JPH0978992A - Tunnel repairing construction method and repairing device - Google Patents
Tunnel repairing construction method and repairing deviceInfo
- Publication number
- JPH0978992A JPH0978992A JP7239413A JP23941395A JPH0978992A JP H0978992 A JPH0978992 A JP H0978992A JP 7239413 A JP7239413 A JP 7239413A JP 23941395 A JP23941395 A JP 23941395A JP H0978992 A JPH0978992 A JP H0978992A
- Authority
- JP
- Japan
- Prior art keywords
- tunnel
- lining
- repairing
- cutter
- repair
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Lining And Supports For Tunnels (AREA)
Abstract
Description
【0001】[0001]
【発明の属する技術分野】本発明はトンネルの補修を合
理的かつ迅速に行ない、工期の短縮と工費の低減を図る
とともに、補修後のトンネルの強度と能力を向上できる
ようにしたトンネルの補修工法および補修装置に関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention is a method of repairing a tunnel, which can repair a tunnel reasonably and promptly, shorten the construction period and reduce the construction cost, and improve the strength and ability of the tunnel after the repair. And the repair device.
【0002】[0002]
【従来の技術】例えば水力発電用の水路用トンネルは、
水に混入した砂利等によって内面が経年的に浸食され、
その流体摩擦が次第に増大して流量欠損が顕著になり、
発電電力量に影響を生ずるようになるため、定期的にト
ンネルを補修する必要がある。2. Description of the Related Art For example, a waterway tunnel for hydropower generation is
The inner surface is eroded over time by gravel and the like mixed into the water,
The fluid friction gradually increases and the loss of flow becomes remarkable,
It will be necessary to repair the tunnel regularly as it will affect the amount of power generated.
【0003】従来、トンネルの補修工法として、例えば
特開平7ー42496号公報では、トンネル内面をはつ
り後コンクリートで覆工し、その覆工面を補修前のトン
ネル内面より内側に張り出して施工している。Conventionally, as a method of repairing a tunnel, for example, in Japanese Patent Laid-Open No. 7-42496, the inner surface of the tunnel is reinforced and then covered with concrete, and the lining surface is inwardly projected from the inner surface of the tunnel before repair. .
【0004】しかし、この補修工法は、トンネル内には
つり機や覆工装置の搬入を要して、小さな内空断面積の
トンネルには適用できず、またコンクリートの覆工に際
しては、支保工の組み付けや金網の敷設を要して作業が
煩雑になり、しかも補修後のトンネルが断面欠損をして
いるため、導水量が低下し発電電力量が低下して、トン
ネルの能力が低下してしまう、等の問題があった。However, this repairing method requires the loading of a fishing machine and a lining device into the tunnel, and cannot be applied to a tunnel having a small inner cross-sectional area. In addition, a supporting work is required for lining concrete. The work is complicated because it requires assembly and wire laying, and the tunnel after repair has a defective section, which reduces the amount of water flow and the amount of power generated, which reduces the tunnel's capacity. , Etc.
【0005】[0005]
【発明が解決しようとする課題】本発明はこのような問
題を解決し、トンネルの補修を合理的かつ迅速に行な
い、工期の短縮と工費の低減を図るとともに、補修後の
トンネルの強度と能力を向上できるようにしたトンネル
の補修工法および補修装置を提供することを目的とす
る。SUMMARY OF THE INVENTION The present invention solves such a problem and repairs a tunnel reasonably and promptly to shorten the construction period and cost, and at the same time, improve the strength and capacity of the tunnel after the repair. It is an object of the present invention to provide a tunnel repairing method and a tunnel repairing device capable of improving the maintenance.
【0006】[0006]
【課題を解決するための手段】このため、請求項1の発
明は、トンネルの覆工壁を切削し、該切削面を覆工する
トンネルの補修工法において、覆工壁の切削面に円周方
向に複数の覆工補強枠を組み付け、該補強枠と覆工壁の
切削面との間に填充材を充填し、前記覆工補強枠をトン
ネル内面に配設して、補修後のトンネルの強度を向上す
るようにしている。請求項2の発明は、複数の覆工補強
枠を環状に組み付け、補修後のトンネルの強度を強化す
るようにしている。請求項3の発明は、内空断面が円形
のトンネルの補修に好適にしている。請求項4の発明
は、覆工補強枠を合成樹脂で構成し、製作の容易化と低
廉化を図るとともに、軽量化を促して取り扱いの至便化
と組み付け作業の容易化を図るようにしている。請求項
5の発明は、覆工補強枠を湾曲板状に形成し、その外側
に突設した補強凸部を填充材に埋設して、覆工補強枠の
剛性を向上するとともに、填充材との一体化を増進させ
るようにしている。請求項6の発明は、覆工補強枠の内
面を平滑面にして、その表面粗度を低減し流体摩擦の低
下を図って、水路用トンネルに好適なものとし、導水量
と発電電力の低下を防止するようにしている。請求項7
の発明は、覆工補強枠の内面を切削前のトンネル内面と
同位置に配置し、トンネル補修前後において断面欠損を
防止し、トンネルの能力低下を防止するようにしてい
る。請求項8の発明は、隣接する覆工補強枠を係合して
連結し、上記補強枠の組み付け作業を簡便に行なえるよ
うにしている。特に、覆工補強枠を合成樹脂製とするこ
とで、その取り扱いが容易になり、上記組み付け作業を
容易に行なえるようにしている。請求項9の発明は、相
手方を反力端としてトンネル内面を蠕動可能な前胴およ
び後胴と、覆工壁を切削可能なカッターとを備えた補修
装置をトンネルに搬入して施工し、補修部を反力端とし
て利用できないトンネルの補修を実現するようにしてい
る。請求項10の発明は、カッターを覆工壁の内面に沿
って円周方向に旋回させ、トンネルの補修を能率良く施
工するようにしている。請求項11の発明は、カッター
を円形に旋回させ、内空断面が円形のトンネルの補修を
合理的に施工するようにしている。請求項12の発明
は、相手方を反力端としてトンネル内面を蠕動可能な前
胴および後胴と、覆工壁の内面に沿って円周方向に旋回
可能にしたカッターとを備え、補修部を反力端として利
用できないトンネルの補修に好適な補修装置を提供する
ようにしている。請求項13の発明は、前胴と後胴とを
摺動可能に嵌合し、これらを複数の掘進ジャッキを介し
て近接離反動可能に連結し、前胴と後胴の蠕動機構を具
体化している。請求項14の発明は、カッターの旋回半
径を調整可能にし、種々の大きさのトンネルの補修部の
切削に応じられるようにしている。請求項15の発明
は、カッターの旋回半径を、覆工壁の内面以下から内面
以上の範囲に調整可能にし、補修装置のトンネルへの搬
入と、補修部の切削を可能にさせている。請求項16の
発明は、カッターを円形に旋回可能にし、内空断面が円
形のトンネルの補修に好適にしている。Therefore, according to the invention of claim 1, in a tunnel repairing method for cutting a lining wall of a tunnel and lining the cut surface, the cutting surface of the lining wall is surrounded by a circumference. Assembling a plurality of lining reinforcement frames in the direction, filling a filling material between the reinforcement frame and the cutting surface of the lining wall, disposing the lining reinforcement frame on the inner surface of the tunnel, and I try to improve the strength. According to the invention of claim 2, a plurality of lining reinforcement frames are assembled in an annular shape to enhance the strength of the repaired tunnel. The invention of claim 3 is suitable for repairing a tunnel having a circular inner cross section. According to the invention of claim 4, the lining reinforcement frame is made of synthetic resin to facilitate the production and the cost reduction, and to promote the weight reduction to facilitate the handling and the assembling work. . According to a fifth aspect of the present invention, the lining reinforcement frame is formed in a curved plate shape, and the reinforcing projections protruding on the outside thereof are embedded in the filling material to improve the rigidity of the lining reinforcement frame and at the same time as the filling material. We are trying to improve the integration of. According to the invention of claim 6, the inner surface of the lining reinforcement frame is made smooth, the surface roughness is reduced to reduce fluid friction, and is suitable for a tunnel for a waterway. I try to prevent it. Claim 7
In the invention of (1), the inner surface of the lining reinforcement frame is arranged at the same position as the inner surface of the tunnel before cutting to prevent a cross-section loss before and after the repair of the tunnel and prevent a decrease in the capability of the tunnel. According to the invention of claim 8, the adjacent lining reinforcement frames are engaged and connected to each other so that the assembling work of the reinforcement frames can be easily performed. In particular, when the lining reinforcement frame is made of synthetic resin, its handling is facilitated and the above-mentioned assembling work is facilitated. According to the invention of claim 9, a repair device including a front body and a rear body capable of performing peristaltic movement on the inner surface of the tunnel with the other end as a reaction end, and a cutter capable of cutting the lining wall is carried into the tunnel for construction, and the repair is performed. We are trying to realize the repair of the tunnel where the part cannot be used as the reaction end. According to the tenth aspect of the invention, the cutter is rotated in the circumferential direction along the inner surface of the lining wall so that the tunnel can be repaired efficiently. In the eleventh aspect of the present invention, the cutter is swiveled in a circular shape, and the repair of the tunnel having a circular inner cross section is rationally performed. According to a twelfth aspect of the present invention, there is provided a front body and a rear body capable of performing peristaltic movement on the inner surface of the tunnel with the other end as a reaction end, and a cutter capable of turning in the circumferential direction along the inner surface of the lining wall. A repair device suitable for repairing a tunnel that cannot be used as a reaction force end is provided. The invention of claim 13 embodies the front body and the rear body in a slidable manner, and connects them so as to be able to approach and separate from each other through a plurality of excavation jacks, and embodies a peristaltic mechanism of the front body and the rear body. ing. According to the fourteenth aspect of the present invention, the turning radius of the cutter can be adjusted so that cutting of repair parts of tunnels of various sizes can be performed. According to the fifteenth aspect of the present invention, the turning radius of the cutter can be adjusted within the range from the inner surface of the lining wall to the inner surface or more, so that the repair device can be carried into the tunnel and the repair portion can be cut. According to the sixteenth aspect of the present invention, the cutter can be rotated in a circular shape, which is suitable for repairing a tunnel having a circular inner cross section.
【0007】[0007]
【発明の実施の形態】以下、本発明を小形の水路用トン
ネルの補修に適用した図示の実施形態により説明する
と、図1乃至図7において1は円形の内空断面を有する
水路用のトンネルで、地山2に被補修部であるコンクリ
ート製の覆工壁3が形成され、該壁3の内面を補修装置
4で切削している。実施形態の場合、上記トンネル1の
内径は、205cm〜235cmで鉄道用および道路用
トンネルに比べて、非常に小形である。BEST MODE FOR CARRYING OUT THE INVENTION Hereinafter, the present invention will be described with reference to the illustrated embodiment in which the present invention is applied to the repair of a small tunnel for a water channel. In FIGS. 1 to 7, reference numeral 1 is a tunnel for a water channel having a circular inner cross section. A concrete lining wall 3 which is a portion to be repaired is formed on the ground 2, and the inner surface of the wall 3 is cut by a repairing device 4. In the case of the embodiment, the inner diameter of the tunnel 1 is 205 cm to 235 cm, which is very small as compared with the railway and road tunnels.
【0008】補修装置4は、覆工壁3の内面と略同径の
円筒体からなる前胴5と後胴6とで構成され、前胴5の
後端部に後胴6の前端部が摺動可能に嵌合され、それら
の両端を軸方向に伸縮可能な複数の掘進ジャッキ7で連
結している。前胴5には複数のサイドジャッキ8が外側
へ突出可能に設けられ、該ジャッキ8の先端にグリッパ
プレート9が連結され、これを覆工壁3の内面に接地可
能にしている。図中、10は前胴5の周面に下向きに突
設したピッチングジャッキで、その先端を覆工壁3の内
面に接地可能にしている。The repair device 4 is composed of a front body 5 and a rear body 6 which are cylindrical bodies having substantially the same diameter as the inner surface of the lining wall 3, and the front end of the rear body 6 is located at the rear end of the front body 5. Slidingly fitted, both ends thereof are connected by a plurality of excavation jacks 7 which can expand and contract in the axial direction. A plurality of side jacks 8 are provided on the front body 5 so as to project outward, and a gripper plate 9 is connected to the tip of the jack 8 so that the inner surface of the lining wall 3 can be grounded. In the figure, 10 is a pitching jack projecting downward on the peripheral surface of the front body 5, and the tip of the pitching jack can be grounded on the inner surface of the lining wall 3.
【0009】前胴5の前部には、油圧モータ等の一対の
カッター旋回用モータ11が設けられ、該モータ11の
出力軸に駆動ギヤ12が連結されていて、これらのギヤ
12,12がリングギヤ13に噛合している。リングギ
ヤ13は軸受14を介して、前胴5の軸心を中心に回動
可能に設けられ、該ギヤ13にカッター15が同動可能
に設けられている。A pair of cutter turning motors 11 such as hydraulic motors are provided at the front part of the front body 5, and a drive gear 12 is connected to the output shaft of the motors 11. It meshes with the ring gear 13. The ring gear 13 is rotatably provided around a shaft center of the front body 5 via a bearing 14, and a cutter 15 is movably provided on the gear 13 so as to be movable.
【0010】カッター15はドラム状に形成され、その
内部にカッター駆動用モータと減速機(図示略)とを装
備していて、その基端部をカッター位置調整ジャッキ1
6に連係している。カッター位置調整ジャッキ16は、
リングギヤ13の放射方向に伸縮可能に設けられ、その
先端に連結したカッター15の位置を上記方向へ調整可
能にしていて、実施形態の場合、カッター15の外周を
前胴5の内側から外側に亙って調整可能にしている。The cutter 15 is formed in a drum shape, and is equipped with a cutter driving motor and a speed reducer (not shown) inside thereof, and its base end portion is provided with a cutter position adjusting jack 1.
It is linked to 6. The cutter position adjustment jack 16
The ring gear 13 is provided so as to be extendable in the radial direction, and the position of the cutter 15 connected to the tip of the ring gear 13 can be adjusted in the above direction. In the case of the embodiment, the outer circumference of the cutter 15 extends from the inside of the front body 5 to the outside. It is adjustable.
【0011】図中、17は前胴5の前端部に設けた凹状
の土溜りで、該土溜り17の下端に真空吸引装置(図示
略)に連通する排土管18の一端が配置され、その他端
が後胴6の後方へ配管されている。後胴6の内部には、
リング状のエレクタ19がガイド20を介して後胴6の
軸心を中心に回動可能に設けられ、その一端に複数の吸
着具21、この実施形態ではバキュームグリップを備え
たエレクタ22の基端部が回動可能に枢着されていて、
後胴6に搬入した覆工補強枠23を吸着保持し、これを
所定位置へ移動可能にしている。In the figure, reference numeral 17 denotes a concave earth reservoir provided at the front end of the front body 5, and one end of an earth discharging pipe 18 communicating with a vacuum suction device (not shown) is arranged at the lower end of the earth reservoir 17 and the other. The end is piped to the rear of the rear body 6. Inside the rear body 6,
A ring-shaped erector 19 is rotatably provided around a shaft center of the rear body 6 via a guide 20, and has a plurality of suction members 21 at one end thereof, and in this embodiment, a base end of an erector 22 having a vacuum grip. The part is pivotally attached,
The lining reinforcement frame 23 carried into the rear body 6 is suction-held and is movable to a predetermined position.
【0012】覆工補強枠23は実施形態の場合、堅牢な
F.R.P等の合成樹脂で構成され、これはトンネル1
の内面と略同形な円弧状の曲面板に成形され、その板厚
は2.0cm〜2.5cmで、その軸方向の両端に互い
に係合可能な凸部24と凹部25とを備え、これらを後
胴6内の円周方向に配置し、かつ隣接する覆工補強枠2
3とは凹凸部25,24を係合して組み付けている。In the case of the embodiment, the lining reinforcement frame 23 has a strong F. R. It is made of synthetic resin such as P, and this is tunnel 1
Is formed into an arc-shaped curved plate having substantially the same shape as the inner surface of the plate, the plate thickness thereof is 2.0 cm to 2.5 cm, and both ends in the axial direction thereof are provided with a protrusion 24 and a recess 25 which are engageable with each other. Are arranged in the rear body 6 in the circumferential direction and are adjacent to the lining reinforcement frame 2
The concave and convex portions 25 and 24 are engaged with each other to be assembled.
【0013】図中、26は覆工補強枠23の外周面に形
成した補強凸部で、トンネル1の円周方向に沿ってビー
ド状に形成され、該補強枠23と覆工壁3との間にモル
タルやコンクリート等の填充材27を充填している。2
8は後胴6の後端部に突設した逆テールシールで、填充
材27を裏込め注入する際、覆工壁3と後胴6との空隙
を閉塞可能にしている。In the figure, reference numeral 26 denotes a reinforcing projection formed on the outer peripheral surface of the lining reinforcement frame 23, which is formed in a bead shape along the circumferential direction of the tunnel 1 and which is formed between the reinforcement frame 23 and the lining wall 3. A filler 27 such as mortar or concrete is filled in between. Two
Reference numeral 8 denotes a reverse tail seal projecting from the rear end of the rear body 6, which can close the gap between the lining wall 3 and the rear body 6 when backfilling the filler 27.
【0014】このように構成したトンネルの補修工法お
よび補修装置を用いてトンネル1を補修する場合は、覆
工補強枠23の製作を要する。覆工補強枠23は実施形
態の場合、合成樹脂製であるから、従来のコンクリート
または鋼鉄製のセグメントに比べて、これを安価かつ容
易に製作でき、しかも軽量であるから、その取り扱いが
至便になる。When the tunnel 1 is repaired by using the tunnel repairing method and apparatus constructed as described above, it is necessary to manufacture the lining reinforcement frame 23. In the case of the embodiment, since the lining reinforcement frame 23 is made of synthetic resin, the lining reinforcement frame 23 can be manufactured inexpensively and easily as compared with the conventional concrete or steel segment, and is light in weight, so that the handling is convenient. Become.
【0015】次にトンネル1を実際に補修する場合は、
トンネル1の開口端部に補修装置4を搬入し、グリッパ
ジャッキ8とピッチングジャッキ10とを操作して、こ
れらをトンネル1の内面に押し当て、補修装置4を固定
する。Next, when actually repairing the tunnel 1,
The repair device 4 is carried into the open end of the tunnel 1, and the gripper jack 8 and the pitching jack 10 are operated to press them against the inner surface of the tunnel 1 to fix the repair device 4.
【0016】この後、カッター旋回用モータ11,11
を駆動し、それらの駆動ギヤ12,12を同方向に回転
させると、これらのギヤ12,12と噛合するリングギ
ヤ13が前胴5の軸心を中心に回転し、該ギヤ13に一
体的に装着したカッター15が上記ギヤ13と同動し
て、トンネル1の円周方向に旋回する。After this, the cutter turning motors 11, 11
When the drive gears 12, 12 are rotated in the same direction, the ring gear 13 meshing with these gears 12, 12 rotates around the axis of the front case 5 and is integrated with the gears 13. The attached cutter 15 moves together with the gear 13 and turns in the circumferential direction of the tunnel 1.
【0017】一方、これと前後してカッター15を駆動
回転させ、またカッター位置調整ジャッキ16を操作
し、これを所要量伸縮させて、覆工壁3の補修に必要な
カッター15の切削量を調整する。実施形態の場合、カ
ッター15の調整範囲は、図2のようにカッター外面が
前胴5の外側に突出する最大位置から、前胴5の内側に
位置する最小位置に設定されている。On the other hand, before and after this, the cutter 15 is driven and rotated, and the cutter position adjusting jack 16 is operated to expand and contract by a required amount to cut the amount of cutting of the cutter 15 necessary for repairing the lining wall 3. adjust. In the case of the embodiment, the adjustment range of the cutter 15 is set from the maximum position where the outer surface of the cutter projects outside the front case 5 to the minimum position inside the front case 5 as shown in FIG.
【0018】上記調整後、当該状態を維持して、カッタ
ー15を回転させながらトンネル1の円周方向に旋回
し、覆工壁3内面の凹凸部や粗面部を切削して除去す
る。この場合、カッター15はリングギヤ13に沿って
真円状に旋回するから、その軌跡はリングギヤ13と同
心円の真円を描き、覆工壁3の内面を正確かつ精密に切
削する。しかも、上記切削代は覆工壁3の補修に必要な
最小限に抑制しているから、覆工壁3を全て切削する補
修法に比べて、切削量を可及的に抑制し、切削作業の小
規模化とその短期化を図れるとともに、工事の安全性を
確保する。After the above adjustment, while maintaining this state, the cutter 15 is rotated and swiveled in the circumferential direction of the tunnel 1 to cut and remove the uneven portion and the rough surface portion on the inner surface of the lining wall 3. In this case, since the cutter 15 turns in a perfect circle along the ring gear 13, its locus draws a perfect circle that is concentric with the ring gear 13, and cuts the inner surface of the lining wall 3 accurately and precisely. Moreover, since the above cutting allowance is suppressed to the minimum necessary for repairing the lining wall 3, the cutting amount is suppressed as much as possible in comparison with the repair method of cutting the lining wall 3 as much as possible. The construction work can be miniaturized and shortened, and construction safety can be secured.
【0019】こうして、カッター15がトンネル1の円
周方向に一旋回し、覆工壁3の内面をカッター15の幅
分切削したところで、カッター旋回用モータ11,11
の駆動を停止し、カッター15の旋回を停止するととも
に、カッター15の回転を停止する。そして、サイドジ
ャッキ9とピッチングジャッキ10とを縮小し、これら
を覆工壁3から引き離し後、掘進ジャッキ7を縮小し、
前胴5を反力端にして後胴6を前胴5側へ引き寄せ、後
胴6をトンネル1内に引き入れる。Thus, when the cutter 15 makes one turn in the circumferential direction of the tunnel 1 and cuts the inner surface of the lining wall 3 by the width of the cutter 15, the cutter turning motors 11 and 11 are cut.
Is stopped, the turning of the cutter 15 is stopped, and the rotation of the cutter 15 is stopped. Then, the side jacks 9 and the pitching jacks 10 are reduced in size, these are separated from the lining wall 3, and then the excavation jack 7 is reduced in size,
The rear body 6 is pulled toward the front body 5 side with the front body 5 being the reaction force end, and the rear body 6 is drawn into the tunnel 1.
【0020】次に掘進ジャッキ7を伸長し、後胴6を反
力端にして前胴5を前方へ押し出し、これにカッター1
5を同動させて、該カッター15をその幅分前方へ移動
させたところで、サイドジャッキ9とピッチングジャッ
キ10とを伸長し、これらを覆工壁3に押し当て、補修
装置4を固定する。Next, the excavation jack 7 is extended, the rear body 6 is made the reaction end, and the front body 5 is pushed forward.
When the cutter 5 is moved forward by the same width as the cutter 5 is moved, the side jacks 9 and the pitching jacks 10 are extended and pressed against the lining wall 3 to fix the repair device 4.
【0021】この後、カッター旋回用モータ11,11
を駆動し、カッター15をトンネル1の円周方向に旋回
するとともに、カッター15を駆動回転させ、またカッ
ター位置調整ジャッキ16を前述と同様に伸縮調整し
て、カッター15を回転させながらトンネル1の円周方
向に旋回し、覆工壁3内面の凹凸部や粗面部を切削し除
去する。After this, the cutter turning motors 11 and 11
Drive the cutter 15 in the circumferential direction of the tunnel 1, rotate the cutter 15 to rotate, and adjust the cutter position adjusting jack 16 to expand and contract in the same manner as described above to rotate the cutter 15 while rotating the cutter 15. It swivels in the circumferential direction, and cuts and removes the uneven portion and the rough surface portion on the inner surface of the lining wall 3.
【0022】こうして、カッター15がトンネル1の円
周方向に一旋回し、覆工壁3の内面をカッター15の幅
分切削したところで、カッター旋回用モータ11,11
の駆動を停止し、カッター15の旋回を停止するととも
に、カッター15の回転を停止する。そして、前述と同
様にサイドジャッキ9とピッチングジャッキ10とを縮
小し、これらを覆工壁3から引き離し後、掘進ジャッキ
7を縮小し、前胴5を反力端にして後胴6を前胴5側へ
引き寄せ、後胴6をトンネル1内に引き入れる。Thus, when the cutter 15 makes one turn in the circumferential direction of the tunnel 1 and cuts the inner surface of the lining wall 3 by the width of the cutter 15, the cutter turning motors 11 and 11 are cut.
Is stopped, the turning of the cutter 15 is stopped, and the rotation of the cutter 15 is stopped. Then, the side jacks 9 and the pitching jacks 10 are reduced in the same manner as described above, after these are separated from the lining wall 3, the excavation jack 7 is reduced, and the rear body 6 is made the front body 5 with the reaction force end. The rear body 6 is pulled into the tunnel 1.
【0023】次に掘進ジャッキ7を伸長し、後胴6を反
力端にして前胴5を前方へ押し出し、これにカッター1
5を同動させて、該カッター15をその幅分前方へ移動
させたところで、サイドジャッキ9とピッチングジャッ
キ10とを伸長し、これらを覆工壁3に押し当て、補修
装置4を固定する。Next, the excavation jack 7 is extended, the rear body 6 is made the reaction end, and the front body 5 is pushed forward.
When the cutter 5 is moved forward by the same width as the cutter 5 is moved, the side jacks 9 and the pitching jacks 10 are extended and pressed against the lining wall 3 to fix the repair device 4.
【0024】この後、カッター旋回用モータ11,11
を駆動し、カッター15をトンネル1の円周方向に旋回
するとともに、カッター15を駆動回転させ、またカッ
ター位置調整ジャッキ16を前述と同様に伸縮調整し
て、カッター15を回転させながらトンネル1の円周方
向に旋回し、覆工壁3内面の凹凸部や粗面部を切削し除
去する。After this, the cutter turning motors 11, 11
Drive the cutter 15 in the circumferential direction of the tunnel 1, rotate the cutter 15 to rotate, and adjust the cutter position adjusting jack 16 to expand and contract in the same manner as described above to rotate the cutter 15 while rotating the cutter 15. It swivels in the circumferential direction, and cuts and removes the uneven portion and the rough surface portion on the inner surface of the lining wall 3.
【0025】以後、補修装置4は前胴5と後胴6とを交
互に伸縮させて蠕動しながらトンネル1内を移動し、同
時にカッター15による切削が進行する。この場合、後
胴6内には合成樹脂製の覆工補強枠23が搬入されてい
るから、これが従来の鋼鉄若しくはコンクリート製のセ
グメントに比べて軽量で、後胴6の動作が円滑かつ軽快
になり、このための掘進ジャッキ7の小能力化を図れ
る。また、切削片はトンネル1の底部に落下し、これが
前胴5の前進時に掬われて土溜り17に収容され、排土
管18に吸引されてトンネル1の外部に搬出されるThereafter, the repair device 4 alternately expands and contracts the front body 5 and the rear body 6 to move in the tunnel 1 while performing peristaltic movement, and at the same time, the cutting by the cutter 15 proceeds. In this case, since the lining reinforcement frame 23 made of synthetic resin is carried into the rear body 6, it is lighter than the conventional steel or concrete segment, and the movement of the rear body 6 is smooth and light. Therefore, it is possible to reduce the capacity of the excavation jack 7 for this purpose. Further, the cutting pieces fall to the bottom of the tunnel 1, which are scooped when the front body 5 advances and are stored in the soil pool 17, sucked by the soil discharge pipe 18 and carried out of the tunnel 1.
【0026】こうして覆工壁3が所定幅切削され、実施
形態ではカッター15の幅の略3倍分切削したところ
で、エレクタ19,22を駆使し作業者が覆工補強枠2
3を組み付ける。覆工補強枠23は予め後胴6に所定量
搬入され、その平滑な内面、つまり補強凸部26と反対
側をエレクタ22を介して吸着具21で保持し、この後
エレクタ19を回動し、エレクタ22をトンネル1の円
周方向に旋回させて、覆工補強枠23を切削後の覆工壁
3の所定位置に位置付ける。In this way, the lining wall 3 is cut by a predetermined width, and in the embodiment, when the lining wall 3 is cut by about 3 times the width of the cutter 15, the operator makes full use of the erectors 19 and 22 to make the lining reinforcement frame 2
Assemble 3. A predetermined amount of the lining reinforcement frame 23 is carried into the rear body 6, and its smooth inner surface, that is, the side opposite to the reinforcing protrusion 26 is held by the suction tool 21 via the erector 22, and then the erector 19 is rotated. , The erector 22 is rotated in the circumferential direction of the tunnel 1 to position the lining reinforcement frame 23 at a predetermined position on the lining wall 3 after cutting.
【0027】すなわち、覆工補強枠23は補強凸部26
を外側にして、覆工壁3の切削面の内側に位置付けら
れ、かつその内面は切削前の覆工壁3の内面と同位置に
配置されていて、軸方向に隣接する覆工補強枠23に対
し、それらの凹凸部24,25を係合して連結され、円
周に隣接する覆工補強枠23に対しては、それらの端面
を突き合わせて組み付ける。That is, the lining reinforcement frame 23 has reinforcement protrusions 26.
Is positioned inside the cutting surface of the lining wall 3 with the outer side being the outer side, and the inner surface thereof is arranged at the same position as the inner surface of the lining wall 3 before cutting, and the lining reinforcing frame 23 adjacent in the axial direction. On the other hand, the concavo-convex portions 24 and 25 are engaged and connected, and the lining reinforcement frame 23 adjacent to the circumference is assembled by abutting the end faces thereof.
【0028】このように覆工補強枠23の組み付けに際
しては、凹凸部24,25を係合して連結しているか
ら、従来のセグメントのような煩雑なボルト締め作業を
要せず簡便に行なえ、しかも上記補強枠23は堅固で大
重量のセグメントに比べて、合成樹脂製で軽量であるか
ら、上記係合作業やその移動作業を容易に行なえる。As described above, when the lining reinforcement frame 23 is assembled, since the concavo-convex portions 24 and 25 are engaged and connected to each other, it is possible to simply carry out without the complicated bolt tightening work of the conventional segment. Moreover, since the reinforcing frame 23 is made of synthetic resin and lighter in weight than the solid and heavy-weight segment, the engaging work and the moving work thereof can be easily performed.
【0029】こうして覆工補強枠23を後胴6内で組み
付け、これが後胴6の前進に伴って後胴6から抜け出
て、覆工壁3の切削面と相対したところで、注入ホース
(図示略)を天端側または底部側の覆工補強枠23の所
定位置に差し込み、該ホースにモルタル等の填充材27
を圧送し、該填充材27を覆工壁3と覆工補強枠23と
の間で、逆テールシール28と事前に打設した填充材2
7との間に充填する。その際、逆テールシール28を介
して、後胴6の後端部外周の填充材27の打設スペース
を閉塞し、当該部以前の填充材27の充填を阻止する。In this way, the lining reinforcement frame 23 is assembled in the rear case 6, and when it comes out of the rear case 6 as the rear case 6 moves forward and faces the cutting surface of the lining wall 3, an injection hose (not shown) is formed. ) Is inserted into a predetermined position of the lining reinforcement frame 23 on the top end side or the bottom side, and a filling material 27 such as mortar is attached to the hose.
And the filler 27 is pressed between the lining wall 3 and the lining reinforcement frame 23, and the reverse tail seal 28 and the filler 2 pre-cast.
Fill between 7 and. At that time, the space for placing the filling material 27 on the outer periphery of the rear end portion of the rear body 6 is closed via the reverse tail seal 28, and the filling of the filling material 27 before that portion is blocked.
【0030】填充材27は上記打設スペース内を下方か
ら充填し、その注入圧が覆工補強枠23の内側、つまり
トンネル1の中心方向に座屈荷重として作用する一方、
覆工補強枠23は外側に突設した補強凸部26によっ
て、剛性が向上し上記座屈荷重に対抗する。The filling material 27 fills the inside of the casting space from below, and its injection pressure acts as a buckling load inside the lining reinforcement frame 23, that is, toward the center of the tunnel 1, while
The lining reinforcement frame 23 has rigidity improved by the reinforcement protrusions 26 provided on the outer side to counteract the above-mentioned buckling load.
【0031】填充材27は充填後硬化し、該填充材27
に覆工補強枠23の補強凸部26が埋め込まれて、填充
材27との一体性が向上するとともに、覆工補強枠23
によってトンネル1の内面を支持しているから、従来の
ような無筋コンクリートによる補修法に比べて、大きな
曲げ応力や引張荷重、圧縮荷重に耐えられ、トンネル強
度が向上する。しかも、覆工補強枠23には前述のよう
に、填充材27の注入圧による座屈応力が作用し、つま
りプリストレス状態に置かれているから、これがトンネ
ル1内を流れる用水の水圧に対抗し得、その分高水圧に
耐えられる。The filling material 27 is hardened after filling, and the filling material 27
The reinforcement protrusions 26 of the lining reinforcement frame 23 are embedded in the lining reinforcement frame 23 to improve the integrity with the filling material 27, and the lining reinforcement frame 23
Since the inner surface of the tunnel 1 is supported by, it is possible to withstand a large bending stress, tensile load, and compressive load as compared with the conventional repair method using unreinforced concrete, and the tunnel strength is improved. Moreover, as described above, the buckling stress due to the injection pressure of the filling material 27 acts on the lining reinforcement frame 23, that is, the lining reinforcement frame 23 is placed in the prestressed state, so that this resists the water pressure of the water flowing in the tunnel 1. It can withstand high water pressure.
【0032】また、覆工補強枠23の内面は切削前のト
ンネル1の内面と同径に形成されているから、補修の前
後においてトンネル1の断面欠損がなく、補修前と同様
な導水量と発電電力量を得られる。しかも、用水に接す
る覆工補強枠23の内面は平滑面に形成され、従来のよ
うなコンクリート製の接触面に比べて、表面粗度が小さ
く流体摩擦を抑制できるから、安定した導水量と発電電
力量とを確保できる。Further, since the inner surface of the lining reinforcement frame 23 is formed to have the same diameter as the inner surface of the tunnel 1 before cutting, there is no cross-section loss of the tunnel 1 before and after the repair, and the same amount of water transfer as before the repair. The amount of generated power can be obtained. Moreover, the inner surface of the lining reinforcement frame 23 in contact with the water is formed to be a smooth surface, which has a smaller surface roughness and can suppress the fluid friction compared to the conventional contact surface made of concrete. The amount of electric power can be secured.
【0033】こうして、覆工壁3の内面を切削しながら
覆工補強枠23を組み付け、該枠23と覆工壁3との間
に填充材27を裏込め注入し、トンネル1の補修を行な
う。Thus, the lining reinforcement frame 23 is assembled while cutting the inner surface of the lining wall 3, and the filling material 27 is back-filled and injected between the frame 23 and the lining wall 3 to repair the tunnel 1. .
【0034】[0034]
【発明の効果】以上のように請求項1記載の発明は、覆
工壁の切削面に円周方向に複数の覆工補強枠を組み付
け、該補強枠と覆工壁の切削面との間に填充材を充填
し、前記覆工補強枠をトンネル内面に配設したから、従
来のような無筋コンクリートによる補修法に比べて、補
修後のトンネルの強度を向上することができる。請求項
2の発明は、複数の覆工補強枠を環状に組み付けたか
ら、補修後のトンネルの強度を強化することができる。
請求項3の発明は、内空断面が円形のトンネルの補修に
好適である。請求項4の発明は、覆工補強枠を合成樹脂
で構成したから、従来の鋼鉄若しくはコンクリート製の
セグメントに比べて、上記補強枠の製作の容易化と低廉
化と軽量化を図れるとともに、取り扱いの至便化と組み
付け作業の容易化を図ることができる。請求項5の発明
は、覆工補強枠を湾曲板状に形成し、その外側に突設し
た補強凸部を填充材に埋設したから、覆工補強枠の剛性
を向上できるとともに、填充材との一体化を増進させる
ことができる。請求項6の発明は、覆工補強枠の内面を
平滑面にしたから、表面粗度が低減し流体摩擦が低下し
て、水路用トンネルの補修に好適になり、導水量と発電
電力の低下を防止することができる。請求項7の発明
は、覆工補強枠の内面を切削前のトンネル内面と同位置
に配置したから、トンネル補修前後において断面欠損を
防止し、トンネルの能力低下を防止することができる。
特に、この効果は水路用トンネルの補修において、導水
量と発電電力の低下を防止できる利点がある請求項8の
発明は、隣接する覆工補強枠を係合して連結したから、
従来のセグメントのようなボルト締め作業の煩雑を解消
し、上記補強枠の組み付け作業を簡便に行なうことがで
きる。特に、覆工補強枠を合成樹脂製とすることで、そ
の取り扱いが容易になり、上記組み付け作業を容易に行
なえる利点がある。請求項9の発明は、相手方を反力端
としてトンネル内面を蠕動可能な前胴および後胴と、覆
工壁を切削可能なカッターとを備えた補修装置をトンネ
ルに搬入して施工したから、補修部を反力端として利用
できないトンネルの補修を実現することができる。請求
項10の発明は、カッターを覆工壁の内面に沿って円周
方向に旋回させたから、トンネルの補修を能率良く施工
することができる。請求項11の発明は、カッターを円
形に旋回させたから、内空断面が円形のトンネルの補修
を合理的に施工することができる。請求項12の発明
は、相手方を反力端としてトンネル内面を蠕動可能な前
胴および後胴と、覆工壁の内面に沿って円周方向に旋回
可能にしたカッターとを備えたから、補修部を反力端と
して利用できないトンネルの補修に好適な補修装置を提
供することができる。請求項13の発明は、前胴と後胴
とを摺動可能に嵌合し、これらを複数の掘進ジャッキを
介して近接離反動可能に連結したから、前胴と後胴の蠕
動機構を具体的に実現することができる。請求項14の
発明は、カッターの旋回半径を調整可能にしたから、種
々の大きさのトンネルの補修部の切削に応ずることがで
きる。請求項15の発明は、カッターの旋回半径を、覆
工壁の内面以下から内面以上の範囲に調整可能にしたか
ら、補修装置のトンネルへの搬入と、補修部の切削を可
能にすることができる。請求項16の発明は、カッター
を円形に旋回可能にしたから、内空断面が円形のトンネ
ルの補修に好適な効果がある。As described above, according to the first aspect of the present invention, a plurality of lining reinforcing frames are assembled in the circumferential direction on the cutting surface of the lining wall, and between the reinforcing frame and the cutting surface of the lining wall. Since the filling material is filled in and the lining reinforcement frame is arranged on the inner surface of the tunnel, the strength of the tunnel after repair can be improved as compared with the conventional repair method using unreinforced concrete. According to the invention of claim 2, since a plurality of lining reinforcement frames are assembled in an annular shape, the strength of the tunnel after repair can be enhanced.
The invention of claim 3 is suitable for repairing a tunnel having a circular inner cross section. According to the invention of claim 4, since the lining reinforcement frame is made of synthetic resin, the reinforcement frame can be manufactured easily, inexpensively and lightly, as compared with the conventional steel or concrete segment. It is possible to make the installation easier and the assembly work easier. According to the invention of claim 5, since the lining reinforcement frame is formed in a curved plate shape, and the reinforcing convex portion protruding on the outside thereof is embedded in the filling material, the rigidity of the lining reinforcement frame can be improved and the filling material and The integration of can be improved. In the invention of claim 6, since the inner surface of the lining reinforcement frame is made smooth, the surface roughness is reduced and the fluid friction is reduced, which is suitable for repairing a tunnel for a waterway, and the amount of water transfer and the generated power are reduced. Can be prevented. According to the invention of claim 7, since the inner surface of the lining reinforcement frame is arranged at the same position as the inner surface of the tunnel before cutting, it is possible to prevent a cross-section loss before and after the repair of the tunnel and prevent the deterioration of the tunnel performance.
In particular, this effect has an advantage of being able to prevent a decrease in the amount of water introduced and the generated power in repairing a tunnel for a waterway.
It is possible to eliminate the complexity of the bolt tightening work of the conventional segment and to easily perform the work of assembling the reinforcing frame. In particular, when the lining reinforcement frame is made of synthetic resin, there is an advantage that the lining reinforcement frame can be easily handled and the assembling work can be performed easily. According to the invention of claim 9, since a repair device including a front body and a rear body capable of peristaltic movement of the inner surface of the tunnel with the other end as a reaction end, and a cutter capable of cutting the lining wall is carried into the tunnel and constructed, It is possible to realize repair of a tunnel in which the repair section cannot be used as a reaction force end. According to the tenth aspect of the invention, since the cutter is rotated in the circumferential direction along the inner surface of the lining wall, the tunnel can be repaired efficiently. According to the eleventh aspect of the invention, since the cutter is rotated in a circular shape, it is possible to rationally perform repair of a tunnel having a circular inner cross section. The invention according to claim 12 is provided with a front body and a rear body capable of performing peristalsis on the inner surface of the tunnel with the other end as a reaction force end, and a cutter which can be rotated in the circumferential direction along the inner surface of the lining wall. It is possible to provide a repair device suitable for repairing a tunnel in which the above can not be used as a reaction force end. According to the thirteenth aspect of the present invention, the front body and the rear body are slidably fitted to each other and are connected to each other via a plurality of excavation jacks so that the front body and the rear body can be moved toward and away from each other. Can be realized in real time. According to the fourteenth aspect of the present invention, since the turning radius of the cutter can be adjusted, it is possible to cope with cutting of repair parts of tunnels of various sizes. According to the fifteenth aspect of the present invention, since the turning radius of the cutter can be adjusted within the range from the inner surface of the lining wall to the inner surface or more, it is possible to carry the repair device into the tunnel and cut the repair portion. it can. According to the sixteenth aspect of the invention, since the cutter can be rotated in a circular shape, there is an advantageous effect for repairing a tunnel having a circular inner cross section.
【図1】本発明の実施形態を示す断面図で、トンネル補
修の施工状況を示している。FIG. 1 is a cross-sectional view showing an embodiment of the present invention, showing a condition of tunnel repair work.
【図2】本発明の補修装置の実施形態を示す断面図であ
る。FIG. 2 is a sectional view showing an embodiment of a repair device of the present invention.
【図3】図2の左側面図である。FIG. 3 is a left side view of FIG. 2;
【図4】図2の右側面図である。FIG. 4 is a right side view of FIG. 2;
【図5】本発明による補修部を拡大して示す断面図であ
る。FIG. 5 is an enlarged sectional view showing a repair part according to the present invention.
【図6】本発明に適用した覆工補強枠の実施形態を示す
斜視図である。FIG. 6 is a perspective view showing an embodiment of a lining reinforcement frame applied to the present invention.
【図7】図1のAーA線に沿う断面図で、若干拡大図示
している。7 is a cross-sectional view taken along the line AA of FIG. 1, showing a slightly enlarged view.
1 トンネル 3 覆工壁 4 補修装置 5 前胴 6 後胴 7 掘進ジャッキ 15 カッター 23 覆工補強枠 26 補強凸部 27 填充材 1 tunnel 3 lining wall 4 repair device 5 front body 6 rear body 7 excavation jack 15 cutter 23 lining reinforcement frame 26 reinforcement protrusion 27 filling material
Claims (16)
覆工するトンネルの補修工法において、覆工壁の切削面
に円周方向に複数の覆工補強枠を組み付け、該補強枠と
覆工壁の切削面との間に填充材を充填し、前記覆工補強
枠をトンネル内面に配設したことを特徴とするトンネル
の補修工法。1. A method for repairing a tunnel in which a lining wall of a tunnel is cut and the cut surface is lined, wherein a plurality of lining reinforcing frames are assembled in the circumferential direction on the cutting surface of the lining wall, and the reinforcing frame is provided. A repairing method for a tunnel, characterized in that a filling material is filled between the lining wall and the cut surface of the lining wall, and the lining reinforcement frame is disposed on the inner surface of the tunnel.
求項1記載のトンネルの補修工法。2. The method for repairing a tunnel according to claim 1, wherein a plurality of lining reinforcement frames are assembled in an annular shape.
1記載のトンネルの補修工法。3. The method for repairing a tunnel according to claim 1, wherein the inner cross section of the tunnel is circular.
記載のトンネルの補修工法。4. The lining reinforcement frame is made of synthetic resin.
Tunnel repair method described.
側に突設した補強凸部を填充材に埋設した請求項4記載
のトンネルの補修工法。5. The method for repairing a tunnel according to claim 4, wherein the lining reinforcement frame is formed in a curved plate shape, and the reinforcing protrusions protruding outside thereof are embedded in the filling material.
4記載のトンネルの補修工法。6. The method for repairing a tunnel according to claim 4, wherein the inner surface of the lining reinforcement frame is a smooth surface.
面と同位置に配置した請求項1記載のトンネルの補修工
法。7. The tunnel repairing method according to claim 1, wherein the inner surface of the lining reinforcement frame is arranged at the same position as the inner surface of the tunnel before cutting.
請求項2または請求項4記載のトンネルの補修工法。8. The method of repairing a tunnel according to claim 2, wherein adjacent lining reinforcement frames are engaged and connected.
動可能な前胴および後胴と、覆工壁を切削可能なカッタ
ーとを備えた補修装置をトンネルに搬入して施工した請
求項1記載のトンネルの補修工法。9. A repair device comprising a front body and a rear body capable of peristaltic movement on the inner surface of the tunnel with the other end as a reaction force end, and a cutter capable of cutting the lining wall, and carried into the tunnel for construction. Tunnel repair method.
方向に旋回させた請求項1記載のトンネルの補修工法。10. The method for repairing a tunnel according to claim 1, wherein the cutter is rotated in the circumferential direction along the inner surface of the lining wall.
0記載のトンネルの補修工法。11. The cutter is rotated in a circular shape.
Tunnel repair method described in 0.
蠕動可能な前胴および後胴と、覆工壁の内面に沿って円
周方向に旋回可能にしたカッターとを備えたトンネルの
補修装置。12. A repair device for a tunnel, comprising a front body and a rear body capable of peristaltic movement on the inner surface of the tunnel with the other end as a reaction force end, and a cutter which is rotatable in the circumferential direction along the inner surface of the lining wall.
れらを複数の掘進ジャッキを介して近接離反動可能に連
結した請求項12記載のトンネルの補修装置13. The tunnel repairing device according to claim 12, wherein the front body and the rear body are slidably fitted to each other and are connected to each other via a plurality of excavation jacks so as to be able to approach and separate from each other.
請求項12記載のトンネルの補修装置。14. The tunnel repair device according to claim 12, wherein the turning radius of the cutter is adjustable.
以下から内面以上の範囲に調整可能にした請求項12記
載のトンネルの補修装置。15. The tunnel repairing device according to claim 12, wherein the turning radius of the cutter can be adjusted within a range from below the inner surface of the lining wall to above the inner surface thereof.
項12記載のトンネルの補修装置。16. The repair device for a tunnel according to claim 12, wherein the cutter is rotatable in a circular shape.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23941395A JP3658674B2 (en) | 1995-09-19 | 1995-09-19 | Tunnel repair method and repair equipment |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP23941395A JP3658674B2 (en) | 1995-09-19 | 1995-09-19 | Tunnel repair method and repair equipment |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0978992A true JPH0978992A (en) | 1997-03-25 |
JP3658674B2 JP3658674B2 (en) | 2005-06-08 |
Family
ID=17044412
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP23941395A Expired - Fee Related JP3658674B2 (en) | 1995-09-19 | 1995-09-19 | Tunnel repair method and repair equipment |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3658674B2 (en) |
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1995
- 1995-09-19 JP JP23941395A patent/JP3658674B2/en not_active Expired - Fee Related
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JP3658674B2 (en) | 2005-06-08 |
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