JPH0971819A - Heat treating device for small-diameter metallic columnar material and method for controlling driving of this device - Google Patents

Heat treating device for small-diameter metallic columnar material and method for controlling driving of this device

Info

Publication number
JPH0971819A
JPH0971819A JP7248277A JP24827795A JPH0971819A JP H0971819 A JPH0971819 A JP H0971819A JP 7248277 A JP7248277 A JP 7248277A JP 24827795 A JP24827795 A JP 24827795A JP H0971819 A JPH0971819 A JP H0971819A
Authority
JP
Japan
Prior art keywords
work
roller
columnar material
heat treatment
driving
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7248277A
Other languages
Japanese (ja)
Other versions
JP3832880B2 (en
Inventor
Shigeki Kishihara
原 重 樹 岸
Kenichi Mizutani
谷 賢 一 水
Takayuki Ishii
井 孝 幸 石
Yasuyuki Taniguchi
口 易 之 谷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dai Ichi High Frequency Co Ltd
Original Assignee
Dai Ichi High Frequency Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Dai Ichi High Frequency Co Ltd filed Critical Dai Ichi High Frequency Co Ltd
Priority to JP24827795A priority Critical patent/JP3832880B2/en
Publication of JPH0971819A publication Critical patent/JPH0971819A/en
Application granted granted Critical
Publication of JP3832880B2 publication Critical patent/JP3832880B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Classifications

    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Landscapes

  • Control Of Heat Treatment Processes (AREA)
  • Heat Treatment Of Articles (AREA)

Abstract

PROBLEM TO BE SOLVED: To obtain a device for driving a work and to allow this work to travel in such a manner as to obviate the occurrence of the deformation in a test at the time of subjecting a work to hardening with high efficiency and a method for controlling the driving of this device. SOLUTION: This device for subjecting the work 3, such as small-diameter metallic columnar material, to a heat treatment by passing the work through a heat treatment zone by allowing the work to travel in a longitudinal direction is arranged with plural sets of skew roller sets each having two pieces of receiving skew rollers for supporting the work 3 and a pressing skew rollers for pressing the work placed on these receiving skew rollers in a direction where the work 3 is made to travel. A heat treatment means is arranged between the skew roller sets, by which a heat treatment zone is formed. Driving systems are connected to the pressing skew rollers positioned on the inlet side and outlet side of the heat treatment zone to constitute inlet side driving rollers 4 and outlet side driving rollers 5. In addition, the driving operations of the work 3 by the inlet side driving rollers 4 and outlet side driving rollers 5 are separately set and controlled.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、中実あるいは中空
の小径金属円柱材(以下、「ワ−ク」という)を座屈や
曲りを生じさせることなく高能率で熱処理するための装
置と、この装置の駆動制御方法に関するものである。因
に、上記ワ−クの典型例として、mmオ−ダの小径であり
ならがmオ−ダの長さを有する精密機械シャフト用の丸
鋼を挙げることができる。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for heat-treating a solid or hollow small-diameter metal cylindrical material (hereinafter referred to as "work") with high efficiency without causing buckling or bending, The present invention relates to a drive control method for this device. As a typical example of the above work, there is a round steel for a precision machine shaft having a diameter of mm order but a length of m order.

【0002】[0002]

【従来の技術】従来、上記のような小径長尺のワ−クに
ついても、一般的な大きさのワ−クと同様に、焼入れな
どの熱処理がバッチ方式で行われてきた。上記のような
小径長尺のワ−クは700〜1200℃に及ぶ高温に加熱され
ると僅かな力で座屈し、又、加熱に続く冷却過程で曲り
を生じやすい。これらの不具合を避けるために能率の低
い作業を余儀なくされる結果、量産部材に見合ったコス
トダウンが図りにくい状況にあった。
2. Description of the Related Art Conventionally, heat treatment such as quenching has been carried out by a batch system even for a work having a small diameter and a long length as described above, like a work having a general size. When the work having a small diameter and a long length as described above is heated to a high temperature of 700 to 1200 ° C., it is buckled by a slight force, and bending is likely to occur in the cooling process following the heating. As a result of inefficient work to avoid these problems, it has been difficult to reduce costs commensurate with mass-produced materials.

【0003】本発明の発明者らは上記熱処理を低コスト
で行うことを目的として、ワ−クを長手方向に走行させ
て誘導加熱法などを利用した熱処理ゾ−ン中を通過させ
ることにより、前記ワ−クを連続的に熱処理する移動処
理方式に着目した。而して、スキュ−ロ−ラをワ−クの
走行手段とする図1,図2に例示するような装置を製作
し、移動方式で小径長尺の丸鋼をワ−クとしてその焼入
れを行ったところ、高温に加熱されたワ−クが座屈する
不具合が度々生じた。これは、ワ−クに駆動力を及ぼし
ている両側の駆動ロ−ラ(フリ−ロ−ラと同様スキュ−
タイプである)から、両駆動ロ−ラの間に位置する加熱
中のワ−クに対して、ワ−クの熱膨張その他種々の要因
に起因する長手方向の圧縮力が加わったためであり、し
かも上記試験では、ワ−クの直径が10mmと細く且つワ−
クを加熱する区間が長かったため、変形抵抗が極度に低
下しているワ−クが座屈しやすかったものと考えられ
る。
The inventors of the present invention aim to carry out the above heat treatment at a low cost by running a work in the longitudinal direction and passing it through a heat treatment zone using an induction heating method or the like. Attention was paid to a transfer treatment system in which the work was continuously heat-treated. Then, a device as illustrated in FIGS. 1 and 2 using a scroll roller as a traveling means of the work is manufactured, and the quenching is performed by a moving system using a small diameter long steel bar as a work. As a result, the problem that the work heated to a high temperature buckled frequently occurred. This is the same as the drive rollers on both sides (the same as the free-roller), which applies the driving force to the work.
Type)), a compressive force in the longitudinal direction due to various factors such as thermal expansion of the work is applied to the working work located between both drive rollers. Moreover, in the above test, the diameter of the work was as thin as 10 mm and the work was
It is probable that the work, in which the deformation resistance was extremely reduced, was likely to buckle because the section for heating the work was long.

【0004】次に、上記と同様の焼入れ試験を、図1,
図2の装置の中間の4つのフリ−ロ−ラの押えロ−ラを
開放して行ったところ、走行中のワ−クに振れが生じ、
これに起因すると見られる曲りが焼入れ製品に生じる傾
向が加わった。
Next, a quenching test similar to that described above was performed as shown in FIG.
When the press rollers of the four free rollers in the middle of the device of FIG. 2 were opened, the work was swayed,
There is an added tendency for the quenching products to exhibit a bend that is believed to be due to this.

【0005】[0005]

【発明が解決しようとする課題】上記試験を通して、座
屈や曲りなどの変形の問題を除けば、図1,図2の装置
によって所期の焼入れを高能率に実施できることが確認
された。従って、本発明が解決しようとする課題は、上
記のようなワ−クに対する焼入れを高能率で実施するに
当り、上記試験におけるような変形を生じさせないよう
にワ−クを駆動し走行させることができる装置と、この
装置の駆動制御法とを提供することにある。
Through the above test, it was confirmed that the desired quenching can be performed with high efficiency by the apparatus shown in FIGS. 1 and 2, except for the problem of deformation such as buckling and bending. Therefore, the problem to be solved by the present invention is to drive and work the work so as not to cause the deformation as in the above test in carrying out the quenching for the work with high efficiency. And a drive control method for this device.

【0006】[0006]

【課題を解決するための手段】本発明の発明者らは、上
記課題を解決することを目的として鋭意研究を進め、本
発明を完成したものである。即ち、本発明装置の構成
は、小径金属円柱材のようなワ−クを長手方向に走行さ
せ、熱処理ゾ−ンを通過させて熱処理を施すための装置
であって、前記ワ−クを支えるための2個の受けスキュ
−ロ−ラ及び該受けスキュ−ロ−ラに載せられた前記ワ
−クを押えるための押えスキュ−ロ−ラを有するスキュ
−ロ−ラセットをワ−クを走行させる方向に複数セット
配置するとともに、上記スキュ−ロ−ラセットの間に熱
処理手段を配置して熱処理ゾ−ンを形成し、該熱処理ゾ
−ンの入側と出側に位置した押えスキュ−ロ−ラに駆動
系を接続して入側駆動ロ−ラ及び出側駆動ロ−ラとし、
かつ、上記入側駆動ロ−ラと出側駆動ロ−ラによる前記
ワ−クの駆動動作を別々に設定して制御するようにした
ことを特徴とするものである。
Means for Solving the Problems The inventors of the present invention have completed the present invention through intensive research aimed at solving the above problems. That is, the device of the present invention is a device for running a work such as a small-diameter metal columnar material in the longitudinal direction and passing through a heat treatment zone for heat treatment, and supporting the work. For running the work with a receiving roller and a pressing roller set for holding the work mounted on the receiving roller. In addition to arranging a plurality of sets in the direction in which the heat treatment is performed, heat treatment means is disposed between the above-mentioned scroll rollers to form a heat treatment zone, and a holding scroll located at the inlet side and the outlet side of the heat treatment zone. -Connect a drive system to the roller to make an input side drive roller and an output side drive roller,
Further, the driving operation of the work by the entrance side driving roller and the exit side driving roller is separately set and controlled.

【0007】本発明において、ワ−クの走行を当該ワ−
クを回転させながら行うようにしたのは、ワ−クに対す
る熱処理効果を周方向にも均一化して、周方向の熱歪の
偏倚による曲りを防止するためである。本発明では、ワ
−クを回転走行させる手段としてスキュ−ロ−ラ方式を
採用した。ここで、スキュ−ロ−ラは、走行させるべき
ワ−クの周方向に対して角度(スキュ−角)をつけて配
した複数の薄型ロ−ラであり、このロ−ラによって、ワ
−クの外周面が螺旋状に進む形で当該ワ−クを走行させ
ることができる。
In the present invention, the running of the work is performed by the work.
The reason why the work is carried out while rotating the work is to make the heat treatment effect on the work uniform in the circumferential direction as well, and to prevent bending due to the deviation of the thermal strain in the circumferential direction. In the present invention, a scroll roller system is adopted as a means for rotating the work. Here, the skew rollers are a plurality of thin rollers arranged at an angle (skew angle) with respect to the circumferential direction of the work to be run, and the rollers enable the workers to work. The work can be run in such a manner that the outer peripheral surface of the work advances spirally.

【0008】また、スキュ−ロ−ラ方式を採用したの
は、設備構成が簡素であって、熱処理手段他の設備要素
との取合いが容易であり、又、ワ−クを次々に送り込ん
で能率のよい操業を行うのに適しているからである。
The scroll roller system is adopted because the equipment structure is simple, the heat treatment means and other equipment elements can be easily connected, and the work is fed one after another to improve the efficiency. This is because it is suitable for good operation.

【0009】スキュ−ロ−ラは、通常2個1組の受けロ
−ラを複数セット連ねて用いられることが多いが、本発
明においては小径長尺のワ−クを振れが生じないよう走
行させる必要があることから、上記受けロ−ラに載せら
れたワ−クを更に押えロ−ラによって押えて振れを防止
する構成としている。
In the skew roller, a set of two receiving rollers is usually used in series, but in the present invention, a small-diameter and long-length work is run so as not to cause runout. Therefore, the work placed on the receiving roller is further pressed by the pressing roller to prevent the shake.

【0010】本発明では、上記の受けロ−ラと押えロ−
ラから成るスキュ−ロ−ラセットをワ−クを走行させる
方向に複数セット連ねて配置し、各ロ−ラセット間に必
要な熱処理手段を配置した。即ち、図1,図2に示すよ
うに、本発明装置の一例を、高級鋼を焼入れするための
熱処理装置として構成し、加熱と温度保持のために誘導
加熱用の誘導コイルを長い区間に亘って配置すると共
に、その後にワ−ク急冷のため水噴射機構を冷却手段と
して配置し熱処理ゾ−ンを形成している。ここで、本発
明における加熱手段は上記誘導加熱法に限定されるもの
ではなく、ガスバ−ナ加熱等も採用しうるが、所定温度
への急速加熱及び必要な温度保持を高能率・高精度で行
える誘導加熱法の採用が望ましい。
According to the present invention, the receiving roller and the pressing roller as described above.
A plurality of skew roller sets made of la were arranged in series in the direction in which the work was run, and the necessary heat treatment means was arranged between the roller sets. That is, as shown in FIGS. 1 and 2, one example of the device of the present invention is configured as a heat treatment device for quenching high-grade steel, and an induction coil for induction heating is provided over a long section for heating and maintaining temperature. In addition to the above, the water injection mechanism is arranged as a cooling means for work quenching to form a heat treatment zone. Here, the heating means in the present invention is not limited to the above induction heating method, and gas burner heating or the like can also be adopted, but rapid heating to a predetermined temperature and necessary temperature holding can be performed with high efficiency and high accuracy. It is desirable to adopt the induction heating method.

【0011】複数セット配置した上記スキュ−ロ−ラセ
ットのうち、熱処理ゾ−ンの前後に位置するスキュ−ロ
−ラセットの夫々1セットの押えロ−ラに駆動系を接続
して入側駆動ロ−ラ及び出側駆動ロ−ラとし、熱処理ゾ
−ンへのワ−クの送り込みと該ゾ−ンからの送り出しを
行わせる。ここで、両駆動ロ−ラの配置間隔は、当然な
がら走行させるワ−クの全長より短かいスパンで配置し
なければならず、また、上記両駆動ロ−ラの間には、ワ
−クに撓みや振れが生じない間隔となる複数のスキュ−
ロ−ラセットを配置することが必要であり、種々のワ−
ク径や熱処理パタ−ンを広くカバ−できる配置間隔とす
ることが望ましい。上記一連の施策により、撓みや振れ
による製品の曲りは回避される。両駆動ロ−ラの両外側
に配置するスキュ−ロ−ラセット(図示せず)について
も同様である。なお、駆動ロ−ラは、熱処理ゾ−ンの前
後に設けたものに加えて、更にその両外側あるいは内側
に適宜増設してもよい。
Of the above-mentioned skew roller sets having a plurality of sets arranged, a driving system is connected to one pressing roller of each of the skew roller sets located before and after the heat treatment zone, and an input side driving roller is connected. -The roller and the outlet side driving roller are used to feed the work into and out of the heat treatment zone. Here, the arrangement intervals of both drive rollers must be arranged so that the span is shorter than the entire length of the work wheels to be traveled, and the work spaces between the both drive rollers are naturally set. A plurality of skews with intervals that do not bend or shake
It is necessary to place the roller set,
It is desirable that the diameter and the heat treatment pattern are arranged so as to be widely covered. By the series of measures described above, the bending of the product due to the bending and the deflection can be avoided. The same applies to the skew roller sets (not shown) arranged on both outer sides of both drive rollers. In addition to the drive rollers provided before and after the heat treatment zone, the drive rollers may be appropriately added outside or inside the heat treatment zone.

【0012】本発明において、駆動ロ−ラの駆動動作を
ワ−クの入側と出側において別々に設定して制御できる
ようにしたのは、入出側双方の駆動ロ−ラにワ−クがか
かっているときに、種々の要因によりワ−クに加わる長
手方向の圧縮力を調整して、熱処理ゾ−ン内にあるワ−
クが座屈しないようにするためである。ここで、入出側
双方の駆動ロ−ラにワ−クがかかっている状況は、1本
のワ−クに関して生じるばかりでなく、連なって走行す
る2本のワ−クに出側及び入側の駆動ロ−ラが夫々かか
る形でも生じるが、この場合においても、ワ−クには長
手方向圧縮力が加わりうるのである。なお、前述のよう
に駆動ロ−ラを増設した場合、増設された駆動ロ−ラに
ついても、必要に応じて駆動動作を別々に設定して制御
できようにすることが望ましい。
In the present invention, the drive operation of the drive roller can be separately set and controlled on the inlet side and the outlet side of the work. When a load is applied, the compressive force in the longitudinal direction applied to the work is adjusted by various factors to adjust the work in the heat treatment zone.
This is to prevent Ku from buckling. Here, the situation in which the drive rollers on both the entry and exit sides are subject to work not only occurs for one work, but also for two work traveling in series Each of the driving rollers of the above type also occurs in such a manner, but in this case as well, a longitudinal compressive force can be applied to the work. When the drive rollers are added as described above, it is desirable that the drive operation of the added drive rollers can be separately set and controlled as needed.

【0013】駆動ロ−ラに接続する駆動系の種類は限定
されるものではないが、動作設定の自由度,精度ならび
に制御のしやすさにおいて、交流あるいは直流で動作す
る電動式のモ−タが適している。モ−タなどの動作の設
定,制御は常法によればよい。
The type of the drive system connected to the drive roller is not limited, but in terms of the degree of freedom of operation setting, accuracy and controllability, an electric motor operating with AC or DC is used. Is suitable. The setting and control of the operation of the motor and the like may be performed by the usual method.

【0014】上述の本発明熱処理装置によってワ−クの
熱処理を行うに際して、ワ−クに長手方向の圧縮力が加
わらないようにするための具体的な手段として、本発明
では、前記入側及び出側駆動ロ−ラの駆動動作を下記の
ように設定するものである。
In the present invention, as a concrete means for preventing the compressive force in the longitudinal direction from being applied to the work when the work is heat-treated by the above-mentioned heat treatment apparatus of the present invention, in the present invention, The drive operation of the output side drive roller is set as follows.

【0015】即ち、上記手段としてなされた上記熱処理
装置における駆動ロ−ラの第一の駆動方法の構成は、出
側駆動ロ−ラによるワ−クの駆動を入側駆動ロ−ラによ
る駆動よりも速くして、双方の駆動ロ−ラにワ−クがか
かっているときにワ−クに加わる、主として熱膨張に起
因する長手方向の圧縮歪を解放しながらワ−クを走行さ
せることを特徴とするものである。即ち、この方法は、
ワ−クに長手方向の圧縮力が加わる最大の要因は、両駆
動ロ−ラ間でワ−クの加熱により生じる熱膨張歪である
から、少なくともこの熱膨張による長さ増に応じた速度
増分を、出側駆動ロ−ラによる駆動を速くして上記圧縮
歪を解放してワ−クに圧縮力が加わらないようにし、座
屈の発生を防止する方法である。
That is, the structure of the first driving method of the driving roller in the heat treatment apparatus as the above means is such that the driving of the work by the output side driving roller is performed by the driving by the input side driving roller. The speed is also increased so that the work is run while releasing the compressive strain in the longitudinal direction, which is mainly caused by thermal expansion, which is added to the work when the work is applied to both drive rollers. It is a feature. That is, this method
The most important factor for applying the compressive force in the longitudinal direction to the work is the thermal expansion strain caused by the heating of the work between both driving rollers, so at least the speed increment corresponding to the increase in length due to this thermal expansion. Is to prevent the buckling from occurring by speeding up the drive by the output side drive roller to release the compression strain so that no compressive force is applied to the work.

【0016】上記熱膨張による長さ増は、通常は、熱膨
張が等方的であるとして文献デ−タから求めた計算値と
は一致せず、これより大であることが多いので、出側駆
動ロ−ラの速度増分設定は実験的に行うのがよい。更
に、熱膨張歪の変動その他の要因による前記圧縮力の変
動を見込んで、上記速度増分設定を実験的に求めた値よ
り大きい値(1.5〜3倍程度)とするのもよい。この場
合、平均的にはワ−クに引張力が加わることになるが、
圧縮力が加わる場合に比べて支障は少ない。しかし、ワ
−クの伸長変形あるいは駆動ロ−ラとワ−クのスリップ
につながるほど過大な速度増分設定は好ましくないの
で、このように過大な設定を要する状況でなければ上記
第一の駆動方法により前記座屈の問題は解消される。
The above-mentioned increase in length due to thermal expansion usually does not match the calculated value obtained from the literature data on the assumption that the thermal expansion is isotropic, and is often larger than this. It is preferable to experimentally set the speed increment of the side drive roller. Further, it is possible to set the speed increment setting to a value (about 1.5 to 3 times) larger than an experimentally obtained value in consideration of the fluctuation of the compression force due to the fluctuation of thermal expansion strain and other factors. In this case, tensile force is applied to the work on average,
There are few obstacles compared with the case where a compressive force is applied. However, since it is not preferable to set the speed increment excessively so as to cause the extension deformation of the work or the slip of the driving roller and the work, the first driving method described above is not used unless such an excessive setting is required. This eliminates the problem of buckling.

【0017】上記本発明装置における駆動ロ−ラの第二
の駆動方法の構成は、ワ−クの径が特に小であって走行
が、引いては前記圧縮力が変動しやすく、しかも座屈も
生じやすいような状況に対しても有効な手段となるもの
であって、入出側双方の駆動ロ−ラにワ−クがかかって
いるときに入側,出側の駆動ロ−ラのいずれか一方の駆
動トルクを規制し、ワ−クに加わる長手方向の圧縮力が
熱処理ゾ−ン内にあるワ−クが座屈しない上限圧縮力を
超えないようにしてワ−クを走行させることを特徴とす
る方法である。
The structure of the second driving method of the driving roller in the above-mentioned device of the present invention is such that the diameter of the work is particularly small and the running, but the compression force is apt to fluctuate, and the buckling is caused. It is also an effective means for situations in which the drive rollers on both the entry and exit sides are working when both drive rollers are on work. One of the driving torques is controlled so that the longitudinal compression force applied to the work does not exceed the upper limit compression force at which the work in the heat treatment zone does not buckle. Is a method characterized by.

【0018】上記の駆動トルクの規制は、モ−タをトル
ク規制駆動することにより行ってもよく、又はトルクリ
ミッタを所望の数値に設定して行ってもよい。トルクリ
ミッタによる場合はモ−タ電流規制方式、或は、クラッ
チ,スリップ方式のいずれでもよい。トルク規制駆動と
しなかった方の駆動ロ−ラは通常の速度規制駆動とする
のがよい。これによりワ−クはほぼ一定の速度で走行
し、ワ−ク長手方向の熱処理効果の均一性が確保され
る。
The regulation of the driving torque may be performed by driving the motor to regulate the torque, or by setting the torque limiter to a desired numerical value. When the torque limiter is used, either a motor current regulation system, or a clutch or slip system may be used. The drive roller that is not the torque regulation drive is preferably the normal speed regulation drive. As a result, the work runs at a substantially constant speed, and the uniformity of the heat treatment effect in the work longitudinal direction is ensured.

【0019】ここで、駆動動作を仕分けた両駆動ロ−ラ
によりワ−クを駆動する状況を図5により説明する。図
5は入側駆動ロ−ラをトルク規制モ−タ駆動とし、出側
駆動ロ−ラを速度規制モ−タ駆動として、駆動負荷が変
動するワ−クを駆動する状況を模式的に示した速度−ト
ルク線図であって、上記駆動負荷の変動は、トルク規制
側ロ−ラの駆動速度及び速度規制側ロ−ラの駆動トルク
が変動するという形で吸収されている。即ち、小変動を
含むほぼ一定のトルクでワ−クが駆動されるので、ワ−
クに過大な圧縮力が加わることはなくなり、前記座屈の
問題は回避される。上記第二の駆動方法は、前記熱膨張
起因でワ−クに加わる圧縮力に対しても当然有効に作用
するものであり、図5における入側駆動ロ−ラ及び出側
駆動ロ−ラの負荷ポイントA,Bの速度に差があるの
は、出側駆動ロ−ラの方が入側駆動ロ−ラよりも若干大
きい速度でワ−クを駆動する結果となっていることを示
している。
Now, the situation in which the work is driven by the two drive rollers for which the drive operation is classified will be described with reference to FIG. FIG. 5 schematically shows a situation in which the inlet side drive roller is driven by a torque regulating motor and the outlet side drive roller is driven by a speed regulating motor, and a work whose drive load is varied is driven. In the speed-torque diagram, the fluctuation of the driving load is absorbed in the form that the driving speed of the torque regulation roller and the driving torque of the speed regulation roller fluctuate. That is, since the work is driven with an almost constant torque including a small fluctuation, the work is
Excessive compressive force is not applied to the cylinder, and the problem of buckling is avoided. The second driving method naturally works effectively against the compressive force applied to the work due to the thermal expansion, and the second driving method of the inlet side driving roller and the outlet side driving roller in FIG. The difference in speed between load points A and B indicates that the output side drive roller drives the work at a slightly higher speed than the input side drive roller. There is.

【0020】又、トルクについては、入側(押し側)ロ
−ラと出側(引き側)ロ−ラの間には元より差が存在す
る。駆動トルクの規制をトルクリミッタによって行って
も同様に、ワ−クに過大な圧縮力が加わることはなくな
る。
Regarding the torque, there is a difference between the inlet side (push side) roller and the outlet side (pull side) roller. Even if the drive torque is restricted by the torque limiter, an excessive compression force will not be applied to the work.

【0021】上記第二の駆動方法において、入側,出側
いずれの駆動ロ−ラをトルク規制とするかは任意である
が、トルクの増減が正の関係で圧縮力の増減につながる
入側駆動ロ−ラの方をトルク規制とする形の方が設備技
術的に採用しやすく好ましい。
In the second drive method, it is arbitrary whether the drive roller on the input side or the output side is subjected to the torque regulation. However, the increase / decrease in the torque has a positive relationship, which leads to the increase / decrease in the compression force. It is preferable that the drive roller has a torque restriction because it is easy to use in terms of equipment technology.

【0022】なお、ワ−クがトルクが規制側ロ−ラのみ
によって駆動されている状態にあるときについては、そ
の間もワ−クが一定速度で熱処理ゾ−ンを通過するよう
にトルク規制側ロ−ラを一旦速度規制駆動とすることが
より好ましいが、トルク規制駆動のままで駆動し続ける
形としても、トルクの設定を適正にして速度規制側ロ−
ラとの間で、ほぼ適正な速度差を維持してワ−クを駆動
することにより解決される。
When the work is in a state where the torque is driven only by the regulating roller, the torque is regulated so that the work passes through the heat treatment zone at a constant speed during that time. It is more preferable that the roller is once speed-regulated, but even if the roller is continuously driven with the torque-regulated drive, the torque is properly set and the speed-regulated roller is driven.
It is solved by driving the work while maintaining an almost proper speed difference with the vehicle.

【0023】上記駆動ロ−ラの第三の駆動方法の構成
は、ワ−クが両駆動ロ−ラから同時には駆動を受けない
ようにして走行させ、座屈の原因となる圧縮力がワ−ク
に加わらないようにすることを特徴とするものである。
即ち、ワ−クは先ず入側駆動ロ−ラによる動駆で走行し
始めるが、ワ−クの先端が出側駆動ロ−ラに差しかかる
と同時に入側駆動ロ−ラによる駆動を開放し、以後は出
側駆動ロ−ラのみに駆動を担当させる形とすることによ
って、ワ−クに対する圧縮力が生じないようにする方法
である。ここで入側ロ−ラによる駆動を開放する手段と
しては、入側ロ−ラを持ち上げてワ−クとの接触を絶つ
方式、あるいは、入側ロ−ラと駆動系の間にクラッチ
(図示せず)を配設し、該クラッチをOFF状態として
フリ−ロ−ラとする方式を例示できる。上記第三の駆動
方法は、入側ロ−ラの駆動を開放するタイミングの設定
等に若干の留意を要するものの、走行中のワ−クに対し
て圧縮力が加わらない構成であり、座屈の問題を原理的
に避けられるものである。
According to the third driving method of the driving roller, the work is run without being driven by both driving rollers at the same time, and a compressive force that causes buckling is generated. -It is characterized in that it does not participate in ku.
That is, the work begins to drive by the drive roller on the entrance side, but at the same time the tip of the work approaches the drive roller on the exit side and the drive by the drive roller on the entrance side is released. In the following, a method is adopted in which only the output side driving roller is in charge of driving so that the compressive force against the work is not generated. Here, as means for releasing the drive by the inlet side roller, a method of lifting the inlet side roller to disconnect the contact with the work, or a clutch (Fig. It is possible to exemplify a system in which a clutch (not shown) is provided and the clutch is turned off to set a free roller. The third driving method described above requires a little attention to the setting of the timing for releasing the drive of the entrance side roller, etc., but is a configuration in which no compressive force is applied to the running work and buckling The problem of can be avoided in principle.

【0024】以上、ワ−クに圧縮力が加わらないように
するために、駆動ロ−ラに3種類の駆動態様を採る場合
について述べたが、これらのうちいずれの駆動態様を採
用するかは、ワ−クの仕様あるいは熱処理条件に応じて
適宜定めればよい。
In the above, the case where three kinds of drive modes are adopted for the drive roller has been described in order to prevent the work from being compressed, but which of these drive modes is adopted. It may be appropriately determined according to the specifications of the work or the heat treatment conditions.

【0025】[0025]

【発明の実施の形態】次に、本発明熱処理装置の一例に
ついて図1,図2により説明する。図1,図2は本発明
熱処理装置の正面図及び側面図であって、1はフレ−ム
Fの上に設けた2個で1組の受けロ−ラ、2は各受けロ
−ラ1に載せられたワ−ク3に走行中の振れが生じない
ようにするため各受けロ−ラ1に対応して設けた押えロ
−ラ、4,5は同じく押えロ−ラであるが、ここでは前
記押えロ−ラ2より幅広のものを使用し、夫々モ−タ
6,7に接続することにより、ロ−ラ4を入側駆動ロ−
ラ、ロ−ラ5を出側駆動ロ−ラとしている。又、上記モ
−タ6,7は共にサ−ボコントロ−ラ(図示を省略)に
接続されて夫々の駆動動作が別々に制御されるよう構成
されている。
BEST MODE FOR CARRYING OUT THE INVENTION Next, an example of the heat treatment apparatus of the present invention will be described with reference to FIGS. 1 and 2 are a front view and a side view of the heat treatment apparatus of the present invention, wherein 1 is a pair of receiving rollers provided on the frame F and 2 is a receiving roller 1 In order to prevent run-out of the work 3 placed on the work roll 3, the press rollers provided in correspondence with the receiving rollers 1 and 4, 5 are the press rollers as well. Here, the presser roller 2 having a width wider than that of the presser roller 2 is used, and the rollers 4 are connected to the motors 6 and 7, respectively, so that the roller 4 can be driven into the entrance side.
The roller and the roller 5 are used as the output side driving roller. Further, the motors 6 and 7 are both connected to a servo controller (not shown) so that their respective driving operations are controlled separately.

【0026】上記各ロ−ラの寸法は特に規定されるもの
ではなく、各受けロ−ラ1は、数mmないし20〜30mmの各
種径のワ−ク3を支えて安定回転させるのに20〜30mm前
後の径が適している。一方、各押えロ−ラ2は、ワ−ク
3を上から1個の押えロ−ラ2で押える場合には、100m
m以上の大きな径のもの(図示したもの)が適している
が、このように1個の大径の押えロ−ラ2で押える代り
に2個1組の小径ロ−ラで押える構成としてもよい。
The size of each roller is not particularly specified, and each receiving roller 1 is required to support a work 3 having various diameters of several mm to 20 to 30 mm for stable rotation. A diameter of around ~ 30mm is suitable. On the other hand, each press roller 2 is 100m long when the work 3 is pressed by one press roller 2 from above.
The one with a large diameter of m or more (the one shown in the figure) is suitable, but instead of pressing with one large diameter pressing roller 2 as described above, it is also possible to press with a set of two small diameter rollers. Good.

【0027】上述のように構成したスキュ−ロ−ラセッ
トのワ−ク3の走行方向での設置間隔は、熱処理中のワ
−ク3に撓みや振れが生じないよう実験的に適正化すべ
きものであるが、例えば5mmという小径のワ−クを300m
mの長さに亘って、1200℃に加熱しながら走行させて焼
入れする場合においては、約100mmのセット間隔にする
ことにより上記撓みや振れの問題を回避している。
The installation interval in the running direction of the work 3 of the scroll roller set constructed as described above should be experimentally optimized so that the work 3 does not bend or shake during heat treatment. However, for example, a work with a small diameter of 5 mm is 300 m
When running and quenching while heating to 1200 ° C. over a length of m, the above-mentioned problems of bending and deflection are avoided by setting a set interval of about 100 mm.

【0028】これらのロ−ラ類1,2,4,5は、いず
れもワ−ク3の周方向に一定の角度(スキュ−角)を以
て接するように配置する。上記スキュ−角の正接にワ−
ク3の周長を乗じた値がワ−ク3の外周面が螺旋状に進
行するスキュ−走行のピッチに相当することになるの
で、熱処理の形跡が製品に螺旋状に印される現象(いわ
ゆるバ−バ−ズマ−ク)を発生させないためには、上記
ピッチを十分小にとるのがよく、望ましいピッチはワ−
ク径の1/10〜1/30前後であるので、望ましいス
キュ−角は0.5°〜2°前後ということになる。
These rollers 1, 2, 4, 5 are arranged so as to be in contact with each other at a constant angle (skew angle) in the circumferential direction of the work 3. The tangent of the skew angle is
Since the value obtained by multiplying the circumference of the work 3 corresponds to the pitch of the skew running in which the outer peripheral surface of the work 3 progresses spirally, the phenomenon that the trace of heat treatment is spirally marked on the product ( In order not to generate so-called bar mark, it is preferable to set the above pitch to a sufficiently small value, and a desirable pitch is a work.
Since the diameter is about 1/10 to 1/30 of the diameter, the desirable skew angle is about 0.5 ° to 2 °.

【0029】図1,図2において、8は加熱手段として
配した誘導コイルであって、高周波トランス9を介して
高周波電源(図示を省略)に接続されており、該電源か
らの給電により、ワ−ク3を誘導加熱することができ
る。給電周波数は効率の点で10kHz〜100kHz程度が好適
であるが、これに限定されるものではない。図1,図2
の装置は、高級鋼の焼入れを目的としたものであり、よ
って、1200℃前後迄急速加熱した後、この温度に10秒程
度保持する必要があることから、長い区間に亘る誘導コ
イル8とそれに続く急冷のための水噴射装置10による冷
却手段を配して熱処理ゾ−ン11を構成している。ここ
で、昇温所要時間をt1,温度保持所要時間をt2,ワ−ク
3の長手方向走行速度をvとすると、誘導コイル8の配
置区間の長さLはL=v(t1+t2)となる。即ち、t1
t2≒10sの場合、上記Lの長さを300mmとれば、v=L
/(t1+t2)=30mm/sであり、上記装置に間断なくワ
−ク3を送り込むようにすれば100m/hrという高能率生
産が行えることになる。因に、ワ−ク3を間断なく送り
込むようにすれば、ワ−ク端部における加熱条件等の乱
れがなくなって、ワ−クの端部ぎりぎりまで均一な焼入
れが行われるので歩留も向上する。
In FIGS. 1 and 2, reference numeral 8 denotes an induction coil arranged as heating means, which is connected to a high frequency power source (not shown) through a high frequency transformer 9 and is supplied with power from the power source. -Kuh 3 can be induction-heated. The power supply frequency is preferably about 10 kHz to 100 kHz in terms of efficiency, but is not limited to this. 1 and 2
The device of (1) is intended for quenching of high-grade steel, and therefore, after rapidly heating to around 1200 ° C, it is necessary to maintain this temperature for about 10 seconds. Therefore, the induction coil 8 and the The heat treatment zone 11 is constructed by arranging a cooling means by the water injection device 10 for the subsequent rapid cooling. Assuming that the temperature rise time is t 1 , the temperature hold time is t 2 , and the longitudinal traveling speed of the work 3 is v, the length L of the section where the induction coil 8 is arranged is L = v (t 1 + T 2 ). That is, t 1 +
When t 2 ≈ 10 s, if the length of L is 300 mm, v = L
/ (T 1 + t 2 ) = 30 mm / s, and if the work 3 is continuously fed to the above-mentioned equipment, high efficiency production of 100 m / hr can be achieved. By the way, if the work 3 is fed without interruption, the heating conditions at the end of the work will not be disturbed and uniform quenching will be performed up to the end of the work, improving the yield. To do.

【0030】なお、図1,図2の装置のように押えロ−
ラ1,2,4,5と誘導コイル8を距離を置かずに配置
する場合には、各ロ−ラ1,2,4,5が誘導加熱され
ないようセラミックス製ロ−ラなどを用いることが望ま
しい。また、ロ−ラ類1,2,4,5に耐熱材を溶射す
るなどして、加熱されたワ−ク3との転動接触による摩
耗や異物堆積を防止するのが望ましい。
It should be noted that, as in the apparatus shown in FIGS.
When the rollers 1, 2, 4, 5 and the induction coil 8 are arranged without a distance, a ceramic roller or the like is used so that the rollers 1, 2, 4, 5 are not heated by induction. desirable. Further, it is desirable to prevent the abrasion and the accumulation of foreign matter due to the rolling contact with the heated work 3 by spraying a heat-resistant material on the rollers 1, 2, 4, 5 and the like.

【0031】ここで、上述の本発明装置にてワ−ク3を
熱処理するに際し、ワ−ク3に座屈を生じさせないため
の前記入側,出側両駆動ロ−ラ4,5の駆動動作の設定
は以下のようにする。
Here, when heat-treating the work 3 by the above-mentioned apparatus of the present invention, the drive rollers 4 and 5 for driving both the inlet side and the outlet side for preventing buckling of the work 3 are driven. The operation settings are as follows.

【0032】先ず、前記第一の駆動方法は、入側,出側
駆動ロ−ラ4,5夫々のワ−ク3に対する長手方向の駆
動速度v1,v2をv2=v1+Δvとしてワ−ク3を走行させ
るものである。ここで、上記Δvは、たとえば熱処理ゾ
−ン11におけるワ−クの熱膨張に起因する長さ増が、該
熱膨張が等方的であるとして1.5%と計算される場合、
Δv=0.05v1のように上記熱膨張比の3倍程度の比率を
以て設定してワ−ク3の熱処理を行い、この結果未だワ
−ク3に座屈が生じるようであれば上記比率を増し、逆
に、いずれかの駆動ロ−ラ4,5においてワ−ク3との
スリップが観察されるような場合には、上記比率を減じ
るという試行実験によって設定することができる。
First, in the first driving method, the driving speeds v 1 and v 2 in the longitudinal direction with respect to the work 3 of the input side and output side driving rollers 4 and 5 are set to v 2 = v 1 + Δv. The work 3 is run. Here, the above Δv is, for example, when the length increase due to the thermal expansion of the work in the heat treatment zone 11 is calculated to be 1.5% assuming that the thermal expansion is isotropic,
If the work 3 is heat-treated with a ratio of about 3 times the thermal expansion ratio as Δv = 0.05v 1 , the work 3 still buckles. On the contrary, when slippage with the work 3 is observed in any of the drive rollers 4 and 5, it can be set by a trial experiment of reducing the above ratio.

【0033】次に、前記第二の駆動方法を、入側駆動ロ
−ラ4の方を適宜トルク規制して駆動し、出側駆動ロ−
ラ5の方は通常の速度規制モ−ドで駆動する場合につい
て説明する。第二の駆動方法の主旨は、熱処理中のワ−
ク3に対して座屈を生じるような圧縮力が加わらないよ
にワ−ク3を走行させることである。ワ−ク3が座屈し
ない上限圧縮力のレベルは加熱温度が1200℃の場合、周
知の変形抵抗デ−タ及び確認実験結果から数MPaであ
る。よって、スキュ−角が1.0°で、ワ−クの直径が8m
mの場合、上限駆動トルクは10-2Nm程度となる。
Next, in the second driving method, the entrance side driving roller 4 is driven while the torque is appropriately regulated, and the exit side driving roller 4 is driven.
For the case of La 5, the case of driving in the normal speed regulation mode will be described. The main purpose of the second drive method is the work process during heat treatment.
The work 3 is run so that a compressive force that causes buckling of the work 3 is not applied. When the heating temperature is 1200 ° C., the level of the upper limit compressive force at which the work 3 does not buckle is several MPa based on the well-known deformation resistance data and the results of confirmation experiments. Therefore, the skew angle is 1.0 ° and the diameter of the work is 8 m.
In the case of m, the upper limit drive torque is about 10 -2 Nm.

【0034】即ち、少くとも入側駆動ロ−ラ4と出側駆
動ロ−ラ5の双方にワ−ク3がかかっているときに、入
側駆動ロ−ラ4の駆動トルクが上記上限駆動トルクを超
えないように、モ−タ6を定トルクで動作させ、あるい
はモ−タ6の駆動トルクリミッタを上記上限駆動トルク
に設定し、あるい又、上記上限駆動トルクに設定された
スリップ式トルクリミッタなどを介して駆動ロ−ラ4を
モ−タ駆動してワ−クを熱処理する。而して、前記第一
の駆動方法と同様の試行を経て駆動動作を適正化する。
上記トルクリミッタ方式による場合には前記第一の駆動
方法と併用するのがよい。
That is, when the work 3 is applied to at least both of the entrance side driving roller 4 and the exit side driving roller 5, the driving torque of the entrance side driving roller 4 is the above upper limit driving. The motor 6 is operated with a constant torque so as not to exceed the torque, or the drive torque limiter of the motor 6 is set to the above upper limit drive torque, or a slip type set to the above upper limit drive torque. The drive roller 4 is motor-driven via a torque limiter or the like to heat-treat the work. Then, the driving operation is optimized through the same trials as the first driving method.
When the torque limiter method is used, it is preferable to use it in combination with the first driving method.

【0035】続いて、前記第三の駆動方法を、入側駆動
ロ−ラ4の上げ(ワ−ク3から離す)下げによって行う
形態について説明する。この方法を実施する場合の留意
点の一つは、入側駆動ロ−ラ4を上げるタイミングであ
る。即ち、該タイミングが早すぎると、ワ−ク3に対す
る入側駆動ロ−ラ4の駆動が解放されてワ−ク3が減速
し始めてから出側駆動ロ−ラ5によるワ−ク3の駆動が
立ち上ることとなって、走行の円滑さが損われる。逆
に、上記タイミングが遅すぎると、ワ−ク3が両駆動ロ
−ラ4,5から同時に駆動される時間帯が生じ、この間
に両駆動ロ−ラ4,5からワ−ク3に加わる圧縮力によ
ってワ−ク3が座屈することがあるからであり、上記タ
イミングは実験的に調整するのがよい。但し、後者の問
題については、前記第一又は第二の駆動方法を併用する
ことにより上記圧縮力が有意には生じないようにするこ
とができる。
Next, a mode in which the third driving method is performed by raising (moving away from the work 3) the entrance side driving roller 4 will be described. One of the points to be noted when carrying out this method is the timing of raising the entrance side drive roller 4. That is, if the timing is too early, the drive of the entrance side drive roller 4 with respect to the work 3 is released and the work 3 starts decelerating, and then the work side 3 is driven by the exit side drive roller 5. Will rise, and the smoothness of traveling will be impaired. On the other hand, if the above timing is too late, there will be a time zone in which the work 3 is driven from both drive rollers 4 and 5 at the same time. During this time, the work 3 is added to work 3 from both drive rollers 4 and 5. This is because the work 3 may buckle due to the compressive force, and the above timing should be adjusted experimentally. However, with respect to the latter problem, it is possible to prevent the compressive force from significantly occurring by using the first or second driving method together.

【0036】[0036]

【実施例】図1,図2に示した本発明装置を用いて丸鋼
の焼入れを実施した。 (装置の主要仕様) ・スキュ−ロ−ラセット間スパン 90mm ・駆動ロ−ラ間スパン 450mm ・誘導加熱区間長さ 300mm (ワ−ク駆動固定条件) ・スキュ−角 1.0° ・出側ロ−ラの長手方向駆動速度 20mm/s ・出側ロ−ラの駆動モ−ド 速度一定 ・出側ロ−ラのワ−クとの噛合い 常時ON (供試体) ・材質 JIS SKH 51 ・寸法 直径8mm×長さ2000mm (熱処理条件) ・1210±10℃に急熱し10s以上の温度保持後急水冷 (ワ−ク駆動変動条件) ・入側駆動ロ−ラ4の駆動動作に下記A〜Eの条件を設
定 A.長手方向駆動速度=19mm/sで定速駆動 これは、前記第一の駆動方法の実施例に当る。出側ロ−
ラ5からの速度低減比(20−19)/20=0.05は、熱膨張
が等方的であるとして上記熱処理条件から計算される熱
膨張比(0.015)の3倍強に当り、又、実験的に求めた
熱膨張比(0.03)の1.5倍強に当る。 B.ワ−ク3に加わる長手方向圧縮力=3MPaとなるよ
う定トルク駆動 これは第二の駆動方法その一の実施例に当る。 C.長手方向駆動速度=19.5mm/sの定速駆動とした上
で、ワ−クに加わる圧縮力が5MPaを超えないようモ−
タトルク(モ−タ電流)を上限規制。これは、第二の駆
動方法その二の実施例に当り、第一の駆動方法を併用し
ている。 D.長手方向駆動速度=19.5mm/sの定速駆動とした上
で、ワ−ク3の先端が出側駆動ロ−ラ5に到達した時点
でリフトアップされるよう構成。これは、第一の駆動方
法を併用した第三の駆動方法の実施例に当る。 E.長手方向駆動速度=20mm/sで定速駆動。これは比
較例である。
EXAMPLE A round steel was quenched using the apparatus of the present invention shown in FIGS. (Main specifications of the equipment) ・ Span between roll-roller set 90mm ・ Span between drive rollers 450mm ・ Length of induction heating section 300mm (work drive fixed condition) ・ Skew angle 1.0 ° ・ Roller on output side Longitudinal drive speed of 20mm / s ・ Constant drive mode speed of outlet roller ・ Engage with outlet roller work always ON (specimen) ・ Material JIS SKH 51 ・ Dimensions 8mm diameter × Length 2000mm (Heat treatment condition) ・ Rapid heating to 1210 ± 10 ℃ and water cooling after maintaining temperature for 10s or more (work drive fluctuation condition) ・ Incoming drive roller 4 drive operation Set A. Longitudinal driving speed = 19 mm / s, constant speed driving This corresponds to the embodiment of the first driving method. Outgoing side
The velocity reduction ratio (20-19) /20=0.05 from La 5 is more than 3 times the thermal expansion ratio (0.015) calculated from the above heat treatment conditions assuming that the thermal expansion is isotropic. This is a little over 1.5 times the thermal expansion ratio (0.03) that was calculated. B. Constant torque drive so that longitudinal compressive force applied to the work 3 = 3 MPa This corresponds to one embodiment of the second drive method. C. Longitudinal drive speed = 19.5 mm / s constant speed drive, and the compression force applied to the work should not exceed 5 MPa.
Upper limit of torque (motor current) is regulated. This corresponds to the second embodiment of the second driving method and uses the first driving method together. D. It is configured to be driven at a constant speed with a longitudinal driving speed of 19.5 mm / s and to be lifted up when the tip of the work 3 reaches the exit side driving roller 5. This corresponds to an example of the third driving method that also uses the first driving method. E. FIG. Constant speed drive at longitudinal drive speed = 20 mm / s. This is a comparative example.

【0037】[0037]

【表1】 [Table 1]

【0038】上述の通り、本発明装置及び本発明方法に
よりワ−クの座屈や曲りを伴わない高能率の焼入れ作業
が可能であることが確認された。一般に焼入れよりは加
熱温度の低い他の熱処理については更に容易に作業でき
ることになる。
As described above, it was confirmed that the apparatus of the present invention and the method of the present invention enable a highly efficient quenching work without buckling or bending of the work. In general, other heat treatments that have a lower heating temperature than quenching can be performed more easily.

【0039】[0039]

【発明の効果】本発明は、上述の通りであって、3個な
いしは4個1組のスキュ−ロ−ラセットの群によって、
ワ−クに撓みや振れが生じないようにして、ワ−クを回
転させながら長手方向に走行させて熱処理ゾ−ンを通過
させ、しかも、ここでワ−クを駆動する入側及び出側の
駆動ロ−ラの駆動動作を別々に設定できるようしたの
で、ワ−クに不都合な圧縮力が加わわらず、これによっ
て、製品に曲りや座屈を生じさせることなく小径金属円
柱材を高能率に熱処理を行う装置を提供することができ
る。又、上記熱処理ゾ−ン内の加熱手段を誘導加熱とす
ることによって、高温への加熱と厳密な温度保持を要す
る高級鋼の焼入れが、上記熱処理により容易に実施する
ことができる。
The present invention is as described above, and by the group of three or four scyro-laser sets,
In order to prevent the work from flexing or swaying, the work is rotated to run in the longitudinal direction to pass the heat treatment zone, and the work is driven by the inlet side and the outlet side. Since the drive operation of the drive roller can be set separately, no inconvenient compression force is applied to the work, which allows the small-diameter metal cylindrical material to be raised without bending or buckling the product. It is possible to provide a device that efficiently performs heat treatment. Further, by using induction heating as the heating means in the heat treatment zone, quenching of high-grade steel which requires heating to a high temperature and strict temperature maintenance can be easily performed by the heat treatment.

【0040】更に、本発明では、上記入側及び出側の駆
動ロ−ラの駆動動作を駆動速度差、あるいは、駆動トル
ク、さらには駆動手順に関して制御することにより、上
記本発明装置においてワ−クを座屈させるような圧縮力
がワ−クに加わらないようにする操作方法を提供するこ
とができる。
Further, according to the present invention, the drive operation of the drive rollers on the input side and the output side is controlled with respect to the drive speed difference, the drive torque, and the drive procedure, so that the work can be performed in the apparatus of the present invention. It is possible to provide an operation method in which a compressive force that causes the buckling of the work is not applied to the work.

【0041】即ち、上記本発明は、形状が優れ且つ均一
に処理された小径金属円柱材の熱処理製品を低コストで
得るという本発明の目的を十分に達成し得るものであ
る。
That is, the present invention can sufficiently achieve the object of the present invention to obtain a heat-treated product of a small-diameter metal columnar material having an excellent shape and uniformly processed at low cost.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明方法を適用した本発明装置の一例の正面
図。
FIG. 1 is a front view of an example of the device of the present invention to which the method of the present invention is applied.

【図2】図1の装置の右側面図。FIG. 2 is a right side view of the device of FIG.

【図3】図1の装置における駆動ロ−ラと受けロ−ラ部
分の平面図。
3 is a plan view of a driving roller and a receiving roller portion in the apparatus of FIG.

【図4】図3のロ−ラの右側面図。FIG. 4 is a right side view of the roller shown in FIG.

【図5】入、出側駆動ロ−ラの動作における駆動速度−
トルク線図。
FIG. 5: Drive speed in operation of input / output side drive roller
Torque diagram.

【符号の説明】[Explanation of symbols]

1 受けロ−ラ 2 押えロ−ラ 3 ワ−ク 4 入側駆動ロ−ラ 5 出側駆動ロ−ラ 6 入側駆動ロ−ラのモ−タ 7 出側駆動ロ−ラのモ−タ 8 誘導コイル 9 高周波トランス 10 水噴射装置 1 Receiver Roller 2 Presser Roller 3 Work 4 Incoming Side Drive Roller 5 Outgoing Side Drive Roller 6 Inlet Side Drive Roller Motor 7 Outgoing Side Drive Roller Motor 8 Induction coil 9 High frequency transformer 10 Water injection device

フロントページの続き (72)発明者 谷 口 易 之 神奈川県川崎市川崎区殿町2丁目17番8号 第一高周波工業株式会社技術部内Front Page Continuation (72) Inventor, Yasuyuki Taniguchi, 2-17-8, Tonomachi, Kawasaki-ku, Kanagawa

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 小径金属円柱材を長手方向に走行させ、
熱処理ゾ−ンを通過させて熱処理を施すための装置であ
って、前記円柱材を支えるための2個の受けスキュ−ロ
−ラ及び該受けスキュ−ロ−ラに載せられた前記円柱材
を押えるための押えスキュ−ロ−ラを有するスキュ−ロ
−ラセットを前記円柱材を走行させる方向に複数セット
配置するとともに、上記スキュ−ロ−ラセットの間に熱
処理手段を配置して熱処理ゾ−ンを形成し、該熱処理ゾ
−ンの入側と出側に位置した押えスキュ−ロ−ラに駆動
系を接続して入側駆動ロ−ラ及び出側駆動ロ−ラとし、
かつ、上記入側駆動ロ−ラと出側駆動ロ−ラによる前記
円柱材の駆動動作を別々に設定して制御するようにした
ことを特徴とする小径金属円柱材の熱処理装置。
1. A small-diameter metal columnar material is run in the longitudinal direction,
An apparatus for performing heat treatment by passing through a heat treatment zone, comprising two receiving skew rollers for supporting the cylindrical material and the cylindrical material mounted on the receiving skew roller. A plurality of skew roller sets each having a pressing skew roller for pressing are arranged in the direction in which the columnar material is run, and a heat treatment means is arranged between the skew roller sets. And a drive system is connected to the presser skew rollers located on the inlet side and the outlet side of the heat treatment zone to form an inlet side drive roller and an outlet side drive roller,
Further, a heat treatment apparatus for a small-diameter metal columnar material, wherein the driving operation of the columnar material by the entrance side driving roller and the exit side driving roller is separately set and controlled.
【請求項2】 前記熱処理ゾ−ン内の熱処理手段が、小
径金属円柱材の急速加熱と温度保持のための、給電系に
接続された誘導コイルと、該誘導コイルの後に配した急
冷用の水噴射機構とを有する焼入れ手段である請求項1
に記載の小径金属円柱材の熱処理装置。
2. A heat treatment means in the heat treatment zone for rapidly heating and maintaining a temperature of a small-diameter metal columnar material, an induction coil connected to a power feeding system, and a quenching arranged after the induction coil. A quenching means having a water injection mechanism.
The heat treatment apparatus for a small-diameter metal cylindrical material described in.
【請求項3】 請求項1又は2に記載の装置を用いて、
前記円柱材に熱処理を施すに際して、両駆動ロ−ラに前
記円柱材がかかっているときに当該円柱材に加わる、そ
の円柱材の熱膨張に起因する長手方向圧縮歪を、前記出
側駆動ロ−ラによる前記円柱材の駆動を前記入側駆動ロ
−ラによる駆動よりも速くすることにより解放しながら
ワ−クを走行させることを特徴とする小径金属円柱材の
熱処理方法。
3. Using the device according to claim 1 or 2,
When heat-treating the columnar material, a longitudinal compressive strain due to thermal expansion of the columnar material, which is applied to the columnar material while both drive rollers are applied to the columnar material, is applied to the output side drive roller. A method for heat treating a small-diameter metal columnar material, characterized in that the work is run while being released by making the driving of the columnar material by the roller faster than the driving by the entrance side driving roller.
【請求項4】 請求項1又は2に記載の装置を用いて、
前記円柱材に熱処理を施すに際して、前記入側駆動ロ−
ラ,出側駆動ロ−ラの双方に前記円柱材がかかっている
ときに、熱処理中の円柱材に対して当該円柱材が座屈し
ない上限を上回る長手方向圧縮力が加わらないように、
両駆動ロ−ラのいずれか一方の駆動トルクを規制して前
記円柱材を走行させることを特徴とする小径金属円柱材
の熱処理方法。
4. Using the device according to claim 1 or 2,
When heat-treating the columnar material, the entry-side drive roller
When the columnar material is applied to both the la and the outlet drive roller, a longitudinal compressive force exceeding the upper limit at which the columnar material is not buckled is applied to the columnar material being heat-treated,
A heat treatment method for a small-diameter metal columnar material, characterized in that the columnar material is caused to travel by limiting the drive torque of either one of the two drive rollers.
【請求項5】 請求項1又は2に記載の装置を用いて、
前記円柱材に熱処理を施すに際して、前記入側駆動ロ−
ラによる駆動でその円柱材の走行を開始させ、当該円柱
材の先端が前記出側駆動ロ−ラに差しかかると同時に入
側駆動ロ−ラによる前記円柱材の駆動を開放して、以後
は出側駆動ロ−ラのみの駆動でその円柱材を走行させる
駆動手順により、前記円柱材に長手方向の圧縮力が加わ
らないようにしてその円柱材を走行させることを特徴と
する小径金属円柱材の熱処理方法。
5. Using the device according to claim 1 or 2,
When heat-treating the columnar material, the entry-side drive roller
The driving of the columnar material is started by the drive of the roller, the tip of the columnar material comes into contact with the output side driving roller, and at the same time, the driving of the columnar material by the input side driving roller is released. A small-diameter metal columnar material, characterized in that the columnar material is made to travel without applying a compressive force in the longitudinal direction to the columnar material by a driving procedure in which the columnar material is made to travel by the drive of only the exit side drive roller. Heat treatment method.
JP24827795A 1995-09-04 1995-09-04 Heat treatment method for small diameter metal cylinders Expired - Fee Related JP3832880B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP24827795A JP3832880B2 (en) 1995-09-04 1995-09-04 Heat treatment method for small diameter metal cylinders

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP24827795A JP3832880B2 (en) 1995-09-04 1995-09-04 Heat treatment method for small diameter metal cylinders

Publications (2)

Publication Number Publication Date
JPH0971819A true JPH0971819A (en) 1997-03-18
JP3832880B2 JP3832880B2 (en) 2006-10-11

Family

ID=17175727

Family Applications (1)

Application Number Title Priority Date Filing Date
JP24827795A Expired - Fee Related JP3832880B2 (en) 1995-09-04 1995-09-04 Heat treatment method for small diameter metal cylinders

Country Status (1)

Country Link
JP (1) JP3832880B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0993881A2 (en) * 1998-10-12 2000-04-19 Neturen Co., Ltd. Constrained hardening method and apparatus for deformed bar workpieces
WO2005070576A1 (en) * 2004-01-21 2005-08-04 Jfe Steel Corporation Heat treating device for steel plate and steel plate manufacturing line having the heat treating device
CN114540584A (en) * 2022-03-17 2022-05-27 浙江坤亿佳机械制造有限公司 Automatic heat treatment processing device for lead screw and use method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP0993881A2 (en) * 1998-10-12 2000-04-19 Neturen Co., Ltd. Constrained hardening method and apparatus for deformed bar workpieces
EP0993881A3 (en) * 1998-10-12 2000-10-04 Neturen Co., Ltd. Constrained hardening method and apparatus for deformed bar workpieces
US6328829B1 (en) 1998-10-12 2001-12-11 Neturen Co., Ltd. Constrained hardening method and apparatus for deformed bar workpieces
WO2005070576A1 (en) * 2004-01-21 2005-08-04 Jfe Steel Corporation Heat treating device for steel plate and steel plate manufacturing line having the heat treating device
CN114540584A (en) * 2022-03-17 2022-05-27 浙江坤亿佳机械制造有限公司 Automatic heat treatment processing device for lead screw and use method
CN114540584B (en) * 2022-03-17 2023-10-27 浙江坤亿佳机械制造有限公司 Automatic heat treatment processing device for screw rod and use method

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