JPH0948914A - Molded gear - Google Patents

Molded gear

Info

Publication number
JPH0948914A
JPH0948914A JP7219636A JP21963695A JPH0948914A JP H0948914 A JPH0948914 A JP H0948914A JP 7219636 A JP7219636 A JP 7219636A JP 21963695 A JP21963695 A JP 21963695A JP H0948914 A JPH0948914 A JP H0948914A
Authority
JP
Japan
Prior art keywords
polyamide
gear
carbon fiber
parts
weight
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7219636A
Other languages
Japanese (ja)
Other versions
JP3611639B2 (en
Inventor
Takaaki Saigou
隆晄 西郷
Katsuhide Horiuchi
克英 堀内
Takahiro Hiraoka
孝浩 平岡
Masaya Kurokawa
正也 黒川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
SUTAARAITO KOGYO KK
Starlite Co Ltd
Original Assignee
SUTAARAITO KOGYO KK
Starlite Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by SUTAARAITO KOGYO KK, Starlite Co Ltd filed Critical SUTAARAITO KOGYO KK
Priority to JP21963695A priority Critical patent/JP3611639B2/en
Publication of JPH0948914A publication Critical patent/JPH0948914A/en
Application granted granted Critical
Publication of JP3611639B2 publication Critical patent/JP3611639B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a high-durability high-strength molded gear having high dedendum strength, not producing any noise, the so-called juddering, produced from rubbing between the meshed teeth even when used under nonlubricated conditions and scarcely suffers from any wear even under greased conditions. SOLUTION: This molded gear is made of a composition prepared by reinforcing 100 pts.wt. polyamide 12 having a number - average molecular weigth (Mn) of (2-4)×10<4> or a mixture thereof with a specified amount of a polyamide 12 having an Mn of (1-2)×10<4> with 5-40 pts.wt. PAN-derived carbon fiber. Alternatively, this gear is made of a composition prepared by reinforcing 100pts.wt. polyamide 12 having a melt viscosity (η) of (2-8)×10<3> P at 230 deg.C or a mixture thereof with a specified amount of a polyamide 12 having an η of (0.8-2)×10<3> P with 5-40 pts.wt. PAN-derived carbon fiber.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は,ポリアミド樹脂と
炭素繊維とからなる,歯車特性の良好なポリアミド樹脂
複合材に関する発明であり,自動車関連機器の分野,電
子・電機用機器の分野,一般産業機械部品分野等に用い
られる樹脂製歯車の改良に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a polyamide resin composite material composed of a polyamide resin and carbon fiber and having good gear characteristics, and is used in the fields of automobile-related equipment, electronic / electrical equipment, and general industry. The present invention relates to improvement of resin gears used in the field of mechanical parts and the like.

【0002】[0002]

【従来の技術】従来の上記分野用の樹脂製歯車は,金属
歯車に比べて軽量,自己潤滑性,耐腐蝕性,低騒音性,
量産性等の特徴を有するため,金属製に代わって多方面
に簡易に利用される。樹脂材料としては,その機械的特
性や摺動特性の点から,ポリアセタール,ポリアミド樹
脂が挙げられ,特に前者を主成分とする樹脂組成物は,
比較的優れた歯車負荷特性を持ち,生産性も高い事よ
り,歯車用樹脂材料として多用されている。
2. Description of the Related Art Conventional resin gears for the above fields are lighter in weight, more self-lubricating, are corrosion resistant, and have a lower noise level than metal gears.
Since it has characteristics such as mass productivity, it can be easily used in various fields instead of metal. Examples of the resin material include polyacetal and polyamide resin from the viewpoint of mechanical properties and sliding characteristics. Particularly, the resin composition containing the former as a main component is
Since it has relatively excellent gear load characteristics and high productivity, it is often used as a resin material for gears.

【0003】然しながら,近年樹脂製歯車への要望とし
て,更に一層の高負荷,即ち歯元強度が高く,無潤滑仕
様においても低摩耗性を保持しつつ,かつ低騒音,低摩
擦音である,所謂「鳴き」を生じない,摺動特性の優れ
た長寿命のものが求められており,既存の材料では対応
しきれなくなってきた。
However, in recent years, as a demand for resin gears, so-called higher load, that is, higher tooth root strength, and low noise and low frictional noise while maintaining low wear even in non-lubricated specifications, are so-called. There is a demand for long-life products with excellent sliding characteristics that do not cause "squeaking", and existing materials are no longer able to handle them.

【0004】[0004]

【発明が解決しようとする課題】従来の樹脂製歯車,例
えばポリアセタール樹脂(POMと略記)の場合,その
単体,若しくはそれとガラス繊維又は炭素繊維等による
補強材充填組成物は,無潤滑下で負荷条件が厳しくなる
と,歯車の噛み合い摩擦による騒音,所謂「鳴き」現象
が発生し,又歯面の摩擦も大となり,歯車寿命が低下す
る欠点が挙げられている。
In the case of a conventional resin gear, for example, a polyacetal resin (abbreviated as POM), its simple substance or a composition for filling a reinforcing material with glass fiber or carbon fiber and the like is loaded without lubrication. When the conditions become strict, noise due to meshing friction of gears, a so-called "squealing" phenomenon occurs, friction of tooth surfaces becomes large, and gear life is shortened.

【0005】又,当該POM樹脂を,グリースを初期塗
布した潤滑条件下において使用した場合,炭素繊維を補
強材として充填した組成物の摩耗は,寧ろ先の無潤滑仕
様の場合以上に多くなる。この際,グリースは特別な物
でなくても,シリコン系,リチウム系,フッ素系でも同
様に,一般的に摩耗増大現象が起こり,グリースの調度
が高い程,短期間で摩耗量が多くなる欠点がある。
Further, when the POM resin is used under a lubricating condition in which grease is initially applied, the wear of the composition filled with carbon fiber as a reinforcing material is larger than that of the non-lubricated specification. At this time, even if the grease is not special, the phenomenon of increased wear generally occurs in the case of silicon-based, lithium-based, and fluorine-based as well, and the higher the adjustment of the grease, the greater the wear amount in a short period of time. There is.

【0006】他の樹脂製歯車,例えばポリアミド(PA
と略記)の場合,PA6,PA66,PA46等が知ら
れるが,これらはポリアミド系樹脂の一般的特性とし
て,吸水(湿)による機械的特性の経時的低下の現象が
起こり,これに伴って歯車寿命も低下することにもな
る。 これらPA樹脂に,補強材を充填して強化組成物
として使用した場合は,ポリアセタール歯車同様に,無
潤滑下で負荷条件が厳しくなると,「鳴き」が発生し,
グリース塗布による潤滑条件下では,同条件下で寧ろ無
潤滑以上に摩耗が多くなる。
Other resin gears such as polyamide (PA
Abbreviated), PA6, PA66, PA46, etc. are known. However, as a general characteristic of polyamide-based resins, a phenomenon of mechanical property deterioration over time due to water absorption (wet) occurs, and with this, gear wheels It also shortens the life. When these PA resins are filled with a reinforcing material and used as a reinforcing composition, "squealing" occurs when the load condition becomes severe under unlubricated condition, as in the case of polyacetal gears.
Under the lubrication condition by applying grease, the wear increases more than under non-lubrication condition under the same condition.

【0007】PA12は,他のポリアミド系樹脂に較
べ,一般的に軟らかいと言う欠点が有り,機械的に高負
荷用途には不向きであったが,その軟質と謂う特徴を生
かし,従来,単体(繊維等を配合しない無充填材)とし
て消音歯車として用いられた記事(例えば「最近のプラ
スチック成形歯車」;”プラスッチック”誌VOL.
・No7,p55,工業調査会刊)がある。然し強
度,弾性率が低いため高負荷条件下での使用には適さな
いとされていた。
PA12 has a drawback that it is generally softer than other polyamide resins, and was not suitable for mechanically high load applications. However, due to its softness, PA12 is conventionally used as a single body ( Articles used as sound-deadening gears as unfilled materials containing no fibers (for example, "Recent plastic molded gears";"Plastic" magazine, VOL. 4)
1・ No7, p55, published by Industrial Research Society). However, because of its low strength and elastic modulus, it was considered unsuitable for use under high load conditions.

【0008】また二硫化モリブデンやグラファイト,或
いは四フッ化エチレン等の固体潤滑材を配合した組成
物,又は含油組成物では,無潤滑下で「鳴き」の発生を
防止出来る利点がある反面,組成物の機械特性がベース
ポリマー単体と較べて低下する欠点が有るため,高負荷
条件での使用には適さない。
Further, a composition containing a solid lubricant such as molybdenum disulfide, graphite, or tetrafluoroethylene, or an oil-containing composition has an advantage of being able to prevent the occurrence of "squeaking" in the absence of lubrication. It is not suitable for use under high load conditions because it has the drawback that the mechanical properties of the product are lower than the base polymer alone.

【0009】この様な高負荷用途に対して,本発明者等
による特願平3ー152553号,特開平5ー3940
5号に示される様な組成物を用いる先の提案がある。即
ち特願平3ー152553号には,マトリックスとして
熱可塑性ポリエーテル芳香族ケトン,補強材としてピッ
チ系炭素繊維を配合した,歯車用組成物が提案されてい
る。又特願平3ー217862号には,マトリックスと
してポリアセタール樹脂,補強材として芳香族ポリアミ
ド繊維,潤滑性付与材として4フツ化エチレン樹脂から
なる,歯車用組成物も提案されている。
For such high load applications, Japanese Patent Application No. 3-155253 and Japanese Patent Application Laid-Open No. 5-3940 by the present inventors.
There is a previous proposal to use a composition as shown in No. 5. That is, Japanese Patent Application No. 3-152553 proposes a gear composition containing a thermoplastic polyether aromatic ketone as a matrix and a pitch-based carbon fiber as a reinforcing material. Further, Japanese Patent Application No. 3-217862 proposes a gear composition comprising a polyacetal resin as a matrix, an aromatic polyamide fiber as a reinforcing material, and a tetrafluoroethylene resin as a lubricity imparting material.

【0010】然しこれらを以てしても,更に進んだ産業
分野における要求,特に低摩耗性,低騒音性,高歯元強
度(高負荷)の要請を満たすには不充分となり,かつ材
料コストも高い欠点が有った。
However, even with these, it becomes insufficient to meet the demands in the further advanced industrial fields, in particular, the requirements for low wear, low noise and high root strength (high load), and the material cost is high. There was a flaw.

【0011】[0011]

【課題を解決するための手段】上記の様な,より進んだ
産業上の要請に対し,従来技術が未だ充分でない点を補
ない,歯元強度が高く,かつ吸水による強度の低下が少
なく,無潤滑仕様において低摩耗,歯車噛み合い摩擦に
よる「鳴き」の発生の無い,又潤滑(グリース初期塗
布)仕様では,高摩耗化しない,多岐にわたる高度な要
求に対処し得る,歯車成形品用の材料の,配合処方につ
いて種々研究を行った。
[Means for Solving the Problems] In response to the more advanced industrial demands as described above, the conventional technique is not sufficient, the tooth root strength is high, and the decrease in strength due to water absorption is small. A material for gear molded products that has low wear in the non-lubricated specification, does not cause "squeaking" due to gear mesh friction, and does not increase wear in the lubricated (initial application of grease) specification, and can meet a wide range of advanced requirements. Various studies were conducted on the compounding recipe.

【0012】その結果,1)摺動特性に優れるポリアミ
ド樹脂を選び,且つその中でも,この種のPA樹脂の一
般的な欠点である,吸水(湿)性による機械的強度の低
下が特に少ない,ポリアミド12の特徴を生かし,これ
をベースポリマーとして選んだ。2)然し,このベース
ポリマーが軟らかく,強度が不足する欠点を補う為,補
強材として特定の種類の炭素繊維を,3)特定量配合す
ることにより,4)当該ベースポリマーの分子量分布,
若しくは溶融粘度の最適範囲の選択と相まって,射出成
形による製作が可能であり,且つ高強度,高弾性率を有
し,「鳴き」が無く,摩耗量の少ない,吸湿等による性
能の経時変化のない,高耐久性を有する所期の歯車材を
得ることができた。
As a result, 1) a polyamide resin having excellent sliding characteristics was selected, and among them, a general drawback of this type of PA resin was that the decrease in mechanical strength due to water absorption (wetness) was particularly small. Taking advantage of the characteristics of polyamide 12, this was selected as the base polymer. 2) However, in order to compensate for the drawback that this base polymer is soft and lacks in strength, 3) a specific type of carbon fiber is added as a reinforcing material, 3) a specific amount is added, 4) the molecular weight distribution of the base polymer,
Or, combined with the selection of the optimum range of melt viscosity, it can be manufactured by injection molding, has high strength and high elastic modulus, does not have "squeaking", has a small amount of wear, and has a change in performance over time due to moisture absorption. We were able to obtain the desired gear material with high durability.

【0013】更に本願の対象とする組成物の構成成分に
ついて敷衍する。本発明に謂うポリアミド12とは,数
平均分子量(Mnと略記)が,(2〜6)×104 ,特
に好ましくは(2〜4)×104 の範囲の,ポリアミド
12 〔A〕が適当である。この範囲の物が,所定の炭
素繊維(C)を配合した組成物として,流動性等の点で
射出成型可能で,且つ高強度を有する歯車のベースポリ
マーとなりうるからである。
Further, constituent components of the composition of the present application will be described. The polyamide 12 referred to in the present invention is a polyamide 12 [A] having a number average molecular weight (abbreviated as Mn) of (2-6) × 10 4 , particularly preferably (2-4) × 10 4. Is. This is because a material in this range can be injection-molded in terms of fluidity and the like as a composition containing a predetermined carbon fiber (C), and can serve as a base polymer for a gear having high strength.

【0014】 若しくは,Mnが(2〜6)×104 ,好
ましくは(2〜4)×104 のポリアミド12〔A〕
と,Mnが(1〜2)×104 のポリアミド12〔B〕
との混合物で,12〔A〕と12〔B〕の重量配合比が
3〜8である混合物が適当である。この様にMnの小さ
い低分子量重合物を少量配合することにより,成形時の
組成物の流れ特性が一段と良くなり,精密成形性と生産
性の向上が達せられる。
[0014] Alternatively, Mn is (2 to 6) × 10Four, Good
Much better (2-4) x 10FourPolyamide 12 [A]
And Mn is (1-2) × 10FourPolyamide 12 [B]
And a mixture of 12 [A] and 12 [B] has a weight ratio of
Mixtures of 3 to 8 are suitable. Thus, Mn is small
By adding a small amount of low molecular weight polymer,
The flow characteristics of the composition are further improved, resulting in precision moldability and production.
The improvement in sex can be achieved.

【0015】此処に謂うポリアミド12とは,ωーラウ
ロラクタム,ωーアミノドデカン酸を原料モノマーとし
て,開環重合,縮重合等の公知の方法で高分子化して得
られる,別称ナイロン12とも言われる合成高分子化合
物である。
The so-called polyamide 12 referred to here is a synthetic polymer also called as nylon 12, which is obtained by polymerizing ω-laurolactam or ω-aminododecanoic acid as a raw material monomer by a known method such as ring-opening polymerization or polycondensation. It is a compound.

【0016】また,数平均分子量(Mn)とは,分子量
分布を持つ合成高分子の平均分子量を数平均法で表した
値であり,下記のように定義される。
The number average molecular weight (Mn) is a value obtained by expressing the average molecular weight of a synthetic polymer having a molecular weight distribution by the number average method, and is defined as follows.

【0017】[0017]

【数1】MN = W / Σ Ni = Σ Ni
i / Σ Ni
## EQU1 ## M N = W / Σ N i = Σ N i
M i / Σ N i

【0018】但し Ni :分子量 Mi の分子数 ,
W :分子量 Mの分子の重量 具体的には,氷点降下法,蒸気圧降下法,浸透圧法,又
は末端基定量法等の熱力学的,化学的方法により測定さ
れる。 引用文献;「化学便覧(応用編)」757頁〔日本化学
会〕改訂3版(丸善) 「ポリエチレン樹脂」46頁〔プラスチック材料講座
4〕日刊工業新聞社
Where N i is the number of molecules having a molecular weight M i ,
W: Weight of molecule of molecular weight M Specifically, it is measured by a thermodynamic or chemical method such as freezing point depression method, vapor pressure depression method, osmotic pressure method, or end group determination method. Reference: “Chemical Handbook (Applied)” page 757 [Chemical Society of Japan] Revised 3rd edition (Maruzen) “Polyethylene resin” page 46 [Plastic material course 4] Nikkan Kogyo Shimbun

【0019】又,本発明に係るポリアミド12樹脂は,
他の異なる物性,即ち,当該樹脂の溶融温度230
0 C,剪断速度1000/秒における溶融粘度(η)を
以て,規定することも出来る。この様な条件で測定した
ηが,(2〜8)×103 ポイズの範囲内であるポリア
ミド12樹脂を用いても,先のMnを以て規定した樹脂
と同様に,冒頭に記す本技術分野の課題を解決すること
が出来る。
The polyamide 12 resin according to the present invention is
Another different physical property, namely the melting temperature of the resin 230
It can also be specified by the melt viscosity (η) at 0 C and a shear rate of 1000 / sec. Even when using the polyamide 12 resin whose η measured under such conditions is within the range of (2-8) × 10 3 poises, as in the case of the resin defined by the above Mn, the Can solve problems.

【0020】高分子は単一の分子量のみから成る単分散
高分子となることは非常に珍しく,一般的に或る分布を
持った多分散高分子となっている。従って平均の値で示
され,測定方法により数平均,重量平均,Z平均分子量
等で表示される。そこで,本願のように数平均法で表し
た場合,〔数1〕に示す様な或る元となる高分子(M
n)に,この高分子よりはるかに分子量の低い(又は高
い)高分子を添加すると,配合量により,Mn値が大き
く変化することとなる。従って,本願においては,数平
均法(Mn)のみで定義するのでなく,溶融粘度(η)
によっても,射出成形可能で,本願に謂う特性を落とさ
ない,ベースポリマーの物性を規定した。 Mnとηと
は,それぞれ別個の物性表示法であり,独立して規定さ
れうるものである。尚,後記する実施例にて使用する樹
脂については,同一樹脂について,Mn表示と,η表示
とを併記した。
It is extremely rare for a polymer to be a monodisperse polymer composed of only a single molecular weight, and it is generally a polydisperse polymer having a certain distribution. Therefore, it is represented by an average value and is represented by a number average, a weight average, a Z average molecular weight, etc. depending on the measuring method. Therefore, when expressed by the number average method as in the present application, a certain polymer (M
When a polymer having a much lower (or higher) molecular weight than this polymer is added to n), the Mn value greatly changes depending on the compounding amount. Therefore, in the present application, the melt viscosity (η) is not defined only by the number average method (Mn).
Also defined the physical properties of the base polymer that can be injection-molded and do not impair the so-called characteristics of the present application. Mn and η are separate physical property display methods and can be independently defined. Regarding the resins used in the examples described below, the Mn display and the η display are shown together for the same resin.

【0021】上記の理由により,下記の方法,条件で測
定したηが,(2〜8)×103 ポイズであるポリアミ
ド12(E)と,ηが(0.8〜2)×103 ポイズで
あるポリアミド12(F)との配合物であって,12
(E)/12(F)の配合比が3〜8である樹脂配合物
をベースポリマーに使用しても,同様に目的を達せられ
る。この様に溶融粘度の低い12(F)を少量配合する
事により,成形時の流れ特性が一段とよくなり,精密成
形性と生産性の向上が達せられる。
For the above reason, η measured by the following method and conditions is (2 to 8) × 10 3 poises of polyamide 12 (E) and η is (0.8 to 2) × 10 3 poises. A polyamide 12 (F) which is
Even if a resin blend having a blending ratio of (E) / 12 (F) of 3 to 8 is used as the base polymer, the same purpose can be achieved. By blending a small amount of 12 (F) having a low melt viscosity in this way, the flow characteristics during molding are further improved, and precision moldability and productivity can be improved.

【0022】溶融粘度を測定する装置並びに方法は,種
々知られて居るが,本発明実験においては〔フローテス
ター;CFTー500C(島津製作所製)〕を用い,上
記の所定の条件下で測定した。その装置の一例を図10
に,計算は下式によった。
Various devices and methods for measuring the melt viscosity are known, but in the experiments of the present invention, [Flow tester; CFT-500C (manufactured by Shimadzu Corporation)] was used and the measurement was carried out under the above predetermined conditions. . An example of the device is shown in FIG.
The calculation was based on the following formula.

【0023】[0023]

【数2】 見掛けのShear Stress; τω= Pr/2L (Pa) 見掛けのShear Rate; γω= 4Q/πr3 (sec-1) 見掛けのViscosity; η = τω/γω (Pa・s)## EQU00002 ## Apparent Shear Stress; τω = Pr / 2L (Pa) Apparent Shear Rate; γω = 4Q / πr 3 (sec -1 ) Apparent Viscosity; η = ττ / γω (Pa · s)

【0024】 但し P バレル内圧 単位 (Pa) F 押出し荷重 (N) 注. R バレル半径 (m) 1Pa・s r キャピラリー半径 (m) =10ポイズ L キャピラリー長さ (m) Q フローレイト (m3 /s) 引用文献;「化学便覧(応用編)」770頁〔日本化学
会〕改訂3版(丸善) 「フローテスター取扱説明書」(島津製作所刊) ベースポリマーとなる樹脂の溶融粘度の測定結果は,図
9及び〔0021〕以降の供試試料の説明の欄に示す。
図9にても明らかな様に,樹脂の溶融粘度(η)は測定
する温度,及び剪断速度により異なってくるので,本願
においては2300 C,1000/秒に於ける値を以て
規定することとした。
However, P barrel internal pressure unit (Pa) F extrusion load (N) Note. R Barrel radius (m) 1 Pa · s r Capillary radius (m) = 10 poise L Capillary length (m) Q Flow rate (m 3 / s) Cited reference: “Chemical Handbook (Applied)” page 770 [Nippon Kagaku] Association] Revised 3rd edition (Maruzen) "Flow tester instruction manual" (published by Shimadzu Corporation) The measurement results of the melt viscosity of the base polymer resin are shown in Fig. 9 and in the column for the description of the test sample after [0021]. .
As is clear from FIG. 9, the melt viscosity (η) of the resin varies depending on the temperature to be measured and the shear rate, so in the present application, the value at 230 0 C and 1000 / sec is defined. did.

【0025】本発明に謂う炭素繊維(C)とは,各種グ
レードのPAN系(ポリアクリロニトリル原料)炭素繊
維である。実施例1,7と比較例7との対比で明らかな
様にピッチ系繊維では充分な性能の歯車が得られない。
尚,PAN系炭素繊維には,製法により汎用品,高強度
品,高弾性品等,幾つかのグレードが知られるが,ポリ
アミドと繊維との密着性が同レベルであれば,これらの
グレードによる歯車負荷特性に対する効果は大差ない。
(図6) この様な実験結果から,上記のベースポリマーに配する
強化用繊維(C)としては,PAN系炭素繊維に限定さ
れ,又特別な性能を要求される特注品を除き,一般的に
は経済性の点から,PAN系の中でも比較的安価に入手
し得る,汎用グレードPAN系炭素繊維が好ましい。
The so-called carbon fibers (C) in the present invention are PAN-based (polyacrylonitrile raw material) carbon fibers of various grades. As is clear from the comparison between Examples 1 and 7 and Comparative Example 7, a pitch-based fiber cannot provide a gear with sufficient performance.
There are several grades of PAN-based carbon fiber, including general-purpose products, high-strength products, and high-elasticity products, depending on the manufacturing method. If the adhesion between polyamide and fiber is at the same level, these grades will be used. The effect on the gear load characteristics is not so different.
(Fig. 6) From the above experimental results, the reinforcing fiber (C) to be placed on the above base polymer is limited to PAN-based carbon fiber, except for the custom-made products that require special performance. From the viewpoint of economy, general-purpose grade PAN-based carbon fiber, which can be obtained at a relatively low price among PAN-based, is preferable.

【0026】ベースポリマーに配する炭素繊維の配合量
は,ポリマー量100重量部に対して5〜40部が好ま
しい。5部以下では補強効果の発現が少なく,40部以
上では溶融粘度が過大で,射出成形が難しくなる。又,
歯面の肌合いも良くない。
The amount of carbon fiber to be added to the base polymer is preferably 5 to 40 parts with respect to 100 parts by weight of the polymer. When the amount is 5 parts or less, the reinforcing effect is little expressed, and when the amount is 40 parts or more, the melt viscosity is too large, which makes injection molding difficult. or,
The texture of the tooth surface is not good.

【0027】本発明の組成物には,上記主成分,即ちポ
リアミド12(A)又は(A+B),若しくはポリアミ
ド12(E)又は(E+F)及びPAN系炭素繊維
(C)の他,高分子材料に一般的に加えられる各種添加
剤(D)を,上述の樹脂組成物の特性を損なわない範囲
で添加する事ができる。通常の添加剤とは,熱安定剤,
酸化防止剤,耐候安定剤,離型剤,滑剤,可塑剤,潤滑
剤,染顔料,帯電防止剤等である。
In the composition of the present invention, in addition to the above main components, that is, polyamide 12 (A) or (A + B) or polyamide 12 (E) or (E + F) and PAN-based carbon fiber (C), a polymer material is used. Various additives (D) generally added to the above can be added within a range that does not impair the characteristics of the above resin composition. The usual additives are heat stabilizers,
Antioxidants, weather resistance stabilizers, release agents, lubricants, plasticizers, lubricants, dyes and pigments, antistatic agents, etc.

【0028】これらの主成分及び添加剤をタンブラー,
或いはヘンシェルミキサー等で混合し,混合した配合物
は,公知の一軸或いは二軸,溶融混練押出機により,ぺ
レット状混合物を得,更に公知の射出成形法にて成形体
を得ることが出来る。
These main components and additives are tumblers,
Alternatively, a blended mixture obtained by mixing with a Henschel mixer or the like can be used to obtain a pellet-shaped mixture by a known uniaxial or biaxial melt-kneading extruder, and a known injection molding method to obtain a molded product.

【0029】[0029]

【発明実施の態様】本発明は,上記の様にベースポリマ
ーとして,吸水性による強度低下が比較的小さいポリア
ミド12を特定し,且つ成形加工性の点から,その分子
量(Mn),若しくは溶融粘度(η)を特定して,成形
性を良くし,且つ軟らかく消音性に優れるが,強度,弾
力性に劣る当該樹脂の欠点を補うため,PAN系炭素繊
維を特定し,且つこれを特定量配合する,これらの特定
条件を組合せる事により,歯元強度が高く,無潤滑条件
でも,潤滑条件でも,低騒音,低摩耗,高耐久性の歯車
成形品を得る事が出来た。以下に本発明を実施例によ
り,比較例と対比しつつ発明実施の態様について具体的
に説明する。
BEST MODE FOR CARRYING OUT THE INVENTION As described above, the present invention specifies polyamide 12 having a relatively small strength decrease due to water absorption as a base polymer, and from the viewpoint of moldability, its molecular weight (Mn) or melt viscosity. (Η) is specified to improve moldability, and is soft and excellent in sound deadening, but in order to make up for the defects of the resin inferior in strength and elasticity, PAN-based carbon fiber is specified and a specific amount thereof is blended. By combining these specific conditions, it was possible to obtain a gear molded product with high tooth root strength, low noise, low wear and high durability under both unlubricated and lubricated conditions. Hereinafter, the present invention will be specifically described with reference to Examples by way of comparison with Comparative Examples.

【0030】[0030]

【実施例1〜7】[Examples 1 to 7]

【比較例1〜7】 1)供試試料の調製 〔実施例1〕ポリアミド12(UBEナイロン3035
U:宇部興産製:Mn3.5×104 )100重量部
に,PAN系炭素繊維(ベスファイトHTAーC6NR
S:東邦レーヨン製:引張強度3720MPa,引張弾
性率235GPa)30重量部をミキサーで混合し,二
軸スクリユー押出機にて射出成形用ペレットを得た。
尚,本例のベースポリマーとなる12〔3035U〕
の,溶融温度2300 C,剪断速度1000/秒におけ
る溶融粘度(η)は,図9の結果から5×103であっ
た。尚,後記〔0044〕に述べる,〔3035U〕単
体の射出成形時の射出圧力は,図2(a)に参考例とし
て示す。
[Comparative Examples 1 to 7] 1) Preparation of test sample [Example 1] Polyamide 12 (UBE Nylon 3035)
U: Ube Industries, Ltd .: Mn 3.5 × 10 4 ) 100 parts by weight, PAN-based carbon fiber (Vesphite HTA-C6NR)
S: manufactured by Toho Rayon Co., Ltd .: tensile strength 3720 MPa, tensile elastic modulus 235 GPa) 30 parts by weight were mixed with a mixer to obtain injection molding pellets with a twin-screw extruder.
In addition, 12 [3035U] which is the base polymer of this example
The melting temperature 230 0 C, melt viscosity at a shear rate of 1000 / sec (eta) was 5 × 10 3 From the results of FIG. The injection pressure at the time of injection molding of a single [3035U], which will be described later in [0044], is shown in FIG. 2A as a reference example.

【0031】〔実施例2〕実施例1において,炭素繊維
19部を用いた他は,例1と同条件にて試料を調製し
た。
Example 2 A sample was prepared under the same conditions as in Example 1 except that 19 parts of carbon fiber was used in Example 1.

【0032】〔実施例3〕〔実施例4〕〔実施例5〕 ポリアミド12(UBEナイロン3035U:Mn3.
5×104 ),ポリアミド12(UBEナイロン301
4U:Mn1.4×104 )を,A/B=7.5〔例
3〕:4.7〔例4〕:3.3〔例5〕〔何れも重量
比)で混合したブレンドポリアミド12,100重量部
に,実施例1,2で用いた炭素繊維30重量部をミキサ
ーで混合し,同様にペレットを得た。尚,本例のベース
ポリマーとなるポリアミド12の,所定条件下のηは,
図9の結果から,それぞれ3035Uは5×103 ,3
014Uは1×103 ポイズであった。
[Example 3] [Example 4] [Example 5] Polyamide 12 (UBE nylon 3035U: Mn3.
5 × 10 4 ), Polyamide 12 (UBE Nylon 301
4U: Mn 1.4 × 10 4 ) and A / B = 7.5 [example 3]: 4.7 [example 4]: 3.3 [example 5] [all are weight ratios] blended polyamide 12 , 100 parts by weight, and 30 parts by weight of the carbon fibers used in Examples 1 and 2 were mixed by a mixer to obtain pellets in the same manner. In addition, η of the polyamide 12 as the base polymer of this example under a predetermined condition is
From the result of FIG. 9, 3035U is 5 × 10 3 , 3 respectively.
014U was 1 × 10 3 poise.

【0033】〔実施例6〕ポリアミド12(UBEナイ
ロン3024U:Mn2.4×104 )100部に,上
記炭素繊維30部を混合し,同様にペレットを得た。
尚,本例のベースポリマーとなる12〔3024U〕
の,所定条件下のηは,3.0×103 であった。
Example 6 100 parts of polyamide 12 (UBE nylon 3024U: Mn 2.4 × 10 4 ) was mixed with 30 parts of the above carbon fiber to obtain pellets in the same manner.
The base polymer of this example is 12 [3024U].
Under the predetermined conditions, η was 3.0 × 10 3 .

【0034】〔実施例7〕ポリアミド12(UBEナイ
ロン3035U:Mn3.5×104 )100部に,P
AN系炭素繊維(ベスファイトHM40,C6URS,
引張強度2740MPa,引張弾性率382GPa:東
邦レーヨン製)32部を混合し,同様にペレットを得
た。
Example 7 100 parts of polyamide 12 (UBE nylon 3035U: Mn 3.5 × 10 4 ) was added with P
AN carbon fiber (Bethfight HM40, C6URS,
32 parts of a tensile strength of 2740 MPa and a tensile elastic modulus of 382 GPa (manufactured by Toho Rayon Co., Ltd.) were mixed to obtain pellets in the same manner.

【0035】〔比較例1〕ポリアミド12(UBEナイ
ロン1014U:Mn1.4×104 )100部に,実
施例6と同じ炭素繊維30部を混合し,同様にペレット
を得た。尚,本例のベースポリマーとなる12〔301
4U〕の,所定条件下のηは,図9の結果から1×10
3 であった。
Comparative Example 1 100 parts of polyamide 12 (UBE nylon 1014U: Mn 1.4 × 10 4 ) was mixed with 30 parts of the same carbon fibers as in Example 6 to obtain pellets in the same manner. The base polymer of this example is 12 [301
4U] is 1 × 10 based on the result of FIG. 9 under a predetermined condition.
Was 3 .

【0036】〔比較例2〕市販ポリアセタール樹脂(P
OM・M90,ポリプラスチックス社製)をそのまま,
単体にて使用,本願材料と比較した。
Comparative Example 2 Commercially available polyacetal resin (P
OM / M90, made by Polyplastics Co., Ltd.
Used alone, compared with the material of the present application.

【0037】〔比較例3〕ポリアミド6(UBEナイロ
ン1030B:Mn3.0×104 )100部に,上記
炭素繊維27部を混合し,同様にペレットを得た。
Comparative Example 3 100 parts of polyamide 6 (UBE Nylon 1030B: Mn 3.0 × 10 4 ) was mixed with 27 parts of the above-mentioned carbon fiber, and pellets were similarly obtained.

【0038】〔比較例4〕ポリフタルアミド(アモデル
Aー1000HN:帝人アモコ製)100部に,上記炭
素繊維26部を混合し,同様にペレットを得た。
[Comparative Example 4] 100 parts of polyphthalamide (Amodel A-1000HN: manufactured by Teijin Amoco) was mixed with 26 parts of the above carbon fiber to obtain pellets in the same manner.

【0039】〔比較例5〕ポリアミド46(TW40
0:日本合成ゴム製)100部に,上記炭素繊維26部
を混合し,同様にペレットを得た。
Comparative Example 5 Polyamide 46 (TW40
0: made by Japan Synthetic Rubber) was mixed with 26 parts of the above carbon fiber to obtain pellets in the same manner.

【0040】〔比較例6〕レオナCF300(旭化成製
・市販品),PA66/炭素繊維系材料品。
Comparative Example 6 Leona CF300 (commercially available from Asahi Kasei), PA66 / carbon fiber material material.

【0041】〔比較例7〕ポリアミド12(実施例6に
同じ)に,ピッチ系炭素繊維(ダイヤリードK223N
−M,引張強度2300MPa,引張弾性率215GP
a:三菱化学製)34部を混合し,同様にペレットを得
た。
[Comparative Example 7] Polyamide 12 (same as in Example 6) was mixed with pitch-based carbon fiber (Dialead K223N).
-M, tensile strength 2300 MPa, tensile elastic modulus 215 GP
a: Mitsubishi Chemical) 34 parts were mixed and pellets were obtained in the same manner.

【0042】2)試験方法 上記に例示の材料及び方法にてペレットを得,常法にて
射出成形法により,下記〔0038〕に記載の歯車を製
作した。図1に示す動力吸収式,動的歯車試験機を用
い,歯車の負荷能力並びに摩耗量等を評価した。
2) Test Method Pellets were obtained from the materials and methods exemplified above, and a gear described in the following [0038] was manufactured by an injection molding method in a conventional manner. Using the power absorption type dynamic gear tester shown in Fig. 1, the load capacity and wear amount of the gears were evaluated.

【0043】樹脂組成物の射出成形性の指標となる溶融
時の流動性は,20mm幅×1mm厚で,50mm長を
流れるのに必要な最低射出圧力で評価した(図2)。該
歯車はインボリュウート歯車で,モジュール1.0:圧
力角200 :歯数30枚:歯幅8mm:取付ボス部内径
20mmで,JIS:B1701に準拠した標準歯車で
ある。
The fluidity at the time of melting, which is an index of the injection moldability of the resin composition, was evaluated by the minimum injection pressure required to flow 50 mm long with a width of 20 mm × 1 mm (FIG. 2). The gear is an involute gear and is a standard gear conforming to JIS: B1701 with a module 1.0: pressure angle 20 0 : number of teeth 30: tooth width 8 mm: mounting boss inner diameter 20 mm.

【0044】3)試験結果 各種試料と射出成形時の射出(充填)圧力の関係につい
ての試験結果を,図2に示す。圧力が低い方が流動性が
良く,成形容易なことを示す。又各種材料の歯車負荷特
性に関する試験は,前記の同種歯車を組合せ,リチウム
系グリース初期塗布仕様,回転数200 rpm,室温
下にて測定した。結果を図3〜6に示す。「鳴き」発生
現象の有無については,同種歯車を組合せ,無潤滑仕
様,無負荷にて,1時間運転させた後,20〜1000
rpm,曲げ応力:0〜55MPaの領域で評価した。
結果を表1に示す。歯車の歯面摩耗に関しては,同種歯
車組合せ,リチウム系グリース初期塗布仕様,回転数2
00rpm,室温下,歯元曲げ応力55MPaの条件下
で実験し,歯車面の摩耗高さ量を投影機にて測定した。
結果を図7に示す。
3) Test Results FIG. 2 shows the test results regarding the relationship between various samples and the injection (filling) pressure during injection molding. Lower pressure indicates better fluidity and easier molding. In addition, the gear load characteristics of various materials were tested by combining the above-mentioned gears of the same type with a lithium-based grease initial application specification, a rotation speed of 200 rpm, and room temperature. The results are shown in FIGS. Regarding the presence or absence of the "squealing" occurrence phenomenon, after combining the same type of gears, operating for 1 hour with no lubrication specification and no load, 20 to 1000
Evaluation was performed in the range of rpm and bending stress: 0 to 55 MPa.
The results are shown in Table 1. Regarding the tooth flank wear of gears, the same type of gear combination, lithium-based grease initial application specifications, rotation speed 2
The experiment was conducted under the conditions of a tooth root bending stress of 55 MPa at 00 rpm at room temperature, and the wear height amount of the gear surface was measured by a projector.
FIG. 7 shows the results.

【0045】図9は,ベースポリマーとなる基本成分樹
脂について,炭素繊維を加えない状態で,溶融温度を2
300 Cに保って,剪断速度を変えた場合の粘度(η)
を示す。本図のように(η)は溶融温度,剪断速度によ
り変わるので,〔請求項〕の記載は2300 C,100
0/秒における値で規定した。
FIG. 9 shows the melting temperature of the basic component resin, which is the base polymer, when the carbon fiber was not added.
Viscosity (η) when the shear rate was changed at 30 0 C
Is shown. As the figure (eta) is the melting temperature, so they change the shear rate is 230 0 C according to [claim], 100
It was defined as the value at 0 / sec.

【0046】4)試験結果からの所見 図6は,炭素繊維の種類のみを変え,他の条件を同
じくした比較実験の結果を示し,PAN系炭素繊維を用
いた場合(実施例1,7)は,ピッチ系の繊維を用いた
場合(比較例7)よりも良好な成績を示している。ま
た,この図の実施例1(汎用品)と,実施例7(高弾性
品)との対比から,PAN系の炭素繊維であれば,製造
プロセスや,物性に関係無く,共に高い負荷能力を有す
る歯車用樹脂組成物が得られる事が判った。炭素繊維と
ベースポリマーとの配合比は,実施例1〜7の試料を用
いた図2〜7の結果から,ベースポリマー100重量部
に対し炭素繊維が5〜40部の範囲内であれば,射出成
形性,製品強度,外観性とも良好な歯車を得ることがで
きた。尚,図では示されていないが,試作実験を通じて
の所見事項として5部以下では強度向上効果が少なく,
40部以上では成形性,製品外観が悪くなることが認め
られた。
4) Findings from the test results FIG. 6 shows the results of a comparative experiment in which only the type of carbon fiber was changed and the other conditions were the same. When PAN-based carbon fiber was used (Examples 1 and 7) Shows better results than the case of using pitch-based fibers (Comparative Example 7). Further, from the comparison between Example 1 (general-purpose product) and Example 7 (high-elasticity product) in this figure, PAN-based carbon fiber has a high load capacity regardless of the manufacturing process and physical properties. It was found that the resin composition for a gear having the above can be obtained. From the results of FIGS. 2 to 7 using the samples of Examples 1 to 7, the blending ratio of the carbon fiber and the base polymer is within the range of 5 to 40 parts by weight of the carbon fiber based on 100 parts by weight of the base polymer. A gear with good injection moldability, product strength, and appearance was obtained. Although not shown in the figure, the findings from the trial experiment show that the strength improvement effect is small at 5 parts or less,
It was confirmed that the moldability and the product appearance were deteriorated when the content was 40 parts or more.

【0047】 特定のMn,又はηを有するポリアミ
ド12(A)もしくは(E)を用いた,本発明にかかる
歯車成形品(図5・実施例1)は,同条件下でのポリア
セタール(POM)歯車(図5・比較例2)や,他の種
のポリアミド(PA)を使用した歯車(図5・比較例
3,4,5)に較べ,高い負荷能力を有することが明ら
かである。
The gear molded article according to the present invention (FIG. 5, Example 1) using polyamide 12 (A) or (E) having a specific Mn or η is a polyacetal (POM) under the same conditions. It is clear that it has a higher load capacity than the gear (FIG. 5 / Comparative example 2) and the gears using another type of polyamide (PA) (FIG. 5 / Comparative examples 3, 4 and 5).

【0048】 又,無潤滑条件下での,「鳴き」の発
生に関する試験でも,特定の条件を具備する実施例群の
試料は,全部の試験条件下で「鳴き」が無いことが認め
られ,条件を具備しない比較例群の試料とは顕著に差が
認められた。(表1)
Also, in the test for the occurrence of “squeaking” under non-lubricating conditions, it was confirmed that the samples of the example group having the specific conditions did not have “squeaking” under all the test conditions. A significant difference was recognized from the sample of the comparative example group not having the conditions. (Table 1)

【0049】 又,Mn,或いはηが稍小さいポリア
ミド12を少量配合した場合(図2・d,e,f)は,
炭素繊維を更に配合しても,これらを配合しない場合
(図2・b,c)と較べ,溶融時の流動性を向上させる
ことが出来,結果として射出成形作業を一層容易にする
ことが出来た。(図2) この様にMn,或いはηが稍小さい成分を少量配合する
事による機械的強度に及ぼす影響については,図3,4
に示される様に,12(A)/12(B)比,若しくは
12(E)/12(F)比がが3〜8の範囲であれば,
殆ど無視出来る程度であり,実質的に強度を落とさず,
且つ成形性を向上させる両立効果が認められた。
When a small amount of polyamide 12 having a small Mn or η is blended (FIG. 2, d, e, f),
Even if carbon fiber is further mixed, the fluidity at the time of melting can be improved as compared with the case where these are not mixed (Fig. 2b, c), and as a result, the injection molding work can be made easier. It was (Fig. 2) As shown in Figs. 3 and 4 for the effect of Mn or η on the mechanical strength by adding a small amount of a small component.
As shown in, if the 12 (A) / 12 (B) ratio or the 12 (E) / 12 (F) ratio is in the range of 3 to 8,
It is almost negligible and does not substantially reduce strength,
Moreover, the compatibility effect of improving the moldability was recognized.

【0050】 本発明に規定するポリアミド12を使
用した歯車(図7・実施例1及び2)は,他のポリアミ
ド,例えばPA6,46,66をベースポリマーとした
もの(比較例3,5,6)に比べて,摩耗が少ない。
Gears using the polyamide 12 defined in the present invention (FIGS. 7 and Examples 1 and 2) have other polyamides such as PA6, 46, 66 as base polymers (Comparative Examples 3, 5, 6). Less wear than).

【0051】 所定のMn,或いはηの範囲であるP
A12を用い,上記のように処方,調製された歯車は,
図8に示される様に,他の種類のポリアミド樹脂,例え
ばPA6,66を用いた場合に比べ吸湿性が極めて少な
く,結果として機械的強度,曲弾性率等の経時変化の小
さい,性能の安定した歯車を得ることが出来た。
Predetermined Mn or P that is in the range of η
Gears formulated and prepared as described above using A12 are
As shown in FIG. 8, the hygroscopicity is extremely small compared to the case of using other types of polyamide resins, for example, PA6,66, and as a result, mechanical strength, bending elastic modulus, etc. are little changed with time, and the performance is stable. I was able to get the gear that I did.

【0052】[0052]

【発明の効果】上記の処方により製作された本願発明に
係る歯車成形品は,従来から広く使用されているポリア
セタール系歯車や,他の種のポリアミド系歯車と較べ
て,歯元強度が高く,無潤滑仕様においても,噛み合い
摩擦による「鳴き」の発生が無い,低騒音歯車が得られ
る。又,潤滑仕様においても,グリース初期塗布下にお
ける歯車の歯面摩耗も,極めて低レベルで耐久性があ
り,且つ吸湿性が低いため性能の経時変化も小さい特徴
がある。上記のような利点が有りながら,射出成形性,
製品外観性も良好であり,産業上,とくに精密機器用歯
車として新規な製品を提供し得るものである。
The gear molded product according to the present invention produced by the above-mentioned prescription has a higher tooth root strength than the polyacetal gears and the other types of polyamide gears which have been widely used in the past. Even with non-lubricated specifications, low noise gears that do not generate "squeal" due to meshing friction can be obtained. Also in the lubrication specification, the tooth surface wear of the gear under the initial application of grease is extremely low and durable, and its hygroscopicity is low, so that there is little change in performance over time. While having the above advantages, injection moldability,
The product appearance is also good, and it is possible to provide a new product as a gear for precision equipment in industry.

【0053】[0053]

【表1】 [Table 1]

【図面の簡単な説明】[Brief description of drawings]

【図1】供試試料の評価に用いた歯車試験機である。FIG. 1 is a gear tester used for evaluation of test samples.

【図2】溶融樹脂の流動特性の測定結果を示す図であ
る。
FIG. 2 is a diagram showing measurement results of flow characteristics of molten resin.

【図3】PAN系材料と歯車負荷特性の関係を示す図で
ある。
FIG. 3 is a diagram showing a relationship between PAN-based material and gear load characteristics.

【図4】PA12(B)とPA12(C)の配合比と歯
元曲げ応力との関係を示す図である。
FIG. 4 is a diagram showing a relationship between a compounding ratio of PA12 (B) and PA12 (C) and a root bending stress.

【図5】ベースポリマーの種類と歯車負荷特性の関係を
示す図である。
FIG. 5 is a diagram showing the relationship between the type of base polymer and gear load characteristics.

【図6】炭素繊維の種類と歯車特性の関係を示す図であ
る。
FIG. 6 is a diagram showing a relationship between carbon fiber types and gear characteristics.

【図7】各種処方による歯車の摩耗特性の比較試験結果
を示す図である。
FIG. 7 is a diagram showing a comparison test result of wear characteristics of gears according to various formulations.

【図8】各種処方による歯車の吸水特性の比較試験結果
を示す図である。
FIG. 8 is a diagram showing a comparison test result of water absorption characteristics of gears according to various formulations.

【図9】ベースポリマーの溶融粘度と剪断速度との関係
の測定結果を示す図である。
FIG. 9 is a diagram showing the measurement results of the relationship between the melt viscosity of the base polymer and the shear rate.

【図10】ベースポリマーの溶融粘度を測定する装置の
概略図である。
FIG. 10 is a schematic view of an apparatus for measuring the melt viscosity of a base polymer.

【符号の説明】[Explanation of symbols]

1 モーター 2 Vプーリー 3 軸受箱 4 トルクメータ 5 駆動歯車 6 被動歯車 7 スリップリング 8 カップリング 9 パウダークラッチ 11 ピストン 12 バレル 13 キャピラリー P バレル内圧 F 押出荷重 R バレル半径 r キャピラリー半径 L キャピラリー長さ Q フローレイト 1 Motor 2 V Pulley 3 Bearing Box 4 Torque Meter 5 Driving Gear 6 Driven Gear 7 Slip Ring 8 Coupling 9 Powder Clutch 11 Piston 12 Barrel 13 Capillary P Barrel Internal Pressure F Extrusion Load R Barrel Radius r Capillary Radius L Capillary Length Q Flow Late

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B29K 309:04 B29L 15:00 (72)発明者 黒川 正也 大阪市鶴見区徳庵一丁目1番71号 スター ライト工業株式会社内─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification number Internal reference number FI Technical display location B29K 309: 04 B29L 15:00 (72) Inventor Masaya Kurokawa 1-1, Tokuan, Tsurumi-ku, Osaka No.71 Starlight Industry Co., Ltd.

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 数平均分子量(Mn)が,(2〜6)×
104 であるポリアミド12(A):100重量部と,
PAN系炭素繊維(C):5〜40重量部よりなる樹脂
組成物を,成形してなる歯車成形品。
1. The number average molecular weight (Mn) is (2-6) ×
10 Polyamide 12 is 4 (A): 100 parts by weight,
PAN-based carbon fiber (C): A gear molded product obtained by molding a resin composition comprising 5 to 40 parts by weight.
【請求項2】 数平均分子量(Mn)が,(2〜6)×
104 であるポリアミド12(A)と,Mnが(1〜
2)×104 であるポリアミド12(B)との配合物で
あって,12(A)/12(B)の配合(重量)比が3
〜8であるポリアミド12(A+B)樹脂配合物:10
0重量部と,PAN系炭素繊維(C):5〜40重量部
よりなる樹脂組成物を,成形してなる歯車成形品。
2. The number average molecular weight (Mn) is (2-6) ×
Polyamide 12 (A), which is 10 4 , and Mn (1-
2) × 10 4 blend with polyamide 12 (B), where the blend (weight) ratio of 12 (A) / 12 (B) is 3
Polyamide 12 (A + B) resin blend that is ~ 8: 10
A gear molded product obtained by molding a resin composition comprising 0 parts by weight and PAN-based carbon fiber (C): 5 to 40 parts by weight.
【請求項3】 溶融温度2300 C,剪断速度1000
/秒における溶融粘度(η)が,(2〜8)×103
イズであるポリアミド12(E);100重量部と,P
AN系炭素繊維(C);5〜40重量部よりなる樹脂組
成物を,成形してなる歯車成形品。
Wherein the melting temperature 230 0 C, shear rate 1000
Polyamide 12 (E) having a melt viscosity (η) of 2 to 8 × 10 3 poises / sec; 100 parts by weight, P
A gear molded product obtained by molding a resin composition consisting of 5 to 40 parts by weight of AN carbon fiber (C).
【請求項4】 溶融温度2300 C,剪断速度1000
/秒における溶融粘度(η)が,(2〜8)×103
イズであるポリアミド12(E)と,ηが(0.8〜
2)×103 ポイズであるポリアミド12(F)との配
合物であって,12(E)/12(F)の配合比が3〜
8であるポリアミド12(E+F)樹脂配合物;100
重量部と,PAN系炭素繊維(C);5〜40重量部よ
りなる樹脂組成物を,成形してなる歯車成形品。
Wherein the melting temperature 230 0 C, shear rate 1000
Polyamide 12 (E) having a melt viscosity (η) of (2 to 8) × 10 3 poises / sec and η (0.8 to
2) A mixture with polyamide 12 (F) which is 10 3 poises, and the compounding ratio of 12 (E) / 12 (F) is 3 to 10.
Polyamide 12 (E + F) resin blend that is 8; 100
A gear molded article obtained by molding a resin composition comprising 5 parts by weight and 5 parts by weight of PAN-based carbon fiber (C).
JP21963695A 1995-08-03 1995-08-03 Gear molding Expired - Lifetime JP3611639B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP21963695A JP3611639B2 (en) 1995-08-03 1995-08-03 Gear molding

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP21963695A JP3611639B2 (en) 1995-08-03 1995-08-03 Gear molding

Publications (2)

Publication Number Publication Date
JPH0948914A true JPH0948914A (en) 1997-02-18
JP3611639B2 JP3611639B2 (en) 2005-01-19

Family

ID=16738637

Family Applications (1)

Application Number Title Priority Date Filing Date
JP21963695A Expired - Lifetime JP3611639B2 (en) 1995-08-03 1995-08-03 Gear molding

Country Status (1)

Country Link
JP (1) JP3611639B2 (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10305340A (en) * 1997-05-07 1998-11-17 Toyo Seikan Kaisha Ltd Cover transfer device
JP2001108024A (en) * 1999-10-06 2001-04-20 Koyo Seiko Co Ltd Electric power steering device
JP2012036347A (en) * 2010-08-11 2012-02-23 Jx Nippon Oil & Energy Corp Benzoxazine resin composition and fiber-reinforced composite material
WO2017061363A1 (en) * 2015-10-09 2017-04-13 宇部興産株式会社 Polyamide resin composition
JP2020111677A (en) * 2019-01-11 2020-07-27 三菱ケミカル株式会社 Thermoplastic resin composition and molding thereof, resin pellet and method for producing the same, and injection molding using resin pellet

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH10305340A (en) * 1997-05-07 1998-11-17 Toyo Seikan Kaisha Ltd Cover transfer device
JP2001108024A (en) * 1999-10-06 2001-04-20 Koyo Seiko Co Ltd Electric power steering device
JP2012036347A (en) * 2010-08-11 2012-02-23 Jx Nippon Oil & Energy Corp Benzoxazine resin composition and fiber-reinforced composite material
WO2017061363A1 (en) * 2015-10-09 2017-04-13 宇部興産株式会社 Polyamide resin composition
JPWO2017061363A1 (en) * 2015-10-09 2018-08-02 宇部興産株式会社 Polyamide resin composition
US10995199B2 (en) 2015-10-09 2021-05-04 Ube Industries, Ltd. Polyamide resin composition
JP2020111677A (en) * 2019-01-11 2020-07-27 三菱ケミカル株式会社 Thermoplastic resin composition and molding thereof, resin pellet and method for producing the same, and injection molding using resin pellet

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