JPH09327096A - Ultrasonic wave probe and its manufacture - Google Patents

Ultrasonic wave probe and its manufacture

Info

Publication number
JPH09327096A
JPH09327096A JP8144680A JP14468096A JPH09327096A JP H09327096 A JPH09327096 A JP H09327096A JP 8144680 A JP8144680 A JP 8144680A JP 14468096 A JP14468096 A JP 14468096A JP H09327096 A JPH09327096 A JP H09327096A
Authority
JP
Japan
Prior art keywords
piezoelectric element
ultrasonic
ultrasonic transducer
layer
layers
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP8144680A
Other languages
Japanese (ja)
Other versions
JP3608874B2 (en
Inventor
Yukio Ito
藤 由喜男 伊
Yutaka Sato
藤 裕 佐
Toshiro Kondo
藤 敏 郎 近
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hitachi Healthcare Manufacturing Ltd
Original Assignee
Hitachi Medical Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Medical Corp filed Critical Hitachi Medical Corp
Priority to JP14468096A priority Critical patent/JP3608874B2/en
Publication of JPH09327096A publication Critical patent/JPH09327096A/en
Application granted granted Critical
Publication of JP3608874B2 publication Critical patent/JP3608874B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Landscapes

  • Investigating Or Analyzing Materials By The Use Of Ultrasonic Waves (AREA)
  • Ultra Sonic Daignosis Equipment (AREA)
  • Transducers For Ultrasonic Waves (AREA)

Abstract

PROBLEM TO BE SOLVED: To attain high accuracy for a finished size by reducing production of a bent of an ultrasonic vibrator of the ultrasonic wave probe consisting of lamination of a plurality of piezoelectric element layers formed to be boards of a prescribed thickness. SOLUTION: An ultrasonic wave vibrator 1 is formed by laminating a plurality of piezoelectric element layers each formed to be a board of a prescribed thickness, external electrodes 4a, 4b are formed piezoelectric elements 5a-5c laminated in this way and inner flat electrodes 6a, 6b are formed to borders of the layers. One or a plurality of deformation preventing flat members 7 are inserted at an equal interval in the broadwise direction of the piezoelectric elements and the outer electrodes 4a, 4b on the uppermost and the lower most sides are connected to the different inner electrodes 6b, 6c at an interval of one layer and the deformation preventing flat members 7 are insulated and in this state, the entire piezoelectric elements are alternately polarized in opposite direction in the laminating direction.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、超音波診断装置等
において超音波を打ち出すと共にその反射波を受信する
超音波探触子に関し、特に所定の厚さの板状に形成され
た圧電素子を複数層積層して成る超音波振動子の反りの
発生を少なくして仕上がりの寸法サイズを高精度とする
ことができる超音波探触子及びその製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an ultrasonic probe that emits an ultrasonic wave and receives a reflected wave thereof in an ultrasonic diagnostic apparatus, and more particularly to a piezoelectric element formed in a plate shape having a predetermined thickness. TECHNICAL FIELD The present invention relates to an ultrasonic probe capable of reducing the occurrence of warpage of an ultrasonic transducer formed by laminating a plurality of layers and achieving a highly accurate finished size and size, and a manufacturing method thereof.

【0002】[0002]

【従来の技術】従来のこの種の超音波探触子は、図7に
示すように、超音波を打ち出すと共にその反射波を受信
する超音波振動子1と、この超音波振動子1の背面に設
けられその背面から出る超音波が再び振動子面に戻って
こないようにするバッキング材2と、上記超音波振動子
1の前面に設けられ該超音波振動子1の音響インピーダ
ンスと生体の音響インピーダンスとの整合をとる音響整
合層3とを有して成っていた。なお、上記超音波振動子
1の上面及び下面には、それぞれ外部電極4a,4bが
設けられており、両電極4a,4b間に電圧を印加する
ことにより、圧電材料から成る超音波振動子1をその厚
さ方向に伸縮させるようになっている。また、図7にお
いては、超音波振動子1は所定のピッチ幅で短冊形に切
断されており、この短冊形の多数の振動子素子5,5,
…をアレイ状に配列したものを示している。
2. Description of the Related Art A conventional ultrasonic probe of this type, as shown in FIG. 7, is an ultrasonic vibrator 1 which emits ultrasonic waves and receives reflected waves, and a rear surface of the ultrasonic vibrator 1. And a backing material 2 provided on the front surface of the ultrasonic transducer 1 to prevent the ultrasonic waves emitted from the rear surface from returning to the transducer surface again, and the acoustic impedance of the ultrasonic transducer 1 and the sound of the living body. The acoustic matching layer 3 is provided to match the impedance. External electrodes 4a and 4b are provided on the upper surface and the lower surface of the ultrasonic vibrator 1, and the ultrasonic vibrator 1 made of a piezoelectric material is applied by applying a voltage between the electrodes 4a and 4b. Is designed to expand and contract in its thickness direction. Further, in FIG. 7, the ultrasonic transducer 1 is cut into strips with a predetermined pitch width, and a large number of the strip-shaped transducer elements 5, 5, 5.
Shown in an array.

【0003】上記多数の振動子素子5,5,…をアレイ
状に配列した超音波振動子1を例えば電子セクタ走査用
探触子に用いる場合、各振動子素子5,5,…のピッチ
幅は、得られる超音波画像のアーチファクトの原因とな
るグレイティングローブの発生を避けるためにできるだ
け小さくする必要がある。しかし、上記各振動子素子
5,5,…のピッチ幅を小さくすると、1素子当たりの
圧電材料のサイズは小さくなり、その結果電気的容量が
小さくなる一方、電気的インピーダンスは大きくなる。
また、多数の振動子素子5,5,…を二次元方向にアレ
イ状に配列した超音波振動子1を用いた二次元アレイ探
触子の場合は、1素子当たりの圧電材料のサイズはさら
に小さくなる。このような、電気的容量の低下及び電気
的インピーダンスの増大は、超音波診断装置本体側の送
波回路系との電気的整合が悪く、また超音波診断装置本
体と接続するケーブルの容量の影響を受けて電気的整合
が悪く、超音波探触子としてのS/Nを劣化させるもの
であった。
When the ultrasonic transducer 1 having a large number of transducer elements 5, 5, ... Arranged in an array is used for a probe for scanning an electronic sector, the pitch width of each transducer element 5, 5 ,. Should be as small as possible to avoid the occurrence of grating lobes that cause artifacts in the resulting ultrasound image. However, if the pitch width of each of the transducer elements 5, 5, ... Is reduced, the size of the piezoelectric material per element is reduced, and as a result, the electrical capacitance is reduced while the electrical impedance is increased.
Further, in the case of a two-dimensional array probe using the ultrasonic transducer 1 in which a large number of transducer elements 5, 5, ... Are arrayed in a two-dimensional direction, the size of the piezoelectric material per element is further increased. Get smaller. Such a decrease in electrical capacity and an increase in electrical impedance cause poor electrical matching with the transmission circuit system on the ultrasonic diagnostic equipment body side, and the effect of the capacity of the cable connected to the ultrasonic diagnostic equipment body. As a result, the electrical matching is poor and the S / N as the ultrasonic probe is deteriorated.

【0004】これに対し、上記超音波振動子1の1素子
当たりの電気的容量の低下及び電気的インピーダンスの
増大を抑える方策として、図8に示すように、超音波振
動子1を構成する圧電材料を薄く形成し、これを複数層
たとえば3層積層し(5a,5b,5c)、各層の間に
内部電極6a,6bを挿入した構造のものがある。この
場合、3層の積層構造では、上面の外部電極4aを2層
目の内部電極6bに接続し、下面の外部電極4bを1層
目の内部電極6aに接続して、積層方向に交互に逆向き
に分極した構造とされている。このようにすると、3層
に積層された圧電素子5a,5b,5cが音響的には直
列となり、電気的には並列接続となる。この結果、図7
に示す単層の超音波振動子1と図8に示す3層の超音波
振動子1とが同じ厚さの場合には、両者の共振周波数は
等しくなるが、一般にn層積層の圧電材料では1層当た
りの厚さが1/nで面積がn倍になるため、電気的容量
はn2倍、電気的インピーダンスは1/n2となる。
On the other hand, as a measure for suppressing the decrease of the electric capacity and the increase of the electric impedance per element of the ultrasonic vibrator 1, as shown in FIG. There is a structure in which a material is thinly formed, a plurality of layers, for example, three layers are laminated (5a, 5b, 5c), and the internal electrodes 6a, 6b are inserted between the respective layers. In this case, in the three-layer laminated structure, the outer electrode 4a on the upper surface is connected to the inner electrode 6b on the second layer, and the outer electrode 4b on the lower surface is connected to the inner electrode 6a on the first layer, alternately in the laminating direction. The structure is polarized in the opposite direction. In this way, the piezoelectric elements 5a, 5b, 5c stacked in three layers are acoustically connected in series and electrically connected in parallel. As a result, FIG.
When the single-layer ultrasonic transducer 1 shown in FIG. 8 and the three-layer ultrasonic transducer 1 shown in FIG. 8 have the same thickness, the resonance frequencies of both are the same. Since the thickness per layer is 1 / n and the area is n times as large, the electric capacity becomes n 2 times and the electric impedance becomes 1 / n 2 .

【0005】そして、このような複数層積層構造の超音
波振動子1の製造方法としては、複数層積層した圧電素
子5a,5b,5cと各層間に挿入された内部電極6
a,6bとを同時に焼成することにより一体化する一体
焼成積層法が用いられていた。
As a method of manufacturing the ultrasonic transducer 1 having such a multi-layered structure, the piezoelectric elements 5a, 5b, 5c having a multi-layered structure and the internal electrodes 6 inserted between the respective layers are used.
The integral firing lamination method has been used in which a and 6b are fired at the same time to be integrated.

【0006】[0006]

【発明が解決しようとする課題】しかし、このような従
来の複数層積層構造の超音波振動子1においては、複数
層積層した圧電素子5a,5b,5cと各層間に挿入さ
れた内部電極6a,6bとを同時に焼成することによ
り、焼成後に超音波振動子1の反りが発生すると共に、
その反りの程度がばらつき、且つ厚みのばらつきが発生
し、高精度の寸法サイズの超音波振動子1を製造するの
が難しかった。特に、1層当たりの圧電材料の厚さが増
すほど上記の問題点が顕著となるものであった。このこ
とから、従来の超音波探触子としては、単一共振周波数
の振動モードが得られないことがあり、超音波診断装置
として画質のよい超音波画像が得られないことがあっ
た。
However, in the conventional ultrasonic transducer 1 having a multi-layer laminated structure as described above, the piezoelectric elements 5a, 5b, 5c in which a plurality of layers are laminated and the internal electrodes 6a inserted between the respective layers are provided. , 6b are fired at the same time, the warp of the ultrasonic transducer 1 occurs after firing, and
The degree of warpage varies and the thickness also varies, which makes it difficult to manufacture the ultrasonic transducer 1 with a highly accurate size and size. In particular, the above problems become more remarkable as the thickness of the piezoelectric material per layer increases. From this, the conventional ultrasonic probe may not be able to obtain a vibration mode having a single resonance frequency, and may not be able to obtain an ultrasonic image of good quality as an ultrasonic diagnostic apparatus.

【0007】そこで、本発明は、このような問題点に対
処し、所定の厚さの板状に形成された圧電素子を複数層
積層して成る超音波振動子の反りの発生を少なくして仕
上がりの寸法サイズを高精度とすることができる超音波
探触子及びその製造方法を提供することを目的とする。
Therefore, the present invention addresses such problems and reduces the occurrence of warpage of an ultrasonic transducer formed by laminating a plurality of piezoelectric elements formed in a plate shape having a predetermined thickness. It is an object of the present invention to provide an ultrasonic probe and a method for manufacturing the ultrasonic probe, which can make the finished size and size highly accurate.

【0008】[0008]

【課題を解決するための手段】上記目的を達成するため
に、本発明による超音波探触子は、超音波を打ち出すと
共にその反射波を受信する超音波振動子と、この超音波
振動子の背面に設けられその背面から出る超音波が再び
振動子面に戻ってこないようにするバッキング材と、上
記超音波振動子の前面に設けられ該超音波振動子の音響
インピーダンスと生体の音響インピーダンスとの整合を
とる音響整合層とを有して成る超音波探触子において、
上記超音波振動子は、所定の厚さの板状に形成された圧
電素子を複数層積層し、この複数層積層された圧電素子
の全体の上面及び下面に外部電極を形成すると共に、各
層の境目には平板状の内部電極をそれぞれ形成し、かつ
上記圧電素子の各層の厚み内には一又は複数の平板状の
変形防止材を等間隔で挿入し、上記上面の外部電極及び
下面の外部電極をそれぞれ1層おきに異なる内部電極に
対し接続すると共に、各層内の平板状の変形防止材とは
絶縁し、この状態で上記複数層積層された圧電素子の全
体を積層方向に交互に逆向きに分極した構造としたもの
である。
In order to achieve the above object, an ultrasonic probe according to the present invention is an ultrasonic transducer that emits an ultrasonic wave and receives a reflected wave thereof, and an ultrasonic transducer of the ultrasonic transducer. A backing material provided on the back surface to prevent the ultrasonic waves emitted from the back surface from returning to the transducer surface again, and an acoustic impedance of the ultrasonic transducer provided on the front surface of the ultrasonic transducer and an acoustic impedance of a living body. In an ultrasonic probe having an acoustic matching layer for matching
The ultrasonic vibrator is formed by laminating a plurality of layers of piezoelectric elements formed in a plate shape having a predetermined thickness, forming external electrodes on the entire upper surface and the lower surface of the laminated piezoelectric elements, and Plate-shaped internal electrodes are formed at the boundaries, and one or more plate-shaped deformation preventing materials are inserted at equal intervals within the thickness of each layer of the piezoelectric element. The electrodes are connected to different internal electrodes every other layer, and are insulated from the flat plate-shaped deformation preventing material in each layer, and in this state, the whole piezoelectric element laminated in the plurality of layers is alternately reversed in the laminating direction. The structure is polarized in the direction.

【0009】また、上記圧電素子の各層の厚み内に挿入
された平板状の変形防止材は、平板状の内部電極と熱膨
張率が同一又は同等の材料から成るものとする。
Further, the plate-shaped deformation preventing material inserted within the thickness of each layer of the piezoelectric element is made of a material having the same or equivalent coefficient of thermal expansion as the plate-shaped internal electrode.

【0010】さらに、上記圧電素子の各層の厚み内に挿
入された平板状の変形防止材は、導電材料又は絶縁材料
から成るものとする。
Further, the plate-shaped deformation preventing material inserted into the thickness of each layer of the piezoelectric element is made of a conductive material or an insulating material.

【0011】また、関連発明としての超音波探触子の製
造方法は、圧電材料を用いて所定の厚さで平板状の圧電
素子片を形成し、この圧電素子片の片面に内部電極用の
導電ペーストを印刷塗布し、この導電ペーストを印刷塗
布した複数枚の圧電素子片を積層して加熱圧着した後、
所定温度で焼成し、この複数層積層された圧電素子片の
全体の上面及び下面に外部電極用の導電ペーストを焼き
付け、上記上面の外部電極及び下面の外部電極をそれぞ
れ同数の複数層おきに異なる内部電極用の導電ペースト
に対し接続すると共に、その他の導電ペーストとは絶縁
し、その後上記上面の外部電極と下面の外部電極との間
に直流高電界を印加して上記複数層積層された圧電素子
片の全体を分極処理して超音波振動子を構成し、この超
音波振動子の背面側にその背面から出る超音波が再び振
動子面に戻ってこないようにするバッキング材を設ける
と共に、上記超音波振動子の前面側には該超音波振動子
の音響インピーダンスと生体の音響インピーダンスとの
整合をとる音響整合層を設けることにより製造するもの
である。
In a method of manufacturing an ultrasonic probe as a related invention, a flat piezoelectric element piece is formed with a predetermined thickness by using a piezoelectric material, and one surface of the piezoelectric element piece is used as an internal electrode. Conductive paste is applied by printing, and a plurality of piezoelectric element pieces that are applied by applying this conductive paste are laminated and heat-pressed,
After firing at a predetermined temperature, a conductive paste for external electrodes is baked on the entire upper surface and lower surface of the piezoelectric element pieces laminated in a plurality of layers, and the external electrodes on the upper surface and the external electrodes on the lower surface are different in every plural layers. While being connected to the conductive paste for the internal electrodes and insulated from other conductive pastes, a high DC electric field is applied between the external electrodes on the upper surface and the external electrodes on the lower surface to form the piezoelectric layers laminated. The entire element piece is polarized to form an ultrasonic transducer, and a backing material is provided on the back side of this ultrasonic transducer to prevent the ultrasonic waves from the back surface from returning to the transducer surface again. It is manufactured by providing an acoustic matching layer for matching the acoustic impedance of the ultrasonic transducer and the acoustic impedance of the living body on the front side of the ultrasonic transducer.

【0012】さらに、上記超音波振動子は、複数層積層
された圧電素子片の全体を分極処理した後に、所定のピ
ッチ幅で短冊形に切断してアレイ状に形成してもよい。
Further, the ultrasonic transducer may be formed into an array by cutting the entire piezoelectric element pieces laminated in a plurality of layers and then cutting them into strips with a predetermined pitch width.

【0013】[0013]

【発明の実施の形態】以下、本発明の実施の形態を添付
図面に基づいて詳細に説明する。図1は本発明による超
音波探触子の実施の形態を示す一部断面斜視図である。
この超音波探触子は、超音波診断装置等において超音波
を打ち出すと共にその反射波を受信するもので、図1に
示すように、超音波振動子1と、バッキング材2と、音
響整合層3とから成る。
Embodiments of the present invention will be described below in detail with reference to the accompanying drawings. FIG. 1 is a partial sectional perspective view showing an embodiment of an ultrasonic probe according to the present invention.
This ultrasonic probe emits ultrasonic waves in an ultrasonic diagnostic apparatus and receives the reflected waves thereof. As shown in FIG. 1, the ultrasonic transducer 1, the backing material 2, and the acoustic matching layer are used. 3 and 3.

【0014】上記超音波振動子1は、超音波を打ち出す
と共にその反射波を受信するもので、電気エネルギーと
超音波エネルギーとを変換する圧電材料で構成されてい
る。この圧電材料としては、例えばジルコン・チタン酸
鉛(PZT)系の圧電セラミックス又はチタン酸鉛(P
bTiO3)系の圧電セラミックスなどがある。PZT系
の圧電セラミックスは、電気エネルギーと超音波エネル
ギーとの変換効率を表わす電気機械結合係数が大きいこ
とと、誘電率が大きく電気回路系との電気的インピーダ
ンス整合がとりやすいという特徴がある。また、PbTi
3系の圧電セラミックスは、横効果の振動結合が著し
く弱いことから、不要振動が激減し、純粋に厚み縦振動
のみの理想に近い送受波特性が得られる点に特徴があ
る。
The ultrasonic transducer 1 emits ultrasonic waves and receives reflected waves thereof, and is made of a piezoelectric material for converting electric energy and ultrasonic energy. As this piezoelectric material, for example, zircon / lead titanate (PZT) -based piezoelectric ceramics or lead titanate (PZT)
Examples include bTiO 3 ) -based piezoelectric ceramics. PZT-based piezoelectric ceramics are characterized by a large electromechanical coupling coefficient representing the conversion efficiency between electric energy and ultrasonic energy, a large dielectric constant, and easy electrical impedance matching with an electric circuit system. Also, PbTi
O 3 -based piezoelectric ceramics are characterized in that the transverse effect vibration coupling is extremely weak, so that unnecessary vibrations are drastically reduced, and the transmission / reception characteristics close to the ideal of pure thickness longitudinal vibration are obtained.

【0015】バッキング材2は、上記超音波振動子1の
背面に設けられその背面から出る超音波が再び振動子面
に戻ってこないようにするもので、超音波の減衰の大き
い材料を使用している。また、音響整合層3は、上記超
音波振動子1の前面に設けられ該超音波振動子1の音響
インピーダンスと生体の音響インピーダンスとの整合を
とるもので、これにより超音波振動子1の振動が効率よ
く生体に伝播できるようになる。なお、この音響整合層
3は、2層設けてもよい。また、図1では省略している
が、上記音響整合層3のさらに前面に音響レンズを設け
てもよい。
The backing material 2 is provided on the back surface of the ultrasonic vibrator 1 so as to prevent the ultrasonic waves emitted from the back surface from returning to the vibrator surface again. ing. The acoustic matching layer 3 is provided on the front surface of the ultrasonic transducer 1 to match the acoustic impedance of the ultrasonic transducer 1 with the acoustic impedance of the living body, and thereby the vibration of the ultrasonic transducer 1 is generated. Can be efficiently transmitted to the living body. Two acoustic matching layers 3 may be provided. Although not shown in FIG. 1, an acoustic lens may be provided on the front surface of the acoustic matching layer 3.

【0016】なお、上記超音波振動子1の上面及び下面
には、それぞれ外部電極4a,4bが設けられており、
両電極4a,4b間に電圧を印加することにより、圧電
材料から成る超音波振動子1をその厚さ方向に伸縮させ
て超音波を発生させるようになっている。また、図1に
おいては、超音波振動子1は所定のピッチ幅で短冊形に
切断されており、この短冊形の多数の振動子素子5,
5,…をアレイ状に配列したものを示している。
External electrodes 4a and 4b are provided on the upper surface and the lower surface of the ultrasonic vibrator 1, respectively.
By applying a voltage between both electrodes 4a and 4b, the ultrasonic transducer 1 made of a piezoelectric material is expanded and contracted in the thickness direction to generate ultrasonic waves. Further, in FIG. 1, the ultrasonic transducer 1 is cut into strips with a predetermined pitch width, and a large number of the strip-shaped transducer elements 5,
It is shown that 5, ... Are arranged in an array.

【0017】ここで、本発明においては、上記超音波振
動子1は、図2に示すように、所定の厚さの板状に形成
された圧電素子5a,5b,5cを複数層積層し、この
複数層積層された圧電素子5a〜5cの全体の上面及び
下面に外部電極4a,4bを形成すると共に、各層の境
目には平板状の内部電極6a,6bをそれぞれ形成し、
かつ上記圧電素子5a,5b,5cの各層の厚み内には
一又は複数の平板状の変形防止材7,7,…が等間隔で
挿入されている。
Here, in the present invention, as shown in FIG. 2, the ultrasonic transducer 1 is formed by laminating a plurality of layers of piezoelectric elements 5a, 5b, 5c formed in a plate shape having a predetermined thickness. External electrodes 4a and 4b are formed on the entire upper and lower surfaces of the piezoelectric elements 5a to 5c laminated in a plurality of layers, and flat plate-shaped internal electrodes 6a and 6b are formed at the boundaries between the layers,
Further, one or a plurality of flat plate-shaped deformation preventing members 7, 7, ... Are inserted at equal intervals within the thickness of each layer of the piezoelectric elements 5a, 5b, 5c.

【0018】すなわち、例えば1層の厚さが0.21mm程度
の圧電素子5a,5b,5cを3層積層し、各層5a,
5b,5cの境目には平板状の内部電極6a,6bをそ
れぞれ形成し、かつ各圧電素子5a,5b,5cの厚み
内には例えば0.07mm間隔で2枚の平板状の変形防止材
7,7,…が挿入されている。従って、図2の例による
超音波振動子1は、例えば0.07mmの厚さの圧電素子を9
枚積層して、全体で約0.63mmの厚さになる。そして、上
記変形防止材7,7,…は、内部電極6a,6bと同一
の材料でできており、その内部電極6a,6bと熱膨張
率が同一の導電材料から成る。
That is, for example, three layers of piezoelectric elements 5a, 5b, 5c each having a thickness of about 0.21 mm are laminated, and each layer 5a,
Plate-shaped internal electrodes 6a and 6b are formed at the boundaries of 5b and 5c, respectively, and two plate-shaped deformation preventing members 7 are arranged at intervals of 0.07 mm within the thickness of each piezoelectric element 5a, 5b and 5c, 7, ... have been inserted. Therefore, the ultrasonic transducer 1 according to the example of FIG. 2 includes a piezoelectric element having a thickness of 0.07 mm, for example.
A total of about 0.63 mm thick when laminated. The deformation preventing members 7, 7, ... Are made of the same material as the internal electrodes 6a, 6b, and are made of a conductive material having the same coefficient of thermal expansion as the internal electrodes 6a, 6b.

【0019】このような状態で、上記上面の外部電極4
a及び下面の外部電極4bをそれぞれ1層おきに異なる
内部電極6a,6bに対し接続すると共に、各層内の平
板状の変形防止材7,7,…とは絶縁する。すなわち、
上面の外部電極4aと連続する一方の側部電極8aを設
け、この側部電極8aの一部を2層目の内部電極6bに
接続し、下面の外部電極4bと連続する他方の側部電極
8bを設け、この側部電極8bの一部を1層目の内部電
極6aに接続する。このとき、一方の側部電極8aは、
2層目の内部電極6bに接続する部分以外は絶縁物が充
填されるなどして他の内部電極6a及び変形防止材7,
7,…とは絶縁されている。また、他方の側部電極8b
は、1層目の内部電極6aに接続する部分以外は絶縁物
が充填されるなどして他の内部電極6b及び変形防止材
7,7,…とは絶縁されている。これにより、上面の外
部電極4aは2層目の内部電極6bにのみ接続され、下
面の外部電極4bは1層目の内部電極6aにのみ接続さ
れる。この結果、3層に積層された圧電素子5a,5
b,5cが音響的には直列となり、電気的には並列接続
となる。
In this state, the external electrode 4 on the upper surface is
The outer electrodes 4a on the lower surface and the outer electrodes 4b on the lower surface are connected to different internal electrodes 6a and 6b, respectively, and they are insulated from the flat plate-shaped deformation preventing materials 7, 7 ,. That is,
One side electrode 8a continuous with the external electrode 4a on the upper surface is provided, and a part of this side electrode 8a is connected to the internal electrode 6b of the second layer, and the other side electrode continuous with the external electrode 4b on the lower surface. 8b is provided, and a part of the side electrode 8b is connected to the internal electrode 6a of the first layer. At this time, one side electrode 8a is
The other internal electrodes 6a and the deformation preventing material 7 are filled with an insulating material except the portion connected to the second layer internal electrode 6b.
Insulated from 7, ... Also, the other side electrode 8b
Are insulated from the other internal electrodes 6b and the deformation preventing members 7, 7, ... By filling an insulating material with the exception of the portions connected to the first layer internal electrodes 6a. As a result, the upper external electrode 4a is connected only to the second-layer internal electrode 6b, and the lower external electrode 4b is connected only to the first-layer internal electrode 6a. As a result, the piezoelectric elements 5a, 5 laminated in three layers
b and 5c are acoustically connected in series and electrically connected in parallel.

【0020】そして、この状態で上記複数層積層された
圧電素子5a〜5cの全体を積層方向に交互に逆向きに
分極した構造とする。すなわち、上面の外部電極4aと
下面の外部電極4bとの間に直流高電界を印加して分極
処理を行い、圧電素子5a〜5cの各層を分極し、圧電
性を付与する。これにより、本発明に係る超音波振動子
1が構成される。この場合、各層の圧電素子5a,5
b,5c内に挿入された変形防止材7,7,…の存在に
より、複数層積層された圧電素子5a〜5cの全体を焼
成する際の反りの発生を少なくし、仕上がりの寸法サイ
ズを高精度とすることができる。なお、図2において
は、音響整合層3を2層(3a,3b)設けた場合を示
している。
In this state, the whole of the piezoelectric elements 5a to 5c, which are laminated in a plurality of layers, have a structure in which the piezoelectric elements 5a to 5c are alternately polarized in the opposite direction. That is, a direct current high electric field is applied between the external electrode 4a on the upper surface and the external electrode 4b on the lower surface to perform polarization processing, and each layer of the piezoelectric elements 5a to 5c is polarized to impart piezoelectricity. This constitutes the ultrasonic transducer 1 according to the present invention. In this case, the piezoelectric elements 5a, 5 of each layer
The presence of the deformation preventing members 7, 7, ... Inserted in b, 5c reduces the occurrence of warpage when firing the entire piezoelectric elements 5a to 5c laminated in a plurality of layers, and increases the finished size and size. Can be accurate. Note that FIG. 2 shows a case where two acoustic matching layers 3 (3a, 3b) are provided.

【0021】なお、図1及び図2においては、超音波振
動子1は、圧電素子を3層(5a,5b,5c)積層し
たものとしたが、本発明はこれに限らず、2層以上の複
数層であれば何層でもよい。また、各層の圧電素子5
a,5b,5c内に挿入する変形防止材7,7,…も2
枚に限らず、何枚であってもよい。さらに、上記変形防
止材7は、内部電極6a,6bと熱膨張率が同一の材料
から成るものとしたが、これに限らず、略同等の熱膨張
率の材料から成るものであってもよい。さらにまた、上
記変形防止材7は、内部電極6a,6bと熱膨張率が同
一又は同等の材料から成るものであるならば、導電材料
又は絶縁材料のどちらであってもよい。変形防止材7が
絶縁材料であるならば、上述の説明において、側部電極
8a,8bの内側面と上記変形防止材7の端部との間に
絶縁物を充填する必要はない。
In FIG. 1 and FIG. 2, the ultrasonic transducer 1 is formed by stacking three layers (5a, 5b, 5c) of piezoelectric elements, but the present invention is not limited to this, and two or more layers are provided. Any number of layers may be used as long as they are plural layers. In addition, the piezoelectric element 5 of each layer
Deformation preventing materials 7, 7, ... Inserted in a, 5b, 5c are also 2
The number is not limited to one, and may be any number. Further, the deformation preventing member 7 is made of a material having the same coefficient of thermal expansion as that of the internal electrodes 6a and 6b, but the present invention is not limited to this and may be made of a material having a substantially similar coefficient of thermal expansion. . Furthermore, the deformation preventing material 7 may be either a conductive material or an insulating material as long as it is made of a material having the same or similar coefficient of thermal expansion as the internal electrodes 6a and 6b. If the deformation preventing material 7 is an insulating material, it is not necessary to fill an insulating material between the inner side surfaces of the side electrodes 8a and 8b and the ends of the deformation preventing material 7 in the above description.

【0022】次に、上記超音波探触子の関連発明として
の超音波探触子の製造方法について、図3及び図4を参
照して説明する。まず、図3において、圧電材料を用い
て所定の厚さで平板状の圧電素子片9,9,…を形成す
る。すなわち、圧電材料としてPZT系又はPbTiO3
系の圧電セラミックス粉末を用い、これに有機バインダ
を加え、ドクターブレード法と呼ばれる製法により所定
の厚さで平板状の圧電素子片9を作製する。このとき、
その厚さは以後の圧着焼成工程での収縮を考慮し、焼成
後に研磨しなくても所定の厚さ、例えば厚さ0.07mmとな
るように設定すればよい。
Next, a method of manufacturing an ultrasonic probe as a related invention of the ultrasonic probe will be described with reference to FIGS. 3 and 4. First, in FIG. 3, flat plate-shaped piezoelectric element pieces 9, 9, ... With a predetermined thickness are formed using a piezoelectric material. That is, PZT-based or PbTiO 3 is used as the piezoelectric material.
A piezoelectric ceramic powder of a system is used, an organic binder is added thereto, and a flat piezoelectric element piece 9 having a predetermined thickness is manufactured by a manufacturing method called a doctor blade method. At this time,
The thickness may be set so as to have a predetermined thickness, for example, 0.07 mm without polishing after firing in consideration of shrinkage in the subsequent pressure-bonding firing process.

【0023】次に、上記圧電素子片9の片面に図2に示
す内部電極6a,6bとなる導電ペースト10を印刷塗
布し、この導電ペースト10を印刷塗布した複数枚の圧
電素子片9,9,…を積層して加熱圧着する。すなわ
ち、導電ペースト10として銀パラジウム等の材料を用
い、この銀パラジウム等をスクリーン印刷等により、圧
電素子片9の表面全体に塗布する。このとき、一番上に
位置する圧電素子片9の表面には上記の導電ペースト1
0を印刷塗布しない。そして、上記導電ペースト10を
印刷塗布した圧電素子片9,9,…を乾燥した後、例え
ば9枚の圧電素子片9を積層し、金型中で加熱圧着す
る。
Next, a conductive paste 10 to be the internal electrodes 6a and 6b shown in FIG. 2 is printed and applied on one surface of the piezoelectric element piece 9, and the plurality of piezoelectric element pieces 9 and 9 coated with the conductive paste 10 are applied. ,… Are laminated and thermocompression bonded. That is, a material such as silver palladium is used as the conductive paste 10, and this silver palladium or the like is applied to the entire surface of the piezoelectric element piece 9 by screen printing or the like. At this time, the above-mentioned conductive paste 1 is formed on the surface of the piezoelectric element piece 9 located at the top.
0 is not applied by printing. Then, after drying the piezoelectric element pieces 9, 9 on which the conductive paste 10 is applied by printing, for example, nine piezoelectric element pieces 9 are stacked and thermocompression-bonded in a mold.

【0024】次に、この加熱圧着された圧電素子片9,
9,…の積層体を所定温度で焼成する。このとき、徐々
に昇温しながら圧電素子片9中の有機バインダを除去
し、さらに例えば1150℃で5時間焼成する。そして、こ
の焼成後に、圧電素子片9,9,…の積層体の外形を所
望の寸法に加工する。
Next, the thermocompression-bonded piezoelectric element piece 9,
The laminated body of 9, ... Is fired at a predetermined temperature. At this time, the organic binder in the piezoelectric element piece 9 is removed while gradually raising the temperature, and is further fired at 1150 ° C. for 5 hours, for example. Then, after this firing, the outer shape of the laminated body of the piezoelectric element pieces 9, 9, ... Is processed into desired dimensions.

【0025】次に、上記複数層積層された圧電素子片
9,9,…の全体の上面及び下面に外部電極4a,4b
用の導電ペーストを焼き付け、上記上面の外部電極4a
及び下面の外部電極4bをそれぞれ同数の複数層おきに
異なる内部電極6a,6b用の導電ペーストに対し接続
すると共に、その他の導電ペーストとは絶縁する。な
お、上記外部電極4a,4bは導電材料を蒸着又はメッ
キ等により形成してもよい。そして、この実施例では図
4に示すように、図3において9枚の圧電素子片9を積
層したもののうち、下から数えて3枚目と6枚目の圧電
素子片9の片面に塗布された導電ペーストはそれぞれ内
部電極6b,6aとし、それ以外の圧電素子片9の片面
に塗布された導電ペーストは総て変形防止材7としてい
る。
Next, the external electrodes 4a and 4b are formed on the entire upper and lower surfaces of the piezoelectric element pieces 9, 9, ...
A conductive paste for baking the external electrode 4a on the upper surface.
And the external electrodes 4b on the lower surface are connected to the conductive pastes for the different internal electrodes 6a and 6b in the same number of plural layers, respectively, and are insulated from other conductive pastes. The external electrodes 4a and 4b may be formed of a conductive material by vapor deposition or plating. In this embodiment, as shown in FIG. 4, among the nine piezoelectric element pieces 9 stacked in FIG. 3, the third and sixth piezoelectric element pieces 9 counted from the bottom are coated on one surface. The conductive pastes are the internal electrodes 6b and 6a, respectively, and the conductive pastes applied to the other surface of the piezoelectric element piece 9 are all the deformation preventing materials 7.

【0026】そして、上面の外部電極4aと連続する一
方の側部電極8aを焼付け等により設け、この側部電極
8aの一部を一方の内部電極6bに接続し、また下面の
外部電極4bと連続する他方の側部電極8bを焼付け等
により設け、この側部電極8bの一部を他方の内部電極
6aに接続する。このとき、一方の側部電極8aは、上
記内部電極6bに接続する部分以外は絶縁物が充填され
るなどして他の内部電極6a及び変形防止材7,7,…
とは絶縁されている。また、他方の側部電極8bは、上
記内部電極6aに接続する部分以外は絶縁物が充填され
るなどして他の内部電極6b及び変形防止材7,7,…
とは絶縁されている。これにより、上面の外部電極4a
は一方の内部電極6bにのみ接続され、下面の外部電極
4bは他方の内部電極6aにのみ接続される。この結
果、上記内部電極6a,6bを境にして3層に積層され
た圧電素子5a,5b,5cが音響的には直列となり、
電気的には並列接続となる。
Then, one side electrode 8a continuous with the outer electrode 4a on the upper surface is provided by baking or the like, a part of this side electrode 8a is connected to one inner electrode 6b, and the outer electrode 4b on the lower surface is connected. The other continuous side electrode 8b is provided by baking or the like, and a part of this side electrode 8b is connected to the other internal electrode 6a. At this time, the one side electrode 8a is filled with an insulating material other than the portion connected to the internal electrode 6b, and the other internal electrode 6a and the deformation preventing materials 7, 7 ,.
Is insulated from Further, the other side electrode 8b is filled with an insulating material except the portion connected to the internal electrode 6a, and the other internal electrode 6b and the deformation preventing members 7, 7 ,.
Is insulated from Thereby, the external electrode 4a on the upper surface
Is connected only to one internal electrode 6b, and the external electrode 4b on the lower surface is connected only to the other internal electrode 6a. As a result, the piezoelectric elements 5a, 5b, 5c laminated in three layers with the internal electrodes 6a, 6b as a boundary are acoustically in series,
It is electrically connected in parallel.

【0027】その後、上記上面の外部電極4aと下面の
外部電極4bとの間に直流高電界を印加して上記複数層
積層された圧電素子片9,9,…の全体を分極処理して
圧電性を付与し、超音波振動子1を構成する。この場
合、各層の圧電素子5a,5b,5c内に挿入された変
形防止材7,7,…の存在により、複数層積層された圧
電素子5a〜5cの全体を焼成する際に反りの発生を少
なくし、仕上がりの寸法サイズを高精度とすることがで
きる。このように作製された超音波振動子1は、例えば
上記内部電極6a,6bを境にして3層に積層された圧
電素子5a,5b,5cの厚さがそれぞれ0.21mmとな
り、全体の厚さが0.63mmとなる3層の積層構造の超音波
振動子と等価となる。
Thereafter, a high direct current electric field is applied between the external electrode 4a on the upper surface and the external electrode 4b on the lower surface to polarize the entire piezoelectric element pieces 9, 9, ... And the ultrasonic transducer 1 is configured. In this case, due to the presence of the deformation preventing materials 7, 7, ... Inserted in the piezoelectric elements 5a, 5b, 5c of the respective layers, warpage occurs when the entire piezoelectric elements 5a to 5c having a plurality of layers are fired. It is possible to reduce the size and finish the size and size with high accuracy. In the ultrasonic transducer 1 manufactured in this way, for example, the piezoelectric elements 5a, 5b, 5c laminated in three layers with the internal electrodes 6a, 6b as boundaries each have a thickness of 0.21 mm, and the total thickness is It is equivalent to an ultrasonic transducer with a 3-layer laminated structure with a thickness of 0.63 mm.

【0028】その後、図2に示すように、上記超音波振
動子1の背面側にその背面から出る超音波が再び振動子
面に戻ってこないようにするバッキング材2を設けると
共に、上記超音波振動子1の前面側には該超音波振動子
1の音響インピーダンスと生体の音響インピーダンスと
の整合をとる音響整合層3a,3bを設ける。これによ
り、本発明の超音波探触子が製造される。
After that, as shown in FIG. 2, a backing material 2 is provided on the back side of the ultrasonic transducer 1 so as to prevent the ultrasonic waves emitted from the back side from returning to the transducer surface again. Acoustic matching layers 3a and 3b for matching the acoustic impedance of the ultrasonic transducer 1 and the acoustic impedance of the living body are provided on the front side of the transducer 1. Thereby, the ultrasonic probe of the present invention is manufactured.

【0029】なお、上記超音波探触子の製造工程におい
て、図4に示すように超音波振動子1が作製されたとこ
ろで、該超音波振動子1を所定のピッチ幅p,p,…で
短冊形に切断してアレイ状に形成してもよい。この場合
は、多数の振動子素子をアレイ状に配列した電子走査型
の超音波探触子を製造することができる。
In the process of manufacturing the ultrasonic probe, when the ultrasonic vibrator 1 is manufactured as shown in FIG. 4, the ultrasonic vibrator 1 is formed with a predetermined pitch width p, p ,. It may be cut into strips to form an array. In this case, an electronic scanning type ultrasonic probe in which a large number of transducer elements are arranged in an array can be manufactured.

【0030】図5及び図6は超音波探触子の製造方法の
他の例を示す説明図である。この例による製造方法は、
基本的には図3及び図4に示す製造方法と同一である
が、圧電材料を用いて所定の厚さで平板状の圧電素子片
9,9,…を形成した後、上記圧電素子片9の片面に図
2に示す内部電極6a,6bとなる導電ペースト10を
印刷塗布する際に、その両側辺部に導電ペースト10の
塗布されていない絶縁部分11を形成したものである。
なお、このとき、実際に図2に示す内部電極6a,6b
となる導電ペースト10を印刷塗布する際は、外部電極
8a,8bと接続する側には絶縁部分11を形成しない
ようにする。
5 and 6 are explanatory views showing another example of the method for manufacturing the ultrasonic probe. The manufacturing method according to this example is
Although it is basically the same as the manufacturing method shown in FIGS. 3 and 4, the piezoelectric element piece 9 is formed into a flat plate-like piezoelectric element piece 9 with a predetermined thickness by using a piezoelectric material. When the conductive paste 10 to be the internal electrodes 6a and 6b shown in FIG. 2 is printed and applied on one surface of the above, the insulating portions 11 on which the conductive paste 10 is not applied are formed on both side portions thereof.
At this time, the internal electrodes 6a and 6b shown in FIG.
When printing and applying the conductive paste 10 to be used, the insulating portion 11 is not formed on the side connected to the external electrodes 8a and 8b.

【0031】このような状態で、図6に示すように、9
層の圧電素子片を積層すると共に内部電極6a,6b及
び変形防止材7,7,…を形成し、かつ上面及び下面に
外部電極4a,4bを形成し、さらに両側面に側部電極
8a,8bを形成する。そして、上面の外部電極4aと
連続する側部電極8aを一方の内部電極6bに接続し、
下面の外部電極4bと連続する側部電極8bを他方の内
部電極6aに接続する。このように製造することによ
り、図4において側部電極8a,8bの内側面と9層の
圧電素子片の側端部との間に絶縁物を充填することを要
せず、製造工程を簡略化できる。
In such a state, as shown in FIG.
.. are laminated, the internal electrodes 6a, 6b and the deformation preventing members 7, 7, ... Are formed, the external electrodes 4a, 4b are formed on the upper and lower surfaces, and the side electrodes 8a, 8a are formed on both side surfaces. 8b is formed. Then, the side electrode 8a continuous with the external electrode 4a on the upper surface is connected to one internal electrode 6b,
The side electrode 8b continuous with the external electrode 4b on the lower surface is connected to the other internal electrode 6a. By manufacturing in this manner, it is not necessary to fill an insulator between the inner side surfaces of the side electrodes 8a and 8b and the side end portions of the nine-layer piezoelectric element piece in FIG. 4, and the manufacturing process is simplified. Can be converted.

【0032】[0032]

【発明の効果】本発明による超音波探触子は以上のよう
に構成されたので、その超音波振動子を、所定の厚さの
板状に形成された圧電素子を複数層積層し、この複数層
積層された圧電素子の全体の上面及び下面に外部電極を
形成すると共に、各層の境目には平板状の内部電極をそ
れぞれ形成し、かつ上記圧電素子の各層の厚み内には一
又は複数の平板状の変形防止材を等間隔で挿入し、上記
上面の外部電極及び下面の外部電極をそれぞれ1層おき
に異なる内部電極に対し接続すると共に、各層内の平板
状の変形防止材とは絶縁し、この状態で上記複数層積層
された圧電素子の全体を積層方向に交互に逆向きに分極
した構造としたことにより、上記変形防止材の挿入によ
って複数層積層された1層当たりの厚さを実質的に薄く
できると共にその変形防止材の存在により、上記複数層
積層された圧電素子の全体を焼成する際の反りの発生を
少なくし、仕上がりの寸法サイズを高精度とすることが
できる。従って、本発明による超音波探触子によれば、
単一共振周波数の振動モードが得られ、超音波診断装置
として画質のよい超音波画像を得ることができる。
Since the ultrasonic probe according to the present invention is constructed as described above, the ultrasonic transducer is formed by laminating a plurality of piezoelectric elements formed in a plate shape having a predetermined thickness. External electrodes are formed on the upper surface and the lower surface of the whole of the laminated piezoelectric element, and a flat plate-shaped internal electrode is formed at the boundary of each layer, and one or a plurality of layers are formed within the thickness of each layer of the piezoelectric element. Insert the flat plate-shaped deformation preventive material at equal intervals, connect the external electrodes on the upper surface and the external electrodes on the lower surface to different internal electrodes every other layer, and define the flat plate-shaped deformation preventive material in each layer. Insulation is performed, and in this state, the entire piezoelectric element having the plurality of laminated layers is polarized in the opposite direction alternately in the laminating direction, so that the thickness per layer laminated by the insertion of the deformation preventing material is increased. Can be made substantially thinner, and The presence of form-preventing member, to reduce the occurrence of warpage during the firing of the whole of the plurality of layers stacked piezoelectric element, the dimensions size of the finished can be a high precision. Therefore, according to the ultrasonic probe of the present invention,
A vibration mode with a single resonance frequency can be obtained, and an ultrasonic image with good image quality can be obtained as an ultrasonic diagnostic apparatus.

【0033】特に、上記圧電素子の各層の厚み内に挿入
された変形防止材を、内部電極と熱膨張率が同一又は同
等の材料から成るものとした場合は、複数層積層された
圧電素子の全体を焼成する際の反りの発生をさらに少な
くし、仕上がりの寸法サイズをさらに高精度とすること
ができる。
In particular, when the deformation preventing material inserted in the thickness of each layer of the piezoelectric element is made of a material having the same or similar coefficient of thermal expansion as the internal electrode, the piezoelectric element having a plurality of layers is laminated. It is possible to further reduce the occurrence of warpage when firing the whole and to further improve the dimensional size of the finished product.

【0034】また、本発明による超音波探触子の製造方
法によれば、複数層積層された圧電素子の全体を焼成す
る際の反りの発生を少なくし、仕上がりの寸法サイズが
高精度な超音波振動子を容易に作製することができる。
Further, according to the method of manufacturing an ultrasonic probe according to the present invention, the occurrence of warpage during firing of the entire piezoelectric element having a plurality of laminated layers is reduced, and the finished size and size are highly accurate. The sonic oscillator can be easily manufactured.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明による超音波探触子の実施の形態を示す
一部断面斜視図である。
FIG. 1 is a partial sectional perspective view showing an embodiment of an ultrasonic probe according to the present invention.

【図2】図1のA−A線断面図である。FIG. 2 is a sectional view taken along line AA of FIG.

【図3】上記超音波探触子の製造方法の工程の一部を示
す斜視説明図である。
FIG. 3 is a perspective explanatory view showing a part of the steps of the method for manufacturing the ultrasonic probe.

【図4】上記超音波探触子の製造方法で作製した超音波
振動子を示す斜視説明図である。
FIG. 4 is a perspective explanatory view showing an ultrasonic transducer manufactured by the method for manufacturing an ultrasonic probe.

【図5】他の例による超音波探触子の製造方法の工程の
一部を示す斜視説明図である。
FIG. 5 is a perspective explanatory view showing a part of steps of a method for manufacturing an ultrasonic probe according to another example.

【図6】上記超音波探触子の製造方法で作製した超音波
振動子を示す断面説明図である。
FIG. 6 is a cross-sectional explanatory view showing an ultrasonic transducer manufactured by the method for manufacturing an ultrasonic probe.

【図7】従来の超音波探触子を示す一部断面斜視図であ
る。
FIG. 7 is a partial cross-sectional perspective view showing a conventional ultrasonic probe.

【図8】従来の複数層積層構造の超音波振動子を有する
超音波探触子を示す一部断面斜視図である。
FIG. 8 is a partial cross-sectional perspective view showing an ultrasonic probe having a conventional ultrasonic transducer having a multi-layer laminated structure.

【符号の説明】[Explanation of symbols]

1…超音波振動子 2…バッキング材 3,3a,3b…音響整合層 4a,4b…外部電極 5…振動子素子 5a,5b,5c…圧電素子 6a,6b…内部電極 7…変形防止材 8a,8b…側部電極 9…圧電素子片 10…導電ペースト 11…絶縁部分 DESCRIPTION OF SYMBOLS 1 ... Ultrasonic vibrator 2 ... Backing material 3,3a, 3b ... Acoustic matching layer 4a, 4b ... External electrode 5 ... Transducer element 5a, 5b, 5c ... Piezoelectric element 6a, 6b ... Internal electrode 7 ... Deformation preventing material 8a , 8b ... Side electrode 9 ... Piezoelectric element piece 10 ... Conductive paste 11 ... Insulating portion

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 超音波を打ち出すと共にその反射波を受
信する超音波振動子と、この超音波振動子の背面に設け
られその背面から出る超音波が再び振動子面に戻ってこ
ないようにするバッキング材と、上記超音波振動子の前
面に設けられ該超音波振動子の音響インピーダンスと生
体の音響インピーダンスとの整合をとる音響整合層とを
有して成る超音波探触子において、上記超音波振動子
は、所定の厚さの板状に形成された圧電素子を複数層積
層し、この複数層積層された圧電素子の全体の上面及び
下面に外部電極を形成すると共に、各層の境目には平板
状の内部電極をそれぞれ形成し、かつ上記圧電素子の各
層の厚み内には一又は複数の平板状の変形防止材を等間
隔で挿入し、上記上面の外部電極及び下面の外部電極を
それぞれ1層おきに異なる内部電極に対し接続すると共
に、各層内の平板状の変形防止材とは絶縁し、この状態
で上記複数層積層された圧電素子の全体を積層方向に交
互に逆向きに分極した構造としたことを特徴とする超音
波探触子。
1. An ultrasonic transducer that emits ultrasonic waves and receives reflected waves thereof, and an ultrasonic wave that is provided on the back surface of the ultrasonic transducer and that returns from the back surface does not return to the transducer surface. An ultrasonic probe comprising a backing material and an acoustic matching layer provided on the front surface of the ultrasonic transducer for matching acoustic impedance of the ultrasonic transducer and acoustic impedance of a living body, The acoustic wave vibrator is formed by laminating a plurality of layers of piezoelectric elements formed in a plate shape having a predetermined thickness, forming external electrodes on the entire upper surface and the lower surface of the laminated piezoelectric elements, and at the boundaries between the layers. Form a flat plate-shaped internal electrode, and insert one or a plurality of flat plate-shaped deformation preventing materials into the thickness of each layer of the piezoelectric element at equal intervals to form an external electrode on the upper surface and an external electrode on the lower surface. Every other layer is different In this state, the piezoelectric element is laminated in such a manner that it is insulated from the flat plate-shaped deformation preventing material in each layer, and in this state, the entire piezoelectric elements laminated in the above plural layers are alternately polarized in the laminating direction in opposite directions. An ultrasonic probe characterized in that.
【請求項2】 上記圧電素子の各層の厚み内に挿入され
た平板状の変形防止材は、平板状の内部電極と熱膨張率
が同一又は同等の材料から成るものであることを特徴と
する請求項1記載の超音波探触子。
2. The plate-shaped deformation preventing material inserted into the thickness of each layer of the piezoelectric element is made of a material having the same or similar coefficient of thermal expansion as the plate-shaped internal electrode. The ultrasonic probe according to claim 1.
【請求項3】 上記圧電素子の各層の厚み内に挿入され
た平板状の変形防止材は、導電材料又は絶縁材料から成
るものであることを特徴とする請求項2記載の超音波探
触子。
3. The ultrasonic probe according to claim 2, wherein the plate-shaped deformation preventing material inserted in the thickness of each layer of the piezoelectric element is made of a conductive material or an insulating material. .
【請求項4】 圧電材料を用いて所定の厚さで平板状の
圧電素子片を形成し、この圧電素子片の片面に内部電極
用の導電ペーストを印刷塗布し、この導電ペーストを印
刷塗布した複数枚の圧電素子片を積層して加熱圧着した
後、所定温度で焼成し、この複数層積層された圧電素子
片の全体の上面及び下面に外部電極用の導電ペーストを
焼き付け、上記上面の外部電極及び下面の外部電極をそ
れぞれ同数の複数層おきに異なる内部電極用の導電ペー
ストに対し接続すると共に、その他の導電ペーストとは
絶縁し、その後上記上面の外部電極と下面の外部電極と
の間に直流高電界を印加して上記複数層積層された圧電
素子片の全体を分極処理して超音波振動子を構成し、こ
の超音波振動子の背面側にその背面から出る超音波が再
び振動子面に戻ってこないようにするバッキング材を設
けると共に、上記超音波振動子の前面側には該超音波振
動子の音響インピーダンスと生体の音響インピーダンス
との整合をとる音響整合層を設けることにより製造する
ことを特徴とする超音波探触子の製造方法。
4. A flat piezoelectric element piece having a predetermined thickness is formed using a piezoelectric material, a conductive paste for internal electrodes is printed and applied on one surface of the piezoelectric element piece, and the conductive paste is printed and applied. After laminating a plurality of piezoelectric element pieces, thermocompression-bonding them, firing at a predetermined temperature, baking conductive paste for external electrodes on the entire upper and lower surfaces of the laminated piezoelectric element pieces, The electrodes and the external electrodes on the lower surface are connected to conductive pastes for different internal electrodes in the same number of layers, respectively, and insulated from other conductive pastes, and then between the external electrodes on the upper surface and the external electrodes on the lower surface. A high direct current electric field is applied to the whole of the piezoelectric element pieces to form an ultrasonic transducer by polarization, and the ultrasonic wave emitted from the rear surface of the ultrasonic transducer vibrates again. Back to the face It is manufactured by providing a backing material to prevent this and an acoustic matching layer for matching the acoustic impedance of the ultrasonic transducer and the acoustic impedance of the living body on the front side of the ultrasonic transducer. And a method for manufacturing an ultrasonic probe.
【請求項5】 上記超音波振動子は、複数層積層された
圧電素子片の全体を分極処理した後に、所定のピッチ幅
で短冊形に切断してアレイ状に形成することを特徴とす
る請求項4記載の超音波探触子の製造方法。
5. The ultrasonic transducer according to claim 1, wherein the piezoelectric element pieces laminated in a plurality of layers are entirely polarized and then cut into strips at a predetermined pitch to form an array. Item 5. A method for manufacturing an ultrasonic probe according to item 4.
JP14468096A 1996-06-06 1996-06-06 Ultrasonic probe Expired - Lifetime JP3608874B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14468096A JP3608874B2 (en) 1996-06-06 1996-06-06 Ultrasonic probe

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14468096A JP3608874B2 (en) 1996-06-06 1996-06-06 Ultrasonic probe

Publications (2)

Publication Number Publication Date
JPH09327096A true JPH09327096A (en) 1997-12-16
JP3608874B2 JP3608874B2 (en) 2005-01-12

Family

ID=15367765

Family Applications (1)

Application Number Title Priority Date Filing Date
JP14468096A Expired - Lifetime JP3608874B2 (en) 1996-06-06 1996-06-06 Ultrasonic probe

Country Status (1)

Country Link
JP (1) JP3608874B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7003858B2 (en) 1998-12-01 2006-02-28 Murata Manufacturing Co., Ltd. Method of manufacturing multilayer piezoelectric component
JP2016524495A (en) * 2013-05-24 2016-08-18 フジフィルム ソノサイト インコーポレイテッド High frequency ultrasonic probe

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7003858B2 (en) 1998-12-01 2006-02-28 Murata Manufacturing Co., Ltd. Method of manufacturing multilayer piezoelectric component
JP2016524495A (en) * 2013-05-24 2016-08-18 フジフィルム ソノサイト インコーポレイテッド High frequency ultrasonic probe
US9907538B2 (en) 2013-05-24 2018-03-06 Fujifilm Sonosite, Inc. High frequency ultrasound probe

Also Published As

Publication number Publication date
JP3608874B2 (en) 2005-01-12

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