JPH096116A - Developing device - Google Patents

Developing device

Info

Publication number
JPH096116A
JPH096116A JP7144122A JP14412295A JPH096116A JP H096116 A JPH096116 A JP H096116A JP 7144122 A JP7144122 A JP 7144122A JP 14412295 A JP14412295 A JP 14412295A JP H096116 A JPH096116 A JP H096116A
Authority
JP
Japan
Prior art keywords
toner
developer
developing device
remaining amount
developing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7144122A
Other languages
Japanese (ja)
Inventor
Hajime Koyama
一 小山
Seiji Oka
誠二 岡
Kiyonori Tsuda
清典 津田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ricoh Co Ltd
Original Assignee
Ricoh Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ricoh Co Ltd filed Critical Ricoh Co Ltd
Priority to JP7144122A priority Critical patent/JPH096116A/en
Priority to EP96106178A priority patent/EP0738937B1/en
Priority to US08/633,687 priority patent/US5771426A/en
Priority to ES96106178T priority patent/ES2297833T3/en
Priority to DE69637378T priority patent/DE69637378T2/en
Priority to EP03011143A priority patent/EP1338929A3/en
Priority to KR1019960012069A priority patent/KR100197472B1/en
Priority to CNB021268924A priority patent/CN100350332C/en
Priority to CN96108927A priority patent/CN1101557C/en
Publication of JPH096116A publication Critical patent/JPH096116A/en
Pending legal-status Critical Current

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Abstract

PURPOSE: To provide a developing device constituted so that developer or a developing unit need not be exchanged and the developer can be continuously used by prolonging the life of the developer by preventing the developer from being deteriorated caused by a long-time use and replenishment with new toner when the toner is detected to be exhausted. CONSTITUTION: A magnetic pole is arranged inside a developing sleeve 4 facing a prescribed-capacity developer retention part A where the developer obstructed by a doctor 6 is retained. A predoctor hood 7 guiding the developer while regulating the movement thereof in a direction orthogonally crossing a developing carrying direction is provided inside a supporting case and in an area whose magnetic flux density of a magnetic field in the normal line direction on the surface of the sleeve 4 generated by a magnet roller 5 housing the magnetic pole is equal to or under a prescribed value. Besides, a toner residual quantity sensor 10 is provided at a position where the residual quantity of toner can be detected in a state where the toner exists at the uppermost part of a boundary surface where the toner in a toner hopper 8 is brought into contact with the developer.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、複写機、ファクシミ
リ、プリンター等の画像形成装置に係り、詳しくは、ト
ナー及び磁性粒子からなる現像剤を担持するための現像
剤担持体と、該現像剤担持体の内部に配置した磁界発生
手段と、該現像剤担持体に担持した現像剤の量を規制す
る現像剤規制部材と、該現像剤規制部材で阻止された現
像剤が滞留する所定容量の現像剤滞留部と、該現像剤滞
留部に該現像剤担持体上の現像剤搬送方向の上流から隣
接し、収容されているトナーが該現像剤担持体に担持さ
れている現像剤や該滞留部の現像剤に接触するトナー補
給開口部を有するトナー収容部とを備え、該トナー収容
部内のトナーを該現像剤担持体に担持した現像剤に取り
込むようにした現像装置に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an image forming apparatus such as a copying machine, a facsimile or a printer, and more specifically, a developer carrier for carrying a developer composed of toner and magnetic particles, and the developer. A magnetic field generating means disposed inside the carrier, a developer restricting member for restricting the amount of the developer carried on the developer carrier, and a predetermined volume for retaining the developer blocked by the developer restricting member. The developer accumulating portion is adjacent to the developer accumulating portion from upstream in the developer conveying direction on the developer carrying member, and the stored toner is the developer carried on the developer carrying member or the staying toner. And a toner accommodating portion having a toner replenishment opening that comes into contact with the developer, and the toner in the toner accommodating portion is taken into the developer carried by the developer carrier.

【0002】[0002]

【従来の技術】従来、この種の現像装置としては、容器
内で現像剤担持体上に磁性粒子層を形成するとともに、
容器内のトナー供給部においてこの磁性粒子層に接触す
るようにトナーを収容し、内部に固定配置された磁石を
有する現像剤担持体の回転に伴う磁性粒子層の磁性粒子
の移動により、該トナー供給部で磁性粒子層内にトナー
を取り込み、トナーと磁性粒子の混合された現像剤を、
現像剤規制部材で層厚規制して現像領域に搬送する現像
装置において、該磁石は、上記トナー補給部に対向する
磁極を持たず、現像剤担持体の回転方向に関して上記ト
ナー供給部の下流側、かつ該規制部材の上流側に磁極を
持ち、上記トナー供給部の下流側、かつ上記規制部材の
上流側で、該磁極の磁界が及ぶ範囲内の位置に現像剤担
持体と対向して設けられ、該現像剤担持体との間に磁性
粒子層の充満した領域を形成する遮蔽部材を有する現像
装置が知られている(例えば特公平5−67233号公
報参照)。
2. Description of the Related Art Conventionally, as a developing device of this type, a magnetic particle layer is formed on a developer carrying member in a container,
The toner is accommodated in the toner supply unit in the container so as to come into contact with the magnetic particle layer, and the magnetic particles in the magnetic particle layer move with the rotation of the developer carrier having a magnet fixedly arranged inside the toner. The toner is taken into the magnetic particle layer at the supply unit, and the developer in which the toner and the magnetic particles are mixed,
In a developing device in which a developer regulating member regulates a layer thickness and conveys the toner to a developing region, the magnet does not have a magnetic pole facing the toner replenishing portion, and a downstream side of the toner supplying portion with respect to a rotation direction of a developer carrying member. And has a magnetic pole on the upstream side of the regulating member, and is provided on the downstream side of the toner supply section and on the upstream side of the regulating member at a position within the range of the magnetic field of the magnetic pole so as to face the developer carrying member. There is known a developing device having a shielding member that forms a region filled with the magnetic particle layer between the developer carrying member and the developer carrying member (see, for example, JP-B-5-67233).

【0003】[0003]

【発明が解決しようとする課題】ところで、上記特公平
5−67233号公報で提案されている現像装置におい
て、上記磁性粒子層の充満した領域に存在する現像剤が
少し多めになると、現像剤規制部材と現像剤担持体との
間隙を通過するものを除き、該現像剤はほとんど動かな
くなるため、少し多めのトナー消費量の画像形成を行な
うと、現像に寄与する現像剤への新たなトナー補給が困
難になってしまう。したがって、上記現像剤循環領域に
存在する現像剤の動きを活発にするために、この現像装
置の場合には少なめの現像剤をセットするのが好まし
い。
By the way, in the developing device proposed in Japanese Patent Publication No. 5-67233, when the amount of the developer present in the region filled with the magnetic particle layer becomes a little too large, the developer regulation is restricted. Except for those that pass through the gap between the member and the developer carrying member, the developer hardly moves, so when image formation is performed with a slightly higher toner consumption amount, new toner is supplied to the developer that contributes to development. Will be difficult. Therefore, in order to activate the movement of the developer existing in the developer circulation region, it is preferable to set a small amount of developer in the case of this developing device.

【0004】ところが、逆に現像剤の量が少すぎる場合
にはトナー濃度が部分的に高くなりすぎ、トナーの帯電
不足によって、地汚れやトナー飛散による機内汚染等の
不具合が発生しやすくなる。また、現像剤担持体の表面
近くに形成された現像剤層は、該現像剤担持体の近傍で
の該現像剤担持体の回動に伴って移動する移動層と、該
移動層の上方で一見したところ動かない滞留層とに分離
してしまい、このうちの移動層の現像剤が頻繁にトナー
搬送に寄与するため、トナースペントや磁性粒子の膜削
れなどの現像剤劣化が激しく、現像剤寿命が短くなって
しまう。更に、この現像装置は現像剤を多くセットでき
ないため、現像剤寿命が極めて短くても構わない画像形
成装置(例えば数1000枚程度の画像形成が可能な画
像形成装置)への使用に限定され、枚数検知手段などを
用いて現像剤の交換時期を把握し、現像ユニット全体を
交換するといった形態で現像剤を頻繁に交換しなければ
ならない。
On the contrary, when the amount of the developer is too small, the toner density becomes too high and the toner is insufficiently charged, so that problems such as background stains and in-machine contamination due to toner scattering are likely to occur. Further, the developer layer formed near the surface of the developer carrying member is a moving layer that moves with the rotation of the developer carrying member in the vicinity of the developer carrying member, and above the moving layer. At first glance, it separates into a stationary layer, and the developer in the moving layer frequently contributes to toner transport, which causes severe deterioration of the developer such as toner spent and magnetic particle film abrasion. The life will be shortened. Furthermore, since this developing device cannot set a large amount of developer, it is limited to use in an image forming device (for example, an image forming device capable of forming an image of about several thousand sheets) which may have a very short developer life. It is necessary to frequently change the developer in such a form that the developer replacement time is grasped by using a sheet number detecting means and the entire developing unit is replaced.

【0005】また、現像剤の寿命前であっても、トナー
が消費されてしまうと、現像剤に十分なトナー量が取り
込まれずトナー濃度不足が生じ、特に、現像剤の量が少
ない現像装置では、この影響がすぐに現像像にあらわれ
てしまう。例えば、トナーエンド時期がわからず、トナ
ー濃度が所定の濃度よりも低下すると、キャリア同士の
接触頻度が多くなることによって磁性粉体をコートして
いる膜が削れ過ぎ、トナー帯電能力が著しく低下してし
まう。すると、トナーが所望の帯電量まで帯電されず、
画像形成装置の潜像担持体地汚れやトナー飛散が発生し
やすくなる。また、磁性粉体の芯材はコート膜よりも低
抵抗であるため、磁性粉体コート膜が薄くなるほど磁性
粉体抵抗も低下してしまい、該潜像担持体への磁性粉体
付着が生じてしまう。更に、この磁性粉体付着が生じる
と、現像ユニット内の磁性粉体が減少して現像剤量不足
となり、また、転写抜け、クリーニングブレードの欠
け、潜像担持体や定着ローラの損傷など、磁性粉体が他
部で種々の問題を引き起こしてしまうという問題点があ
った。
Further, if the toner is consumed even before the life of the developer, a sufficient amount of toner is not taken into the developer and the toner density becomes insufficient, especially in a developing device with a small amount of developer. However, this effect immediately appears in the developed image. For example, if the toner end time is unknown and the toner concentration falls below a predetermined concentration, the frequency of contact between carriers increases and the film coating the magnetic powder is scraped off too much, resulting in a marked decrease in toner charging ability. Will end up. Then, the toner is not charged to the desired charge amount,
Stains on the latent image carrier of the image forming apparatus and toner scattering easily occur. Further, since the magnetic powder core material has a lower resistance than the coating film, the thinner the magnetic powder coating film is, the lower the magnetic powder resistance is, and the magnetic powder adheres to the latent image carrier. Will end up. Furthermore, when this magnetic powder adheres, the magnetic powder in the developing unit decreases and the amount of developer becomes insufficient. Also, transfer dropout, cleaning blade chipping, latent image carrier and fixing roller damage, etc. There is a problem that the powder causes various problems in other parts.

【0006】本発明は、以上の問題点に鑑みなされたも
のであり、その目的とするところは、像担持体への現像
剤付着を起こさず、かつ画像濃度低下を起こさない程度
のトナー濃度を保った状態でトナーエンドを判断するよ
うにトナー残量検知を行ない、このトナー残量検知結果
に基づいてトナーのみを補充することによって、トナー
濃度及びトナー帯電量のムラを低減し、画像濃度ムラ、
地汚れ、トナー飛散等を防止するとともに、現像剤の寿
命をできるだけ延ばすことができる現像装置を提供する
ことである。
The present invention has been made in view of the above problems, and an object of the present invention is to set the toner density to such an extent that the developer does not adhere to the image carrier and the image density does not decrease. The remaining toner amount is detected so as to determine the toner end while keeping the toner remaining amount, and only the toner is replenished based on the result of the remaining toner amount detection, thereby reducing the unevenness of the toner density and the toner charge amount, and the uneven image density. ,
It is an object of the present invention to provide a developing device capable of preventing background stains, toner scattering, etc., and extending the life of the developer as much as possible.

【0007】[0007]

【課題を解決するための手段】上記目的を達成するため
に、請求項1の現像装置は、トナー及び磁性粒子からな
る現像剤を担持するための現像剤担持体と、該現像剤担
持体の内部に配置した磁界発生手段と、該現像剤担持体
に担持した現像剤の量を規制する現像剤規制部材と、該
現像剤規制部材で阻止された現像剤が滞留する所定容量
の現像剤滞留部と、該現像剤滞留部に該現像剤担持体上
の現像剤搬送方向の上流から隣接し、収容されているト
ナーが該現像剤担持体に担持されている現像剤や該滞留
部の現像剤に接触するトナー補給開口部を有するトナー
収容部とを備え、該トナー収容部内のトナーを該現像剤
担持体に担持した現像剤に取り込むようにした現像装置
において、該トナー補給開口部よりも上方のトナー収容
部壁面に位置し、トナー残量を検知するトナー残量検知
手段を設けたことを特徴とするものである。
In order to achieve the above-mentioned object, a developing device according to a first aspect of the invention is a developer carrier for carrying a developer comprising toner and magnetic particles, and the developer carrier. A magnetic field generating means disposed inside, a developer regulating member for regulating the amount of the developer carried on the developer carrying member, and a predetermined amount of developer retention for retaining the developer blocked by the developer regulating member. Section adjacent to the developer holding portion from the upstream side in the developer conveying direction on the developer carrying member, and the toner stored in the developer carrying member is developed on the developer carrying portion or the developing portion. And a toner accommodating portion having a toner replenishing opening that comes into contact with the developer, and the toner in the toner accommodating portion is taken into the developer carried on the developer carrier. Located on the wall surface of the upper toner container, In which it characterized in that a remaining toner amount detecting means for detecting the toner remaining amount.

【0008】請求項2の現像装置は、請求項1の現像装
置において、上記トナー収容部上部に、該トナー収容部
にトナーを補給するトナー収容器をを設けたことを特徴
とするものである。
According to a second aspect of the present invention, there is provided the developing device according to the first aspect, wherein a toner container for replenishing the toner in the toner containing section is provided above the toner containing section. .

【0009】請求項3の現像装置は、請求項1の現像装
置において、上記トナー収容部内に、固定軸を中心にし
て、該トナー収容部に収容されたトナーを上記トナー補
給開口部側へ搬送するように回動するトナー搬送手段を
設け、該トナー搬送手段の最外周回動軌跡の最下端部
が、該トナー収容部内の貯溜トナーと現像剤とが接触す
る境界面の最上部に、トナーレベル検知に当たっての検
知レベルを設定したことを特徴とするものである。
A developing device according to a third aspect is the developing device according to the first aspect, wherein the toner accommodated in the toner accommodating portion is conveyed to the toner replenishing opening side around the fixed shaft in the toner accommodating portion. The toner transporting means for rotating the toner transporting means is provided so that the lowermost end of the outermost rotation trajectory of the toner transporting means is located at the uppermost part of the boundary surface where the stored toner and the developer in the toner accommodating portion come into contact with each other. It is characterized in that a detection level for level detection is set.

【0010】請求項4の現像装置は、請求項1、2又は
3の現像装置において、上記トナー残量検知手段を、上
記トナー収容部内のトナーと直接接して検知するセンサ
を用いて構成したことを特徴とするものである。
According to a fourth aspect of the present invention, in the developing apparatus according to the first, second or third aspect, the toner remaining amount detecting means is configured by using a sensor that directly detects the toner in the toner containing portion. It is characterized by.

【0011】請求項5の現像装置は、請求項1、2又は
3の現像装置において、上記トナー収容部の一部を透明
部材で構成し、上記トナー残量検知手段を、該トナー収
容部外から該透明部材を介してトナー残量を非接触で検
知するセンサを用いて構成したことを特徴とするもので
ある。
According to a fifth aspect of the present invention, in the developing apparatus according to the first, second or third aspect, a part of the toner containing portion is formed of a transparent member, and the toner remaining amount detecting means is provided outside the toner containing portion. It is characterized by using a sensor for detecting the remaining amount of toner in a non-contact manner via the transparent member.

【0012】[0012]

【作用】請求項1乃至5の現像装置においては、磁界発
生手段で発生した磁界により現像剤担持体に担持された
現像剤滞留部の現像剤が、現像剤担持体の移動に伴って
搬送される。そして、搬送された現像剤は現像剤規制部
材で規制された後、像担持体と対向する現像領域に供給
される。現像領域で現像に用いられなかった現像剤は、
現像剤担持体の表面の移動に伴って更に搬送され、トナ
ー補給開口部からトナーを取り込んだ後、該現像剤滞留
部に戻る。一方、現像剤規制部材で規制され、現像領域
に供給されなかった現像剤は、該現像剤滞留部の上方に
移動し、トナーの搬送に寄与せずに該現像剤滞留部内で
一見滞留したように見える現像剤滞留層を形成する。そ
して、この滞留層の現像剤は、該現像剤規制部材で規制
されて、次々に上方に移動してくる現像剤によって、強
制的に現像剤担持体の表面における搬送方向とは逆方向
に移動させられる。そして、現像剤担持体からの磁界の
影響を受けにくくなるような位置まで達すると、該現像
剤滞留部内で現像剤自身の内圧及び重力によってトナー
収容部のトナー補給開口部に向けて移動する。そして、
トナー補給開口部付近まで移動した現像剤滞留層は、現
像剤担持体の表面で搬送されている現像剤移動層の移動
にともなって、該開口部からトナーを取り込みながら現
像剤規制部材側に再び搬送され、該現像剤滞留部内を循
環するように回動運動をする。
In the developing device according to any one of claims 1 to 5, the developer in the developer retaining portion carried on the developer carrying member by the magnetic field generated by the magnetic field generating means is conveyed as the developer carrying member moves. It Then, the transported developer is regulated by the developer regulating member and then supplied to the developing area facing the image carrier. The developer not used for development in the development area is
The developer is further transported as the surface of the developer carrier moves, takes in toner from the toner replenishing opening, and then returns to the developer retaining portion. On the other hand, the developer regulated by the developer regulating member and not supplied to the developing area moves above the developer retaining portion, and seems to stay in the developer retaining portion without contributing to the toner conveyance. To form a developer retention layer that looks visible. Then, the developer in the staying layer is regulated by the developer regulating member, and is forcibly moved in a direction opposite to the conveying direction on the surface of the developer carrying member by the developer moving upward one after another. To be made. When it reaches a position where it is less likely to be affected by the magnetic field from the developer carrying member, it moves toward the toner replenishing opening of the toner containing section due to the internal pressure and gravity of the developer itself in the developer retaining section. And
The developer retention layer that has moved to the vicinity of the toner replenishing opening is again transferred to the developer regulating member side while taking in toner from the opening along with the movement of the developer moving layer that is being conveyed on the surface of the developer carrier. The developer is conveyed and rotates so as to circulate in the developer accumulating portion.

【0013】ここで、現像剤に取り込んだトナーの量が
多くなってトナー濃度が高まると、それに伴って該現像
剤移動層の現像剤の嵩が増加し、該現像剤がトナー補給
開口部を塞ぐ位置まで移動するようになる。このように
循環する現像剤でトナー補給開口部が塞がることによ
り、現像剤担持体上の現像剤へのトナー取り込み量が少
なくなる。このトナー取り込み量の減少により、現像剤
のトナー濃度が常に一定濃度以下に保たれる。
Here, when the amount of the toner taken in the developer increases and the toner concentration increases, the volume of the developer in the developer moving layer also increases, and the developer flows through the toner replenishing opening. It will move to the closing position. By thus closing the toner supply opening with the circulating developer, the amount of toner taken into the developer on the developer carrier is reduced. Due to this decrease in the toner intake amount, the toner concentration of the developer is always kept below a certain concentration.

【0014】そして、特に、請求項1の現像装置におい
ては、使用によりトナー収容部内のトナーが消費され、
トナーの上面が該トナー収容部に設置されているトナー
残量検知手段の検知位置まで減少してくると、該トナー
残量検知手段によってトナーが不足したものと判断され
る。ここで、該トナー残量検知手段は、該トナー収容部
内のトナーが現像剤と接する境界面の最上部にトナーが
存在している状態でトナー残量不足を検知する。これに
より、該トナー収容部内のトナー残量が検知レベルに達
しても、現像剤中に確実にトナーが取り込むことができ
る状態で残量検知がなされる。そして、該トナー残量検
知手段により、トナー残量が不足していると判断される
と、例えば、表示手段などを通じ、オペレータに対して
該トナー収容部内へ新しいトナーを補充するように促
す。したがって、オペレータに対し、このような表示に
基づいて該トナー収容部内にトナーを補充させることに
よって、現像剤を頻繁に交換することなく継続的に使用
するとともに、トナー残量検知前に画像濃度の著しい低
下や、像担持体上への現像剤付着が発生することがな
い。
Particularly, in the developing device according to the first aspect, the toner in the toner containing portion is consumed by the use,
When the upper surface of the toner reaches the detection position of the toner remaining amount detecting means installed in the toner containing portion, it is determined by the toner remaining amount detecting means that the toner is insufficient. Here, the toner remaining amount detection means detects the toner remaining amount shortage in a state where the toner exists in the uppermost part of the boundary surface where the toner in the toner storage portion contacts the developer. As a result, even when the remaining amount of toner in the toner storage unit reaches the detection level, the remaining amount is detected in a state where the toner can be reliably taken into the developer. When the toner remaining amount detecting means determines that the toner remaining amount is insufficient, the operator is urged to replenish the toner accommodating portion with new toner through, for example, the display means. Therefore, by replenishing the toner in the toner containing portion based on such a display to the operator, the developer can be continuously used without being frequently replaced, and the image density of There is no significant decrease or the adhesion of the developer on the image carrier.

【0015】特に、請求項2の現像装置においては、上
記トナー残量検知手段によるトナー残量不足の検知結果
に基づいて、トナー収容器のトナー排出口を介してトナ
ー収容部内にトナーを補給する。
Particularly, in the developing device according to the second aspect, the toner is replenished into the toner containing portion through the toner discharge port of the toner container based on the detection result of the insufficient toner amount by the toner remaining amount detecting means. .

【0016】特に、請求項3の現像装置においては、ト
ナー搬送手段の最外周回動軌跡の最下端部が、該トナー
収容部内の貯溜トナーと現像剤とが接触する境界面の最
上部に、位置するようにトナーレベル検知に当たっての
検知レベルが設定されているので、使用により、トナー
残量が減少しても、該検知レベルに達するまでは現像剤
担持体表面の現像剤中に、確実にかつスムーズにトナー
を搬送する。
Particularly, in the developing device according to the third aspect, the lowermost end of the outermost peripheral rotation locus of the toner conveying means is located at the uppermost part of the boundary surface where the stored toner in the toner accommodating portion and the developer come into contact with each other. Since the detection level for toner level detection is set so that it is positioned, even if the remaining toner amount decreases due to use, it is possible to ensure that the toner remains in the developer on the surface of the developer carrier until the detection level is reached. And it conveys toner smoothly.

【0017】特に、請求項4の現像装置においては、ト
ナー残量検知手段としてのセンサが、トナー収容部内の
トナー残量をトナーと直接接触することによって検知す
る。
Particularly, in the developing device according to the fourth aspect, the sensor as the toner remaining amount detecting means detects the toner remaining amount in the toner containing portion by directly contacting the toner.

【0018】特に、請求項5の現像装置においては、ト
ナー残量検知手段としてのセンサが、トナー収容部外か
ら該透明部材を介してトナー収容部内のトナー残量を非
接触で検知する。 (以下、余白)
Particularly, in the developing device of the fifth aspect, the sensor as the toner remaining amount detecting means detects the toner remaining amount in the toner containing portion from outside the toner containing portion through the transparent member in a non-contact manner. (Hereinafter, margin)

【0019】[0019]

【実施例】以下、本発明を画像形成装置である電子写真
複写機(以下、「複写機」という。)に用いる現像装置
に適用した一実施例について説明する。図1は、本実施
例に係る現像装置の概略構成を示す部分断面図である。
この現像装置は像担持体である円筒状の感光体ドラム1
の側方に配設され、感光体ドラム1に向けて開口部が形
成された支持ケース2、該開口部から一部が露出した、
トナー及び磁性粒子(以下「キャリア」という。)から
なる現像剤3を表面に担持する現像剤担持体としての現
像スリーブ4、現像スリーブ4の内部に固定配置した磁
界発生手段としての固定磁石群からなるマグネットロー
ラ5、現像スリーブ4上に担持されて搬送されている現
像剤の量を規制する現像剤規制部材としてのドクタ6、
現像スリーブ4上方に現像剤の滞留部を形成するように
形成されたドクタ前ヒサシ7、トナー収容部としてのト
ナーホッパ8などを備えている。なお、図1中の現像ス
リーブ4の内部に、マグネットローラ5表面の磁極の極
性を図示している。
DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment in which the present invention is applied to a developing device used in an electrophotographic copying machine (hereinafter referred to as "copying machine") which is an image forming apparatus will be described below. FIG. 1 is a partial cross-sectional view showing a schematic configuration of the developing device according to this embodiment.
This developing device is a cylindrical photosensitive drum 1 which is an image carrier.
A support case 2 which is disposed laterally of the photosensitive drum 1 and has an opening formed toward the photosensitive drum 1, a part of which is exposed from the opening.
From a developing sleeve 4 as a developer carrying member carrying a developer 3 composed of toner and magnetic particles (hereinafter referred to as “carrier”) on its surface, and a fixed magnet group as a magnetic field generating means fixedly arranged inside the developing sleeve 4. A magnet roller 5, a doctor 6 as a developer regulating member that regulates the amount of the developer carried on the developing sleeve 4 and conveyed,
The doctor sleeve 7 is formed above the developing sleeve 4 so as to form a retaining portion of the developer, and the toner hopper 8 as a toner accommodating portion is provided. The polarity of the magnetic pole on the surface of the magnet roller 5 is shown inside the developing sleeve 4 in FIG.

【0020】上記ドクタ前ヒサシ7は、現像スリーブ4
との間に、感光体ドラム1との対向部の現像位置に供給
されずにドクタ6で進行が阻止された現像剤が滞留する
現像剤滞留部Aを形成している。この現像剤滞留部Aに
対向する現像スリーブ4の内側にはマグネットローラ5
の磁極5aが配置している。また、トナーホッパ8は、
現像剤搬送方向における現像剤滞留部Aの上流側に隣接
して現像スリーブ4表面と対向するトナー補給口8aを
有し、該トナー補給口8aに隣合ったスペースには、ホ
ッパ8内のトナー3aをトナー補給口8aに向けて撹拌
しながら送り出すトナー搬送部材としてのトナーアジテ
ータ9が配設されている。
The doctor's front hood 7 is the developing sleeve 4
And a developer accumulating portion A in which the developer, which is not supplied to the developing position of the portion facing the photosensitive drum 1 and whose movement is blocked by the doctor 6, is accumulated. A magnet roller 5 is provided inside the developing sleeve 4 facing the developer accumulating portion A.
The magnetic pole 5a is arranged. Further, the toner hopper 8 is
A toner replenishing port 8a is provided adjacent to the upstream side of the developer retaining portion A in the developer conveying direction and facing the surface of the developing sleeve 4, and the toner in the hopper 8 is provided in a space adjacent to the toner replenishing port 8a. A toner agitator 9 is provided as a toner conveying member for feeding 3a toward the toner supply port 8a while stirring.

【0021】また、マグネットローラ5の磁極構成で重
要となる極は、図2(a)に符号Dで示すP4極で、現
像剤滞留部Aに対向配置されており、現像剤滞留部A内
の現像剤の動きに、重力が十分関与できる程度、すなわ
ち、トナー補給口8a側のドクタ前ヒサシの先端部7a
にP4の磁力があまり及ばない程度の磁力分布としてい
る。なお、本実施例装置において上記磁力分布とするた
めに、P4極の極角度としては、上記D点に対向する位
置を基準に、現像スリーブ4の回転軸を中心に、±10
°の範囲の現像スリーブ4上における磁束密度が50〜
80mT、該磁束密度の半値幅が20°乃至60°とな
るように設定している。また、その他の設定条件として
は、キャリアの飽和磁束密度を50乃至90emu/g、
現像スリーブ4とドクタ前ヒサシ7との距離Lを、10
mm以上としている。勿論、現像剤中のキャリア自体につ
いても、経時的な使用による物性変化を極力少なくする
ような従来技術、例えば、キャリアのスペント防止、キ
ャリア表面の削れ防止、キャリアの帯電能力変化防止な
どの技術は積極的に採用することが望ましい。
The pole important in the magnetic pole construction of the magnet roller 5 is the P 4 pole indicated by the symbol D in FIG. 2A, which is arranged opposite to the developer retaining portion A and has the developer retaining portion A. Gravity can sufficiently contribute to the movement of the developer in the inside, that is, the front end portion 7a of the doctor's front knee on the toner supply port 8a side.
The magnetic force distribution is such that the magnetic force of P 4 does not reach so much. In order to obtain the magnetic force distribution in the apparatus of the present embodiment, the polar angle of the P 4 pole is ± 10 with the rotation shaft of the developing sleeve 4 as the center, with the position facing the point D as a reference.
The magnetic flux density on the developing sleeve 4 in the range of 50 °
The magnetic flux density is set to 80 mT and the half width of the magnetic flux density is set to 20 ° to 60 °. As other setting conditions, the saturation magnetic flux density of the carrier is 50 to 90 emu / g,
The distance L between the developing sleeve 4 and the front of the doctor 7 is 10
mm or more. Of course, with respect to the carrier itself in the developer, conventional techniques for minimizing changes in physical properties due to use over time, for example, techniques for preventing carrier spent, carrier surface abrasion, carrier chargeability change, etc. It is desirable to actively adopt it.

【0022】また、図1中で、現像スリーブ4の回転中
心Pからドクタ前ヒサシ7の先端部7aに向かって引い
た補助線Q、現像スリーブ4の回転中心Pからドクタ6
表面に沿って鉛直方向に引いた補助線R、補助線Qと補
助線Rとのなす角が1/2となるように引いた補助線S
のうち、現像剤滞留部Aにおいて、補助線S及び補助線
Qを、それぞれ現像スリーブ4の軸方向に延ばした面、
現像スリーブ4の表面、及びドクタ前ヒサシ7の現像ス
リーブ4に対向する面で囲まれた領域の容積をVとし、
実際に該領域(容積V)に存在する現像剤量をW、現像
剤3の見かけの密度をρD(通常1.4〜2.2g/cm3
の範囲)としたとき、現像剤量Wが該容積Vと該密度ρ
Dとの積よりも小さくなるような関係が成立するよう
に、ドクタ前ヒサシ7の形状及び現像剤滞留部Aに収容
する現像剤量Wなどを設定している。
Further, in FIG. 1, an auxiliary line Q drawn from the rotation center P of the developing sleeve 4 toward the front end portion 7a of the doctor's front desk 7 and the doctor 6 from the rotation center P of the developing sleeve 4 are shown.
Auxiliary line R drawn along the surface in the vertical direction, and an auxiliary line S drawn so that the angle formed by the auxiliary line Q and the auxiliary line R becomes 1/2.
Of these, in the developer retaining portion A, the auxiliary line S and the auxiliary line Q are surfaces extending in the axial direction of the developing sleeve 4, respectively.
Let V be the volume of the area surrounded by the surface of the developing sleeve 4 and the surface of the doctor's front histories 7 facing the developing sleeve 4.
The amount of developer actually present in the region (volume V) is W, and the apparent density of the developer 3 is ρ D (usually 1.4 to 2.2 g / cm 3
Range), the developer amount W is the volume V and the density ρ.
The shape of the front doctor's pad 7 and the amount W of the developer to be stored in the developer accumulating portion A are set so that a relationship smaller than the product with D is established.

【0023】上記構成の現像装置において、現像スリー
ブ4上の現像剤3は、該スリーブ4の矢印方向の回転に
伴って搬送され、ドクタ6により規制されて薄層化され
る。薄層化された現像剤3は、矢印方向に回転している
感光体ドラム1と対向する現像領域に搬送される。そし
て、現像領域では、感光体ドラム1上に形成されている
静電潜像にトナーが供給され、該静電潜像の可視像化が
行われる。この可視像化に使用されなかった現像剤3
は、現像スリーブ4の回転に伴って搬送され、アジテー
タ9で送り出されてトナー補給口8aから供給された新
しいトナー3aを取り込んだ後、現像剤滞留部Aに戻
る。そして、新しいトナー3aを含んだ現像剤3はドク
タ6による規制で内圧が増加し、これにより、現像剤3
のトナーの帯電が行われる。この様に現像剤滞留部Aに
おける現像剤の内圧により、現像スリーブ4上の現像剤
3中のトナーを帯電することができるので、パドルやス
クリュウ等の現像剤3を帯電あるいは撹拌するための複
雑な撹拌機構が不要となる。
In the developing device having the above-described structure, the developer 3 on the developing sleeve 4 is conveyed as the sleeve 4 rotates in the direction of the arrow, and is regulated by the doctor 6 to form a thin layer. The thinned developer 3 is conveyed to a developing area facing the photoconductor drum 1 rotating in the arrow direction. Then, in the developing area, toner is supplied to the electrostatic latent image formed on the photosensitive drum 1, and the electrostatic latent image is visualized. Developer 3 not used for this visualization
Is conveyed with the rotation of the developing sleeve 4, takes in the new toner 3a sent from the agitator 9 and supplied from the toner supply port 8a, and then returns to the developer accumulating portion A. Then, the internal pressure of the developer 3 containing the new toner 3a increases due to the restriction by the doctor 6, so that the developer 3
The toner is charged. In this way, the toner in the developer 3 on the developing sleeve 4 can be charged by the internal pressure of the developer in the developer accumulating portion A, so that it is complicated to charge or agitate the developer 3 such as a paddle or a screw. No special stirring mechanism is required.

【0024】一方、上記現像領域に供給されずにドクタ
6で進行が阻止された現像剤3の一部は、現像剤滞留部
A内で現像剤3自身の内圧及び重力によってトナーホッ
パ8のトナー補給口8aに向かって移動する。トナー補
給口8a付近まで移動してきた現像剤滞留層の現像剤3
は、現像スリーブ4の回転に伴う現像剤移動層の移動と
ともにドクタ6側に搬送されて循環するように回動運動
をする。
On the other hand, a part of the developer 3 which is not supplied to the developing area and whose progress is blocked by the doctor 6 is replenished with toner in the toner hopper 8 by the internal pressure and gravity of the developer 3 itself in the developer accumulating portion A. Move toward mouth 8a. The developer 3 in the developer retention layer that has moved to the vicinity of the toner supply port 8a
Rotates with the movement of the developer moving layer accompanying the rotation of the developing sleeve 4 so that the developer moving layer is conveyed to the doctor 6 side and circulates.

【0025】図2(a)乃至(c)は、現像剤滞留部A
における現像剤3の回動運動を、高速ビデオを用いた側
面拡大観察により、現像剤中へ異色トナーを取り込む様
子を、200コマ/秒、10倍速程度で撮影することに
より観察したものである。ドクタ6に突き当たるように
現像スリーブ4の回転方向下流側に搬送される現像剤滞
留層の現像剤の一部は、マグネットローラ5によって形
成される磁力線、及び重力によって現像スリーブ4の上
方をヒサシ7方向へ流れ、現像剤滞留部A内で回動運動
をするようになる。
2 (a) to 2 (c) show a developer retention portion A.
The rotational movement of the developer 3 in Example 1 was observed by magnifying the side surface using a high-speed video, and capturing the different color toner in the developer by photographing at 200 frames / sec and 10 × speed. A part of the developer in the developer retention layer, which is conveyed to the downstream side in the rotation direction of the developing sleeve 4 so as to hit the doctor 6, partially moves above the developing sleeve 4 due to the magnetic force lines formed by the magnet roller 5 and gravity. And flows in the developer accumulating portion A to make a rotational movement.

【0026】トナーホッパ8内のトナーは、図2(a)
中の記号aで示す流れと記号bで示す流れとの合流点c
付近から現像剤中に取り込まれる。このときの現像剤移
動層は現像スリーブ4の表面近傍を約100mm/sec
で移動しており、また、現像剤滞留部Aにはまだ十分な
空隙が存在しているので、現像剤滞留層の回動速度は約
10mm/secである。
The toner in the toner hopper 8 is as shown in FIG.
Confluence point c between the flow indicated by symbol a and the flow indicated by symbol b
It is taken into the developer from the vicinity. At this time, the developer moving layer is about 100 mm / sec near the surface of the developing sleeve 4.
Since there is still a sufficient gap in the developer retention portion A, the rotation speed of the developer retention layer is about 10 mm / sec.

【0027】次に、図2(b)示すように、次第にトナ
ー濃度が増して現像剤移動層が膨張すると、該合流点c
が徐々に現像スリーブ4の表面近傍から遠ざかるととも
に、現像スリーブ4の表面近傍の現像剤の流速aも低下
し、現像剤3は該表面近傍を約65mm/secの速度で
移動しており、現像剤滞留層の回動速度は約5mm/se
cである。
Next, as shown in FIG. 2B, when the toner concentration gradually increases and the developer moving layer expands, the confluence point c
Is gradually separated from the vicinity of the surface of the developing sleeve 4, the flow velocity a of the developer near the surface of the developing sleeve 4 is decreased, and the developer 3 is moving near the surface at a speed of about 65 mm / sec. The rotation speed of the agent retention layer is about 5 mm / se
c.

【0028】次に、図2(c)示すように、現像剤3に
補給されたトナーが多くなってトナー濃度が高まると、
それにともなって現像剤3の嵩が増加し、現像剤滞留部
Aに空隙がなくなってくるため、現像剤3の流動性は次
第に悪くなる。このため、現像剤移動層が膨張するにつ
れて、該合流点cがヒサシの先端部7aへ近づいてく
る。これにより、もはや現像剤にはトナーが取り込まれ
なくなる。このとき、現像剤滞留層の回動速度は約1mm
/secとなっている。しかしながら、現像剤滞留層に
は、まだゆるい充填状態で現像剤が滞留している部分が
あり、この部分の現像剤3は他の部分よりも比較的トナ
ーコンテンツが高く、非常に遅い流れの速度にはなって
いるが回動運動が続いており、そこでは、現像剤中への
トナー分散及び帯電の立ち上げが進行している。
Next, as shown in FIG. 2C, when the amount of toner replenished to the developer 3 increases and the toner concentration increases,
Along with that, the bulk of the developer 3 increases, and voids disappear in the developer retaining portion A, so that the fluidity of the developer 3 gradually deteriorates. Therefore, as the developer moving layer expands, the confluence point c approaches the front end portion 7a of the knee. As a result, the toner is no longer taken into the developer. At this time, the rotation speed of the developer retention layer is about 1 mm.
/ Sec. However, in the developer retention layer, there is a portion where the developer is still retained in a loosely packed state, the developer 3 in this portion has a relatively high toner content as compared with the other portions, and the flow velocity is very slow. However, the rotational movement continues, in which the dispersion of toner in the developer and the start-up of charging are in progress.

【0029】そして、現像によってトナーが消費されて
現像剤滞留部A内のトナー濃度が低下し、現像剤3の嵩
が減少してくると、図2(a)の状態に戻るので、再び
現像剤中へのトナー取り込みを始めるようになる。
When the toner is consumed by the development and the toner concentration in the developer retaining portion A decreases, and the bulk of the developer 3 decreases, the state of FIG. The toner starts to be taken into the agent.

【0030】このように、トナーの取り込み状態に応じ
て現像剤滞留部A内の現像剤容積が変動することによっ
てトナー濃度が自己制御されるので、現像剤3のトナー
濃度が常にほぼ一定濃度の範囲となるように保たれる。
このため、トナー濃度センサやトナー補給部材などの複
雑なトナー濃度制御機構が不要となる。
As described above, the toner concentration is self-controlled by changing the developer volume in the developer retaining portion A according to the toner intake state, so that the toner concentration of the developer 3 is always substantially constant. Keeped in range.
For this reason, a complicated toner concentration control mechanism such as a toner concentration sensor and a toner replenishing member becomes unnecessary.

【0031】またこのとき、新たに現像剤中に取り込ん
だトナーだけでなく、上述したように現像剤滞留層内で
回動しながら該現像剤中に分散し、かつ帯電電荷が立ち
上がっているトナーも当然現像領域に搬送されるので、
現像に供される帯電済みのトナー量が多くなり、現像剤
中に多量のトナーをホッパ8から取り込んだ場合であっ
ても、上記特公平5−67233号公報記載の装置のよ
うに、トナーの帯電不足に起因して地汚れやトナー飛散
などがひどくなるといった問題は発生しにくくなる。
Further, at this time, not only the toner newly taken into the developer but also the toner dispersed in the developer while rotating in the developer retention layer as described above, and the charged electric charge rises Of course is also transported to the development area,
Even when a large amount of charged toner is used for development and a large amount of toner is taken into the developer from the hopper 8, as in the apparatus described in Japanese Patent Publication No. 5-67233, the amount of toner Problems such as background stains and toner scattering due to insufficient charging are less likely to occur.

【0032】また、図1に示したトナー残量検知手段と
してのトナー残量センサ10は、トナーホッパ8内のト
ナー量をトナーと接触して検知するもので、このような
センサには、例えば、比較的安価で入手できる圧電振動
子を用いることができる。図示の例では、このセンサ1
0をトナーホッパ8の側壁に固設しており、その位置
は、なお現像剤3にトナーが取り込める程度のトナーが
残留した状態でトナー残量不足を検知できるように、キ
ャリアとトナーとが接触し得る最上部よりも若干高いレ
ベルに設定している。
A toner remaining amount sensor 10 as a toner remaining amount detecting means shown in FIG. 1 detects the amount of toner in the toner hopper 8 by contacting with the toner. A piezoelectric vibrator that can be obtained at a relatively low cost can be used. In the illustrated example, this sensor 1
0 is fixed to the side wall of the toner hopper 8, and its position is such that the carrier and the toner are in contact with each other so that the toner remaining amount can be detected while the developer 3 still has enough toner to be taken in. It's set to a slightly higher level than the top that you get.

【0033】ここで、現像剤滞留部A内の現像剤3は、
上述したように該滞留部A内を循環しているので、この
ような循環をしない装置に比して現像剤3の劣化が生じ
にくく、また、使用によりトナーホッパ8内のトナーが
消費されて無くなっても、現像剤3は従来装置で使用さ
れる場合に比して、まだ十分使用に耐え得る寿命を持っ
ている。
Here, the developer 3 in the developer retaining portion A is
Since the developer 3 is circulated in the retaining portion A as described above, deterioration of the developer 3 is less likely to occur than in a device that does not circulate, and the toner in the toner hopper 8 is consumed and disappears due to use. However, the developer 3 still has a sufficiently long life that it can be used as compared with the case where it is used in the conventional apparatus.

【0034】そして、使用によりトナーホッパ8内のト
ナーが消費され、トナーの上面がトナー残量センサ10
の検知位置まで減少してくると、トナーホッパ8に固設
されているトナー残量センサ10がトナー残量不足にな
ったものと判断する。ここで、トナー残量センサ10
は、トナーホッパ8内のトナーが現像剤3と接する境界
面の最上部にトナーが存在している状態でトナー残量レ
ベルを検知する。これにより、トナーホッパ8内のトナ
ー残量が検知レベルに達しても、現像剤3中に確実にト
ナーが取り込むことができる状態でトナー残量検知がな
される。そして、トナー残量センサ10により、トナー
残量不足状態であると判断されると、図示しない表示手
段を通じ、オペレータに対し、トナーホッパ8内へトナ
ーを補充するように促す。よって、トナー残量検知前に
画像濃度の著しい低下や、感光体ドラム1上へのキャリ
ア付着が発生することがない。そして、この表示に基づ
いて該トナーホッパ8内にトナーを補充する。これによ
り、まだ十分使用に耐え得る程度の特性を維持している
現像剤を交換することなしに継続して有効に使用するこ
とができる。
Then, the toner in the toner hopper 8 is consumed by the use, and the upper surface of the toner is at the toner remaining amount sensor 10.
When the toner remaining amount sensor 10 fixed to the toner hopper 8 has decreased to the detection position, it is determined that the toner remaining amount is insufficient. Here, the toner remaining amount sensor 10
Detects the toner remaining amount level in a state where the toner in the toner hopper 8 is present at the uppermost part of the boundary surface in contact with the developer 3. As a result, even if the toner remaining amount in the toner hopper 8 reaches the detection level, the toner remaining amount is detected in a state where the toner can be reliably taken into the developer 3. When the toner remaining amount sensor 10 determines that the toner remaining amount is insufficient, the operator is urged to replenish the toner in the toner hopper 8 through a display unit (not shown). Therefore, the image density is not remarkably reduced and the carrier is not attached to the photosensitive drum 1 before the toner remaining amount is detected. Then, based on this display, the toner is replenished in the toner hopper 8. As a result, it is possible to continuously and effectively use the developer without exchanging the developer which still has the characteristics that can be sufficiently used.

【0035】以上の実施例によれば、トナーホッパ8が
満杯の状態からトナー残量不足レベルまで消費されて
も、現像に用いる現像剤3はまだ十分使用に耐え得る程
度の特性を維持している。これにより、トナー残量不足
を検知できるレベルで確実にホッパ8内にトナー補充が
行なわれるため、現像剤3を継続使用することができる
とともに、画像濃度の低下や、感光体ドラム1へのキャ
リア付着の発生を未然に防止できる。
According to the above-described embodiment, even when the toner hopper 8 is consumed from the full state to the toner remaining amount insufficient level, the developer 3 used for the development still maintains the characteristic that it can be used sufficiently. . As a result, the toner is surely replenished in the hopper 8 at a level at which the shortage of the remaining amount of toner can be detected, so that the developer 3 can be continuously used, the image density is lowered, and the carrier to the photosensitive drum 1 is reduced. It is possible to prevent the occurrence of adhesion.

【0036】なお、上記実施例においては、トナー残量
センサ10をトナーホッパ8の側壁に固設しているが、
これに代え、図3に示すように、トナー残量不足レベル
として設定する位置に対応するトナーホッパ8の一部を
透明部材で構成し、その外部にトナーと非接触状態でト
ナー残量を検知できるような、例えば、光学検知型のセ
ンサ11を用いてトナー残量不足を検知するようにして
も良い。これによれば、透明部材を介して非接触でトナ
ー残量不足を検知するため、既存の安価なセンサをトナ
ーホッパ8に取り付けずに装置本体側に取り付けること
ができ、該センサをトナーホッパ8と別体で取り付ける
ことができるので、コネクタ類の配線が不要となる分、
安価でかつ装置構成の簡易化及びコスト低減に有効であ
るという利点がある。なお、このような光学検知型の検
知センサ11としては、図6(a)乃至(c)に示すよ
うな、いくつかの検知方式が知られている。図6(a)
は、透過型といわれる検知方式で、投光機と受光器とを
対向させ、投光器からの光を被検知物体で遮光すること
により、制御出力を得るものである。 図6(b)は、
回帰反射型といわれる検知方式で、回帰性反射板を介し
て光を往復させ、その途中で光を被検知物体が遮光する
ことにより、制御出力を得るものであり、基本的には透
過型と同様に、光結合の遮断を検出するものである。図
6(c)は、拡散反射型といわれる検知方式で、被検知
物体自身の表面反射により動作するものである。
In the above embodiment, the toner remaining amount sensor 10 is fixed to the side wall of the toner hopper 8.
Instead, as shown in FIG. 3, a part of the toner hopper 8 corresponding to the position set as the remaining toner level is made of a transparent member, and the remaining toner amount can be detected outside the toner hopper 8 in a non-contact state with the toner. As described above, for example, an optical detection type sensor 11 may be used to detect insufficient toner remaining amount. According to this, since the toner remaining amount shortage is detected in a non-contact manner through the transparent member, the existing inexpensive sensor can be attached to the apparatus main body side without being attached to the toner hopper 8, and the sensor is separated from the toner hopper 8. Since it can be attached by the body, the wiring of connectors is unnecessary,
There is an advantage that it is inexpensive and effective in simplifying the device configuration and reducing the cost. As such an optical detection type detection sensor 11, several detection methods as shown in FIGS. 6 (a) to 6 (c) are known. FIG. 6 (a)
Is a transmission type detection method in which a projector and a light receiver are opposed to each other, and light from the projector is shielded by an object to be detected to obtain a control output. FIG. 6 (b)
It is a detection method called retroreflective type, in which light is reciprocated through a retroreflective plate, and the light is intercepted by the object to be detected in the middle to obtain a control output. Similarly, it is intended to detect interruption of optical coupling. FIG. 6C shows a detection method called a diffuse reflection type, which operates by the surface reflection of the detected object itself.

【0037】また、図4は図1に示す位置よりも高い位
置にアジテータ9を配設する場合でも、少なくともアジ
テータ9の回動軌跡の最下部がトナー溜り内に位置する
ようにトナー残量センサ10を配設したものである。こ
れによれば、上記同様の効果を得ることに加え、ホッパ
8内のトナー残量が少なくなり、トナー残量不足が検知
される直前でも、アジテータ9の回動によってトナーを
現像スリーブ4側へ確実に送り込むことができる。
Further, in FIG. 4, even when the agitator 9 is arranged at a position higher than the position shown in FIG. 1, the toner remaining amount sensor is arranged so that at least the lowermost part of the rotation locus of the agitator 9 is located in the toner reservoir. 10 is provided. According to this, in addition to obtaining the same effect as described above, the amount of toner remaining in the hopper 8 decreases, and the toner is moved to the developing sleeve 4 side by the rotation of the agitator 9 immediately before the insufficient toner amount is detected. It can be sent reliably.

【0038】更に、本発明は、図5に示すようなトナー
ボトル12を備えた現像装置にも適用することができ
る。この場合、トナー残量センサ10の設置位置は、ト
ナーボトル12のトナー排出口12aよりも低く、か
つ、キャリアとトナーとが接触し得る最上部よりも若干
高いレベルに設定する必要がある。これによれば、トナ
ー残量センサ10がトナー残量不足を検知しても、トナ
ーボトル12のトナー排出口12aを介して自動的にホ
ッパ8内にトナーを補給することができるので、オペレ
ータが不足したトナーを頻繁に補充する煩わしさを解消
することができる。また、トナーボトル12自体を現像
装置本体に対して着脱できるので、トナーボトル12の
交換を容易にすることができる。
Further, the present invention can be applied to a developing device equipped with the toner bottle 12 as shown in FIG. In this case, the installation position of the toner remaining amount sensor 10 needs to be set to a level lower than the toner outlet 12a of the toner bottle 12 and slightly higher than the uppermost portion where the carrier and the toner can come into contact with each other. According to this, even if the toner remaining amount sensor 10 detects the toner remaining amount shortage, the toner can be automatically replenished into the hopper 8 via the toner discharge port 12a of the toner bottle 12, so that the operator can It is possible to eliminate the trouble of frequently replenishing the deficient toner. Further, since the toner bottle 12 itself can be attached to and detached from the main body of the developing device, the toner bottle 12 can be easily replaced.

【0039】[0039]

【発明の効果】請求項1乃至5の現像装置によれば、ト
ナー残量検知手段が、画像形成装置の像担持体への磁性
粉体付着を起こさず、かつ画像濃度低下を起こさない程
度のトナー濃度レベルにおいてトナー残量の不足を検知
するので、トナー収容部内のトナー残量がトナーの残量
検知レベルに達しても、現像剤中に確実にトナー補給が
行なわれる。したがって、例えば、このような検知の結
果に基づいてオペレータがトナーを補給することによ
り、現像剤中のトナー濃度が著しく低下する前に、現像
剤中に確実にトナーを供給することができ、トナーの残
量検知前に画像濃度の低下や、像担持体上への磁性粉体
付着が発生することを防止できるという優れた効果があ
る。また、トナー濃度が著しく低下することがないの
で、磁性粒子同士の擦れあいになどよって生じる劣化を
未然に防ぐことができ、使用する磁性粒子が少量である
場合のように経時使用による寿命が短いものであって
も、その寿命をできるだけ延ばすことができる。更に、
トナー残量不足時にはトナー補給のみで磁性粒子や該磁
性粒子が収容された現像ユニットなどを交換する必要が
なくなる。
According to the developing device of the first to fifth aspects, the toner remaining amount detecting means does not cause the magnetic powder to adhere to the image carrier of the image forming apparatus and does not reduce the image density. Since the shortage of the remaining amount of toner is detected at the toner concentration level, the toner is surely replenished in the developer even when the remaining amount of toner in the toner storage portion reaches the remaining amount detection level of toner. Therefore, for example, when the operator replenishes the toner based on the result of such detection, the toner can be surely supplied into the developer before the toner concentration in the developer is remarkably reduced. There is an excellent effect that it is possible to prevent the image density from decreasing before the remaining amount is detected and to prevent the magnetic powder from adhering to the image carrier. Further, since the toner concentration does not decrease remarkably, it is possible to prevent deterioration caused by rubbing between magnetic particles and the like, and the service life due to use over time is short as in the case where a small amount of magnetic particles are used. Even if it is a thing, the life can be extended as much as possible. Furthermore,
When the remaining amount of the toner is insufficient, it is not necessary to replace the magnetic particles or the developing unit containing the magnetic particles only by replenishing the toner.

【0040】特に、請求項2の現像装置によれば、トナ
ー残量検知手段によるトナー残量不足の検知結果に基づ
いて、トナー収容器のトナー排出口を介して自動的にト
ナー収容部内にトナーを補給するようにできるので、オ
ペレータが不足したトナーを頻繁に補充する煩わしさを
解消することができるとともに、該トナー収容器自体も
容易に交換することができる。
Particularly, according to the developing device of the second aspect, the toner is automatically stored in the toner containing portion via the toner discharge port of the toner container based on the detection result of the toner remaining amount shortage by the toner remaining amount detecting means. Since it is possible to replenish the toner, it is possible to eliminate the troublesomeness of the operator to frequently replenish the shortage of toner, and it is possible to easily replace the toner container itself.

【0041】特に、請求項3の現像装置によれば、現像
剤担持体上の現像剤中に、確実にかつスムーズにトナー
を搬送することができる。
Particularly, according to the developing device of the third aspect, the toner can be reliably and smoothly conveyed into the developer on the developer carrying member.

【0042】特に、請求項4の現像装置によれば、トナ
ーと直接接触することによりトナー残量検知手段として
は、既存の安価なセンサを使用することができるので、
トナー残量検知を容易な手段によって行なうことがで
き、かつ低コスト化を図ることができる。
Particularly, according to the developing device of the fourth aspect, the existing inexpensive sensor can be used as the toner remaining amount detecting means by directly contacting with the toner.
The remaining toner amount can be detected by an easy means, and the cost can be reduced.

【0043】特に、請求項5の現像装置によれば、トナ
ー残量不足を検知するためのセンサとして、既存の安価
なセンサが使用できるとともに、該センサをトナー収容
部と別体で取り付けることができるので、コネクタ類の
配線が不要となる分、安価でかつ装置構成の簡易化及び
コスト低減に有効である。
Particularly, according to the developing device of the fifth aspect, an existing inexpensive sensor can be used as a sensor for detecting the shortage of the toner remaining amount, and the sensor can be attached separately from the toner accommodating portion. Therefore, since wiring of connectors is not necessary, it is inexpensive and effective in simplifying the device configuration and reducing costs.

【図面の簡単な説明】[Brief description of drawings]

【図1】実施例に係る電子写真複写機の現像装置の概略
構成を示す正面図。
FIG. 1 is a front view showing a schematic configuration of a developing device of an electrophotographic copying machine according to an embodiment.

【図2】(a)は、キャリアへのトナー取り込み開始前
の状態を示す説明図。(b)は、キャリアへのトナー取
り込み過程を示す説明図。(c)は、キャリアへのトナ
ー取り込みを終了した状態を示す説明図。
FIG. 2A is an explanatory diagram showing a state before starting to take in toner into a carrier. FIG. 6B is an explanatory diagram showing a process of taking toner into a carrier. FIG. 7C is an explanatory diagram showing a state in which the toner has been taken into the carrier.

【図3】同実施例の変形例に係る電子写真複写機の現像
装置の概略構成を示す正面図。
FIG. 3 is a front view showing a schematic configuration of a developing device of an electrophotographic copying machine according to a modified example of the same embodiment.

【図4】他の実施例に係る電子写真複写機の現像装置の
概略構成を示す正面図。
FIG. 4 is a front view showing a schematic configuration of a developing device of an electrophotographic copying machine according to another embodiment.

【図5】更に他の実施例に係る電子写真複写機の現像装
置の概略構成を示す正面図。
FIG. 5 is a front view showing a schematic configuration of a developing device of an electrophotographic copying machine according to another embodiment.

【図6】(a)乃至(c)は、光学検知型の検知センサ
の検知方式を示す説明図。
6A to 6C are explanatory views showing a detection method of an optical detection type detection sensor.

【符号の説明】[Explanation of symbols]

1 感光体ドラム 2 現像器ケーシング 3 現像剤 3a トナー 4 現像スリーブ 5 マグネットローラ 5a 磁極(P4極) 6 ドクタ 7 ドクタ前ヒサシ 7a 先端部 8 トナーホッパ 8a トナー補給口 9 トナーアジテータ 10 圧電式トナー残量センサ 11 光学検知型トナー残量センサ 12 トナーボトル 12a トナー排出口1 Photoconductor drum 2 Developer casing 3 Developer 3a Toner 4 Development sleeve 5 Magnet roller 5a Magnetic pole (P 4 pole) 6 Doctor 7 Doctor front edge 7a Tip part 8 Toner hopper 8a Toner supply port 9 Toner agitator 10 Piezoelectric residual toner amount Sensor 11 Optical detection type toner remaining amount sensor 12 Toner bottle 12a Toner discharge port

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】トナー及び磁性粒子からなる現像剤を担持
するための現像剤担持体と、該現像剤担持体の内部に配
置した磁界発生手段と、該現像剤担持体に担持した現像
剤の量を規制する現像剤規制部材と、該現像剤規制部材
で阻止された現像剤が滞留する所定容量の現像剤滞留部
と、該現像剤滞留部に該現像剤担持体上の現像剤搬送方
向の上流から隣接し、収容されているトナーが該現像剤
担持体に担持されている現像剤や該滞留部の現像剤に接
触するトナー補給開口部を有するトナー収容部とを備
え、該トナー収容部内のトナーを該現像剤担持体に担持
した現像剤に取り込むようにした現像装置において、 該トナー補給開口部よりも上方のトナー収容部壁面に位
置し、トナー残量を検知するトナー残量検知手段を設け
たことを特徴とする現像装置。
1. A developer carrying member for carrying a developer comprising toner and magnetic particles, a magnetic field generating means arranged inside the developer carrying member, and a developer carried on the developer carrying member. A developer regulating member for regulating the amount, a developer accumulating portion of a predetermined volume in which the developer blocked by the developer regulating member accumulates, and a developer conveying direction on the developer carrier to the developer accumulating portion. And a toner accommodating portion having a toner replenishment opening portion in which the accommodated toner comes into contact with the developer carried on the developer carrier and the developer in the staying portion. In a developing device adapted to take in the toner inside the developer into the developer carried on the developer carrying member, the remaining toner amount detection for detecting the remaining toner amount is located on the wall surface of the toner containing portion above the toner supply opening portion. The current feature characterized by the provision of means Image device.
【請求項2】上記トナー収容部上部に、該トナー収容部
にトナーを補給するトナー収容器をを設けたことを特徴
とする請求項1の現像装置。
2. The developing device according to claim 1, wherein a toner container for replenishing the toner in the toner container is provided above the toner container.
【請求項3】上記トナー収容部内に、固定軸を中心にし
て、該トナー収容部に収容されたトナーを上記トナー補
給開口部側へ搬送するように回動するトナー搬送手段を
設け、該トナー搬送手段の最外周回動軌跡の最下端部
が、該トナー収容部内の貯溜トナーと現像剤とが接触す
る境界面の最上部に、トナーレベル検知に当たっての検
知レベルを設定したことを特徴とする請求項1の現像装
置。
3. A toner conveying means is provided inside the toner accommodating portion, which rotates about a fixed shaft so as to convey the toner accommodated in the toner accommodating portion to the toner supply opening side. A detection level for toner level detection is set at an uppermost part of a boundary surface where the accumulated toner and the developer in the toner accommodating portion come into contact with each other at a lowermost end part of the outermost rotation trajectory of the conveying means. The developing device according to claim 1.
【請求項4】上記トナー残量検知手段を、上記トナー収
容部内のトナーと直接接して検知するセンサを用いて構
成したことを特徴とする請求項1、2又は3の現像装
置。
4. The developing device according to claim 1, 2 or 3, wherein the toner remaining amount detecting means is constituted by using a sensor for directly detecting the toner in the toner containing portion.
【請求項5】上記トナー収容部の一部を透明部材で構成
し、上記トナー残量検知手段を、該トナー収容部外から
該透明部材を介してトナー残量を非接触で検知するセン
サを用いて構成したことを特徴とする請求項1、2又は
3の現像装置。
5. A part of the toner containing portion is formed of a transparent member, and the toner remaining amount detecting means is a sensor for detecting the remaining amount of toner from outside the toner containing portion through the transparent member in a non-contact manner. The developing device according to claim 1, 2 or 3, wherein the developing device is configured by using the developing device.
JP7144122A 1995-04-20 1995-05-18 Developing device Pending JPH096116A (en)

Priority Applications (9)

Application Number Priority Date Filing Date Title
JP7144122A JPH096116A (en) 1995-04-20 1995-05-18 Developing device
EP96106178A EP0738937B1 (en) 1995-04-20 1996-04-19 Developing device using a toner and carrier mixture
US08/633,687 US5771426A (en) 1995-04-20 1996-04-19 Developing device using a toner and carrier mixture
ES96106178T ES2297833T3 (en) 1995-04-20 1996-04-19 DEVELOPMENT DEVICE USING A TONER MIXTURE AND TONER SUPPORT PARTICLES.
DE69637378T DE69637378T2 (en) 1995-04-20 1996-04-19 Developer for a mixture of toner and carrier particles
EP03011143A EP1338929A3 (en) 1995-04-20 1996-04-19 Developing device using a toner and carrier mixture
KR1019960012069A KR100197472B1 (en) 1995-04-20 1996-04-20 Developing device using a toner and carrier mixture
CNB021268924A CN100350332C (en) 1995-04-20 1996-04-20 Developing device using toner and carrier mixture
CN96108927A CN1101557C (en) 1995-04-20 1996-04-20 Developing device using toner and carrier mixture

Applications Claiming Priority (3)

Application Number Priority Date Filing Date Title
JP7-119338 1995-04-20
JP11933895 1995-04-20
JP7144122A JPH096116A (en) 1995-04-20 1995-05-18 Developing device

Publications (1)

Publication Number Publication Date
JPH096116A true JPH096116A (en) 1997-01-10

Family

ID=26457103

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7144122A Pending JPH096116A (en) 1995-04-20 1995-05-18 Developing device

Country Status (1)

Country Link
JP (1) JPH096116A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7289755B2 (en) 2004-01-27 2007-10-30 Ricoh Company, Ltd. Development apparatus, process cartridge, and image forming apparatus

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7289755B2 (en) 2004-01-27 2007-10-30 Ricoh Company, Ltd. Development apparatus, process cartridge, and image forming apparatus

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