JPH09303799A - Manufacture of hot water floor heating radiating part - Google Patents

Abstract

PROBLEM TO BE SOLVED: To achieve the installation by a split method by optionally cutting and laying the radiating plate on the spot, and in addition, make the extention of the radiating plate to a wall possible to enable 100% or more laying, and at the same time, provide a high quality radiating part for floor heating by hot water by making it of a copper product with a high thermal conductivity, at a low cost, and eliminate an auxiliary heating. SOLUTION: In order to perform a floor heating with a heating body of a favorable efficiency, a heat insulating material layer 5, which is a base body, to prevent a heat radiation from being performed to unnecessary areas, is totally laid, and one groove 6 is formed on the heat insulating layer 5. By attaching a heat collecting net and a heat collecting plate to the groove 6 to form a heat collecting layer 3. In the heat collecting layer 3, a folding pipe 1 is filled after being extended. A split heat radiating plate 4 which has the highest heat radiation efficiency for laying, and can ensure 100% of a heat radiation area, is optionally cut on the spot and totally laid, and is constituted into a flat heating radiation part which performs a heating.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method of economically rational division for manufacturing, managing, transporting, and constructing a component of a heat radiating section for hot water heating, which is divided into functions that conflict with integration.

Although the length of the main metal circulation pipe of the member is several tens of meters, a folding type is adopted to omit on-site assembly and improve the construction efficiency through a pressure resistance test.

The floor radiating plate is connected to a wall so that the floor radiating plate can be stretched and stretched.
0% or more related to construction manufacturing.

[0004]

2. Description of the Related Art Conventionally, there is a main tendency to integrate the heat radiation panels produced in a factory and standardized and unilaterally pressed.

In many cases, the size does not match the floor plan required at the site, which is unsuitable for changing needs and lacks a selection range.

It is not possible to lay the heat sink plate 100% of the area, and it is often the case that auxiliary heating is required due to insufficient area. Furthermore, there is no continuous heat sink layer of 100% or more that reaches the wall. Is lacking in.

Since a metal circulation pipe is not suitable for a long length, a resin-based cross-linked polyethylene tube belonging to the category of heat insulating materials is used, and a new material is adopted for the endless pipe. The under-floor concealment material has not been proved in history and its durability is an unknown experimental value, and there are many products that have disappeared due to differences with the experimental values due to the fact that it was proclaimed to be new materials in the past.

[0008] When a highly reliable copper pipe and copper plate are integrated, there are many joints, resulting in inefficiency in manufacturing, management, transportation, and workability in the field. The doubt remains, the required joint time and cost are pushing up the price.

Standardization of heat dissipation panel is based on mechanical equipment, labor cost,
Management costs, storage costs, and other expenses are high, and it is inefficient because it depends on the standard size that runs counter to the site. Factory-prioritized product standardization is not reflected in the work site, but is ignored, which is a negative factor that cannot be provided at a low price.

[0010]

[Problems to be Solved by the Invention] The best material with high thermal conductivity necessary for radiating floor heating is fully adopted to secure a wide radiating area and provide high quality with no auxiliary heating at a low price with peace of mind. There are few things.

The heat-dissipating panel products, which are currently in the mainstream of industrial pressing squares and disregard the needs of the field, are manufactured in a one-sided manufacturer standardized size and lack the flexibility of field selection. .

[0012] The prospective production of standardization integration requires factory facilities, storage costs and distribution costs, cannot be provided at a low price, and it is difficult to make changes to product improvements, which is accompanied by the adverse effects of dealing with customers and improving technology. .

In spite of the integration, there is an undeveloped market which requires skill level for workability and does not hinder price reduction. It was invented in order to eliminate the high price image, contribute to the development of the vendor, and change the viewpoint to provide high quality and low price to the customer.

[0014]

[Means for Solving the Problems]

The importance of a highly airtight and highly heat-insulating substrate for hot water heating is to use a resin plate which is the best heat insulating material at present and also has compressive strength.
For the concealment part, a highly reliable copper product is selected, and a material that is suitable for heat transfer, heat dissipation, and heat insulation is selected based on its functioning.

In the heat radiation circulation pipe, the straight pipe (1) and the free pipe (2) are alternately or alternately connected to the free pipe (2),
It is a long, one-circuit, one-circuit folding pipe that covers the area.

On the joist (7) or the waste plywood (8) on the joist shown in FIG. 3 in the exploded perspective view, a resin type heat insulating board (5) is laid without a gap and a heat insulating layer is applied.

Subsequently, a groove for filling the circulation pipe and a filling groove (6) for the heat collecting layer are manufactured in the heat insulating plate (5) by a cutter, a router, a baking iron or the like so as to match the site.

The copper net of the heat collecting layer is pressed into the heat insulating layer groove (6), and is inserted and loaded. In addition, a heat collecting groove plate (3) having a copper plate heat collecting groove plate of about 2 m in an inverted shape of the electrical resistance ohm symbol Ω of reference numeral 3 in the drawing is formed. In-situ production can be performed by placing copper foil side by side on the groove (6) and pressing the groove (6) with a stainless pipe. The inserted heat collecting material is a manufacturing in which the heat collecting layer (3) is naturally fixed by metal restoring force.

The circulation heat radiating pipe (1) is expanded along the heat collecting layer groove (3) which is further filled in the heat insulating layer, and the heat collecting groove (2) is fitted and loaded. Both ends of the pipe (1) are subjected to a pressure test and connected to a circulation reciprocating port and a heat source to manufacture a heat radiation circuit.

The heat radiating plate (4) is placed in contact with the circulation pipe (1), the heat collecting layer net or the groove plate (3), and the plywood presser (1)
Up to 0), it is installed between the heat sink (4) and the heat insulating material (5) with a temporary adhesive tape. The adhesive is a heat insulating material with a low thermal conductivity, avoids adhesion to the circulation pipe (1) or heat collecting groove plate (3), and is not necessarily required for temporary pressing, and the length of about 5 cm is about 1 m. It is fixed at the intervals of. Basic is 1
Tighten to 00% and to the desired area within 100%. On a wall of a stone tile type such as a room with a large opening or a bathroom, a copper plate is attached to the wall as an extended heat dissipation plate (8) to be integrated with the floor to manufacture the heat dissipation unit.

An underlay plywood (10) is laid on the heat dissipation plate (4), penetrated through the lower waste plywood (7) of the heat insulation layer with wood screws and nails, and fixed by sewing to fix the floor. And squeeze all over the intended area. The underlay plywood (9) is blackened at the pipe position to prevent the nailing damage to the pipe (1) and the carpenter work is started to finish the decorative floorboard of the construction work for the upholstered floor.

[0023]

BEST MODE FOR CARRYING OUT THE INVENTION The present invention will be described with reference to the accompanying drawings. The method of dividing the constituent members is an effective cutting to make the equipment comfortable, and the floor layout of the construction this time is different from the standard floor space and is the most suitable.

[0024] The function is sufficient to achieve reduction of equipment and maintenance cost. A circulating pipe made of cross-linked polyethylene that is convenient for endless construction is recommended on a budget. It belongs to the heat insulation tube heat insulation material and refrained from adoption.

The thermal conductivity, which is important for the design, is compared. Manufacturer's data is extruded polystyrene foam resin 0.02, copper plate and copper pipe 340, crosslinked polyethylene tube 0.
3, steel 50, aluminum 189, stainless steel 14, concrete 1.4, water 0.52, cedar wood 0.11, static air 0.027, and the unit is kcol / mhr ° C.

At the work site, the heat insulating material (5) is spread on the subbing plywood (7) without any gap. In the basement, the joist insulation (5) is directly fixed to the concrete floor with an adhesive.

The heat insulating material (5) is blackened based on the piping diagram of the heating route drawing, and the heat collecting groove plate (3) is attached to the heat insulating material with a cutter.
Make a groove (5) for embedding and manufacture a heat insulating layer.

The heat receiving / collecting layer (3) has an insect proof net made of aluminum sash in the groove (6) of the heat insulating material (5) and a length of 2 m.
A piece cut into 5 cm and used as a support, a copper foil is placed on the groove (6), a stainless pipe is pressed against it, and an operator presses it with his / her weight to form an electric resistance ohm symbol Ω inversion shape.

The same symbol Ω reversal shape is used for the end material of the timber column.
A square groove of 8 mm was attached, a copper plate of 0.2 mm thickness and a width of 150 mm was placed in the groove, a stainless steel pipe of 15.88 mm was placed, and a plywood was used as a tool and struck with a mallet.

The heat collecting groove plate is naturally fixed by the metal restoring force. Although the heat insulating material (5) and the heat collecting plate were adhered by temporarily pressing the adhesive tape, they may be omitted.

The heat radiating and circulating pipe (1) is manufactured by welding a straight pipe and a free pipe, which are formed on the spot, and is inserted into the heat collecting layer (2). Both ends are used as valve stoppers for the pressure resistance test, and after confirming that 20 kg / square cm has passed, they are connected to the reciprocating circulation branch pipe with a dry joint. The pressure during normal operation is 0.5 kg / square cm.

Further, the heat radiation copper plate (4) is contacted on the circulation pipe (1) over the entire target area, and the weight is 50 kg and the width is 30 cm.
A copper plate coil with a length of about 120 m is cut and 100% tightened. The room is free-designed and 100% is attached to everything including the basement, the entrance and the toilet without any gaps, and a fixed adhesive tape of 5 cm width is adhesively fixed to the copper coil to manufacture the heat dissipation part.

A pressing plywood (10) is laid on the heat dissipating portion, and the bottom plywood (7) and the joisting portion of the heat insulating material (5) with joists are sewn through by using both nails and wood screws. The piping position is marked so that the nails are not punched out. Then, the pressing plywood is transferred to the building floor board finish.

For the operation of the floor heating and radiating section, a separately developed multifunctional heat exchanger is manufactured and set as a set with a commercially available boiler, and floor heating, bathtub management, and hot water supply are system operations. The floor heating achieves a room temperature of 25 ° C with a hot water temperature of 40 ° C, which gives customers a warmer word than a gas stove. The common sense energy consumption of 3.3 m ² announced by Mass Medea is about one-third of about 150 kcol / h for floor heating, compared to about 450 kcol / h for heating stoves and air conditioners.

[0035]

When the present invention is implemented in the above-described modes, the following effects can be obtained.

For general households and businesses, the heat radiation area of heating is 100 on any floor without being restricted by the shape of the area to be installed.
% Can be secured, and the division method can be used to respect the site.

This method of division can easily produce floor-wall interlocking heating that continues to the floor and reaches the waist wall, and can solve the unpleasant cold distress of contacting the bathroom wall tiles.

The shortage of the heating area when the window opening is large and the heat radiation amount is large cancels the window heat radiation amount by extending the copper plate to the wall.
It makes it possible to obtain a heating area of 0% or more, and it can be easily adopted for wall heating only.

The split system, which utilizes hot water, does not stimulate the air, exhibits the features of high-quality energy-saving floor heating, and creates a comfortable residential environment without auxiliary heating, can be manufactured at a popular price.

[Brief description of drawings]

FIG. 1 is a plan view of a heat radiation circulation pipe of the present invention during construction.

FIG. 2 is a plan view of the heat radiation circulation pipe of the present invention during storage and transportation.

FIG. 3 is a front view of the configuration of the present invention.

FIG. 4 is an exploded view of the present invention.

FIG. 5 is an exploded perspective view of the present invention.

[Explanation of symbols]

1 straight pipe heat dissipation pipe, 2 universal pipe heat dissipation pipe, 3
Heat collecting net, 4 heat sink, 5 heat insulation layer, 6 grooves (heat insulation layer processing), 7 waste plywood (lower layer), 8 wall extension heat dissipation plate, 9 underlay plywood, 10 joist.

Claims (8)

[Claims] 1. A component for hot water floor heating is divided into parts, and a circulation heat radiating pipe is made up of a metal straight pipe, a flexible pipe, and a plurality of flexible pipes, each having an area of one circuit, and subjected to a pressure test. A manufacturing method in which the flexible tube portion is contracted, folded, stored, transported, and easily handled for construction. 2. A method for manufacturing a heat insulating layer by laying a divided heat insulating resin plate on a joist or a joist top plywood, forming one groove of one area consisting of the straight line and the curved line for pipe laying according to claim 1. Method. 3. A method for producing a heat collecting layer by fitting a metal net or a metal plate for collecting heat from a circulating heat radiating pipe into the groove of the heat insulating layer according to claim 2. 4. A method for laying a heat radiating pipe, wherein the heat collecting layer according to claim 3 is loaded with the folded pipe according to claim 1 along the heat collecting layer. 5. A manufacturing method in which a heat radiating plate is in contact with the circulation pipe of claim 4 and the heat collecting layer of claim 3 and can be stretched by 100%. 6. The whole floor is covered with the heat radiating plate laying according to claim 5.
% In addition to the cover, it is a manufacturing method that stretches the heat dissipation plate to ensure that the heat dissipation area is 100% or more that is continuous to the wall. 7. A manufacturing method for facilitating arbitrary construction, management, and transportation due to the feature that the constituent material is divided according to use. 8. A manufacturing method in which floor heating or wall heating for construction is further divided into heating for radiating hot water by connecting an external heat source to a heating and radiating portion of a cubic greenhouse.