JPH0975832A - Boiler tube with corrosion-resistant and wear-resistant surface flame-sprayed layer - Google Patents

Boiler tube with corrosion-resistant and wear-resistant surface flame-sprayed layer

Info

Publication number
JPH0975832A
JPH0975832A JP7257244A JP25724495A JPH0975832A JP H0975832 A JPH0975832 A JP H0975832A JP 7257244 A JP7257244 A JP 7257244A JP 25724495 A JP25724495 A JP 25724495A JP H0975832 A JPH0975832 A JP H0975832A
Authority
JP
Japan
Prior art keywords
boiler tube
resistant
sprayed layer
flame
forming
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Withdrawn
Application number
JP7257244A
Other languages
Japanese (ja)
Inventor
Koji Uda
厚司 右田
Kiyohiro Tarumi
清弘 垂水
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Hardfacing Corp
Original Assignee
Nippon Steel Hardfacing Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Hardfacing Corp filed Critical Nippon Steel Hardfacing Corp
Priority to JP7257244A priority Critical patent/JPH0975832A/en
Publication of JPH0975832A publication Critical patent/JPH0975832A/en
Withdrawn legal-status Critical Current

Links

Landscapes

  • Coating By Spraying Or Casting (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

PROBLEM TO BE SOLVED: To improve corrosion resistance and wear resistance and to improve durability by forming a flame-sprayed layer wherein hole sealing treatment for densifying the tissue is performed on the surface in a boiler tube being exposed with an acidic gas and stem such as sulfur dioxide gas and hydrogen chloride gas. SOLUTION: This boiler tube with improved durability has a flame-sprayed layer wherein hole sealing treatment for densifying the tissue on its surface during a process for forming a corrosion-resistant and wear-resistant surface flame-sprayed layer in taking densifying of the flame-sprayed film on the surface into the consideration. Namely, during a process for forming a flame-sprayed film of any one of a chromium carbide-contg. cermet, Hastelloy alloy or an Inconel alloy, hole sealing treatment is performed by using at least one kind of either inorg. hole sealing agents such as chromic acid, metal alkoxide alcohol and silicate types forming metal oxides or org. hole sealing agents such as fluororesin, polysiloxane, etc., types forming heat-resistant compd. to form a tissue-densified flame-sprayed layer.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、ボイラーに使用さ
れる耐久性を向上したボイラーチューブに関し、特に耐
食性、耐摩耗性を向上した表面溶射溶射層を有するボイ
ラーチューブに関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a boiler tube used for a boiler having improved durability, and more particularly to a boiler tube having a surface sprayed sprayed layer having improved corrosion resistance and wear resistance.

【0002】[0002]

【従来の技術】従来から使用されている石炭焚きボイラ
ー、廃材焼却型ボイラー等において、ボイラーチューブ
は発生する亜硫酸ガスや塩化水素系ガスなど酸性ガスや
蒸気に曝され、また流動床ボイラーでは、飛散する粒子
による摩耗等の苛酷な使用条件に曝されるため、耐久性
の高いことが必要とされている。そして耐久性向上のた
め、耐熱性耐食性に優れた高合金材料を使用したり、配
管表面に保護溶射層を形成することが行なわれている。
2. Description of the Related Art In conventional coal-fired boilers, waste material incineration type boilers, etc., boiler tubes are exposed to acid gases and vapors such as sulfurous acid gas and hydrogen chloride-based gas, and in fluidized bed boilers, they are scattered. It is required to have high durability because it is exposed to severe usage conditions such as wear due to the particles that form. In order to improve durability, high alloy materials excellent in heat resistance and corrosion resistance are used, and a protective sprayed layer is formed on the surface of piping.

【0003】[0003]

【発明が解決しようとする課題】しかしながら、高合金
材料は価格が高く加工費も嵩むため経済的ではない。ま
た、溶射表面被覆は十分な技術が確立されておらず、火
炎や飛散粒子に対する高温腐食、耐摩耗性が十分ではな
かった。したがってボイラーチューブ故障によるボイラ
ーの稼動率低下を避けることができなかった。本発明は
前記したような従来技術におけるボイラーチューブ短寿
命による設備稼動率の低下および修繕費用高騰という問
題点を解決し、耐久性が高く、経済性のあるボイラーチ
ューブを提供することを目的としている。
However, high alloy materials are not economical because they are expensive and processing costs are high. In addition, sufficient technology for thermal spray surface coating has not been established, and high temperature corrosion and wear resistance to flames and flying particles have not been sufficient. Therefore, it was unavoidable to reduce the operating rate of the boiler due to the failure of the boiler tube. SUMMARY OF THE INVENTION It is an object of the present invention to solve the above-mentioned problems of a decrease in equipment operating rate due to a short service life of a boiler tube and an increase in repair costs, and to provide a boiler tube having high durability and economic efficiency. .

【0004】[0004]

【課題を解決するための手段】上記目的を達成するた
め、本発明者等は鋭意研究を重ねた結果、ボイラーチュ
ーブ表面に形成する過程の溶射皮膜緻密化が、ボイラー
チューブ使用寿命に密接な関連を有することを知見し、
本発明を完成するに至った。すなわち、前記知見に基づ
いてなされた本発明は、耐食耐摩耗性表面溶射層形成過
程中に組織緻密化の封孔処理を行なった溶射層を表面に
有することを特徴とするボイラーチューブを要旨として
いる。
[Means for Solving the Problems] In order to achieve the above object, the inventors of the present invention have conducted extensive studies, and as a result, densification of the thermal spray coating in the process of forming on the boiler tube surface is closely related to the service life of the boiler tube. Found that
The present invention has been completed. That is, the present invention made on the basis of the above-mentioned findings is summarized as a boiler tube characterized in that it has a sprayed layer that has been subjected to a sealing treatment for tissue densification during the process of forming a corrosion resistant and abrasion resistant surface sprayed layer on the surface. There is.

【0005】また、クロム炭化物含有サーメット、クロ
ム炭化物と自溶性合金、ハステロイ合金またはインコネ
ル合金のいずれかによる溶射皮膜の形成過程において、
焼成によって、金属酸化物を生成するクロム酸系、金属
アルコキシドアルコール系、珪酸塩系等の無機系封孔剤
あるいは耐熱性化合物を生成するフッ素樹脂系、ポリシ
ロキサン(シリコン)またはチラノ繊維系等の有機系封
孔剤のいずれか1種以上を使用して封孔処理をした組織
緻密化溶射層を有するボイラーチューブも本発明の要旨
である。
Further, in the process of forming a thermal spray coating of cermet containing chromium carbide, chromium carbide and self-fluxing alloy, Hastelloy alloy or Inconel alloy,
Inorganic sealing agents such as chromic acid type, metal alkoxide alcohol type, and silicate type that generate metal oxides by firing, or fluororesin type that generates heat resistant compounds, polysiloxane (silicon), or tyranno fiber type A boiler tube having a texture-densified sprayed layer that has been subjected to a pore-sealing treatment using any one or more organic pore-sealing agents is also the subject matter of the present invention.

【0006】[0006]

【発明の実施の形態】本発明の構成と作用を説明する。
本発明において、ボイラーチューブ表面に形成する溶射
皮膜の素材としては、クロム炭化物含有サーメット、ク
ロム炭化物と自溶性合金、ハステロイ合金またはインコ
ネル合金のいずれかを用いる。
DESCRIPTION OF THE PREFERRED EMBODIMENTS The construction and operation of the present invention will be described.
In the present invention, as a material of the thermal spray coating formed on the surface of the boiler tube, any one of chromium carbide-containing cermet, chromium carbide and self-fluxing alloy, Hastelloy alloy or Inconel alloy is used.

【0007】Cr32は、耐熱性のある高硬度のセラミ
ックスであり、酸性雰囲気に対する強い耐久性もある。
タングステン炭化物(WC)等は、高硬度であるが耐熱
性が低く、使用限度は500℃程度までで、高価であ
り、Cr32のほうが利点が多い。
Cr 3 C 2 is a heat-resistant and high-hardness ceramic, and also has strong durability against an acidic atmosphere.
Tungsten carbide (WC) and the like have high hardness but low heat resistance, are usable up to about 500 ° C., are expensive, and Cr 3 C 2 has more advantages.

【0008】サーメット用金属として使用されるものは
耐熱性金属であることは当然であるが、ボイラーチュー
ブの使用環境に対して十分な抵抗力が必要である。適切
な材料としては、Ni−Cr系合金がよく、後述する試
験結果に示されるように、50%Ni−Cr合金、JI
S SFA系自溶合金、ハステロイ合金およびインコネ
ル合金などを使用する。これら合金は酸性ガスに対する
耐食性に優れ、かつ高温強度も大きい。したがってボイ
ラーで発生する高温雰囲気ガスに対して強い耐性を示
す。
It is natural that the metal used for the cermet is a heat resistant metal, but it is required to have sufficient resistance to the environment in which the boiler tube is used. As a suitable material, a Ni-Cr alloy is preferable, and as shown in the test results described later, 50% Ni-Cr alloy, JI
An S SFA-based self-fluxing alloy, a Hastelloy alloy, an Inconel alloy, or the like is used. These alloys have excellent corrosion resistance against acid gas and have high strength at high temperature. Therefore, it has strong resistance to the high temperature atmospheric gas generated in the boiler.

【0009】これらの素材を使用してボイラーチューブ
表面に溶射膜を形成する過程において、焼成により金属
酸化物を生成するクロム酸系、金属アルコキシドアルコ
ール系、珪酸塩系等の無機系封孔剤あるいは耐熱性化合
物を生成するフッ素樹脂(PTFE)系、ポリシロキサ
ン(シリコン)またはチラノ繊維系等の有機系封孔剤の
いずれか1種以上を使用し、焼成して封孔処理を実施す
る。
In the process of forming a sprayed film on the surface of a boiler tube using these materials, an inorganic pore-sealing agent such as a chromic acid type, a metal alkoxide alcohol type, a silicate type or the like which produces a metal oxide by firing. A fluororesin (PTFE) -based, polysiloxane (silicon) or Tyranno fiber-based organic sealing agent that generates a heat-resistant compound is used, and the sealing treatment is performed by firing.

【0010】特に溶射膜を多層で形成する場合には、溶
射工程と封孔工程を交互に行なうことにより気孔率の小
さい多層溶射膜が形成される。有機系封孔剤は比較的低
温部のボイラーチューブに好結果を示す。この場合、焼
成温度は350℃以上5分間で目的が達成される。自溶
合金サーメットの場合、高温における再溶融処理を行な
わなくても封孔緻密化処理を行なうことにより、他の合
金と同様の緻密な皮膜が得られる。
In particular, when the sprayed film is formed in multiple layers, a multilayered sprayed film having a small porosity is formed by alternately performing the spraying process and the sealing process. Organic sealing agents show good results in boiler tubes at relatively low temperatures. In this case, the purpose is achieved when the firing temperature is 350 ° C. or higher for 5 minutes. In the case of the self-fluxing alloy cermet, a dense coating similar to that of other alloys can be obtained by performing the sealing densification treatment without performing the remelting treatment at high temperature.

【0011】[0011]

【実施例】本発明を実施例により具体的に説明するが、
これによって本発明が限定されることはない。 実施例 本発明ボイラーチューブについて、実際の使用条件を模
した高温サンドブラスト試験によりその効果を確認し
た。この試験は、高温でのブラスティングによる摩耗減
量を測定するものである。
EXAMPLES The present invention will be described specifically with reference to Examples.
This does not limit the invention. Example With respect to the boiler tube of the present invention, its effect was confirmed by a high temperature sand blast test simulating actual use conditions. This test measures the wear loss due to blasting at high temperature.

【0012】図1に示されるように、Al23ショット
をサンプルの溶射皮膜上に70度の角度で100mmの
位置から吹き付ける。溶射皮膜の摩耗減量は試験後のサ
ンプルの重量減から求めた。噴射時間は2分間で、吹き
付ける空気圧は2気圧、Al23ショット量は100g
/分である。またサンプルの溶射皮膜厚さは、300μ
mとした。溶射皮膜の形成には表1に示す溶射パウダー
を使用し、高速ガス溶射法により溶射している。
As shown in FIG. 1, shots of Al 2 O 3 are sprayed onto the sprayed coating of the sample from a position of 100 mm at an angle of 70 degrees. The wear loss of the sprayed coating was obtained from the weight loss of the sample after the test. Injection time is 2 minutes, air pressure is 2 atm, Al 2 O 3 shot amount is 100 g
/ Min. The thickness of the thermal spray coating of the sample is 300μ.
m. The thermal sprayed powders shown in Table 1 were used to form the thermal sprayed coating, and the thermal spraying was performed by the high-speed gas thermal spraying method.

【0013】封孔処理は表1の封孔材料を左欄から順次
その回数だけ2層毎に行ない、1回塗りのもので最終仕
上げ層の封孔処理を行なっている。なお、封孔処理後の
加熱は450℃×15分間行なったのち空冷した。前記
のようにして調整したサンプルは加熱炉中で300℃に
加熱し、取り出して試験機にセッティングした後すみや
かに試験を行なった。
In the sealing treatment, the sealing material shown in Table 1 is sequentially applied every two layers from the left column, and the final finishing layer is subjected to the sealing treatment with one coating. The heating after the sealing treatment was performed at 450 ° C. for 15 minutes and then air-cooled. The sample prepared as described above was heated to 300 ° C. in a heating furnace, taken out, set in a tester, and then immediately tested.

【0014】本発明ボイラーチューブの例はNo.2〜
5、No.7〜10、No.17〜20であり、No.
1、No.6、No.11、No.16は封孔処理をし
ない比較例である。また、No.21〜23は自溶合金
溶射、WC−Co系、WC−NiCr系の溶射皮膜によ
る従来例である。
An example of the boiler tube of the present invention is No. Two
5, no. 7-10, No. 17 to 20, and No.
1, No. 6, No. 11, No. 16 is a comparative example in which the sealing treatment is not performed. In addition, No. Reference numerals 21 to 23 are conventional examples of spray coatings of self-fluxing alloy, WC-Co type and WC-NiCr type.

【0015】[0015]

【表1】 [Table 1]

【0016】表1の結果から、本発明ボイラーチューブ
はいずれも摩耗減量が少なく、ボイラーに使用したした
場合耐久性に優れていることがわかる。また、耐酸性試
験として、基材表面に溶射皮膜を形成後封孔処理したサ
ンプルを5%硫酸溶液中に浸漬し、20分後に取り出し
てハンマーにより溶射皮膜の剥離性を調べた。この試験
においても本発明ボイラーチューブの溶射皮膜は良好な
耐剥離性を示した。
From the results shown in Table 1, it can be seen that all the boiler tubes of the present invention have a small amount of wear loss and are excellent in durability when used in a boiler. Further, as an acid resistance test, a sample obtained by forming a thermal spray coating on the surface of the base material and then sealing the sample was immersed in a 5% sulfuric acid solution, taken out 20 minutes later, and the peelability of the thermal spray coating was examined with a hammer. Also in this test, the thermal spray coating of the boiler tube of the present invention showed good peel resistance.

【0017】[0017]

【発明の効果】本発明は以上説明したように構成されて
いるから、流動床ボイラー、石炭焚きボイラーその他の
ボイラーに使用して寿命が長く、経済的であり、設備稼
動率の向上および修繕費用節減が達成されるという優れ
た効果が奏され、産業上極めて有用である。
EFFECTS OF THE INVENTION Since the present invention is constructed as described above, it can be used in fluidized bed boilers, coal-fired boilers and other boilers with a long service life, is economical, improves the facility operation rate and repairs costs. It has an excellent effect of achieving saving and is extremely useful in industry.

【図面の簡単な説明】[Brief description of drawings]

【図1】 本発明ボイラーチューブの溶射皮膜性能を試
験する原理の概要説明図である。
FIG. 1 is a schematic explanatory view of the principle of testing the spray coating performance of the boiler tube of the present invention.

【符号の説明】[Explanation of symbols]

1:基材 2:溶射皮膜 3:Al23粉噴
射ノズル
1: Base material 2: Thermal spray coating 3: Al 2 O 3 powder injection nozzle

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 耐食耐摩耗性表面溶射層形成過程中に組
織緻密化の封孔処理を行なった溶射層を表面に有するこ
とを特徴とするボイラーチューブ。
1. A boiler tube having a sprayed layer on the surface of which a sealing treatment for tissue densification is performed during the process of forming a corrosion-resistant and abrasion-resistant surface sprayed layer.
【請求項2】 クロム炭化物含有サーメットよりなる溶
射層である請求項1記載のボイラーチューブ。
2. The boiler tube according to claim 1, wherein the boiler tube is a sprayed layer made of cermet containing chromium carbide.
【請求項3】 クロム炭化物と自溶性合金、ハステロイ
合金またはインコネル合金のいずれかよりなる溶射層で
ある請求項1記載のボイラーチューブ。
3. The boiler tube according to claim 1, which is a sprayed layer made of chromium carbide and any one of a self-fluxing alloy, a Hastelloy alloy and an Inconel alloy.
【請求項4】 焼成によって、金属酸化物を生成するク
ロム酸系、金属アルコキシドアルコール系、珪酸塩系等
の無機系封孔剤あるいは耐熱性化合物を生成するフッ素
樹脂系、ポリシロキサン(シリコン)またはチラノ繊維
系等の有機系封孔剤のいずれか1種以上を使用した請求
項1、2または3記載のボイラーチューブ。
4. A chromic acid-based, metal alkoxide alcohol-based, or silicate-based inorganic pore-sealing agent that produces a metal oxide or a fluororesin-based polysiloxane (silicon) that produces a heat-resistant compound by firing. The boiler tube according to claim 1, 2 or 3, wherein any one or more organic sealing agents such as Tyranno fiber type are used.
JP7257244A 1995-09-11 1995-09-11 Boiler tube with corrosion-resistant and wear-resistant surface flame-sprayed layer Withdrawn JPH0975832A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7257244A JPH0975832A (en) 1995-09-11 1995-09-11 Boiler tube with corrosion-resistant and wear-resistant surface flame-sprayed layer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7257244A JPH0975832A (en) 1995-09-11 1995-09-11 Boiler tube with corrosion-resistant and wear-resistant surface flame-sprayed layer

Publications (1)

Publication Number Publication Date
JPH0975832A true JPH0975832A (en) 1997-03-25

Family

ID=17303701

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7257244A Withdrawn JPH0975832A (en) 1995-09-11 1995-09-11 Boiler tube with corrosion-resistant and wear-resistant surface flame-sprayed layer

Country Status (1)

Country Link
JP (1) JPH0975832A (en)

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6082444A (en) * 1997-02-21 2000-07-04 Tocalo Co., Ltd. Heating tube for boilers and method of manufacturing the same
US6604572B2 (en) * 1999-04-14 2003-08-12 Mitsubishi Denki Kabushiki Kaisha Pipeline device and method for its production, and heat exchanger
JP2004190136A (en) * 2002-11-28 2004-07-08 Tokyo Electron Ltd Member inside plasma treatment vessel
JP2006283176A (en) * 2005-04-05 2006-10-19 Nippon Steel Corp Water-cooled steel pipe structure with excellent corrosion resistance and wear resistance and its manufacturing method
US8043971B2 (en) 2003-02-07 2011-10-25 Tokyo Electron Limited Plasma processing apparatus, ring member and plasma processing method
US8877002B2 (en) 2002-11-28 2014-11-04 Tokyo Electron Limited Internal member of a plasma processing vessel
JP2014529704A (en) * 2011-08-17 2014-11-13 ゼネラル・エレクトリック・カンパニイ Rotor seal wire groove repair
CN112481579A (en) * 2020-11-27 2021-03-12 安徽盈锐优材科技有限公司 Ceramic insulating coating and preparation method thereof
KR20240022658A (en) 2021-06-30 2024-02-20 제이에프이 스틸 가부시키가이샤 Coating materials and surface coating methods for in-furnace structures and in-furnace structures

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6082444A (en) * 1997-02-21 2000-07-04 Tocalo Co., Ltd. Heating tube for boilers and method of manufacturing the same
US6604572B2 (en) * 1999-04-14 2003-08-12 Mitsubishi Denki Kabushiki Kaisha Pipeline device and method for its production, and heat exchanger
JP2004190136A (en) * 2002-11-28 2004-07-08 Tokyo Electron Ltd Member inside plasma treatment vessel
US8877002B2 (en) 2002-11-28 2014-11-04 Tokyo Electron Limited Internal member of a plasma processing vessel
US8043971B2 (en) 2003-02-07 2011-10-25 Tokyo Electron Limited Plasma processing apparatus, ring member and plasma processing method
JP2006283176A (en) * 2005-04-05 2006-10-19 Nippon Steel Corp Water-cooled steel pipe structure with excellent corrosion resistance and wear resistance and its manufacturing method
JP2014529704A (en) * 2011-08-17 2014-11-13 ゼネラル・エレクトリック・カンパニイ Rotor seal wire groove repair
CN112481579A (en) * 2020-11-27 2021-03-12 安徽盈锐优材科技有限公司 Ceramic insulating coating and preparation method thereof
KR20240022658A (en) 2021-06-30 2024-02-20 제이에프이 스틸 가부시키가이샤 Coating materials and surface coating methods for in-furnace structures and in-furnace structures

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