JPH10121359A - Nonwoven fabric - Google Patents

Nonwoven fabric

Info

Publication number
JPH10121359A
JPH10121359A JP8275115A JP27511596A JPH10121359A JP H10121359 A JPH10121359 A JP H10121359A JP 8275115 A JP8275115 A JP 8275115A JP 27511596 A JP27511596 A JP 27511596A JP H10121359 A JPH10121359 A JP H10121359A
Authority
JP
Japan
Prior art keywords
nonwoven fabric
component
sheath
melting point
heat
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8275115A
Other languages
Japanese (ja)
Other versions
JP3308171B2 (en
Inventor
Jun Sasaki
純 佐々木
Manabu Kaneda
学 金田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kao Corp
Original Assignee
Kao Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kao Corp filed Critical Kao Corp
Priority to JP27511596A priority Critical patent/JP3308171B2/en
Publication of JPH10121359A publication Critical patent/JPH10121359A/en
Application granted granted Critical
Publication of JP3308171B2 publication Critical patent/JP3308171B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To obtain a nonwoven fabric, good in touch feeling and suitable as a recessed part material of a mechanical fastener by forming a web containing thermally fusible conjugated fibers composed of a sheath component having a lower melting point than that of a core component and both sheath and core components composed of the same kind of resin. SOLUTION: This nonwoven fabric is obtained by forming a web containing >=50wt.% thermally fusible conjugated fibers comprising both sheath and core components of the same kind of resin component having different melting points such as a polypropylene having 150-170 deg.C melting point as a core component and a low-melting polypropylene having 130-150 deg.C melting point as a sheath component or a polyethylene terephthalate having 250-270 deg.C melting point as the core component and a low-melting polyethylene terephthalate having 70-180 deg.C as the sheath component, then heat-treating the resultant web, thermally fusing crossover points of the thermally fusible conjugate fibers with >=3gf fused point strength and controlling the area shrinkage percentage of the web to <10%.

Description

【発明の詳細な説明】DETAILED DESCRIPTION OF THE INVENTION

【0001】[0001]

【発明の属する技術分野】本発明は、風合いがよく、生
産性が良好であり、機械的ファスナーの凹部材等として
有用な不織布に関し、更に詳細には、展開型の使い捨て
おむつにおける機械的ファスナーを用いた止着テープシ
ステム用のランディングテープ等として有用な不織布に
関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a nonwoven fabric having a good texture, good productivity, and useful as a concave material for a mechanical fastener, and more particularly to a nonwoven fabric for use in a deployable disposable diaper. The present invention relates to a nonwoven fabric useful as a landing tape for a fastening tape system used.

【0002】[0002]

【従来の技術及び発明の解決しようとする課題】近年、
使い捨ておむつ等の吸収性物品などに、その止着用テー
プとして機械的ファスナーを有するものが種々提案さ
れ、用いられている。上記機械的ファスナーは、いわゆ
る凸部材と凹部材とを当接させることにより、剥離自在
に接着させるものであるが、このうち凹部材としては、
通常、図6に示すような、繊維編物101とフィルムシ
ート102との積層体を部分的に接着して、凸部材の係
合部10を引っかけるためのループ103を形成した凹
部材用シートが用いられている。しかし、このような凹
部材用シートは、編物であるため、風合い及び保形性が
悪く、加工工程でネックインを起こしやすい等の問題が
あった。また、特開平7−313213号公報には、ニ
ードルパンチを用いたシートを凹部材用に用いることが
提案されているが、該シートは生産性に劣り、更にはコ
ストも高いという問題があった。
2. Description of the Related Art In recent years,
Various absorbent articles such as disposable diapers having a mechanical fastener as a fastening tape have been proposed and used. The mechanical fastener is intended to releasably adhere by bringing a so-called convex member and a concave material into contact with each other.
Normally, as shown in FIG. 6, a concave material sheet in which a laminate of a fiber knitted material 101 and a film sheet 102 is partially bonded to form a loop 103 for hooking the engaging portion 10 of the convex member is used. Have been. However, since such a sheet for a concave portion is a knitted material, it has a problem in that it has poor texture and shape retention, and is likely to cause neck-in in a processing step. Further, Japanese Patent Application Laid-Open No. 7-313213 proposes using a sheet using a needle punch for a concave material, but has a problem that the sheet is inferior in productivity and more expensive. .

【0003】そこで、上述の各問題を解決すべく、風合
いのよい不織布を凹部材として用いることが提案されて
いるが、従来の不織布では、図7に示すように、各繊維
111の接着部分112が係合部10によりかかる力の
ために外れるなどしてしまい、凹部材としての十分な剥
離力強度を呈しないという問題があり、更には、接着し
た凸部材を一旦剥離させた場合に、毛羽立ちが生じ再使
用が困難となるなどの問題があった。また、繊維密度を
高くして剥離力強度を高くすることも提案されている
が、この場合には、図8に示すように、各繊維121間
の自由度が低下して上記係合部が引っかかりにくくな
り、結果として剥離力強度が低くなるという問題があっ
た。
[0003] In order to solve the above-mentioned problems, it has been proposed to use a nonwoven fabric having a good texture as the concave material. However, in the conventional nonwoven fabric, as shown in FIG. May be disengaged due to the force applied by the engaging portion 10 and may not exhibit a sufficient peeling strength as a concave member. And there is a problem that reuse becomes difficult. It has also been proposed to increase the fiber density to increase the peeling strength. In this case, however, as shown in FIG. There has been a problem that it is difficult to be caught and, as a result, the peeling strength decreases.

【0004】更に、特表平6−507799号公報に
は、不織布を用いた機械的ファスナーの凹部材用シート
が提案されており、また、特表平6−507800号公
報にも不織布を用いた機械的ファスナーの凹部材用シー
トが提案されている。しかし、これらの提案の凹部材用
シートは、バッキング材に部分的に面接着されたもので
強度的に弱く、凸部材を剥離させる時に毛羽立つという
問題があり、また、凸部材が入り込む嵩を維持すること
も困難であった。
Further, Japanese Unexamined Patent Publication No. 6-507799 proposes a sheet for a concave material of a mechanical fastener using a nonwoven fabric, and a nonwoven fabric is also used in Japanese Unexamined Patent Publication No. 6-507800. A sheet for a concave material of a mechanical fastener has been proposed. However, these proposed concave member sheets are partially adhered to the backing material and are weak in strength, and have a problem of fluffing when the convex member is peeled off, and also maintain a bulk in which the convex member enters. It was also difficult to do.

【0005】従って、本発明の目的は、風合いがよく、
生産性が良好であり、機械的ファスナーの凸部材を接着
させた場合の剥離力強度に優れ、且つ該凸部材を接着し
た後に剥離させた場合にも毛羽立ちが少なく、再度該凸
部材を接着させることができる、機械的ファスナーの凹
部材等として有用な不織布を提供することにある。
Accordingly, an object of the present invention is to provide a good texture,
The productivity is good, the peel strength is excellent when the convex member of the mechanical fastener is adhered, and the fluff is small even when the convex member is peeled off after bonding, and the convex member is adhered again. It is an object of the present invention to provide a nonwoven fabric which can be used as a concave material of a mechanical fastener.

【0006】[0006]

【課題を解決するための手段】本発明者らは、上記課題
の解消すべく鋭意検討した結果、特定の芯成分と鞘成分
とからなる芯/鞘構造を有する熱融着性複合繊維を用い
てなる不織布が上記目的を達成しうることを知見した。
Means for Solving the Problems The inventors of the present invention have conducted intensive studies to solve the above-mentioned problems, and as a result, have used a heat-fusible conjugate fiber having a core / sheath structure composed of a specific core component and a sheath component. It has been found that a nonwoven fabric comprising the above can achieve the above object.

【0007】本発明は、上記知見に基づいてなされたも
ので、芯成分と鞘成分とが同種の樹脂成分で且つ鞘成分
の方が低融点である、芯/鞘構造を有する熱融着性複合
繊維を含む構成繊維からなり、該熱融着性複合繊維の含
有量が構成繊維中50wt%以上であることを特徴とす
る不織布を提供するものである。
The present invention has been made based on the above findings, and has a core / sheath structure having a core / sheath structure in which the core component and the sheath component are the same kind of resin component and the sheath component has a lower melting point. An object of the present invention is to provide a nonwoven fabric comprising a constituent fiber containing a conjugate fiber, wherein the content of the heat-fusible conjugate fiber is 50% by weight or more in the constituent fiber.

【0008】また、本発明は、上記熱融着性複合繊維
が、各熱融着性複合繊維同士間の交点で融着されている
上記不織布を提供するものである。また、本発明は、上
記熱融着性複合繊維が、芯成分が融点150〜170℃
のポリプロピレンであり、鞘成分が融点130〜150
℃の低融点ポリプロピレンである上記不織布を提供する
ものである。また、本発明は、上記熱融着性複合繊維
が、芯成分が融点250〜270℃のポリエチレンテレ
フタレートであり、鞘成分が融点70〜180℃の低融
点ポリエチレンテレフタレートである上記不織布を提供
するものである。
Further, the present invention provides the above nonwoven fabric, wherein the heat-fusible conjugate fibers are fused at intersections between the heat-fusible conjugate fibers. Further, the present invention provides the heat-fusible conjugate fiber, wherein the core component has a melting point of 150 to 170 ° C.
Having a melting point of 130 to 150
The present invention provides the above nonwoven fabric, which is a low-melting-point polypropylene at ℃. Further, the present invention provides the above non-woven fabric, wherein the heat-fusible conjugate fiber has a core component of polyethylene terephthalate having a melting point of 250 to 270 ° C and a sheath component having a low melting point polyethylene terephthalate having a melting point of 70 to 180 ° C. It is.

【0009】また、本発明は、上記不織布が、上記構成
繊維からなるウエブを熱処理して得られるものであり、
該熱処理によるウエブの面積収縮率が10%未満である
上記不織布を提供するものである。また、本発明は、上
記熱融着性複合繊維が、その融着点強度が3gf以上で
ある上記不織布を提供するものである。また、本発明
は、機械的ファスナーの凹部材用である上記不織布を提
供するものである。
[0009] Further, the present invention provides the above nonwoven fabric, which is obtained by heat-treating a web comprising the above constituent fibers,
An object of the present invention is to provide the above nonwoven fabric, wherein the area shrinkage of the web by the heat treatment is less than 10%. Further, the present invention provides the above nonwoven fabric, wherein the heat-fusible conjugate fiber has a fusion point strength of 3 gf or more. The present invention also provides the above nonwoven fabric for use as a concave material of a mechanical fastener.

【0010】[0010]

【発明の実施の形態】以下、本発明の不織布について更
に詳細に説明する。本発明の不織布は、特定の熱融着性
複合繊維を、特定の含有量で含んでなる構成繊維からな
ることを特徴とする。
BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the nonwoven fabric of the present invention will be described in more detail. The nonwoven fabric of the present invention is characterized by comprising a constituent fiber containing a specific heat-fusible conjugate fiber at a specific content.

【0011】本発明において用いられる上記の特定の熱
融着性複合繊維は、芯成分と鞘成分とが同種の樹脂成分
で且つ鞘成分の方が低融点である、芯/鞘構造を有する
熱融着性複合繊維である。ここで、上記の「同種の樹脂
成分」とは、鞘成分と芯成分とが、それぞれを構成する
樹脂成分の構造が類似(主たる構造が一致)しており、
相溶性の良いものであることを意味する。芯成分と鞘成
分との組み合わせとしては、具体的には、芯成分として
ポリプロピレン(PP)を用い、鞘成分として低融点P
Pを用いる組み合わせ、芯成分としてポリエチレンテレ
フタレート(PET)を用い、鞘成分として低融点PE
Tを用いた組み合わせ等が挙げられるが、これらには限
られず、芯成分と鞘成分との界面強度≧融着点強度>3
gfを満たすような芯成分と鞘成分との組み合わせであ
れば好ましく用いられる。
The specific heat-fusible conjugate fiber used in the present invention has a core / sheath structure in which the core component and the sheath component are the same type of resin component and the sheath component has a lower melting point. It is a fusible conjugate fiber. Here, the above-mentioned “same type of resin component” means that the sheath component and the core component are similar in the structure of the resin component constituting each (the main structures are the same),
It means that it has good compatibility. As the combination of the core component and the sheath component, specifically, polypropylene (PP) is used as the core component, and the low melting point P is used as the sheath component.
Combination using P, polyethylene terephthalate (PET) as core component, low melting point PE as sheath component
Examples include, but are not limited to, combinations using T, and the interface strength between the core component and the sheath component ≧ the fusion point strength> 3.
Any combination of a core component and a sheath component that satisfies gf is preferably used.

【0012】また、上記の「同種の樹脂成分」には、樹
脂混合物(いわゆるブレンド物)も含まれる。従って、
芯成分をPETとし、鞘成分をPETを主成分とする樹
脂混合物としたり、芯成分をPPとし、鞘成分をPPを
主成分とする樹脂混合物とすることもできる。この際用
いられるPETを主成分とする樹脂混合物としては、P
ET100重量部にポリエチレン(PE)を100重量
部以下の割合で配合してなる樹脂混合物等が挙げられ
る。また、PPを主成分とする樹脂混合物としては、P
P100重量部にPEを2〜8重量部配合してなる樹脂
混合物等が挙げられる。尚、上記熱融着性複合繊維にお
ける上記芯成分と上記鞘成分との構成割合(重量比)
は、一般には20〜80:80〜20であるのが好まし
く、20〜40:80〜60がより好ましい。
The above-mentioned "same kind of resin component" also includes a resin mixture (so-called blend). Therefore,
The core component may be PET and the sheath component may be a resin mixture mainly composed of PET, or the core component may be PP and the sheath component may be a resin mixture mainly composed of PP. The resin mixture mainly composed of PET used at this time includes P
A resin mixture obtained by blending 100 parts by weight of polyethylene (PE) with 100 parts by weight of ET or the like can be given. Further, as the resin mixture containing PP as a main component,
A resin mixture obtained by mixing 2 to 8 parts by weight of PE with 100 parts by weight of P is exemplified. The composition ratio (weight ratio) of the core component and the sheath component in the heat-fusible conjugate fiber.
Is generally preferably from 20 to 80:80 to 20, more preferably from 20 to 40:80 to 60.

【0013】また、鞘成分の融点は、芯成分の融点より
も、10〜120℃低いのが好ましく、具体的には、芯
成分の融点は、125〜260℃であり、鞘成分の融点
は、90〜150℃であるのが好ましい。上記熱融着性
複合繊維の具体例としては、芯成分が融点150〜17
0℃のポリプロピレンであり、鞘成分が融点130〜1
50℃(ただし、芯成分の融点よりも低い)の低融点ポ
リプロピレンであるPP/PP芯/鞘繊維;芯成分が融
点120〜140℃のポリエチレンであり、鞘成分が融
点90〜120℃のポリエチレンであるPE/PE芯/
鞘繊維;芯成分が融点250〜270℃のポリエチレン
テレフタレートであり、鞘成分が融点70〜180℃の
低融点ポリエチレンテレフタレートであるPET/PE
T芯/鞘繊維等が挙げられる。
The melting point of the sheath component is preferably 10 to 120 ° C. lower than the melting point of the core component. Specifically, the melting point of the core component is 125 to 260 ° C., and the melting point of the sheath component is , 90 to 150 ° C. As a specific example of the heat-fusible conjugate fiber, the core component has a melting point of 150 to 17.
0 ° C. polypropylene with a sheath component having a melting point of 130 to 1
PP / PP core / sheath fiber which is a low-melting polypropylene having a melting point of 50 ° C. (but lower than the melting point of the core component); a core component of polyethylene having a melting point of 120 to 140 ° C., and a sheath component of polyethylene having a melting point of 90 to 120 ° C. PE / PE core /
PET / PE in which the core component is polyethylene terephthalate having a melting point of 250 to 270 ° C. and the sheath component is low melting point polyethylene terephthalate having a melting point of 70 to 180 ° C.
T core / sheath fiber and the like.

【0014】上記PP/PP芯鞘繊維において鞘成分と
して用いられる上記低融点ポリプロピレンとしては、公
知の低融点ポリプロピレンが特に制限なく用いられる。
該PP/PP芯鞘繊維において、上記鞘成分と上記芯成
分との割合は、上記鞘成分を30〜70重量部とし、上
記芯成分を70〜30重量部とするのが好ましく、高い
融着強度を得るためには、特に上記鞘成分を40〜60
重量部とし、上記芯成分を60〜40重量部とするのが
好ましい。このようなPP/PP芯鞘繊維としては、T
PC繊維(例えば、商品名「TPC」チッソ株式会社
製)、PR−P(例えば、商品名「PR」宇部日東化成
株式会社製)等の市販品を用いることもできる。
As the low melting point polypropylene used as the sheath component in the PP / PP core-sheath fiber, a known low melting point polypropylene is used without any particular limitation.
In the PP / PP core-sheath fiber, the ratio of the sheath component to the core component is preferably 30 to 70 parts by weight for the sheath component and 70 to 30 parts by weight for the core component. In order to obtain strength, the above-mentioned sheath component is particularly preferably 40 to 60.
Parts by weight, and the core component is preferably 60 to 40 parts by weight. Such PP / PP core-sheath fibers include T
Commercially available products such as PC fiber (for example, trade name “TPC” manufactured by Chisso Corporation) and PR-P (for example, trade name “PR” manufactured by Ube Nitto Kasei Co., Ltd.) can also be used.

【0015】上記PE/PE芯鞘繊維において鞘成分と
して用いられるポリエチレンとしては、通常公知のもの
が特に制限なく用いられる。上記PE/PE芯鞘繊維に
おいて、上記鞘成分と上記芯成分との割合は、上記鞘成
分を30〜70重量部とし、上記芯成分を70〜30重
量部とするのが好ましく、高い融着強度を得るために
は、特に上記鞘成分を40〜60重量部とし、上記芯成
分を60〜40重量部とするのが好ましい。
As the polyethylene used as the sheath component in the PE / PE core-sheath fiber, generally known polyethylene is used without any particular limitation. In the PE / PE core-sheath fiber, the ratio of the sheath component to the core component is preferably such that the sheath component is 30 to 70 parts by weight and the core component is 70 to 30 parts by weight. In order to obtain strength, it is particularly preferable that the sheath component is 40 to 60 parts by weight and the core component is 60 to 40 parts by weight.

【0016】上記PET/PET芯鞘繊維において鞘成
分として用いられる上記低融点ポリエステルとしては、
低融点ポリエステルであれば特に制限なく用いることが
できる。また、上記PET/PET芯鞘繊維において上
記鞘成分と芯成分との割合は、上記鞘成分を40〜90
重量部とし、上記芯成分を60〜10重量部とするのが
好ましく、上記鞘成分を50〜90重量部とし、上記芯
成分を50〜10重量部とするのが更に好ましい。この
ような低融点ポリエステルを鞘成分とする芯鞘構造を有
する繊維としては、ELK繊維(例えば、商品名「EL
K」)やTBF繊維(例えば、商品名「TBF」)(い
ずれも帝人株式会社製)、メルティ繊維(例えば、商品
名「メルティ4080」ユニチカ株式会社製)等の市販
品を用いることもできる。
The low-melting polyester used as a sheath component in the PET / PET core-sheath fiber includes:
Any low-melting polyester can be used without particular limitation. In the PET / PET core-sheath fiber, the ratio between the sheath component and the core component is such that the sheath component is 40 to 90%.
The core component is preferably 60 to 10 parts by weight, more preferably the sheath component is 50 to 90 parts by weight, and even more preferably the core component is 50 to 10 parts by weight. As a fiber having a core-sheath structure having such a low-melting polyester as a sheath component, ELK fiber (for example, trade name “EL
K "), TBF fiber (for example, trade name" TBF ") (all manufactured by Teijin Limited), and melty fiber (for example, trade name" Melty 4080 "manufactured by Unitika Ltd.) can be used.

【0017】また、上記熱融着性複合繊維の繊度は、2
〜12d(デニール)であるのが好ましく、4〜10d
であるのが更に好ましい。更に、上記熱融着性複合繊維
の長さは、3〜10cmであるのが好ましく、4〜8c
mであるのが更に好ましい。
The fineness of the heat-fusible conjugate fiber is 2
~ 12d (denier), preferably 4 ~ 10d
Is more preferable. Further, the length of the heat-fusible conjugate fiber is preferably 3 to 10 cm, and 4 to 8 c.
m is more preferable.

【0018】また、上記熱融着性複合繊維は、その融着
点強度が3gf以上であるのが好ましく、5gf以上で
あるのが更に好ましい(大きければ大きいほど好まし
い)。また、芯成分と鞘成分との界面強度は、上記熱融
着性複合繊維同士の交点における融着点強度よりも大き
いのが好ましい。上記融着点強度が、3gf未満である
と、本発明の不織布を機械的ファスナーの凹部材として
用いた場合に、凸部材を剥離させるときに、各構成繊維
の融着点の破壊が生じ、毛羽立ちの原因となるので、好
ましくない。尚、上記融着点強度は、以下の測定法に従
って測定されるものである。
The heat-fusible conjugate fiber preferably has a fusion point strength of 3 gf or more, more preferably 5 gf or more (the larger, the better). The interface strength between the core component and the sheath component is preferably larger than the fusion point strength at the intersection of the heat-fusible conjugate fibers. When the fusion point strength is less than 3 gf, when the nonwoven fabric of the present invention is used as a concave material of a mechanical fastener, when the convex member is peeled off, breakage of the fusion point of each constituent fiber occurs, It is not preferable because it causes fluff. The above-mentioned fusion point strength is measured according to the following measuring method.

【0019】<融着点強度の測定方法>図1(a)に示
すような中央部に正方形状の切り込み〔13(a)の一
点鎖線で示す部分〕が入れられた型紙41に、2つの繊
維42、42’をそれぞれ直交させて且つ交点が上記の
正方形状の切り込みの中央に位置するように載置し、接
着剤にて該繊維42、42’を該型紙41に接着する。
次いで、この繊維42、42’が貼り着けられた型紙4
1に、加工温度143℃の温風を、風速2.3m/se
cで、12秒間吹き付けて熱処理を行う。熱処理されて
各繊維が熱接着された型紙41を図1(b)に示す点線
に沿って切断し、図1(c)に示すように各繊維42、
42’の端部がそれぞれ接着された正方形状の切片4
3、43’を得る。次に、各切片43、43’をそれぞ
れ図1(c)に示す矢印方向に50mm/minの速度
で引っ張り、上記交点の強力を測定し、これを融着点強
度とする。
<Measurement Method of Fusing Point Strength> A pattern paper 41 having a square cut (a portion indicated by a dashed line 13 (a)) in the center as shown in FIG. The fibers 42, 42 ′ are placed so as to be orthogonal to each other and the intersection is located at the center of the above-mentioned square cut, and the fibers 42, 42 ′ are adhered to the pattern 41 with an adhesive.
Next, the pattern 4 to which the fibers 42 and 42 'are attached is attached.
1, hot air at a processing temperature of 143 ° C. and a wind speed of 2.3 m / sec.
At c, heat treatment is performed by spraying for 12 seconds. The heat-treated paper 41 to which the fibers are thermally bonded is cut along the dotted line shown in FIG. 1 (b), and the fibers 42 are cut as shown in FIG. 1 (c).
Square section 4 with the ends of 42 'glued to each other
3, 43 'are obtained. Next, each of the sections 43 and 43 'is pulled in the direction of the arrow shown in FIG. 1C at a speed of 50 mm / min, and the strength of the intersection is measured, and this is defined as the fusion point strength.

【0020】また、上記熱融着性複合繊維の上記の特定
の含有量は、構成繊維全体中50wt%以上、好ましく
は70〜100wt%である。50wt%未満である
と、各構成繊維間の融着点強度が不足して、本発明の不
織布を機械的ファスナーの凹部材として用いた場合に毛
羽立ちが生じてしまう。即ち、本発明の不織布を構成す
る上記構成繊維は、その全てが上記熱融着性複合繊維に
より構成されていてもよいが、上記熱融着性複合繊維が
全体の50wt%以上含まれていればこれと他の繊維と
を混合した繊維混合物でもよい。この際用いられる上記
の他の繊維としては、通常のポリエステル繊維、通常の
ポリプロピレン繊維、通常のレーヨン繊維、通常のアク
リル繊維、通常のコットン繊維、通常のナイロン繊維、
通常のPP/PE(芯/鞘)構造の複合繊維、通常のP
ET/PE(芯/鞘)構造の複合繊維、通常のポリビニ
ルアルコール(PVA)繊維等が挙げられる。
The specific content of the heat-fusible conjugate fiber is 50% by weight or more, preferably 70 to 100% by weight, based on the whole constituent fibers. If the content is less than 50 wt%, the strength of the fusion point between the constituent fibers is insufficient, and when the nonwoven fabric of the present invention is used as a concave material of a mechanical fastener, fluffing occurs. That is, all of the constituent fibers constituting the nonwoven fabric of the present invention may be constituted by the heat-fusible conjugate fibers, but the heat-fusible conjugate fibers may be contained in 50% by weight or more of the whole. For example, a fiber mixture obtained by mixing this with other fibers may be used. As the other fibers used at this time, ordinary polyester fiber, ordinary polypropylene fiber, ordinary rayon fiber, ordinary acrylic fiber, ordinary cotton fiber, ordinary nylon fiber,
Composite fiber of ordinary PP / PE (core / sheath) structure, ordinary P
Examples thereof include ET / PE (core / sheath) composite fibers and ordinary polyvinyl alcohol (PVA) fibers.

【0021】次に、上記構成繊維からなる本発明の不織
布について説明する。本発明の不織布は、上記構成繊維
からなる不織布であるが、該不織布において、上記熱融
着性複合繊維は、各熱融着性複合繊維同士間の交点で融
着されているのが好ましい。ここで、上記「各熱融着性
複合繊維同士間の交点で融着されている」とは、該交点
のみで融着されていること及び該交点の全てにおいて融
着されていることを意味するものではなく、「少なくと
も該交点(交点の一部)において融着されている」こと
を意味するものである。
Next, the nonwoven fabric of the present invention comprising the above constituent fibers will be described. The nonwoven fabric of the present invention is a nonwoven fabric made of the above constituent fibers. In the nonwoven fabric, it is preferable that the heat-fusible conjugate fibers are fused at intersections between the heat-fusible conjugate fibers. Here, the phrase “fused at the intersection between the heat-fusible conjugate fibers” means that the fusion is performed only at the intersection and that the fusion is performed at all of the intersections. But not at least at the intersection (part of the intersection).

【0022】また、本発明の不織布は、上記構成繊維か
らなるウエブを熱処理して得られるものであり、該熱処
理によるウエブの面積収縮率が10%未満であるのが好
ましい(0%が理想であり、小さいほど好ましい)。上
記面積収縮率が10%を超えると、収縮による繊維のへ
たり、不織布の硬化が生じ、本発明の不織布を機械的フ
ァスナーの凹部材として用いた場合に凸部材が入りこむ
空間が維持できず、また剥離力も小さくなるので、好ま
しくない。
The nonwoven fabric of the present invention is obtained by heat-treating a web made of the above constituent fibers, and the area shrinkage of the web by the heat treatment is preferably less than 10% (0% is ideal). Yes, smaller is better). When the area shrinkage rate exceeds 10%, the fiber is set by shrinkage, and the nonwoven fabric is hardened. When the nonwoven fabric of the present invention is used as the concave material of the mechanical fastener, the space where the convex member enters cannot be maintained, In addition, the peeling force is undesirably small.

【0023】また、上記面積収縮率は、下記の如くして
調節することができる。即ち、繊維成形時の延伸倍率を
下げる方法、芯成分の樹脂成分として剛性の高いものを
用いる方法、鞘成分の樹脂成分として融点の低いものを
用いる方法、熱処理時に分子内に歪みが生じづらい樹脂
を構成繊維の樹脂成分として用いる方法などを行うこと
により調節できる。また、熱処理温度を低く設定し、風
量を上げる等、不織布加工上の条件を調節することによ
っても調節できる。
The area shrinkage can be adjusted as follows. That is, a method of lowering the draw ratio during fiber molding, a method of using a resin having a high rigidity as a resin component of a core component, a method of using a resin having a low melting point as a resin component of a sheath component, and a resin which is unlikely to cause distortion in molecules during heat treatment. Can be adjusted by performing a method of using as a resin component of constituent fibers. Further, it can also be adjusted by adjusting the conditions for processing the nonwoven fabric, such as setting the heat treatment temperature low and increasing the air volume.

【0024】また、上記面積収縮率は下記のごとくして
測定されるものである。 〔面積収縮率の測定法〕目付30g/m2 のウェブを作
製(縦45cm×横30cm)し、該ウェブのほぼ中央
部において、縦方向及び横方向にそれぞれ20cmの間
隔で2点マークする。このマークしたウェブを120℃
の熱風で1分間の加熱処理を行い、熱処理後の縦方向及
び横方向の2点のマーク間の距離(2点間距離)を測定
する。そして、得られた測定値を下記数式〔数1〕に代
入して面積収縮率を求める
The area shrinkage is measured as follows. [Measurement method of area shrinkage rate] A web having a basis weight of 30 g / m 2 was prepared (45 cm long × 30 cm wide), and two points were marked at approximately the center of the web at intervals of 20 cm in the vertical and horizontal directions. 120 ° C
Is performed for 1 minute with hot air, and the distance between two marks in the vertical and horizontal directions after the heat treatment (distance between two points) is measured. Then, the obtained measured value is substituted into the following equation (Equation 1) to determine the area shrinkage.

【0025】[0025]

【数1】 (Equation 1)

【0026】また、本発明の不織布の引張強度は、MD
方向(製造時の機械の流れ方向)においては1000g
重/50mm以上であり、CD方向(MD方向に対して
垂直な方向)においては200g重/50mm以上であ
るのが好ましい。ここで、上記引張強度は、下記の測定
法により測定されるものである。引張強度;測定装置と
して、オリエンテック(株)製、「テンシロンRTA−
100」を使用し、サンプルとして不織布を200×5
0mmにカットしたものを用意した。そして、該サンプ
ルを、チャック間距離を75mm、引張り速度300m
m/minの条件で引張り、サンプルが破断するときの
応力を測定し、これを引張強度とした。尚、測定はMD
方向及びCD方向の両方について各10回行い、平均値
を測定値とした。
The tensile strength of the nonwoven fabric of the present invention is MD
1000g in the direction (machine flow direction during manufacture)
Weight / 50 mm or more, and preferably 200 g weight / 50 mm or more in the CD direction (direction perpendicular to the MD direction). Here, the above tensile strength is measured by the following measuring method. Tensile strength: As a measuring device, “Tensilon RTA-” manufactured by Orientec Co., Ltd.
100 ”and 200 × 5 nonwoven fabric as a sample
What was cut to 0 mm was prepared. Then, the sample was subjected to a chuck distance of 75 mm and a pulling speed of 300 m.
The sample was pulled under the condition of m / min, and the stress when the sample was broken was measured, and this was defined as the tensile strength. In addition, measurement is MD
The measurement was performed 10 times in both the direction and the CD direction, and the average value was used as the measured value.

【0027】また、本発明の不織布の坪量は20〜50
g/m2 であるのが好ましく、繊維密度は、0.01〜
0.05g/cm3 であるのが好ましい。
The basis weight of the nonwoven fabric of the present invention is 20 to 50.
g / m 2 , and the fiber density is from 0.01 to
It is preferably 0.05 g / cm 3 .

【0028】本発明の不織布は、下記の如くして製造す
ることができる。即ち、上記構成繊維により、ウェブを
常法に従って作成し、得られたウェブを通常の熱処理す
ることにより、容易に得ることができる。
The nonwoven fabric of the present invention can be manufactured as follows. That is, the web can be easily obtained by preparing a web from the constituent fibers according to a conventional method and subjecting the obtained web to ordinary heat treatment.

【0029】本発明の不織布は、上述の如く構成されて
いるので、機械的ファスナーの凹部材用として有用であ
るほか、床用ワイパー、ナプキンやおむつ等の吸収性物
品の部材や表面材等に用いることもできる。特に、本発
明の不織布は、展開型の使い捨ておむつにおける止着テ
ープシステムのファスニングテープとして機械的ファス
ナーの凸部材を用いてなるおむつに用いられる、ランデ
ィングテープや裏面シート(裏面シートとして用いる場
合にはランディングテープを省略することも可能であ
る)として有用である。尚、上記の機械的ファスナー凸
部材とは、鍵状やキノコ形状などの凸状の係合部が多数
付設されてなるシート等であり、「マジックテープ」
(登録商標、クラレ社製)、「クイックロン」(登録商
標、YKK社製)、「マジクロス」(登録商標、カネボ
ウベルタッチ社製)等の市販品が特に制限なく用いられ
る。そして、上記凹部材は、上記凸部材に係合可能にな
されているシート等を意味する。
Since the nonwoven fabric of the present invention is constituted as described above, it is useful as a concave material for mechanical fasteners, and is used as a member or surface material for absorbent articles such as floor wipers, napkins and diapers. It can also be used. In particular, the nonwoven fabric of the present invention is used for a diaper using a convex member of a mechanical fastener as a fastening tape of a fastening tape system in a deployable disposable diaper, a landing tape or a back sheet (when used as a back sheet, The landing tape can be omitted). The mechanical fastener convex member is a sheet or the like provided with a large number of convex engaging portions such as a key shape and a mushroom shape, and is a “magic tape”.
Commercially available products such as (registered trademark, manufactured by Kuraray Co., Ltd.), "Quicklon" (registered trademark, manufactured by YKK) and "Majikurosu" (registered trademark, manufactured by Kanebo Bell Touch) are used without any particular limitation. The concave member means a sheet or the like which can be engaged with the convex member.

【0030】[0030]

【実施例】次いで、実施例により本発明を更に具体的に
説明するが、本発明はこれらに限定されるものではな
い。尚、以下の実施例における各試験は、それぞれ下記
の如くして行ったものである。
EXAMPLES Next, the present invention will be described more specifically with reference to examples, but the present invention is not limited to these examples. In addition, each test in the following Examples was performed as follows, respectively.

【0031】(タック力)図2に示すように、得られた
不織布1に凸部材20(30×30mm)(図3参照)
(「CS−200 900PPI」商品名、3M製)を圧
着し、垂直方向(矢印方向)に凸部材20が設けられた
台紙22を300mm/minで引張り、凸部材20が
不織布1から離れたときの引張力を求め、これをタック
力とした。圧着は、不織布1上に凸部材20を置き、1
6.7gf/cm2 の静荷重を10秒間かけることによ
って行った。尚、上記凸部材20は、図3に示すよう
に、台紙22の一面上に両面テープ23を介して固定さ
れており、該台紙22の他面上における該凸部材20と
対向する位置には剥離角度を0°に保つために両面テー
プ23を介してアクリル板21が固定されている。ま
た、上記不織布1は、図4に示すように、アクリル板3
上に両面テープ2を介して固定して用いた。
(Tack Force) As shown in FIG. 2, the obtained nonwoven fabric 1 has a convex member 20 (30 × 30 mm) (see FIG. 3).
(“CS-200 900PPI” (trade name, manufactured by 3M)) is crimped, and the mount 22 on which the convex member 20 is provided is pulled at 300 mm / min in the vertical direction (arrow direction), and the convex member 20 is separated from the nonwoven fabric 1. Was determined as the tack force. Crimping is performed by placing the convex member 20 on the nonwoven fabric 1 and
The test was performed by applying a static load of 6.7 gf / cm 2 for 10 seconds. As shown in FIG. 3, the convex member 20 is fixed on one surface of the mount 22 via a double-sided tape 23, and at a position facing the convex member 20 on the other surface of the mount 22. An acrylic plate 21 is fixed via a double-sided tape 23 to keep the peeling angle at 0 °. In addition, as shown in FIG.
It was used by being fixed thereon with a double-sided tape 2 interposed.

【0032】(剥離力)不織布1を5cm×5cmに裁
断し、上記不織布1を両面テープを用いてメリーズパン
ツ〔商品名、花王(株)製の使い捨ておむつ〕の外層不
織布(裏面シート)上に貼り付けた。また、3cm×3
cmの凸部材を用意し、該凸部材の裏面側を3cm×3
cmの台紙に貼り付け、更に該台紙上に該凸部材と同じ
大きさの基材フィルムを貼り付けて、一方の端部側にお
いて、台紙のみからなる部分が幅10mmで形成されて
なる凸部材サンプル20’を作成した。次いで、図5に
示すように、凸部材サンプル20’をその一端部20a
を10mm(台紙のみにより形成されている部分を)残
して上記不織布1上に静置し、該凸部材サンプル20’
上に1kgのローラーを1往復させて、該凸部材サンプ
ル20’を該不織布1に圧着させた。その後、上記一端
部20aを持って、矢印方向(凸部材サンプル20’の
長手方向と同じ方向)に該凸部材サンプル20’を30
0mm/minで引っ張り、凸部材サンプル20’が不
織布1より剥離されるのに必要な力を測定した。同様の
操作を10回繰り返し、その平均値を剥離力とした。
尚、測定データのデータ処理には、オリエンテック
(株)剥離試験モードデータ処理ソフト〔商品名「MP
−100P」(MS−DOS)Ver.43.1〕を用
い、その中の「5点平均荷重の値」にて剥離力を評価し
た。尚、上記台紙及び基材フィルムとしては、上記凸部
材を固定できるものであれば任意である。
(Peeling Force) The nonwoven fabric 1 is cut into a size of 5 cm × 5 cm, and the nonwoven fabric 1 is placed on an outer nonwoven fabric (back sheet) of Merize pants (trade name, disposable diaper manufactured by Kao Corporation) using a double-sided tape. Pasted. Also, 3cm x 3
cm of a convex member, and the back side of the convex member is 3 cm × 3.
cm, and a base film having the same size as that of the convex member is pasted on the mount, and on one end side, a portion composed of only the mount is formed with a width of 10 mm. Sample 20 'was made. Next, as shown in FIG. 5, the convex member sample 20 'is
Is left on the non-woven fabric 1 except for 10 mm (a portion formed only by the mount), and the convex member sample 20 ′
The convex member sample 20 ′ was pressed against the nonwoven fabric 1 by reciprocating a 1 kg roller once. After that, with the one end 20a, the convex member sample 20 'is moved 30 degrees in the direction of the arrow (the same direction as the longitudinal direction of the convex member sample 20').
It was pulled at 0 mm / min, and the force required for the protruding member sample 20 ′ to be peeled from the nonwoven fabric 1 was measured. The same operation was repeated 10 times, and the average value was defined as the peeling force.
In addition, the data processing of the measurement data is performed by a peeling test mode data processing software [trade name “MP
-100P "(MS-DOS) Ver. 43.1], and the peeling force was evaluated based on the “5 point average load value”. The mount and the base film are not particularly limited as long as the convex member can be fixed.

【0033】(毛羽立ち)剥離力測定後の不織布1の表
面を目視することにより、その毛羽立ちを5段階にて評
価した。 1級;毛羽立ちなし 2級;毛羽立ち小 3級;毛羽立ち中 4級;毛羽立ち大 5級;不織布破壊
(Fuzziness) The fluffiness was evaluated on a five-point scale by visually observing the surface of the nonwoven fabric 1 after the measurement of the peeling force. 1st grade; no fuzziness 2nd grade; fuzzy small 3rd grade; fuzzy medium 4th grade; fuzzy large 5th grade;

【0034】〔実施例1〕芯成分として融点162℃の
PPを用い、鞘成分として融点143℃のPPを用いて
なる低熱収縮性、高融着点強度の熱融着性複合繊維10
0wt%により、ウェブを形成し、得られたウェブを1
46℃の熱風で30秒間熱処理して、本発明の不織布を
得た。尚、上記熱融着性複合繊維において、芯成分と鞘
成分との重量比は、60:40であり、繊度は4dであ
り、繊維長は、51mmであった。また、得られた不織布
の目付は、40g/m2 であった。得られた不織布につ
いて、上述の方法に準じて面積収縮率及び融着点強度を
測定し、さらに、タック力、剥離力及び毛羽立ちを評価
した。その結果を〔表1〕に示す。
[Example 1] A heat-fusible conjugate fiber 10 having low heat shrinkage and high fusion point strength using PP having a melting point of 162 ° C as a core component and PP having a melting point of 143 ° C as a sheath component.
A web is formed at 0 wt%, and the obtained web is
Heat treatment was performed with hot air at 46 ° C. for 30 seconds to obtain a nonwoven fabric of the present invention. In the heat-fusible conjugate fiber, the weight ratio between the core component and the sheath component was 60:40, the fineness was 4d, and the fiber length was 51 mm. The weight of the obtained nonwoven fabric was 40 g / m 2 . With respect to the obtained nonwoven fabric, the area shrinkage and the fusion point strength were measured in accordance with the above-mentioned methods, and further, the tack force, the peeling force and the fluffing were evaluated. The results are shown in [Table 1].

【0035】〔実施例2〕芯成分として融点255℃の
PETを用い、鞘成分として融点137℃のPETを用
いてなる低熱収縮性、高融着点強度の熱融着性複合繊維
100wt%により、ウェブを形成し、得られたウェブ
を146℃の熱風で30秒間熱処理して、本発明の不織
布を得た。尚、上記熱融着性複合繊維において、芯成分
と鞘成分との重量比は、30:70であり、繊度は6d
であり、繊維長は、51mmであった。また、得られた不
織布の目付は、43g/m2 であった。得られた不織布
について、実施例1と同様にして面積収縮率及び融着点
強度を測定し、さらに、タック力、剥離力及び毛羽立ち
を評価した。その結果を〔表1〕に示す。
[Example 2] 100% by weight of a heat-fusible conjugate fiber having low heat shrinkage and high fusion point strength, using PET having a melting point of 255 ° C as a core component and PET having a melting point of 137 ° C as a sheath component. A web was formed, and the obtained web was heat-treated with hot air at 146 ° C. for 30 seconds to obtain a nonwoven fabric of the present invention. In the heat-fusible conjugate fiber, the weight ratio between the core component and the sheath component was 30:70, and the fineness was 6d.
And the fiber length was 51 mm. The weight of the obtained nonwoven fabric was 43 g / m 2 . About the obtained nonwoven fabric, the area shrinkage rate and the fusion point strength were measured in the same manner as in Example 1, and further, the tack force, the peeling force and the fluffing were evaluated. The results are shown in [Table 1].

【0036】〔比較例1〕芯成分として融点163℃の
PPを用い、鞘成分として融点130℃のPEを用いて
なる熱融着性複合繊維100wt%により、ウェブを形
成し、得られたウェブを140℃の熱風で30秒間熱処
理して、不織布を得た。尚、上記熱融着性複合繊維にお
いて、芯成分と鞘成分との重量比は、60:40であ
り、繊度は4dであり、繊維長は、51mmであった。ま
た、得られた不織布の目付は、39g/m2 であった。
得られた不織布について、実施例1と同様にして面積収
縮率及び融着点強度を測定し、さらに、タック力、剥離
力及び毛羽立ちを評価した。その結果を〔表1〕に示
す。
[Comparative Example 1] A web was formed from 100% by weight of heat-fusible conjugate fibers using PP having a melting point of 163 ° C as a core component and PE having a melting point of 130 ° C as a sheath component. Was heat-treated with hot air at 140 ° C. for 30 seconds to obtain a nonwoven fabric. In the heat-fusible conjugate fiber, the weight ratio between the core component and the sheath component was 60:40, the fineness was 4d, and the fiber length was 51 mm. The weight of the obtained nonwoven fabric was 39 g / m 2 .
About the obtained nonwoven fabric, the area shrinkage rate and the fusion point strength were measured in the same manner as in Example 1, and further, the tack force, the peeling force and the fluffing were evaluated. The results are shown in [Table 1].

【0037】〔比較例2〕芯成分として融点160℃の
PPを用い、鞘成分として融点130℃のPPを用いて
なる熱融着性複合繊維40wt%と、融点250℃のP
ETからなる繊維60wt%とを用いて、ウェブを形成
し、得られたウェブを146℃の熱風で30秒間熱処理
して、不織布を得た。尚、上記熱融着性複合繊維におい
て、芯成分と鞘成分との重量比は、60:40であり、
繊度は、PP/PP繊維は6dであり、PET繊維は6
dであり、繊維長は、共に51mmであった。また、得ら
れた不織布の目付は、42g/m2 であった。得られた
不織布について、実施例1と同様にして面積収縮率及び
融着点強度を測定し、さらに、タック力、剥離力及び毛
羽立ちを評価した。その結果を〔表1〕に示す。
[Comparative Example 2] 40% by weight of heat-fusible conjugate fiber using PP having a melting point of 160 ° C as a core component and PP having a melting point of 130 ° C as a sheath component, and P having a melting point of 250 ° C
A web was formed using 60 wt% of ET fiber, and the obtained web was heat-treated with hot air at 146 ° C. for 30 seconds to obtain a nonwoven fabric. In the heat-fusible conjugate fiber, the weight ratio between the core component and the sheath component is 60:40,
The fineness is 6d for PP / PP fiber and 6d for PET fiber.
d, and both fiber lengths were 51 mm. The basis weight of the obtained nonwoven fabric was 42 g / m 2 . About the obtained nonwoven fabric, the area shrinkage rate and the fusion point strength were measured in the same manner as in Example 1, and further, the tack force, the peeling force and the fluffing were evaluated. The results are shown in [Table 1].

【0038】〔比較例3〕芯成分として融点250℃の
PETを用い、鞘成分として融点130℃のPEを用い
てなる熱融着性複合繊維100wt%により、ウェブを
形成し、得られたウェブを146℃の熱風で30秒間熱
処理して、不織布を得た。尚、上記熱融着性複合繊維に
おいて、芯成分と鞘成分との重量比は、60:40であ
り、繊度は4dであり、繊維長は、51mmであった。ま
た、得られた不織布の目付は、43g/m2 であった。
得られた不織布について、実施例1と同様にして面積収
縮率及び融着点強度を測定し、さらに、タック力、剥離
力及び毛羽立ちを評価した。その結果を〔表1〕に示
す。
[Comparative Example 3] A web was formed by using 100 wt% of heat-fusible conjugate fibers using PET having a melting point of 250 ° C as a core component and PE having a melting point of 130 ° C as a sheath component. Was heat-treated with hot air at 146 ° C. for 30 seconds to obtain a nonwoven fabric. In the heat-fusible conjugate fiber, the weight ratio between the core component and the sheath component was 60:40, the fineness was 4d, and the fiber length was 51 mm. The weight of the obtained nonwoven fabric was 43 g / m 2 .
About the obtained nonwoven fabric, the area shrinkage rate and the fusion point strength were measured in the same manner as in Example 1, and further, the tack force, the peeling force and the fluffing were evaluated. The results are shown in [Table 1].

【0039】[0039]

【表1】 [Table 1]

【0040】〔表1〕に示す結果から明らかなように、
本発明の不織布は、タック力や剥離力、さらには毛羽立
ちにも優れているのに対し、比較例1の不織布では、芯
成分と鞘成分との界面強度が小さく、剥離力は大きいも
のの、毛羽立ちも多い。また、比較例2の不織布では、
剥離力があまり高くなく、さらには毛羽立ちも多い。更
に、比較例3の不織布では、融着点強度が小さく、剥離
力は大きいが、毛羽立ちも多い。
As is clear from the results shown in Table 1,
While the nonwoven fabric of the present invention is excellent in tack force, peeling force, and even fluffing, the nonwoven fabric of Comparative Example 1 has a small interface strength between the core component and the sheath component, and has a large peeling force, but has a large fluffing force. There are many. In the nonwoven fabric of Comparative Example 2,
The peeling force is not so high, and further, there is much fuzz. Further, the nonwoven fabric of Comparative Example 3 has a low fusion point strength and a large peeling force, but also has a lot of fluff.

【0041】[0041]

【発明の効果】本発明の不織布は、風合いがよく、生産
性が良好であり、機械的ファスナーの凸部材を接着させ
た場合の剥離力強度に優れ、且つ該凸部材を接着した後
に剥離させた場合にも毛羽立ちが少なく、再度該凸部材
を接着させることができる、機械的ファスナーの凹部材
等として有用なものである。本発明の不織布が上述のよ
うな効果を奏する理由は、定かではないが、芯/鞘成分
が同系列の成分でない熱融着性複合繊維〔例えば、ポリ
プロピレン(PP)/ポリエチレン(PE)、ポリエチ
レンテレフタレート(PET)/ポリエチレン(P
E)〕の場合、融着点強度より芯/鞘界面を剥離させる
のに必要な力(芯/鞘剥離力)が小さいため、凸部材と
の剥離時において芯/鞘の剥離が生じ、その結果剥離後
の不織布の毛羽は大きくなり、更にくりかえして剥離を
行うと、剥離力は小さくなる。それに対し、芯成分と鞘
成分とが同系列の成分である場合、芯/鞘の剥離は起こ
りづらく(芯/鞘剥離力大)、凸部材との剥離時におけ
る剥離力は融着点強度に依存する。よって芯/鞘成分に
同系列成分を有する複合繊維を用い、融着点強度を高く
すれば、毛羽が小さく、大きな剥離力を有し、更にくり
かえし剥離を行っても大きな剥離力を有する不織布を得
ることができるためであると考えられる。
The nonwoven fabric of the present invention has a good texture, good productivity, excellent peeling strength when a convex member of a mechanical fastener is bonded, and is peeled after bonding the convex member. In this case, the protrusion is less fuzzy and can be bonded to the convex member again, and is useful as a concave material of a mechanical fastener. The reason why the nonwoven fabric of the present invention exhibits the above-mentioned effects is not clear, but the heat-fusible composite fiber whose core / sheath component is not a component of the same series [for example, polypropylene (PP) / polyethylene (PE), polyethylene] Terephthalate (PET) / Polyethylene (P
In the case of E)), since the force required to peel the core / sheath interface (core / sheath peeling force) is smaller than the fusion point strength, peeling of the core / sheath occurs at the time of peeling from the convex member. As a result, the fluff of the nonwoven fabric after peeling increases, and when the peeling is repeated, the peeling force decreases. On the other hand, when the core component and the sheath component are components of the same series, peeling of the core / sheath is unlikely to occur (core / sheath peeling force is large), and the peeling force at the time of peeling from the convex member is lower than the fusion point strength. Dependent. Therefore, if a composite fiber having the same series component as the core / sheath component is used and the fusion point strength is increased, a nonwoven fabric having a small fluff, a large peeling force, and a large peeling force even after repeated peeling is obtained. It is thought that it is possible to obtain.

【図面の簡単な説明】[Brief description of the drawings]

【図1】図1(a)〜(c)は、それぞれ融着点強度の
測定法を示す概略図である。
1 (a) to 1 (c) are schematic diagrams each showing a method for measuring a fusion point strength.

【図2】図2は、タック力の測定法を示す概略図であ
る。
FIG. 2 is a schematic diagram showing a method of measuring a tack force.

【図3】図3は、タック力を測定する際の機械的ファス
ナーの凸部材の取り付け法を示す概略図である。
FIG. 3 is a schematic view showing a method of attaching a convex member of a mechanical fastener when measuring a tack force.

【図4】図4は、タック力を測定する際の不織布の取り
付け法を示す概略図である。
FIG. 4 is a schematic diagram showing a method of attaching a nonwoven fabric when measuring tack force.

【図5】図5は、剥離力の測定法を示す概略図である。FIG. 5 is a schematic view showing a method for measuring a peeling force.

【図6】図6は、従来の凹部材用シートの部分拡大図で
ある。
FIG. 6 is a partially enlarged view of a conventional concave member sheet.

【図7】図7は、従来の不織布を示す部分拡大図であ
る。
FIG. 7 is a partially enlarged view showing a conventional nonwoven fabric.

【図8】図8は、従来の不織布を示す部分拡大図であ
る。
FIG. 8 is a partially enlarged view showing a conventional nonwoven fabric.

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 芯成分と鞘成分とが同種の樹脂成分で且
つ鞘成分の方が低融点である、芯/鞘構造を有する熱融
着性複合繊維を含む構成繊維からなり、該熱融着性複合
繊維の含有量が構成繊維中50wt%以上であることを
特徴とする不織布。
1. A heat-fusible composite fiber having a core / sheath structure, wherein the core component and the sheath component are the same kind of resin component and the sheath component has a lower melting point. A nonwoven fabric characterized in that the content of the adhesive composite fiber is at least 50 wt% of the constituent fibers.
【請求項2】 上記熱融着性複合繊維は、各熱融着性複
合繊維同士間の交点で融着されていることを特徴とする
請求項1記載の不織布。
2. The nonwoven fabric according to claim 1, wherein the heat-fusible conjugate fibers are fused at intersections between the heat-fusible conjugate fibers.
【請求項3】 上記熱融着性複合繊維は、芯成分が融点
150〜170℃のポリプロピレンであり、鞘成分が融
点130〜150℃の低融点ポリプロピレンであること
を特徴とする請求項1又は2記載の不織布。
3. The heat-fusible conjugate fiber according to claim 1, wherein the core component is a polypropylene having a melting point of 150 to 170 ° C., and the sheath component is a low-melting polypropylene having a melting point of 130 to 150 ° C. 2. The nonwoven fabric according to 2.
【請求項4】 上記熱融着性複合繊維は、芯成分が融点
250〜270℃のポリエチレンテレフタレートであ
り、鞘成分が融点70〜180℃の低融点ポリエチレン
テレフタレートである請求項1又は2記載の不織布。
4. The heat-fusible conjugate fiber according to claim 1, wherein the core component is polyethylene terephthalate having a melting point of 250 to 270 ° C., and the sheath component is low melting point polyethylene terephthalate having a melting point of 70 to 180 ° C. Non-woven fabric.
【請求項5】 上記不織布は、上記構成繊維からなるウ
エブを熱処理して得られるものであり、該熱処理による
ウエブの面積収縮率が10%未満であることを特徴とす
る請求項1〜4の何れかに記載の不織布。
5. The nonwoven fabric according to claim 1, wherein the nonwoven fabric is obtained by heat-treating the web made of the constituent fibers, and the area shrinkage of the web by the heat treatment is less than 10%. The nonwoven fabric according to any one of the above.
【請求項6】 上記熱融着性複合繊維は、その融着点強
度が3gf以上であることを特徴とする請求項1〜5の
何れかに記載の不織布。
6. The nonwoven fabric according to claim 1, wherein the heat-fusible conjugate fiber has a fusion point strength of 3 gf or more.
【請求項7】 上記不織布が、機械的ファスナーの凹部
材用であることを特徴とする請求項1〜6の何れかに記
載の不織布。
7. The nonwoven fabric according to claim 1, wherein the nonwoven fabric is used for a concave material of a mechanical fastener.
JP27511596A 1996-10-17 1996-10-17 Non-woven Expired - Fee Related JP3308171B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP27511596A JP3308171B2 (en) 1996-10-17 1996-10-17 Non-woven

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP27511596A JP3308171B2 (en) 1996-10-17 1996-10-17 Non-woven

Related Child Applications (1)

Application Number Title Priority Date Filing Date
JP2001373959A Division JP2002233404A (en) 2001-12-07 2001-12-07 Nonwoven fabric

Publications (2)

Publication Number Publication Date
JPH10121359A true JPH10121359A (en) 1998-05-12
JP3308171B2 JP3308171B2 (en) 2002-07-29

Family

ID=17550938

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Application Number Title Priority Date Filing Date
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Country Link
JP (1) JP3308171B2 (en)

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999060881A1 (en) * 1998-05-26 1999-12-02 Kao Corporation Fastener and absorbing article using it
JP2006118100A (en) * 2004-10-25 2006-05-11 Unitika Ltd Biodegradable nonwoven fabric and method for producing the same
JP2006183191A (en) * 2004-12-28 2006-07-13 Unitika Ltd Biodegradable nonwoven fabric and method for producing the same
US9091005B2 (en) 2006-02-24 2015-07-28 Mitsui Chemicals, Inc. Nonwoven web for fastener female member

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0241156A (en) * 1988-07-29 1990-02-09 Unitika Ltd Tape fastener base material
JPH02191735A (en) * 1989-01-12 1990-07-27 Gunze Ltd Face fastener female material and production thereof
JPH0633359A (en) * 1992-07-15 1994-02-08 Kuraray Co Ltd Female member of hook-and-loop fastener
JPH073534A (en) * 1993-06-11 1995-01-06 Toyobo Co Ltd Thermally bondable yarn having low shrinkage
JPH07160269A (en) * 1993-12-07 1995-06-23 Toyota Auto Body Co Ltd Silencer pad made of polypropylene
JPH07258951A (en) * 1994-03-17 1995-10-09 Toyobo Co Ltd Nonwoven fabric and its production

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0241156A (en) * 1988-07-29 1990-02-09 Unitika Ltd Tape fastener base material
JPH02191735A (en) * 1989-01-12 1990-07-27 Gunze Ltd Face fastener female material and production thereof
JPH0633359A (en) * 1992-07-15 1994-02-08 Kuraray Co Ltd Female member of hook-and-loop fastener
JPH073534A (en) * 1993-06-11 1995-01-06 Toyobo Co Ltd Thermally bondable yarn having low shrinkage
JPH07160269A (en) * 1993-12-07 1995-06-23 Toyota Auto Body Co Ltd Silencer pad made of polypropylene
JPH07258951A (en) * 1994-03-17 1995-10-09 Toyobo Co Ltd Nonwoven fabric and its production

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999060881A1 (en) * 1998-05-26 1999-12-02 Kao Corporation Fastener and absorbing article using it
US6770065B1 (en) 1998-05-26 2004-08-03 Kao Corporation Fastener and absorbing article using it
JP2006118100A (en) * 2004-10-25 2006-05-11 Unitika Ltd Biodegradable nonwoven fabric and method for producing the same
JP4573622B2 (en) * 2004-10-25 2010-11-04 ユニチカ株式会社 Biodegradable nonwoven fabric and method for producing the same
JP2006183191A (en) * 2004-12-28 2006-07-13 Unitika Ltd Biodegradable nonwoven fabric and method for producing the same
JP4573647B2 (en) * 2004-12-28 2010-11-04 ユニチカ株式会社 Heat seal structure and manufacturing method thereof
US9091005B2 (en) 2006-02-24 2015-07-28 Mitsui Chemicals, Inc. Nonwoven web for fastener female member

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