JPH09314673A - Caulking type clamping mechanism in synthetic resin product - Google Patents
Caulking type clamping mechanism in synthetic resin productInfo
- Publication number
- JPH09314673A JPH09314673A JP13478696A JP13478696A JPH09314673A JP H09314673 A JPH09314673 A JP H09314673A JP 13478696 A JP13478696 A JP 13478696A JP 13478696 A JP13478696 A JP 13478696A JP H09314673 A JPH09314673 A JP H09314673A
- Authority
- JP
- Japan
- Prior art keywords
- caulking
- caulking pin
- synthetic resin
- fitted
- resin product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 229920003002 synthetic resin Polymers 0.000 title claims description 18
- 239000000057 synthetic resin Substances 0.000 title claims description 18
- 239000000758 substrate Substances 0.000 claims description 16
- 229920001169 thermoplastic Polymers 0.000 claims description 5
- 239000004416 thermosoftening plastic Substances 0.000 claims description 5
- 238000000465 moulding Methods 0.000 abstract description 5
- 230000007547 defect Effects 0.000 abstract description 3
- 229920005992 thermoplastic resin Polymers 0.000 abstract 1
- 238000002788 crimping Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/56—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor using mechanical means or mechanical connections, e.g. form-fits
- B29C65/60—Riveting or staking
- B29C65/606—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking
- B29C65/607—Riveting or staking the rivets being integral with one of the parts to be joined, i.e. staking the integral rivets being hollow
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/02—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
- B29C65/08—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure using ultrasonic vibrations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C65/00—Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
- B29C65/78—Means for handling the parts to be joined, e.g. for making containers or hollow articles, e.g. means for handling sheets, plates, web-like materials, tubular articles, hollow articles or elements to be joined therewith; Means for discharging the joined articles from the joining apparatus
- B29C65/7802—Positioning the parts to be joined, e.g. aligning, indexing or centring
- B29C65/782—Positioning the parts to be joined, e.g. aligning, indexing or centring by setting the gap between the parts to be joined
- B29C65/7823—Positioning the parts to be joined, e.g. aligning, indexing or centring by setting the gap between the parts to be joined by using distance pieces, i.e. by using spacers positioned between the parts to be joined and forming a part of the joint
- B29C65/7829—Positioning the parts to be joined, e.g. aligning, indexing or centring by setting the gap between the parts to be joined by using distance pieces, i.e. by using spacers positioned between the parts to be joined and forming a part of the joint said distance pieces being integral with at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/20—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines
- B29C66/21—Particular design of joint configurations particular design of the joint lines, e.g. of the weld lines said joint lines being formed by a single dot or dash or by several dots or dashes, i.e. spot joining or spot welding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/302—Particular design of joint configurations the area to be joined comprising melt initiators
- B29C66/3022—Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined
- B29C66/30221—Particular design of joint configurations the area to be joined comprising melt initiators said melt initiators being integral with at least one of the parts to be joined said melt initiators being point-like
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/303—Particular design of joint configurations the joint involving an anchoring effect
- B29C66/3032—Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined
- B29C66/30321—Particular design of joint configurations the joint involving an anchoring effect making use of protrusions or cavities belonging to at least one of the parts to be joined making use of protrusions belonging to at least one of the parts to be joined
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/70—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
- B29C66/73—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/739—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
- B29C66/7392—General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81411—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat
- B29C66/81421—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave
- B29C66/81423—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined characterised by its cross-section, e.g. transversal or longitudinal, being non-flat being convex or concave being concave
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81427—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth
- B29C66/81429—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single ridge, e.g. for making a weakening line; comprising a single tooth comprising a single tooth
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/81—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps
- B29C66/814—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps
- B29C66/8141—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined
- B29C66/81431—General aspects of the pressing elements, i.e. the elements applying pressure on the parts to be joined in the area to be joined, e.g. the welding jaws or clamps characterised by the design of the pressing elements, e.g. of the welding jaws or clamps characterised by the surface geometry of the part of the pressing elements, e.g. welding jaws or clamps, coming into contact with the parts to be joined comprising a single cavity, e.g. a groove
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/80—General aspects of machine operations or constructions and parts thereof
- B29C66/83—General aspects of machine operations or constructions and parts thereof characterised by the movement of the joining or pressing tools
- B29C66/832—Reciprocating joining or pressing tools
- B29C66/8322—Joining or pressing tools reciprocating along one axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/30—Vehicles, e.g. ships or aircraft, or body parts thereof
- B29L2031/3005—Body finishings
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lining Or Joining Of Plastics Or The Like (AREA)
Abstract
Description
【０００１】[0001]
【発明の属する技術分野】本発明は、ガタツキ等を生じ
ることなく強固に締結することができる合成樹脂製品に
おけるかしめ式締結機構に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a caulking type fastening mechanism in a synthetic resin product which can be firmly fastened without rattling.
【０００２】[0002]
【従来の技術】例えば、ドアトリム等の自動車用内装材
では熱可塑性の合成樹脂よりなるトリム成形基板にかし
めピンを突設して、これに被取付部材を嵌めたうえ該か
しめピンの遊端を高周波や超音波ホーン等で溶融固化さ
れた抜け止め用頭部に成形することにより被取付部材を
固定することが従来より広く行われている（例えば、実
開昭６２−１１４７２４号公報や特開平２−１３０１３
０号公報など参照）。2. Description of the Related Art For example, in an automobile interior material such as a door trim, a caulking pin is projected on a trim molded substrate made of a thermoplastic synthetic resin, a member to be mounted is fitted on the caulking pin, and the free end of the caulking pin is attached to the caulking pin. It has been widely practiced to fix a member to be attached by molding it on a retaining head that is melted and solidified with a high frequency wave or an ultrasonic horn (for example, Japanese Utility Model Laid-Open No. 62-114724 and Japanese Patent Laid-Open No. Hei. 2-13013
No. 0 publication etc.).
【０００３】ところが、前記の成形基板と被取付部材と
は通常同材質であるため、かしめ締結を強固にしようと
すると、かしめピンのみならず被取付部材までも溶融し
てしまい糸引き等のバリを生じて外観不良を発生させる
という問題点があり、一方、これを避けるためにかしめ
締結を弱めに行うとガタツキが生じて異音発生の要因に
なるという問題点があって、このかしめ締結力を最適値
に設定するのが容易でなく作業性を低下させる要因とな
っていた。However, since the molded substrate and the member to be attached are usually made of the same material, if the caulking fastening is to be made firm, not only the caulking pin but also the member to be attached will be melted and burrs such as stringing will occur. However, there is a problem that if the caulking is weakened to avoid this, rattling occurs and it causes abnormal noise. Was not easy to set to an optimum value, which was a factor to reduce workability.
【０００４】[0004]
【発明が解決しようとする課題】本発明は上記のような
従来の問題点を解決して、糸引き等の外観不良やガタツ
キを発生させることなく、しかも強固な締結力を確保す
ることができるとともに、かしめ締結力の設定も容易で
作業性を大幅に向上することができる合成樹脂製品にお
けるかしめ式締結機構を提供することを目的として完成
されたものである。SUMMARY OF THE INVENTION The present invention solves the above-mentioned conventional problems, and can secure a strong fastening force without causing appearance defects such as stringing and rattling. At the same time, the invention has been completed for the purpose of providing a caulking type fastening mechanism in a synthetic resin product which can easily set the caulking fastening force and can greatly improve workability.
【０００５】[0005]
【課題を解決するための手段】上記の課題を解決するた
めになされた本発明の合成樹脂製品におけるかしめ式締
結機構は、熱可塑性の合成樹脂よりなる成形基板にかし
めピンを突設して、これに被取付部材を嵌めたうえ該か
しめピンの遊端を溶融固化された抜け止め用頭部に成形
することにより被取付部材を固定する合成樹脂製品にお
けるかしめ式締結機構において、前記かしめピン嵌め込
み部の周辺に連結用凸部が形成されていて該連結用凸部
を前記抜け止め用頭部に埋め込んだ状態でかしめ締結し
てあるものを請求項１に係る発明とし、この発明におい
て、被取付部材の内側に段部を形成しておき、この段部
に成形基板の湾曲先端部を当接した状態で位置決めする
ようにしたものが請求項２に係る発明であり、前記した
請求項１または２に係る発明において、被取付部材に設
けられたかしめピン嵌め込み部をその端縁が開口された
切り欠き溝としたものを請求項３に係る発明とするもの
である。A caulking type fastening mechanism in a synthetic resin product of the present invention made to solve the above-mentioned problems is such that a caulking pin is projected on a molded substrate made of a thermoplastic synthetic resin, In the caulking type fastening mechanism in a synthetic resin product, in which a member to be mounted is fitted to this and the free end of the caulking pin is molded into a melted and solidified retaining head to fix the member to be fitted, The invention according to claim 1, wherein a connecting projection is formed around the portion, and the connecting projection is embedded in the retaining head and caulked and fastened. The invention according to claim 2 is characterized in that a step portion is formed inside the mounting member, and the curved front end portion of the molded substrate is positioned in contact with the step portion. Or 2 In the invention according, it is an invention relating what a caulking pin fitting portion provided in the mounting member its edge with the apertured notched groove in claim 3.
【０００６】[0006]
【発明の実施の形態】以下に、図面を参照しつつ本発明
の好ましい実施の形態を示す。図面は、自動車用ドアト
リムにおけるトリム本体と蓋体とをかしめ締結した場合
を示すものであって、図中１は熱可塑性合成樹脂よりな
るトリム本体である成形基板、１０はこの成形基板１に
かしめ締結される同材質の合成樹脂よりなる蓋体として
の被取付部材である。そして、前記の成形基板１にはか
しめピン２が突設されてこれに被取付部材１０のピンは
め込み部を嵌めたうえ、かしめピン２の遊端を溶融固化
された抜け止め用頭部３に成形することにより被取付部
材１０を固定するものである点は、従来のこの種の合成
樹脂製品におけるかしめ式締結機構と基本的に同じであ
る。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS Preferred embodiments of the present invention will be described below with reference to the drawings. The drawing shows a case where a trim body and a lid body in an automobile door trim are caulked and fastened, in which 1 is a molded substrate which is a trim body made of a thermoplastic synthetic resin, and 10 is crimped to the molded substrate 1. It is a member to be attached as a lid body made of synthetic resin of the same material to be fastened. Then, a caulking pin 2 is provided on the molded substrate 1 so that a pin fitting portion of a member 10 to be mounted is fitted to the caulking pin 2 and a free end of the caulking pin 2 is melted and solidified to a retaining head 3. The point that the mounted member 10 is fixed by molding is basically the same as the caulking type fastening mechanism in the conventional synthetic resin product of this type.
【０００７】そして、前記被取付部材１０の内側下方部
には段部１０ａが形成され、該段部１０ａに成形基板１
の湾曲先端部１ａを当接した状態で位置決めしてあると
ともに、かしめピン嵌め込み部１０ｂの周辺には連結用
凸部１１が形成され、この連結用凸部１１を前記抜け止
め用頭部３に埋め込んだ状態でかしめ締結してある点を
特徴的構成としている。このように被取付部材１０の内
側下方部には段部１０ａを形成してこの段部１０ａに成
形基板１の湾曲先端部１ａを当接した状態で位置決めす
ることによって、成形基板１と被取付部材１０との位置
合せを容易なものとするとともに、後述するかしめピン
２とかしめピン嵌め込み部１０ｂとの位置合せも同時に
行えるよう構成されている。A step portion 10a is formed on the lower inside of the mounted member 10, and the molded substrate 1 is formed on the step portion 10a.
Is positioned with the curved tip portion 1a of the contacting portion abutted, and a connecting convex portion 11 is formed around the caulking pin fitting portion 10b, and the connecting convex portion 11 is attached to the retaining head 3. It is characterized by the fact that it is caulked in the embedded state. As described above, the stepped portion 10a is formed in the lower portion of the inside of the mounted member 10, and the curved tip portion 1a of the molded substrate 1 is positioned in contact with the stepped portion 10a. The positioning with the member 10 is facilitated, and the positioning with the caulking pin 2 and the caulking pin fitting portion 10b described later can be performed at the same time.
【０００８】また、被取付部材１０のかしめピン嵌め込
み部１０ｂにはかしめピン挿入用の透孔が形成されてい
るとともに、透孔の周辺部には等間隔で４個の連結用凸
部１１が形成され、１点鎖線で表示したように、例え
ば、超音波ホーンでかしめピン２の遊端を溶融固化して
抜け止め用頭部３とした場合に、連結用凸部１１の先端
部が抜け止め用頭部３の下面側において埋め込まれた状
態でかしめ締結されることにより、被取付部材１０が成
形基板１に対しガタツキ等を生じることなく強固に締結
されるよう構成されている。つまり、本発明は従来のよ
うにかしめピンの遊端をかしめピン嵌め込み部の周辺部
に平面的且つ全体的に溶融固化させるのと異なり、連結
用凸部１１に対しスポット的に溶融固化させるものであ
るので、被取付部材１０までも溶融して糸引き等のバリ
を発生させることがなく、しかも強固な締結力が確保さ
れることとなるのである。Further, the caulking pin fitting portion 10b of the mounted member 10 is formed with through holes for inserting the caulking pins, and four connecting projections 11 are equally spaced around the through hole. As shown by the one-dot chain line, for example, when the free end of the caulking pin 2 is melted and solidified by the ultrasonic horn to form the retaining head 3, the tip of the connecting convex portion 11 is detached. By being caulked and fastened in a state of being embedded on the lower surface side of the stopper head 3, the mounted member 10 is firmly fastened to the molded substrate 1 without rattling or the like. That is, according to the present invention, unlike the prior art in which the free end of the caulking pin is melted and solidified on the peripheral portion of the caulking pin fitting portion in a plane and wholly, the connection convex portion 11 is melted and solidified in spots. Therefore, even the mounted member 10 is not melted to generate burrs such as stringing, and a strong fastening force is secured.
【０００９】なお、前記被取付部材１０のかしめピン嵌
め込み部１０ｂは、かしめピン２に対応した透孔を形成
しておくのを普通とするが、図２に示されるようにその
端縁が開口された切り欠き溝１２とすることもでき、こ
の場合には切り欠き溝１２の開口部側をかしめピン２に
対して差し込むようにして組付ければよいので、従来の
透孔タイプのものに比べて設計の自由度を大幅に広げる
ことが可能となり、また強固な締結力の確保も勿論可能
である。更に、図３に示されるように、かしめピン２の
下方部に被取付部材固定用のフィン４を有するタイプの
ものにも同様に適用できることも勿論である。Incidentally, the caulking pin fitting portion 10b of the member 10 to be mounted is usually formed with a through hole corresponding to the caulking pin 2. However, as shown in FIG. The cutout groove 12 may be formed as a cutout groove. In this case, the opening side of the cutout groove 12 may be inserted into the caulking pin 2 so that the cutout groove 12 can be assembled. It is possible to greatly expand the degree of freedom in design and secure a strong fastening force. Further, as shown in FIG. 3, it is needless to say that the invention can be similarly applied to a type in which the caulking pin 2 has a fin 4 for fixing an attached member at a lower portion thereof.
【００１０】次に、上記自動車用ドアトリムのかしめ締
結工程について簡単に説明すると、図４に示されるよう
に、各々のかしめピン２を被取付部材１０のかしめピン
嵌め込み部１０ｂに嵌め込むとともに、下側より受け台
２０ａ、２０ｂを介して回転および上下動自在なアーム
２１により支持し、超音波ホーン２２ａ、２２ｂにより
かしめピンの遊端を溶融固化させる。この場合、被取付
部材１０の内側下方部には段部１０ａが形成されてお
り、該段部１０ａに成形基板１の湾曲先端部１ａを当接
した状態で位置決めするのみで成形基板１と被取付部材
１０との位置合せを確実なものとできるうえ、更にはこ
れと同時に、かしめピン２とかしめピン嵌め込み部１０
ｂとの位置合せも行えることとなる。また、前記の嵌め
込み工程はかしめピン嵌め込み部１０ｂを切り欠き溝１
２としてあり、切り欠き溝１２の開口部側をかしめピン
２に対して差し込むようにして組付けるのみで簡単かつ
短時間で行えることとなる。Next, the caulking fastening process of the vehicle door trim will be briefly described. As shown in FIG. 4, each caulking pin 2 is fitted into the caulking pin fitting portion 10b of the member 10 to be mounted, and It is supported by an arm 21 which can be rotated and moved up and down from the side through pedestals 20a and 20b, and ultrasonic horns 22a and 22b melt and solidify the free ends of the caulking pins. In this case, a stepped portion 10a is formed in the lower inner portion of the mounted member 10, and the stepped portion 10a and the curved front end portion 1a of the molded substrate 1 are simply brought into contact with each other to position the molded substrate 1. The positioning with the mounting member 10 can be ensured, and at the same time, the caulking pin 2 and the caulking pin fitting portion 10
Positioning with b can also be performed. In the fitting step, the caulking pin fitting portion 10b is cut into the groove 1
The number is 2 and the opening side of the cutout groove 12 is simply inserted into the caulking pin 2 so that the caulking pin 2 can be assembled in a simple and short time.
【００１１】そして、かしめ工程の際に超音波ホーンの
締結力を若干弱めに設定しておくことにより連結用凸部
１１が抜け止め用頭部３に埋め込んだ状態でかしめ締結
が行われ、糸引き等のバリやガタツキを発生させること
がなく、しかも強固な締結力が確保されることとなる。
また、上記のように連結用凸部１１が抜け止め用頭部３
に埋め込んだ状態でかしめ締結を行うので、外気の温度
差や超音波ホーンの圧力変化等の管理条件に幅を持たせ
ても十分強固な締結力が確保されることとなり、従来の
ような困難な締結力の設定をすることなく締結作業を容
易に行えることとなる。By setting the fastening force of the ultrasonic horn to be slightly weakened during the crimping step, crimping is performed with the connecting projection 11 embedded in the retaining head 3, and the thread is tightened. Burrs such as pulling and rattling will not occur, and a strong fastening force will be secured.
In addition, as described above, the connecting projection 11 has the retaining head 3
Since the caulking is performed in the state where it is embedded in the housing, a sufficiently strong fastening force can be secured even if the control conditions such as the temperature difference of the outside air and the pressure change of the ultrasonic horn are wide, which is difficult to achieve with conventional methods. The fastening work can be easily performed without setting a proper fastening force.
【００１２】[0012]
【発明の効果】以上の説明からも明らかなように、本発
明は糸引き等の外観不良やガタツキを発生させることな
く、しかも強固な締結力を確保することができるととも
に、かしめ締結力の設定も容易で作業性を大幅に向上す
ることができるものである。よって本発明は従来の問題
点を一掃した合成樹脂製品におけるかしめ式締結機構と
して、産業の発展に寄与するところは極めて大である。As is apparent from the above description, according to the present invention, it is possible to secure a strong fastening force without causing appearance defects such as stringing and rattling, and to set the caulking fastening force. Is also easy and can greatly improve workability. Therefore, the present invention is extremely large in that it contributes to the development of industry as a caulking type fastening mechanism in a synthetic resin product that eliminates the conventional problems.
【図１】本発明の実施の形態を示す断面図である。FIG. 1 is a sectional view showing an embodiment of the present invention.
【図２】その他の実施の形態を示す斜視図である。FIG. 2 is a perspective view showing another embodiment.
【図３】その他の実施の形態を示す正面図である。FIG. 3 is a front view showing another embodiment.
【図４】超音波ホーンによるかしめ締結工程を示す正面
図である。FIG. 4 is a front view showing a crimping and fastening step using an ultrasonic horn.
１ 成形基板 1a 湾曲先端部 ２ かしめピン ３ 抜け止め用頭部 10 被取付部材 10a 段部 10b かしめピン嵌め込み部 11 連結用凸部 12 切り欠き溝 1 Molded substrate 1a Curved tip 2 Caulking pin 3 Locking head 10 Attached member 10a Step 10b Caulking pin fitting 11 Connection convex 12 Notch groove
Claims (3)
(1) にかしめピン(2)を突設して、これに被取付部材(1
0)を嵌めたうえ該かしめピン(2) の遊端を溶融固化され
た抜け止め用頭部(3) に成形することにより被取付部材
(10)を固定する合成樹脂製品におけるかしめ式締結機構
において、前記かしめピン嵌め込み部(10b) の周辺に連
結用凸部(11)が形成されていてこの連結用凸部(11)を前
記抜け止め用頭部(3) に埋め込んだ状態でかしめ締結し
てあることを特徴とする合成樹脂製品におけるかしめ式
締結機構。1. A molded substrate made of a thermoplastic synthetic resin.
Project the caulking pin (2) on (1) and attach it to the mounted member (1
(0) is fitted and the free end of the caulking pin (2) is molded into the melted and solidified retaining head (3).
In a caulking type fastening mechanism for a synthetic resin product for fixing (10), a connecting convex part (11) is formed around the caulking pin fitting part (10b), and the connecting convex part (11) is removed from the connecting convex part (11). A caulking type fastening mechanism in a synthetic resin product, characterized by being caulked and fastened in a state where it is embedded in a retaining head (3).
(1) にかしめピン(2)を突設して、これに被取付部材(1
0)を嵌めたうえ該かしめピン(2) の遊端を溶融固化され
た抜け止め用頭部(3) に成形することにより被取付部材
(10)を固定する合成樹脂製品におけるかしめ式締結機構
において、前記被取付部材(10)の内側下方部には段部(1
0a) が形成されて該段部(10a) に成形基板(1) の湾曲先
端部(1a)を当接した状態で位置決めしてあるとともに、
かしめピン嵌め込み部(10b) の周辺には連結用凸部(11)
が形成され、該連結用凸部(11)を前記抜け止め用頭部
(3)に埋め込んだ状態でかしめ締結してあることを特徴
とする合成樹脂製品におけるかしめ式締結機構。2. A molded substrate made of a thermoplastic synthetic resin.
Project the caulking pin (2) on (1) and attach it to the mounted member (1
(0) is fitted and the free end of the caulking pin (2) is molded into the melted and solidified retaining head (3).
In a caulking type fastening mechanism in a synthetic resin product for fixing (10), a step (1
(0a) is formed and positioned with the curved tip (1a) of the molded substrate (1) in contact with the step (10a),
A connecting projection (11) is provided around the caulking pin fitting part (10b).
And the connecting projection (11) is formed on the retaining head.
A caulking type fastening mechanism in a synthetic resin product, characterized in that it is caulked and fastened in a state of being embedded in (3).
込み部(10b) を被取付部材(10)の端縁に向け開口された
切り欠き溝(12)としてある請求項１または２に記載の合
成樹脂製品におけるかしめ式締結機構。3. The caulking pin fitting portion (10b) provided on the mounted member (10) as a notch groove (12) opened toward an end edge of the mounted member (10). Caulking type fastening mechanism for synthetic resin products.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13478696A JP3370850B2 (en) | 1996-05-29 | 1996-05-29 | Caulking type fastening mechanism in synthetic resin products |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP13478696A JP3370850B2 (en) | 1996-05-29 | 1996-05-29 | Caulking type fastening mechanism in synthetic resin products |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH09314673A true JPH09314673A (en) | 1997-12-09 |
| JP3370850B2 JP3370850B2 (en) | 2003-01-27 |
Family
ID=15136524
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP13478696A Expired - Fee Related JP3370850B2 (en) | 1996-05-29 | 1996-05-29 | Caulking type fastening mechanism in synthetic resin products |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3370850B2 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010115940A (en) * | 2008-11-11 | 2010-05-27 | Kasai Kogyo Co Ltd | Interior component for vehicle |
| JP2015010348A (en) * | 2013-06-27 | 2015-01-19 | 株式会社ワイテック | Steel strut |
| CN106573416A (en) * | 2014-08-01 | 2017-04-19 | Zf 腓德烈斯哈芬股份公司 | Assembly holder and assembly |
| CN111716766A (en) * | 2019-03-21 | 2020-09-29 | 博泽(班贝格)汽车零部件欧洲两合公司 | Load bearing assembly for a vehicle and method of assembling a load bearing member to a vehicle member |
-
1996
- 1996-05-29 JP JP13478696A patent/JP3370850B2/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2010115940A (en) * | 2008-11-11 | 2010-05-27 | Kasai Kogyo Co Ltd | Interior component for vehicle |
| JP2015010348A (en) * | 2013-06-27 | 2015-01-19 | 株式会社ワイテック | Steel strut |
| CN106573416A (en) * | 2014-08-01 | 2017-04-19 | Zf 腓德烈斯哈芬股份公司 | Assembly holder and assembly |
| CN111716766A (en) * | 2019-03-21 | 2020-09-29 | 博泽(班贝格)汽车零部件欧洲两合公司 | Load bearing assembly for a vehicle and method of assembling a load bearing member to a vehicle member |
| CN111716766B (en) * | 2019-03-21 | 2023-05-09 | 博泽(班贝格)汽车零部件欧洲两合公司 | Carrier assembly for a vehicle and method of assembling a carrier member to a vehicle member |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3370850B2 (en) | 2003-01-27 |
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