JPH09272043A - Hydraulic iron spout hole opening device - Google Patents

Hydraulic iron spout hole opening device

Info

Publication number
JPH09272043A
JPH09272043A JP11323296A JP11323296A JPH09272043A JP H09272043 A JPH09272043 A JP H09272043A JP 11323296 A JP11323296 A JP 11323296A JP 11323296 A JP11323296 A JP 11323296A JP H09272043 A JPH09272043 A JP H09272043A
Authority
JP
Japan
Prior art keywords
drilling speed
drilling
hydraulic
value
speed setting
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP11323296A
Other languages
Japanese (ja)
Inventor
Hiroyuki Takao
宏幸 高尾
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Nippon Steel Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nippon Steel Corp filed Critical Nippon Steel Corp
Priority to JP11323296A priority Critical patent/JPH09272043A/en
Publication of JPH09272043A publication Critical patent/JPH09272043A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To accurately quickly and easily obtain a good stably spoutable iron spout, by providing a pressure adjuster increasing or decreasing a drive oil pressure of a hydraulic drifter by an output signal of a cut hole speed comparison arithmetic device of a cut hole speed setting controller. SOLUTION: In a cut hole speed comparison arithmetic device 46 provided in a cut hole speed setting controller 30, intensity of a received cut hole speed signal is made into a value, after a level is made equivalent to a cut hole speed setting value making intensity of an electric signal, received from a cut hole speed setter 32, into a value, when a time is counted in a timer, a mean value for a fixed time is calculated, this value serves as the actual cut hole speed measured value. Next, the cut hole speed measured value is compared with a level of the cut hole speed setting value, an electric signal is transmitted to a striking hydraulic pressure adjuster 20, a drive oil pressure of a hydraulic drifter is increased or decreased.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、高炉の出銑口を開
口する油圧式出銑口開孔装置に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a hydraulic tap hole opening device for opening a tap hole of a blast furnace.

【0002】[0002]

【従来の技術】従来の出銑口開孔装置150は、図8に
示すように、圧縮空気を駆動源とするエアードリフター
37によりビット12に打撃力及び回転力を加えると共
に、エアーモーター38によりエアードリフター37に
送り力を加えて、出銑口36を開孔するものである。こ
の出銑口開孔装置150の運転は、図示しない手動のエ
アー切替え弁、又は図示しない押し釦で操作するエアー
切替え電磁弁によって行われており、例えば、エアード
リフター37の打撃に関しては、エアー切替え弁で作動
停止と強、中、弱の3段階の打撃力の強さのいずれか1
つを運転者が選択操作し、また、エアードリフター37
の回転に関しては、作動停止と強、中、弱の3段階の回
転力の強さのいずれか1つを運転者が選択操作して、運
転していた。なお、作動の強、中、弱とは圧縮空気の流
量を増減することである。
2. Description of the Related Art As shown in FIG. 8, a conventional tap hole opening device 150 applies a striking force and a rotating force to a bit 12 by an air drifter 37 which uses compressed air as a driving source, and an air motor 38. A feed force is applied to the air drifter 37 to open the tap hole 36. The operation of the tap hole opening device 150 is performed by a manual air switching valve (not shown) or an air switching solenoid valve operated by a push button (not shown). For example, when hitting the air drifter 37, air switching is performed. One of the three levels of striking force: strong, medium, and weak with the valve stopped.
The driver selects and operates the air drifter 37
Regarding the rotation of No. 3, the driver selected one of the three levels of the rotational force strength of strong, medium, and weak to stop the operation. It should be noted that the high, medium, and low levels of operation mean increasing or decreasing the flow rate of compressed air.

【0003】また、出銑口開孔装置の新しい技術とし
て、「実公昭57−18420号公報」には、開孔機本
体の前進後退の送り力、開孔金棒の回転力、及びハンマ
ーの打撃力を個別に自動調整する新しい技術が開示され
ている。この技術の装置の一部の具体例を具体的に示す
と、回転力の自動調整装置は、回転用エアーモーターを
駆動する圧縮空気の流量を事前に設定しておき、実働時
の圧縮空気の流量の測定値と前記設定値とを比較し、設
定値に合致するよう制御するものである。そして、この
技術によれば、出銑口開孔作業(又は開孔作業、削孔作
業という)における人為差を解消し、良好な出銑口36
を正確、迅速しかも容易に得ることができるとされてい
る。
Further, as a new technique of the tap hole opening device, in Japanese Utility Model Publication No. 57-18420, a feed force for advancing and retracting the body of the hole making machine, a rotating force of a hole forming metal rod, and a hammer impact. A new technique for automatically adjusting forces individually has been disclosed. To give a concrete example of a part of the device of this technology, the automatic adjusting device for the rotational force sets the flow rate of the compressed air for driving the rotating air motor in advance, and The measured value of the flow rate is compared with the set value, and control is performed so as to match the set value. Further, according to this technique, the human error in the tap hole opening work (or called the hole opening work or drilling work) is eliminated, and the good tap hole 36
It is said that can be obtained accurately, quickly and easily.

【0004】[0004]

【発明が解決しようとする課題】しかしながら、前記従
来の出銑口開孔装置150や、前記「実公昭57−18
420号公報」に記載の技術では、以下のような解決す
べき課題を有していた。前記出銑口開孔装置150によ
って開孔(又は削孔という)される部分は、出銑終了時
にマッドと呼ばれる不定形耐火物をマッドガンで出銑口
36内に高圧充填したものであり、充填後のマッドは高
炉炉内の高熱により焼成され硬化している。炉内から炉
外に到るマッドの長さは約3m程度であるが、その温度
分布は炉内側で約1500℃、炉外側で約200℃であ
る。マッドの焼成後の硬さと強さは焼成温度に依存し、
焼成温度が高ければ硬く強く、焼成温度が低ければ軟く
弱くなる。また、マッドの焼成後の硬さと強さは焼成温
度と共に、焼成時間にも依存し、焼成時間が長い程硬く
強く、焼成時間が短い程軟く弱くなっている。つまり、
開孔されるマッドの硬さと強さは、場所と開孔時期の両
方の条件で変化している。
However, the conventional tap hole opening device 150 and the above-mentioned "Jitsuko Sho 57-18" are used.
The technique described in Japanese Patent No. 420 has the following problems to be solved. The portion to be opened (or called a hole) by the tap hole opening device 150 is a high-pressure filling of the tap hole 36 with a mud gun of an irregular shaped refractory called mud at the end of tapping. The subsequent mud is baked and hardened by the high heat in the blast furnace. The length of the mud from the inside of the furnace to the outside of the furnace is about 3 m, but the temperature distribution is about 1500 ° C. inside the furnace and about 200 ° C. outside the furnace. The hardness and strength of mud after firing depend on the firing temperature,
If the baking temperature is high, it is hard and strong, and if the baking temperature is low, it is soft and weak. The hardness and strength of the mud after firing depend on the firing temperature as well as the firing temperature. The longer the firing time, the harder and stronger the harder, and the shorter the firing time, the softer and weaker the mud becomes. That is,
The hardness and strength of the pierced mud vary with both location and timing of piercing.

【0005】開孔された後の炉壁35の構成は、出銑の
1回毎に損耗更新される薄い円筒状の耐火物層35aが
最内層に有り、その外側を更新されることのない炉壁耐
火物35bが取り巻くものである。前記の最内層の薄い
円筒状の耐火物層35aによって形作られる出銑口36
の開孔径と開孔長さが高炉の出銑速度を一定に保ち、安
定出銑に必要であるが、薄い円筒状の耐火物層35aと
炉壁耐火物35bとの境界面は接着強度が強固でないの
で、開孔時、無理な削孔を行った場合、円筒状の耐火物
層35a全体が壊れる(以下、孔壊れという)問題を発
生する。孔壊れした場合の出銑口36(これを開孔失敗
という)は、安定出銑を維持できないので、直ちにマッ
ドで閉塞しなければならず、出銑作業の障害を引き起こ
すものとなる。
The structure of the furnace wall 35 after being opened has a thin cylindrical refractory layer 35a which is worn and renewed at each tapping, and is not renewed outside the innermost layer. It is surrounded by the furnace wall refractory 35b. The tap hole 36 formed by the innermost thin cylindrical refractory layer 35a.
The hole diameter and the hole length are required for stable tapping of the blast furnace and stable tapping is required, but the boundary surface between the thin cylindrical refractory layer 35a and the furnace wall refractory 35b has an adhesive strength. Since it is not strong, when the hole is forcibly drilled at the time of opening, there arises a problem that the entire cylindrical refractory layer 35a is broken (hereinafter referred to as hole breakage). When the hole is broken, the taphole 36 (this is called a failure to open the hole) cannot maintain stable tapping, and therefore must be immediately closed with a mud, which causes an obstacle in tapping work.

【0006】炉壁35のマッドを削孔する場合の物理現
象は、ビット12に打撃力を加えることにより、ビット
12の先端に突き出た超硬合金の刃物を一定深さ炉壁3
5のマッドの中に押し込む事になり、炉壁35のマッド
は刃物を押し込まれた作用により、一定深さで一定範囲
岩石破砕される。打撃と同時にビット12に加えられる
回転により、打撃で破砕された炉壁35のマッドは剪
断、剥離、除去されて削孔が進む。この削孔作用の中で
ビット12に加えられる打撃力の大きさとビット12の
刃物で破砕される炉壁35のマッドの量(破砕深さ×破
砕範囲)は比例関係にあり、また、炉壁35のマッドの
硬さと一定の打撃力で破砕される炉壁35のマッドの量
は逆比例関係にあることが知られている。
A physical phenomenon in drilling the mud of the furnace wall 35 is to apply a striking force to the bit 12 so that the blade of cemented carbide protruding from the tip of the bit 12 has a constant depth of the furnace wall 3
As a result, the mud of the furnace wall 35 is crushed into rocks at a certain depth and within a certain range by the action of pushing the blade. Due to the rotation applied to the bit 12 at the same time as the impact, the mud of the furnace wall 35 crushed by the impact is sheared, separated, and removed, and the drilling proceeds. The magnitude of the striking force applied to the bit 12 during this drilling action is proportional to the amount of the mud of the furnace wall 35 crushed by the blade of the bit 12 (crushing depth × crushing range), and the furnace wall It is known that the hardness of the mud of 35 and the amount of mud of the furnace wall 35 crushed by a constant impact force are in inverse proportion.

【0007】以上の条件から、出銑口36を開孔する場
合、炉外側の軟く弱いマッドは小打撃力で削孔しなけれ
ば孔壊れが発生し、炉内側の硬く強いマッドは大きな打
撃力で削孔しなければ開孔困難となることが判るが、前
記したようにマッドの硬軟、強弱の程度は、場所と共に
焼成時間にも依存し、かつ、硬軟、強弱の程度を現場で
把握する手段もなかった事から、開孔作業における打撃
力の加え方の標準化も困難であり、専ら出銑口開孔作業
者(又は開孔作業者、オペレーターという)の経験と勘
(又は技能という)に任されていた。このため、従来技
術の出銑口開孔装置150を使用して常に良好な開孔を
行うことは困難で、一定割合で孔壊れ等の削孔失敗が発
生していた。
Under the above conditions, when the tap hole 36 is opened, the soft and weak mud outside the furnace will be broken unless it is drilled with a small striking force, and the hard and strong mud inside the furnace will be hit hard. It can be seen that it will be difficult to open the hole if you do not drill with force, but as mentioned above, the degree of hardness and softness of the mud depends on the firing time as well as the location, and the degree of hardness and softness is grasped on site. Since there was no means to do so, it was difficult to standardize the method of applying the impact force in the drilling work, and the experience and intuition (or skill) of the tap hole drilling operator (or the drilling operator, operator) ). For this reason, it is difficult to always perform good drilling using the tap hole punching device 150 of the related art, and drilling failures such as hole breakage occur at a constant rate.

【0008】前記「実公昭57−18420号公報」に
記載された技術は、削孔時に加える回転力、打撃力、送
り力を事前に設定しておいて自動制御するため、一定力
での削孔を実現し、開孔作業における人為差を解消し得
るものである。しかし、前記したような炉外側で軟く弱
く、炉内側で硬く強くなっていて、場所と共に焼成時間
にも依存して硬軟、強弱の程度の変化するマッドを削孔
する方法としては、一定力での削孔はマッドの性状変化
に対する適応性が無いために最適な削孔方法とは言え
ず、従って、前記の新しい技術は、削孔失敗を防止でき
る最適な出銑口開孔装置には到達していないと考えられ
る。
In the technique disclosed in Japanese Utility Model Publication No. 57-18420, the turning force, the striking force, and the feeding force applied at the time of boring are preset and automatically controlled. It is possible to realize a hole and eliminate the human difference in the opening work. However, as mentioned above, a method of drilling a mud that is soft and weak outside the furnace and hard and strong inside the furnace and changes in hardness, softness, and strength depending on the firing time as well as the location is constant force. Since it is not the most suitable drilling method because it is not adaptable to mud property changes, the new technology described above is not the optimum tapping hole drilling device that can prevent drilling failure. It seems that it has not arrived.

【0009】一方、前記した如く開孔されるマッドは炉
内側で約1500℃の高温になっているため、高温のマ
ッドをビット12で削孔する場合、ビット12が加熱さ
れ高温軟化してビット12が潰れ、削孔作業を継続して
も全然開孔作業が進まないという状況が発生する。この
開孔不能状況はマッドの中に炉内の溶銑が混入したよう
な特別の場合に発生するのであるが、開孔不能時は直ち
に削孔を中止して潰れたビット12を健全品に交換して
開孔作業を再開する必要がある。この開孔不能も従来は
開孔作業者の目視判断によっていたため、人為差を排除
できなかった。
On the other hand, since the mud to be opened as described above has a high temperature of about 1500 ° C. inside the furnace, when drilling a high temperature mud with the bit 12, the bit 12 is heated and softened to a high temperature, and the bit is softened. There is a situation in which the hole 12 does not proceed even if the hole 12 is crushed and the hole drilling work is continued. This unpierceable situation occurs in a special case where the hot metal in the furnace is mixed in the mud, but when it is impossible, the drilling is immediately stopped and the crushed bit 12 is replaced with a sound product. Therefore, it is necessary to restart the opening work. Conventionally, the inability to open the hole has been judged by the visual judgment of the operator, and therefore the human error cannot be eliminated.

【0010】本発明はこのような事情に鑑みてなされた
もので、少数の計測手段と制御手段によって、出銑口開
孔作業における人為差を解消し、安定出銑可能な良好な
出銑口を正確、迅速しかも容易に得ることができる低コ
ストの油圧式出銑口開孔装置を提供することを目的とす
る。
The present invention has been made in view of such circumstances, and a small number of measuring means and control means eliminates human differences in tapping hole opening work and enables stable tapping. It is an object of the present invention to provide a low-cost hydraulic tap hole opening device capable of accurately, quickly and easily obtaining

【0011】[0011]

【課題を解決するための手段】前記目的に沿う請求項1
記載の油圧式出銑口開孔装置は、油圧を駆動源とする油
圧ドリフターにより、ビットに打撃力及び/又は回転力
を加えて出銑口を開孔する油圧式出銑口開孔装置におい
て、削孔速度を測定する削孔速度測定装置と、予め削孔
速度を設定する削孔速度設定器と、前記削孔速度測定装
置の出力信号と前記削孔速度設定器の出力信号とを比較
演算する削孔速度比較演算器とを有する削孔速度設定制
御装置と、前記削孔速度設定制御装置の前記削孔速度比
較演算器の出力信号により、前記油圧ドリフターの駆動
油圧圧力を昇圧又は降圧させる圧力調節器とを備える。
According to the present invention, there is provided a semiconductor device comprising:
The hydraulic taphole opening device described is a hydraulic taphole opening device for opening a taphole by applying a striking force and / or a rotational force to a bit by a hydraulic drifter using hydraulic pressure as a drive source. Comparing the output signal of the hole speed measuring device for measuring the hole speed, the hole speed setting device for setting the hole speed in advance, and the output signal of the hole speed measuring device and the hole speed setting device The driving hydraulic pressure of the hydraulic drifter is increased or decreased according to the output signal of the drilling speed setting control device having a drilling speed comparison calculator for calculating and the drilling speed comparison calculator of the drilling speed setting control device. And a pressure controller for controlling the pressure.

【0012】また、請求項2記載の油圧式出銑口開孔装
置は、請求項1記載の油圧式出銑口開孔装置において、
予め削孔速度を設定する削孔速度設定器と、前記削孔速
度測定装置の出力信号と前記削孔速度設定器の出力信号
とを比較演算する削孔速度比較演算器と、前記削孔速度
設定器で測定した削孔速度測定値が、前記削孔速度設定
器に予め設定した削孔速度設定値を下回ったとき、前記
削孔速度比較演算器の出力信号により起動され、削孔速
度低下状態の継続時間を測定する経過時間測定器と、予
め前記削孔速度低下状態の許容継続時間を設定する経過
時間設定器と、前記経過時間測定器の出力信号と前記経
過時間設定器の出力信号とを比較演算する経過時間比較
演算器と、前記経過時間測定器で測定した削孔速度低下
状態の継続時間が、前記経過時間設定器に予め設定した
許容継続時間を越えたとき、開孔作業を中止する駆動停
止装置とを有する削孔中止設定制御装置とを備える。
Further, the hydraulic tap hole opening device according to claim 2 is the hydraulic tap hole opening device according to claim 1, wherein
A drilling speed setting device for setting a drilling speed in advance, a drilling speed comparison computing device for performing a comparison calculation of an output signal of the drilling speed measuring device and an output signal of the drilling speed setting device, and the drilling speed When the measured drilling speed measured by the setting device is lower than the preset drilling speed setting value for the drilling speed setting device, it is activated by the output signal of the drilling speed comparison calculator to reduce the drilling speed. An elapsed time measuring device for measuring the duration of the state, an elapsed time setting device for setting an allowable duration of the drilling speed reduction state in advance, an output signal of the elapsed time measuring device and an output signal of the elapsed time setting device When the duration of the drilling speed reduction state measured by the elapsed time comparison calculator and the elapsed time measuring device exceeds the allowable duration preset in advance by the elapsed time setting device, the drilling work is performed. And a drive stop device for stopping And a hole stop setting control device.

【0013】油圧を駆動源とする油圧ドリフターによ
り、ビットに打撃力、回転力を加えて出銑口を開孔する
油圧式出銑口開孔装置の特性は、打撃力、回転力のそれ
ぞれの出力と駆動油圧圧力が正確に比例関係を示し、機
械間の固体差が少なく、また油圧圧力が簡単にかつ正確
に計測、制御できることにある。また、打撃力、回転力
の最大出力がエアードリフターに比べて約2倍あり、マ
ッドの硬軟、強弱に対応した最適の削孔出力を正確にか
つ幅広く適用、制御できることから本発明は油圧式出銑
口開孔装置の使用を前提条件とした。
The characteristics of the hydraulic type taphole opening device for opening the taphole by applying a striking force and a rotating force to the bit by means of a hydraulic drifter using hydraulic pressure as a driving source are as follows. The output and the driving hydraulic pressure are accurately proportional to each other, there is little solid difference between machines, and the hydraulic pressure can be measured and controlled easily and accurately. Further, the maximum output of striking force and rotational force is about twice that of the air drifter, and the optimum drilling output corresponding to the hardness and softness of the mud can be accurately and widely applied and controlled. The precondition was the use of a pig-hole punch.

【0014】本発明の請求項1記載の油圧式出銑口開孔
装置においては、前記特性を有する油圧式出銑口開孔装
置の制御装置に設けた削孔速度設定制御装置にマッドの
硬軟、強弱に対応した最適の、特に孔壊れを発生しない
限度以下の削孔速度値を設定し、開孔開始の押し釦の指
令で開孔を開始する。開孔開始時は打撃力を加えない削
孔から始めるよう指定しておくものとし、その後は油圧
式出銑口開孔装置に設けた削孔速度測定装置により連続
的に削孔速度を測定し測定値を電気信号に変換して前記
制御装置に送る。制御装置は受信した前記削孔速度測定
値と削孔速度設定器の前記削孔速度設定値とを比較演算
器によって比較し、実際の削孔速度が削孔速度設定値に
合致するように打撃力を駆動する油圧配管中に設けた圧
力調節器、例えば油圧圧力制御弁を制御する。
In the hydraulic tap hole punching device according to claim 1 of the present invention, a mud hard / soft softening device is provided in the drilling speed setting control device provided in the control device of the hydraulic tap hole punching device having the above characteristics. , The optimum drilling speed value corresponding to strength is set, particularly below the limit at which hole breakage does not occur, and drilling is started by a push button command for starting drilling. At the start of drilling, it shall be specified that the drilling should start from the point where no impact force is applied.After that, the drilling speed measuring device provided in the hydraulic tap hole drilling device continuously measures the drilling speed. The measured value is converted into an electric signal and sent to the control device. The control device compares the received drilling speed measurement value and the drilling speed setting value of the drilling speed setting device with a comparison calculator, and strikes so that the actual drilling speed matches the drilling speed setting value. It controls a pressure regulator, for example a hydraulic pressure control valve, provided in the hydraulic line driving the force.

【0015】ビットの回転とドリフター送りは削孔機能
に関して一定以上の力と速度を常時与えておけば良いた
め、手動弁で一定の油圧と給油量を設定しておく。ま
た、油圧打撃機は一定以上の給油量を常時与えておけば
その出力(すなわち、打撃力と打撃数)は給油圧力のみ
によって正確に比例関係を示すので、手動弁で一定の給
油量を設定しておく。
The rotation of the bit and the feed of the drifter may be performed by constantly applying a force and speed above a certain level with respect to the drilling function, so a certain hydraulic pressure and a certain amount of oil supply are set by a manual valve. In addition, if the hydraulic percussion machine is constantly supplied with a certain amount of oil supply, its output (that is, the impact force and the number of impacts) shows a correct proportional relationship only by the oil supply pressure, so set a certain amount of oil supply with the manual valve. I'll do it.

【0016】この様に本発明の油圧式出銑口開孔装置
は、常に削孔速度設定値に合致するように削孔速度をフ
ィードバック制御するのでマッドの硬軟、強弱に関わら
ず常に一定速度で削孔を行うことができる。この事は、
炉外側の軟く弱いマッドは小打撃力で削孔しなければ孔
壊れが発生し、炉内側の硬く強いマッドは大きな打撃力
で削孔しなければ開孔困難となるマッドの特性を、本発
明の油圧式出銑口開孔装置の装置自体が解決する手段と
なっているので、開孔作業における人為差を解消し、安
定出銑可能な良好な出銑口を正確、迅速しかも容易に開
孔する効果を発揮する。
As described above, the hydraulic tap hole punching device of the present invention feedback-controls the drilling speed so as to always match the drilling speed setting value, so that the mud is always at a constant speed regardless of hardness or softness. Drilling can be performed. This is
The soft and weak mud outside the furnace will break if it is not drilled with a small impact force, and the hard and strong mud inside the furnace will be difficult to open if it is not drilled with a large impact force. Since the device itself of the hydraulic tap hole opening device of the invention is a means for solving it, human error in opening work is eliminated, and a good tap hole capable of stable tapping is accurately, quickly and easily. It has the effect of opening holes.

【0017】次に重要なことは、装置がシステムとして
合理的であっても事前に装置に設定する削孔速度設定値
が妥当でなかった場合、開孔失敗を引き起こすというこ
とである。開孔失敗を引き起こす事のない事前設定値を
どの様にして把握するかは特に、場所と共に焼成時間に
も依存して硬軟、強弱の程度の変化するマッドを削孔す
る本件のような場合は難しく、さらに、前記した自動制
御により一定力での削孔を実現した前記「実公昭57−
18420号公報」に記載された技術では事前設定値
(変数)が3個(回転力、打撃力、送り力)もあるた
め、実炉で開孔実績を積み重ね、そのデータを分析した
としても最適な事前設定値を把握するのは非常に困難で
あると考えられる。この事に関し本発明の油圧式出銑口
開孔装置は、事前設定値(変数)が削孔速度の1個のみ
であるため、実炉での開孔実績データを分析する事によ
り容易に正しい事前設定値を見つけることができる特徴
を持つ。
Next, the important thing is that even if the device is rational as a system, if the boring speed setting value set in the device in advance is not appropriate, it will cause a failure in drilling. How to understand the preset value that does not cause failure of drilling is especially important in the case of drilling mud that changes in hardness, softness and strength depending on the location and the firing time. It is difficult, and moreover, the above-mentioned "Jitsuko Sho 57-" which realizes drilling with a constant force by the above-mentioned automatic control.
In the technology described in Japanese Patent No. 18420, there are three preset values (variables) (rotational force, striking force, feed force), so it is optimal even if the actual results of hole opening are accumulated and the data is analyzed. It is considered very difficult to grasp such preset values. In this regard, since the preset value (variable) of the hydraulic tap hole punching device of the present invention is only one of the drilling speed, it is easily correct by analyzing the actual drilling data in the actual furnace. It has the feature of finding preset values.

【0018】本発明の請求項2記載の油圧式出銑口開孔
装置においては、制御装置に設けた削孔中止設定制御装
置にビット潰れを想定した低レベルの削孔速度設定値と
低レベルの削孔速度の経過時間の許容値を設定し、開孔
開始の押し釦の指令で開孔を開始する。開孔開始後は油
圧式出銑口開孔装置に設けた削孔速度測定装置により連
続的に削孔速度を測定し測定値を電気信号に変換して前
記制御装置に送る。制御装置は受信した前記削孔速度測
定値と前記削孔速度設定器に設定された削孔速度設定値
と比較し、削孔速度測定値が削孔速度設定値を下回り、
かつ開孔時の経過時間測定値が経過時間設定器の設定値
を超えた場合、駆動停止装置により開孔作業中止指令
(又は削孔作業中止指令という)を発すると共に、自動
的に油圧式出銑口開孔装置の駆動を停止させる。
In the hydraulic tap hole punching device according to the second aspect of the present invention, the drilling speed setting value and the low level of the drilling stop setting control device provided in the control device are set at a low level assuming bit crushing. The permissible value of the elapsed time of the drilling speed is set, and the drilling is started by the command of the push button for starting the drilling. After the start of the drilling, the drilling speed measuring device provided in the hydraulic tapping device continuously measures the drilling speed, converts the measured value into an electric signal and sends it to the control device. The control device compares the received drilling speed measurement value and the drilling speed setting value set in the drilling speed setting device, and the drilling speed measured value is below the drilling speed setting value,
In addition, when the measured value of the elapsed time at the time of drilling exceeds the set value of the elapsed time setter, the drive stop device issues a drilling work stop command (or a drilling work stop command) and automatically outputs hydraulic pressure. Stop the driving of the pig-hole opening device.

【0019】この様に本発明の油圧式出銑口開孔装置に
おいては、常に実際の削孔速度をフィードバックし、ビ
ット潰れを想定した削孔速度設定値と共に、経過時間設
定値も比較して開孔作業中止を制御するので、出銑口開
孔作業におけるビット潰れの判断の人為差を解消し、無
駄で無理な開孔作業の継続を排除出来る。
As described above, in the hydraulic tap hole opening device of the present invention, the actual drilling speed is always fed back, and the elapsed time set value is compared with the drilled speed set value assuming bit crushing. Since the stop of the drilling work is controlled, it is possible to eliminate the human error in the determination of the bit collapse in the tapping hole drilling work and to eliminate the wasteful and unreasonable continuation of the drilling work.

【0020】[0020]

【発明の実施の形態】続いて、添付した図面を参照しつ
つ、本発明を具体化した実施の形態につき説明し、本発
明の理解に供する。ここに、図1は本発明の請求項1に
係る油圧式出銑口開孔装置の構成を示す説明図、図2は
同油圧式出銑口開孔装置の削孔速度設定制御装置の構成
を示す説明図、図3及び図4は同油圧式出銑口開孔装置
の運転方法及び動作を示すフローチャートである。
BEST MODE FOR CARRYING OUT THE INVENTION Next, referring to the attached drawings, an embodiment in which the present invention is embodied will be described to provide an understanding of the present invention. FIG. 1 is an explanatory view showing the constitution of the hydraulic tap hole punching device according to claim 1 of the present invention, and FIG. 2 is the constitution of the drilling speed setting control device of the hydraulic taphole punching device. And FIG. 3 and FIG. 4 are flow charts showing the operating method and operation of the hydraulic taphole opening device.

【0021】図1、図2に示すように、本発明の請求項
1に係る油圧式出銑口開孔装置10は、油圧を駆動源と
する油圧ドリフター13によりビット12に打撃力、回
転力を加えると共に、ドリフター送り駆動用油圧モータ
ー(以下油圧モーターという)14により油圧ドリフタ
ー13に送り力を加えて、出銑口36を開孔する油圧式
出銑口開孔装置10において、削孔速度を測定する削孔
速度測定装置23と、予め削孔速度を設定する削孔速度
設定器32と、削孔速度測定装置23の出力信号と削孔
速度設定器32の出力信号とを比較演算する削孔速度比
較演算器46とを有する削孔速度設定制御装置30と、
削孔速度設定制御装置30の削孔速度比較演算器46の
出力信号により油圧ドリフター13の打撃用油圧圧力を
昇圧又は降圧させる打撃用油圧圧力調節器20とを備え
ている。以下、これらについて詳しく説明する。
As shown in FIGS. 1 and 2, in a hydraulic tap hole opening device 10 according to claim 1 of the present invention, a striking force and a rotating force are applied to a bit 12 by a hydraulic drifter 13 using hydraulic pressure as a drive source. In addition, a hydraulic motor for driving the drifter feed (hereinafter referred to as a hydraulic motor) 14 applies a feed force to the hydraulic drifter 13 to open the taphole 36. The hole-drilling speed measuring device 23 for measuring the hole-drilling speed, the hole-drilling speed setting device 32 for setting the hole-drilling speed in advance, and the output signal of the hole-drilling speed measuring device 23 and the output signal of the hole-drilling speed setting device 32 are compared and calculated. A drilling speed setting control device 30 having a drilling speed comparison calculator 46,
A percussion hydraulic pressure regulator 20 for increasing or decreasing the percussion hydraulic pressure of the hydraulic drifter 13 according to an output signal of the perforation speed comparison calculator 46 of the perforation speed setting control device 30. Hereinafter, these will be described in detail.

【0022】前記油圧ドリフター13の打撃用油圧供給
管19には、打撃用油圧圧力調節器(又は打撃用油圧圧
力調整弁という)20と手動流量調整弁21を設け、回
転用油圧供給管26に手動圧力調整弁27と手動流量調
整弁28を設ける。ここで、前記打撃用油圧圧力調節器
20は油圧圧力調整値を入力電流の強さによって指示さ
れ、指示値に合致するように油圧圧力を制御する自動制
御機構を弁自体に持つもので例えば市販されている電磁
比例減圧弁とする。
The impact hydraulic pressure supply pipe 19 of the hydraulic drifter 13 is provided with an impact hydraulic pressure pressure controller (or a hydraulic pressure regulation valve for impact) 20 and a manual flow rate adjusting valve 21. A manual pressure adjusting valve 27 and a manual flow rate adjusting valve 28 are provided. Here, the percussion hydraulic pressure regulator 20 has an automatic control mechanism in the valve itself for instructing the hydraulic pressure adjustment value by the strength of the input current and controlling the hydraulic pressure so as to match the instruction value. The electromagnetic proportional pressure reducing valve is used.

【0023】前記油圧ドリフター13はドリフター送り
装置11によって支持されている。前記ドリフター送り
装置11は、油圧モーター14、駆動チェーンホィール
15、チェーン16、ドリフター台車17、ガイドセル
18により構成し、該油圧モーター14の油圧供給管2
2に手動圧力調整弁24と手動流量調整弁25と電気信
号によって油圧流量を発信できる油圧流量計23を設け
る。この構成においては、削孔速度は削孔時のドリフタ
ー前進送り速度に等しく、また、送り速度は油圧モータ
ー14の回転速度に比例し、油圧モーター14の回転速
度は油圧供給流量に略比例することから、前記油圧流量
計23で計測した油圧流量は削孔速度の比例値となって
いるので、前記油圧流量計23を削孔速度測定装置とす
る。なお、図1中、符号34は油圧ユニットである。
The hydraulic drifter 13 is supported by the drifter feeding device 11. The drifter feeding device 11 is composed of a hydraulic motor 14, a drive chain wheel 15, a chain 16, a lifter carriage 17, and a guide cell 18, and a hydraulic supply pipe 2 for the hydraulic motor 14 is provided.
2 is provided with a manual pressure adjusting valve 24, a manual flow rate adjusting valve 25 and a hydraulic flow meter 23 capable of transmitting a hydraulic flow rate by an electric signal. In this configuration, the drilling speed is equal to the drifter forward feed speed during drilling, the feed speed is proportional to the rotation speed of the hydraulic motor 14, and the rotation speed of the hydraulic motor 14 is substantially proportional to the hydraulic supply flow rate. Therefore, since the hydraulic flow rate measured by the hydraulic flow meter 23 is a proportional value of the drilling speed, the hydraulic flow meter 23 is used as a drilling speed measuring device. In FIG. 1, reference numeral 34 is a hydraulic unit.

【0024】前記油圧式出銑口開孔装置10の制御装置
29には、削孔速度設定制御装置30を設ける。削孔速
度設定制御装置30は、例えばプログラマブルコントロ
ーラー(又は単にPCという)を用いるものとし、その
機能構成は、図2に示すように、削孔速度設定器32
と、該削孔速度設定器32及び前記削孔速度測定装置2
3から発信された電気信号の受信機能40、41と、受
信した両電気信号を数値に変換する変換機能42、43
と、前記両数値のレベルを同格化した後、両数値の大き
さの比較を行って結果を出力する比較演算機能(又は削
孔速度比較演算器という)46と、該比較演算結果を入
力して実際の削孔速度を増減するために前記打撃用油圧
圧力調節器20に対して油圧圧力調整指示値を電気信号
として発信する発信機能47を持つものとする。
A drilling speed setting controller 30 is provided in the controller 29 of the hydraulic tap hole opening device 10. The drilling speed setting controller 30 uses, for example, a programmable controller (or simply PC), and the functional configuration thereof is as shown in FIG.
And the hole speed setting device 32 and the hole speed measuring device 2
3, receiving functions 40, 41 of the electric signal transmitted from 3 and converting functions 42, 43 for converting both received electric signals into numerical values
After comparing the levels of the two numerical values, a comparison calculation function (or a drilling speed comparison calculation unit) 46 for comparing the magnitudes of the two values and outputting the result, and inputting the comparison calculation result In order to increase or decrease the actual drilling speed, a transmission function 47 for transmitting the hydraulic pressure adjustment instruction value as an electric signal to the percussion hydraulic pressure regulator 20 is provided.

【0025】次に、前記の如く構成された本発明の請求
項1に係る油圧式出銑口開孔装置10の運転方法と動作
について図3、図4を参照しながら説明する。開孔作業
開始前に、削孔速度設定制御装置30に設けた削孔速度
設定器32にマッドの硬軟、強弱に対応した最適の、特
に孔壊れを発生しない限度以下の削孔速度設定値(B)
を設定すると共に、削孔速度設定制御装置30に開孔開
始時に打撃力を加えない削孔を継続する時間T1 と、削
孔速度の一定時間内の平均値を求めるために使用する計
算周期時間T2 を設定する(S1)。次に、図示しない
開孔機退避装置により油圧式出銑口開孔装置10を開孔
位置に移動、停止させ、ビット12の先端を炉壁35の
マッドに押し付けた後、開孔開始の押し釦の指令で開孔
を開始する(S2)。
Next, the operating method and operation of the hydraulic tap hole opening device 10 according to the first aspect of the present invention constructed as described above will be described with reference to FIGS. 3 and 4. Before the start of the drilling work, the drilling speed setting device 32 provided in the drilling speed setting control device 30 sets an optimum drilling speed setting value (not more than the limit that does not cause hole breakage), which corresponds to the hardness and softness of the mud, B)
And the calculation cycle used for obtaining the average value of the drilling speed within a fixed time T 1 for which the drilling speed setting control device 30 continues drilling without applying a striking force at the start of drilling. The time T 2 is set (S1). Next, the hydraulic tap hole opening device 10 is moved to an opening position and stopped by an opening device retreat device (not shown), the tip of the bit 12 is pressed against the mud of the furnace wall 35, and then the start of opening is pushed. Opening is started by a button command (S2).

【0026】開孔開始時は削孔速度設定制御装置30に
指定した時間T1 の間は打撃力を加えない回転と送り
(又は前進という)のみにより削孔が行われるように制
御装置29を構成しておき、開孔開始の押し釦指令で図
示しないタイマーT1をスタートさせる(S3)。タイ
マーT1のタイムアップをチェックし(S4)、タイム
アップしたら油圧ドリフター13の打撃を開始する(S
5)と同時に、タイマーT2をスタートさせる(S
6)。その後は油圧式出銑口開孔装置10に設けた削孔
速度測定装置23により連続的に削孔速度を測定し測定
値を電気信号に変換して削孔速度設定制御装置30に送
る(S7)。
At the time of starting the drilling, the controller 29 is controlled so that the drilling is performed only by the rotation and the feeding (or the forward movement) without applying the striking force for the time T 1 designated by the drilling speed setting controller 30. With this configuration, a timer T1 (not shown) is started by a push button command to start opening (S3). The time-up of the timer T1 is checked (S4), and when the time is up, the impact on the hydraulic drifter 13 is started (S4).
5) At the same time, start timer T2 (S
6). After that, the drilling speed measuring device 23 provided in the hydraulic tap hole drilling device 10 continuously measures the drilling speed, converts the measured value into an electric signal, and sends it to the drilling speed setting control device 30 (S7). ).

【0027】削孔速度設定制御装置30内に設けた削孔
速度比較演算器46は受信した削孔速度信号の強さを数
値化し、削孔速度設定器32から受信した電気信号の強
さを数値化した削孔速度設定値(B)とレベルを同格化
した後、タイマーT2がタイムアップしたら(S8)、
一定時間(すなわち時間T2 秒)の平均値を計算し、こ
れを実際の削孔速度測定値(A)とする(S9)。次
に、削孔速度測定値(A)と削孔速度設定値(B)の大
きさを比較(S10)する。ここで、削孔速度測定値
(A)が削孔速度設定値(B)より小さければ(A<
B)削孔速度を上げるために油圧圧力調整指示値を増加
させ(S11)、削孔速度測定値(A)が削孔速度設定
値(B)より大きければ(A>B)削孔速度を下げるた
めに油圧圧力調整指示値を減少させ(S13)、削孔速
度測定値(A)と削孔速度設定値(B)が等しければ
(A=B)削孔速度を現状維持するめに油圧圧力調整指
示値を維持させ(S12)るために、打撃用油圧圧力調
節器20に電気信号を発信し、油圧圧力を昇圧又は降圧
若しくは維持する。
The drilling speed comparison calculator 46 provided in the drilling speed setting controller 30 digitizes the strength of the drilling speed signal received, and calculates the strength of the electric signal received from the drilling speed setting device 32. When the timer T2 has timed up after categorizing the numerically set drilling speed setting value (B) and the level (S8),
An average value for a certain period of time (that is, time T 2 seconds) is calculated, and this is used as an actual drilling speed measurement value (A) (S9). Next, the magnitudes of the measured hole drilling speed (A) and the hole drilling speed set value (B) are compared (S10). Here, if the drilling speed measurement value (A) is smaller than the drilling speed setting value (B) (A <
B) The hydraulic pressure adjustment instruction value is increased to increase the drilling speed (S11), and if the drilling speed measurement value (A) is larger than the drilling speed setting value (B) (A> B), the drilling speed is changed. In order to lower the hydraulic pressure adjustment instruction value (S13), if the drilling speed measured value (A) and the drilling speed setting value (B) are equal (A = B), the hydraulic pressure is adjusted to maintain the drilling speed as it is. In order to maintain the adjustment instruction value (S12), an electric signal is transmitted to the percussion hydraulic pressure regulator 20 to increase or decrease or maintain the hydraulic pressure.

【0028】削孔中はオペレーターが開孔状況を目視し
(S14)、開孔貫通でない場合は前記した削孔速度測
定値(A)の受信から打撃用油圧圧力調節の制御ループ
を瞬時周期で繰り返すことにより、本装置は常に削孔速
度設定値(B)に合致するように削孔速度をフィードバ
ック制御するので、マッドの硬軟、強弱に関わらず一定
の削孔速度で開孔を実行することが出来る。オペレータ
ーが開孔貫通を確認したら、引き抜き開始押し釦をON
することにより(S15)ビット12が引き抜かれ、油
圧式出銑口開孔装置10は出銑口36の前から退避され
(S16)、開孔作業が終了する。
During drilling, the operator visually confirms the drilling condition (S14). If the drilling speed is not penetrated, the control loop for adjusting the hydraulic pressure for striking from the reception of the drilling speed measurement value (A) is instantaneously cycled. By repeating this operation, this device feedback-controls the drilling speed so that it always matches the drilling speed setting value (B), so it is possible to perform drilling at a constant drilling speed regardless of whether the mud is hard or soft. Can be done. When the operator confirms that the hole has penetrated, the pull-out start push button is turned on.
By doing so (S15), the bit 12 is pulled out, the hydraulic tap hole opening device 10 is evacuated from the front of the tap hole 36 (S16), and the opening work is completed.

【0029】本実施の形態は出銑口36の炉外から炉内
に至るマッドの長さ約3m程度に対してただ1つの削孔
速度設定値を設定する場合を示したが、マッドの性状の
変化に更に良好に適応した削孔を行うために出銑口36
のマッドの長さ約3m程度を数分割のゾーンに別けてゾ
ーン毎に削孔速度設定値を設定する事も可能である。こ
の場合、前記実施の形態に加えて削孔深さ(すなわち、
削孔開始位置からのドリフターの前進距離)測定発信器
を設けると共に、前記削孔速度設定器32をゾーン分割
数に合わせた数量だけ設ける必要がある。
In the present embodiment, the case where only one drilling speed setting value is set for a mud length of about 3 m from the outside of the tap hole 36 to the inside of the furnace is shown. Tap hole 36 in order to perform drilling that better adapts to changes in
It is also possible to divide the mud length of about 3 m into several zones and set the drilling speed setting value for each zone. In this case, in addition to the above-described embodiment, the drilling depth (that is,
It is necessary to provide a measuring transmitter for the forward movement distance of the drifter from the drilling start position and to provide the drilling speed setting devices 32 in the number corresponding to the number of divided zones.

【0030】ドリフター送り装置11の油圧モーター1
4の油圧流量計23で計測した油圧流量は削孔速度の比
例値となっているので、油圧流量の開孔開始からの積算
値は開孔深さの比例値となっているという関係から、油
圧流量の積算機能を前記削孔速度設定制御装置30に追
加設置することにより、削孔深さ測定器の機能を持たせ
る。
Hydraulic motor 1 of the drifter feeding device 11
Since the hydraulic flow rate measured by the hydraulic flow meter 23 of No. 4 is a proportional value of the drilling speed, the integrated value of the hydraulic flow rate from the start of the drilling is the proportional value of the drilling depth. By additionally installing the hydraulic flow rate integration function in the drilling speed setting control device 30, the function of the drilling depth measuring device is provided.

【0031】前記した複数の削孔速度設定器32のそれ
ぞれに担当するゾーンの削孔深さの範囲とそのゾーンに
適用する削孔速度設定値を設定しておき、前記削孔深さ
測定器の信号を使用して削孔深さの現状位置を計算し、
現状位置に対応するゾーンを担当する削孔速度設定器3
2を選択使用することを順次繰り返す事によって、ゾー
ン毎に削孔速度を変更して削孔することも可能である。
Each of the plurality of drilling speed setting devices 32 is set with a range of the drilling depth of a zone in charge thereof and a drilling speed setting value applied to the zone. The current position of the drilling depth is calculated using the signal of
Drilling speed setter 3 in charge of the zone corresponding to the current position
It is also possible to perform drilling by changing the drilling speed for each zone by sequentially repeating the selective use of 2.

【0032】また、前記実施の形態の削孔速度測定装置
23は油圧モーター14の油圧流量計23を使用する例
を示したが、これに限定されず、例えばドリフター送り
駆動系によって駆動される位置連続発信器(又はエンコ
ーダーという)等を使用することも可能である。
Further, although the drilling speed measuring device 23 of the above-mentioned embodiment has shown the example in which the hydraulic flow meter 23 of the hydraulic motor 14 is used, the present invention is not limited to this, and the position driven by the drifter feed drive system, for example. It is also possible to use a continuous oscillator (or encoder) or the like.

【0033】続いて、本発明の請求項2に係る油圧式出
銑口開孔装置10′について図1、図5を参照しながら
説明する。図1、図5に示すように、本発明の請求項2
に係る油圧式出銑口開孔装置10′は、本発明の請求項
1に係る油圧式出銑口開孔装置10に、前記と同様削孔
速度測定装置23を設けると共に、制御装置29には、
削孔中止設定制御装置31を設ける。削孔中止設定制御
装置31は、例えばプログラマブルコントローラーを用
いるものとし、その機能構成は、ビット潰れを想定した
低レベルの削孔速度を設定する削孔速度設定器33と、
該削孔速度設定器33及び前記削孔速度測定装置23か
ら発信された電気信号の受信機能50、51と、受信し
た両電気信号を数値に変換する変換機能52、53と、
前記両数値のレベルを同格化した後、両数値の大きさの
比較を行って結果を出力する比較演算機能(又は削孔速
度比較演算器という)56と、比較演算の結果で削孔速
度測定値が削孔速度設定値を下回った場合、その経過時
間を計る経過時間測定器と予め削孔速度を設定する削孔
速度設定器とからなるタイマー機能(又はタイマーT4
という)57と、前記状態がタイマー機能57に設定さ
れた経過時間設定値を越えた場合、開孔作業中止指令を
発する比較演算機能(又は経過時間比較演算器という)
59と、油圧式出銑口開孔装置10′の駆動を停止させ
る駆動停止機能(又は駆動停止装置という)58を持つ
ものとする。
Next, a hydraulic tap hole opening device 10 'according to claim 2 of the present invention will be described with reference to FIGS. As shown in FIG. 1 and FIG. 5, claim 2 of the present invention
A hydraulic tap hole punching device 10 ′ according to the present invention is provided with the drilling speed measuring device 23 in the hydraulic tap hole punching device 10 according to claim 1 of the present invention, as well as the control device 29. Is
A drilling stop setting control device 31 is provided. The drilling stop setting control device 31 is assumed to use, for example, a programmable controller, and its functional configuration is a drilling speed setting device 33 that sets a low level drilling speed assuming bit crushing,
Receiving functions 50, 51 of electric signals transmitted from the hole speed setting device 33 and the hole speed measuring device 23, and converting functions 52, 53 for converting both received electric signals into numerical values.
After categorizing the levels of both numerical values, the comparison calculation function (or called a drilling speed comparison calculator) 56 that compares the magnitudes of both numerical values and outputs the result, and the drilling speed measurement with the result of the comparison calculation When the value is lower than the drilling speed setting value, a timer function (or a timer T4) including an elapsed time measuring device for measuring the elapsed time and a drilling speed setting device for setting the drilling speed in advance
57) and the above state exceeds the elapsed time set value set in the timer function 57, a comparison calculation function (or an elapsed time comparison calculator) that issues a drilling operation stop command.
59 and a drive stop function (or drive stop device) 58 for stopping the drive of the hydraulic tap hole opening device 10 '.

【0034】次に、前記の如く構成された本発明の請求
項2に係る油圧式出銑口開孔装置10の運転方法と動作
について図6、図7を参照しながら説明する。開孔作業
開始前に、制御装置29に設けた削孔速度設定器33
(タイマーT3)にビット潰れを想定した低レベルの削
孔速度設定値(C)と、削孔中止設定制御装置31のタ
イマー機能57に低レベルの削孔速度の経過時間の許容
設定値T4 及び削孔速度の一定時間の平均値を求めるた
めに使用する計算周期時間T3 を設定する(S17)。
油圧式出銑口開孔装置10を開孔位置に移動、停止さ
せ、ビット12の先端を炉壁35のマッドに押し付けた
後、開孔開始の押し釦の指令(S18)で開孔を開始し
(S19)、同時にタイマーT4をリセットする(S2
0)。開孔開始後、タイマーT3をスタートさせ(S2
1)、計算周期時間T 3 がタイムアップするまで、油圧
式出銑口開孔装置10′に設けた削孔速度測定装置23
により、連続的に削孔速度を測定し、測定値を電気信号
に変換して前記削孔中止設定制御装置31に送る(S2
2)。
Next, the claims of the present invention constructed as described above
Operation method and operation of hydraulic taphole opening device 10 according to item 2.
This will be described with reference to FIGS. 6 and 7. Opening work
Before starting, the drilling speed setting device 33 provided in the control device 29.
(Timer T3) Low level shaving assuming bit crushing
The hole speed setting value (C) and the tapping stop setting control device 31
Allowing the elapsed time for low level drilling speed to the Immersion function 57
Set value TFourAnd the average value of drilling speed for a certain time
Calculation cycle time T used forThreeIs set (S17).
Move the hydraulic tap hole opening device 10 to the opening position and stop it.
And pressed the tip of the bit 12 against the mud of the furnace wall 35.
After that, the opening is started by the push button command (S18) to start the opening.
At the same time (S19), the timer T4 is reset (S2
0). After opening the holes, start timer T3 (S2
1), calculation cycle time T ThreeUntil the time is up
Drilling speed measuring device 23 provided in the type tap hole drilling device 10 '
To continuously measure the drilling speed and send the measured value as an electrical signal.
And sends it to the drilling stop setting control device 31 (S2
2).

【0035】タイマーT3がタイムアップしたら(S2
3)、削孔中止設定制御装置31は受信した前記削孔速
度信号の強さを数値化し、前記削孔速度設定器33から
受信した電気信号の強さを数値化した削孔速度設定値
(C)とレベルを同格化した後、一定時間(すなわちT
3 秒)の平均値を計算し、これを実際の削孔速度測定値
(A)とする(S24)。次に、削孔速度測定値(A)
と削孔速度設定値(C)の大きさを比較(S25)す
る。ここで、削孔速度測定値(A)が削孔速度設定値
(C)より大きければ(A>C)タイマーT4リセット
の前まで戻って制御ループを繰り返すが、削孔速度測定
値(A)が削孔速度設定値(C)より小さければ(A<
C)その経過時間を測定する測定器、例えばタイマーT
4をスタートさせる(S26)。
When the timer T3 times out (S2
3), the drilling stop setting control device 31 digitizes the strength of the received drilling speed signal, and digitizes the strength of the electric signal received from the drilling speed setter 33. After categorizing the level with C), a certain time (ie T
The average value for 3 seconds) is calculated, and this is used as the actual drilling speed measurement value (A) (S24). Next, hole speed measurement value (A)
And the magnitude of the drilling speed setting value (C) are compared (S25). Here, if the drilling speed measured value (A) is larger than the drilling speed setting value (C) (A> C), the control loop is repeated by returning to before the timer T4 reset, but the drilling speed measured value (A) Is smaller than the drilling speed setting value (C) (A <
C) A measuring device for measuring the elapsed time, for example, a timer T
4 is started (S26).

【0036】タイマーT4のタイムアップをチェックし
(S27)、タイムアップでない場合は、タイマーT3
スタートの前まで戻って制御ループを繰り返すが、前記
(A<C)の状態がタイマーT4に設定された経過時間
設定値を越えた場合、削孔中止設定制御装置31はビッ
ト潰れが発生したと判断して、削孔作業中止指令の電気
信号を発信すると共に、油圧式出銑口開孔装置10′の
駆動を停止させる(S28)。削孔中はオペレーターが
開孔状況を目視し、削孔中止設定制御装置31により、
油圧式出銑口開孔装置10′の駆動が停止された場合、
引き抜き開始押し釦をONすることにより(S29)ビ
ット12が引き抜かれ、油圧式出銑口開孔装置10′は
出銑口36の前から退避される(S30)。
The time-up of the timer T4 is checked (S27). If the time is not up, the timer T3 is checked.
Although the control loop is repeated by returning to the state before the start, when the state of (A <C) exceeds the elapsed time set value set in the timer T4, the drilling stop setting control device 31 determines that bit collapse has occurred. A judgment is made and an electric signal of a drilling work stop command is transmitted, and at the same time, the driving of the hydraulic tap hole opening device 10 'is stopped (S28). During drilling, the operator visually checks the drilling status, and the drilling stop setting control device 31
When the driving of the hydraulic tap hole opening device 10 'is stopped,
By turning on the pull-out start push button (S29), the bit 12 is pulled out, and the hydraulic tap hole opening device 10 'is retracted from the front of the tap hole 36 (S30).

【0037】この様に本発明の油圧式出銑口開孔装置1
0′は、常に実際の削孔速度をフィードバックし、ビッ
ト潰れを想定した削孔速度設定値と経過時間の許容値と
を比較して開孔作業中止を発信する制御ループを瞬時周
期で繰り返すことにより、出銑口開孔作業におけるビッ
ト潰れの判断の人為差を解消し、無駄で無理な開孔作業
の継続を排除出来る。
In this way, the hydraulic tap hole opening device 1 of the present invention
0'returns the actual drilling speed at all times, compares the drilling speed set value assuming bit crushing with the allowable value of the elapsed time, and repeats the control loop for transmitting the drilling work stop in an instantaneous cycle. As a result, it is possible to eliminate the human error in the determination of the bit collapse during the tap hole opening work, and to eliminate the wasteful and unreasonable continuation of the hole opening work.

【0038】以上、本発明の実施の形態を説明したが、
本発明はこれらの実施の形態に限定されるものではな
く、要旨を逸脱しない条件の変更等は全て本発明の適用
範囲である。
The embodiment of the present invention has been described above.
The present invention is not limited to these embodiments, and all changes in conditions without departing from the gist are within the scope of the present invention.

【0039】[0039]

【発明の効果】以上の説明から明らかなように本発明の
請求項1、2記載の油圧式出銑口開孔装置においては、
以下の優れた効果を奏することが出来る。すなわち、 本発明の油圧式出銑口開孔装置は、常に削孔速度設定
値に合致するように削孔速度をフィードバック制御する
ので、マッドの硬軟、強弱に関わらず常に一定速度で削
孔を行う。この事は、炉外側の軟く弱いマッドは小打撃
力で削孔しなければ孔壊れが発生し、炉内側の硬く強い
マッドは大きな打撃力で削孔しなければ開孔困難となる
マッドの特性を、本発明の油圧式出銑口開孔装置の装置
自体が解決する手段となっているので、開孔作業におけ
る人為差を解消し、良好な出銑口を正確、迅速しかも容
易に開孔する効果を発揮する。 本発明の油圧式出銑口開孔装置は、事前設定値(変
数)が削孔速度の1個のみであるため、実炉での開孔実
績データを分析する事により容易に正しい事前設定値を
見つけることができる。 出銑口開孔作業者は本発明の油圧式出銑口開孔装置を
使用することによって従来の常時必要であった開孔状況
の監視と判断とその判断に基づいて行う個別操作とから
解放され、開孔開始の押し釦の指令を発した後は単に異
常発生の監視を継続し、開孔貫通を待つだけとなり、労
働負荷が格段に軽減される。 本発明は、2本以上の出銑口の設置されている高炉に
おいて複数の油圧式出銑口開孔装置の制御、操作を遠隔
の1箇所に統合することを可能とし、開孔作業者の人数
削減と開孔作業者を高熱粉塵環境から解放する作業環境
改善の追加メリットを生む。 本発明の油圧式出銑口開孔装置は、安価な設備コスト
で実現できる。
As is apparent from the above description, in the hydraulic tap hole opening device according to the first and second aspects of the present invention,
The following excellent effects can be obtained. That is, since the hydraulic tap hole punching device of the present invention feedback-controls the drilling speed so that it always matches the drilling speed setting value, the drilling is always performed at a constant speed regardless of whether the mud is hard or soft. To do. This means that if the mud outside the furnace is weak and weak, and if it is not drilled with a small impact force, hole breakage will occur, and if the hard and strong mud inside the furnace is not drilled with a large impact force, it will be difficult to open the mud. Since the device itself of the hydraulic tap hole opening device of the present invention solves the characteristic, human error is eliminated in opening work, and a good tap hole can be opened accurately, quickly and easily. Demonstrate the effect of piercing. Since the preset value (variable) of the hydraulic tap hole opening device of the present invention is only one of the drilling speed, the correct preset value can be easily obtained by analyzing the actual drilling data in the actual furnace. Can be found. By using the hydraulic tap hole opening device of the present invention, the tap hole opening operator is relieved from the conventionally required constant monitoring and judgment of the opening condition and the individual operation performed based on the judgment. Then, after issuing the command for the push button to start the opening, the abnormal load is simply monitored and waiting for the opening to be penetrated, the work load is significantly reduced. INDUSTRIAL APPLICABILITY The present invention makes it possible to integrate the control and operation of a plurality of hydraulic tap hole opening devices in a remote location in a blast furnace in which two or more tap holes are installed. It has the additional benefit of reducing the number of workers and improving the working environment by freeing open-hole workers from the hot dust environment. The hydraulic tap hole opening device of the present invention can be realized at a low equipment cost.

【0040】特に、請求項2記載の油圧式出銑口開孔装
置においては、常に実際の削孔速度をフィードバック
し、ビット潰れを想定した削孔速度設定値と経過時間の
設定値の2つを利用して開孔作業中止を制御するので、
出銑口開孔作業におけるビット潰れの判断の人為差を解
消し、無駄で無理な開孔作業の継続を排除出来る。
Particularly, in the hydraulic tap hole punching device according to the second aspect, the actual drilling speed is always fed back, and there are two sets of the drilling speed setting value and the elapsed time setting value assuming bit crushing. Is used to control the discontinuation of drilling work,
This eliminates the human error in determining the bit collapse during the tap hole opening work, and eliminates the needless and unreasonable continuation of the hole opening work.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の請求項1及び請求項2に係る油圧式出
銑口開孔装置の構成を示す説明図である。
FIG. 1 is an explanatory view showing a configuration of a hydraulic tap hole opening device according to claim 1 and claim 2 of the present invention.

【図2】本発明の請求項1に係る油圧式出銑口開孔装置
の制御装置の構成を示すブロック図である。
FIG. 2 is a block diagram showing a configuration of a control device of the hydraulic tap hole opening device according to claim 1 of the present invention.

【図3】本発明の請求項1に係る油圧式出銑口開孔装置
の運転方法及び動作を示すフローチャートである。
FIG. 3 is a flowchart showing an operating method and an operation of the hydraulic tap hole opening device according to claim 1 of the present invention.

【図4】本発明の請求項1に係る油圧式出銑口開孔装置
の運転方法及び動作を示すフローチャートである。
FIG. 4 is a flowchart showing an operating method and an operation of the hydraulic tap hole opening device according to claim 1 of the present invention.

【図5】本発明の請求項2に係る油圧式出銑口開孔装置
の制御装置の構成を示すブロック図である。
FIG. 5 is a block diagram showing a configuration of a control device of the hydraulic tap hole opening device according to claim 2 of the present invention.

【図6】本発明の請求項2に係る油圧式出銑口開孔装置
の運転方法及び動作を示すフローチャートである。
FIG. 6 is a flowchart showing an operating method and an operation of the hydraulic tap hole opening device according to claim 2 of the present invention.

【図7】本発明の請求項2に係る油圧式出銑口開孔装置
の運転方法及び動作を示すフローチャートである。
FIG. 7 is a flow chart showing an operating method and an operation of the hydraulic tap hole opening device according to claim 2 of the present invention.

【図8】従来例に係る出銑口開孔装置の構成を示す説明
図である。
FIG. 8 is an explanatory diagram showing a configuration of a taphole opening device according to a conventional example.

【符号の説明】[Explanation of symbols]

10 油圧式出銑口開孔装置 10′ 油圧式
出銑口開孔装置 11 ドリフター送り装置 12 ビット 13 油圧ドリフター 14 油圧モー
ター 15 チェーンホィール 16 チェーン 17 ドリフター台車 18 ガイドセ
ル 19 打撃用油圧供給管 20 打撃用油
圧圧力調節器 21 手動流量調整弁 22 ドリフター送り装置の油圧供給管 23 油圧流量計(削孔速度測定装置) 24 手動圧力調整弁 25 手動流量
調整弁 26 回転用油圧供給管 27 手動圧力
調整弁 28 手動流量調整弁 29 制御装置 30 削孔速度設定制御装置 31 削孔中止
設定制御装置 32 削孔速度設定器 33 削孔速度設定器(タイマーT3) 34 油圧ユニット 35 炉壁 35a 耐火物層 35b 炉壁耐
火物 36 出銑口(開孔) 40 受信機能 41 受信機能 42 変換機能 43 変換機能 46 比較演算機能(削孔速度比較演算器) 47 発信機能 50 受信機能 51 受信機能 52 変換機能 53 変換機能 56 比較演算機能(削孔速度比較演算器) 57 タイマー機能(タイマーT4) 58 駆動停止機能(駆動停止装置) 59 比較演算機能(経過時間比較演算器) T1 タイマー T2 タイマー T1 時間 T2 計算周期
時間 T3 計算周期時間 T4 許容設定
10 hydraulic tap hole opening device 10 'hydraulic tap hole opening device 11 drifter feed device 12 bit 13 hydraulic drifter 14 hydraulic motor 15 chain wheel 16 chain 17 drifter truck 18 guide cell 19 hydraulic supply pipe for hitting 20 hitting Hydraulic pressure controller 21 Manual flow rate control valve 22 Hydraulic supply pipe for drifter feed device 23 Hydraulic flow meter (drilling speed measuring device) 24 Manual pressure control valve 25 Manual flow rate control valve 26 Rotation hydraulic supply pipe 27 Manual pressure control valve 28 Manual flow rate control valve 29 Control device 30 Drilling speed setting control device 31 Drilling stop setting control device 32 Drilling speed setting device 33 Drilling speed setting device (timer T3) 34 Hydraulic unit 35 Furnace wall 35a Refractory layer 35b Furnace Wall refractories 36 Tap hole (opening) 40 Reception function 41 Reception function 42 Conversion function 3 Conversion Function 46 Comparison Calculation Function (Drilling Speed Comparison Calculator) 47 Transmission Function 50 Reception Function 51 Reception Function 52 Conversion Function 53 Conversion Function 56 Comparison Calculation Function (Drilling Speed Comparison Calculator) 57 Timer Function (Timer T4) 58 Drive stop function (drive stop device) 59 Comparison calculation function (elapsed time comparison calculator) T1 timer T2 timer T 1 hour T 2 calculation cycle time T 3 calculation cycle time T 4 Allowable set value

Claims (2)

【特許請求の範囲】[Claims] 【請求項1】 油圧を駆動源とする油圧ドリフターによ
り、ビットに打撃力及び/又は回転力を加えて出銑口を
開孔する油圧式出銑口開孔装置において、 削孔速度を測定する削孔速度測定装置と、 予め削孔速度を設定する削孔速度設定器と、前記削孔速
度測定装置の出力信号と前記削孔速度設定器の出力信号
とを比較演算する削孔速度比較演算器とを有する削孔速
度設定制御装置と、 前記削孔速度設定制御装置の前記削孔速度比較演算器の
出力信号により、前記油圧ドリフターの駆動油圧圧力を
昇圧又は降圧させる圧力調節器とを備えることを特徴と
する油圧式出銑口開孔装置。
1. A drilling speed is measured in a hydraulic tapping device for punching a taphole by applying a striking force and / or a rotational force to a bit by a hydraulic drifter driven by hydraulic pressure. Drilling speed measuring device, drilling speed setting device for presetting the drilling speed, and drilling speed comparison calculation for comparing the output signal of the drilling speed measuring device and the output signal of the drilling speed setting device And a pressure regulator for increasing or decreasing the drive hydraulic pressure of the hydraulic drifter according to the output signal of the drilling speed comparison calculator of the drilling speed setting control device. A hydraulic tap hole opening device characterized in that
【請求項2】 予め削孔速度を設定する削孔速度設定器
と、前記削孔速度測定装置の出力信号と前記削孔速度設
定器の出力信号とを比較演算する削孔速度比較演算器
と、前記削孔速度設定器で測定した削孔速度測定値が、
前記削孔速度設定器に予め設定した削孔速度設定値を下
回ったとき、前記削孔速度比較演算器の出力信号により
起動され、削孔速度低下状態の継続時間を測定する経過
時間測定器と、予め前記削孔速度低下状態の許容継続時
間を設定する経過時間設定器と、前記経過時間測定器の
出力信号と前記経過時間設定器の出力信号とを比較演算
する経過時間比較演算器と、前記経過時間測定器で測定
した削孔速度低下状態の継続時間が、前記経過時間設定
器に予め設定した許容継続時間を越えたとき、開孔作業
を中止する駆動停止装置とを有する削孔中止設定制御装
置とを備えたことを特徴とする請求項1記載の油圧式出
銑口開孔装置。
2. A drilling speed setting device for setting a drilling speed in advance, and a drilling speed comparison calculator for comparing and calculating an output signal of the drilling speed measuring device and an output signal of the drilling speed setting device. , The drilling speed measurement value measured by the drilling speed setting device is
When the drilling speed setting value set in advance in the drilling speed setting device is lower than the preset drilling speed setting value, an elapsed time measuring device which is activated by the output signal of the drilling speed comparison calculator and measures the duration of the drilling speed decreasing state, , An elapsed time setting device for setting an allowable duration of the drilling speed reduction state in advance, and an elapsed time comparison calculator for performing a comparison calculation of the output signal of the elapsed time measuring device and the output signal of the elapsed time setting device, Drilling stop having a drive stopping device for stopping the drilling work when the duration of the drilling speed reduction state measured by the elapsed time measuring device exceeds the allowable duration preset in the elapsed time setting device The hydraulic tap hole opening device according to claim 1, further comprising a setting control device.
JP11323296A 1996-04-09 1996-04-09 Hydraulic iron spout hole opening device Pending JPH09272043A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP11323296A JPH09272043A (en) 1996-04-09 1996-04-09 Hydraulic iron spout hole opening device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP11323296A JPH09272043A (en) 1996-04-09 1996-04-09 Hydraulic iron spout hole opening device

Publications (1)

Publication Number Publication Date
JPH09272043A true JPH09272043A (en) 1997-10-21

Family

ID=14606922

Family Applications (1)

Application Number Title Priority Date Filing Date
JP11323296A Pending JPH09272043A (en) 1996-04-09 1996-04-09 Hydraulic iron spout hole opening device

Country Status (1)

Country Link
JP (1) JPH09272043A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100477096B1 (en) * 2000-12-26 2005-03-17 주식회사 포스코 Apparatus and method for controlling the operation of the tap hole opener
KR100856278B1 (en) * 2001-12-13 2008-09-03 주식회사 포스코 A Tapping Apparatus For Tap Hole Of Blast Furnace
JP2012188718A (en) * 2011-03-11 2012-10-04 Sumitomo Metal Ind Ltd Hole-opening control method of blast furnace tap-hole opening machine
JP2015199977A (en) * 2014-04-04 2015-11-12 新日鐵住金株式会社 Control method of hydraulic hole opening machine, control system of hydraulic hole opening machine, and program
KR20160059070A (en) * 2014-11-17 2016-05-26 (주)오토엔 Grinding apparatus for high alloy steel

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100477096B1 (en) * 2000-12-26 2005-03-17 주식회사 포스코 Apparatus and method for controlling the operation of the tap hole opener
KR100856278B1 (en) * 2001-12-13 2008-09-03 주식회사 포스코 A Tapping Apparatus For Tap Hole Of Blast Furnace
JP2012188718A (en) * 2011-03-11 2012-10-04 Sumitomo Metal Ind Ltd Hole-opening control method of blast furnace tap-hole opening machine
JP2015199977A (en) * 2014-04-04 2015-11-12 新日鐵住金株式会社 Control method of hydraulic hole opening machine, control system of hydraulic hole opening machine, and program
KR20160059070A (en) * 2014-11-17 2016-05-26 (주)오토엔 Grinding apparatus for high alloy steel

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