JPH099895A - Drying of dried noodle - Google Patents
Drying of dried noodleInfo
- Publication number
- JPH099895A JPH099895A JP7188144A JP18814495A JPH099895A JP H099895 A JPH099895 A JP H099895A JP 7188144 A JP7188144 A JP 7188144A JP 18814495 A JP18814495 A JP 18814495A JP H099895 A JPH099895 A JP H099895A
- Authority
- JP
- Japan
- Prior art keywords
- drying
- noodles
- temperature
- noodle
- quality
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は乾麺の乾燥方法に関する
ものであり、特に乾燥時間を短縮し、かつ高品質の乾麺
を得ることができる乾麺の乾燥方法を提供するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for drying dried noodles, and more particularly to a method for drying dried noodles which can shorten the drying time and obtain high quality dried noodles.
【0002】[0002]
【従来の技術】乾麺の乾燥方法は各社によって異なって
いるものの、一般的には、 (a)予備乾燥 (b)主乾燥 (c)仕上げ乾燥 に大別され、乾燥温度は業者間のバラツキはあるもの
の、おおよそ10〜45℃程度であると言われており、
大半の乾麺製造業者はこの範疇の温度帯で乾燥を行なっ
ているものと考えられる。2. Description of the Related Art Although the method of drying dried noodles varies from company to company, they are generally roughly classified into (a) preliminary drying (b) main drying (c) finish drying, and the drying temperature varies among vendors. However, it is said that the temperature is about 10 to 45 ° C,
It is considered that most dry noodle manufacturers dry in this temperature range.
【0003】また、乾麺の品質向上に関する特許におい
ては、35℃以下、また予備乾燥においては20℃以下
というように、より低温化することでの品質向上に言及
されている(特開昭56−61968号公報、特公昭5
6−42255号公報、特開昭58−170445号公
報、特公平4−14943号公報、食の科学1980N
o,57、P53,等参照)。Further, in the patent for improving the quality of dried noodles, it is mentioned that the quality is improved by lowering the temperature, such as 35 ° C. or less and 20 ° C. or less in preliminary drying (Japanese Patent Laid-Open No. 56-56). 61968, Japanese Patent Publication Sho 5
6-42255, JP-A-58-170445, JP-B-4-14943, and Food Science 1980N.
o, 57, P53, etc.).
【0004】一方、欧米諸国においては同じ乾燥麺類と
してパスタが一般的である。このパスタ類の乾燥方法は
本発明と同様に高温乾燥を採用している。しかしなが
ら、パスタ類の製麺方法は乾麺のロール式製麺に対して
押し出し式であり、特徴とする麺の食感も乾麺のそれと
は異なるものである。On the other hand, pasta is common as the same dried noodles in Western countries. As the method of drying the pasta, high temperature drying is adopted as in the present invention. However, the pasta noodle making method is an extrusion method as compared to dry noodle roll-type noodle making, and the texture of the characteristic noodles is different from that of dry noodles.
【0005】なお、パスタの乾燥方法は基本的には高温
乾燥であるが、その最高温度は80〜120℃と乾麺の
一般的な乾燥温度帯とは大きくかけ離れている。乾燥時
間についても乾麺と比較して相当緻密な組織を有するパ
スタの乾燥が1.5〜5時間程度とかなり短縮されてい
る(特公平5−506366号公報、特公平6−244
75号公報、特公平6−34686号公報参照)。The pasta drying method is basically high temperature drying, but its maximum temperature is 80 to 120 ° C., which is far from the general drying temperature range of dry noodles. As for the drying time, the drying time of the pasta having a considerably dense structure is considerably shortened to about 1.5 to 5 hours as compared with dry noodles (Japanese Patent Publication No. 5-506366 and Japanese Patent Publication No. 6-244).
75, Japanese Patent Publication No. 6-34686).
【0006】[0006]
【発明が解決しようとする課題】乾麺の短時間乾燥を実
現しようとするとき、従来の乾麺乾燥の分野においては
参考とすべきものはない。There is nothing to be referred to in the field of conventional dry noodle drying when trying to realize the short-time drying of dry noodles.
【0007】また、先行特許等に見るパスタの乾燥方法
では、温湿度設定条件、乾燥時間等、そのまま乾麺乾燥
に利用した場合、乾麺の着色、食感の硬化等、品質面で
従来の乾麺の品質の範疇から逸脱したものとなってしま
うことが確認され、パスタの乾燥方法は乾麺乾燥には利
用できないことが判明した。In addition, in the pasta drying method described in the prior patents, when the pasta is directly used for drying the dry noodles, such as the temperature and humidity setting conditions and the drying time, the dry noodles are colored and the texture is hardened. It was confirmed that the pasta deviated from the quality category, and it was found that the pasta drying method cannot be used for drying noodles.
【0008】パスタも含めた乾燥麺類の品質を決定する
因子として原材料から由来する部分を除いて考えると、
乾燥条件は非常に重要な位置を占めている。As a factor that determines the quality of dried noodles including pasta, excluding parts derived from raw materials,
Drying conditions occupy a very important position.
【0009】乾燥温度を上げてやることで麺線内部から
の水分の拡散速度は次第に早くなる。一方、麺線周囲の
空気の相対湿度の高低によって麺線表面からの水分の蒸
発速度が変化する。このことは周知の事実であり、両者
のバランスをうまく取りながら麺線の乾燥を進めること
が大事である。理論としては存在しているものの、実際
の乾麺製造を考えてみるとバランスが取れているかどう
かの判断は結果的に品質での判断となっている。By increasing the drying temperature, the diffusion rate of water from the inside of the noodle band gradually increases. On the other hand, the evaporation rate of water from the surface of the noodle band changes depending on the relative humidity of the air around the noodle band. This is a well-known fact, and it is important to dry the noodle strings while keeping a good balance between them. Although it exists as a theory, considering the actual manufacturing process of dry noodles, the judgment as to whether or not it is balanced is consequently based on the quality.
【0010】それに加えて乾燥温度を上げることは、乾
麺の着色を促進させてしまうため、単に麺線内外の水分
バランスをとってやればよい乾麺ができるとは限らない
という、新しい因子が絡んで乾燥の制御を一層複雑なも
のとしている。In addition to that, since raising the drying temperature accelerates the coloring of the dry noodles, a new factor is involved in that it is not always possible to obtain dry noodles simply by balancing the water content inside and outside the noodle strings. The drying control is made more complicated.
【0011】[0011]
【課題を解決するための手段】従来の乾麺乾燥の条件の
範疇において、特に温度の差による品質の差は厳密には
あるといえるが、一般的な乾麺の品質として一括りでき
ると考えられる。しかし乾燥温度が高くなるにつれて、
従来の概念で製造された乾麺との差は次第に大きくな
り、単に乾燥温度を上げるだけ、またパスタの乾燥方法
に見られるような高温乾燥の条件では、麺線の着色、熱
による澱粉、蛋白質、等の成分の変性に伴う食感の硬化
や茹で性能の低下等、一般的には乾麺として好ましくな
い方向へ品質が変化してしまう。In the category of conventional dry noodle drying conditions, although it can be said that there is a strict difference in quality due to a difference in temperature, it is considered that the quality of general dry noodles can be summarized. But as the drying temperature increases,
The difference from the dry noodles produced by the conventional concept becomes gradually larger, simply by raising the drying temperature, and under the high temperature drying conditions as seen in the pasta drying method, coloring of noodle strings, starch by heat, protein, In general, the quality of the dried noodles changes in a direction unfavorable as dry noodles, such as the texture of the noodles being hardened and the performance thereof being boiled due to the modification of the ingredients.
【0012】本発明では従来の乾麺乾燥時間の大幅な短
縮を目指した高温乾燥について鋭意研究した結果、乾燥
の前半領域、すなわち麺水分が20%程度まで乾燥する
領域に着目し、この領域の経過如何によって仕上がった
乾麺の品質が大きく変化することを発見した。すなわち
この領域の乾燥における温度履歴と乾燥速度が乾麺の品
質のかなりの部分を決定付けているといえる。In the present invention, as a result of intensive studies on high temperature drying aimed at drastically shortening the drying time of conventional dry noodles, as a result, attention was paid to the first half region of the drying, that is, the region where the moisture content of the noodles is dried up to about 20%. It was discovered that the quality of the dried noodles that were finished changed greatly depending on how. That is, it can be said that the temperature history and the drying speed in the drying of this region determine a considerable part of the quality of the dried noodles.
【0013】乾麺は麺水分が比較的高い状態において高
温に晒されると著しい色調の変化や品質の劣化現象が起
こる。これは乾燥初期の麺水分域が高い状態での60℃
を越える高温度帯に品温が上昇した場合、澱粉の加熱糊
化や蛋白質の熱変性による着色、茹で上がりの悪さ、食
感の硬化等が同時に起こるためである。When dry noodles are exposed to a high temperature when the moisture content of the noodles is relatively high, a remarkable change in color tone and deterioration of quality occur. This is 60 ° C when the noodle moisture content is high in the initial stage of drying.
This is because, when the product temperature rises in a high temperature range exceeding 0 ° C, coloration due to heat gelatinization of starch and heat denaturation of protein, poor boilability, and hardening of texture simultaneously occur.
【0014】本発明者等はこの乾燥領域において麺の着
色や麺の食感の硬化現象が起こらず、かつ短時間に迅速
に乾燥できる乾燥条件について検討を行ない、 ※乾燥温度を45〜60℃、相対湿度を30〜60%、
に保ちかつ麺水分が20%程度にまで低下する乾燥速度
が40分程度(好ましくは20〜40分)になるように
空気の流れを制御する ことで品質の優れた乾麺を短時間に製造することが可能
となる乾麺類の乾燥方法を発見した。ここで大切なこと
は温度、湿度についてはもちろんであるが、乾燥速度を
制御することでの品質の維持である。ある程度の高温に
晒されても、麺表面からの水分蒸発が活発に行なわれれ
ば、麺からは水の蒸発潜熱が奪われるため、麺の品温上
昇は雰囲気温度よりも低く抑えられ、乾麺の品質は良好
な状態に保たれる。ただこの乾燥速度が緩やかすぎる場
合は、この温湿度帯でも着色が発生し、同時に品質劣化
も生ずる。この温度、湿度、乾燥速度の3点の制御が乾
麺の品質を劣化させない乾燥条件の基礎となっており、
本発明はこの思想が元となっている。The inventors of the present invention have studied drying conditions in which the coloring of noodles and the hardening of the texture of noodles do not occur in this drying region and which can be dried quickly in a short time. * The drying temperature is 45 to 60 ° C. , Relative humidity of 30-60%,
By controlling the flow of air so that the moisture content of the noodles is reduced to about 20% and the drying speed is about 40 minutes (preferably 20 to 40 minutes), dry noodles with excellent quality can be produced in a short time. We have discovered a method of drying dried noodles that makes it possible. What is important here is not only the temperature and humidity, but also the maintenance of quality by controlling the drying speed. Even if the noodles are exposed to a high temperature to some extent, if the moisture evaporates from the noodle surface actively, the latent heat of evaporation of water from the noodles is removed, so the temperature rise of the noodles is kept below the ambient temperature, The quality is kept in good condition. However, if the drying speed is too slow, coloring occurs even in this temperature and humidity zone, and at the same time, quality deterioration occurs. Control of these three points of temperature, humidity and drying speed is the basis of the drying condition that does not deteriorate the quality of dried noodles.
The present invention is based on this idea.
【0015】この条件に幅があるのは、対象となる麺の
太さや添加食塩量により、また、日本そば等の特殊な配
合での場合において、個々に最適条件が異なるからであ
る。さらに製造条件的には麺棒の間隔や麺棒に吊された
麺線の形状によってもこの条件(特に風速)は調整が必
要となる。The reason for this range of conditions is that the optimum conditions differ depending on the thickness of the target noodles and the amount of added salt, and in the case of a special formulation such as Japanese buckwheat. Further, in terms of manufacturing conditions, this condition (especially wind speed) needs to be adjusted depending on the interval between rolling pin and the shape of the rolling pin hung on the rolling pin.
【0016】麺水分を20%以下まで減少させた後は、
以下の工程を経る。 乾燥温度をより上昇させることで、麺水分の内部拡散
を促進させ、かつ過度の表面乾燥を抑えるために乾燥湿
度は前半より高く保ちながら最終水分まで乾燥する工
程、 乾燥の最終段階において乾燥湿度75〜85%の高湿
度に保持する工程を設け、麺線内外の水分格差の是正を
する工程。 麺水分を増減させることなく、品温を常温域まで降下
させる工程、 これらの工程すべてを経て、はじめて最終的に3時間程
度で最終水分まで乾燥でき、良好な品質を呈する乾麺を
得られる条件が成立する。この乾燥後半の条件について
もその組合せは対象となる麺の種類によって個々に異な
る。もちろんこの乾燥領域においても前記の乾燥温度、
湿度、乾燥速度の制御に対する考え方は同様に適用され
なければ良好な品質を呈する乾麺を得ることはできな
い。After reducing the noodle water content to 20% or less,
The following steps are performed. By increasing the drying temperature to promote the internal diffusion of noodle moisture and to prevent excessive surface drying, the process of drying to the final moisture while keeping the drying humidity higher than the first half, the drying humidity at the final stage of drying 75 A process of maintaining a high humidity of up to 85% to correct the water content difference between the inside and outside of the noodle strings. A step of lowering the product temperature to the normal temperature range without increasing or decreasing the moisture content of the noodles, and after all of these steps, the final moisture content can be dried to the final moisture content in about 3 hours, and the conditions under which dry noodles exhibiting good quality can be obtained are To establish. The combination of the conditions in the latter half of the drying also differs depending on the type of noodles to be used. Of course, even in this drying area, the above-mentioned drying temperature,
If the concept of controlling the humidity and the drying rate is not similarly applied, dried noodles having good quality cannot be obtained.
【0017】本発明の乾麺の製造方法を採用することに
より、単に温度を上げるといった高温乾燥やパスタの特
許に見られるような乾燥方法とは比較にならないほど、
従来の一般的な低温乾燥で製造された乾麺に匹敵する品
質の乾麺が短時間で製造可能となる。By adopting the method for producing dry noodles of the present invention, it is incomparable with high temperature drying such as simply raising the temperature and the drying method as found in the pasta patent.
It is possible to manufacture dry noodles of a quality comparable to that of conventional dry noodles manufactured by general low-temperature drying in a short time.
【0018】[0018]
【実施例】以下にその例を示し、本発明をさらに具体的
に説明するとともに、従来法で得られた乾麺、およびパ
スタの特許に見られる高温乾燥条件を実施した場合との
性状比較を行なった結果を示す。 (実施例1)小麦粉、食塩(対小麦粉 5重量%)に加
水して混捏し、複合、圧延した後、角8番の切り刃ロー
ルにて切り出し、カットして生麺線を得た(厚さ1.8
mm、幅3.75mm)。次いで同生麺線を所定量ずつ
竿掛けした後、表1の乾燥条件で乾燥し、3時間乾燥で
のうどん乾麺を得た。EXAMPLES The present invention will be described in more detail with reference to the examples below, and the properties will be compared with the dry noodles obtained by the conventional method and the high temperature drying conditions found in the pasta patent. The results are shown below. Example 1 Water was mixed with wheat flour and salt (5% by weight of wheat flour), kneaded, compounded, rolled, cut out with a No. 8 cutting blade roll, and cut to obtain raw noodle strings (thickness). 1.8
mm, width 3.75 mm). Then, the same amount of noodle noodles were hung on each of the predetermined amounts, and dried under the drying conditions shown in Table 1 to obtain dried udon noodles for 3 hours.
【0019】[0019]
【表1】 (以下余白) ※参考データとして実施例1で乾燥を行なったうどんの
乾燥曲線を図1に示す。[Table 1] (Margins below) * As reference data, the drying curve of the udon dried in Example 1 is shown in FIG.
【0020】・特許請求項でも述べている通り、初発
の40分間で麺水分が20%以下まで引き下げられてい
ることがこの乾燥曲線からも見て取れる。As described in the claims, it can be seen from this drying curve that the noodle moisture content is reduced to 20% or less in the first 40 minutes.
【0021】・乾燥の終了域では麺水分は増減せず、特
許請求項でも述べている通りの状態になっていること
を示している。 (実施例2)小麦粉、食塩(対小麦粉 3重量%)に加
水して混捏し、複合、圧延した後、角20番の切り刃ロ
ールにて切り出し、カットして生麺線を得た(厚さ1.
2mm、幅1.5mm)。次いで同生麺線を所定量ずつ
竿掛けした後、表2の乾燥条件で乾燥し、3時間乾燥で
の冷麦乾麺を得た。The noodle moisture content does not increase or decrease in the drying end region, indicating that the noodles are in the state as described in the claims. (Example 2) Water was mixed with wheat flour and salt (3% by weight of wheat flour), kneaded, compounded, rolled, cut out with a No. 20 cutting blade roll, and cut to obtain raw noodle strings (thickness) 1.
2 mm, width 1.5 mm). Then, the same raw noodle strings were hung on a predetermined amount each, and then dried under the drying conditions shown in Table 2 to obtain cold wheat dry noodles dried for 3 hours.
【0022】[0022]
【表2】 (以下余白) (実施例3)小麦粉、そば粉(対小麦粉 30重量
%)、食塩(対小麦粉 3重量%)に加水して混捏し、
複合、圧延した後、角20番の切り刃ロールにて切り出
し、カットして生麺線を得た(厚さ1.2mm、幅1.
5mm)。次いで同生麺線を所定量ずつ竿掛けした後、
表3の乾燥条件で乾燥し、3時間乾燥での日本そば乾麺
を得た。[Table 2] (Below margin) (Example 3) Wheat flour, buckwheat flour (vs. flour 30% by weight), salt (vs. flour 3% by weight) were added and kneaded.
After compounding and rolling, it was cut with a No. 20 cutting blade roll and cut to obtain raw noodle strings (thickness 1.2 mm, width 1.
5 mm). Then, after hanging a certain amount of the same noodle noodles by a predetermined amount,
The noodles were dried under the drying conditions shown in Table 3 to obtain dried Japanese noodles for 3 hours.
【0023】[0023]
【表3】 (以下余白) (対照例1)実施例1と同様に生麺線を調整し、従来の
当社の一般的なうどん乾麺の乾燥条件である最高乾燥温
度30℃、総乾燥時間15時間の条件で乾燥を行ない、
うどん乾麺を得た。 (対照例2)実施例1と同様に生麺線を調整し、表4の
パスタの特許に見る高温乾燥の条件により乾燥を行な
い、3時間乾燥でのうどん乾麺を得た(特公平6−34
686号公報より抜粋)。[Table 3] (The following margins) (Comparative Example 1) The raw noodle strings were prepared in the same manner as in Example 1, and the maximum drying temperature of 30 ° C and the total drying time of 15 hours, which are the conventional drying conditions for our conventional udon dried noodles, were used. Dry it
I got udon noodles. (Comparative Example 2) Raw noodle strings were prepared in the same manner as in Example 1 and dried under the high temperature drying conditions shown in the pasta patent of Table 4 to obtain udon dried noodles dried for 3 hours (Japanese Patent Publication No. 6- 34
(Excerpt from 686 publication).
【0024】[0024]
【表4】 (以下余白) 以上の中から実施例1、対照例1、2により得られたう
どん乾麺サンプルにつき、それぞれ2点評価による官能
評価を行なった。[Table 4] (Margins below) From the above, the udon dried noodle samples obtained in Example 1 and Comparative Examples 1 and 2 were each subjected to a sensory evaluation by a 2-point evaluation.
【0025】茹で時間 12分茹で2分蒸らし 表5に示す「うどん官能評価用紙」を使用して、色相、
外観、食感、食味、総合評価の点で12人のパネラーで
対照例を基準として官能評価を行なった。評価は基準と
した対照例1および2に対する実施例1の評価について
行ない、各項目毎に実施例が対照例より好ましければ+
側に、劣っていれば−側に採点するという方法で行なっ
た。結果を表6および表7に示す。 (以下余白)Boil time 12 minutes Boil 2 minutes Steam using "Udon sensory evaluation paper" shown in Table 5
Sensory evaluation was performed by 12 panelists in terms of appearance, texture, taste, and overall evaluation, using the control as a reference. The evaluation was carried out on the evaluation of Example 1 with respect to Comparative Examples 1 and 2 which were used as a standard, and if the Example was preferred to the Comparative Example for each item, +
It was scored on the side and, if inferior, on the side. The results are shown in Tables 6 and 7. (Below margin)
【0026】[0026]
【表5】 [Table 5]
【0027】[0027]
【表6】 [Table 6]
【0028】[0028]
【表7】 *対照例1に対する実施例1の評価 各項目とも、基準とした対照例1の品質と比較して平均
値はむしろプラス側に位置しており、良好な評価である
ことが伺える。またt検定においては「外観」、「なめ
らかさ」の2点で有意差が出ており、統計的な面でも実
施例1の品質は対照例1と同等(有意差の出なかった項
目)かそれ以上と判断されており、発明品が従来の温度
帯で乾燥された乾麺と何ら変わることのない、良好な品
質であることを裏付けている。[Table 7] * Evaluation of Example 1 with respect to Control Example 1 In each item, the average value is located on the plus side rather than the quality of Control Example 1 used as a reference, and it can be seen that this is a good evaluation. Further, in the t-test, there are significant differences in two points, “appearance” and “smoothness”, and whether the quality of Example 1 is the same as that of Control Example 1 (item with no significant difference) in terms of statistics. It was judged that the quality was higher than that, which proves that the invention product has a good quality which is not different from dried noodles dried in the conventional temperature range.
【0029】*対照例2に対する実施例1の評価 対照例1の場合と同様にプラス側に評価が傾いているも
のの、マイナス側の評価がまったく出ていない。またプ
ラス側の評価点も対照例1と比較して絶対値が大きくな
っている。このことは実施例1が通常レベルの乾麺の品
質と考えれば、対照例2の品質は乾麺としては良くない
状態であることを示している。対照例2の実際の評価を
文章にして表わすと、「茹で上がりが悪く、色相はやや
くすんでおり、艶がなく、食感はボキボキとして弾力感
に乏しい」といった表現となり、明らかに実施例1とは
品質上の差がある(悪いという意味合いで)と判断され
た。統計的な面でも全項目に有意差が見られ、しかも危
険率1%という非常に高い確率であり、このことからも
対照例2の品質ははっきりと悪いと判断された。* Evaluation of Example 1 with respect to Control Example 2 Although the evaluation is inclined to the plus side as in the case of Control Example 1, the evaluation on the minus side is not obtained at all. Also, the absolute value of the positive evaluation point is larger than that of Comparative Example 1. This indicates that the quality of Comparative Example 2 is not good as a dry noodle, considering that Example 1 has a normal level of dry noodle quality. When the actual evaluation of Comparative Example 2 is expressed in sentences, it becomes the expression "Boiled poorly, the hue is slightly dull, it is not glossy, and the texture is not smooth and elastic". Was judged to have a quality difference (in the sense of being bad). In terms of statistics, there was a significant difference in all items, and the risk rate was 1%, which was a very high probability. From this also, it was judged that the quality of Control Example 2 was clearly poor.
【0030】よって対照例2で採用したパスタの特許に
見る乾燥条件では良好な品質の乾麺はできないことが以
上の結果より明らかとなった。Therefore, it has been clarified from the above results that dry noodles of good quality cannot be obtained under the drying conditions shown in the pasta patent adopted in Comparative Example 2.
【0031】*実施例2,3についてもそれ単品での官
能評価を行なったが、評価は良好であった。* Embodiments 2 and 3 were also sensory-evaluated individually, but the evaluation was good.
【0032】[0032]
【発明の効果】以上の実施例1の官能比較結果、実施例
2,3の官能評価結果からも明らかなとおり、本発明を
実施することにより他の高温乾燥では得ることのできな
い、従来の乾麺と品質の面で何ら変わりのない良好な品
質の乾麺が短時間に製造可能となった。As is clear from the sensory comparison results of Example 1 and the sensory evaluation results of Examples 2 and 3, the conventional dry noodles which cannot be obtained by other high temperature drying by carrying out the present invention are obtained. With this, dried noodles of good quality with no change in quality can be produced in a short time.
【図1】本発明の乾麺の乾燥方法の一実施例で乾燥を行
なったうどんの乾燥曲線を示すグラフである。FIG. 1 is a graph showing a drying curve of udon that has been dried in one example of the method for drying dried noodles of the present invention.
─────────────────────────────────────────────────────
─────────────────────────────────────────────────── ───
【手続補正書】[Procedure amendment]
【提出日】平成8年2月19日[Submission date] February 19, 1996
【手続補正1】[Procedure Amendment 1]
【補正対象書類名】明細書[Document name to be amended] Statement
【補正対象項目名】全文[Correction target item name] Full text
【補正方法】変更[Correction method] Change
【補正内容】[Correction contents]
【書類名】 明細書[Document Name] Statement
【発明の名称】 乾麺の乾燥方法Title of the invention Drying method of dried noodles
【特許請求の範囲】[Claims]
【発明の詳細な説明】Detailed Description of the Invention
【0001】[0001]
【産業上の利用分野】本発明は乾麺の乾燥方法に関する
ものであり、特に乾燥時間を短縮し、かつ高品質の乾麺
を得ることができる乾麺の乾燥方法を提供するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for drying dry noodles, and more particularly to a method for drying dry noodles which can shorten the drying time and obtain high quality dry noodles.
【0002】[0002]
【従来の技術】乾麺の乾燥方法は各社によって異なって
いるものの、一般的には、 (a)予備乾燥 (b)主乾燥 (c)仕上げ乾燥 に大別され、乾燥温度は業者間のバラツキはあるもの
の、おおよそ10〜45℃程度であると言われており、
大半の乾麺製造業者はこの範疇の温度帯で乾燥を行なっ
ているものと考えられる。2. Description of the Related Art Although the method of drying dried noodles varies from company to company, they are generally roughly classified into (a) preliminary drying (b) main drying (c) finish drying, and the drying temperature varies among vendors. However, it is said that the temperature is about 10 to 45 ° C,
It is considered that most dry noodle manufacturers dry in this temperature range.
【0003】また、乾麺の品質向上に関する特許におい
ては、35℃以下、また予備乾燥においては20℃以下
というように、より低温化することでの品質向上に言及
されている(特開昭56−61968号公報、特公昭5
6−42255号公報、特開昭58−170445号公
報、特公平4−14943号公報、食の科学1980N
o,57、P53,等参照)。Further, in the patent for improving the quality of dried noodles, it is mentioned that the quality is improved by lowering the temperature, such as 35 ° C. or less and 20 ° C. or less in preliminary drying (Japanese Patent Laid-Open No. 56-56). 61968, Japanese Patent Publication Sho 5
6-42255, JP-A-58-170445, JP-B-4-14943, and Food Science 1980N.
o, 57, P53, etc.).
【0004】一方、欧米諸国においては同じ乾燥麺類と
してパスタが一般的である。このパスタ類の乾燥方法は
本発明と同様に高温乾燥を採用している。しかしなが
ら、パスタ類の製麺方法は乾麺のロール式製麺に対して
押し出し式であり、特徴とする麺の食感も乾麺のそれと
は異なるものである。On the other hand, pasta is common as the same dried noodles in Western countries. As the method of drying the pasta, high temperature drying is adopted as in the present invention. However, the pasta noodle making method is an extrusion method as compared to dry noodle roll-type noodle making, and the texture of the characteristic noodles is different from that of dry noodles.
【0005】なお、パスタの乾燥方法は基本的には高温
乾燥であるが、その最高温度は80〜120℃と乾麺の
一般的な乾燥温度帯とは大きくかけ離れている。乾燥時
間についても乾麺と比較して相当緻密な組織を有するパ
スタの乾燥が1.5〜5時間程度とかなり短縮されてい
る(特公平5−506366号公報、特公平6−244
75号公報、特公平6−34686号公報参照)。The pasta drying method is basically high temperature drying, but its maximum temperature is 80 to 120 ° C., which is far from the general drying temperature range of dry noodles. As for the drying time, the drying time of the pasta having a considerably dense structure is considerably shortened to about 1.5 to 5 hours as compared with dry noodles (Japanese Patent Publication No. 5-506366 and Japanese Patent Publication No. 6-244).
75, Japanese Patent Publication No. 6-34686).
【0006】[0006]
【発明が解決しようとする課題】乾麺の短時間乾燥を実
現しようとするとき、従来の乾麺乾燥の分野においては
参考とすべきものはない。There is nothing to be referred to in the field of conventional dry noodle drying when trying to realize the short-time drying of dry noodles.
【0007】また、先行特許等に見るパスタの乾燥方法
では、温湿度設定条件、乾燥時間等、そのまま乾麺乾燥
に利用した場合、乾麺の着色、食感の硬化等、品質面で
従来の乾麺の品質の範疇から逸脱したものとなってしま
うことが確認され、パスタの乾燥方法は乾麺乾燥には利
用できないことが判明した。In addition, in the pasta drying method described in the prior patents, when the pasta is directly used for drying the dry noodles, such as the temperature and humidity setting conditions and the drying time, the dry noodles are colored and the texture is hardened. It was confirmed that the pasta deviated from the quality category, and it was found that the pasta drying method cannot be used for drying noodles.
【0008】パスタも含めた乾燥麺類の品質を決定する
因子として原材料から由来する部分を除いて考えると、
乾燥条件は非常に重要な位置を占めている。As a factor that determines the quality of dried noodles including pasta, excluding parts derived from raw materials,
Drying conditions occupy a very important position.
【0009】乾燥温度を上げてやることで麺線内部から
の水分の拡散速度は次第に早くなる。一方、麺線周囲の
空気の相対湿度の高低によって麺線表面からの水分の蒸
発速度が変化する。このことは周知の事実であり、両者
のバランスをうまく取りながら麺線の乾燥を進めること
が大事である。理論としては存在しているものの、実際
の乾麺製造を考えてみるとバランスが取れているかどう
かの判断は結果的に品質での判断となっている。By increasing the drying temperature, the diffusion rate of water from the inside of the noodle band gradually increases. On the other hand, the evaporation rate of water from the surface of the noodle band changes depending on the relative humidity of the air around the noodle band. This is a well-known fact, and it is important to dry the noodle strings while keeping a good balance between them. Although it exists as a theory, considering the actual manufacturing process of dry noodles, the judgment as to whether or not it is balanced is consequently based on the quality.
【0010】それに加えて乾燥温度を上げることは、麺
の着色を促進させてしまうため、単に麺線内外の水分バ
ランスをとってやればよい乾麺ができるとは限らないと
いう、新しい因子が絡んで乾燥の制御を一層複雑なもの
としている。In addition to that, since raising the drying temperature accelerates the coloring of the noodles, it is not always possible to obtain dry noodles simply by balancing the water content inside and outside the noodle strings. The drying control is made more complicated.
【0011】[0011]
【課題を解決するための手段】従来の乾麺乾燥の条件の
範疇において、特に温度の差による品質の差は厳密には
あるといえるが、一般的な乾麺の品質として一括りでき
ると考えられる。しかし乾燥温度が高くなるにつれて、
従来の概念で製造された乾麺との差は次第に大きくな
り、単に乾燥温度を上げるだけ、またパスタの乾燥方法
に見られるような高温乾燥の条件では、麺線の着色、熱
による澱粉、蛋白質、等の成分の変性に伴う食感の硬化
や茹で性能の低下等、一般的には乾麺として好ましくな
い方向へ品質が変化してしまう。In the category of conventional dry noodle drying conditions, although it can be said that there is a strict difference in quality due to a difference in temperature, it is considered that the quality of general dry noodles can be summarized. But as the drying temperature increases,
The difference from the dry noodles produced by the conventional concept becomes gradually larger, simply by raising the drying temperature, and under the high temperature drying conditions as seen in the pasta drying method, coloring of noodle strings, starch by heat, protein, In general, the quality of the dried noodles changes in a direction unfavorable as dry noodles, such as the texture of the noodles being hardened and the performance thereof being boiled due to the modification of the ingredients.
【0012】本発明では従来の乾麺乾燥時間の大幅な短
縮を目指した高温乾燥について鋭意研究した結果、乾燥
の前半領域、すなわち麺水分が20%程度まで乾燥する
領域に着目し、この領域の経過如何によって仕上がった
乾麺の品質が大きく変化することを発見した。すなわち
この領域の乾燥における温度履歴と乾燥速度が乾麺の品
質のかなりの部分を決定付けているといえる。In the present invention, as a result of intensive studies on high temperature drying aimed at drastically shortening the drying time of conventional dry noodles, as a result, attention was paid to the first half region of the drying, that is, the region where the moisture content of the noodles is dried up to about 20%. It was discovered that the quality of the dried noodles that were finished changed greatly depending on how. That is, it can be said that the temperature history and the drying speed in the drying of this region determine a considerable part of the quality of the dried noodles.
【0013】麺は含有水分が比較的高い状態において高
温に晒されると著しい色調の変化や品質の劣化現象が起
こる。これは乾燥初期の麺水分域が高い状態での60℃
を越える高温度帯に品温が上昇した場合、澱粉の加熱糊
化や蛋白質の熱変性による着色、茹で上がりの悪さ、食
感の硬化等が同時に起こるためである。When noodles are exposed to a high temperature when the water content is relatively high, a remarkable change in color tone and deterioration of quality occur. This is 60 ° C when the noodle moisture content is high in the initial stage of drying.
This is because, when the product temperature rises in a high temperature range exceeding 0 ° C, coloration due to heat gelatinization of starch and heat denaturation of protein, poor boilability, and hardening of texture simultaneously occur.
【0014】本発明者等はこの乾燥領域において麺の着
色や麺の食感の硬化現象が起こらず、かつ短時間に迅速
に乾燥できる乾燥条件について検討を行ない、 ※乾燥温度を40〜60℃、相対湿度を30〜60%、
に保ちかつ麺水分が20%程度にまで低下する乾燥速度
が40分程度(好ましくは20〜40分)になるように
空気の流れを制御する ことで品質の優れた乾麺を短時間に製造することが可能
となる乾麺類の乾燥方法を発見した。ここで大切なこと
は温度、湿度についてはもちろんであるが、乾燥速度を
制御することでの品質の維持である。ある程度の高温に
晒されても、麺表面からの水分蒸発が活発に行なわれれ
ば、麺からは水の蒸発潜熱が奪われるため、麺の品温上
昇は雰囲気温度よりも低く抑えられ、乾麺の品質は良好
な状態に保たれる。ただこの乾燥速度が緩やかすぎる場
合は、この温湿度帯でも着色が発生し、同時に品質劣化
も生ずる。この温度、湿度、乾燥速度の3点の制御が乾
麺の品質を劣化させない乾燥条件の基礎となっており、
本発明はこの思想が元となっている。The present inventors have studied drying conditions in which the coloring phenomenon of noodles and the hardening phenomenon of the texture of noodles do not occur in this drying region and which can be dried quickly in a short time, and the drying temperature is 40 to 60 ° C. , Relative humidity of 30-60%,
By controlling the flow of air so that the moisture content of the noodles is reduced to about 20% and the drying speed is about 40 minutes (preferably 20 to 40 minutes), dry noodles with excellent quality can be produced in a short time. We have discovered a method of drying dried noodles that makes it possible. What is important here is not only the temperature and humidity, but also the maintenance of quality by controlling the drying speed. Even if the noodles are exposed to a high temperature to some extent, if the moisture evaporates from the noodle surface actively, the latent heat of evaporation of water from the noodles is removed, so the temperature rise of the noodles is kept below the ambient temperature, The quality is kept in good condition. However, if the drying speed is too slow, coloring occurs even in this temperature and humidity zone, and at the same time, quality deterioration occurs. Control of these three points of temperature, humidity and drying speed is the basis of the drying condition that does not deteriorate the quality of dried noodles.
The present invention is based on this idea.
【0015】この条件に幅があるのは、対象となる麺の
太さや添加食塩量により、また、日本そば等の特殊な配
合での場合において、個々に最適条件が異なるからであ
る。さらに製造条件的には麺棒の間隔や麺棒に吊された
麺線の形状によってもこの条件(特に風速)は調整が必
要となる。The reason for this range of conditions is that the optimum conditions differ depending on the thickness of the target noodles and the amount of added salt, and in the case of a special formulation such as Japanese buckwheat. Further, in terms of manufacturing conditions, this condition (especially wind speed) needs to be adjusted depending on the interval between rolling pin and the shape of the rolling pin hung on the rolling pin.
【0016】麺水分を20%以下まで減少させた後は、
以下の工程を経る。 乾燥温度をより上昇させることで、麺水分の内部拡散
を促進させ、かつ過度の表面乾燥を抑えるために乾燥湿
度は前半より高く保ちながら最終水分まで乾燥する工
程、 乾燥の最終段階において乾燥湿度75〜85%の高湿
度に保持する工程を設け、麺線内外の水分格差の是正を
する工程。 麺水分を増減させることなく、品温を常温域まで降下
させる工程、 これらの工程すべてを経て、はじめて最終的に3時間程
度で最終水分まで乾燥でき、良好な品質を呈する乾麺を
得られる条件が成立する。この乾燥後半の条件について
もその組合せは対象となる麺の種類によって個々に異な
る。もちろんこの乾燥領域においても前記の乾燥温度、
湿度、乾燥速度の制御に対する考え方は同様に適用され
なければ良好な品質を呈する乾麺を得ることはできな
い。After reducing the noodle water content to 20% or less,
The following steps are performed. By increasing the drying temperature to promote the internal diffusion of noodle moisture and to prevent excessive surface drying, the process of drying to the final moisture while keeping the drying humidity higher than the first half, the drying humidity at the final stage of drying 75 A process of maintaining a high humidity of up to 85% to correct the water content difference between the inside and outside of the noodle strings. A step of lowering the product temperature to the normal temperature range without increasing or decreasing the moisture content of the noodles, and after all of these steps, the final moisture content can be dried to the final moisture content in about 3 hours, and the conditions under which dry noodles exhibiting good quality can be obtained are To establish. The combination of the conditions in the latter half of the drying also differs depending on the type of noodles to be used. Of course, even in this drying area, the above-mentioned drying temperature,
If the concept of controlling the humidity and the drying rate is not similarly applied, dried noodles having good quality cannot be obtained.
【0017】本発明の乾麺の製造方法を採用することに
より、単に温度を上げるといった高温乾燥やパスタの特
許に見られるような乾燥方法とは比較にならないほど、
従来の一般的な低温乾燥で製造された乾麺に匹敵する品
質の乾麺が短時間で製造可能となる。By adopting the method for producing dry noodles of the present invention, it is incomparable with high temperature drying such as simply raising the temperature and the drying method as found in the pasta patent.
It is possible to manufacture dry noodles of a quality comparable to that of conventional dry noodles manufactured by general low-temperature drying in a short time.
【0018】[0018]
【実施例】以下にその例を示し、本発明をさらに具体的
に説明するとともに、従来法で得られた乾麺、およびパ
スタの特許に見られる高温乾燥条件を実施した場合との
性状比較を行なった結果を示す。 (実施例1)小麦粉、食塩(対小麦粉 5重量%)に加
水して混捏し、複合、圧延した後、角8番の切り刃ロー
ルにて切り出し、カットして生麺線を得た(厚さ1.8
mm、幅3.75mm)。次いで同生麺線を所定量ずつ
竿掛けした後、表1の乾燥条件で乾燥し、3時間乾燥で
のうどん乾麺を得た。 (以下余白)EXAMPLES The present invention will be described in more detail with reference to the examples below, and the properties will be compared with the dry noodles obtained by the conventional method and the high temperature drying conditions found in the pasta patent. The results are shown below. Example 1 Water was mixed with wheat flour and salt (5% by weight of wheat flour), kneaded, compounded, rolled, cut out with a No. 8 cutting blade roll, and cut to obtain raw noodle strings (thickness). 1.8
mm, width 3.75 mm). Then, the same amount of noodle noodles were hung on each of the predetermined amounts, and dried under the drying conditions shown in Table 1 to obtain dried udon noodles for 3 hours. (Below margin)
【0019】[0019]
【表1】 ※参考データとして実施例1で乾燥を行なったうどんの
乾燥曲線を図1に示す。[Table 1] * As reference data, the drying curve of the udon dried in Example 1 is shown in Fig. 1.
【0020】・特許請求項でも述べている通り、初発
の40分間で麺水分が20%以下まで引き下げられてい
ることがこの乾燥曲線からも見て取れる。As described in the claims, it can be seen from this drying curve that the noodle moisture content is reduced to 20% or less in the first 40 minutes.
【0021】・乾燥の終了域では麺水分は増減せず、特
許請求項でも述べている通りの状態になっていること
を示している。 (実施例2)小麦粉、食塩(対小麦粉 3重量%)に加
水して混捏し、複合、圧延した後、角20番の切り刃ロ
ールにて切り出し、カットして生麺線を得た(厚さ1.
2mm、幅1.5mm)。次いで同生麺線を所定量ずつ
竿掛けした後、表2の乾燥条件で乾燥し、3時間乾燥で
の冷麦乾麺を得た。 (以下余白)The noodle moisture content does not increase or decrease in the drying end region, indicating that the noodles are in the state as described in the claims. (Example 2) Water was mixed with wheat flour and salt (3% by weight of wheat flour), kneaded, compounded, rolled, cut out with a No. 20 cutting blade roll, and cut to obtain raw noodle strings (thickness) 1.
2 mm, width 1.5 mm). Then, the same raw noodle strings were hung on a predetermined amount each, and then dried under the drying conditions shown in Table 2 to obtain cold wheat dry noodles dried for 3 hours. (Below margin)
【0022】[0022]
【表2】 (実施例3)小麦粉、そば粉(対小麦粉 30重量
%)、食塩(対小麦粉 3重量%)に加水して混捏し、
複合、圧延した後、角20番の切り刃ロールにて切り出
し、カットして生麺線を得た(厚さ1.2mm、幅1.
5mm)。次いで同生麺線を所定量ずつ竿掛けした後、
表3の乾燥条件で乾燥し、3時間乾燥での日本そば乾麺
を得た。[Table 2] (Example 3) Wheat flour, buckwheat flour (to 30% by weight of wheat flour) and salt (to 3% by weight of wheat flour) were added and kneaded.
After compounding and rolling, it was cut with a No. 20 cutting blade roll and cut to obtain raw noodle strings (thickness 1.2 mm, width 1.
5 mm). Then, after hanging a certain amount of the same noodle noodles by a predetermined amount,
The noodles were dried under the drying conditions shown in Table 3 to obtain dried Japanese noodles for 3 hours.
【0023】[0023]
【表3】 (以下余白) (対照例1)実施例1と同様に生麺線を調整し、従来の
当社の一般的なうどん乾麺の乾燥条件である最高乾燥温
度30℃、総乾燥時間15時間の条件で乾燥を行ない、
うどん乾麺を得た。 (対照例2)実施例1と同様に生麺線を調整し、表4の
パスタの特許に見る高温乾燥の条件により乾燥を行な
い、3時間乾燥でのうどん乾麺を得た(特公平6−34
686号公報より抜粋)。[Table 3] (The following margins) (Comparative Example 1) The raw noodle strings were prepared in the same manner as in Example 1, and the maximum drying temperature of 30 ° C and the total drying time of 15 hours, which are the conventional drying conditions for our conventional udon dried noodles, were used. Dry it
I got udon noodles. (Comparative Example 2) Raw noodle strings were prepared in the same manner as in Example 1 and dried under the high temperature drying conditions shown in the pasta patent of Table 4 to obtain udon dried noodles dried for 3 hours (Japanese Patent Publication No. 6- 34
(Excerpt from 686 publication).
【0024】[0024]
【表4】 (以下余白) 以上の中から実施例1、対照例1、2により得られたう
どん乾麺サンプルにつき、それぞれ2点評価による官能
評価を行なった。[Table 4] (Margins below) From the above, the udon dried noodle samples obtained in Example 1 and Comparative Examples 1 and 2 were each subjected to a sensory evaluation by a 2-point evaluation.
【0025】茹で時間 12分茹で2分蒸らし 表5に示す「うどん官能評価用紙」を使用して、色相、
外観、食感、食味、総合評価の点で12人のパネラーで
対照例を基準として官能評価を行なった。評価は基準と
した対照例1および2に対する実施例1の評価について
行ない、各項目毎に実施例が対照例より好ましければ+
側に、劣っていれば−側に採点するという方法で行なっ
た。結果を表6および表7に示す。 (以下余白)Boil time 12 minutes Boil 2 minutes Steam using "Udon sensory evaluation paper" shown in Table 5
Sensory evaluation was performed by 12 panelists in terms of appearance, texture, taste, and overall evaluation, using the control as a reference. The evaluation was carried out on the evaluation of Example 1 with respect to Comparative Examples 1 and 2 which were used as a standard, and if the Example was preferred to the Comparative Example for each item, +
It was scored on the side and, if inferior, on the side. The results are shown in Tables 6 and 7. (Below margin)
【0026】[0026]
【表5】 [Table 5]
【0027】[0027]
【表6】 [Table 6]
【0028】[0028]
【表7】 *対照例1に対する実施例1の評価 各項目とも、基準とした対照例1の品質と比較して平均
値はむしろプラス側に位置しており、良好な評価である
ことが伺える。またt検定においては「外観」、「なめ
らかさ」の2点で有意差が出ており、統計的な面でも実
施例1の品質は対照例1と同等(有意差の出なかった項
目)かそれ以上と判断されており、発明品が従来の温度
帯で乾燥された乾麺と何ら変わることのない、良好な品
質であることを裏付けている。[Table 7] * Evaluation of Example 1 with respect to Control Example 1 In each item, the average value is located on the plus side rather than the quality of Control Example 1 used as a reference, and it can be seen that this is a good evaluation. Further, in the t-test, there are significant differences in two points, “appearance” and “smoothness”, and whether the quality of Example 1 is the same as that of Control Example 1 (item with no significant difference) in terms of statistics. It was judged that the quality was higher than that, which proves that the invention product has a good quality which is not different from dried noodles dried in the conventional temperature range.
【0029】*対照例2に対する実施例1の評価 対照例1の場合と同様にプラス側に評価が傾いているも
のの、マイナス側の評価がまったく出ていない。またプ
ラス側の評価点も対照例1と比較して絶対値が大きくな
っている。このことは実施例1が通常レベルの乾麺の品
質と考えれば、対照例2の品質は乾麺としては良くない
状態であることを示している。対照例2の実際の評価を
文章にして表わすと、「茹で上がりが悪く、色相はやや
くすんでおり、艶がなく、食感はボキボキとして弾力感
に乏しい」といった表現となり、明らかに実施例1とは
品質上の差がある(悪いという意味合いで)と判断され
た。統計的な面でも全項目に有意差が見られ、しかも危
険率1%という非常に高い確率であり、このことからも
対照例2の品質ははっきりと悪いと判断された。* Evaluation of Example 1 with respect to Control Example 2 Although the evaluation is inclined to the plus side as in the case of Control Example 1, the evaluation on the minus side is not obtained at all. Also, the absolute value of the positive evaluation point is larger than that of Comparative Example 1. This indicates that the quality of Comparative Example 2 is not good as a dry noodle, considering that Example 1 has a normal level of dry noodle quality. When the actual evaluation of Comparative Example 2 is expressed in sentences, it becomes the expression "Boiled poorly, the hue is slightly dull, it is not glossy, and the texture is not smooth and elastic". Was judged to have a quality difference (in the sense of being bad). In terms of statistics, there was a significant difference in all items, and the risk rate was 1%, which was a very high probability. From this also, it was judged that the quality of Control Example 2 was clearly poor.
【0030】よって対照例2で採用したパスタの特許に
見る乾燥条件では良好な品質の乾麺はできないことが以
上の結果より明らかとなった。Therefore, it has been clarified from the above results that dry noodles of good quality cannot be obtained under the drying conditions shown in the pasta patent adopted in Comparative Example 2.
【0031】*実施例2,3についてもそれ単品での官
能評価を行なったが、評価は良好であった。* Embodiments 2 and 3 were also sensory-evaluated individually, but the evaluation was good.
【0032】[0032]
【発明の効果】以上の実施例1の官能比較結果、実施例
2,3の官能評価結果からも明らかなとおり、本発明を
実施することにより他の高温乾燥では得ることのできな
い、従来の乾麺と品質の面で何ら変わりのない良好な品
質の乾麺が短時間に製造可能となった。As is clear from the sensory comparison results of Example 1 and the sensory evaluation results of Examples 2 and 3, the conventional dry noodles which cannot be obtained by other high temperature drying by carrying out the present invention are obtained. With this, dried noodles of good quality with no change in quality can be produced in a short time.
【図面の簡単な説明】[Brief description of drawings]
【図1】本発明の乾麺の乾燥方法の一実施例で乾燥を行
なったうどんの乾燥曲線を示すグラフである。FIG. 1 is a graph showing a drying curve of udon that has been dried in one example of the method for drying dried noodles of the present invention.
Claims (1)
て乾燥時間の短縮を図る、いわゆる高温短時間乾燥を実
施するに当たり、麺水分20%程度まで乾燥させる乾燥
の前半領域において、 設定乾燥温度 45〜60℃ 設定乾燥湿度 30〜60%RH の範囲に保つ工程 乾燥の前半部の麺水分20%以下に低下するまでの時
間を40分程度(好ましくは20〜40分の範囲)にで
きるように乾燥室内の空気の流れを調節し、乾燥前半部
での品温上昇を抑える工程 乾燥の後半部、すなわち麺水分20%以下の乾燥工程
においては以下の条件の範囲で麺水分の内部拡散を促進
させ、乾燥時間の短縮および品質の安定化を図る工程 設定乾燥温度 60〜100℃ 設定乾燥湿度 60〜80%RH 乾燥の最終段階において前段の条件と0〜20℃の−
側への温度差、5〜20%RHの+側への湿度差を設
け、かつ乾燥湿度75〜85%RHに保持する工程を2
0〜60分の範囲で設けることで、麺線内外の水分格差
の是正を図る工程 雰囲気湿度を75〜85%RHに保ち、麺水分を増減
させることなく、品温を常温域まで降下させる工程 以上の各項目を実施することにより、全体の乾燥時間を
3時間以下まで短縮し、かつ従来の常温乾燥での乾麺と
比較しても遜色のない、良好な品質を呈する乾麺の製造
方法。1. In the dry noodle drying method, in order to shorten the drying time by raising the drying temperature, so-called high-temperature short-time drying, in the first half region of drying in which the noodle moisture content is about 20%, the set drying temperature is 45- 60 ° C. Set dry humidity Step of keeping in the range of 30 to 60% RH Drying so that the time until the moisture content of noodles in the first half of the drying is reduced to 20% or less can be about 40 minutes (preferably in the range of 20 to 40 minutes) Step of controlling indoor air flow to suppress product temperature rise in the first half of drying In the latter half of drying, that is, in the drying step of 20% or less of noodle moisture, promote the internal diffusion of noodle moisture in the range of the following conditions. , A process for shortening the drying time and stabilizing the quality Setting drying temperature 60 to 100 ° C Setting drying humidity 60 to 80% RH At the final stage of drying, the conditions of the previous stage and 0 to 20 ° C
The temperature difference to the side, the humidity difference to the + side of 5 to 20% RH is provided, and the process of maintaining the dry humidity at 75 to 85% RH is 2
A process for correcting the water content difference between the inside and outside of the noodle band by providing it in the range of 0 to 60 minutes A process of keeping the atmospheric humidity at 75 to 85% RH and lowering the product temperature to the normal temperature range without increasing or decreasing the noodle water content By carrying out each of the above items, a method for producing dry noodles in which the total drying time is shortened to 3 hours or less, and the quality is comparable to that of conventional dry noodles dried at room temperature and exhibits good quality.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP07188144A JP3134112B2 (en) | 1995-07-01 | 1995-07-01 | Dry noodle drying method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP07188144A JP3134112B2 (en) | 1995-07-01 | 1995-07-01 | Dry noodle drying method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH099895A true JPH099895A (en) | 1997-01-14 |
JP3134112B2 JP3134112B2 (en) | 2001-02-13 |
Family
ID=16218524
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP07188144A Expired - Lifetime JP3134112B2 (en) | 1995-07-01 | 1995-07-01 | Dry noodle drying method |
Country Status (1)
Country | Link |
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JP (1) | JP3134112B2 (en) |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102499273A (en) * | 2011-12-30 | 2012-06-20 | 中国包装和食品机械总公司 | Noodle high-temperature drying process |
CN104026179A (en) * | 2014-06-23 | 2014-09-10 | 北大荒丰缘集团有限公司 | Fine dried noodle drying method |
CN104397600A (en) * | 2014-12-15 | 2015-03-11 | 古浪伊禧堂伟业生物科技有限公司 | Making process of fast-food alkali-free hand-pulled noodles |
CN109984294A (en) * | 2017-12-29 | 2019-07-09 | 丰益(上海)生物技术研发中心有限公司 | Porous vermicelli and preparation method thereof |
CN111587988A (en) * | 2020-06-05 | 2020-08-28 | 四川徽记豆匠食品有限公司 | A powder for temple and its preparation method |
-
1995
- 1995-07-01 JP JP07188144A patent/JP3134112B2/en not_active Expired - Lifetime
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN102499273A (en) * | 2011-12-30 | 2012-06-20 | 中国包装和食品机械总公司 | Noodle high-temperature drying process |
CN104026179A (en) * | 2014-06-23 | 2014-09-10 | 北大荒丰缘集团有限公司 | Fine dried noodle drying method |
CN104397600A (en) * | 2014-12-15 | 2015-03-11 | 古浪伊禧堂伟业生物科技有限公司 | Making process of fast-food alkali-free hand-pulled noodles |
CN109984294A (en) * | 2017-12-29 | 2019-07-09 | 丰益(上海)生物技术研发中心有限公司 | Porous vermicelli and preparation method thereof |
CN111587988A (en) * | 2020-06-05 | 2020-08-28 | 四川徽记豆匠食品有限公司 | A powder for temple and its preparation method |
Also Published As
Publication number | Publication date |
---|---|
JP3134112B2 (en) | 2001-02-13 |
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