JPH0960261A - Laid body for floor heating - Google Patents

Laid body for floor heating

Info

Publication number
JPH0960261A
JPH0960261A JP23469495A JP23469495A JPH0960261A JP H0960261 A JPH0960261 A JP H0960261A JP 23469495 A JP23469495 A JP 23469495A JP 23469495 A JP23469495 A JP 23469495A JP H0960261 A JPH0960261 A JP H0960261A
Authority
JP
Japan
Prior art keywords
insulating layer
heat insulating
aluminum foil
floor heating
laid
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP23469495A
Other languages
Japanese (ja)
Other versions
JP2895424B2 (en
Inventor
Tsutomu Shimazaki
勉 島崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyox Co Ltd
Original Assignee
Toyox Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyox Co Ltd filed Critical Toyox Co Ltd
Priority to JP23469495A priority Critical patent/JP2895424B2/en
Publication of JPH0960261A publication Critical patent/JPH0960261A/en
Application granted granted Critical
Publication of JP2895424B2 publication Critical patent/JP2895424B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Landscapes

  • Floor Finish (AREA)
  • Steam Or Hot-Water Central Heating Systems (AREA)
  • Laminated Bodies (AREA)

Abstract

PROBLEM TO BE SOLVED: To provide a soundproof property by forming many projections on the surface of a heat insulating layer made of a bead foam resin, laying an aluminum foil on the projections, and laminating a surface material such as a flooring board or a tatami facing. SOLUTION: A heat insulating layer 2 made of a bead foam resin is provided on the surface of the first hollow laminated plate 1, and many projections 9 are formed on the heat insulating layer 2. Guide grooves 4 for laying hot-water pipes 3 are formed on the heat insulating layer 2, and the first aluminum foil 5 and the second aluminum foil 6 are laminated on the surface of the heat insulating layer 2 including the guide grooves 4. The second hollow laminated plate 7 is laminated on the second aluminum foil 6, and a tatami facing 8 serving as a surface material is laid on the second hollow laminated plate 7 to form a tatami base (a). The first aluminum foil 5 is floated by the quantity of the projections 9, the rubbing between the heat insulating layer 2 and the first aluminum foil 5 is prevented, and the occurrence of sound can be completely prevented.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】この発明は、温水を用いる床
暖房用敷設体に関する。
TECHNICAL FIELD The present invention relates to a floor heating laying body using hot water.

【0002】[0002]

【従来の技術】図4は床暖房用敷設体として従来から知
られている暖房用畳を示したもので、その床材としての
畳床aの構成は、次のとおりである。この畳床aは、そ
の一番下に多層構造体からなる第1中空積層板1を設
け、この第1中空積層板1の表面にビーズ発泡樹脂から
なる断熱層2を設けている。この断熱層2には、温水パ
イプ3を敷設するためのガイド溝4を形成している。こ
のように断熱層2をビーズ発泡樹脂で成形したのは、加
工性の問題からである。すなわち、発泡樹脂の成形法に
は、ビーズ発泡成形法と連続押し出し発泡成形法とがあ
る。ところが、上記のように表面にガイド溝4を形成す
るようなときには、ビーズ発泡成形法が有利となる。な
ぜなら、ビーズ発泡成形法の場合には、ガイド溝4を一
体成形できるが、連続押し出し発泡成形法だと、このガ
イド溝4を別に加工しなければならないからである。
2. Description of the Related Art FIG. 4 shows a heating tatami mat conventionally known as a floor heating laying body, and a tatami mat a as a floor material has the following structure. The tatami floor a has a first hollow laminated plate 1 made of a multilayer structure at the bottom thereof, and a heat insulating layer 2 made of bead foam resin on the surface of the first hollow laminated plate 1. A guide groove 4 for laying the hot water pipe 3 is formed in the heat insulating layer 2. The reason why the heat insulating layer 2 is formed of the foamed bead resin in this way is because of the problem of workability. That is, the foaming resin molding method includes a bead foaming molding method and a continuous extrusion foaming molding method. However, when the guide groove 4 is formed on the surface as described above, the bead foam molding method is advantageous. This is because in the case of the bead foam molding method, the guide groove 4 can be integrally molded, but in the continuous extrusion foam molding method, the guide groove 4 must be processed separately.

【0003】そして、ガイド溝4を含めた断熱層2の表
面には第1アルミ箔5を敷くとともに、この第1アルミ
箔5を敷いたガイド溝4に温水パイプ3を敷設してい
る。温水パイプ3を敷設したら、さらにその上に上記と
は別の第2アルミ箔6を敷くとともに、この第2アルミ
箔6の上に第2中空積層板7を積層する。上記のように
して畳床aを構成するとともに、この畳床aの上に、畳
表8を敷いて、床暖房用畳としている。そして、この畳
を図示していない床板に敷き詰めるものである。このよ
うにした床暖房用畳は、発泡樹脂製の断熱層2が第1、
2中空積層板1、7に挟まれて十分な強度を維持すると
ともに、それら第1、2中空積層板1、7と断熱層2と
が相まって、畳としてのクッション性を維持するもので
ある。
A first aluminum foil 5 is laid on the surface of the heat insulating layer 2 including the guide groove 4, and a hot water pipe 3 is laid in the guide groove 4 laid on the first aluminum foil 5. After the hot water pipe 3 is laid, the second aluminum foil 6 different from the above is further laid on the hot water pipe 3, and the second hollow laminated plate 7 is laminated on the second aluminum foil 6. The tatami mat a is constructed as described above, and the tatami mat 8 is laid on the tatami mat a to provide a floor heating tatami mat. Then, this tatami mat is spread over a floor plate (not shown). In such a floor heating tatami, the heat insulation layer 2 made of foamed resin is the first,
It is sandwiched between the two hollow laminated plates 1 and 7 to maintain a sufficient strength, and the first and second hollow laminated plates 1 and 7 and the heat insulating layer 2 are combined to maintain the cushioning property as a tatami mat.

【0004】[0004]

【発明が解決しようとする課題】上記のようにした従来
の床暖房用畳では、その上を人が歩いたとき、キュッ、
キュッという音がする。この音は、断熱層2のビーズ発
泡樹脂の表面と、第1アルミ箔5とのこすれが原因であ
ることが判明した。つまり、ビーズ発泡樹脂の表面はか
なりつやつやしているが、このように表面がつやつやな
ので、それがアルミ箔とこすれたとき音を発生する。い
ずれにしても、この音は、かなり耳障りのもので、消音
の要望が絶えなかったが、従来の床暖房用敷設体では、
この問題を解決できなかった。この発明の目的は、加工
性に優れたビーズ発泡成形法で断熱層を形成しながら、
音が出ない床暖房用敷設体を提供することである。
In the conventional tatami for floor heating as described above, when a person walks on the tatami mat,
There is a clicking sound. It was found that this noise was caused by rubbing between the surface of the bead foam resin of the heat insulating layer 2 and the first aluminum foil 5. In other words, the surface of the bead foam resin is quite glossy, but since the surface is so glossy, a sound is generated when it is rubbed against the aluminum foil. In any case, this sound was rather offensive to the ear, and there was a continuous demand for noise reduction, but in the conventional floor heating laying body,
I could not solve this problem. An object of the present invention is to form a heat insulating layer by a bead foam molding method having excellent processability,
An object is to provide a floor heating laying body that does not emit noise.

【0005】[0005]

【課題を解決するための手段】第1の発明は、床板に敷
く床材は、ビーズ発泡樹脂で形成した断熱層と、この断
熱層に形成し、かつ、温水パイプを敷設するためのたガ
イド溝と、このガイド溝を含めた断熱層表面に敷いたア
ルミ箔とからなり、この断熱層の上にフローリングや畳
表等の表面材を積層した床暖房用敷設体を前提にするも
のである。そして、断熱層の表面に多数の凸部を形成
し、この凸部の上にアルミ箔を敷き、その上に表面材を
積層した点に特徴を有する。第2の発明は、断熱層表面
に形成した凸部を、筋状に長くした点に特徴を有する。
第3の発明は、凸部で格子模様を表わした点に特徴を有
する。そして、この発明の床暖房用敷設体は、いわゆる
フローリング用としても、畳用としても使えること当然
である。また、断熱層の上に敷いたアルミ箔の上に、フ
ローリングあるいは畳表等の表面材を直接敷き詰めても
よいし、それらの間にクッション材などの別部材を介在
させてもよい。いずれにしても、この発明は、ビーズ発
泡樹脂で形成した断熱層の上にアルミ箔を敷いた構成の
ものであれば、どのようなものにも適用しうる。
According to a first aspect of the present invention, a floor material to be laid on a floor board is a heat insulating layer formed of bead foam resin, and a guide for laying a hot water pipe on the heat insulating layer. The floor heating laying body is composed of a groove and an aluminum foil laid on the surface of the heat insulating layer including the guide groove, and a surface material such as a flooring or a tatami mat is laminated on the heat insulating layer. Then, a large number of convex portions are formed on the surface of the heat insulating layer, an aluminum foil is laid on the convex portions, and a surface material is laminated on the aluminum foil. The second invention is characterized in that the convex portion formed on the surface of the heat insulating layer is elongated in a streak shape.
The third invention is characterized in that the convex portion represents a lattice pattern. The floor heating laying body of the present invention can of course be used both for so-called flooring and for tatami mats. Further, a surface material such as a flooring or a tatami mat may be directly laid on the aluminum foil laid on the heat insulating layer, or another member such as a cushion material may be interposed therebetween. In any case, the present invention can be applied to any structure as long as an aluminum foil is laid on a heat insulating layer formed of bead foam resin.

【0006】[0006]

【発明の実施の形態】図1〜図3に示した実施例は、床
暖房用畳についてのもので、畳床aの構成部品は、従来
と同様である。すなわち、第1中空積層板1、ビーズ発
泡樹脂からなる断熱層2、第1、2アルミ箔5、6、第
2中空積層板7をしたから順に積層している。さらに、
上記断熱層2に形成したガイド溝4に温水パイプ3を敷
設する一方、上記第2中空積層板7の表面にこの発明の
表面材としての畳表8を敷いている。そして、この発明
の実施例として、最大の特徴は、断熱層2の表面に凸部
9を形成した点である。この凸部9は、図3に示すよう
に、筋状に長くするとともに、それを断熱層2の表面に
縦横に走行させ、格子模様を構成するようにしたもので
ある。
BEST MODE FOR CARRYING OUT THE INVENTION The embodiment shown in FIGS. 1 to 3 relates to a tatami mat for floor heating, and the components of the tatami mat a are the same as those of the prior art. That is, the first hollow laminated plate 1, the heat insulating layer 2 made of bead foam resin, the first and second aluminum foils 5 and 6, and the second hollow laminated plate 7 are laminated in this order. further,
While the hot water pipe 3 is laid in the guide groove 4 formed in the heat insulating layer 2, the tatami mat 8 as the surface material of the present invention is laid on the surface of the second hollow laminated plate 7. The greatest feature of the embodiment of the present invention is that the convex portions 9 are formed on the surface of the heat insulating layer 2. As shown in FIG. 3, the convex portion 9 is elongated in a stripe shape and is made to run in the vertical and horizontal directions on the surface of the heat insulating layer 2 to form a lattice pattern.

【0007】上記のように断熱層2の表面に格子状の凸
部9を形成したので、この断熱層2の表面に第1アルミ
箔5を敷いたとき、図1に示すように、第1アルミ箔5
が凸部9の分だけ浮き上がる。このように第1アルミ箔
5が断熱層2の表面から浮き上がるので、断熱層2の表
面と、第1アルミ箔5との接触面積が少なくなる。両者
の接触面積が少なくなると、それらがこすれたとしても
音が出なくなる。そして、実験結果においても、従来の
ような音がまったく発生しなかった。また、このように
した床暖房用畳を長期間使っていると、凸部9がだんだ
んとつぶれてくる。しかし、どんなに長く使っていて
も、凸部の部分が完全に平らになるのではなく、多少の
高さを残したままとなる。また、凸部9の山が低くなる
ころには、第1アルミ箔5も、図2に示すように、凸部
9に密着するようになる。第1アルミ箔5が凸部9に密
着すれば、今度は、第1アルミ箔5が移動しにくくなる
ので、畳の上を人が歩いたとしても、ほとんど音がしな
い。
Since the lattice-shaped convex portions 9 are formed on the surface of the heat insulating layer 2 as described above, when the first aluminum foil 5 is laid on the surface of the heat insulating layer 2, as shown in FIG. Aluminum foil 5
Is raised by the amount of the convex portion 9. Since the first aluminum foil 5 floats above the surface of the heat insulating layer 2 in this way, the contact area between the surface of the heat insulating layer 2 and the first aluminum foil 5 is reduced. If the contact area between the two becomes small, no sound will be produced even if they are rubbed. Also, in the experimental results, no conventional sound was generated. In addition, when the tatami mat for floor heating as described above is used for a long time, the convex portion 9 gradually collapses. However, no matter how long you use it, the convex part does not become completely flat, but it remains a little high. Further, when the height of the protrusion 9 becomes low, the first aluminum foil 5 also comes into close contact with the protrusion 9 as shown in FIG. If the first aluminum foil 5 is brought into close contact with the convex portion 9, the first aluminum foil 5 becomes hard to move this time, so that even if a person walks on the tatami, there is almost no sound.

【0008】このように、凸部9の高さが十分に維持さ
れている新しいときも、それが古くなって凸部9が低く
なったときにも、断熱層2と第1アルミ箔5とのこすれ
を防止でき、音の発生を完全に防ぐことができる。な
お、この実施例では、凸部9を筋状に長くするととも
に、それを断熱層2の表面に凸部9からなる格子模様を
形成するようにしたが、この凸部9を一方向だけに走行
させるようにしてもよい。また、小さな凸部9をたくさ
ん形成して、断熱層2の表面が凸凹になるようにしても
よい。
In this way, the heat insulating layer 2 and the first aluminum foil 5 can be sawed both when the height of the convex portion 9 is sufficiently maintained and when it is old and when the convex portion 9 is lowered. It is possible to prevent rubbing and completely prevent the generation of sound. In addition, in this embodiment, the convex portions 9 are elongated and the lattice pattern of the convex portions 9 is formed on the surface of the heat insulating layer 2. However, the convex portions 9 are formed only in one direction. You may make it run. Further, many small protrusions 9 may be formed so that the surface of the heat insulating layer 2 becomes uneven.

【0009】[0009]

【発明の効果】この発明の床暖房用敷設体によれば、断
熱層をビーズ発泡樹脂製として、その加工上の低コスト
を維持するとともに、それにアルミ箔をはっても、従来
のような音が出ない。
According to the floor heating laying body of the present invention, the heat insulating layer is made of bead foam resin so that the processing cost can be kept low and the aluminum foil can be applied to the heat insulating layer as in the conventional case. There is no sound.

【図面の簡単な説明】[Brief description of drawings]

【図1】凸部の高さが十分に維持されているときの断面
図である。
FIG. 1 is a cross-sectional view when a height of a convex portion is sufficiently maintained.

【図2】凸部の高さが低くなったときの断面図である。FIG. 2 is a cross-sectional view when the height of a convex portion is low.

【図3】断熱層の平面図である。FIG. 3 is a plan view of a heat insulating layer.

【図4】従来の床暖房用敷設体の断面図である。FIG. 4 is a cross-sectional view of a conventional floor heating laying body.

【符号の説明】[Explanation of symbols]

a 床材としての畳床 1 中空積層板 2 断熱層 3 温水パイプ 4 ガイド溝 5 アルミ箔 9 凸部 a Tatami floor as floor material 1 Hollow laminated board 2 Heat insulation layer 3 Hot water pipe 4 Guide groove 5 Aluminum foil 9 Convex part

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 E04F 15/18 8702−2E E04F 15/18 E 8702−2E X 602 8702−2E 602C F24D 3/16 F24D 3/16 A D ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI Technical display area E04F 15/18 8702-2E E04F 15/18 E 8702-2E X 602 8702-2E 602C F24D 3/16 F24D 3/16 A D

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 床板に敷く床材は、ビーズ発泡樹脂で形
成した断熱層と、この断熱層に形成し、かつ、温水パイ
プを敷設するためのガイド溝と、このガイド溝を含めた
断熱層表面に敷いたアルミ箔とからなり、この断熱層の
上にフローリングや畳表等の表面材を積層した床暖房用
敷設体において、断熱層の表面に多数の凸部を形成し、
この凸部の上にアルミ箔を敷き、その上に表面材を積層
したことを特徴とする床暖房用敷設体。
1. A floor material to be laid on a floor board, a heat insulating layer formed of bead foam resin, a guide groove for laying a hot water pipe formed in this heat insulating layer, and a heat insulating layer including this guide groove. Made of aluminum foil laid on the surface, in a floor heating laying body in which surface materials such as flooring and tatami mat are laminated on this heat insulating layer, a large number of convex portions are formed on the surface of the heat insulating layer,
A floor heating laying body comprising an aluminum foil laid on the convex portion and a surface material laminated on the aluminum foil.
【請求項2】 断熱層表面に形成した凸部を筋状に長く
したことを特徴とする請求項1記載の床暖房用敷設体。
2. The floor heating laying body according to claim 1, wherein the convex portion formed on the surface of the heat insulating layer is elongated in a line shape.
【請求項3】 筋状に長くした凸部を、縦横に走行さ
せ、断熱層の表面に格子模様を表わしたことを特徴とす
る請求項1又は2記載の床暖房用敷設体。
3. The floor heating laying body according to claim 1, wherein the convex portions elongated in a strip shape are made to run in the vertical and horizontal directions to form a lattice pattern on the surface of the heat insulating layer.
JP23469495A 1995-08-21 1995-08-21 Floor heating laying body Expired - Fee Related JP2895424B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP23469495A JP2895424B2 (en) 1995-08-21 1995-08-21 Floor heating laying body

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP23469495A JP2895424B2 (en) 1995-08-21 1995-08-21 Floor heating laying body

Publications (2)

Publication Number Publication Date
JPH0960261A true JPH0960261A (en) 1997-03-04
JP2895424B2 JP2895424B2 (en) 1999-05-24

Family

ID=16974958

Family Applications (1)

Application Number Title Priority Date Filing Date
JP23469495A Expired - Fee Related JP2895424B2 (en) 1995-08-21 1995-08-21 Floor heating laying body

Country Status (1)

Country Link
JP (1) JP2895424B2 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1151401A (en) * 1997-07-28 1999-02-26 Toyox Co Ltd Laid body for cooling and heating
JP2003509606A (en) * 1999-09-17 2003-03-11 ロディン,ホカン Floor element for floor heating or cooling system and method of manufacturing the element
CN102079156A (en) * 2010-10-15 2011-06-01 吉林吉瑞莱板材科技有限公司 Method and equipment for processing geothermal heating thermal insulation layer
KR101277289B1 (en) * 2011-04-25 2013-06-20 서울대학교산학협력단 Access floor panel and method for manufacturing the same
CN103673030A (en) * 2012-09-19 2014-03-26 苏州佳士美塑胶机械科技有限公司 Assembled floor heating structure
CN105133820A (en) * 2015-06-29 2015-12-09 浙江群邦工贸有限公司 Rapid-heating type composite wooden floor

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH1151401A (en) * 1997-07-28 1999-02-26 Toyox Co Ltd Laid body for cooling and heating
JP2003509606A (en) * 1999-09-17 2003-03-11 ロディン,ホカン Floor element for floor heating or cooling system and method of manufacturing the element
US6739097B1 (en) * 1999-09-17 2004-05-25 Rodin Haakan Floor element for a floor heating or cooling system, and a process for manufacturing the element
CN102079156A (en) * 2010-10-15 2011-06-01 吉林吉瑞莱板材科技有限公司 Method and equipment for processing geothermal heating thermal insulation layer
KR101277289B1 (en) * 2011-04-25 2013-06-20 서울대학교산학협력단 Access floor panel and method for manufacturing the same
CN103673030A (en) * 2012-09-19 2014-03-26 苏州佳士美塑胶机械科技有限公司 Assembled floor heating structure
CN105133820A (en) * 2015-06-29 2015-12-09 浙江群邦工贸有限公司 Rapid-heating type composite wooden floor

Also Published As

Publication number Publication date
JP2895424B2 (en) 1999-05-24

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