としてカヤエステル−O
(化薬アクゾ製)1.8部とトルエン100部を入れよ
く混合する。反応容器の混合モノマーが90℃になった
ら、開始剤の入った混合モノマーを3時間かけて滴下し
た。更に残存モノマーを低減する目的でトルエン100
部とカヤエステル−O 0.5部の混合溶液を1時間で
滴下した。滴下終了後は105±5℃で3時間加熱を続
けて、目的とするアクリルウレタン樹脂を得た。この共
重合体の固形分含有率は37%、粘度は7000cP/
25℃、水酸基価は18.7(固形分換算)、酸価4.
2(固形分換算)であった。EXAMPLES Hereinafter, the present invention will be described in more detail with reference to Examples and Comparative Examples, but the present invention is not limited thereto. In Examples and Comparative Examples, “parts” and “%” are all based on weight unless otherwise specified. Example 1 In a reaction vessel equipped with a stirrer, thermometer, cooler and nitrogen gas inlet tube, 86.6 parts of polycaprolactone diol having a molecular weight of 1250 (manufactured by Daicel Chemical), 161.7 parts of polypropylene glycol having a molecular weight of 1000, and hexamethylene diisocyanate ( 40.8 parts of Nippon Polyurethane), 75 parts of toluene and 0.05 parts of dibutyltin dilaurate were charged as a catalyst and reacted at 80 ° C. under a nitrogen atmosphere. When the isocyanate (NCO) concentration reached the theoretical amount, 2- 10.9 parts of FM-3 (manufactured by Daicel Chemical Industries, Ltd.), which is a caprolactone adduct of hydroxymethacrylate, and 125 g of toluene were added and reacted until the NCO at both ends of the urethane prepolymer disappeared.
To obtain 500 parts of a linear urethane prepolymer having unsaturated double bonds at both ends. Next, methyl methacrylate 129.6 was added to 200 parts of the urethane prepolymer solution.
Parts, 30 parts of styrene, 18.9 parts of FM-3, 1.5 parts of acrylic acid, and 220 parts of toluene were added to prepare 600 parts of a mixed monomer. Of these, 300 parts are placed in a reaction vessel for performing a radical reaction and heated. Kayaester-O is used as a radical initiator in 300 parts of the remaining mixed monomer.
1.8 parts (manufactured by Kayaku Akzo) and 100 parts of toluene are added and mixed well. When the temperature of the mixed monomer in the reaction vessel reached 90 ° C., the mixed monomer containing the initiator was added dropwise over 3 hours. To further reduce residual monomers, toluene 100
Of Kayaester-O and 0.5 part of Kayaester-O was added dropwise over 1 hour. After completion of the dropping, heating was continued at 105 ± 5 ° C. for 3 hours to obtain a target acrylic urethane resin. This copolymer has a solid content of 37% and a viscosity of 7000 cP /
25 ° C., hydroxyl value 18.7 (in terms of solid content), acid value 4.
2 (in terms of solid content).
【0021】実施例2〜8 長鎖ポリオール、有機ジイソシアネート等の種類と配合
比を変えて、実施例1と同様の条件で反応させてアクリ
ルウレタンの共重合体を得た。その配合と性状表につい
て表1,2にまとめた。Examples 2 to 8 The reaction was carried out under the same conditions as in Example 1 except that the kind and the mixing ratio of the long-chain polyol, organic diisocyanate and the like were changed to obtain an acrylic urethane copolymer. Tables 1 and 2 summarize the composition and properties.
【表1】 [Table 1]
【0022】[0022]
【表2】 [Table 2]
【0023】比較例1 実施例1と同様の反応容器に溶媒としてトルエン250
部を仕込、窒素雰囲気下100℃まで加熱した後、21
5部のメチルメタクリレート、24部のブチルアクリレ
ート、11部のα−チオグリセリン及び5部のベンゾイ
ルパーオキサイドの混合液を3時間かけて滴下した。滴
下終了後110℃で3時間加熱を続けて、目的とする末
端に2個の水酸基を持つアクリル樹脂溶液を得た。次
に、このアクリル樹脂溶液のうち250部、分子量10
00の3−メチルペンタンアジペートジオール44部、
分子量1250のポリカプロラクトンジオール(ダイセ
ル化学製)54部及び触媒としてジブチル錫ジラウレー
ト0.1部、反応溶媒としてトルエン125部を上記反
応容器に仕込、窒素雰囲気下80℃においてイソシアネ
ート含量が0.01%以下になるまで加熱を続けて、ア
クリルグラフトウレタン共重合体を得た。この固形分含
有率は49.9%、粘度は59000cP/25℃であ
った。Comparative Example 1 Toluene 250 was used as a solvent in the same reaction vessel as in Example 1.
After heating the mixture to 100 ° C under a nitrogen atmosphere,
A mixture of 5 parts of methyl methacrylate, 24 parts of butyl acrylate, 11 parts of α-thioglycerin and 5 parts of benzoyl peroxide was added dropwise over 3 hours. After completion of the dropwise addition, heating was continued at 110 ° C. for 3 hours to obtain an intended acrylic resin solution having two hydroxyl groups at the terminal. Next, 250 parts of this acrylic resin solution, molecular weight 10
44 parts of 3-methylpentane adipate diol of 00,
54 parts of polycaprolactone diol having a molecular weight of 1250 (manufactured by Daicel Chemical Industries, Ltd.), 0.1 part of dibutyltin dilaurate as a catalyst, and 125 parts of toluene as a reaction solvent were charged into the above reaction vessel, and the isocyanate content was 0.01% at 80 ° C. under a nitrogen atmosphere. Heating was continued until the temperature became below, to obtain an acrylic graft urethane copolymer. The solid content was 49.9% and the viscosity was 59000 cP / 25 ° C.
【0024】(共重合体の評価)実施例1〜4、比較例
1において得られた共重合体に硬化剤としてコロネート
HX(日本ポリウレタン製)を添加したものと未添加の
ものを遠心成膜機にて60〜100℃で膜厚約250μ
のフィルムを作成し、これを2号ダンベルを用いて打ち
抜き試験片とした。試験機としては島津製作所製オート
グラフAG−5000Cを用いて、引張り条件は、温度
20℃(湿度65%)、0℃、−20℃、引張り速度は
200m/m/min一定で、100%モジュラス、破
断強度及び伸び率を測定した。 ・破断強度:フィルムが破断した時の応力(単位はkg
f/cm2 ) ・伸び率 :全てチャック間(60m/m)に対するも
の(単位は長さ基準%)これらの評価結果をまとめて表
3に示す。 また、この表3の結果は実施例1〜4の共重合体を塗料
用組成物に用いた場合に、温冷繰り返しに対しての耐久
性に優れ、かつ密着低温時の伸び等の低温特性にも優れ
た塗料組成物が得られることを示している。(Evaluation of Copolymer) The copolymers obtained in Examples 1 to 4 and Comparative Example 1 were subjected to centrifugal film formation with and without the addition of coronate HX (manufactured by Nippon Polyurethane) as a curing agent. Approximately 250μ at 60-100 ° C
Was prepared and punched out using a No. 2 dumbbell. As a test machine, an autograph AG-5000C manufactured by Shimadzu Corporation was used. The tensile conditions were a temperature of 20 ° C (65% humidity), 0 ° C, -20 ° C, a constant pulling speed of 200 m / m / min, and a 100% modulus. , Breaking strength and elongation were measured. -Breaking strength: Stress when the film breaks (unit is kg
f / cm 2 ) ・ Elongation rate: All for the distance between chucks (60 m / m) (unit:% by length) These evaluation results are summarized in Table 3. In addition, the results in Table 3 show that when the copolymers of Examples 1 to 4 were used in a coating composition, they had excellent durability against repeated heating and cooling, and low-temperature properties such as elongation at the time of low adhesion. This shows that an excellent coating composition can be obtained.
【表3】 [Table 3]
【0025】[0025]
【発明の効果】以上説明した通り本発明により、柔軟性
に富み強靱で耐久性のある塗料に適応し、温度の影響を
受け難く低温領域においても特性を保持するアクリル・
ウレタン共重合体が得られ、かつウレタン樹脂とアクリ
ル樹脂の特性を合わせ持つ一液型アクリルウレタン共重
合体の製造方法を提供することができるだけでなく、二
液型としても更に耐候性、耐溶剤に優れるアクリルウレ
タン共重合体とその製造方法を提供することが可能にな
った。As described above, according to the present invention, an acrylic resin which is suitable for a flexible, tough, and durable paint, is not easily affected by temperature, and maintains its properties even in a low temperature range.
Not only can a urethane copolymer be obtained and a method for producing a one-pack type acrylic urethane copolymer having the characteristics of a urethane resin and an acrylic resin be provided, but also a two-pack type can further provide weather resistance and solvent resistance. It has become possible to provide an acrylic urethane copolymer which is excellent in water resistance and a method for producing the same.
Claims (7)
有する高分子直鎖状ポリウレタンプレポリマーに、少な
くとも1種の(メタ)アクリル酸エステルを含有するビ
ニル系化合物を反応させてなる有機溶剤可溶アクリル・
ウレタン共重合体。1. An organic compound obtained by reacting a high-molecular-weight linear polyurethane prepolymer having an ethylenically unsaturated double bond group at both ends with a vinyl compound containing at least one (meth) acrylate. Solvent soluble acrylic
Urethane copolymer.
の分子量が1万〜10万である、請求項1記載のアクリ
ル・ウレタン共重合体。2. The acrylic / urethane copolymer according to claim 1, wherein the high molecular weight linear polyurethane prepolymer has a molecular weight of 10,000 to 100,000.
イソシアネート化合物と架橋反応可能である活性水素基
含有(メタ)アクリル酸エステルを含有する、請求項1
または請求項2記載のアクリル・ウレタン共重合体。3. An active hydrogen group-containing (meth) acrylate capable of undergoing a cross-linking reaction with a polyisocyanate compound as the (meth) acrylate.
Or the acrylic / urethane copolymer according to claim 2.
の両末端エチレン性不飽和二重結合基と、少なくとも1
種の(メタ)アクリル酸エステルを含有するビニル系化
合物とを重合反応させることを特徴とする有機溶剤可溶
アクリル・ウレタン共重合体の製造方法。4. A polymer linear polyurethane prepolymer having at least one terminal ethylenically unsaturated double bond group and
A method for producing an organic solvent-soluble acrylic / urethane copolymer, which comprises polymerizing a vinyl compound containing a kind of (meth) acrylic ester.
イソシアネート化合物と架橋反応可能である活性水素基
含有(メタ)アクリル酸エステルを含有する、請求項4
記載のアクリル・ウレタン共重合体の製造方法。5. An active hydrogen group-containing (meth) acrylate which is capable of undergoing a cross-linking reaction with a polyisocyanate compound as the (meth) acrylate.
The method for producing the acrylic / urethane copolymer according to the above.
ウレタン共重合体を含む一液型塗料組成物。6. The acrylic solvent soluble in an organic solvent according to claim 1.
A one-pack coating composition containing a urethane copolymer.
ウレタン共重合体及びポリイソシアネート化合物を含む
二液型塗料組成物。7. The organic solvent-soluble acrylic according to claim 3,
A two-pack coating composition containing a urethane copolymer and a polyisocyanate compound.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15504496A JPH101524A (en) | 1996-06-17 | 1996-06-17 | Acryl-urethane copolymer, production thereof, and coating composition containing the same |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP15504496A JPH101524A (en) | 1996-06-17 | 1996-06-17 | Acryl-urethane copolymer, production thereof, and coating composition containing the same |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH101524A true JPH101524A (en) | 1998-01-06 |
Family
ID=15597452
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP15504496A Pending JPH101524A (en) | 1996-06-17 | 1996-06-17 | Acryl-urethane copolymer, production thereof, and coating composition containing the same |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH101524A (en) |
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---|---|---|---|---|
JP2005015512A (en) * | 2003-06-23 | 2005-01-20 | Toagosei Co Ltd | Production method for graft copolymer having specified molecular structure |
KR100491133B1 (en) * | 2002-08-09 | 2005-05-24 | (주)대일화성 | Manufacturing techniques of recoating urethane acrylic aqueous emulsion |
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-
1996
- 1996-06-17 JP JP15504496A patent/JPH101524A/en active Pending
Cited By (12)
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---|---|---|---|---|
KR100491133B1 (en) * | 2002-08-09 | 2005-05-24 | (주)대일화성 | Manufacturing techniques of recoating urethane acrylic aqueous emulsion |
JP2005015512A (en) * | 2003-06-23 | 2005-01-20 | Toagosei Co Ltd | Production method for graft copolymer having specified molecular structure |
JP2006002143A (en) * | 2004-05-17 | 2006-01-05 | Sekisui Chem Co Ltd | Adhesive sheet and decorative adhesive sheet |
JP2006259324A (en) * | 2005-03-17 | 2006-09-28 | Lintec Corp | Substrate for marking film and marking film using the same |
JP2007237698A (en) * | 2006-03-11 | 2007-09-20 | Sekisui Chem Co Ltd | Film for inside lighting type fascias |
JP4682066B2 (en) * | 2006-03-11 | 2011-05-11 | リンテック株式会社 | Internally illuminated signage film |
JP5625218B2 (en) * | 2009-05-13 | 2014-11-19 | 日東電工株式会社 | Composite film and manufacturing method thereof |
US20170313911A1 (en) * | 2014-11-05 | 2017-11-02 | Dai Nippon Printing Co., Ltd. | Transfer sheet and hard coat body using same |
US10792903B2 (en) * | 2014-11-05 | 2020-10-06 | Dai Nippon Printing Co., Ltd. | Transfer sheet and hard coat body using same |
US11529798B2 (en) | 2014-11-05 | 2022-12-20 | Dai Nippon Printing Co., Ltd. | Transfer sheet and hard coat body using same |
WO2022210894A1 (en) | 2021-03-31 | 2022-10-06 | 大日本印刷株式会社 | Transfer film, hardcoat film, hardcoat molded article and method for producing same |
WO2023054488A1 (en) | 2021-09-28 | 2023-04-06 | 大日本印刷株式会社 | Transfer film and anti-glare molded body |
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