JPH09309139A - Manufacture of tubular form - Google Patents

Manufacture of tubular form

Info

Publication number
JPH09309139A
JPH09309139A JP8128498A JP12849896A JPH09309139A JP H09309139 A JPH09309139 A JP H09309139A JP 8128498 A JP8128498 A JP 8128498A JP 12849896 A JP12849896 A JP 12849896A JP H09309139 A JPH09309139 A JP H09309139A
Authority
JP
Japan
Prior art keywords
liquid crystal
resin
flow path
crystal resin
cylindrical
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP8128498A
Other languages
Japanese (ja)
Inventor
Kouichi Karikaya
孝一 刈茅
Masaki Ito
正喜 伊藤
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Chemical Co Ltd
Original Assignee
Sekisui Chemical Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Chemical Co Ltd filed Critical Sekisui Chemical Co Ltd
Priority to JP8128498A priority Critical patent/JPH09309139A/en
Publication of JPH09309139A publication Critical patent/JPH09309139A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a method for manufacturing continuously a tubular form which is reinforced with a fibrous liquid crystal resin oriented efficiently in the peripheral direction of the tubular form and also is of the exceedingly high strength and rigidity in the peripheral direction. SOLUTION: A mixture of liquid crystal resin 41 and thermoplastic resin 42 with a lower melting point or melting temperature than the transition point is injected into a first cylindrical flow path 31 of a cross heat die. In addition, a rotary die 22 is arranged at least, on one of the inner or the outer side of the first flow path 31, and the mixture is caused to flow through the first flow path 31 at a temperature higher than the transition point of the crystal liquid resin 41, and further, is shaped into a tubular shape so that the mixture receives a torsional shear while passing through the first flow path 31. Thus a tubular molding 43 consisting of the liquid crystal resin 41 oriented in the peripheral direction is formed. Next, the tubular molding 43 is injected into a second cylindrical flow path 32 with the inner and the outer peripheral face divided by a fixed wall part. Further, the tubular molding 43 is caused to pass through the second cylindrical flow path 32 at a temperature lower than the transition point of the liquid crystal resin 41 and the melting point or the melting temperature of the thermoplastic resin 42 to obtain a molded fiber-reinforced tubular form 44.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、周方向の強度、剛
性に優れたパイプ、ポール等に使用される管状体を製造
する方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for manufacturing a tubular body used for pipes, poles, etc., which has excellent strength and rigidity in the circumferential direction.

【0002】[0002]

【従来の技術】この種の管状体としては、既に、金属に
より構成された管状体、ガラス繊維や炭素繊維を混合し
た繊維強化樹脂(FRP)により構成された管状体が提
案されている。
2. Description of the Related Art As this type of tubular body, a tubular body made of metal and a tubular body made of fiber reinforced resin (FRP) mixed with glass fiber or carbon fiber have already been proposed.

【0003】またガラス繊維や炭素繊維が混合されない
高強度で高剛性を有する合成樹脂成形品として、特開
昭62−116666号公報に、繊維状液晶樹脂をマト
リックス樹脂中に配合してフィルム状に押出成形する技
術が開示されている。
Further, as a synthetic resin molded article having high strength and high rigidity in which glass fibers and carbon fibers are not mixed, a fibrous liquid crystal resin is compounded in a matrix resin in JP-A-62-116666 to form a film. Extrusion techniques are disclosed.

【0004】さらに、特開平5−193010号公報
には、液晶樹脂複合体のストランドを使用して、フィラ
メントワインディング法により成形体を製造する方法が
開示されている。
Further, JP-A-5-193010 discloses a method for producing a molded product by a filament winding method using a strand of a liquid crystal resin composite.

【0005】一方、液晶樹脂は、転移点以上の温度域に
おいて液晶状態にあり、せん断力等の外部応力により容
易に配向することはよく知られている。
On the other hand, it is well known that the liquid crystal resin is in a liquid crystal state in the temperature range above the transition point and is easily oriented by external stress such as shearing force.

【0006】[0006]

【発明が解決しようとする課題】しかしながら、管状体
の製造に液晶樹脂を応用した場合には、従来の押出成形
法において、上記の公報に記載の技術によれば、その
成形工程においてマトリックス中の液晶樹脂が繊維化し
て、補強材となるものの、液晶樹脂の配向は金型内の流
動の影響を受け、管状体の長手方向に液晶樹脂が配向さ
れるために、最終製品に充分な強度と剛性を発現させる
ことができないという問題があった。
However, when the liquid crystal resin is applied to the production of the tubular body, in the conventional extrusion molding method, according to the technique described in the above-mentioned publication, the matrix in the matrix is formed in the molding step. Although the liquid crystal resin becomes fibrous and becomes a reinforcing material, the orientation of the liquid crystal resin is affected by the flow in the mold, and the liquid crystal resin is oriented in the longitudinal direction of the tubular body, so that the strength of the final product is sufficient. There is a problem that rigidity cannot be expressed.

【0007】また、上記の公報に記載の技術によれ
ば、液晶樹脂と熱可塑性樹脂からなるストランドを管状
芯材の周方向に巻き付けることにより、最終製品の周方
向の強度および剛性は幾分改善されるものの、管状体の
内外圧に対する強度および剛性が被覆層におけるストラ
ンド相互の接着状態に依存し、充分なストランド間の接
着を確保するのが困難であるために、管状体の強度およ
び剛性が充分でないという問題があった。
Further, according to the technique described in the above publication, the strength and rigidity in the circumferential direction of the final product are improved to some extent by winding the strand made of the liquid crystal resin and the thermoplastic resin in the circumferential direction of the tubular core material. However, since the strength and rigidity of the tubular body against internal and external pressures depend on the bonding state of the strands in the coating layer and it is difficult to ensure sufficient bonding between the strands, the strength and rigidity of the tubular body are There was a problem that it was not enough.

【0008】本発明の目的は、上記の従来技術の問題を
解決し、液晶樹脂により効率よく補強されて周方向の強
度および剛性に優れている管状体を連続的に製造する方
法を提供しようとするにある。
An object of the present invention is to solve the above problems of the prior art and to provide a method for continuously manufacturing a tubular body which is efficiently reinforced with a liquid crystal resin and is excellent in circumferential strength and rigidity. There is.

【0009】[0009]

【課題を解決するための手段】上記の目的を達成するた
めに、本発明は、液晶樹脂と該液晶樹脂の転移点よりも
低い融点もしくは溶融温度を有する熱可塑性樹脂との混
合物を、押出機よりこれに接続されたクロスヘッドダイ
の円筒状第1流路内に導入し、該円筒状第1流路の内外
両側のうち少なくとも一方に、樹脂の押出方向と同方向
にのびる回転軸を中心として回転する回転型を配置し
て、上記混合物を円筒状第1流路内を該液晶樹脂の転移
点以上の温度で通過させかつその通過の間にねじりせん
断を受けるように管状に賦形して、液晶樹脂が周方向に
配向した管状成形体を形成し、ついでこの管状成形体
を、上記円筒状第1流路に連なりかつ内周面及び外周面
が固定壁部によって画された円筒状第2流路内に導入し
て、該第2流路を液晶樹脂の転移点以下かつ熱可塑性樹
脂の融点もしくは溶融温度以上の温度で通過させること
により、液晶樹脂が周方向に配向した繊維強化管状体を
成形することを特徴としている。
In order to achieve the above-mentioned object, the present invention provides a mixture of a liquid crystal resin and a thermoplastic resin having a melting point or a melting temperature lower than the transition point of the liquid crystal resin, in an extruder. Further, it is introduced into the cylindrical first flow path of the crosshead die connected thereto, and a rotary shaft extending in the same direction as the resin extrusion direction is centered on at least one of the inner and outer sides of the cylindrical first flow path. A rotary mold that rotates as is arranged to allow the mixture to pass through the cylindrical first flow path at a temperature equal to or higher than the transition point of the liquid crystal resin and to be tubularly shaped so as to be subjected to torsional shear during the passage. To form a tubular molded body in which the liquid crystal resin is oriented in the circumferential direction, and the tubular molded body is connected to the cylindrical first flow path and has an inner peripheral surface and an outer peripheral surface defined by a fixed wall portion. Introduced into the second channel, the second channel is a liquid crystal By passing a melting point or a temperature above the melting temperature of below the transition point of the fat and the thermoplastic resin is characterized by molding the fiber-reinforced tubular body where the liquid crystal resin is oriented in the circumferential direction.

【0010】本発明において、液晶樹脂と混合(ブレン
ド)されてマトリックスとして使用される熱可塑性樹脂
としては、ABS樹脂、エチレン−酢酸ビニル共重合
体、フッ素樹脂、アセタール樹脂、アミド樹脂、イミド
樹脂、アミドイミド樹脂、アクリル樹脂、塩化ビニル樹
脂、オレフィン樹脂、ポリエステル、ポリカーボネー
ト、ポリアクリレート、ポリフェニレンオキシド、ポリ
スチレン、熱可塑性ポリウレタンなど、あるいはまたこ
れらの樹脂の変性材あるいはブレンド材(アロイ材)等
の溶融成形可能な樹脂が挙げられる。
In the present invention, as the thermoplastic resin used as a matrix by being mixed (blended) with the liquid crystal resin, ABS resin, ethylene-vinyl acetate copolymer, fluororesin, acetal resin, amide resin, imide resin, Amid-imide resin, acrylic resin, vinyl chloride resin, olefin resin, polyester, polycarbonate, polyacrylate, polyphenylene oxide, polystyrene, thermoplastic polyurethane, etc., or a modifier or blend material (alloy material) of these resins can be melt-molded Resin.

【0011】なお、液晶樹脂との相溶性を改善するため
に、必要に応じて、相溶化剤を添加しても良い。ここ
で、相溶化剤としては、例えば液晶樹脂成分のグラフト
ポリマー、あるいはカルボン酸基やアミノ基等の極性成
分を有するグラフトポリマー等が挙げられる。
If necessary, a compatibilizer may be added in order to improve the compatibility with the liquid crystal resin. Here, examples of the compatibilizer include a graft polymer of a liquid crystal resin component or a graft polymer having a polar component such as a carboxylic acid group or an amino group.

【0012】一方、液晶樹脂としては、上記熱可塑性マ
トリックス樹脂の融点もしくは溶融温度より液晶転移温
度が高いものであれば、特に限定されるものではない
が、熱可塑性液晶ポリエステル、熱可塑性ポリエステル
アミドが好ましく、具体的にはベクトラ、エコノール、
ザイダー、ロッドラン等の商品名で市販されている芳香
族ポリエステル系液晶ポリマーが挙げられる。
On the other hand, the liquid crystal resin is not particularly limited as long as it has a liquid crystal transition temperature higher than the melting point or melting temperature of the above-mentioned thermoplastic matrix resin, but thermoplastic liquid crystal polyester and thermoplastic polyester amide are used. Preferably, specifically, Vectra, Econol,
Aromatic polyester-based liquid crystal polymers that are commercially available under the trade names of Zaider, Rodrun, and the like are included.

【0013】マトリックスとしての熱可塑性樹脂と、液
晶樹脂とをブレンドした組成物において、液晶樹脂の配
合割合は、組成物物全体として下記の押出成形工程にお
いて液晶樹脂が繊維化可能な濃度域にあり、かつ相反転
を起こさない濃度範囲内にあるように調整する必要があ
り、液晶樹脂の配合割合は、組成物中の熱可塑性樹脂の
種類によって異なってくる。
In the composition in which the thermoplastic resin as the matrix and the liquid crystal resin are blended, the compounding ratio of the liquid crystal resin is such that the composition as a whole is in a concentration range where the liquid crystal resin can be made into fibers in the following extrusion molding process. It is necessary to adjust the concentration so that the phase inversion does not occur, and the compounding ratio of the liquid crystal resin varies depending on the kind of the thermoplastic resin in the composition.

【0014】ここで、例えば熱可塑性樹脂がポリアミド
樹脂である場合には、組成物の配合割合は、ポリアミド
樹脂60〜20重量%に対して、液晶樹脂40〜80重
量%である。
Here, for example, when the thermoplastic resin is a polyamide resin, the compounding ratio of the composition is 40 to 80% by weight of the liquid crystal resin with respect to 60 to 20% by weight of the polyamide resin.

【0015】また熱可塑性樹脂がABS樹脂である場合
には、組成物の配合割合は、ABS樹脂70〜25重量
%に対して、液晶樹脂30〜75重量%である。
When the thermoplastic resin is an ABS resin, the composition is 30 to 75% by weight of liquid crystal resin with respect to 70 to 25% by weight of ABS resin.

【0016】熱可塑性樹脂がポリカーボネート樹脂であ
る場合には、組成物の配合割合は、ポリカーボネート樹
脂93〜30重量%に対して、液晶樹脂3〜70重量%
である。
When the thermoplastic resin is a polycarbonate resin, the compounding ratio of the composition is 3 to 70% by weight of liquid crystal resin to 93 to 30% by weight of the polycarbonate resin.
It is.

【0017】熱可塑性樹脂がポリプロピレン樹脂である
場合には、組成物の配合割合は、ポリプロピレン樹脂9
8〜30重量%に対して、液晶樹脂2〜70重量%であ
る。
When the thermoplastic resin is polypropylene resin, the mixing ratio of the composition is polypropylene resin 9
The liquid crystal resin is 2 to 70% by weight with respect to 8 to 30% by weight.

【0018】熱可塑性樹脂がポリエチレン樹脂である場
合には、組成物の配合割合は、ポリエチレン樹脂98〜
30重量%に対して、液晶樹脂2〜70重量%である。
When the thermoplastic resin is a polyethylene resin, the blending ratio of the composition is polyethylene resin 98 to
The liquid crystal resin content is 2 to 70% by weight with respect to 30% by weight.

【0019】[0019]

【発明の実施の形態】つぎに、本発明の実施の形態を、
図面を参照して説明する。
Next, an embodiment of the present invention will be described.
This will be described with reference to the drawings.

【0020】本発明の方法によれば、図3に示すような
周方向に配向した微視的に繊維化された液晶樹脂(41)
と、熱可塑性樹脂(42)との混合物よりなる、周方向の強
度・剛性が改善された管状体(55)が得られる。
According to the method of the present invention, a liquid crystal resin (41) which is microscopically fiberized in the circumferential direction as shown in FIG.
A tubular body (55) made of a mixture of the thermoplastic resin (42) and the thermoplastic resin (42) and having improved circumferential strength and rigidity is obtained.

【0021】図1に示す押出機(11)より、上記液晶樹脂
(41)と液晶樹脂(41)の転移点以下の融点もしくは溶融温
度を有する熱可塑性樹脂(42)からなる混合物を、液晶樹
脂の転移点以上の温度で押し出し、該押出機(11)に接続
されたクロスヘッドダイ(12)内の円筒状の第1流路(31)
に導入する。
From the extruder (11) shown in FIG.
A mixture of (41) and a thermoplastic resin (42) having a melting point or melting temperature below the transition point of the liquid crystal resin (41) is extruded at a temperature above the transition point of the liquid crystal resin and connected to the extruder (11). Cylindrical first channel (31) in the crosshead die (12)
To be introduced.

【0022】ここで、クロスヘッドダイ(12)は、図2に
詳しく示すように、外型(21)を有し、該外型(21)の内部
に回転型(22)と固定内型(23)とが納められている。
Here, as shown in detail in FIG. 2, the crosshead die (12) has an outer die (21), and a rotary die (22) and a fixed inner die () inside the outer die (21). 23) and are paid.

【0023】すなわち図2では、クロスヘッドダイ(12)
の円筒状第1流路(31)の内側に、樹脂の押出方向と同方
向にのびる回転軸を中心として回転する回転型(22)が配
置され、円筒状第1流路(31)の外周面は、外型(21)中間
部の固定壁部(21a) によって画されている。円筒状第1
流路(31)の始端部には、クロスヘッドダイ(12)の外型(2
1)内部に設けられた分岐流路(33)から液晶樹脂(41)と熱
可塑性樹脂(42)の混合物が導入されるようになされてい
る。
That is, in FIG. 2, the crosshead die (12) is
Inside the cylindrical first flow path (31), a rotary mold (22) that rotates around a rotation axis extending in the same direction as the resin extrusion direction is arranged, and the outer periphery of the cylindrical first flow path (31) The surface is bounded by a fixed wall (21a) in the middle of the outer mold (21). Cylindrical first
The outer end of the crosshead die (12) (2
1) A mixture of a liquid crystal resin (41) and a thermoplastic resin (42) is introduced from a branch channel (33) provided inside.

【0024】なお、回転型(22)の内側には、クロスヘッ
ドダイ(12)の中心部に配された固定内型(23)の径小部(2
3a) が配置されている。また、固定内型(23)の押出方向
前端部側の径大部(23b) 外周の固定壁部は、後述する回
転しない円筒状第2流路(32)を構成する。
Inside the rotary die (22), the small diameter portion (2) of the fixed inner die (23) arranged at the center of the crosshead die (12) is provided.
3a) is located. Further, the fixed wall portion on the outer periphery of the large diameter portion (23b) on the front end side in the extrusion direction of the fixed inner mold (23) constitutes a non-rotating cylindrical second flow path (32) described later.

【0025】そして、上記液晶樹脂(41)と熱可塑性樹脂
(42)の混合物を円筒状第1流路(31)内を該液晶樹脂(41)
の液晶転移点以上の温度で通過させかつその通過の間に
ねじりせん断を受けるように管状に賦形して、液晶樹脂
(41)が周方向に配向した管状成形体(43)を形成するもの
である。この場合、液晶樹脂(41)は、通常、微視的には
繊維化されている。
The liquid crystal resin (41) and the thermoplastic resin
The liquid crystal resin (41) containing the mixture of (42) in the cylindrical first flow path (31).
Liquid crystal resin is formed into a tubular shape so that it is passed at a temperature above the liquid crystal transition point of
(41) forms a tubular molded body (43) oriented in the circumferential direction. In this case, the liquid crystal resin (41) is usually microscopically fiberized.

【0026】すなわち、上記熱可塑性マトリックス樹脂
(42)と、該樹脂(42)の融点もしくは溶融温度より高い液
晶転移温度を有する液晶樹脂(41)とからなる混合物は、
液晶樹脂(41)の液晶転移点以上の温度で、マトリックス
樹脂(42)中で液晶樹脂(41)が繊維状となる樹脂に作用す
る見かけのせん断速度で、押出成形を行なう。
That is, the above thermoplastic matrix resin
A mixture of (42) and a liquid crystal resin (41) having a liquid crystal transition temperature higher than the melting point or melting temperature of the resin (42),
Extrusion molding is performed at a temperature equal to or higher than the liquid crystal transition point of the liquid crystal resin (41) at an apparent shear rate at which the liquid crystal resin (41) acts on the fibrous resin in the matrix resin (42).

【0027】ここで、見かけのせん断速度は1×102
〜105 -1、好ましくは3×10 2 〜104 -1とす
る必要がある。この範囲のせん断速度で押出を受けた混
合樹脂組成物中の液晶樹脂(41)は、回転型(22)の回転作
用により微視的にフィブリル化を受けやすい。
Here, the apparent shear rate is 1 × 10.Two
-10Fives-1, Preferably 3 × 10 Two-10Fours-1Toss
Need to be Blends that have undergone extrusion at shear rates in this range
The liquid crystal resin (41) in the composite resin composition is rotated by the rotary type (22).
Microscopically susceptible to fibrillation due to use.

【0028】具体的には、クロスヘッドダイ(12)の外型
(21)内部に設けられた分岐流路(33)から円筒状第1流路
(31)の始端部に、上記液晶樹脂(41)と熱可塑性樹脂(42)
との混合物が、液晶樹脂(41)の液晶転移点以上の温度で
押し出されると、溶融樹脂混合物は、その粘着性により
円筒状第1流路(31)内側の回転型(22)から直ちには離れ
ず、回転する回転型(22)により周方向に引っ張られるよ
うに移動して、該混合物は、回転型の回転によるねじり
せん断を受け、液晶樹脂(41)の繊維化(フィブリル化)
及びその繊維化物の管状成形体周方向への配向が促さ
れ、液晶樹脂(41)が周方向に配向した管状成形体(43)が
形成されるものである。
Specifically, the outer die of the crosshead die (12)
(21) From the branch channel (33) provided inside to the cylindrical first channel
At the beginning of (31), the liquid crystal resin (41) and the thermoplastic resin (42)
When the mixture with and is extruded at a temperature equal to or higher than the liquid crystal transition point of the liquid crystal resin (41), the molten resin mixture is immediately attached from the rotary mold (22) inside the cylindrical first flow path (31) due to its adhesiveness. The mixture is moved so as to be pulled in the circumferential direction by the rotating rotary mold (22) without being separated, and the mixture is subjected to torsional shear due to rotation of the rotary mold, and the liquid crystal resin (41) is formed into fibers (fibrillation).
Also, the orientation of the fibrous material in the circumferential direction of the tubular shaped body is promoted, and the tubular shaped body (43) in which the liquid crystal resin (41) is oriented in the circumferential direction is formed.

【0029】なお、円筒状第1流路(31)の間隙の大きさ
は管状成形体(43)の形状とくに肉厚に応じて適宜設定さ
れる。
The size of the gap of the cylindrical first flow path (31) is appropriately set according to the shape of the tubular molded body (43), particularly the wall thickness.

【0030】また、回転型(22)の配置は、円筒状第1流
路(31)の内外両側のうち少なくとも一方であればよく、
例えば図4においては、円筒状第1流路(31)の内外両側
に、回転型(22)(22)が配置されている。
The rotary type (22) may be arranged on at least one of the inner and outer sides of the cylindrical first flow path (31).
For example, in FIG. 4, the rotary molds (22) and (22) are arranged on both inner and outer sides of the cylindrical first flow path (31).

【0031】ここで、円筒状第1流路(31)の内側および
/または外側に配置された回転型(22)の回転速度は、成
形されるべき管状成形体(43)の形状(外径、内径、肉
厚)、及び押出量により適宜設定され、特に限定されな
いが、1〜200rpmの範囲が適当である。この範囲
で回転されることにより、混合物中の液晶樹脂(41)は、
直径0.1〜10μm程度でアスペクト比5以上の繊維
状となりやすい。
Here, the rotation speed of the rotary mold (22) arranged inside and / or outside the first cylindrical flow path (31) is determined by the shape (outer diameter) of the tubular molded body (43) to be molded. , Inner diameter, wall thickness) and extrusion rate, and is not particularly limited, but a range of 1 to 200 rpm is suitable. By being rotated in this range, the liquid crystal resin (41) in the mixture is
A fiber having a diameter of 0.1 to 10 μm and an aspect ratio of 5 or more is likely to be formed.

【0032】なお、円筒状第1流路(31)の内外両側に回
転型(22)を配置する場合には、内外両側の回転型(22)
は、同方向もしくは反対方向に回転する。そして内外両
側に配置した回転型(22)(22)が互いに同方向に回転する
場合には、両型(22)(22)の回転に速度差を設ける必要が
ある。
When the rotary molds (22) are arranged on both inner and outer sides of the first cylindrical flow path (31), the rotary molds (22) on both inner and outer sides are arranged.
Rotate in the same or opposite directions. When the rotary molds (22) (22) arranged on both the inside and outside rotate in the same direction, it is necessary to provide a speed difference between the rotations of the molds (22) (22).

【0033】また、クロスヘッドダイ(12)の円筒状第1
流路(31)の内側および/または外側に配置された回転型
(22)の回転は、これらに設けられた回転機構(図示略)
と、クロスヘッドダイ(12)の外部に設置したモータ(15)
等の駆動源とを、ベルトもしくはチェン等の回転駆動力
伝達機構を介して連結することにより果たされる。
Also, the first cylindrical shape of the crosshead die (12)
Rotating type arranged inside and / or outside the flow path (31)
The rotation of (22) is performed by a rotation mechanism (not shown) provided on them.
And the motor (15) installed outside the crosshead die (12)
This is achieved by connecting a drive source such as the above through a rotary drive force transmission mechanism such as a belt or a chain.

【0034】こうして円筒状第1流路(31)を通過して形
成された繊維状液晶樹脂(41)を含む管状成形体(43)は、
つぎに円筒状第1流路(31)に延設された回転しない円筒
状第2流路(32)内に導かれる。
The tubular molded body (43) containing the fibrous liquid crystal resin (41) thus formed by passing through the cylindrical first flow path (31) is
Next, it is guided into the non-rotating cylindrical second flow path (32) extending in the cylindrical first flow path (31).

【0035】ここで、円筒状第2流路(32)は、円筒状第
1流路(31)に連なるもので、これはクロスヘッドダイ外
型(21)の押出方向前端部の固定壁部(21b) と、これの内
側の固定内型(23)の径大部(23b) との間に形成されてい
る。
Here, the cylindrical second flow path (32) is connected to the cylindrical first flow path (31), which is the fixed wall portion of the front end of the crosshead die outer die (21) in the extrusion direction. It is formed between (21b) and the large diameter portion (23b) of the fixed inner mold (23) inside thereof.

【0036】そして、上記繊維状液晶樹脂(41)を含む管
状成形体(43)を、該円筒状第2流路(32)内を、液晶樹脂
(41)の転移点以下かつ熱可塑性樹脂(42)の融点もしくは
溶融温度以上の温度で通過させた後、外型(21)出口より
押し出して、繊維状液晶樹脂(41)が周方向に配向した繊
維強化管状体(44)を成形する。
Then, the tubular molded body (43) containing the fibrous liquid crystal resin (41) is placed in the cylindrical second flow path (32) by the liquid crystal resin (43).
After passing at a temperature not higher than the transition point of (41) and not lower than the melting point or melting temperature of the thermoplastic resin (42), it is extruded from the outer die (21) outlet, and the fibrous liquid crystal resin (41) is oriented in the circumferential direction. The fiber-reinforced tubular body (44) is molded.

【0037】なおこの時、混合物が円筒状第2流路(32)
を通過する温度範囲は、液晶樹脂(41)の転移点以下であ
ることが必須である。すなわち、該混合物の温度が液晶
樹脂(41)の転移点以上の場合は、回転型(22)が配された
第1流路(31)部分で微視的にフィブリル化を受けた液晶
樹脂(41)が粒状の分散状態に変化してしまうので、好ま
しくない。
At this time, the mixture is in the cylindrical second flow path (32).
It is essential that the temperature range through which the liquid crystal passes through is not higher than the transition point of the liquid crystal resin (41). That is, when the temperature of the mixture is equal to or higher than the transition point of the liquid crystal resin (41), the liquid crystal resin microscopically fibrillated in the first flow path (31) portion in which the rotary mold (22) is arranged ( 41) changes to a granular dispersed state, which is not preferable.

【0038】またクロスヘッドダイ(12)の外型(21)の出
口の断面寸法は、特に限定されず、製品に応じて適宜選
択される。
The cross-sectional size of the outlet of the outer die (21) of the crosshead die (12) is not particularly limited and is appropriately selected according to the product.

【0039】なお、図2、及び図4に示すように、クロ
スヘッドダイ(12)の円筒状第1流路(31)の内側および/
または外側に配置された回転型(22)と、クロスヘッドダ
イ外型(21)の固定壁部との接触面には、例えば摺動部材
としてベアリング(24)等を介在させるのが、望ましい。
As shown in FIGS. 2 and 4, the inside of the cylindrical first flow path (31) of the crosshead die (12) and / or
Alternatively, it is desirable to interpose a bearing (24) or the like as a sliding member on the contact surface between the rotary die (22) arranged outside and the fixed wall portion of the crosshead die outer die (21).

【0040】また図1に示す上記押出機(11)としては、
従来公知のものをすべて採用することができ、例えば1
軸押出機、2軸押出機を使用して、押出成形を実施す
る。
Further, the extruder (11) shown in FIG.
All conventionally known ones can be adopted, for example, 1
Extrusion is carried out using a twin-screw extruder.

【0041】クロスヘッドダイ(12)より押し出された繊
維強化管状体(44)の冷却は、少なくとも引き取る工程に
おいて繊維強化管状体(44)の形状及び内外径の寸法が塑
性的に変化しない温度まで冷却する必要があり、雰囲気
温度(外気温)まで冷却するのが望ましい。
The fiber reinforced tubular body (44) extruded from the crosshead die (12) is cooled at least to a temperature at which the shape and inner and outer diameters of the fiber reinforced tubular body (44) are not plastically changed at least in the drawing step. It is necessary to cool, and it is desirable to cool to ambient temperature (outside air temperature).

【0042】ここで、クロスヘッドダイ(12)より押し出
された繊維強化管状体(44)を冷却する手段としては、図
1に示すように、該繊維強化管状体(44)を水槽(14)内の
水等の冷媒の中を通過せしめる方法、ブロア等の手段に
より繊維強化管状体(44)に冷気を当てる方法、繊維強化
管状体(44)を冷媒の流れる冷却ダイス内を通過せしめる
方法等が挙げられ、最終的に得られる管状体製品(45)の
寸法、成形工程ラインに応じて適宜設定される。
Here, as a means for cooling the fiber-reinforced tubular body (44) extruded from the crosshead die (12), as shown in FIG. 1, the fiber-reinforced tubular body (44) is placed in a water tank (14). A method of passing the inside of a refrigerant such as water, a method of applying cool air to the fiber reinforced tubular body (44) by a means such as a blower, a method of passing the fiber reinforced tubular body (44) through a cooling die through which the refrigerant flows, etc. And is appropriately set according to the dimensions of the tubular product (45) finally obtained and the molding process line.

【0043】また、冷却された管状体製品(45)を引き取
る引き取り機(15)としては、ベルト式引き取り機、キャ
タピラ式引き取り機、引き取りロール等を適宜用いる。
As the take-up machine (15) for taking the cooled tubular product (45), a belt type take-up machine, a caterpillar type take-up machine, a take-up roll, etc. are appropriately used.

【0044】本発明の方法により製造された図3に示す
管状体製品(45)について説明すると、管状体製品(45)
は、熱可塑性マトリックス樹脂(42)の内部において微視
的に繊維化された液晶樹脂(41)が周方向に配向したもの
であり、管状体製品(45)の内径および外径は、その用途
に応じて適宜設定される。しかし、管状体製品(45)の周
方向の強度および剛性向上の効果を発現させるために
は、管状体製品(45)の厚みは、例えば1.0mm以上と
するのが好ましく、通常1.0〜30.0mmとする。
The tubular body product (45) shown in FIG. 3 manufactured by the method of the present invention will be described below.
Is a liquid crystal resin (41) microscopically fiberized inside the thermoplastic matrix resin (42) oriented in the circumferential direction, and the inner and outer diameters of the tubular body product (45) are It is appropriately set according to. However, in order to exert the effect of improving the strength and rigidity in the circumferential direction of the tubular product (45), the thickness of the tubular product (45) is preferably, for example, 1.0 mm or more, and usually 1.0 mm or more. ~ 30.0 mm.

【0045】本発明の方法によれば、液晶樹脂(41)と該
液晶樹脂(41)の転移点よりも低い融点もしくは溶融温度
を有する熱可塑性樹脂(42)との混合物を、押出機(11)よ
りこれに接続されたクロスヘッドダイ(12)の円筒状第1
流路(31)内に導入し、該円筒状第1流路(31)の内外両側
のうち少なくとも一方に、樹脂の押出方向と同方向にの
びる回転軸を中心として回転する回転型(22)を配置し
て、上記混合物を円筒状第1流路(31)内を該液晶樹脂(4
1)の転移点以上の温度で通過させかつその通過の間にね
じりせん断を受けるように管状に賦形して、液晶樹脂(4
1)が周方向に配向した管状成形体(43)を形成し、ついで
この管状成形体(43)を、上記円筒状第1流路(31)に連な
りかつ内周面及び外周面が固定壁部(21b) (23b) によっ
て画された円筒状第2流路(32)内に導入して、該第2流
路(32)を液晶樹脂(41)の転移点以下かつ熱可塑性樹脂(4
2)の融点もしくは溶融温度以上の温度で通過させること
により、液晶樹脂(41)が周方向に配向した繊維強化管状
体(44)を成形するので、樹脂混合組成物中の液晶樹脂(4
1)が微視的にフィブリル化(繊維化)して、液晶樹脂(4
1)が周方向に効率良く配向され、ひいては周方向の強
度、剛性が改善された管状体製品(45)を得ることができ
る。
According to the method of the present invention, the mixture of the liquid crystal resin (41) and the thermoplastic resin (42) having a melting point or a melting temperature lower than the transition point of the liquid crystal resin (41) is mixed with the extruder (11). ) From the cylindrical head of the crosshead die (12) connected to it
A rotary mold (22) which is introduced into the flow channel (31) and rotates on at least one of the inner and outer sides of the cylindrical first flow channel (31) around a rotation axis extending in the same direction as the resin extrusion direction. The liquid crystal resin (4) in the cylindrical first flow path (31).
The liquid crystal resin (4) was formed into a tubular shape so that it was passed at a temperature equal to or higher than the transition point of 1) and was subjected to torsional shear during the passage.
1) forms a tubular molded body (43) oriented in the circumferential direction, and this tubular molded body (43) is connected to the cylindrical first flow path (31) and has an inner peripheral surface and an outer peripheral surface fixed wall. It is introduced into the cylindrical second flow path (32) defined by the parts (21b) (23b), and the second flow path (32) is below the transition point of the liquid crystal resin (41) and the thermoplastic resin (4).
By passing the liquid crystal resin (41) at a temperature equal to or higher than the melting point or melting temperature of 2) to form the fiber-reinforced tubular body (44) in which the liquid crystal resin (41) is oriented in the circumferential direction, the liquid crystal resin (4
1) is microscopically fibrillated (fiberized), and the liquid crystal resin (4
It is possible to obtain a tubular product (45) in which 1) is efficiently oriented in the circumferential direction, and further, strength and rigidity in the circumferential direction are improved.

【0046】[0046]

【実施例】つぎに、本発明の実施例を図面を参照して説
明する。
Next, embodiments of the present invention will be described with reference to the drawings.

【0047】実施例1 本発明の方法により図3に示す繊維状液晶樹脂(41)と熱
可塑性樹脂(42)とよりなる管状体製品(45)を製造した。
Example 1 A tubular product (45) comprising a fibrous liquid crystal resin (41) and a thermoplastic resin (42) shown in FIG. 3 was produced by the method of the present invention.

【0048】図1において、押出機(11)より、液晶樹脂
(41)と液晶樹脂(41)の転移点以下の融点もしくは溶融温
度を有する熱可塑性樹脂(42)とからなる混合物を、液晶
樹脂(41)の転移点以上の温度で押し出し、該押出機(11)
に接続されたクロスヘッドダイ(12)内の円筒状の第1流
路(31)に導入する。
In FIG. 1, a liquid crystal resin is fed from the extruder (11).
(41) and a mixture of a thermoplastic resin (42) having a melting point or melting temperature below the transition point of the liquid crystal resin (41), extruded at a temperature above the transition point of the liquid crystal resin (41), the extruder ( 11)
It is introduced into the cylindrical first flow path (31) in the crosshead die (12) connected to.

【0049】この円筒状第1流路(31)の内側には、樹脂
の押出方向と同方向にのびる回転軸を中心として回転す
る回転型(22)が配置され、円筒状第1流路(31)の外周面
は、外型(21)中間部の固定壁部(21a) によって画されて
いる。
Inside the cylindrical first flow path (31), a rotary die (22) which rotates about a rotation axis extending in the same direction as the resin extrusion direction is arranged, and the cylindrical first flow path (31) The outer peripheral surface of 31) is demarcated by a fixed wall portion (21a) in the middle portion of the outer die (21).

【0050】ここで、液晶樹脂(41)として、芳香族ポリ
エステル系液晶ポリマー(商品名ベクトラA950、ポ
リプラスチック社製)を用いた。DSC(示差走査熱量
計)を用いて測定した該液晶樹脂(41)の転移点は、28
1℃であった。
Here, as the liquid crystal resin (41), an aromatic polyester liquid crystal polymer (trade name: Vectra A950, manufactured by Polyplastics Co., Ltd.) was used. The transition point of the liquid crystal resin (41) measured by DSC (Differential Scanning Calorimeter) was 28
1 ° C.

【0051】熱可塑性樹脂(42)としては、高密度ポリエ
チレン(商品名HE420、三菱樹脂株式会社製)を用
いた。同様にDSCを用いて測定した該熱可塑性樹脂(4
2)の融点は、134℃であった。
As the thermoplastic resin (42), high density polyethylene (trade name HE420, manufactured by Mitsubishi Plastics Co., Ltd.) was used. Similarly, the thermoplastic resin (4
The melting point of 2) was 134 ° C.

【0052】なお、両樹脂(41)(42)の配合割合は、高密
度ポリエチレン樹脂(42)80重量%に対し、液晶樹脂(4
1)20重量%とした。
The mixing ratio of both resins (41) and (42) was 80% by weight of the high-density polyethylene resin (42) and the ratio of the liquid crystal resin (4)
1) 20% by weight

【0053】上記において、まず両樹脂(41)(42)をペレ
ット状態で混合した後に、混合樹脂組成物を、スクリュ
ー径30mmの2軸押出機(11)を用いて、クロスヘッド
ダイ(12)の樹脂温度を290℃に設定した。
In the above, first, both resins (41) and (42) are mixed in a pellet state, and then the mixed resin composition is mixed with a crosshead die (12) using a twin screw extruder (11) having a screw diameter of 30 mm. Was set to 290 ° C.

【0054】そして、図2に示すように、液晶樹脂(41)
と熱可塑性樹脂(42)との混合物は、クロスヘッドダイ(1
2)の分岐通路(マニホルド)(34)より円筒状に展開さ
れ、円筒状第1流路(21)内へと押し出されるが、このと
き、回転型(22)は、クロスヘッドダイ(14)の外部に設置
したモータ(13)の駆動力により回転しており、回転型(2
2)の回転数を50rpmとした。
Then, as shown in FIG. 2, the liquid crystal resin (41)
The mixture of the thermoplastic resin (42) with the crosshead die (1
It is expanded into a cylindrical shape from the branch passage (manifold) (34) of 2) and is extruded into the cylindrical first flow passage (21). At this time, the rotary die (22) is crosshead die (14). It is rotated by the driving force of the motor (13) installed outside the
The rotation speed of 2) was set to 50 rpm.

【0055】液晶樹脂(41)と熱可塑性樹脂(42)の混合物
を、円筒状第1流路(31)内を樹脂温度を290℃で通過
させかつその通過の間にねじりせん断を受けるように管
状に賦形して、液晶樹脂(41)が周方向に配向した管状成
形体(43)を形成した。
A mixture of the liquid crystal resin (41) and the thermoplastic resin (42) is passed through the first cylindrical flow path (31) at a resin temperature of 290 ° C. and is subjected to torsional shear during the passage. The liquid crystal resin (41) was formed into a tubular shape to form a tubular molded body (43) in which the liquid crystal resin (41) was oriented in the circumferential direction.

【0056】すなわち、上記熱可塑性マトリックス樹脂
(42)と液晶樹脂(41)とからなる混合物は、液晶樹脂(41)
の液晶転移点以上の温度で、マトリックス樹脂(42)中で
液晶樹脂(41)が微視的に繊維状となる樹脂に作用する見
かけのせん断速度で、押出成形を行なった。
That is, the above thermoplastic matrix resin
The mixture of (42) and the liquid crystal resin (41) is a liquid crystal resin (41).
Extrusion molding was carried out at a temperature equal to or higher than the liquid crystal transition point of, at an apparent shear rate at which the liquid crystal resin (41) acts on the resin that becomes microscopically fibrous in the matrix resin (42).

【0057】これにより、該混合物は、回転型(22)の回
転によるねじりせん断を受け、液晶樹脂(41)の繊維化
(フィブリル化)及びその繊維化物の管状成形体周方向
への配向が促され、繊維状液晶樹脂(41)が周方向に配向
した管状成形体(43)が形成された。
As a result, the mixture is subjected to torsional shearing due to the rotation of the rotary mold (22), and the liquid crystal resin (41) is fibrillated (fibrillated) and the fiberized product is oriented in the circumferential direction of the tubular molded body. Thus, a tubular molded body (43) in which the fibrous liquid crystal resin (41) was oriented in the circumferential direction was formed.

【0058】つぎに、この管状成形体(43)を、円筒状第
1流路(31)に延設された回転しない円筒状第2流路(32)
内に導いた。円筒状第2流路(32)は、クロスヘッドダイ
外型(21)の押出方向前端部の固定壁部(21b) と、これの
内側の固定内型(23)の径大部(23b) との間に形成されて
おり、該円筒状第2流路(32)内周面の固定内型(23)の径
大部(23b) の外径を90mm、同第2流路(32)外周面の
クロスヘッドダイ外型(21)の押出方向前端部の固定壁部
(21b) 内径を100mmとし、また第2流路(32)内を2
50℃に温調した。
Next, the tubular molded body (43) is provided with a cylindrical second flow passage (32) extending in the cylindrical first flow passage (31) and not rotating.
Led inside. The cylindrical second flow path (32) includes a fixed wall portion (21b) at the front end of the crosshead die outer die (21) in the extrusion direction, and a large diameter portion (23b) of the inner fixed die (23) inside thereof. And the outer diameter of the large diameter portion (23b) of the fixed inner mold (23) on the inner peripheral surface of the cylindrical second flow path (32) is 90 mm, and the second flow path (32) Fixed wall part on the outer surface of the crosshead die outer die (21) at the front end in the extrusion direction
(21b) The inner diameter is 100 mm, and the inside of the second flow path (32) is 2 mm.
The temperature was adjusted to 50 ° C.

【0059】クロスヘッドダイ(12)の円筒状第2流路(3
2)を通過した繊維強化管状成形体(43)を、ついで冷却槽
(14)により常温まで冷却し、引き取り機(15)にて引き取
り、外径100mmの内径90mmの管状体製品(45)を
得た。
The cylindrical second channel (3) of the crosshead die (12)
The fiber-reinforced tubular molded product (43) that has passed through 2) is then cooled in a cooling tank.
It was cooled to room temperature by (14) and taken by a take-up machine (15) to obtain a tubular product (45) having an outer diameter of 100 mm and an inner diameter of 90 mm.

【0060】こうして形成された管状体製品(45)中の液
晶樹脂(41)は、直径0.1〜10μm程度で、かつアス
ペクト比5以上の繊維状であった。これは、倍率200
0倍の顕微鏡写真で観察し、確認した。
The liquid crystal resin (41) in the tubular product (45) thus formed was fibrous with a diameter of about 0.1 to 10 μm and an aspect ratio of 5 or more. This is a magnification of 200
It was confirmed by observing with a 0-times micrograph.

【0061】実施例2 熱可塑性樹脂(42)として、溶融温度170℃を有する塩
化ビニル樹脂(スズ系安定剤2重量部、及び滑剤1重量
部を配合)を用い、液晶樹脂(41)として、芳香族ポリエ
ステル系液晶ポリマー(商品名ロッドランLC300
0、ユニチカ社製)を用いた。同様にDSCを用いて測
定した液晶樹脂(34)の転移温度は、180℃であった。
Example 2 As the thermoplastic resin (42), a vinyl chloride resin having a melting temperature of 170 ° C. (containing 2 parts by weight of a tin stabilizer and 1 part by weight of a lubricant) was used, and a liquid crystal resin (41) was prepared. Aromatic polyester liquid crystal polymer (Product name: Rod Run LC300
0, manufactured by Unitika Ltd.) was used. Similarly, the transition temperature of the liquid crystal resin (34) measured by DSC was 180 ° C.

【0062】この液晶樹脂(34)を20重量%配合した樹
脂混合組成物を、実施例1の場合と同じクロスヘッドダ
イ(12)を用い、内側に回転型(22)が配置された円筒状第
1流路(31)内の温度を200℃に、ダイ外型(21)前端部
の固定壁部(21b) と固定内型(23)の径大部(23b) との間
に形成された回転しない円筒状第2流路(32)内の温度を
170℃に、それぞれ設定した点を除いては、実施例1
の場合と同様に行ない、周方向に配向した繊維状液晶樹
脂(41)を有する管状体製品(45)を製造した。
A resin mixture composition containing 20% by weight of this liquid crystal resin (34) was used in a cylindrical shape in which a rotary mold (22) was arranged inside using the same crosshead die (12) as in Example 1. It is formed between the fixed wall portion (21b) at the front end of the die outer die (21) and the large diameter portion (23b) of the fixed inner die (23) with the temperature in the first channel (31) set to 200 ° C. Example 1 except that the temperature in the non-rotating cylindrical second flow path (32) was set to 170 ° C., respectively.
In the same manner as in, a tubular product (45) having the fibrous liquid crystal resin (41) oriented in the circumferential direction was produced.

【0063】比較例1 比較のために、熱可塑性樹脂(42)に液晶樹脂(41)を添加
しなかった点を除いては、実施例1の場合と同様に行な
い、管状体製品を製造した。
Comparative Example 1 For comparison, a tubular product was manufactured in the same manner as in Example 1 except that the liquid crystal resin (41) was not added to the thermoplastic resin (42). .

【0064】比較例2 クロスヘッドダイ(12)の円筒状第1流路(31)において回
転型(22)を回転させなかった点を除いては、実施例1の
場合と同様に行ない、管状体製品を製造した。
Comparative Example 2 The same procedure as in Example 1 was repeated except that the rotary mold (22) was not rotated in the cylindrical first flow path (31) of the crosshead die (12). Manufactured body products.

【0065】比較例3 比較のために、熱可塑性樹脂(42)に液晶樹脂(41)を添加
しなかった点を除いては、実施例2の場合と同様に行な
い、管状体製品を製造した。
Comparative Example 3 For comparison, a tubular product was produced in the same manner as in Example 2 except that the liquid crystal resin (41) was not added to the thermoplastic resin (42). .

【0066】比較例4 クロスヘッドダイ(12)の円筒状第1流路(31)において回
転型(22)を回転させなかった点を除いては、実施例2の
場合と同様に行ない、管状体製品を製造した。
Comparative Example 4 The same procedure as in Example 2 was repeated except that the rotary mold (22) was not rotated in the cylindrical first flow path (31) of the crosshead die (12). Manufactured body products.

【0067】成形品の評価 つぎに、上記実施例と比較例において得られた管状体製
品すなわち成形品の性能を評価するために、得られた管
状体製品より、それぞれ長さ40mmの管状体製品サン
プルを切り出し、各サンプルについて、それぞれの液晶
樹脂の転移温度以下で、加熱プレス成形して、シート状
サンプルを作成した。
Evaluation of Molded Articles Next, in order to evaluate the performance of the tubular products obtained in the above Examples and Comparative Examples, that is, the molded products, tubular products each having a length of 40 mm were obtained from the obtained tubular products. The sample was cut out, and each sample was subjected to hot press molding at a temperature not higher than the transition temperature of each liquid crystal resin to prepare a sheet-shaped sample.

【0068】こうして得られたシート状サンプルの管状
体製品周方向に対応する方向の引張り試験を、ASTM
D638に準拠して行ない、周方向の引張り強度、お
よび引張り弾性率を測定して、得られた結果を下記の表
1にまとめて示した。
The tensile test of the sheet-like sample thus obtained in the direction corresponding to the circumferential direction of the tubular product was conducted according to ASTM.
The tensile strength and the tensile elastic modulus in the circumferential direction were measured according to D638, and the obtained results are summarized in Table 1 below.

【0069】[0069]

【表1】 上記表1の結果から明らかなように、本発明の実施例に
よれば、熱可塑性樹脂(42)中に混入された繊維状液晶樹
脂(41)が、いずれも周方向に効率良く配向しており、得
られた管状体製品(45)の周方向の引っ張り強度および引
っ張り弾性率は、いずれも非常に大きく、充分な強度お
よび剛性を有していた。
[Table 1] As is clear from the results of Table 1 above, according to the examples of the present invention, the fibrous liquid crystal resin (41) mixed in the thermoplastic resin (42) is efficiently oriented in the circumferential direction. However, the tensile strength and the tensile elastic modulus in the circumferential direction of the obtained tubular body product (45) were very large, and had sufficient strength and rigidity.

【0070】これに対し、比較例の管状体製品では、い
ずれも周方向の引っ張り強度および引っ張り弾性率が小
さく、強度および剛性が不足するものであった。
On the other hand, in the tubular products of Comparative Examples, the tensile strength and tensile elastic modulus in the circumferential direction were small, and the strength and rigidity were insufficient.

【0071】[0071]

【発明の効果】本発明の管状体の製造方法は、上述のよ
うに、液晶樹脂と該液晶樹脂の転移点よりも低い融点も
しくは溶融温度を有する熱可塑性樹脂との混合物を、押
出機よりこれに接続されたクロスヘッドダイの円筒状第
1流路内に導入し、該円筒状第1流路の内外両側のうち
少なくとも一方に、樹脂の押出方向と同方向にのびる回
転軸を中心として回転する回転型を配置して、上記混合
物を円筒状第1流路内を該液晶樹脂の転移点以上の温度
で通過させかつその通過の間にねじりせん断を受けるよ
うに管状に賦形して、液晶樹脂が周方向に配向した管状
成形体を形成し、ついでこの管状成形体を、上記円筒状
第1流路に連なりかつ内周面及び外周面が固定壁部によ
って画された円筒状第2流路内に導入して、該第2流路
を液晶樹脂の転移点以下かつ熱可塑性樹脂の融点もしく
は溶融温度以上の温度で通過させることにより、液晶樹
脂が周方向に配向した繊維強化管状体を成形するもので
あるから、得られた管状体製品は、微視的にフィブリル
化した液晶樹脂が周方向に確実に配向したものとなり、
従って、管状体製品は周方向の強度および剛性に優れた
ものとなる。
As described above, in the method for producing a tubular body of the present invention, a mixture of a liquid crystal resin and a thermoplastic resin having a melting point or a melting temperature lower than the transition point of the liquid crystal resin is mixed by an extruder. Is introduced into the cylindrical first flow path of the crosshead die connected to and is rotated about a rotation axis extending in the same direction as the resin extrusion direction on at least one of the inner and outer sides of the cylindrical first flow path. A rotary mold is placed, and the mixture is tubularly shaped so as to pass through the cylindrical first flow path at a temperature equal to or higher than the transition point of the liquid crystal resin and undergo torsional shearing during the passage. A liquid crystal resin forms a tubular molded body that is oriented in the circumferential direction, and this tubular molded body is connected to the cylindrical first flow path, and a cylindrical second body whose inner peripheral surface and outer peripheral surface are defined by a fixed wall portion is formed. Introduced into the flow channel, the second flow channel transfers the liquid crystal resin Since the liquid crystal resin is molded into a fiber-reinforced tubular body in which the liquid crystal resin is oriented in the circumferential direction by passing it at a temperature equal to or higher than the melting point or melting temperature of the thermoplastic resin, the resulting tubular body product is microscopic. The fibrillated liquid crystal resin will be reliably aligned in the circumferential direction,
Therefore, the tubular product has excellent strength and rigidity in the circumferential direction.

【0072】よって本発明の方法により製造された管状
体の成形品は、各種パイプ、ポール等の強度および剛性
を要する用途に好適に使用され得るという効果を奏す
る。
Therefore, the molded article of the tubular body manufactured by the method of the present invention has an effect that it can be suitably used for various pipes, poles and the like which require strength and rigidity.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の管状体の製造方法を実施する装置の一
例を示す概略側面図である。
FIG. 1 is a schematic side view showing an example of an apparatus for carrying out the method for manufacturing a tubular body of the present invention.

【図2】図1の装置において使用するクロスヘッドダイ
の要部拡大斜視断面図である。
FIG. 2 is an enlarged perspective sectional view of an essential part of a crosshead die used in the apparatus of FIG.

【図3】図1の装置により製造された管状体の部分拡大
斜視図である。
FIG. 3 is a partially enlarged perspective view of a tubular body manufactured by the apparatus of FIG.

【図4】本発明の管状体の製造方法を実施する装置のい
ま1つの例を示す要部拡大斜視断面図である。
FIG. 4 is an enlarged perspective sectional view of an essential part showing another example of the apparatus for carrying out the method for manufacturing a tubular body of the present invention.

【符号の説明】[Explanation of symbols]

11 押出機 12 クロスヘッドダイ 13 駆動モータ 14 冷却槽 15 引き取り機 21 クロスヘッドダイ外型 21a 外型中間部の固定壁部 21b 外型前端部の固定壁部 22 回転型 23 固定内型 31 円筒状第1流路 32 円筒状第2流路 33 分岐流路 41 液晶樹脂 42 熱可塑性樹脂 43 管状成形体 44 繊維強化管状体 45 管状体製品 DESCRIPTION OF SYMBOLS 11 Extruder 12 Crosshead die 13 Drive motor 14 Cooling tank 15 Take-up machine 21 Crosshead die Outer mold 21a Fixed wall part of middle part of outer mold 21b Fixed wall part of front end part of outer mold 22 Rotating mold 23 Fixed inner mold 31 Cylindrical First channel 32 Cylindrical second channel 33 Branch channel 41 Liquid crystal resin 42 Thermoplastic resin 43 Tubular molded body 44 Fiber reinforced tubular body 45 Tubular body product

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 液晶樹脂と該液晶樹脂の転移点よりも低
い融点もしくは溶融温度を有する熱可塑性樹脂との混合
物を、押出機よりこれに接続されたクロスヘッドダイの
円筒状第1流路内に導入し、該円筒状第1流路の内外両
側のうち少なくとも一方に、樹脂の押出方向と同方向に
のびる回転軸を中心として回転する回転型を配置して、
上記混合物を円筒状第1流路内を該液晶樹脂の転移点以
上の温度で通過させかつその通過の間にねじりせん断を
受けるように管状に賦形して、液晶樹脂が周方向に配向
した管状成形体を形成し、ついでこの管状成形体を、上
記円筒状第1流路に連なりかつ内周面及び外周面が固定
壁部によって画された円筒状第2流路内に導入して、該
第2流路を液晶樹脂の転移点以下かつ熱可塑性樹脂の融
点もしくは溶融温度以上の温度で通過させることによ
り、液晶樹脂が周方向に配向した繊維強化管状体を成形
することを特徴とする、管状体の製造方法。
1. A cylindrical first flow path of a crosshead die, in which a mixture of a liquid crystal resin and a thermoplastic resin having a melting point or a melting temperature lower than the transition point of the liquid crystal resin is connected thereto by an extruder. And a rotary mold that rotates about a rotation axis extending in the same direction as the resin extrusion direction is disposed on at least one of the inner and outer sides of the cylindrical first flow path,
The mixture was tubularly shaped so as to pass through the first cylindrical flow path at a temperature equal to or higher than the transition point of the liquid crystal resin, and to undergo torsional shear during the passage, and the liquid crystal resin was oriented in the circumferential direction. A tubular molded body is formed, and then this tubular molded body is introduced into the cylindrical second flow path which is continuous with the cylindrical first flow path and whose inner peripheral surface and outer peripheral surface are defined by the fixed wall portion, The fiber-reinforced tubular body in which the liquid crystal resin is oriented in the circumferential direction is formed by passing the second flow path at a temperature not higher than the transition point of the liquid crystal resin and not lower than the melting point or melting temperature of the thermoplastic resin. A method for manufacturing a tubular body.
JP8128498A 1996-05-23 1996-05-23 Manufacture of tubular form Pending JPH09309139A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP8128498A JPH09309139A (en) 1996-05-23 1996-05-23 Manufacture of tubular form

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP8128498A JPH09309139A (en) 1996-05-23 1996-05-23 Manufacture of tubular form

Publications (1)

Publication Number Publication Date
JPH09309139A true JPH09309139A (en) 1997-12-02

Family

ID=14986236

Family Applications (1)

Application Number Title Priority Date Filing Date
JP8128498A Pending JPH09309139A (en) 1996-05-23 1996-05-23 Manufacture of tubular form

Country Status (1)

Country Link
JP (1) JPH09309139A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7951116B2 (en) 2004-11-12 2011-05-31 Boston Scientific Scimed, Inc. Selective surface modification of catheter tubing
CN109352948A (en) * 2018-10-15 2019-02-19 深圳市信维通信股份有限公司 A kind of forming method of extrusion equipment and LCP sheet material

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US7951116B2 (en) 2004-11-12 2011-05-31 Boston Scientific Scimed, Inc. Selective surface modification of catheter tubing
US8777928B2 (en) 2004-11-12 2014-07-15 Boston Scientific Scimed, Inc. Selective surface modification of catheter tubing
CN109352948A (en) * 2018-10-15 2019-02-19 深圳市信维通信股份有限公司 A kind of forming method of extrusion equipment and LCP sheet material
CN109352948B (en) * 2018-10-15 2023-12-19 深圳市信维通信股份有限公司 Extrusion equipment and molding method of LCP (liquid crystal display) sheet

Similar Documents

Publication Publication Date Title
JP2838406B2 (en) Self-reinforcing polymer composite and method for producing the same
US4169186A (en) Molding material structure
US5225488A (en) Mixing process for generating in-situ reinforced thermoplastics
US5626703A (en) Method for preparing a liquid crystal resin composite material and molding a product from the same
JPH09309140A (en) Manufacture of tubular form
US5188784A (en) Process for laminar pollymer extrusion
JPH09309139A (en) Manufacture of tubular form
KR960007471B1 (en) Method for molding liquid crystal resin composite
JPH09136344A (en) Manufacture of tubular member
JP3683080B2 (en) Resin composition, injection molded product having hollow portion, and injection molding method
JPH11170334A (en) Method and mold for producing tubular member
JP2001179763A (en) Method for producing liquid crystal resin-reinforced isotropic film
JPH10249853A (en) Molding granulated material and its manufacture
JPH10296833A (en) Manufacture of tubular body
JP2633358B2 (en) Method and apparatus for producing long fiber resin composition
CN111057370A (en) High-strength heat-insulation nylon material and preparation method and application thereof
JPH1128755A (en) Production of tubular object
JPH1128756A (en) Manufacture of tubular product
JP2001071344A (en) Liquid carstal resin composite molding and its production
JPH1071639A (en) Production of tubular member and mold therefor
JPH0994823A (en) Compatibility agent and its preparation method, and resin composite material containing the same and its manufacturing method
JP2002241510A (en) Thermoplastic resin molded product and method for producing the same
JP2000043120A (en) Production of tubular object
JPH09150447A (en) Method and apparatus for manufacturing tubular body
JPH10100223A (en) Production of tubular body and mold for producing tubular body

Legal Events

Date Code Title Description
R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

R250 Receipt of annual fees

Free format text: JAPANESE INTERMEDIATE CODE: R250

FPAY Renewal fee payment (prs date is renewal date of database)

Year of fee payment: 8

Free format text: PAYMENT UNTIL: 20070924

FPAY Renewal fee payment (prs date is renewal date of database)

Year of fee payment: 9

Free format text: PAYMENT UNTIL: 20080924

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20080924

Year of fee payment: 9

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090924

Year of fee payment: 10

FPAY Renewal fee payment (prs date is renewal date of database)

Year of fee payment: 10

Free format text: PAYMENT UNTIL: 20090924

S531 Written request for registration of change of domicile

Free format text: JAPANESE INTERMEDIATE CODE: R313531

S111 Request for change of ownership or part of ownership

Free format text: JAPANESE INTERMEDIATE CODE: R313117

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350

FPAY Renewal fee payment (prs date is renewal date of database)

Free format text: PAYMENT UNTIL: 20090924

Year of fee payment: 10

R350 Written notification of registration of transfer

Free format text: JAPANESE INTERMEDIATE CODE: R350