JPH0997755A - Mirror-surface wafer bonding method and device - Google Patents

Mirror-surface wafer bonding method and device

Info

Publication number
JPH0997755A
JPH0997755A JP25282195A JP25282195A JPH0997755A JP H0997755 A JPH0997755 A JP H0997755A JP 25282195 A JP25282195 A JP 25282195A JP 25282195 A JP25282195 A JP 25282195A JP H0997755 A JPH0997755 A JP H0997755A
Authority
JP
Japan
Prior art keywords
wafer
mirror
wafers
pressing
finished
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP25282195A
Other languages
Japanese (ja)
Other versions
JP3532320B2 (en
Inventor
Masao Fukami
正雄 深美
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Shin Etsu Handotai Co Ltd
Nagano Electronics Industrial Co Ltd
Original Assignee
Shin Etsu Handotai Co Ltd
Nagano Electronics Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Shin Etsu Handotai Co Ltd, Nagano Electronics Industrial Co Ltd filed Critical Shin Etsu Handotai Co Ltd
Priority to JP25282195A priority Critical patent/JP3532320B2/en
Publication of JPH0997755A publication Critical patent/JPH0997755A/en
Application granted granted Critical
Publication of JP3532320B2 publication Critical patent/JP3532320B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To enable two mirror-surface wafers to be bonded together through a comparatively simple method without using a complicated and large device by a method wherein the mirror-surface wafers are placed on a sloping support, and the chamfered corner of the wafer is pressed under prescribed conditions. SOLUTION: When two mirror-surface wafers W1 and W2 of the same shape are bonded together making their mirror surfaces confront each other, the wafer W1 is rested on a support 4 which is previously fixed as tilted forming an angle of 70 deg. to 90 deg. with a horizontal direction and making its mirror surface face upwards, and the wafer W2 is made to gently overlap the wafer W1 making the mirror surfaces of the wafers W1 and W2 confront each other so as not to impose a load larger than the component force of its own weight on the wafer W1 . Then, the ridge of a convex curved-surface pressing member 7 of plastic body is made to bear against the one end of the chamfered corner 10 of the wafer W2 and slightly pressed against it, and the pressing member 7 is made to start bonding the wafers W1 and W2 together. By this setup, two mirror-surface wafers are bonded together through a comparatively simple device preventing voids from occurring in a bonded surface without the manual operation of a skilled operator.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、半導体基板ウエー
ハの貼り合わせ技術に係り、特に同形の2枚の鏡面ウエ
ーハを接合する方法及びその装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a bonding technique for semiconductor substrate wafers, and more particularly to a method and apparatus for bonding two mirror-shaped wafers of the same shape.

【0002】[0002]

【従来の技術】従来、鏡面研磨された2枚のシリコンウ
エーハ、あるいは少なくともその一方にシリコン酸化膜
または窒化膜を形成させたシリコンウエーハの鏡面同士
を清浄な条件下で接触させると、接着剤等を用いなくと
も、ウエーハ同士は接着する(以後、この状態を接合と
称す)。しかし、この接合状態は完全なものではないの
で、その後、これらに熱処理を加えると、ウエーハ同士
は強固に接着する(以後、この状態を結合と称す)。こ
の後者の、少なくとも一方のウエーハの表面を酸化した
2枚のシリコンウエーハを、その酸化膜を介して結合さ
せたものがSOI(Silicon On Insulator)ウエーハで
ある。
2. Description of the Related Art Conventionally, when two mirror-polished silicon wafers, or at least one of the silicon wafers having a silicon oxide film or a nitride film formed thereon, are brought into contact with each other under a clean condition, an adhesive agent, etc. The wafers are adhered to each other without using (hereinafter, this state is referred to as bonding). However, since this bonded state is not perfect, the wafers are strongly bonded to each other by heat treatment thereafter (hereinafter, this state is referred to as bonding). An SOI (Silicon On Insulator) wafer is obtained by bonding two silicon wafers of which the surface of at least one of the latter wafers is oxidized through the oxide film.

【0003】このようなSOIウエーハは、ウエーハ間
に接着剤等の異種物質を介在させる必要がないため、そ
の後の高温処理や各種化学処理が自由にでき、またpn
接合や誘電体埋め込みも簡便にできるという利点を有す
る。さらに平坦度、清浄度等の薄膜化技術の向上と相俟
って、その実用化が注目されている。
In such an SOI wafer, since it is not necessary to interpose a different substance such as an adhesive between the wafers, the subsequent high temperature treatment and various chemical treatments can be freely performed, and the pn wafer can be used.
There is an advantage that joining and dielectric embedding can be simplified. In addition to the improvement of thinning technology such as flatness and cleanliness, its practical application is drawing attention.

【0004】ところで、上記のように2枚の鏡面ウエー
ハを接合する場合には、ウエーハの微妙な反り等により
接合面の一部に気泡が取り込まれ、接合不良(ボイド)
を発生させることから、例えば特公平6−1790号公
報に示すように、一方の半導体ウエーハを、中央部が凸
型となるようにたわませて保持できる支持台上に載せ、
他方の半導体ウエーハを前記支持台上に対向して保持で
きるホルダーに保持し、前記ホルダーを下降させて、他
方の半導体ウエーハを一方の半導体ウエーハの凸部に接
触させた後、支持台による一方の半導体ウエーハの保持
を解除することにより、両ウエーハを接合させる方法が
開示されている。
By the way, when two mirror-finished wafers are bonded as described above, air bubbles are taken into a part of the bonded surfaces due to a slight warp of the wafers, etc., resulting in defective bonding (void).
Therefore, as shown in Japanese Patent Publication No. 6-1790, for example, one of the semiconductor wafers is placed on a support table that can be bent and held so that the central portion has a convex shape.
The other semiconductor wafer is held by a holder that can be held opposite to the support table, the holder is lowered, and the other semiconductor wafer is brought into contact with the convex portion of the one semiconductor wafer, and then one of the support boards is provided. A method of joining both wafers by releasing the holding of the semiconductor wafers is disclosed.

【0005】他方、上記の接合方法とは別の例として、
特開平5−152549号公報で開示されている方法が
ある。この方法は図4に示すように、接合面に酸化膜を
形成させたベースウエーハ1aおよびボンドウエーハ1
bを、常温下で少なくとも雰囲気の清浄度がクラス10
00以上のクリーンベンチ内において、ベースウエーハ
1aを真空吸着台2にほぼ水平状態で吸着固定させた
後、ボンドウエーハ1bをそのOF部(オリエンテーシ
ョンフラット部)2bの近傍部分11bを真空ピンセッ
ト3によって吸着させる。そして、真空ピンセット3の
操作によりボンドウエーハ1bのOF部2bの方がやや
下がり気味となるように前記ボンドウエーハ1bを傾
け、その状態で、ベースウエーハ1a上方位置から、ボ
ンドウエーハ1bを下降させてゆき、ボンドウエーハ1
bのOF部2bの接合面の縁とベースウエーハ1aのO
F部2aの接合面側の縁とを軽く突き当て接触させる。
次いで、両ウエーハのOF部2a,2bとは反対側の端
部3a,3b同士の間隔が約1mmになるまで接近さ
せ、その後、真空ピンセット3によるボンドウエーハ1
bの吸着を止める。すると、ボンドウエーハ1bは、ベ
ースウエーハ1aとの初期の突当て部であるOF部2a
の接合面側の縁を支点として自重により回転し、最終的
にベースウエーハ1a全面とボンドウエーハ1b全面と
が接触し、OF部に押圧力を与え、OF部2a,2bか
ら他側3a,3bへ向け順次に接合を進行させるという
方法である。
On the other hand, as another example of the joining method described above,
There is a method disclosed in JP-A-5-152549. As shown in FIG. 4, this method uses a base wafer 1a and a bond wafer 1 having an oxide film formed on the bonding surface.
b, at least at room temperature cleanliness class 10 at normal temperature
In a clean bench of 00 or more, after the base wafer 1a is sucked and fixed to the vacuum suction table 2 in a substantially horizontal state, the bond wafer 1b is sucked by the vacuum tweezers 3 at a portion 11b near the OF portion (orientation flat portion) 2b. Let Then, by operating the vacuum tweezers 3, the bond wafer 1b is tilted so that the OF portion 2b of the bond wafer 1b is slightly lowered, and in that state, the bond wafer 1b is lowered from the upper position of the base wafer 1a. Yuki, bond wafer 1
b of the OF surface 2b and the O of the base wafer 1a
The edge on the joining surface side of the F portion 2a is lightly bumped into contact.
Next, the two wafers are brought close to each other until the distance between the end portions 3a and 3b opposite to the OF portions 2a and 2b becomes about 1 mm, and then the bond wafer 1 by the vacuum tweezers 3 is used.
Stop the adsorption of b. Then, the bond wafer 1b has an OF portion 2a which is an initial butting portion with the base wafer 1a.
Is rotated by its own weight with the edge on the side of the bonding surface as a fulcrum, and finally the entire surface of the base wafer 1a and the entire surface of the bond wafer 1b come into contact with each other, and a pressing force is applied to the OF portion, so that the OF portion 2a, 2b is connected to the other side 3a, 3b It is a method of sequentially advancing the bonding toward.

【0006】[0006]

【発明が解決しようとする課題】しかしながら、上記従
来の特公平6−1790号公報に記載された接合方法に
おいては、接合するための装置が複雑で、大規模とな
り、それに伴う設備コストが高くなるという問題があ
り、また接合するために一方のウエーハを支持台上にた
わませて保持させるため、ウエーハに余分な力が加わっ
て傷ついたり、割れたりするという問題があった。この
方法によって、ウエーハ接合面の気泡の取り込みを少な
くすることが可能となつたが、必ずしも満足のいく気泡
取り込みの解消とはならなかった。
However, in the joining method described in the above-mentioned Japanese Patent Publication No. 6-1790, the apparatus for joining is complicated, the scale is large, and the equipment cost accompanying it is high. In addition, there is a problem that one wafer is bent and held on a support table for joining, and thus an excessive force is applied to the wafer to damage or break it. By this method, it was possible to reduce the entrapment of air bubbles on the wafer bonding surface, but it was not always a satisfactory elimination of air bubble entrapment.

【0007】また、上記従来の特開平5−152549
号公報に記載された接合方法においては、真空ピンセッ
ト3の操作によりボンドウエーハ1bのOF部2bの接
合面の縁をベースウエーハ1aのOF部2aの接合面側
の縁に接触させた後、両ウエーハのOF部2a,2bと
は反対側の端部3a,3b同士の間隔を約1mm以下に
し、ボンドウエーハ1bの吸着状態を解除して自重によ
り接触させて、その後、すみやかに押圧力を与えること
により接合させるという微妙な位置調整と押圧タイミン
グを熟練作業者の手動操作によって行なわなければなら
ないため、作業性に不利があり、機械化によって量産を
行うことができず、生産効率が悪いという問題があっ
た。また、この接合方法においても、ウエーハ接合面の
気泡の取り込み(すなわちボイド)を少なくできるが、
ボンドウエーハの自重が、押圧力として作用し、ウエー
ハ鏡面の複数の場所から接合が自然に始まり、気泡を取
り込んでしまったり、あるいは接合面のOF部近傍部分
に接合不良(ボイド)が発生し易く、完全な接合ができ
ないという不利があった。
Further, the above-mentioned conventional Japanese Patent Laid-Open No. 5-152549.
In the bonding method described in the publication, the edge of the bonding surface of the OF portion 2b of the bond wafer 1b is brought into contact with the bonding surface side edge of the OF portion 2a of the base wafer 1a by operating the vacuum tweezers 3, The distance between the end portions 3a, 3b on the opposite side of the OF portions 2a, 2b of the wafer is set to about 1 mm or less, the suction state of the bond wafer 1b is released and the wafer is brought into contact with itself by its own weight, and then a pressing force is immediately applied. This requires delicate position adjustment and pressing timing to be performed by manual operation by a skilled worker, which is disadvantageous in workability and cannot be mass-produced by mechanization, resulting in poor production efficiency. there were. Also, in this bonding method, it is possible to reduce the entrapment of air bubbles (that is, voids) on the wafer bonding surface,
The self-weight of the bond wafer acts as a pressing force, and the bonding spontaneously starts from multiple locations on the wafer mirror surface, trapping air bubbles, or causing defective bonding (void) near the OF portion of the bonded surface. However, there was a disadvantage that a perfect joint could not be made.

【0008】したがって、本発明は上記従来の問題点に
鑑み、複雑で大規模な装置等を用いずに、比較的簡易な
方法で接合を行うことができ、また熟練作業者の手動操
作を必要としない自動化が可能で、生産効率に優れ、し
かも接合部におけるボイドの発生を防止できる優れた鏡
面ウエーハの接合方法およびその装置の提供を課題とす
る。
Therefore, in view of the above-mentioned conventional problems, the present invention can perform the joining by a relatively simple method without using a complicated and large-scale device, and requires manual operation by a skilled worker. It is an object of the present invention to provide a method and apparatus for bonding a mirror-finished wafer, which can be automated without the need for the above, have excellent production efficiency, and can prevent the occurrence of voids in the bonded portion.

【0009】[0009]

【課題を解決するための手段】本発明者は、上記課題を
解決するため種々検討を重ねた結果、2枚の鏡面ウエー
ハを接合するに際し、傾斜した支持台に載置させた上面
となる鏡面ウエーハの面取り角部を所定の条件によって
押圧して接合を行うことにより、上記課題を効果的に解
決できる鏡面ウエーハの接合方法及びその装置を見出
し、本発明を完成させた。
As a result of various studies to solve the above problems, the present inventor has made a mirror surface which is an upper surface placed on an inclined support table when two mirror surface wafers are bonded. The present invention has been completed by finding a method and apparatus for joining mirror-polished wafers that can effectively solve the above problems by pressing the chamfered corners of the wafer under predetermined conditions to perform the joining.

【0010】すなわち、本発明は、同形の2枚の鏡面ウ
エーハの鏡面同士を重ね合わせて接合する方法であっ
て、予め水平方向に対して70°〜90°の角度で固定
された支持台に、第1の鏡面ウエーハをその鏡面側が表
になるようにして凭せ掛け、これに第2の鏡面ウエーハ
の鏡面を前記第1のウエーハ鏡面と互いに対向し、前記
第2のウエーハの自重による分力以上の荷重が、前記第
1のウエーハにかからないように静かに重ね合わせた
後、該第2のウエーハの面取り角部の一端に、凸型曲面
形状の弾性体からなる押圧部材の稜線を押し当てて軽く
押圧し、その押圧部分より2枚の鏡面ウエーハの接合を
開始させる鏡面ウエーハの接合方法を要旨とするもので
ある。
That is, the present invention is a method for superimposing and bonding the mirror surfaces of two mirror-shaped wafers of the same shape, which is preliminarily fixed to a support base at an angle of 70 ° to 90 ° with respect to the horizontal direction. , The first mirror-finished wafer is supported so that the mirror-finished side thereof faces up, and the mirror-finished surface of the second mirror-finished wafer is opposed to the mirror-finished surface of the first wafer by the weight of the second wafer. After gently stacking so that a load equal to or more than the force is not applied to the first wafer, press the ridge line of the pressing member made of a convex curved elastic body to one end of the chamfered corner of the second wafer. The gist of the invention is a method of joining mirror-finished wafers, which is applied and lightly pressed to start joining the two mirror-finished wafers from the pressed portion.

【0011】また、本発明は、前記接合方法において、
ウエーハの縁が面取り加工された第2の鏡面ウエーハの
押圧部位における面取り部角度をθとする時、該ウエー
ハ主面と押圧部材の稜線とのなす角度が1/2×θを基
準とする方向に押圧することを好適としており、また前
記接合方法において、ウエーハの縁が曲面加工された第
2の鏡面ウエーハの押圧部位を、該ウエーハ主面と押圧
部材の稜線とのなす角度βとする時、βを0°〜10°
の範囲とし、その方向に押圧することを好適とするもの
であり、さらに前記接合方法において、同形の2枚の鏡
面ウエーハの鏡面同士の接合を、高純度の不活性ガス雰
囲気中で行なうことをも好適とするものである。
The present invention also provides the above-mentioned joining method,
When the angle of the chamfered portion at the pressing portion of the second mirror-finished wafer with the edge of the wafer being chamfered is θ, the angle between the main surface of the wafer and the ridge of the pressing member is based on 1/2 × θ It is preferable that the pressing portion of the second mirror-finished wafer in which the edge of the wafer is curved in the joining method has an angle β between the main surface of the wafer and the ridgeline of the pressing member. , Β from 0 ° to 10 °
And pressing in that direction is preferable. Further, in the bonding method, the bonding of the mirror surfaces of two mirror-shaped wafers of the same shape to each other is performed in a high-purity inert gas atmosphere. Is also suitable.

【0012】さらにまた、同形の2枚の鏡面ウエーハの
鏡面同士を重ね合わせて接合するための装置であって、
前記第1の鏡面ウエーハに第2の鏡面ウエーハを、その
鏡面同士を互いに対向し、前記第2のウエーハの自重に
よる分力以上の荷重が、前記第1のウエーハにかからな
いように静かに重ね合わせるための、水平方向に対して
70°〜90°の角度で固定された支持台と、前記支持
台の一端に取り付けられる押圧駆動部と、前記押圧駆動
部から延びる押圧アームと、前記押圧アームの先端に取
り付けられ、前記両鏡面ウエーハ中の第2の鏡面ウエー
ハの面取り角部に押し当てて押圧する凸型曲面形状の押
圧部材とを備えた鏡面ウエーハの接合装置を要旨とする
ものである。
Furthermore, there is provided a device for superposing and joining the mirror surfaces of two mirror-shaped wafers of the same shape,
The second mirror-finished wafer is placed on the first mirror-finished wafer so that the mirror-faces thereof face each other, and the second wafer is gently superposed so that a load equal to or greater than the component force due to the self-weight of the second wafer is not applied to the first wafer. For supporting the fixed base at an angle of 70 ° to 90 ° with respect to the horizontal direction, a pressing drive unit attached to one end of the supporting base, a pressing arm extending from the pressing drive unit, and a pressing arm of the pressing arm. A gist of an apparatus for joining mirror-finished wafers, comprising a convex curved surface-shaped pressing member which is attached to the tip and is pressed against the chamfered corner portions of the second mirror-finished wafers in the both mirror-finished wafers.

【0013】[0013]

【発明の実施の形態】以下、本発明の鏡面ウエーハの接
合方法及びその装置について添付図面に基づいて詳細に
説明する。図1は、本発明の装置の一例を示す説明図で
ある。この図に示すように、本発明の装置は、同形の
2枚の鏡面ウエーハW1 ,W2 の鏡面同士を重ね合わせ
て接合するための装置であり、その第1の鏡面ウエーハ
(ここでは、ベースウエーハとする)W1 に第2の鏡面
ウエーハ(ここでは、ボンドウエーハとする)W2を、
その鏡面同士を互いに対向し、前記ボンドウエーハW2
の自重による分力以上の荷重が、前記ベースウエーハW
1 にかからないように静かに重ね合わせるための支持台
4と、前記支持台4の一端に取り付けられる押圧駆動部
5と、前記押圧駆動部5から延びる押圧アーム6と、前
記押圧アーム6の先端に取り付けられ、前記両鏡面ウエ
ーハ中のボンドウエーハW2 の面取り角部に押し当てて
押圧する凸型曲面形状の押圧部材7とから主に構成され
ている。
BEST MODE FOR CARRYING OUT THE INVENTION The method and apparatus for bonding mirror-finished wafers of the present invention will be described in detail below with reference to the accompanying drawings. FIG. 1 is an explanatory diagram showing an example of the apparatus of the present invention. As shown in this figure, a device 1 of the present invention is a device for superposing and joining the mirror surfaces of two mirror-shaped wafers W 1 and W 2 of the same shape, and the first mirror-surface wafer (here, , A base wafer) W 1 and a second mirror surface wafer (here, a bond wafer) W 2 ,
The mirror surfaces are opposed to each other, and the bond wafer W 2
A load larger than the component force due to the self-weight of the base wafer W
1. A support base 4 for gently overlapping so as not to cover 1 , a pressing drive unit 5 attached to one end of the support base 4, a pressing arm 6 extending from the pressing drive unit 5, and a tip of the pressing arm 6. It is mainly composed of a convex curved surface-shaped pressing member 7 which is attached and presses against the chamfered corners of the bond wafer W 2 in the both mirror-finished wafers.

【0014】この支持台4は、ベースウエーハW1 を載
置できるような平板であって、水平方向に対して所定の
角度に傾斜できるように基台8によって支えられてい
る。この装置においては、上記支持台の傾斜角度が重要
であって、その傾斜角度は水平方向に対して70°〜9
0°の範囲内であり、この角度が70°の角度より小さ
いとベースウエーハW1 に接合されるボンドウエーハW
2 との自重接合がすぐ始まってしまい機械化が困難で、
しかもボイドが発生しやすくなるという問題があり、逆
に90°の角度より大きいと、ベースウエーハW1 が支
持台4より下方となりウエーハの保持ができなくなるの
で好ましくない。
The support 4 is a flat plate on which the base wafer W 1 can be placed, and is supported by a base 8 so as to be inclined at a predetermined angle with respect to the horizontal direction. In this device, the inclination angle of the support table is important, and the inclination angle is 70 ° to 9 ° with respect to the horizontal direction.
If the angle is within the range of 0 ° and is smaller than the angle of 70 °, the bond wafer W bonded to the base wafer W 1
It is difficult to mechanize because self-weight joining with 2 starts immediately,
In addition, there is a problem that voids are likely to occur. On the contrary, if the angle is larger than 90 °, the base wafer W 1 is below the support base 4 and the wafer cannot be held, which is not preferable.

【0015】この角度範囲に両ウエーハを保持するため
に、支持台の所定位置にウエーハ保持用の保持部材9,
9’が二つ対称に取り付けられている。この保持部材
9,9’は、通常、支持台からほぼ垂直に取り付けられ
た棒状体、特にピンで構成され、両ウエーハが支持台か
らすべり落ちないように支えることができるようになっ
ている。
In order to hold both wafers within this angle range, a holding member 9 for holding the wafer is provided at a predetermined position on the support base.
9'is attached in two symmetry. The holding members 9 and 9'are usually composed of rod-shaped members, especially pins, which are mounted almost vertically from the supporting base so that both wafers can be supported so as not to slip off the supporting base.

【0016】上記支持台4の一端、特に下端近傍には、
押圧駆動部5が取り付けられており、この駆動部から延
びる押圧アーム6を前後左右方向に移動できるようにな
っている。
At one end of the support 4, particularly near the lower end,
A pressing drive unit 5 is attached, and a pressing arm 6 extending from this drive unit can be moved in the front-rear and left-right directions.

【0017】この押圧アーム6は、通常、長尺な棒状体
で、アルミニウムやステンレスのような金属材料で構成
され、先端部がウエーハの押圧部に向かって垂直に当た
るように、または力がかけられるような形状に形成され
ている。この押圧アーム6の先端には、ボンドウエーハ
2 を押圧するための押圧部材7が取り付けられてい
る。
The pressing arm 6 is usually a long rod-shaped body and is made of a metal material such as aluminum or stainless steel, and its tip end is vertically hit against the pressing part of the wafer, or a force is applied thereto. It is formed in such a shape. A pressing member 7 for pressing the bond wafer W 2 is attached to the tip of the pressing arm 6.

【0018】この押圧部材7のウエーハとの当たる近傍
は、凸型曲面形状を有しており、これは回転体として形
成される凸型の曲面として、例えば球体、円柱体、円錐
体形状、あるいはその形状の一部が使用される。また押
圧部材7は、上記形状からなる弾性体であり、例えば、
ゴムや合成樹脂成型体などが用いられる。この押圧部材
7の稜線を前記ボンドウエーハW2 の面取り角部10に
押圧できるように押圧アーム6が作動する。
The vicinity of the pressing member 7 in contact with the wafer has a convex curved surface shape, which is a convex curved surface formed as a rotating body, for example, a spherical shape, a cylindrical body, a conical shape, or Part of that shape is used. The pressing member 7 is an elastic body having the above-mentioned shape, and for example,
Rubber or synthetic resin molding is used. The pressing arm 6 operates so that the ridgeline of the pressing member 7 can be pressed against the chamfered corner portion 10 of the bond wafer W 2 .

【0019】本発明において、面取り角部とは、ウエー
ハの縁が面取りされているものでは、その角部を指し、
ウエーハの縁が曲面加工されているものでは、その曲面
加工始点を指すことを包含する意味である。
In the present invention, the chamfered corner portion refers to the corner portion of a wafer whose edge is chamfered.
When the edge of the wafer is curved, this means including the starting point of the curved surface.

【0020】このような構成の装置によって、2枚の鏡
面ウエーハW1 およびW2 を接合することができるが、
本発明に用いられる鏡面ウエーハとは、通常の半導体材
料からなる鏡面ウエーハを指すが、その材質としては、
半導体材料(シリコン、化合物半導体)、酸化物単結晶
やセラミックス材料(石英その他各種のセラミックス)
を含むものである。したがって、その接合体は、シリコ
ン鏡面ウエーハを基準にする時、シリコン−シリコン直
接接合、シリコン−SiO2 膜−シリコン接合(SO
I)、あるいはシリコン−SiO2 (石英)接合等が包
含される。
With the apparatus having such a structure, the two mirror-finished wafers W 1 and W 2 can be bonded together.
The specular wafer used in the present invention refers to a specular wafer made of a usual semiconductor material, and as its material,
Semiconductor materials (silicon, compound semiconductors), oxide single crystals and ceramic materials (quartz and other ceramics)
Is included. Therefore, the bonded body has a silicon-silicon direct bonding, a silicon-SiO 2 film-silicon bonding (SO
I), or silicon-SiO 2 (quartz) bonding and the like.

【0021】また、本発明でいう接合とは、上記従来技
術で説明したように、鏡面研磨された2枚のシリコンウ
エーハ、あるいは少なくともその一方にシリコン酸化膜
または窒化膜を形成させたシリコンウエーハの鏡面同士
を清浄な条件下で接触させ、接着剤等を用いずにウエー
ハ同士を接着させることである。さらに、本発明でいう
結合とは、上記従来技術で説明したように、接合状態の
ウエーハに熱処理等を加えて、ウエーハ同士を強固に接
着することである。
The term "bonding" as used in the present invention means, as described in the above-mentioned prior art, two silicon wafers that have been mirror-polished, or a silicon wafer having a silicon oxide film or a nitride film formed on at least one of them. That is, the mirror surfaces are brought into contact with each other under clean conditions to bond the wafers to each other without using an adhesive or the like. Furthermore, the term "bonding" as used in the present invention means that the wafers in a bonded state are subjected to heat treatment or the like to firmly bond the wafers to each other, as described in the above-mentioned prior art.

【0022】本発明では、2枚の鏡面ウエーハとして第
1の鏡面ウエーハと第2の鏡面ウエーハ、すなわちベー
スウエーハとボンドウエーハとを接合するが、半導体材
料の場合、ベースウエーハとは、ボンドウエーハに半導
体素子を形成する時、それを支持するウエーハのことで
あり、ボンドウエーハとは、上記ベースウエーハの上面
に接合され、半導体素子を形成する層となるウエーハの
ことである。本発明において、上記のように、前記第1
の鏡面ウエーハをベースウエーハとし、前記第2の鏡面
ウエーハをボンドウエーハとして接合を行ったが、これ
を逆にして前記第1の鏡面ウエーハをボンドウエーハと
し、前記第2の鏡面ウエーハをベースウエーハとして接
合を行ってもよい。
In the present invention, the first mirror surface wafer and the second mirror surface wafer, that is, the base wafer and the bond wafer are bonded as two mirror surface wafers. In the case of a semiconductor material, the base wafer is a bond wafer. When a semiconductor element is formed, it refers to a wafer that supports it, and a bond wafer is a wafer that is bonded to the upper surface of the base wafer and serves as a layer that forms a semiconductor element. In the present invention, as described above, the first
Bonding was performed using the mirror-finished wafer of No. 1 as a base wafer and the second mirror-finished wafer as a bond wafer, but reversely, the first mirror-finished wafer was used as a bond wafer, and the second mirror-finished wafer was used as a base wafer. You may join.

【0023】次に、本発明の上記装置を用いて、2枚の
鏡面ウエーハを接合する方法について説明する。図1に
示すような本発明の装置を用いて、同形の2枚の鏡面ウ
エーハ、すなわち、第1の鏡面ウエーハ(ここでは、ベ
ースウエーハとする)W1 と第2の鏡面ウエーハ(ここ
では、ボンドウエーハとする)W2 の鏡面同士を重ね合
わせて接合する方法であるが、予め水平方向に対して7
0°〜90°の角度で固定された支持台4に、ベースウ
エーハW1 をその鏡面側が表になるようにして凭せ掛
け、これにボンドウエーハW2 の鏡面を前記ベースウエ
ーハW1 の鏡面と互いに対向し、前記ボンドウエーハW
2 の自重による分力以上の荷重が、前記ベースウエーハ
1 にかからないように静かに重ね合わせた後、該ボン
ドウエーハW2 の面取り角部10の一端に、凸型曲面形
状の弾性体からなる押圧部材7の稜線を押し当てて軽く
押圧し、その押圧部分より2枚の鏡面ウエーハの接合を
開始させて2枚のウエーハW1 とW2 を接合させるもの
である。
Next, a method of joining two mirror-finished wafers using the above apparatus of the present invention will be described. Using the apparatus of the present invention as shown in FIG. 1, two mirror-shaped wafers of the same shape, that is, a first mirror-surface wafer (here, a base wafer) W 1 and a second mirror-surface wafer (here, This is a method of bonding W 2 mirror surfaces on top of each other, which is used as a bond wafer.
The base wafer W 1 is supported by a support base 4 fixed at an angle of 0 ° to 90 ° so that the mirror surface side of the base wafer W 1 faces up, and the bond wafer W 2 has the mirror surface of the base wafer W 1 mirror surface. And the bond wafer W facing each other.
Component force load or greater by 2 its own weight, after gently overlaid so as not to the base wafer W 1, one end of the chamfered corner 10 of the bond wafer W 2, made of an elastic material of convex curved surface The ridge line of the pressing member 7 is pressed and lightly pressed, and the two mirror-finished wafers are joined from the pressed portion to join the two wafers W 1 and W 2 .

【0024】このような接合方法において、上記したよ
うに支持台4の傾斜角度が重要であって、その角度が水
平方向に対して70°の角度より小さいと、ベースウエ
ーハW1 に接合されるボンドウエーハW2 との自重接合
がすぐ始まってしまい機械化が困難で、しかもボイドが
発生しやすくなるという問題があり、逆に90°の角度
より大きいと、ベースウエーハW1 が支持台より下方と
なりウエーハを保持することができず好ましくないの
で、傾斜角度は70°〜90°の範囲に設定される。
In such a joining method, the inclination angle of the support base 4 is important as described above, and when the angle is smaller than the angle of 70 ° with respect to the horizontal direction, it is joined to the base wafer W 1. There is a problem that self-weight bonding with the bond wafer W 2 will start immediately and it will be difficult to mechanize, and voids will easily occur. Conversely, if the angle is larger than 90 °, the base wafer W 1 will be below the support table. Since the wafer cannot be held, which is not preferable, the inclination angle is set in the range of 70 ° to 90 °.

【0025】上記2枚のウエーハW1 およびW2 は、支
持台上に互いに対向配置され、所定の傾斜角度で固定さ
れた支持台に設けられた保持部材によって、両ウエーハ
を前記ボンドウエーハW2 の自重による分力以上の荷重
が、前記ベースウエーハW1にかからないように静かに
重ね合わせて保持させる。ここで、ボンドウエーハW2
の自重による分力以上の荷重とは、その自重によってベ
ースウエーハW1 との接合が直ちには開始されない状態
の荷重であり、この荷重は支持台の傾斜角度を70°〜
90°の範囲内に設定した時に、その条件を満たすので
ある。
The above-mentioned two wafers W 1 and W 2 are arranged on a support base so as to face each other, and a holding member provided on the support base fixed at a predetermined inclination angle separates both the wafers from each other. The base wafer W 1 is gently overlapped and held so that a load larger than the component force due to its own weight is not applied to the base wafer W 1 . Here, bond wafer W 2
The load equal to or greater than the component force due to its own weight is a load in a state in which the joining with the base wafer W 1 is not immediately started due to its own weight, and this load causes the inclination angle of the support base to fall from 70 ° to 70 °.
The condition is satisfied when the angle is set within the range of 90 °.

【0026】このように重ね合わせて保持された上記ウ
エーハW2 の面取り角部10(ウエーハ縁が曲面加工の
場合、ウエーハ縁曲面加工始点)の一端を押圧する。こ
の一端の押圧位置は、面取り角部とその近傍の任意の一
点であればよく、この押圧位置を上記押圧部材7の稜線
で軽く押圧して、2枚のウエーハW1 とW2 の接合を開
始させるのである。このときの押圧力は、各鏡面ウエー
ハの表面粗さや清浄度等によっても異なるが、通常、1
00g〜1000g程度、好ましくは500g程度であ
る。
In this way, one end of the chamfered corner portion 10 of the above-mentioned wafer W 2 (if the wafer edge is curved surface processing, the wafer edge curved surface processing start point) is pressed. The pressing position at this one end may be any point near the chamfered corner and in the vicinity thereof, and the pressing position is lightly pressed by the ridge of the pressing member 7 to bond the two wafers W 1 and W 2 . Let it start. Although the pressing force at this time varies depending on the surface roughness and cleanliness of each mirror-finished wafer, it is usually 1
The amount is about 00 g to 1000 g, preferably about 500 g.

【0027】次に本発明の接合方法について更に詳しく
説明する。図2及び図3は、本発明の鏡面ウエーハの接
合方法を示すウエーハ押圧部分の側面拡大説明図であ
る。図2に示すように、本発明の方法においては、押圧
部材7の稜線をボンドウエーハW2 の面取り角部10に
押し当てて軽く押圧することにより、そこから接合を開
始させる方法を採用しているが、特に押圧部材7での押
圧方向を特定することにより、さらに好ましい接合が可
能である。
Next, the joining method of the present invention will be described in more detail. 2 and 3 are enlarged side views of the wafer pressing portion showing the method for joining mirror-finished wafers of the present invention. As shown in FIG. 2, in the method of the present invention, a method is adopted in which the ridgeline of the pressing member 7 is pressed against the chamfered corner portion 10 of the bond wafer W 2 and lightly pressed to start the bonding from there. However, particularly by specifying the pressing direction of the pressing member 7, more preferable joining is possible.

【0028】その押圧方向は、ウエーハ縁の曲面形状に
より異なる。まず、ウエーハの縁が面取り加工されたウ
エーハでは、ボンドウエーハW2 の押圧部位における面
取り部角度をθとし、該ウエーハ主面と押圧部材の稜線
とのなす角度をαとする時、α=1/2×θを基準とす
る方向に押圧することが重要である。この面取り部角度
θは、通常の縁が面取り加工されたウエーハでは、8
°,11°,22°である。この面取り部角度θが確定
した後、押圧方向の角度αは、1/2×θを基準として
いるが、この範囲は、その±30%の範囲内であれば好
ましく採用される。例えば、θが22°の場合には、α
は、7.7°〜14.3°の範囲内である。
The pressing direction differs depending on the curved surface shape of the wafer edge. First, in the case of a wafer in which the edge of the wafer is chamfered, the chamfered portion angle at the pressing portion of the bond wafer W 2 is θ, and the angle between the main surface of the wafer and the ridge of the pressing member is α, α = 1 It is important to press in the direction based on / 2 × θ. This chamfer angle θ is 8 for a wafer with a normal edge chamfered.
Are 11 ° and 22 °. After the chamfer angle θ is determined, the angle α in the pressing direction is based on ½ × θ, but this range is preferably adopted if it is within ± 30% thereof. For example, when θ is 22 °, α
Is in the range of 7.7 ° to 14.3 °.

【0029】また、ウエーハの縁が曲面加工されたウエ
ーハでは、図3に示すように、ボンドウエーハW2 の縁
曲面加工始点11の近傍を押圧する。その押圧方向のβ
は、0°〜10°の範囲であり、この範囲内であるとよ
り好適である。このように面取り部角度θに対して、押
圧方向の角度αを所定の範囲内に設定することにより、
また押圧方向の角度βを所定の範囲内に設定することに
より、ボイドの発生を解消した完全な接合を行うことが
できる。
Further, in the case of a wafer whose edge is curved, as shown in FIG. 3, the vicinity of the edge curved surface processing start point 11 of the bond wafer W 2 is pressed. Β in the pressing direction
Is in the range of 0 ° to 10 °, and more preferably in this range. In this way, by setting the angle α in the pressing direction within the predetermined range with respect to the chamfered angle θ,
Further, by setting the angle β in the pressing direction within a predetermined range, it is possible to perform complete joining without the occurrence of voids.

【0030】上記のような本発明の方法によってボイド
の発生が少ない接合を行うことができるが、さらに、上
記の装置及び方法を用いて、高純度の不活性ガス雰囲気
中で行うのが好ましい。この場合、高純度の不活性ガス
は、半導体製造用の超高純度不活性ガスとして通常用い
られている、例えばN2 ,Ar等が挙げられ、清浄度が
米国連邦規格クラス10以上のクリーンルームまたはク
リーンベンチ内で行なうことが望ましい。この雰囲気中
で接合を行うことにより、特に化学的汚染物としてのホ
ウ素(B)の結合界面等の汚染を防御することができ
る。
By the method of the present invention as described above, it is possible to carry out bonding with less generation of voids, but it is preferable to carry out the bonding in a high-purity inert gas atmosphere using the apparatus and method described above. In this case, the high-purity inert gas is, for example, N 2 or Ar which is usually used as an ultra-high-purity inert gas for semiconductor manufacturing, and has a cleanliness of US Federal Standard Class 10 or higher. It is desirable to do it in a clean bench. By performing the bonding in this atmosphere, it is possible to prevent contamination of the bonding interface of boron (B), which is a chemical contaminant, in particular.

【0031】[0031]

【実施例】次に、本発明についての実施例及び比較例を
挙げる。 (実施例1〜3、比較例1〜2)直径8インチの酸化膜
付きシリコン単結晶からなるボンドウエーハと、これと
同形の直径8インチの酸化膜付きシリコン単結晶からな
るベースウエーハを各20枚ずつ用意した。なお、各ウ
エーハは、表面粗さが10nm以下の鏡面ウエーハであ
り、ウエーハ縁の面取り部が22°の角度に面取りされ
たウエーハを使用した。
EXAMPLES Next, examples and comparative examples of the present invention will be described. (Examples 1 to 3 and Comparative Examples 1 and 2) A bond wafer made of a silicon single crystal with an oxide film having a diameter of 8 inches and a base wafer made of a silicon single crystal having a diameter of 8 inches and having the same shape as the base wafer were provided for each 20 pieces. I prepared them one by one. Each wafer was a mirror-finished wafer having a surface roughness of 10 nm or less, and a chamfered portion of the wafer edge was chamfered at an angle of 22 °.

【0032】上記各ウエーハを使用し、図1に示すよう
な構成の装置を用いて、予め傾斜された支持台上に上記
ベースウエーハをその鏡面側が表になるように凭せ掛
け、これに上記ボンドウエーハを静かに重ね合わせた
後、3分間放置し、その後ボンドウエーハの面取り角部
の一端に、アルミニウム製押圧アームの先端に取り付け
られたゴム製の円柱体からなる押圧部材の稜線を図2に
示すような押圧方向角度αを0°として押し当てて、2
枚の鏡面ウエーハの接合を開始させて接合を完了させ
た。この場合の支持台の傾斜角度について、80°(実
施例1),70°(実施例2),85°(実施例3),
60°(比較例1),45°(比較例2)の角度でそれ
ぞれ接合を行なった。
Using each of the above-mentioned wafers and using a device having a structure as shown in FIG. 1, the base wafer is placed on a pre-inclined support stand so that its mirror surface side is the front side, and the above-mentioned base wafer is placed on the support wafer. After gently laminating the bond wafers, the bond wafers were allowed to stand for 3 minutes, and then the ridge line of the pressing member made of a rubber cylinder attached to the tip of the aluminum pressing arm was attached to one end of the chamfered corner of the bond wafer. Pressing with the pressing direction angle α as shown in Fig.
Bonding of the mirror-finished wafers was started to complete the bonding. Regarding the inclination angle of the support base in this case, 80 ° (Example 1), 70 ° (Example 2), 85 ° (Example 3),
Bonding was performed at an angle of 60 ° (Comparative Example 1) and 45 ° (Comparative Example 2), respectively.

【0033】次に、この接合された各ウエーハについ
て、超音波探傷法により、ボイド検査装置マイ・スコー
プi(日立建機社製商品名)を用いてボイドの発生量を
観察し、その結果を表1に示した。なお、ボイドの大き
さは、1〜20mm位の円形状で1つでも検出されると
不良品とし、検出されないものを合格品として判断し
た。
Next, with respect to each of the bonded wafers, the amount of voids was observed by an ultrasonic flaw detection method using a void inspection device My Scope i (trade name, manufactured by Hitachi Construction Machinery Co., Ltd.), and the results are shown. The results are shown in Table 1. In addition, the size of the void was determined to be a defective product if any one of the circular shapes of 1 to 20 mm was detected, and a product that was not detected was determined to be an acceptable product.

【0034】また、上記各ウエーハについて、ベースウ
エーハ上にボンドウエーハを重ね合わせた後、自重接合
が開始されるまでの経過時間も測定し、その結果を表1
に示した。なお、このときの機械化の適合性について下
記のように評価した。 (評価) ◎…機械化の適合性が特に優れる。 ○…機械化の適合性が有り ×…機械化の適合性が無い
For each of the above wafers, the elapsed time until the self-weight bonding is started after the bond wafer is superposed on the base wafer is also measured, and the results are shown in Table 1.
It was shown to. The suitability for mechanization at this time was evaluated as follows. (Evaluation) ◎ ... Mechanization compatibility is particularly excellent. ○: Mechanization compatibility is available ×: Mechanization compatibility is not available

【0035】[0035]

【表1】 [Table 1]

【0036】(実施例4)上記実施例1〜3で使用した
ウエーハと同様のウエーハを用いて、押圧部位を図2に
示すような角度、すなわちαを11°として、実施例1
と同様の角度に傾斜させた支持台で同様の方法で押圧を
行い、接合を完了させた。このウエーハについて、上記
同様にボイドの発生及び機械化の適合性についての結果
を表1に示した。
(Embodiment 4) A wafer similar to the wafers used in the above-mentioned Embodiments 1 to 3 is used, and the pressing portion is set at an angle as shown in FIG.
The joining was completed by pressing in the same manner with a support base tilted at the same angle as described above. Table 1 shows the results regarding the occurrence of voids and the suitability for mechanization of this wafer as described above.

【0037】(実施例5)直径8インチの酸化膜付きシ
リコン単結晶からなるボンドウエーハと、これと同形の
直径8インチの酸化膜付きシリコン単結晶からなるベー
スウエーハを各20枚ずつ用意した。なお、各ウエーハ
は、表面粗さが10nm以下の鏡面ウエーハであり、ウ
エーハ縁が曲面加工されたウエーハを使用した。
(Embodiment 5) A bond wafer consisting of a silicon single crystal with an oxide film having a diameter of 8 inches and 20 base wafers consisting of a silicon single crystal with an oxide film having a diameter of 8 inches and having the same shape were prepared for each 20 sheets. Each wafer was a mirror-finished wafer having a surface roughness of 10 nm or less, and a wafer whose wafer edge was curved was used.

【0038】上記各ウエーハを用いて、押圧部位を図3
に示すような角度、すなわちβを3°として、実施例1
と同様に傾斜させた支持台で同様の方法で押圧を行い、
接合を完了させた。このウエーハについて、上記同様に
ボイドの発生及び機械化の適合性についての結果を表1
に示した。
Using each of the above wafers, the pressing portion is shown in FIG.
In the first embodiment, the angle as shown in FIG.
Press in the same way with a tilted support,
The joining was completed. With respect to this wafer, the results on the compatibility of void generation and mechanization are shown in Table 1 as described above.
It was shown to.

【0039】(実施例6〜8)図1に示す構成の装置
を、N2 ガス雰囲気中のクリーンルーム内(この場合の
清浄度が米国連邦規格クラス10)で、実施例1と同様
の方法(実施例6)、実施例4と同様の方法(実施例
7)、実施例5と同様の方法(実施例8)で各々接合を
行い、接合を完了させた。このウエーハについて、上記
同様にボイドの発生及び機械化の適合性についての結果
を表1に示した。
(Embodiments 6 to 8) A method similar to that of Embodiment 1 was carried out by using the apparatus having the structure shown in FIG. 1 in a clean room in an N 2 gas atmosphere (in this case, the cleanliness level was US Federal Standard Class 10). Example 6), a method similar to Example 4 (Example 7), and a method similar to Example 5 (Example 8) were respectively joined, and joining was completed. Table 1 shows the results regarding the occurrence of voids and the suitability for mechanization of this wafer as described above.

【0040】(試験の結果)表1の結果から明らかなよ
うに、従来例としての比較例1〜2のものに比べ、実施
例1〜3のものがウエーハの不良品が少なく、ボイド発
生率に優れており、機械化の適合性については、比較例
1〜2のものは、支持台の傾斜角度が低いため、自重接
合が直ちに始まるため不適であるのに対し、実施例1〜
3のものは適度の間、自重接合が始まらないため、自動
化に好適である。また、実施例4〜8は、自動化に好適
であるだけでなく、ボイドの発生率についても好ましい
結果が得られた。
(Test Results) As is clear from the results shown in Table 1, the wafers of Examples 1 to 3 had fewer defective wafers and the void generation rate was higher than those of Comparative Examples 1 and 2 as conventional examples. In regard to compatibility of mechanization, those of Comparative Examples 1 and 2 are not suitable because self-weight bonding starts immediately because the inclination angle of the support base is low.
No. 3 is suitable for automation because the self-weight joining does not start for a proper period. In addition, Examples 4 to 8 were not only suitable for automation, but also obtained favorable results with respect to the occurrence rate of voids.

【0041】[0041]

【発明の効果】本発明の装置によれば、所定の傾斜角度
に固定できる支持台、その一端に取り付けられる駆動
部、押圧アーム、及び押圧部材とから主に構成されてい
るので、従来のような複雑で大規模な装置ではなく、比
較的簡易な装置とすることができ、熟練作業者の手動操
作を必要としないで、しかも自動化が可能である。さら
に、接合部におけるボイドの発生を完全に防止できる。
According to the device of the present invention, since it is mainly composed of a support base that can be fixed at a predetermined inclination angle, a drive unit attached to one end of the support base, a pressing arm, and a pressing member, it is possible to use the conventional structure. It is possible to use a relatively simple device rather than a complicated and large-scale device, and it is possible to automate without requiring manual operation by a skilled worker. Furthermore, it is possible to completely prevent the occurrence of voids at the joint.

【0042】また、本発明の方法によれば、所定の傾斜
角度の支持台に固定されたボンドウエーハの面取り角部
の一端を押圧部材で押圧することにより、従来多く発生
していたボイドを完全に防止することができる。特に、
押圧部材によるボンドウエーハへの押圧方向を特定する
ことにより、よりボイドの発生を防止することができ
る。さらに、本発明の別の方法によれば、鏡面ウエーハ
同士の接合を、高純度の不活性ガス雰囲気中で行うこと
により、ホウ素(B)等の結合界面の汚染を防御するこ
とができる。
Further, according to the method of the present invention, by pressing one end of the chamfered corner portion of the bond wafer fixed to the support table having a predetermined inclination angle with the pressing member, the voids that are often generated conventionally are completely eliminated. Can be prevented. Especially,
By specifying the pressing direction of the pressing member against the bond wafer, it is possible to further prevent the generation of voids. Furthermore, according to another method of the present invention, by bonding the mirror-finished wafers to each other in an atmosphere of high-purity inert gas, it is possible to prevent contamination of the bonding interface such as boron (B).

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の鏡面ウエーハの接合装置を示す説明
図。
FIG. 1 is an explanatory view showing a mirror-wafer bonding apparatus of the present invention.

【図2】本発明の鏡面ウエーハの接合方法を示す押圧部
位の側面拡大説明図。
FIG. 2 is an enlarged side view of a pressing portion showing the mirror-like wafer bonding method of the present invention.

【図3】本発明の鏡面ウエーハの他の接合方法を示す押
圧部位の側面拡大説明図。
FIG. 3 is an enlarged side view of a pressing portion showing another bonding method for the mirror-finished wafer of the present invention.

【図4】従来のウエーハの接合方法を示す説明図。FIG. 4 is an explanatory view showing a conventional wafer bonding method.

【符号の説明】 …接合装置 2…真空吸着台 3…真空ピンセット 4…支持台 5…押圧駆動部 6…押圧アーム 7…押圧部材 8…基台 9,9’…保持部材 10…面取り角部 11…縁曲面加工始点 W1 …第1の鏡面ウエーハ W2 …第2の鏡面ウエーハ θ …面取り部角度 α,β…押圧方向角度 1a …ベースウエーハ 1b …ボンドウエーハ 2a,2b…OF部 3a,3b…OF部と反対側の端部 11b…OF部の近傍部分[Explanation of Codes] 1 ... Joining device 2 ... Vacuum suction table 3 ... Vacuum tweezers 4 ... Support table 5 ... Pushing drive section 6 ... Pushing arm 7 ... Pushing member 8 ... Base 9, 9 '... Holding member 10 ... Chamfering angle part 11 ... edge curved machining start point W 1 ... first mirror wafer W 2 ... second mirror wafer theta ... chamfer angle alpha, beta ... pressing direction angle 1a ... base wafer 1b ... bond wafer 2a, 2b ... oF section 3a , 3b ... End portion on the opposite side of the OF portion 11b ... Near portion of the OF portion

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 同形の2枚の鏡面ウエーハの鏡面同士を
重ね合わせて接合する方法であって、予め水平方向に対
して70°〜90°の角度で固定された支持台に、第1
の鏡面ウエーハをその鏡面側が表になるようにして凭せ
掛け、これに第2の鏡面ウエーハの鏡面を前記第1のウ
エーハ鏡面と互いに対向し、前記第2のウエーハの自重
による分力以上の荷重が、前記第1のウエーハにかから
ないように静かに重ね合わせた後、該第2のウエーハの
面取り角部の一端に、凸型曲面形状の弾性体からなる押
圧部材の稜線を押し当てて軽く押圧し、その押圧部分よ
り2枚の鏡面ウエーハの接合を開始させることを特徴と
する鏡面ウエーハの接合方法。
1. A method for joining mirror surfaces of two mirror-shaped wafers of the same shape by superimposing and bonding the mirror surfaces to each other, wherein a first support is fixed to a support base fixed at an angle of 70 ° to 90 ° with respect to the horizontal direction.
The mirror surface of the second wafer with the mirror surface side facing up, and the mirror surface of the second mirror surface wafer facing each other with the mirror surface of the first wafer above the component surface of the second wafer due to its own weight. After gently stacking so that the load is not applied to the first wafer, lightly press the ridge line of the pressing member made of an elastic body with a convex curved surface shape against one end of the chamfered corner of the second wafer A method for joining mirror-finished wafers, comprising the step of pressing and starting the joining of two mirror-finished wafers from the pressed portion.
【請求項2】 ウエーハの縁が面取り加工された第2の
鏡面ウエーハの押圧部位における面取り部角度をθとす
る時、該ウエーハ主面と押圧部材の稜線とのなす角度α
が1/2×θを基準とする方向に押圧することを特徴と
する請求項1に記載の鏡面ウエーハの接合方法。
2. An angle α formed between the main surface of the wafer and the ridgeline of the pressing member, where θ is the chamfered angle of the pressed portion of the second mirror-finished wafer having the edge of the wafer chamfered.
Is pressed in a direction with ½ × θ as a reference, the method of bonding a mirror-finished wafer according to claim 1, wherein
【請求項3】 ウエーハの縁が曲面加工された第2の鏡
面ウエーハの押圧部位を、該ウエーハ主面と押圧部材の
稜線とのなす角度βとする時、βを0°〜10°の範囲
とし、その方向に押圧することを特徴とする請求項1に
記載の鏡面ウエーハの接合方法。
3. When the pressing portion of the second mirror-finished wafer with the edge of the wafer being curved is the angle β between the main surface of the wafer and the ridge of the pressing member, β is in the range of 0 ° to 10 °. 2. The method for joining mirror-finished wafers according to claim 1, wherein the pressing is performed in that direction.
【請求項4】 同形の2枚の鏡面ウエーハの鏡面同士の
接合を、高純度の不活性ガス雰囲気中で行なうことを特
徴とする請求項1〜3のいずれかに記載の鏡面ウエーハ
の接合方法。
4. The method for joining mirror-finished wafers according to claim 1, wherein the mirror-like surfaces of two mirror-like wafers of the same shape are joined together in an atmosphere of high-purity inert gas. .
【請求項5】 同形の2枚の鏡面ウエーハの鏡面同士を
重ね合わせて接合するための装置であって、前記第1の
鏡面ウエーハに第2の鏡面ウエーハを、その鏡面同士を
互いに対向し、前記第2のウエーハの自重による分力以
上の荷重が、前記第1のウエーハにかからないように静
かに重ね合わせるための、水平方向に対して70°〜9
0°の角度で固定された支持台と、前記支持台の一端に
取り付けられる押圧駆動部と、前記押圧駆動部から延び
る押圧アームと、前記押圧アームの先端に取り付けら
れ、前記両鏡面ウエーハ中の第2の鏡面ウエーハの面取
り角部に押し当てて押圧する凸型曲面形状の押圧部材と
を備えたことを特徴とする鏡面ウエーハの接合装置。
5. An apparatus for laminating and joining mirror surfaces of two mirror-shaped wafers of the same shape, wherein the first mirror-surface wafer and the second mirror-surface wafer are opposed to each other, 70 ° to 9 ° with respect to the horizontal direction for gently stacking so that a load equal to or greater than the component force due to the own weight of the second wafer is not applied to the first wafer.
A support base fixed at an angle of 0 °, a pressing drive unit attached to one end of the support base, a pressing arm extending from the pressing drive unit, and a tip end of the pressing arm attached to both mirror surface wafers. A mirror-surface wafer bonding apparatus, comprising: a convex curved surface-shaped pressing member that presses and presses a chamfered corner portion of a second mirror-surface wafer.
JP25282195A 1995-09-29 1995-09-29 Mirror wafer bonding method and apparatus Expired - Lifetime JP3532320B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP25282195A JP3532320B2 (en) 1995-09-29 1995-09-29 Mirror wafer bonding method and apparatus

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP25282195A JP3532320B2 (en) 1995-09-29 1995-09-29 Mirror wafer bonding method and apparatus

Publications (2)

Publication Number Publication Date
JPH0997755A true JPH0997755A (en) 1997-04-08
JP3532320B2 JP3532320B2 (en) 2004-05-31

Family

ID=17242684

Family Applications (1)

Application Number Title Priority Date Filing Date
JP25282195A Expired - Lifetime JP3532320B2 (en) 1995-09-29 1995-09-29 Mirror wafer bonding method and apparatus

Country Status (1)

Country Link
JP (1) JP3532320B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7192841B2 (en) 2002-04-30 2007-03-20 Agency For Science, Technology And Research Method of wafer/substrate bonding
US7259466B2 (en) 2002-12-17 2007-08-21 Finisar Corporation Low temperature bonding of multilayer substrates
US7361593B2 (en) 2002-12-17 2008-04-22 Finisar Corporation Methods of forming vias in multilayer substrates

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7192841B2 (en) 2002-04-30 2007-03-20 Agency For Science, Technology And Research Method of wafer/substrate bonding
US7259466B2 (en) 2002-12-17 2007-08-21 Finisar Corporation Low temperature bonding of multilayer substrates
US7361593B2 (en) 2002-12-17 2008-04-22 Finisar Corporation Methods of forming vias in multilayer substrates

Also Published As

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