JPH0987648A - Rust preventive oil composition for press-working and cleaning of cold rolled steel plate and galvanized steel plate - Google Patents

Rust preventive oil composition for press-working and cleaning of cold rolled steel plate and galvanized steel plate

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Publication number
JPH0987648A
JPH0987648A JP7269512A JP26951295A JPH0987648A JP H0987648 A JPH0987648 A JP H0987648A JP 7269512 A JP7269512 A JP 7269512A JP 26951295 A JP26951295 A JP 26951295A JP H0987648 A JPH0987648 A JP H0987648A
Authority
JP
Japan
Prior art keywords
oil
rust preventive
press
alkaline earth
earth metal
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7269512A
Other languages
Japanese (ja)
Other versions
JP3500237B2 (en
Inventor
Masayoshi Muraki
正芳 村木
Hideo Ide
英夫 井出
Kazuo Tagawa
一生 田川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Eneos Corp
Original Assignee
Mitsubishi Oil Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Oil Co Ltd filed Critical Mitsubishi Oil Co Ltd
Priority to JP26951295A priority Critical patent/JP3500237B2/en
Publication of JPH0987648A publication Critical patent/JPH0987648A/en
Application granted granted Critical
Publication of JP3500237B2 publication Critical patent/JP3500237B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PROBLEM TO BE SOLVED: To obtain a rust preventive oil composition useful for automobile industries and home electric appliance industries, providing rust preventive properties, discoloration preventing properties, degreasing power and press- workability. SOLUTION: This rust preventive oil composition for press-working and cleaning of a cold rolled steel plate and galvanized steel plate comprises (A) 65-85mass% of a base oil of a lubricating oil, (B) 5-20mass% of a rust-preventive additive of an alkaline earth metal salt or an amine salt of a >=16C alkylsulfonic acid, and/or a >=12C carboxylic acid (alkaline earth metal salt or amine salt), (C) 5-20mass% of a mixture of (i) an inert type sulfur-based extreme-pressure agent and (ii) a highly basic sulfonate prepared by excessively adding an alkaline earth metal hydroxide, oxide or carbonate to an oil-soluble sulfonate of an alkaline earth metal. In the component (C), the amount of the component (ii) is 1 pt.vol. based on 1-4 pts.vol. of the component (i). The viscosity of the composition at 40 deg.C is 1 to <10mm<2> /s and the whole base number is preferably <=20mgKOH/g.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、自動車産業、家電
産業等において使用される洗浄用防錆油を調製するため
の潤滑油組成物に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a lubricating oil composition for preparing a cleaning rust preventive oil used in the automobile industry, the home appliance industry and the like.

【0002】詳しくは、鉄鋼メーカーで製造された冷延
鋼板、亜鉛めっき鋼板(電気めっき・溶融めっき・合金
化めっき・合金めっき鋼板等)を自動車部品や家電部品
などにプレス成形し、成形部品として保存するために、
鋼板の洗浄及び成形部品の防錆を目的とする洗浄用防錆
油として使用されると共に、冷延鋼板、亜鉛めっき鋼板
の成形プレス加工工程にもそのまま使用できる、プレス
加工性を付与した洗浄用防錆油組成物に関する。
More specifically, cold-rolled steel sheets and galvanized steel sheets (electroplating, hot dipping, alloying plating, alloy-plating steel sheets, etc.) manufactured by steel makers are press-formed into automobile parts, home electric appliance parts, etc. To save
Used as a cleaning rust preventive oil for the purpose of cleaning steel sheets and rust prevention of molded parts, it can also be used as it is in the forming press working process of cold-rolled steel sheets and galvanized steel sheets. The present invention relates to a rust preventive oil composition.

【0003】[0003]

【従来の技術】[Prior art]

1.背景 自動車の車体や家電部品等の材料としては、これ迄、冷
延鋼板が用いられてきた。しかし、近年、自動車産業を
中心として、車体や部品自体の防食性、防錆性の向上が
求められている。このため、冷延鋼板に電気めっき(電
気亜鉛めっき、電気亜鉛系合金めっき)、溶融めっき
(溶融亜鉛めっき、合金化溶融亜鉛めっき、2層形成合
金化溶融亜鉛めっき等)や有機被覆めっきが施された表
面処理鋼板、特に、亜鉛めっき鋼板が広く用いられてい
る。更に、最近では、亜鉛めっき鋼板の厚めっき化が一
段と進められている。
1. Background Cold-rolled steel sheets have heretofore been used as materials for automobile bodies and home electric appliances. However, in recent years, mainly in the automobile industry, improvement in corrosion resistance and rust prevention of vehicle bodies and parts themselves has been demanded. Therefore, cold-rolled steel sheet is electroplated (electrogalvanized, electrogalvanized alloy plated), hot-dip galvanized (hot-dip galvanized, hot-dip galvannealed, double-layered hot-dip galvanized, etc.) and organic coated. Surface-treated steel sheets, especially galvanized steel sheets, are widely used. Furthermore, recently, the thickness of galvanized steel sheets has been further increased.

【0004】ところで、冷延鋼板や亜鉛めっき鋼板に
は、鉄鋼メーカーから出荷される段階で鋼板用防錆油
(出荷用防錆油)が塗油され、自動車産業、家電産業等
に供給される。この鋼板用防錆油は、鋼板の保管期間及
び自動車・家電産業等での鋼板洗浄工程に入る迄の間の
防錆性、積層状態におけるオイルステイン防止性、脱脂
性などに重点が置かれている。
By the way, cold rolled steel sheets and galvanized steel sheets are coated with rust preventive oil for steel plates (rust preventive oil for shipping) at the stage of shipment from steel manufacturers and supplied to the automobile industry, home appliance industry and the like. . This rust preventive oil for steel sheet is focused on the rust preventive property during the storage period of the steel plate and before starting the steel plate cleaning process in the automobile / home appliance industry, etc., the oil stain preventive property in the laminated state, and the degreasing property. There is.

【0005】そして、これらの要求性能に適合させるた
め、及び、これに加えて、油の持ち出しによる経済性や
ハンドリング時における作業性の観点から、鋼板用防錆
油は40℃における粘度が30mm/s以下のものが
求められている(例えば、本出願人の先提案に係る特開
平4−275399号公報参照)。しかし、粘度があま
り低くなると、塗油後の油膜の厚さが薄くなり、防錆性
に悪影響を及ぼす。このため、鋼板用防錆油の粘度の下
限値は、40℃で10mm/s程度とされている。
In order to meet these required performances, and in addition to this, from the viewpoints of economic efficiency by taking out oil and workability during handling, the rust preventive oil for steel sheet has a viscosity of 30 mm 2 at 40 ° C. / S or less is required (see, for example, Japanese Patent Application Laid-Open No. 4-275399 related to the applicant's previous proposal). However, if the viscosity is too low, the thickness of the oil film after oiling becomes thin, which adversely affects the rust prevention property. Therefore, the lower limit of the viscosity of the rust preventive oil for steel sheet is about 10 mm 2 / s at 40 ° C.

【0006】因みに、鋼板用防錆油(出荷用防錆油)に
プレス加工性(成形プレス加工工程における潤滑性)を
付与した鋼板用防錆油が提案されている。しかし、自動
車メーカー等への納入段階で、洗浄用防錆油で鋼板に付
着しているゴミなどを洗浄すると、鋼板に塗油されてい
た鋼板用防錆油はその大部分がゴミなどと共に洗い流さ
れてしまう。また、鋼板用防錆油と洗浄用防錆油とは、
用途や要求性能が異なる。このため、鋼板用防錆油(出
荷用防錆油)は、そのまま洗浄用防錆油として使用する
ことが困難である。 2.洗浄用防錆油の一般性能 鉄鋼メーカーから供給された冷延鋼板や亜鉛めっき鋼板
は、自動車・家電部品の成形プレス加工工程に入る前
に、洗浄用防錆油で洗浄される。
Incidentally, there has been proposed a rust preventive oil for steel plates obtained by imparting press workability (lubricity in a forming press working process) to rust preventive oil for steel plates (rust preventive oil for shipping). However, if dust that adheres to the steel plate is washed with cleaning rust preventive oil at the stage of delivery to automobile manufacturers, most of the rust preventive oil for steel plate that was applied to the steel plate will be washed away with the dust. Get lost. In addition, rust preventive oil for steel plate and rust preventive oil for cleaning
Uses and performance requirements differ. Therefore, it is difficult to use the rust preventive oil for steel plates (rust preventive oil for shipping) as it is as the rust preventive oil for cleaning. 2. General performance of anti-rust oil for cleaning Cold-rolled steel sheets and galvanized steel sheets supplied from steel manufacturers are washed with anti-rust oil for cleaning before entering the press forming process for automobiles and home appliances.

【0007】自動車・家電産業等に納入された冷延鋼板
や亜鉛めっき鋼板の表面には、ゴミやシャーリング時の
切り屑が付着している。これらのゴミや切り屑が付着し
ていると、成形プレス時に小さな押し傷がついたり、塗
装表面の仕上がりが悪くなる。
[0007] Dust and chips during shirring adhere to the surfaces of cold-rolled steel sheets and galvanized steel sheets delivered to the automobile / home appliance industry and the like. If these dusts and chips are attached, small scratches will be applied during molding and the finish of the coated surface will be poor.

【0008】このため、洗浄用防錆油の一般性能として
は、これらのゴミや切り屑を簡単に洗浄できること、更
に、成形プレスされた成形部品の防錆性、変色防止性、
脱脂性、化成・塗装工程における油のにじみ出し防止性
が要求されている。 3.プレス加工兼洗浄用防錆油の開発の背景 近年、鋼鉄メーカーにおいては、自動車産業、家電産業
からの亜鉛めっき鋼板自体の耐久性向上の要請に応える
ために、亜鉛めっき鋼板の厚めっき化が進められてい
る。
Therefore, the general performance of the rust preventive oil for cleaning is that these dusts and chips can be easily cleaned, and further, the rust preventive property and discoloration preventive property of the molded and pressed parts are
Degreasing properties and oil bleeding prevention properties in chemical conversion and painting processes are required. 3. Background of development of rust preventive oil for press working and cleaning In recent years, steel manufacturers have been increasing the thickness of galvanized steel sheets in order to meet the demand from the automobile industry and the home appliance industry to improve the durability of galvanized steel sheets themselves. Has been.

【0009】しかし、例えば、最近の合金化溶融亜鉛め
っき鋼板は、従来の冷延鋼板と比較して難加工材である
ため、成形プレス加工工程段階で、プレス割れや押し傷
等が発生しやすく、生産性が低下傾向にある。このた
め、鉄鋼メーカーからは、合金化溶融亜鉛めっき鋼板等
の生産性を向上させるために、また、表面処理鋼板の用
途拡大を図るために、洗浄用防錆油にプレス加工性を付
与した、プレス加工兼洗浄用防錆油の開発が要請されて
いる。
However, for example, the recent alloyed hot-dip galvanized steel sheet is a difficult-to-work material as compared with the conventional cold-rolled steel sheet, so that press cracks, nicks and the like are likely to occur during the forming / pressing process step. , Productivity is decreasing. Therefore, in order to improve the productivity of alloyed hot-dip galvanized steel sheets and the like, and to expand the applications of surface-treated steel sheets, steel manufacturers have added press workability to cleaning rust preventive oil, Development of rust preventive oil for press working and cleaning is required.

【0010】また、プレス加工兼洗浄用防錆油の開発
は、自動車産業、家電産業の側からも求められている。
Further, development of a rust preventive oil for press working and cleaning is also demanded by the automobile industry and the home appliance industry.

【0011】特に、最近の自動車産業においては、車体
などの成形プレス加工工程を簡略化するために、一体成
形による複雑な形状をした部品の成形が行われている。
In particular, in the recent automobile industry, in order to simplify the forming / pressing process of a vehicle body or the like, parts having a complicated shape are formed by integral molding.

【0012】このため、従来の洗浄用防錆油だけでは対
処できず、40℃における粘度が50〜100mm
sの高粘度のプレス油が使用される場合もある。このよ
うな高粘度プレス油が加わると、防錆性、経済性、作業
性はもとより、特に、脱脂性や亜鉛めっき鋼板特有の変
色に悪影響が見られる。
Therefore, the conventional rust preventive oil for cleaning cannot be used alone, and the viscosity at 40 ° C. is 50 to 100 mm 2 /
In some cases, a highly viscous press oil of s may be used. Addition of such a high-viscosity press oil exerts adverse effects not only on rust resistance, economy, workability, but also on degreasing property and discoloration specific to galvanized steel sheet.

【0013】また、車体メーカーにおいては、トランス
ファプレス等の大型プレス機の導入や厚亜鉛めっき鋼板
の採用が急速に進められている。
In addition, body manufacturers are rapidly introducing large-scale presses such as transfer presses and adopting thick-galvanized steel sheets.

【0014】このため、従来の洗浄用防錆油に関する知
見では、洗浄性、防錆性、脱脂性だけでなく、特にプレ
ス加工性(成形プレス加工時の潤滑性)への対応が立ち
行かないところ迄来ているのが現状である。 4.プレス加工兼洗浄用防錆油に関する従来技術 現在、市場に現れている亜鉛めっき鋼板用の洗浄用防錆
油で、プレス加工用防錆油として十分な性能を兼ね備え
たものは見当たらない。これ迄の洗浄用防錆油の基油組
成及び添加剤組成では、若干の油性効果があるだけであ
り、プレス加工時における十分な潤滑効果は期待できな
い。
[0014] Therefore, according to the knowledge about the conventional rust preventive oil for cleaning, not only cleaning property, rust preventive property and degreasing property but also press workability (lubricity at the time of molding press work) cannot be taken. The current situation is that it has come up to now. 4. Conventional technology related to rust preventive oil for press working and cleaning At present, no rust preventive oil for cleaning for galvanized steel sheets that has appeared on the market and has sufficient performance as a rust preventive oil for press working is found. The conventional base oil composition and additive composition of the cleaning rust preventive oil have only a slight oily effect, and a sufficient lubricating effect at the time of press working cannot be expected.

【0015】また、最近では、プレス加工性を付与した
洗浄用防錆油が市販されているが、これも十分な性能を
有する迄には至っていない。
Further, recently, a rust preventive oil for cleaning which has a press workability is commercially available, but this has not yet reached sufficient performance.

【0016】例えば、活性タイプの硫黄系極圧剤を配合
した市販油では、単板、積層状態におけるオイルステイ
ン防止性が著しく劣る。また、ある種の硫黄系極圧剤を
配合した市販油では、他の添加剤の選択及び配合割合な
どに問題があり、大気暴露性能や脱脂性能の低下が認め
られる。
For example, a commercially available oil containing an active type sulfur extreme pressure agent is extremely inferior in oil stain preventive property in a single plate or laminated state. Further, in a commercially available oil containing a certain type of sulfur-based extreme pressure agent, there is a problem in selection and blending ratio of other additives, and deterioration in atmospheric exposure performance and degreasing performance is recognized.

【0017】[0017]

【発明が解決しようとする課題】洗浄用防錆油としての
一般性能を満足させるためには、洗浄性、防錆性、変色
防止性、脱脂性、更に、経済性や作業性の観点から、製
品粘度を40℃で10mm/s程度以下に押えなけれ
ばならない。
In order to satisfy the general performance as a rust preventive oil for cleaning, from the viewpoints of cleanability, rust preventive property, discoloration preventive property, degreasing property, economical efficiency and workability, The product viscosity should be kept below 10 mm 2 / s at 40 ° C.

【0018】このような低粘度の性状の下では、基油組
成や防錆剤等による増粘効果は期待できず、油膜の厚さ
が薄いままの状態となる。そして、プレス加工性を付与
するためには、様々な極圧添加剤(塩素、りん、硫黄、
有機モリブデン等、以下、「極圧剤」という。)の添加
が考えられる。
Under such a low viscosity property, the thickening effect of the base oil composition and the rust preventive agent cannot be expected, and the thickness of the oil film remains thin. In order to impart press workability, various extreme pressure additives (chlorine, phosphorus, sulfur,
Hereinafter, such as organic molybdenum is referred to as "extreme pressure agent". ) May be added.

【0019】しかし、これらの極圧剤は活性タイプが多
く、正しい選択と配合組成を持たない場合には、冷延鋼
板や亜鉛めっき鋼板表面でのオイルステイン、変色、脱
脂性能の極端な低下などのトラブルのもととなる。
However, these extreme pressure agents have many active types, and if they do not have the correct selection and compounding composition, oil stains, discoloration, extreme deterioration of degreasing performance on the surface of cold rolled steel sheet or galvanized steel sheet, etc. Will cause trouble.

【0020】更に、亜鉛めっき鋼板に対するプレス加工
性能としては、めっき被膜の柔らかな純めっき材の凝着
摩耗防止性、被膜の固い合金化材のめっき層剥離(パウ
ダリング、フレーキング)防止性、各種厚めっき材によ
るプレス割れ防止性から、成形プレス加工時に従来以上
の潤滑性能が求められている。
Further, the press workability of the galvanized steel sheet is as follows: Adhesive wear resistance of a soft pure plated material having a plated coating, peeling (powdering, flaking) prevention of an alloyed material having a hard coating, Due to the prevention of press cracking caused by various types of thick plated materials, there is a demand for better lubrication performance during molding and pressing.

【0021】本発明は、冷延鋼板及び亜鉛めっき鋼板用
洗浄防錆油にプレス加工性能(成形プレス加工時におけ
る潤滑性能)を付与した、プレス加工兼洗浄用防錆油を
調製するための潤滑油組成物を提供することを目的とす
る。
The present invention provides a lubrication for preparing an anticorrosive oil for press working and washing, which is obtained by imparting press working performance (lubrication performance during forming press working) to cleaning rustproofing oil for cold-rolled steel sheets and galvanized steel sheets. It is intended to provide an oil composition.

【0022】特に、本発明は、防錆性能、脱脂性能、プ
レス加工性能等をバランス良く備えた、冷延鋼板及び亜
鉛めっき鋼板用のプレス加工兼洗浄用防錆油組成物を提
供することを目的とする。
In particular, the present invention provides a rust preventive oil composition for cold pressing and galvanizing, which has a good balance of rust preventive performance, degreasing performance, press working performance, etc. for cold working and cleaning. To aim.

【0023】[0023]

【課題を解決するための手段】本発明者らは、洗浄用防
錆油の製品粘度を40℃で10mm/s程度以下に押
えなければならない命題の下に、これに適合する様々な
添加剤を探索し、不活性タイプの硫黄系極圧剤と高塩基
性スルホネートの選択、組合わせを検討し、防錆性能、
変色防止性能、脱脂性能及びプレス加工性能のバランス
上、最も良好な配合量を見出すために実験と検討を重ね
た結果、新たな知見を得て、本発明を完成することがで
きた。 (1)新たな知見 本発明者らは、研究過程で次に示す新たな知見を得た。 防錆性能、脱脂性能、プレス加工性能の3性能の満足
性に関する知見 冷延鋼板及び亜鉛めっき鋼板用のプレス加工兼洗浄用防
錆油に求められる基本性能は、防錆性能、脱脂性能、プ
レス加工性能の3性能である。しかし、これらの性能は
互いに根本的に相反するものである。
Means for Solving the Problems Under the proposition that the product viscosity of a rust preventive oil for cleaning must be suppressed to about 10 mm 2 / s or less at 40 ° C., various additions suitable for this must be made. Searching for chemicals, selecting inert type sulfur-based extreme pressure agents and highly basic sulfonates, examining combinations, rust prevention performance,
As a result of repeated experiments and studies in order to find the best blending amount in terms of the balance of discoloration preventing performance, degreasing performance and press working performance, new knowledge was obtained and the present invention could be completed. (1) New findings The present inventors obtained the following new findings in the course of research. Knowledge about satisfaction of 3 performances of rust prevention performance, degreasing performance, and press working performance The basic performance required for rust preventive oil for cold working and cleaning for cold-rolled steel sheets and galvanized steel sheets is rust prevention performance, degreasing performance, press There are three performances of processing performance. However, these performances are fundamentally conflicting with each other.

【0024】そこで、これらの性能全てを満足させるた
めには、適切な添加剤を選択し、その相加作用、相乗作
用によって効果を発揮させるように、これらをいかにバ
ランス良く配合するかがポイントとなる。
Therefore, in order to satisfy all of these performances, the point is to select an appropriate additive and mix these in a well-balanced manner so that the additive and synergistic effects thereof are exerted. Become.

【0025】主成分としては、基油、防錆添加剤、不活
性タイプ硫黄系極圧剤及び高塩基性スルホネートが必要
であり、補助成分として脱脂助剤、酸化防止剤、流動点
降下剤等が考えられる。
As the main component, a base oil, an anticorrosive additive, an inert type sulfur extreme pressure agent and a highly basic sulfonate are necessary, and a degreasing aid, an antioxidant, a pour point depressant, etc. as auxiliary components. Can be considered.

【0026】特に、不活性タイプ硫黄系極圧剤は、硫黄
結合化合物の種類、活性硫黄の含有量が重要である。ま
た、高塩基性スルホネートは、全塩基価、アルカリ土類
金属の種類が重要である。
Particularly, in the inert type sulfur-based extreme pressure agent, the kind of sulfur-bonding compound and the content of active sulfur are important. Further, for the highly basic sulfonate, the total base number and the type of alkaline earth metal are important.

【0027】本発明者らは、不活性タイプ硫黄系極圧剤
及び高塩基性スルホネートの種類、配合量を適切に選択
することにより、上記の基本性能を十分達成することが
できることを見出した。 プレス割れ防止性、めっき層剥離防止性に関する知見 亜鉛めっき鋼板は、成形プレス加工工程において、めっ
き層の柔らかな純めっき材の場合には凝着摩耗によって
プレス割れが発生する。また、めっき層の固い合金化材
の場合にはめっき層が剥離する。
The present inventors have found that the above basic performance can be sufficiently achieved by appropriately selecting the types and blending amounts of the inert type sulfur extreme pressure agent and the highly basic sulfonate. Knowledge on press cracking prevention property and plating layer peeling prevention property In the galvanizing steel plate, press cracking occurs due to cohesive wear in the case of a pure plating material having a soft plating layer in the forming press working process. Further, in the case of an alloyed material having a hard plating layer, the plating layer peels off.

【0028】本発明者らは、これらのプレス割れ防止性
やめっき層剥離防止性などに対しても、不活性タイプ硫
黄系極圧剤と高塩基性スルホネートに最適配合量がある
ことを見出した。
The inventors of the present invention have found that the inert type sulfur-based extreme pressure agent and the highly basic sulfonate also have the optimum compounding amounts with respect to the press cracking prevention property and the plating layer peeling prevention property. .

【0029】なお、深絞り加工では、加工速度が低速に
なるほどプレス割れが生じる。そして、純めっき材は、
合金化材に比べて、凝着摩耗を起こし易く、プレス割れ
を起こす。この現象は、加工速度が低速になればなるほ
ど、加工面への潤滑剤の引き込み効果が少ないために生
じるものと考えられる。
In deep drawing, press cracking occurs as the processing speed decreases. And the pure plated material is
Compared to alloyed materials, adhesive wear is more likely to occur and press cracking occurs. It is considered that this phenomenon occurs because the effect of drawing the lubricant to the processed surface is smaller as the processing speed becomes lower.

【0030】これとは逆に、合金化材は、純めっき材に
比べて、加工速度が高速になるほどめっき層剥離(パウ
ダリング、フレーキング)を起こす。これは、合金化材
のめっき被膜は、純めっき材のめっき被膜に比べて密着
性が悪いため、加工速度に追従できなくなるために起き
るものと考えられる。
On the contrary, the alloyed material causes the peeling of the plating layer (powdering, flaking) as the processing speed becomes higher than that of the pure plated material. It is considered that this is because the plating film of the alloyed material has poor adhesion as compared with the plating film of the pure plating material and cannot follow the processing speed.

【0031】更に、実ラインでの連続プレスを想定した
治具・鋼板の高温実験では、一般的に加工性能が低下す
る傾向にあるが、本発明者らは、不活性タイプ硫黄系極
圧剤の選択及びその最適配合組成によって、室温よりも
高温の方が加工性が向上することを見出した。これは、
不活性タイプ硫黄系極圧剤の反応性が温度により活性化
するためと考えられる。
Further, in a high temperature experiment of a jig / steel plate assuming continuous pressing in an actual line, the working performance generally tends to decrease. It has been found that the workability is improved at a temperature higher than room temperature depending on the selection and the optimum composition. this is,
It is considered that the reactivity of the inactive type sulfur extreme pressure agent is activated by the temperature.

【0032】このように、最近の自動車産業を中心とし
た高速プレスラインを考えた場合、プレス割れ防止性、
めっき層剥離防止性のバランスからも、不活性タイプ硫
黄系極圧剤と高塩基性スルホネートの組合わせに最適値
のあることが認められた。 白錆防止性、変色防止性、脱脂性に関する知見 白錆防止性、変色防止性に対しては、不活性タイプ硫黄
系極圧剤の添加量の増加は、悪い方向に向う。また、高
塩基性スルホネートは、鉄面(片面めっき材)、合金化
材、鉄・亜鉛合金材の防食性、特に脱脂性に対して、添
加量の増加と共に悪影響が現れる。
As described above, when considering a high-speed press line centering on the recent automobile industry, press cracking prevention property,
From the balance of the peeling prevention property of the plating layer, it was confirmed that the combination of the inert type extreme sulfur pressure agent and the highly basic sulfonate had the optimum value. Knowledge on white rust prevention, discoloration prevention, and degreasing property Regarding white rust prevention and discoloration prevention, the increase in the amount of the inert type sulfur extreme pressure agent added tends to be in a bad direction. Further, the highly basic sulfonate has an adverse effect on the anticorrosion property, especially the degreasing property of the iron surface (single-sided plated material), the alloying material, and the iron / zinc alloy material with the increase of the addition amount.

【0033】このことから、防錆性、脱脂性に対して
も、不活性タイプ硫黄系極圧剤と高塩基性スルホネート
の配合には最適バランス点があることが認められた。 (2)本発明の構成 本発明は、冷延鋼板及び亜鉛めっき鋼板用のプレス加工
兼洗浄用防錆油組成物である。
From the above, it was confirmed that the anti-sulfur property and the degreasing property also had an optimum balance point between the inert type sulfur extreme pressure agent and the highly basic sulfonate. (2) Structure of the present invention The present invention is a rust preventive oil composition for press working and cleaning for cold rolled steel sheets and galvanized steel sheets.

【0034】そして、主たる構成は、潤滑油基油と、
16以上のアルキルスルホン酸のアルカリ土類金属
塩又はアミン塩、C12以上のカルボン酸、C12以上
のカルボン酸のアルカリ土類金属塩又はアミン塩の内か
ら選択された1種又は2種以上の防錆添加剤と、不活
性タイプ硫黄系極圧剤と、アルカリ土類金属の油溶性
スルホン酸塩に、これらの金属の水酸化物、酸化物又は
炭酸塩を過剰に含有させた高塩基性スルホネートを配合
してなり、組成物全量に対して上記65〜85質量
%、上記5〜20質量%、上記との混合物5〜2
0質量%の各範囲内で合計100質量%以下となるよう
に配合され、かつ、上記の1〜4容量部に対して上記
が1容量部であり、組成物の40℃における粘度が1
mm/s以上〜10mm/s未満、全塩基価が20
mgKOH/g以下である。
The main composition is a lubricating base oil,
Alkaline earth metal salts or amine salts of C 16 or more alkyl sulfonic acids, C 12 or higher carboxylic acids, one or two species selected from among alkaline earth metal salts or amine salts of C 12 or more carboxylic acid The above rust-preventive additives, inert type sulfur-based extreme pressure agents, and oil-soluble sulfonates of alkaline earth metals are added with an excess of hydroxide, oxide or carbonate of these metals. A basic sulfonate is blended, and 65 to 85% by mass, 5 to 20% by mass, and a mixture 5-2 of the above with the total amount of the composition.
It is blended so as to be 100% by mass or less in each range of 0% by mass, and the above amount is 1 part by volume with respect to 1 to 4 parts by volume, and the viscosity of the composition at 40 ° C. is 1%.
mm 2 / s or more ~10mm less than 2 / s, the total base number is 20
mgKOH / g or less.

【0035】本発明の好ましい実施態様は、不活性タイ
プ硫黄系極圧剤が、硫黄分15%以下で、活性硫黄分5
%以下の、硫化ラード、硫化植物油エステル、合成ポリ
サルファイドの内から選択された1種又は2種以上であ
ること、また、高塩基性スルホネートは、アルカリ土類
金属がMg、Ca、Baの内少なくとも1種以上を含む
ものであって、全塩基価が50〜500mgKOH/g
であることを特徴とする。
In a preferred embodiment of the present invention, the inert type sulfur-based extreme pressure agent has a sulfur content of 15% or less and an active sulfur content of 5%.
% Or less, one or more selected from among sulfurized lard, sulfurized vegetable oil ester, and synthetic polysulfide, and the highly basic sulfonate is alkaline earth metal at least among Mg, Ca, and Ba. Contains one or more and has a total base number of 50 to 500 mg KOH / g
It is characterized by being.

【0036】[0036]

【発明の実施の形態】BEST MODE FOR CARRYING OUT THE INVENTION

1.潤滑油基油 本発明の潤滑油基油としては、鉱油又は合成油、もしく
は鉱油と合成油を混合したものが使用できる。
1. Lubricating oil base oil As the lubricating oil base oil of the present invention, mineral oil or synthetic oil, or a mixture of mineral oil and synthetic oil can be used.

【0037】鉱油としては、通常、軽質油炭化水素類と
重質油炭化水素類とを2種又は3種以上組合わせたもの
が使用される。軽質油炭化水素類は、重質油炭化水素類
と混合せず、単独で使用しても良い。
As the mineral oil, a combination of two or more light oil hydrocarbons and heavy oil hydrocarbons is usually used. The light oil hydrocarbons may be used alone without mixing with the heavy oil hydrocarbons.

【0038】軽質油炭化水素類(高引火点溶剤)は、4
0℃における粘度が1〜3mm/s、引火点70℃以
上のものが好ましい。そして、本組成物の溶解と製品の
粘度調整に役立ち、後工程のプレス加工時にも他の成分
の働きに悪影響を与えないものとする。
Light oil hydrocarbons (high flash point solvent) are 4
It is preferable that the viscosity at 0 ° C. is 1 to 3 mm 2 / s and the flash point is 70 ° C. or higher. It is also useful for dissolving the composition and adjusting the viscosity of the product, and does not adversely affect the function of other components even in the pressing process in the subsequent step.

【0039】重質油炭化水素類は、80ニュートラルか
ら250ニュートラル留分までのものが好ましい。15
0ニュートラル留分がより好ましい。ナフテン系鉱油の
場合には、更に良好なものを使用する。いずれも、後工
程の成形プレス加工時には、潤滑油組成分の基油として
十分に働き、防錆油被膜材として存在し続け、防錆性、
脱脂性等に悪影響を与えないものとする。
The heavy oil hydrocarbons are preferably those from 80 neutral to 250 neutral fraction. Fifteen
A 0 neutral fraction is more preferred. In the case of naphthenic mineral oil, a better one is used. In both cases, during the molding press working in the subsequent process, it works sufficiently as a base oil for the lubricating oil composition and continues to exist as a rust-preventing oil coating material.
It shall not adversely affect the degreasing property.

【0040】軽質油炭化水素類と重質油炭化水素類とを
組合わせて使用する場合は、基油中の配合比を、軽質油
炭化水素類85〜100質量%、重質油炭化水素類0〜
15質量%とするのが好ましい。
When the light oil hydrocarbons and the heavy oil hydrocarbons are used in combination, the blending ratio in the base oil is 85 to 100% by mass of the light oil hydrocarbons and the heavy oil hydrocarbons. 0 to
It is preferably 15% by mass.

【0041】合成油としては、例えば、ポリ−α−オレ
フィン、アルキルベンゼン、アルキルナフタレン、ジエ
ステル、ポリオールエステル、ポリフェニールエーテル
その他が挙げられる。
Examples of the synthetic oil include poly-α-olefin, alkylbenzene, alkylnaphthalene, diester, polyol ester, polyphenyl ether and the like.

【0042】本組成物全量に占める潤滑油基油の配合割
合は、65〜85質量%である。
The blending ratio of the lubricating base oil to the total amount of the composition is 65 to 85% by mass.

【0043】潤滑油基油が65質量%未満の場合には、
防錆油被膜を形成する防錆添加剤及び極圧剤の配合量が
増加し、塗油後の油膜が添加剤リッチとなり、高膜厚に
なるため、物理的にも、油膜の吸着能力の増大からも悪
影響を受け、脱脂性や、化成処理に悪影響を及ぼす。ま
た、潤滑油基油が85質量%を超える場合には、防錆添
加剤の配合量が低下するため、防錆性に悪影響を及ぼ
す。更に、極圧剤の配合量も低下するため、プレス加工
性にも悪影響を及ぼす。2.防錆添加剤本発明において
は、防錆添加剤として、C16以上のアルキルスルホン
酸のアルカリ土類金属塩又はアミン塩、C12以上のカ
ルボン酸、C12以上のカルボン酸のアルカリ土類金属
塩又はアミン塩の内から選択された1種又は2種以上が
使用される。これらは、単体でも混合使用しても差支え
ない。
When the lubricating base oil is less than 65% by mass,
The amount of rust preventive additive and extreme pressure agent forming the rust preventive oil film increases, and the oil film after oiling becomes rich in additive and has a high film thickness. It will also be adversely affected by the increase, adversely affecting degreasing and chemical conversion treatment. Further, if the lubricating base oil exceeds 85% by mass, the amount of the rust preventive additive compounded will be reduced, which will adversely affect the rust preventive property. Furthermore, since the compounding amount of the extreme pressure agent is also reduced, the press workability is also adversely affected. 2. In the rust additives present invention, as anti-rust additives, C 16 or more alkaline earth metal salts or amine salts of alkyl sulfonic acids, C 12 or higher carboxylic acids, C 12 or more alkaline earth metal carboxylate One or more selected from salts and amine salts are used. These may be used alone or in combination.

【0044】アルキルスルホン酸塩(C16以上のアル
キルスルホン酸のアルカリ土類金属塩又はアミン塩)と
しては、例えば、アルキルベンゼンスルホン酸、アルキ
ルナフタレンスルホン酸、石油系スルホン酸のアルカリ
土類金属塩、アミン塩が挙げられる。
Examples of the alkyl sulfonates (alkaline earth metal salts or amine salts of C 16 or higher alkyl sulfonic acids) include alkylbenzene sulfonic acid, alkylnaphthalene sulfonic acid, and alkaline earth metal salts of petroleum sulfonic acid, Amine salts may be mentioned.

【0045】C12以上のカルボン酸としては、例え
ば、オレイルザルコシン酸その他が挙げられる。
Examples of the carboxylic acid having C 12 or more include oleyl sarcosinic acid and the like.

【0046】カルボン酸塩(C12以上のカルボン酸の
アルカリ土類金属塩又はアミン塩)としては、例えば、
12以上のカルボン酸、酸化ワックス、ラノリン脂肪
酸のアルカリ土類金属塩、アミン塩が挙げられる。ま
た、防錆性と共に脱脂性の見地からは、ソルビタン酸エ
ステルのタイプとして、脂肪酸がオレェート、ステアレ
ート、ラウレートのものが挙げられる。
Examples of the carboxylic acid salt (alkaline earth metal salt or amine salt of C 12 or more carboxylic acid) include:
Examples thereof include C 12 or more carboxylic acids, oxidized waxes, alkaline earth metal salts of lanolin fatty acids, and amine salts. From the viewpoint of rust prevention and degreasing properties, sorbitan acid ester types include oleate, stearate, and laurate fatty acids.

【0047】なお、合成スルホネートBa塩、酸化ワッ
クスBa塩、ソルビタン脂肪酸エステルを使用すること
が好ましい。
It is preferable to use synthetic sulfonate Ba salt, oxidized wax Ba salt, and sorbitan fatty acid ester.

【0048】本組成物全量に占める上記防錆添加剤の配
合割合は、他の成分とのバランスから、5〜20質量%
である。
The proportion of the above-mentioned rust-preventive additive in the total amount of the composition is 5 to 20% by mass in view of the balance with other components.
It is.

【0049】防錆添加剤が5質量%未満の場合には、防
錆性能に悪影響を及ぼす。これは、腐食性物質やこれを
含んだ水分等から金属表面を保護するに十分な、防錆添
加剤による緻密な吸着膜が形成されないためである。ま
た、防錆添加剤が20質量%を超える場合には、脱脂性
に悪影響を及ぼす。これは、防錆添加剤の防錆性能と脱
脂性能とは、添加剤の吸着能力によって金属表面を保護
するという性質からも、相反する関係にあるためであ
る。20質量%を超えると、本発明で使用する極圧剤の
添加効果が抑制される。3.潤滑性向上剤本発明では、
下記の不活性タイプ硫黄系極圧剤と高塩基性スルホネー
トの混合物が、プレス加工時の潤滑性向上剤、即ちプレ
ス加工性向上剤として使用される。
If the amount of the rust preventive additive is less than 5% by mass, the rust preventive performance is adversely affected. This is because a dense adsorption film with a rust preventive additive, which is sufficient to protect the metal surface from corrosive substances and water containing the same, is not formed. Further, when the anticorrosive additive exceeds 20% by mass, the degreasing property is adversely affected. This is because the rust preventive performance and the degreasing performance of the rust preventive additive have a contradictory relationship also from the property of protecting the metal surface by the adsorbing ability of the additive. When it exceeds 20% by mass, the effect of adding the extreme pressure agent used in the present invention is suppressed. 3. Lubricity improver In the present invention,
The following mixture of the inert type sulfur extreme pressure agent and the highly basic sulfonate is used as a lubricity improver during press working, that is, a press workability improver.

【0050】不活性タイプ硫黄系極圧剤と高塩基性スル
ホネートを最適割合で配合すると、プレス加工性を向上
させる作用がある。
When the inert type extreme sulfur pressure agent and the highly basic sulfonate are blended in an optimum ratio, they have the effect of improving press workability.

【0051】本組成物に占める上記混合物の配合割合
は、他の成分とのバランスから、5〜20質量%であ
る。5質量%未満の場合には、十分なプレス加工性能が
得られない。また、20質量%を超える場合には、防錆
性、脱脂性に悪影響を与える。 不活性タイプ硫黄系極圧剤 本発明で使用される不活性タイプ硫黄系極圧剤は、不飽
和油脂、不飽和脂肪酸及びオレフィンから、メルカプタ
ン、硫化水素を用いて硫化して得られる、硫黄結合を持
つ化合物である。
The blending ratio of the above mixture in the present composition is 5 to 20% by mass in view of the balance with other components. If it is less than 5% by mass, sufficient press working performance cannot be obtained. On the other hand, if it exceeds 20% by mass, rust prevention and degreasing properties are adversely affected. Inert type sulfur-based extreme pressure agent The inert type sulfur-based extreme pressure agent used in the present invention is a sulfur bond obtained from an unsaturated fat and oil, an unsaturated fatty acid and an olefin by sulfurization using mercaptan and hydrogen sulfide. Is a compound with.

【0052】そして、その好ましい実施態様は、硫黄分
15%以下で、活性硫黄分5%以下の、硫化ラード、硫
化植物油エステル、合成ポリサルファイドから選ばれ
た、少なくとも1種以上の極圧剤である。これらは、単
体でも混合使用しても差支えない。 高塩基性スルホネート 本発明で使用される高塩基性スルホネートは、アルカリ
土類金属の油溶性スルホン酸塩に、これらの金属の水酸
化物、酸化物又は炭酸塩を過剰に含有させたものであ
る。
A preferred embodiment thereof is at least one or more extreme pressure agents selected from sulfurized lard, sulfurized vegetable oil ester and synthetic polysulfide having a sulfur content of 15% or less and an active sulfur content of 5% or less. . These may be used alone or in combination. Highly Basic Sulfonate The highly basic sulfonate used in the present invention is an oil-soluble sulfonate of an alkaline earth metal containing an excess of a hydroxide, oxide or carbonate of these metals. .

【0053】上記高塩基性スルホネートの好ましい実施
態様は、アルカリ土類金属がMg、Ca、Baの内少な
くとも1種以上を含むものであって、全塩基価が50〜
500mgKOH/g、好ましくは300〜400mg
KOH/gのものである。 不活性タイプ硫黄系極圧剤と高塩基性スルホネートの
配合割合 不活性タイプ硫黄系極圧剤と高塩基性スルホネートの配
合割合は、凝着摩耗、腐食摩耗からのプレス割れ防止
性、めっき被膜の剥離防止性から、不活性タイプ硫黄系
極圧剤1〜4容量部に対して、高塩基性スルホネート1
容量部である。
In a preferred embodiment of the above-mentioned highly basic sulfonate, the alkaline earth metal contains at least one of Mg, Ca and Ba, and the total base number is 50 to 50.
500 mg KOH / g, preferably 300-400 mg
KOH / g. Mixing ratio of inert type sulfur extreme pressure agent and highly basic sulfonate The mixing ratio of inert type sulfur extreme pressure agent and highly basic sulfonate is as follows. 1 to 4 parts by volume of inert type sulfur-based extreme pressure agent is used as a highly basic sulfonate to prevent peeling.
It is a capacitance part.

【0054】なお、不活性タイプ硫黄系極圧剤の活性硫
黄含有量が3質量%以下の硫化植物油エステルと、全塩
基価が300mgKHO/gで、アルカリ土類金属がC
aの高塩基性スルホネートを用い、配合比1:1、組成
物全量に占める配合量8〜12質量%のものがより好ま
しい。 4.組成物の粘度及び全塩基価 (1)組成物の粘度 本発明の組成物は、40度における粘度が1mm/s
以上〜10mm/s未満であることを必須要件とす
る。
The inert sulfur-based extreme pressure agent has a sulfurized vegetable oil ester having an active sulfur content of 3% by mass or less, a total base number of 300 mgKHO / g, and an alkaline earth metal of C.
It is more preferable to use the highly basic sulfonate of a, the compounding ratio is 1: 1, and the compounding amount is 8 to 12% by mass based on the total amount of the composition. 4. Viscosity of Composition and Total Base Number (1) Viscosity of Composition The composition of the present invention has a viscosity of 1 mm 2 / s at 40 degrees.
It is an essential requirement that it is not less than 10 mm 2 / s.

【0055】本発明はプレス加工性を付与した洗浄用防
錆油組成物であるため、防錆性能、脱脂性能、加工性能
の基本3性能のバランスに加え、洗浄性能を要し、製品
としての適性粘度が必要となる。
Since the present invention is a rust preventive oil composition for cleaning imparted with press workability, in addition to the basic three performance balances of rust preventive performance, degreasing performance, and processing performance, cleaning performance is required, and the product as a product is required. Appropriate viscosity is required.

【0056】軽質油炭化水素類と重質油炭化水素類を混
合したものを潤滑油基油とした場合、組成物の粘度が1
mm/s未満のときには、防錆油被膜を形成する重質
油炭化水素類(重質油基油)の油性効果(粘度効果)に
悪影響がでる他、良好な膜厚を持った被膜が得られない
ため、防錆性能にも悪影響を及ぼす。また、組成物の粘
度が10mm/s以上のときには、重質油基油の配合
量が多くなるか、重質油基油が更に高粘度となり、油膜
の膜厚が大きくなるため、塗油鋼板のベタ付き等から洗
浄性に悪影響を及ぼす。変色防止性及び脱脂性も、高膜
厚、高粘度化によって物理的にも悪影響を受ける。
When a mixture of light oil hydrocarbons and heavy oil hydrocarbons is used as a lubricating base oil, the composition has a viscosity of 1
When it is less than mm 2 / s, the oiliness effect (viscosity effect) of heavy oil hydrocarbons (heavy oil base oil) forming a rust preventive oil film is adversely affected, and a film having a good film thickness is formed. Since it cannot be obtained, it also adversely affects rust prevention performance. Further, when the viscosity of the composition is 10 mm 2 / s or more, the blending amount of the heavy oil base oil increases, or the heavy oil base oil further increases in viscosity, and the film thickness of the oil film increases, so The stickiness of the steel plate adversely affects the cleanability. The discoloration preventing property and the degreasing property are also physically adversely affected by increasing the film thickness and increasing the viscosity.

【0057】軽質油炭化水素類だけを潤滑油基油とした
場合、組成物の粘度が1mm/s未満のときには、防
錆油被膜を形成する添加剤の効果に悪影響を及ぼす。ま
た、組成物の粘度が10mm/s以上のときには、添
加剤の配合量が多くなるため、油膜の膜厚が大きくな
り、洗浄性、変色防止性、脱脂性に悪影響を及ぼす。 (2)組成物の全塩基価 本組成物の全塩基価は、20mgKOH/g以下である
ことを要する。
When only light oil hydrocarbons are used as the lubricating base oil, if the viscosity of the composition is less than 1 mm 2 / s, the effect of the additive forming the rust preventive oil film is adversely affected. Further, when the viscosity of the composition is 10 mm 2 / s or more, since the amount of the additive compounded is large, the film thickness of the oil film becomes large, which adversely affects the cleaning property, discoloration preventing property and degreasing property. (2) Total Base Number of Composition The total base number of the composition is required to be 20 mgKOH / g or less.

【0058】組成物の全塩基価が20mgKOH/gを
超えた場合には、本発明の構成要件とする高塩基性スル
ホネートが防錆性、脱脂性に悪影響を及ぼす。5.その
他の配合可能な添加剤本発明の目的を達成する限りにお
いて、冷延鋼板及び亜鉛めっき鋼板用の洗浄用防錆油と
して通常使用される、脱脂助剤、酸化防止剤、油性剤、
水置換剤その他の添加剤を適宜配合することができる。
When the total base number of the composition exceeds 20 mgKOH / g, the highly basic sulfonate, which is a constituent of the present invention, adversely affects rust prevention and degreasing. 5. Other compoundable additives As long as the object of the present invention is achieved, a degreasing aid, an antioxidant, an oiliness agent, which is usually used as a cleaning rust preventive oil for cold-rolled steel sheets and galvanized steel sheets,
A water displacing agent and other additives can be appropriately blended.

【0059】[0059]

【実施例】以下、本発明の実施例と比較例を述べる。但
し、本発明は、これらの実施例に限定されものではな
い。 1.組成 表1及び表2に、本発明の実施例、比較例の質量%によ
る組成を示す。
EXAMPLES Examples of the present invention and comparative examples will be described below. However, the present invention is not limited to these examples. 1. Compositions Tables 1 and 2 show compositions by mass% of Examples and Comparative Examples of the present invention.

【0060】基油の軽質油炭化水素は40℃における粘
度2mm/sの鉱油を、重質油炭化水素は40℃にお
ける粘度25mm/sの鉱油を使用した。
Mineral oil having a viscosity of 2 mm 2 / s at 40 ° C. was used as the light oil hydrocarbon of the base oil, and mineral oil having a viscosity of 25 mm 2 / s at 40 ° C. was used as the heavy oil hydrocarbon.

【0061】なお、比較例8、9は、自動車産業用の薄
鋼板に塗油されるプレス兼洗浄用防錆油の市販油であ
る。比較例10は、上記薄鋼板用の洗浄用防錆油の市販
油である。
Comparative Examples 8 and 9 are commercially available press-cleaning rust preventive oils applied to thin steel sheets for the automobile industry. Comparative Example 10 is a commercially available oil for cleaning rust preventive oil for the thin steel sheet.

【0062】[0062]

【表1】 [Table 1]

【0063】[0063]

【表2】 [Table 2]

【0064】2.試験結果 表3に試験結果を示す。なお、試験法は後述する。2. Test results Table 3 shows the test results. The test method will be described later.

【0065】[0065]

【表3】 [Table 3]

【0066】3.評価 (1)実施例1〜10 実施例は、防錆性、変色防止性、脱脂性、潤滑性(プレ
ス加工性)のいずれも優れており、バランスがとれてい
る。特に、実プレス加工ラインを想定した60℃加温下
でも、プレス加工性が良好である。 (2)比較例1、2 比較例1(潤滑油基油50質量%、防錆添加剤30質量
%)は、潤滑性(プレス加工性)は良いが、軒下暴露条
件下での防錆性、変色防止性及び脱脂性が劣る。
3. Evaluation (1) Examples 1 to 10 The examples are excellent in balance of rust prevention, discoloration prevention, degreasing, and lubricity (press workability). In particular, the press workability is good even under heating at 60 ° C., assuming an actual press work line. (2) Comparative Examples 1 and 2 Comparative Example 1 (50% by mass of lubricating base oil and 30% by mass of rust preventive additive) has good lubricity (press workability), but rust preventive property under eaves exposure conditions. , Inferior in discoloration preventing property and degreasing property.

【0067】比較例2(潤滑油基油88質量%)は、軒
下暴露条件下での防錆性、変色防止性が劣る。また、6
0℃における潤滑性(プレス加工性)は17.1KNで
あり、目標値の19.0KN以下であった。
Comparative Example 2 (88% by mass of lubricating base oil) is inferior in rust prevention and discoloration prevention under eaves exposure conditions. Also, 6
The lubricity (press workability) at 0 ° C. was 17.1 KN, which was below the target value of 19.0 KN.

【0068】比較例1、2と実施例1、5から、本発明
の潤滑油基油の配合割合は65〜85質量%が良いこと
が分かる。 (3)比較例3、4 比較例3(防錆添加剤4質量%)は、脱脂性及び潤滑性
(プレス加工性)は良いが、防錆性、変色防止性が劣
る。
From Comparative Examples 1 and 2 and Examples 1 and 5, it is understood that the blending ratio of the lubricating base oil of the present invention is preferably 65 to 85 mass%. (3) Comparative Examples 3 and 4 Comparative Example 3 (corrosion preventive additive 4% by mass) has good degreasing property and lubricity (press workability), but is inferior in rust preventive property and discoloration preventive property.

【0069】比較例4(防錆添加剤25質量%)は、脱
脂性が不良である。
Comparative Example 4 (25% by mass of rust preventive additive) has a poor degreasing property.

【0070】比較例3、4と実施例6、7から、本発明
の防錆添加剤の配合割合は5〜20質量%が良いことが
分かる。 (4)比較例5、6 比較例5(潤滑性向上剤4質量%)は、潤滑性(プレス
加工性)が室温(25℃)条件下でも、高温(60℃)
条件下でも不良である。
From Comparative Examples 3 and 4 and Examples 6 and 7, it can be seen that the mixing ratio of the rust preventive additive of the present invention is preferably 5 to 20% by mass. (4) Comparative Examples 5 and 6 Comparative Example 5 (lubricity improver 4% by mass) has high lubricity (press workability) at room temperature (25 ° C.), high temperature (60 ° C.).
It is bad even under the conditions.

【0071】比較例6(潤滑性向上剤30質量%)は、
潤滑性(プレス加工性)は良いが、軒下暴露条件下での
防錆性、変色防止性及び脱脂性が劣る。
Comparative Example 6 (30% by mass of lubricity improver)
Good lubricity (press workability), but poor rust prevention, discoloration prevention and degreasing properties under eaves exposure conditions.

【0072】比較例5、6と実施例8、9から、本発明
の不活性タイプ硫黄系極圧剤と高塩基性スルホネートと
の混合物の配合割合は5〜20質量%が良いことが分か
る。 (5)比較例7 比較例7(組成物の40℃における粘度11.0mm
/s)は、潤滑性(プレス加工性)は良いが、変色防止
性及び脱脂性が劣る。
From Comparative Examples 5 and 6 and Examples 8 and 9, it is understood that the blending ratio of the mixture of the inert type sulfur extreme pressure agent of the present invention and the highly basic sulfonate is preferably 5 to 20% by mass. (5) Comparative Example 7 Comparative Example 7 (viscosity of the composition at 40 ° C. 11.0 mm 2
/ S) has good lubricity (press workability), but is inferior in discoloration preventing property and degreasing property.

【0073】比較例7と実施例10(組成物の40℃に
おける粘度9.0mm/s)から、本発明の組成物の
粘度は40℃において10.0mm/s未満が良いこ
とが分かる。 (6)比較例8〜10 比較例8の市販油のプレス兼洗浄用防錆油(組成物の活
性硫黄分0.8%)は、防錆性、変色防止性、脱脂性、
潤滑性(プレス加工性)が全て不良である。
From Comparative Example 7 and Example 10 (viscosity of the composition at 40 ° C. of 9.0 mm 2 / s), it can be seen that the viscosity of the composition of the present invention at 40 ° C. is less than 10.0 mm 2 / s. . (6) Comparative Examples 8 to 10 The commercially available rust preventive oil for cleaning and pressing (the active sulfur content of the composition is 0.8%) of Comparative Example 8 has rust preventive property, discoloration preventive property, degreasing property,
Lubricity (press workability) is all poor.

【0074】比較例9の市販油のプレス兼洗浄用防錆油
(組成物の活性硫黄分は検出されず)は、軒下暴露条件
下での防錆性が劣る。また、脱脂性及び高温(60℃)
条件下のプレス加工性が悪い。
The commercially available rust preventive oil for press and cleaning of Comparative Example 9 (active sulfur content of the composition was not detected) was inferior in rust preventive property under eaves exposure conditions. Also, degreasing and high temperature (60 ℃)
Poor press workability under the conditions.

【0075】比較例10の市販油の洗浄用防錆油は、防
錆性、変色防止性、脱脂性は良いが、プレス加工性が付
与されていないため、プレス加工性は極めて不良であ
る。 4.試験法 (1)試験鋼板 冷延鋼板 :CR材 板厚0.8mm 合金化溶融亜鉛めっき鋼板:GA材 めっき厚60/6
0(g/m)板厚0.75mm なお、試験油は、試験鋼板に浸漬塗油した。 (2)防錆性試験 1)湿潤試験 a.試験鋼板:GA材 めっき厚60/60(g/
) 板厚0.75mm寸法80×90(cm) b.試験方法:JIS K 2246に準拠し、240
時間後の白錆、赤錆の発生度を測定した。 c.判定 :A級;0〜1%未満 B級;1%以上〜10%未満 C級;10%以上〜25%未満 D級;25%以上〜50%未満 E級;50%以上 2)軒下暴露試験 a.試験鋼板:CR材 板厚0.8mm 寸法80×9
0(cm) b.試験方法:浸漬塗油後、一昼夜放置したものを軒下
暴露し、暴露日数30日目に錆発生度及び変色度を評価
した。 c.判定 :錆発生度 ○;なし △;0〜10%未
満 ×;10%以上変色度 ○;なし △;少し変色
×;著しく変色 (3)脱脂性試験 a.試験鋼板:GA材 めっき厚60/60(g/
) 板厚0.75mm寸法80×90(cm) b.試験方法:浸漬塗油後、室内放置1週間暴露したも
のを、脱脂剤ファインクリーナー4326T(日本パー
カライジング社製)を用い、スプレー脱脂法によってア
ルカリ脱脂し、水洗を30秒した後、60°の角度で立
て掛け、一定時間経過後の水濡れ面積を求めた。 c.試験条件:温度 45℃ 濃度2% 時間 30、60、90、120秒 d.判定 :○;30秒で98%以上水濡れした。
The rust preventive oil for cleaning of the commercial oil of Comparative Example 10 has good rust preventive property, discoloration preventive property, and degreasing property, but has no press workability, so that press workability is extremely poor. 4. Test method (1) Test steel plate Cold rolled steel plate: CR material Plate thickness 0.8 mm Alloyed hot-dip galvanized steel plate: GA material Plated thickness 60/6
0 (g / m 2 ) plate thickness 0.75 mm Note that the test oil was applied by dipping on a test steel plate. (2) Anticorrosion test 1) Wetting test a. Test steel plate: GA material Plating thickness 60/60 (g /
m 2 ) Plate thickness 0.75 mm Dimensions 80 × 90 (cm) b. Test method: 240 according to JIS K 2246
The occurrence of white rust and red rust after the elapse of time was measured. c. Judgment: Class A: 0 to less than 1% Class B: 1% to less than 10% Class C: 10% to less than 25% Class D: 25% to less than 50% Class E: 50% or more 2) Eaves exposure Test a. Test steel plate: CR material, plate thickness 0.8 mm, size 80 × 9
0 (cm) b. Test method: After dipping and applying oil, the one left for one day and night was exposed under the eaves, and the rust generation rate and the discoloration degree were evaluated on the 30th day of exposure. c. Judgment: Rust occurrence degree ○; None △; 0 to less than 10% ×; 10% or more discoloration degree ○; None △; little discoloration ×; remarkable discoloration (3) Degreasing test a. Test steel plate: GA material Plating thickness 60/60 (g /
m 2 ) Plate thickness 0.75 mm Dimensions 80 × 90 (cm) b. Test method: After immersion and oiling, exposed for 1 week indoors, using a degreasing agent Fine Cleaner 4326T (manufactured by Nihon Parkerizing Co., Ltd.), alkali degreasing by spray degreasing, washing with water for 30 seconds, and then an angle of 60 ° And the water-wetted area after a certain period of time was determined. c. Test conditions: temperature 45 ° C., concentration 2% time 30, 60, 90, 120 seconds d. Judgment: ◯; 98% or more of water was wet in 30 seconds.

【0076】△;60〜120秒未満で98%以上水濡
れした。
Δ: 98% or more wet with water in 60 to less than 120 seconds.

【0077】×;120秒で98%以上水濡れした。 (4)潤滑性試験(プレス加工性試験) 高速深絞り試験 a.試験鋼板:GA材 めっき厚60/60(g/
) 板厚0.75mm直径84φmm b.試験機 :高速円筒深絞り試験機(東京試験機製) c.試験条件:治具 ポンチ径:40mm ダイ
ス径:42.5mm ポンチ層半径:4R ダイス層半径:8R 絞り比 2.1 絞り速度 1.0mm/s しわ押え力 4.2KN〜50KN 温度 室温(25℃)、60℃ d.判定 :しわ押え荷重2.1KN単位で増加し、
1回でも破断を起こさなかった最大しわ押え力(KN)
を破断限界とし、19.0KN以上を目標値とした。
×: 98% or more of water was wetted in 120 seconds. (4) Lubricity test (press workability test) High-speed deep drawing test a. Test steel plate: GA material Plating thickness 60/60 (g /
m 2 ) Plate thickness 0.75 mm Diameter 84φ mm b. Testing machine: High-speed cylindrical deep-drawing testing machine (made by Tokyo Testing Machine) c. Test conditions: Jig Punch diameter: 40 mm Die diameter: 42.5 mm Punch layer radius: 4R Die layer radius: 8R Drawing ratio 2.1 Drawing speed 1.0 mm / s Wrinkle pressing force 4.2 KN to 50 KN Temperature room temperature (25 ° C ), 60 ° C. d. Judgment: Wrinkle presser load increases by 2.1 KN unit,
Maximum wrinkle holding force (KN) that did not cause breakage even once
Was set as the breaking limit and 19.0 KN or more was set as the target value.

【0078】[0078]

【発明の効果】本発明は、自動車産業、家電産業等にお
いて使用される洗浄用防錆油を調製するための潤滑油組
成物であり、鉄鋼メーカーから供給される冷延鋼板及び
亜鉛めっき鋼板を容易に洗浄し、成形部品を防錆すると
共に、成形プレス加工工程でもそのまま使用できるよう
にプレス加工性を付与した、プレス加工用兼用の洗浄用
防錆油組成物である。
INDUSTRIAL APPLICABILITY The present invention is a lubricating oil composition for preparing a rust preventive oil for cleaning used in the automobile industry, the home appliance industry, etc., and is a cold rolled steel sheet and a galvanized steel sheet supplied from a steel manufacturer. It is a cleaning rust preventive oil composition for press working, which is easily washed to prevent rusting of molded parts and imparts press workability so that it can be used as it is in a molding press working step.

【0079】本発明の組成物は、40℃における粘度が
1mm/s以上〜10mm/s未満であり、発明者
らが得た新しい知見に基づき、潤滑油基油と防錆添加
剤、不活性タイプ硫黄系極圧剤及び高塩基性スルホネー
トとが最適割合で配合された構成となっている。
[0079] The compositions of the present invention has a viscosity at 40 ° C. of less than 1 mm 2 / s or more to 10 mm 2 / s, based on the new knowledge that we have obtained, lubricating base oil and rust additive, An inert type sulfur-based extreme pressure agent and a highly basic sulfonate are mixed in an optimum ratio.

【0080】このため、本発明は、これらの相加・相乗
作用により、優れた洗浄性、防錆性、変色防止性、脱脂
性、成形性、特に高温でのプレス加工性がある。
Therefore, the present invention has excellent cleaning property, rust preventive property, discoloration preventive property, degreasing property, moldability, and especially press workability at high temperature due to these additive and synergistic effects.

【0081】とりわけ、プレス加工性については、プレ
ス割れ防止性能及びめっき層剥離防止性能が付与されて
いるので、亜鉛めっき鋼板の洗浄、防錆、変色防止とプ
レス加工を1種類の潤滑油で行うことができ、仕上がり
の良い製品を得ることができる。
In particular, regarding press workability, since press cracking prevention property and plating layer peeling prevention property are imparted, cleaning, rust prevention, discoloration prevention and press forming of galvanized steel sheet are performed with one type of lubricating oil. It is possible to obtain a finished product.

【0082】また、本発明で調製されたプレス加工兼洗
浄用防錆油を用いれば、鉄鋼メーカーにおける生産、用
途の拡大、自動車・家電産業等における工程の簡略化、
合理化、生産性の向上、プレス成形部品の品質向上、省
資源、作業環境の改善等に貢献するところが大きい。
Further, by using the rust preventive oil for press working and cleaning prepared by the present invention, production in steel manufacturers, expansion of applications, simplification of process in automobile / home appliance industry, etc.
It greatly contributes to rationalization, improvement of productivity, improvement of quality of press-molded parts, resource saving, improvement of working environment.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 C10M 159/24 C10M 159/24 // C10N 10:04 20:02 30:00 30:04 30:06 30:12 40:24 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Office reference number FI technical display location C10M 159/24 C10M 159/24 // C10N 10:04 20:02 30:00 30:04 30: 06 30:12 40:24

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】潤滑油基油と、C16以上のアルキル
スルホン酸のアルカリ土類金属塩又はアミン塩、C12
以上のカルボン酸、C12以上のカルボン酸のアルカリ
土類金属塩又はアミン塩の内から選択された1種又は2
種以上の防錆添加剤と、不活性タイプ硫黄系極圧剤
と、アルカリ土類金属の油溶性スルホン酸塩に、これ
らの金属の水酸化物、酸化物又は炭酸塩を過剰に含有さ
せた高塩基性スルホネートを配合してなり、組成物全量
に対して上記65〜85質量%、上記5〜20質量
%、上記との混合物5〜20質量%の各範囲内で合
計100質量%以下となるように配合され、かつ、上記
の1〜4容量部に対して上記が1容量部であり、組
成物の40℃における粘度が1mm/s以上〜10m
/s未満、全塩基価が20mgKOH/g以下であ
ることを特徴とする冷延鋼板及び亜鉛めっき鋼板用プレ
ス加工兼洗浄防錆油組成物。
1. A lubricating base oil, an alkaline earth metal salt or amine salt of a C 16 or higher alkyl sulfonic acid, and a C 12
1 or 2 selected from the above carboxylic acids, alkaline earth metal salts or amine salts of C 12 or more carboxylic acids
One or more rust preventive additives, inert type sulfur extreme pressure agents, and alkaline earth metal oil-soluble sulfonates containing excessive amounts of hydroxides, oxides or carbonates of these metals A highly basic sulfonate is blended, and the total amount is 100% by mass or less in each range of 65 to 85% by mass, 5 to 20% by mass, and 5 to 20% by mass of a mixture with the above with respect to the total amount of the composition. And 1 part by volume with respect to the above 1 to 4 parts by volume, and the viscosity of the composition at 40 ° C. is 1 mm 2 / s or more and 10 m.
A cold-rolled steel sheet and a galvanized steel sheet for press working / cleaning rust preventive oil composition, characterized in that it is less than m 2 / s and has a total base number of 20 mgKOH / g or less.
【請求項2】不活性タイプ硫黄系極圧剤が、硫黄分15
%以下で、活性硫黄分5%以下の、硫化ラード、硫化植
物油エステル、合成ポリサルファイドの内から選択され
た1種又は2種以上であることを特徴とする、請求項1
記載の冷延鋼板及び亜鉛めっき鋼板用プレス加工兼洗浄
防錆油組成物。
2. An inert type sulfur-based extreme pressure agent having a sulfur content of 15
% Or less and an active sulfur content of 5% or less, and one or more selected from sulfurized lard, sulfurized vegetable oil ester, and synthetic polysulfide.
A cold-rolled steel sheet and a galvanized steel sheet for press working and cleaning rust preventive oil composition.
【請求項3】アルカリ土類金属がMg、Ca、Baの内
少なくとも1種以上を含むものであって、全塩基価が5
0〜500mgKOH/gの高塩基性スルホネートであ
ることを特徴とする、請求項1又は2記載の冷延鋼板及
び亜鉛めっき鋼板用プレス加工兼洗浄防錆油組成物。
3. The alkaline earth metal contains at least one of Mg, Ca and Ba and has a total base number of 5
The cold-rolled steel sheet and galvanized steel sheet for press working and cleaning rust preventive oil composition according to claim 1 or 2, which is a highly basic sulfonate of 0 to 500 mgKOH / g.
JP26951295A 1995-09-22 1995-09-22 Pressing and cleaning rust preventive oil composition for cold rolled steel sheet and galvanized steel sheet Expired - Lifetime JP3500237B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP26951295A JP3500237B2 (en) 1995-09-22 1995-09-22 Pressing and cleaning rust preventive oil composition for cold rolled steel sheet and galvanized steel sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP26951295A JP3500237B2 (en) 1995-09-22 1995-09-22 Pressing and cleaning rust preventive oil composition for cold rolled steel sheet and galvanized steel sheet

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JPH0987648A true JPH0987648A (en) 1997-03-31
JP3500237B2 JP3500237B2 (en) 2004-02-23

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007084663A (en) * 2005-09-21 2007-04-05 Sumitomo Metal Ind Ltd Lubricating rust-preventing oil for steel sheet
WO2012058021A3 (en) * 2010-10-28 2012-07-26 Chevron U.S.A. Inc. Compressor oils having improved oxidation resistance

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6126695A (en) * 1984-07-17 1986-02-05 Idemitsu Kosan Co Ltd Lubricating composition for both rust prevention and metal working
JPS62297390A (en) * 1986-06-17 1987-12-24 Honda Motor Co Ltd Oil for cleaning and rust-proofing of steel plate and for pressing of said sheet
JPH02270975A (en) * 1988-12-27 1990-11-06 Nippon Oil Co Ltd Rust-preventing oil composition for surface treated steel sheet
JPH04275399A (en) * 1991-02-28 1992-09-30 Mitsubishi Oil Co Ltd Rust-proofing oil composition for combined use in press working for zinc-plated steel plate
JPH05339589A (en) * 1992-06-10 1993-12-21 Nippon Steel Corp Rustproofing press oil
JPH0718281A (en) * 1993-06-30 1995-01-20 Honda Motor Co Ltd Cleaning oil for metal working

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS6126695A (en) * 1984-07-17 1986-02-05 Idemitsu Kosan Co Ltd Lubricating composition for both rust prevention and metal working
JPS62297390A (en) * 1986-06-17 1987-12-24 Honda Motor Co Ltd Oil for cleaning and rust-proofing of steel plate and for pressing of said sheet
JPH02270975A (en) * 1988-12-27 1990-11-06 Nippon Oil Co Ltd Rust-preventing oil composition for surface treated steel sheet
JPH04275399A (en) * 1991-02-28 1992-09-30 Mitsubishi Oil Co Ltd Rust-proofing oil composition for combined use in press working for zinc-plated steel plate
JPH05339589A (en) * 1992-06-10 1993-12-21 Nippon Steel Corp Rustproofing press oil
JPH0718281A (en) * 1993-06-30 1995-01-20 Honda Motor Co Ltd Cleaning oil for metal working

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2007084663A (en) * 2005-09-21 2007-04-05 Sumitomo Metal Ind Ltd Lubricating rust-preventing oil for steel sheet
WO2012058021A3 (en) * 2010-10-28 2012-07-26 Chevron U.S.A. Inc. Compressor oils having improved oxidation resistance
US8455406B2 (en) 2010-10-28 2013-06-04 Chevron U.S.A. Inc. Compressor oils having improved oxidation resistance

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