JPH09186021A - Thin laminated transformer and its manufacture - Google Patents

Thin laminated transformer and its manufacture

Info

Publication number
JPH09186021A
JPH09186021A JP7342799A JP34279995A JPH09186021A JP H09186021 A JPH09186021 A JP H09186021A JP 7342799 A JP7342799 A JP 7342799A JP 34279995 A JP34279995 A JP 34279995A JP H09186021 A JPH09186021 A JP H09186021A
Authority
JP
Japan
Prior art keywords
coil
laminated
pressing cover
spiral
lead
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7342799A
Other languages
Japanese (ja)
Other versions
JP3693399B2 (en
Inventor
Koji Nakajima
浩二 中嶋
Katsunori Omura
勝規 大村
Toshiyuki Nakada
俊之 中田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Panasonic Holdings Corp
Original Assignee
Matsushita Electric Industrial Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Matsushita Electric Industrial Co Ltd filed Critical Matsushita Electric Industrial Co Ltd
Priority to JP34279995A priority Critical patent/JP3693399B2/en
Publication of JPH09186021A publication Critical patent/JPH09186021A/en
Application granted granted Critical
Publication of JP3693399B2 publication Critical patent/JP3693399B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Coils Or Transformers For Communication (AREA)

Abstract

PROBLEM TO BE SOLVED: To stabilize the coupling between windings by incorporating the magnetic cores constituting a closed magnetic path, from above and below the laminated coil where the lead wire of a spiral coil is led out from the space between the end face part provided with comb-toothed projections of a coil base and the inwall of a coil press cover. SOLUTION: Coil spacers 4 and spiral coils 2 are stacked alternately, while wiring the lead wires 2a among the comb-toothed projections 7a, on a coil base 7 which has comb-toothed projections 7a at both ends and a core guide wall 7b to pass a magnetic core 1 at the center. Then, insulating paper 3 is stacked, and from the topside, a coil press cover 8, which has a section 8a to oppose the the spiral coil 2 is put on it to constitute a stacked coil. At this time, the dimension of the lead wire 2a is set so that it may be drawn out from the space between the end face part provided with comb-toothed projections 7a and the inwall of the coil press cover 8. Then, magnetic cores 1 to constitute a closed magnetic path are set to it from above and below the laminated coil.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は各種電子機器に使用
される積層コイルを使用した薄形積層トランスおよびそ
の製造方法に関するものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a thin laminated transformer using laminated coils used in various electronic devices and a method for manufacturing the same.

【0002】[0002]

【従来の技術】近年、トランスは高周波化、小型化、薄
形化の技術ニーズに対応するため、プリントエッチング
技術を使用したプリントコイル積層トランス、銅板を打
ち抜いて形成する打ち抜きコイル積層構成のトランス、
あるいは電線を渦巻状に形成したスパイラルコイル積層
構成のトランス等が開発されてきた。
2. Description of the Related Art In recent years, in order to meet the technical needs for higher frequency, smaller size and thinner transformer, a printed coil laminated transformer using a print etching technique, a transformer having a punched coil laminated structure formed by punching a copper plate,
Alternatively, a transformer having a spiral coil laminated structure in which electric wires are formed in a spiral shape has been developed.

【0003】現実には、上記技術ニーズに加えて時代背
景として徹底した低コスト化、高安全化の要望が強く叫
ばれており、この点を抜きにしては実用化はありえない
ものとなってきている。
In reality, in addition to the above technical needs, there is a strong demand for thorough cost reduction and high safety as a background of the times, and without this point, practical use is not possible. There is.

【0004】薄形トランスを低コストで提供するために
は、どんな積層コイルをどのように構成するかである
が、エッチング工法によるプリントコイルはコストアッ
プとなること、および厚膜化という点で電流容量に制限
が生じる等の理由でどうしてもコスト、汎用性を考慮す
ると、打ち抜き工法によるコイルや電線を渦巻状に形成
したスパイラルコイル積層構成のトランスを採用する必
要が生じてきている。さらに、高安全性化を達成するた
め、樹脂充填、モールド等を施すこともある。
In order to provide a thin transformer at low cost, what laminated coil is formed and how is it. However, the printed coil manufactured by the etching method increases the cost and increases the current. Considering cost and versatility, it is necessary to adopt a transformer having a spiral coil laminated structure in which a coil or an electric wire is formed by a punching method in a spiral shape due to the limitation of capacity. Furthermore, in order to achieve high safety, resin filling, molding, etc. may be performed.

【0005】渦巻コイルを用いて樹脂充填した薄形積層
トランスとしては図9〜図10に示すものが一般的であ
る。
As a thin laminated transformer filled with a resin using a spiral coil, the one shown in FIGS. 9 to 10 is generally used.

【0006】以下、従来のトランスを図9、図10の渦
巻コイルを用いて樹脂充填した薄形積層トランスについ
て説明する。
A thin laminated transformer in which a conventional transformer is resin-filled with the spiral coil shown in FIGS. 9 and 10 will be described below.

【0007】図10は従来の薄形積層トランスの積層構
成を説明する図、図9は断面図であり、同図によると、
1は磁心、2は巻線、3は絶縁紙、4はスペーサ、5は
コイルケース、6は充填樹脂を示している。
FIG. 10 is a diagram for explaining the laminated structure of a conventional thin laminated transformer, and FIG. 9 is a sectional view.
Reference numeral 1 is a magnetic core, 2 is a winding wire, 3 is an insulating paper, 4 is a spacer, 5 is a coil case, and 6 is a filling resin.

【0008】同図10により構成を説明すると、電線を
コイル単独で渦巻状に巻回形成してなる巻線2と渦巻コ
イルの位置を決めるスペーサ4と絶縁紙3をコイルケー
ス5の中で交互に積層して積層コイルを完成させた後、
このコイルを積層した方向から、閉磁路を構成する磁心
1を組み込んで薄形積層トランス本体を完成させるもの
である。本従来技術においては、巻線2は交互に2組積
層しているが、トランスとして1次巻線と2次巻線を有
していれば、2組以上であっても同様である。
The structure will be described with reference to FIG. 10. A winding 2 formed by spirally winding an electric wire alone, a spacer 4 for determining the position of the spiral coil, and an insulating paper 3 are alternately arranged in a coil case 5. After completing the laminated coil by stacking on
The thin laminated transformer main body is completed by incorporating the magnetic core 1 forming the closed magnetic circuit from the direction in which the coils are laminated. In this conventional technique, two sets of windings 2 are alternately laminated, but the same applies to two or more sets as long as the transformer has a primary winding and a secondary winding.

【0009】なお、トランスは、コイルケース5の開口
部より、樹脂6を充填した後、トランス本体を完成させ
るものである。
The transformer is completed by filling the resin 6 through the opening of the coil case 5 and then completing the transformer body.

【0010】[0010]

【発明が解決しようとする課題】しかしながら、上記従
来の構成においては、コイルケース5の中で、巻線2を
積層する際、引き出しリード線2aがコイルケース5の
側壁に当接して、巻線2が可動し、巻線間の結合が不安
定となる。
However, in the above-mentioned conventional structure, when the winding wire 2 is stacked in the coil case 5, the lead wire 2a comes into contact with the side wall of the coil case 5 and 2 moves, and the coupling between the windings becomes unstable.

【0011】また、渦巻コイルを積層した後、コイルを
上下方向から押さえていないのでコイル積層厚みが変動
し、巻線間の結合が不安定となる。また、樹脂6を充填
する場合は、さらに充填樹脂6によって巻線2が動くた
め、巻線間の結合は、さらに不安定となる。
Further, after the spiral coils are stacked, the coils are not pressed from above and below, so that the coil stack thickness varies and the coupling between the windings becomes unstable. Further, when the resin 6 is filled, the winding 2 is further moved by the filling resin 6, so that the coupling between the windings becomes further unstable.

【0012】これら巻線の可動による巻線間の結合が不
安定になるということは、実用上は電気性能のばらつき
となって現われ、渦巻コイルを積層して安価に提供する
上で致命的欠陥となるものである。
The instability of the coupling between the windings due to the movement of the windings causes a variation in the electrical performance in practical use, which is a fatal defect in stacking spiral coils and providing them at low cost. It will be.

【0013】本発明は上記課題を解決するもので、渦巻
コイルを使用した巻線を積層して電気性能の安定した薄
形積層トランスを提供することを目的とするものであ
る。
The present invention has been made to solve the above problems, and an object of the present invention is to provide a thin laminated transformer having stable electric performance by laminating windings using a spiral coil.

【0014】[0014]

【課題を解決するための手段】上記課題を解決するため
に本発明は、少なくとも片端に櫛形状突起部を形成し中
央部に磁心を通す中芯ガイド壁を有するコイルベース上
に、櫛形状突起部間に引き出しリード線を配線しながら
渦巻コイルを順次積層してなる積層コイルの上面から、
渦巻コイルと面対向する部分を少なくとも一部有するコ
イル押さえカバーを被せて積層コイルを構成するととも
に、上記コイルベースの櫛形状突起部を設けた端面部と
コイル押さえカバー内面壁との隙間から、渦巻コイルの
引き出しリード線を引き出した構成の積層コイルの上下
から、閉磁路を構成する磁心を組み込んだものである。
In order to solve the above-mentioned problems, the present invention provides a comb-shaped projection on a coil base having a core guide wall having a comb-shaped projection formed at least on one end and a magnetic core passing through the center. From the upper surface of the laminated coil, which is formed by sequentially laminating the spiral coil while wiring the lead wire between the parts,
A laminated coil is formed by covering a coil pressing cover having at least a portion facing the spiral coil, and a spiral coil is formed from a gap between the end surface portion of the coil base provided with the comb-shaped projection and the inner wall of the coil pressing cover. A magnetic core forming a closed magnetic circuit is incorporated from above and below a laminated coil having a structure in which a lead wire of the coil is drawn out.

【0015】上記構成によって、積層コイルをコイル押
さえカバーで押さえながら、引き出しリード線を下方に
引き出せることになり、コイル積層厚みの安定化と引き
出しリード線の影響による巻線の可動を防止し、電気性
能の安定した薄形積層トランスを提供できるものであ
る。
With the above structure, the lead wire can be pulled out while pressing the laminated coil with the coil pressing cover, and the coil laminated thickness can be stabilized and the winding wire can be prevented from moving due to the influence of the lead wire. It is possible to provide a thin laminated transformer with stable performance.

【0016】[0016]

【発明の実施の形態】本発明の請求項1に記載の発明
は、少なくとも片端に櫛形状突起部を形成し中央部に磁
心を通す中芯ガイド壁を有するコイルベース上に、櫛形
状突起部間に引き出しリード線を配線しながら渦巻コイ
ルを順次積層してなる積層コイルの上面から、渦巻コイ
ルと面対向する部分を少なくとも一部有するコイル押さ
えカバーを被せて積層コイルを構成するとともに、上記
コイルベースの櫛形状突起部を設けた端面部とコイル押
さえカバー内面壁との隙間から渦巻コイルの引き出しリ
ード線を引き出した構成の積層コイルの上下から、閉磁
路を構成する磁心を組み込む構成としたものであり、コ
イル積層厚みの安定化と引き出しリード線の影響による
巻線2可動防止が同時に達成でき、積層巻線間の結合状
態が安定し、電気性能のばらつきも少なくできるもので
ある。
BEST MODE FOR CARRYING OUT THE INVENTION The invention according to claim 1 of the present invention is characterized in that a comb-shaped protrusion is formed on at least one end of the coil base having a core guide wall through which a magnetic core is inserted at the center. A coil pressing cover having at least a portion facing the spiral coil is covered from the upper surface of the multilayer coil, which is formed by sequentially stacking the spiral coil while wiring lead wires between the coil and the coil. A structure in which a magnetic core forming a closed magnetic path is incorporated from above and below a laminated coil in which a lead wire of a spiral coil is drawn out from a gap between an end face portion provided with a comb-shaped protrusion of a base and an inner wall of a coil pressing cover Therefore, stabilization of the coil laminated thickness and prevention of movement of the winding 2 due to the influence of the lead wire can be achieved at the same time, the coupling state between the laminated windings is stable, and the electrical property is improved. In which the variations can be reduced.

【0017】請求項2に記載の発明は、請求項1の構成
のものにおいて、コイル押さえカバーの外周部の少なく
とも一部に基板への接続端子部を設け、渦巻コイルの外
周端面から基板への接続端子部まで所定の引き出しリー
ド長さを確保しながらコイル押さえカバーの外周部に設
けた接続端子部まで引き回して引き出しリード線を配線
したものであり、トランスの基板実装投影面積を非常に
小さくできるものである。
According to a second aspect of the present invention, in the structure according to the first aspect, a connecting terminal portion to the substrate is provided on at least a part of an outer peripheral portion of the coil pressing cover, and the outer peripheral end surface of the spiral coil extends to the substrate. The lead wire is laid out to the connection terminal provided on the outer circumference of the coil pressing cover while ensuring a predetermined lead length to the connection terminal, and the projected area of the transformer mounted on the board can be made extremely small. It is a thing.

【0018】請求項3に記載の発明は、請求項2に記載
のものにおいて、渦巻コイルで形成される1次または2
次巻線の少なくとも一方を3層絶縁被覆電線としたもの
であり、安全性を向上するとともに、薄形積層トランス
の小形化に寄与できるものである。
According to a third aspect of the present invention, in the second aspect, the primary or secondary coil formed by a spiral coil is used.
At least one of the following windings is a three-layer insulation-coated electric wire, which can improve safety and contribute to downsizing of a thin laminated transformer.

【0019】請求項4に記載の発明は、請求項2または
3に記載のものにおいて、コイル押さえカバーの外周面
上の磁心と接続端子部間に突起状の鍔部を設けたもので
あり、磁心と接続端子部の沿面距離が確保しやすくな
り、さらに基板実装面積を小さくすることが可能となる
ものである。
According to a fourth aspect of the present invention, in the second or third aspect, a projecting collar portion is provided between the magnetic core and the connection terminal portion on the outer peripheral surface of the coil pressing cover, This makes it easier to secure the creepage distance between the magnetic core and the connection terminal portion, and further makes it possible to reduce the board mounting area.

【0020】請求項5に記載の発明は、請求項1〜4に
記載のものにおいて、コイル押さえカバーの引き出しリ
ード線を引き出す内外周面の少なくとも一部に略V字状
の凹形の引き出しリード案内溝を設けたものであり、引
き出しリード線の位置決めが可能となるとともに、引き
出しリード線間の接触も防げるという効果を有するもの
である。
According to a fifth aspect of the present invention, in the first to fourth aspects, the lead wire of the V-shaped concave lead is formed on at least a part of the inner and outer peripheral surfaces of the lead wire of the coil pressing cover. Since the guide grooves are provided, the lead wires can be positioned and the contact between the lead wires can be prevented.

【0021】請求項6に記載の発明は、請求項5に記載
の構成において、コイル押さえカバーの外周面に突起部
を設け、引き出しリード線を突起部に固定するとともに
その引き出しリード線の少なくとも一部に被覆除去部を
設けたものであり、基板への接続用の端子が不要となる
とともに接続点が減るため、接続信頼性も向上するもの
である。
According to a sixth aspect of the present invention, in the structure according to the fifth aspect, a protrusion is provided on the outer peripheral surface of the coil pressing cover to fix the lead wire to the protrusion and at least one of the lead wires. Since the coating removal portion is provided in the portion, the terminal for connecting to the substrate is not necessary and the connection points are reduced, so that the connection reliability is also improved.

【0022】請求項7に記載の発明は請求項5または6
に記載のものにおいて、コイル押さえカバーの外周面に
凹形水平溝を設けたものであり、リード線のたるみを防
止して、隣接リード線間の接触防止を図ったものであ
る。
The invention according to claim 7 is claim 5 or 6
In the structure described in (1) above, a concave horizontal groove is provided on the outer peripheral surface of the coil pressing cover to prevent the slack of the lead wire and prevent contact between adjacent lead wires.

【0023】請求項8に記載の発明は、請求項1〜7記
載のものにおいて、コイルベース側の面のみ開口部を残
し、他の部分は隙間なくコイルベースとコイル押さえカ
バーを嵌合し、この開口部から樹脂を充填したもので、
コイルの発熱の高放熱化および安全性の向上が図れるも
のである。
According to an eighth aspect of the present invention, in the first to seventh aspects, the opening is left only on the coil base side surface, and the coil base and the coil retainer cover are fitted to each other without leaving a gap, With resin filled from this opening,
The heat generated by the coil can be increased and the safety can be improved.

【0024】請求項9に記載の発明は、請求項8のもの
において、渦巻コイルを積層するコイルベースの裏面に
凸状の鍔部を形成するとともに、開口部を形成するコイ
ル押さえカバーの鍔部も概ね同一高さに形成したもので
あり、樹脂注型する際、樹脂があふれず注型作業が容易
となるという効果を有するものである。
According to a ninth aspect of the present invention, in the eighth aspect, the flange portion of the coil holding cover is provided, in which a convex flange portion is formed on the back surface of the coil base on which the spiral coil is laminated and an opening portion is formed. Are also formed to have substantially the same height, and when the resin is cast, the resin does not overflow and the casting operation is facilitated.

【0025】請求項10に記載のものは、請求項1〜9
記載のものにおいて、渦巻コイルを積層するコイルベー
ス面に貫通穴を設けたものであり、樹脂回りが速くなる
ため、樹脂注型スピードが速くなる、つまり、注型工数
が削減できるという効果を有するものである。さらに、
樹脂注型しない場合でもコイル温度の低減等の効果が得
られるものである。
According to a tenth aspect, the first to ninth aspects are provided.
In the described one, a through hole is provided in the coil base surface on which the spiral coil is laminated, and the resin rotation speed is increased, so that the resin casting speed is increased, that is, the casting man-hour can be reduced. It is a thing. further,
Even if the resin is not cast, the effect of reducing the coil temperature can be obtained.

【0026】請求項11に記載のものは、請求項1〜1
0記載のものにおいて、コイル押さえカバーの中央部に
磁心を通す中芯ガイド壁部を設け、中芯部を二重嵌合構
成としたものであり、巻線と磁心間の沿面距離が、基板
実装面積を大きくしなくても確保できるという効果を有
するものである。
According to the eleventh aspect, the first to the first aspects are provided.
0, wherein the center core guide wall portion for passing the magnetic core through is provided in the central portion of the coil pressing cover, and the central core portion has a double fitting configuration, and the creepage distance between the winding and the magnetic core is The effect is that it can be secured without increasing the mounting area.

【0027】請求項12に記載のものは、コイルベース
上に渦巻コイルを順次積層する第1の工程と、積層コイ
ルの上面からコイル押さえカバーを被せることによって
上記コイルベース端面部とコイル押さえカバー内面壁と
の隙間から渦巻コイルの引き出しリード線を折り曲げな
がら引き出す第2の工程を経て、閉磁路を構成する磁心
を組み込む薄形積層トランスの製造方法であり、上記方
法によりコイル積層厚みの安定化と引き出しリード線の
影響による巻線の可動防止が可能な製造方法が提供でき
るものである。
According to a twelfth aspect of the present invention, in the first step of sequentially stacking the spiral coil on the coil base, and by covering the coil pressing cover from the upper surface of the laminated coil, the coil base end surface portion and the coil pressing cover are covered. This is a method for manufacturing a thin laminated transformer in which a magnetic core forming a closed magnetic circuit is incorporated through a second step of bending a lead wire of a spiral coil while pulling it out from a gap with a face wall. It is possible to provide a manufacturing method capable of preventing the winding from moving due to the influence of the lead wire.

【0028】請求項13に記載のものは、請求項12の
製造方法において、積層コイルにコイル押さえカバーを
被せた後、積層コイルを上下反転させる工程と、反転後
コイル押さえカバーとコイルベースの開口部より樹脂を
充填する工程を経て、閉磁路を構成する磁心を組み込む
製造方法であり、コイルの発熱の高放熱化および安全性
の向上が図れるものである。
According to a thirteenth aspect of the present invention, in the manufacturing method of the twelfth aspect, a step of covering the laminated coil with the coil pressing cover and then inverting the laminated coil upside down, and opening the coil pressing cover and the coil base after reversal This is a manufacturing method in which a magnetic core forming a closed magnetic circuit is incorporated through a step of filling a resin from a portion, and high heat dissipation and safety improvement of heat generation of a coil can be achieved.

【0029】以下、本発明の実施の形態について図1〜
図8により説明する。なお、以降の実施の形態の説明に
当っては、従来技術と同一個所は同一番号を付与し、説
明を省略して説明する。
Hereinafter, embodiments of the present invention will be described with reference to FIGS.
This will be described with reference to FIG. In the following description of the embodiments, the same parts as those in the related art will be designated by the same reference numerals, and the description will be omitted.

【0030】(実施の形態1)図1は側断面図であり、
図2は磁心を除いた状態の分解斜視図である。
(Embodiment 1) FIG. 1 is a side sectional view,
FIG. 2 is an exploded perspective view with the magnetic core removed.

【0031】同図によると、7はコイルベース、7aは
櫛形状突起部、7bは中芯ガイド鍔部、8はコイル押さ
えカバー、8aはコイルとの対向面を示し、両端に櫛形
状の突起部7aを形成し、中央部に磁心を通す中芯ガイ
ド壁7bを有するコイルベース7上に内外周端面の少な
くとも一部に所定幅と高さを有する凸部を形成してなる
平板状のコイルスペーサ4、渦巻状に巻回形成してなる
巻線(渦巻コイル)2を櫛形状突起部7a間に引き出し
リード線2aを配線しながら交互に積層した後、絶縁紙
3を積層し、上面から渦巻コイル2と面対向する部分8
aを有するコイル押さえカバー8を被せて積層コイルを
構成する。この時、コイル押さえカバー8を被せた時の
引き出しリード線2aの状態は、図1のようにコイルベ
ース7の櫛形状突起部7aを設けた端面部とコイル押さ
えカバー8の内面壁との隙間から引き出せるようにコイ
ルベース7とコイル押さえカバー8の隙間寸法を設定し
ている。このように構成された積層コイルの上下から、
閉磁路を構成する磁心1(図2では図示していない。)
を組み込んで薄形積層トランスを完成させる。
As shown in the figure, 7 is a coil base, 7a is a comb-shaped protrusion, 7b is a core guide flange, 8 is a coil pressing cover, 8a is a face facing the coil, and both ends are comb-shaped protrusions. A flat coil having a portion 7a formed and a convex portion having a predetermined width and height formed on at least a part of the inner and outer peripheral end faces on a coil base 7 having a center guide wall 7b through which a magnetic core passes. Spacers 4 and windings (spiral coils) 2 formed in a spiral shape are drawn out between the comb-shaped protrusions 7a and alternately stacked while wiring lead wires 2a, and then insulating paper 3 is stacked, Portion 8 facing the spiral coil 2
A laminated coil is constructed by covering the coil pressing cover 8 having a. At this time, the state of the lead wire 2a when the coil pressing cover 8 is covered is as follows: the gap between the end surface portion of the coil base 7 provided with the comb-shaped projection 7a and the inner wall of the coil pressing cover 8 as shown in FIG. The size of the gap between the coil base 7 and the coil pressing cover 8 is set so that the coil base 7 can be pulled out from. From the top and bottom of the laminated coil configured in this way,
Magnetic core 1 forming a closed magnetic circuit (not shown in FIG. 2)
To complete a thin laminated transformer.

【0032】以上の構成によれば、渦巻コイル8の引き
出しリード線2aは、コイルベース7上に設けた櫛形状
突起部7a間で位置規制されながら積層された後、コイ
ル押さえカバー8に設けた渦巻コイル2との対向面8a
で渦巻コイル2を押さえ、引き出しリード線2aをコイ
ル押さえカバー8の内面壁によって隙間から下方に折り
曲げられて引き出されることとなり、コイル積層厚みの
安定化と引き出しリード線2aの影響による巻線2の可
動の防止が同時に達成できる。このことにより、積層巻
線間の結合状態が安定し、電気性能のばらつきも少なく
できる。
According to the above structure, the lead wire 2a of the spiral coil 8 is laminated on the coil base 7 while being positioned between the comb-shaped protrusions 7a provided on the coil base 7, and then provided on the coil pressing cover 8. Face 8a facing the spiral coil 2
The spiral coil 2 is pressed by and the lead wire 2a is bent downward from the gap by the inner wall of the coil pressing cover 8 and pulled out, so that the coil stack thickness is stabilized and the lead wire 2a is affected by the lead wire 2a. Prevention of movement can be achieved at the same time. As a result, the coupling state between the laminated windings is stabilized, and variations in electrical performance can be reduced.

【0033】なお、上記構成とするためには製造方法と
してコイルベース7上に渦巻コイル2を順次積層する第
1の工程と、積層コイルの上面からコイル押さえカバー
8を被せることによって上記コイルベース7の端面部と
コイル押さえカバー8の内面壁との隙間から、渦巻コイ
ルの引き出しリード線2aを折り曲げて引き出す第2の
工程を経て、閉磁路を構成する磁心1を組み込み、薄形
積層トランスを完成させることになる。
In order to obtain the above-mentioned structure, as a manufacturing method, the first step of sequentially stacking the spiral coil 2 on the coil base 7 and the coil pressing cover 8 covering the upper surface of the stacked coil are used to cover the coil base 7. Through the second step of bending and pulling out the lead wire 2a of the spiral coil from the gap between the end surface of the coil and the inner wall of the coil pressing cover 8, the magnetic core 1 forming the closed magnetic path is incorporated, and the thin laminated transformer is completed. I will let you.

【0034】(実施の形態2)図3(a)は他の実施の
形態の平面図、図3(b)は側断面図、図3(c)は図
3(a)および(b)の実施形態と異なる形態を示す側
断面図であり、同図によると8bはコイル押さえカバー
8の外周面上に設けた突起状の鍔部、9aはコイル押さ
えカバー8の外周部に設けた基板への接続用の端子ピ
ン、9bはコイル押さえカバー8の外周部に設けた基板
への接続用のL形端子ピンであり、図3(a)に示すよ
うに、実施の形態1と同様に櫛形状の突起部7aを形成
したコイルベース7に引き出しリード線2aを配線しな
がら渦巻コイル2を順次積層し、その後、図3(b)ま
たは図3(c)に示すように、渦巻コイル2の外周端面
から基板への接続端子部まで所定の引き出しリード長さ
Lを確保しながら、コイル押さえカバー8の外周部に設
けた接続用の端子ピン9aまたは9bまで引き回して引
き出しリード線2aを配線するものである。ここで確保
すべき引き出しリード線2aの長さLは各種設計仕様に
よって異なるが、考慮すべき点はまず、第1に、接続端
子部等からの熱的影響による引き出しリード線2aの絶
縁被膜劣化が懸念されるため、引き出しリード線2aと
内部の渦巻コイル2あるいは渦巻コイル2間の短絡事故
等を未然に防ぐだけの距離を確保することができるとと
もに各国安全規格の規制による沿面距離の確保も容易に
行えるものである。
(Second Embodiment) FIG. 3 (a) is a plan view of another embodiment, FIG. 3 (b) is a side sectional view, and FIG. 3 (c) is a view of FIGS. 3 (a) and 3 (b). It is a side sectional view showing a mode different from the embodiment, and according to the figure, 8b is a protrusion-shaped collar portion provided on the outer peripheral surface of the coil pressing cover 8, and 9a is a substrate provided on the outer peripheral portion of the coil pressing cover 8. 3b is an L-shaped terminal pin for connecting to a substrate provided on the outer peripheral portion of the coil pressing cover 8, and as shown in FIG. The spiral coil 2 is sequentially laminated while the lead wire 2a is laid on the coil base 7 having the shape-shaped protrusion 7a, and thereafter, as shown in FIG. 3B or FIG. While securing a predetermined lead length L from the outer peripheral end face to the connection terminal portion to the substrate, And routed to the terminal pins 9a or 9b for connection provided on the outer periphery of yl holding cover 8 is to wire the lead-out lead wire 2a. The length L of the lead wire 2a to be secured here varies depending on various design specifications, but the points to be considered are, firstly, the deterioration of the insulating film of the lead wire 2a due to the thermal influence from the connection terminal portion or the like. Therefore, it is possible to secure a distance sufficient to prevent a short circuit accident between the lead wire 2a and the internal spiral coil 2 or the spiral coil 2 and to secure the creepage distance according to the regulations of each country's safety standards. It can be done easily.

【0035】また、引き出しリード線2aの長さLを確
保する際、コイル押さえカバー8の周囲を引き回して配
線しているため、従来のように水平方向のみならず、高
さ方向をも利用することによって垂直方向にも確保でき
ることとなり、トランスの基板実装投影面積を非常に小
さくできるものである。
In order to secure the length L of the lead wire 2a, the coil pressing cover 8 is routed around the wiring, so that it can be used not only in the horizontal direction as in the prior art but also in the height direction. As a result, it can be secured in the vertical direction, and the projected area of the transformer on the board can be made extremely small.

【0036】なお、1次または2次巻線に3層絶縁被覆
電線を用いたものにあっては、より、トランスの基板実
装投影面積をより小さくできる小形の薄形積層トランス
の提供を可能とするものである。
In the case of using the three-layer insulation-coated electric wire for the primary or secondary winding, it is possible to provide a small-sized thin laminated transformer capable of further reducing the board mounting projected area of the transformer. To do.

【0037】また、図3(b)のごとく、磁心1と接続
端子部の沿面間に突起状の鍔部8bをコイル押さえカバ
ー8の外周面上に設けることにより、磁心1と接続端子
部の沿面距離が確保しやすくなり、さらに基板実装面積
を小さくすることが可能となる。この場合、突起状の鍔
部8bの位置は、磁心1と接続端子部を直線で結んだ中
間の位置が理想であり、磁心1および接続端子部より例
えば、最低1mm以上離れた位置に設けてやれば、安全
規格上の解釈として沿面距離は突起状の鍔部8bの表面
に沿った距離とできるため、鍔部8bの高さ寸法も利用
でき、直線距離を小さくできることとなり、トランスの
基板実装面積をさらに小さくできるものである。
Further, as shown in FIG. 3B, by providing a projecting flange portion 8b on the outer peripheral surface of the coil pressing cover 8 between the creeping surfaces of the magnetic core 1 and the connecting terminal portion, the magnetic core 1 and the connecting terminal portion are separated from each other. The creepage distance can be easily secured, and the board mounting area can be reduced. In this case, the position of the protruding collar portion 8b is ideally at an intermediate position where the magnetic core 1 and the connecting terminal portion are connected by a straight line, and the protruding core portion 8b is provided at a position at least 1 mm or more away from the magnetic core 1 and the connecting terminal portion. If this is done, the creepage distance can be defined as the distance along the surface of the projecting collar portion 8b as an interpretation in terms of safety standards. Therefore, the height dimension of the collar portion 8b can also be used, and the linear distance can be reduced, thus mounting the transformer on the substrate. The area can be further reduced.

【0038】なお、コイル押さえカバー8の厚みが大き
い場合は、上記突起状の鍔部8bに替えて凹部状の1m
m以上の溝を設けても同様の効果が得られるものであ
る。
When the thickness of the coil pressing cover 8 is large, the projection-like collar portion 8b is replaced by a concave-shaped portion 1m.
The same effect can be obtained by providing a groove of m or more.

【0039】(実施の形態3)図4(a)はさらに他の
実施の形態の平面図、図4(b)は側断面図である。
(Third Embodiment) FIG. 4A is a plan view of still another embodiment, and FIG. 4B is a side sectional view.

【0040】なお、図4(b)は説明の都合上、実施の
形態1および2のものと上下逆にして示している。
For convenience of explanation, FIG. 4 (b) is shown upside down from that of the first and second embodiments.

【0041】実施の形態1または2と異なるところは、
コイル押さえカバー8の引き出しリード線2aを引き出
す内周面に略V字状の凹形の引き出しリード案内溝8c
を設けた点である。
The difference from the first or second embodiment is that
An approximately V-shaped concave lead lead guide groove 8c is formed on the inner peripheral surface of the coil pressing cover 8 for pulling out the lead wire 2a.
That is the point.

【0042】同図において、コイル押さえカバー8の引
き出しリード線2aを引き出す内周面に略V字状の凹形
の引き出しリード案内溝8cを設けているため、引き出
しリード線2aは凹形の引き出しリード案内溝8cの中
に収まった状態で外部に引き出されることになることと
なり、引き出しリード線2aの位置決めが可能となると
ともに、引き出しリード線2a間の接触も防げるという
効果を有するものである。
In the same drawing, since a substantially V-shaped concave lead lead guide groove 8c is provided on the inner peripheral surface for pulling the lead wire 2a of the coil pressing cover 8, the lead wire 2a is concave. The lead wire 2a is pulled out to the outside while being housed in the lead guide groove 8c, so that the lead wire 2a can be positioned and contact between the lead wires 2a can be prevented.

【0043】なお、図4(a),(b)においては、コ
イル押さえカバー8の外周部にも略V字状の凹形の引き
出しリード線8cを設けているため、コイル押さえカバ
ー8の外周部に設けた接続用の面実装端子ピン9cまで
引き回す際、さらに位置決め精度が向上し接続作業も容
易となる。
In FIGS. 4A and 4B, since the coil pressing cover 8 is also provided with a substantially V-shaped concave lead wire 8c, the coil pressing cover 8 has an outer periphery. When the surface-mounting terminal pin 9c for connection provided on the part is pulled around, the positioning accuracy is further improved and the connection work is facilitated.

【0044】なお、接続用の面実装端子ピン9cは、特
に面実装用でなくても上記効果は得られることはいうま
でもない。
Needless to say, the above-mentioned effects can be obtained even if the surface-mounting terminal pins 9c for connection are not particularly surface-mounting.

【0045】(実施の形態4)図5(a)はさらに他の
実施の形態の要部であるコイル押さえカバー8の部分拡
大断面図であり、他は実施の形態3と同構成のものであ
り、同図によると、コイル押さえカバー8の外周面に突
起部8dを設け引き出しリード線2aを突起部8dに固
定するとともに引き出しリード線2aの少なくとも一部
に被覆除去部9dを設けることで、この被覆除去部9d
を有する突起部8dをプリント基板へ挿入してプリント
基板へ実装接続するもので、基板への接続用の端子が不
要となること、および接続点が減るため接続信頼性も向
上するという効果を有するものである。
(Embodiment 4) FIG. 5 (a) is a partially enlarged sectional view of a coil pressing cover 8 which is a main part of still another embodiment, and has the same structure as that of the third embodiment. According to the figure, by providing the protrusion 8d on the outer peripheral surface of the coil pressing cover 8 to fix the lead wire 2a to the protrusion 8d and by providing the coating removal portion 9d on at least a part of the lead wire 2a, This coating removal portion 9d
Since the protrusion 8d having the above is inserted into the printed circuit board and mounted and connected to the printed circuit board, terminals for connecting to the printed circuit board are not required, and the number of connection points is reduced, so that the connection reliability is improved. It is a thing.

【0046】(実施の形態5)図5(b)はさらに他の
実施の形態の要部であるコイル押さえカバー8の部分拡
大断面図であり、他は実施の形態4と同構成のものであ
り、同図によると、コイル押さえカバー8の外周面に凹
形水平溝8eを設けて、凹形水平溝8eに引き出しリー
ド線2aを押し込むことで、リード線のたるみを防止
し、隣接リード線間の接触防止を行うものである。
(Fifth Embodiment) FIG. 5 (b) is a partially enlarged sectional view of a coil pressing cover 8 which is a main part of still another embodiment, and the other parts have the same structure as the fourth embodiment. According to the figure, by providing the concave horizontal groove 8e on the outer peripheral surface of the coil pressing cover 8 and pushing the lead wire 2a into the concave horizontal groove 8e, the slack of the lead wire is prevented and the adjacent lead wire is prevented. It prevents contact between them.

【0047】(実施の形態6)図6はさらに他の実施の
形態の側断面図であり、実施の形態1との相違点のみ説
明すると、10はコイルベース7とコイル押さえカバー
8を嵌合した後の開口部、11は嵌合部であり、コイル
押さえカバー8とコイルベース7は嵌合部11で隙間が
ないように嵌合されているとともに、図6におけるコイ
ルベース7側(上側)に開口部を形成したことによっ
て、この開口部10から注型樹脂6を充填して薄形積層
コイルを完成させるものである。
(Embodiment 6) FIG. 6 is a side sectional view of still another embodiment, and if only the difference from Embodiment 1 is explained, 10 is the coil base 7 and the coil pressing cover 8 fitted together. After that, the opening 11 is a fitting portion, and the coil pressing cover 8 and the coil base 7 are fitted in the fitting portion 11 so that there is no gap between them, and the coil base 7 side (upper side) in FIG. By forming the opening in the mold, the casting resin 6 is filled from the opening 10 to complete the thin laminated coil.

【0048】従って、コイルベース7にコイル押さえカ
バー8を被せた後、積層コイルを反転させることで、開
口部10を上方に向け、極めて容易に注型樹脂6が充填
できるとともに、コイルの発熱の高放熱化および安全性
の向上が図れるものである。
Therefore, by covering the coil base 7 with the coil pressing cover 8 and then reversing the laminated coil, the opening 10 can be directed upward, and the casting resin 6 can be extremely easily filled, and heat generation of the coil can be prevented. Higher heat dissipation and higher safety can be achieved.

【0049】なお、高接着性の樹脂を真空注型し、コイ
ル内のボイドを除去すれば、沿面距離等も緩和され、さ
らなる小形化が可能となる。
If a highly adhesive resin is vacuum-cast and the voids in the coil are removed, the creepage distance and the like are alleviated, and further miniaturization is possible.

【0050】また、上記構成とするためには、実施の形
態1で述べた第1、第2の工程に加えて積層コイルにコ
イル押さえカバー8を被せた後、積層コイルを上下反転
させる第3の工程と、反転後コイル押さえカバー8とコ
イルベース7の開口部より、樹脂を充填する第4の工程
を経て、閉磁路を構成する磁心1を組み込み完成させる
製造方法を用いれば良いものである。
In order to have the above-mentioned structure, in addition to the first and second steps described in the first embodiment, after the coil pressing cover 8 is put on the laminated coil, the laminated coil is turned upside down. It is sufficient to use the manufacturing method in which the magnetic core 1 forming the closed magnetic path is assembled and completed through the step of (4) and the fourth step of filling the resin from the openings of the coil pressing cover 8 and the coil base 7 after reversal. .

【0051】(実施の形態7)図7はさらに他の実施の
形態の側断面図であり、同図によると、6aは樹脂だま
り部、7cは渦巻コイルを積層するコイルベース7の裏
面に設けられた凸状の鍔部、7dはコイルベース7の渦
巻コイル2を積層する面に設けた貫通穴、8fはコイル
押さえカバー8の鍔部であり、コイルベース7の裏面に
凸状の鍔部7cを形成し、開口部10を形成するコイル
押さえカバー8の鍔部8fの高さを概ね、鍔部7cと同
一高さに形成して、樹脂だまり部6aを設けたものであ
り、樹脂注型する際樹脂あふれがなくなり、注型作業が
容易となるという効果を有するものである。
(Embodiment 7) FIG. 7 is a side sectional view of still another embodiment. According to FIG. 7, 6a is a resin reservoir and 7c is provided on the back surface of a coil base 7 on which spiral coils are laminated. 7d is a through hole provided in the surface of the coil base 7 on which the spiral coil 2 is laminated, 8f is a flange portion of the coil pressing cover 8, and a convex flange portion is provided on the back surface of the coil base 7. 7c is formed, and the flange 8f of the coil pressing cover 8 forming the opening 10 is formed to have a height substantially equal to that of the flange 7c, and the resin reservoir 6a is provided. This has the effect that the resin does not overflow during molding and the casting operation becomes easier.

【0052】なお、コイルベース7に貫通穴7dを設け
ることにより、樹脂注型する際、この貫通穴7dも開口
部として利用できることとなり、樹脂回りが速くなり、
樹脂注型スピードが速くなる。つまり、注型工数が削減
できるという効果も有するものである。さらに、この貫
通穴7dは、通風孔としても利用できるため、樹脂注型
しない場合でもコイル温度の低減等の効果が得られるも
のである。
By providing the through hole 7d in the coil base 7, when the resin is cast, the through hole 7d can also be used as an opening, so that the resin can be swirled faster.
Resin casting speed becomes faster. In other words, it also has the effect of reducing the number of casting steps. Further, since the through hole 7d can also be used as a ventilation hole, the effect of reducing the coil temperature and the like can be obtained even when the resin is not cast.

【0053】なお、図8に示すごとく、コイル押さえカ
バー8の中央部に磁心1を通す中芯ガイド壁8gを設
け、中芯ガイド壁8g部を2重嵌合部12としてやれば
内部の渦巻コイルを形成する巻線2と磁心1はこの2重
嵌合のガイド壁で隔てられるため、巻線2と磁心1間の
沿面距離が、基板実装面積を大きくしなくても確保でき
るという効果を有するものである。
As shown in FIG. 8, if a center core guide wall 8g for passing the magnetic core 1 is provided in the central portion of the coil pressing cover 8 and the center core guide wall 8g is used as the double fitting portion 12, the inner spiral is formed. Since the winding 2 forming the coil and the magnetic core 1 are separated by the double-fitting guide wall, the creeping distance between the winding 2 and the magnetic core 1 can be secured without increasing the board mounting area. I have.

【0054】[0054]

【発明の効果】以上のように本発明は、少なくとも片端
に櫛形状突起部を形成し中央部に磁心を通す中芯ガイド
壁を有するコイルベース上に、櫛形状突起部間に引き出
しリード線を配線しながら渦巻コイルを順次、積層して
なる積層コイルの上面から、渦巻コイルと面対向する部
分を少なくとも一部有するコイル押さえカバーを被せて
積層コイルを構成するとともに、上記コイルベースの櫛
形状突起部を設けた端面部とコイル押さえカバー内面壁
との隙間から渦巻コイルの引き出しリード線を引き出し
た構成の積層コイルの上下から、閉磁路を構成する磁心
を組み込む構成としたことによりコイル積層厚みの安定
化と引き出しリード線の影響による巻線の可動防止が同
時に達成でき、積層巻線間の結合状態が安定し、電気性
能のばらつきも少なくできるものである。
As described above, according to the present invention, a lead wire is provided between the comb-shaped protrusions on a coil base having a core guide wall having a comb-shaped protrusion formed at least at one end and a magnetic core passing through the central portion. A coil pressing cover having at least a portion facing the spiral coil is covered from the upper surface of the multilayer coil formed by sequentially stacking the spiral coil while wiring to form the multilayer coil, and the comb-shaped projection of the coil base is formed. The thickness of the coil stack is reduced by incorporating the magnetic cores that form the closed magnetic circuit from the top and bottom of the stacked coil in which the lead wire of the spiral coil is drawn out from the gap between the end surface where the section is provided and the inner wall of the coil pressing cover. Stabilization and prevention of movement of the winding due to the influence of the lead wire can be achieved at the same time, the coupling state between laminated windings is stable, and there is little variation in electrical performance. It is Kudekiru thing.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明の薄形積層トランスの一実施の形態の側
断面図
FIG. 1 is a side sectional view of an embodiment of a thin laminated transformer of the present invention.

【図2】同分解斜視図FIG. 2 is an exploded perspective view of the same.

【図3】(a)同他の実施の形態の平面図 (b)同側断面図 (c)同他の実施の形態の側断面図3A is a plan view of the other embodiment, FIG. 3B is a side sectional view of the same, and FIG. 3C is a side sectional view of the other embodiment.

【図4】(a)同他の実施の形態の平面図 (b)同側断面図FIG. 4A is a plan view of the other embodiment, and FIG. 4B is a side sectional view of the same.

【図5】(a)同他の実施の形態の要部であるコイル押
さえカバーの部分拡大断面図 (b)同他の実施の形態の要部であるコイル押さえカバ
ーの部分拡大断面図
5A is a partially enlarged cross-sectional view of a coil pressing cover, which is a main part of the other embodiment; FIG. 5B is a partially enlarged sectional view of a coil pressing cover, which is a main part of the other embodiment.

【図6】同他の実施の形態の側断面図FIG. 6 is a side sectional view of the other embodiment.

【図7】同他の実施の形態の側断面図FIG. 7 is a side sectional view of the other embodiment.

【図8】同他の実施の形態の側断面図FIG. 8 is a side sectional view of the other embodiment.

【図9】従来の薄形積層トランスの側断面図FIG. 9 is a side sectional view of a conventional thin laminated transformer.

【図10】同分解斜視図FIG. 10 is an exploded perspective view of the same.

【符号の説明】[Explanation of symbols]

1 磁心 2 巻線(渦巻コイル) 2a 引き出しリード線 3 絶縁紙 4 スペーサ 5 コイルケース 6 充填樹脂 6a 樹脂だまり部 7 コイルベース 7a 櫛形状突起部 7b 中芯ガイド鍔部 7c 鍔部 7d 貫通穴 8 コイル押さえカバー 8a コイルとの対向面 8b 突起状の鍔部 8c 引き出しリード案内溝 8d 突起部 8e 凹形水平溝 8f 鍔部 8g 中芯ガイド壁 9a 端子ピン 9b L形端子ピン 9c 面実装端子ピン 9d 被覆除去部 10 開口部 11 嵌合部 12 2重嵌合部 1 Magnetic Core 2 Winding (Swirl Coil) 2a Lead Wire 3 Insulating Paper 4 Spacer 5 Coil Case 6 Filling Resin 6a Resin Reservoir 7 Coil Base 7a Comb-Shaped Protrusion 7b Middle Guide Collar 7c Collar 7d Through Hole 8 Coil Pressing cover 8a Coil facing surface 8b Projection-shaped collar portion 8c Drawer lead guide groove 8d Projection portion 8e Recessed horizontal groove 8f Collar portion 8g Core guide wall 9a Terminal pin 9b L-shaped terminal pin 9c Surface mount terminal pin 9d Coating Removal part 10 Opening part 11 Fitting part 12 Double fitting part

Claims (13)

【特許請求の範囲】[Claims] 【請求項1】 少なくとも片端に櫛形状突起部を形成
し、中央部に磁心を通す中芯ガイド壁を有するコイルベ
ース上に、櫛形状突起部間に引き出しリード線を配線し
ながら、渦巻コイルを順次、積層してなる積層コイルの
上面から、渦巻コイルと面対向する部分を少なくとも一
部有するコイル押さえカバーを被せて積層コイルを構成
するとともに、上記コイルベースの上記櫛形状突起部を
設けた端面部とコイル押さえカバー内面壁との隙間か
ら、渦巻コイルの引き出しリード線を引き出した構成の
積層コイルの上下から、閉磁路を構成する磁心を組み込
んでなる薄形積層トランス。
1. A spiral coil is formed on a coil base having a comb-shaped protrusion formed at least at one end and a core guide wall for passing a magnetic core in the center thereof while wiring lead wires between the comb-shaped protrusions. An end face of the coil base, on which the comb-shaped protrusions are provided, while a laminated coil is formed by covering a coil holding cover having at least a portion facing the spiral coil from the upper surface of the laminated coil that is sequentially laminated. A thin laminated transformer in which magnetic cores forming a closed magnetic path are incorporated from above and below a laminated coil in which lead wires of a spiral coil are drawn out from a gap between a coil portion and an inner wall of a coil pressing cover.
【請求項2】 外周部の少なくとも一部に基板への接続
端子部を有するコイル押さえカバーとするとともに、渦
巻コイル外周端面から、基板への接続端子部まで所定の
引き出しリード長さを確保しながら、コイル押さえカバ
ーの外周部に設けた接続端子部まで引き回して引き出し
リード線を配線したことを特徴とする請求項1記載の薄
形積層トランス。
2. A coil pressing cover having a connecting terminal portion to a substrate on at least a part of an outer peripheral portion thereof, while securing a predetermined lead length from the outer peripheral end surface of the spiral coil to the connecting terminal portion to the substrate. 2. The thin laminated transformer according to claim 1, wherein the lead wire is extended to the connection terminal portion provided on the outer peripheral portion of the coil pressing cover and the lead wire is wired.
【請求項3】 1次、または、2次の少なくとも一方に
3層絶縁被覆電線を使用した請求項2記載の薄形積層ト
ランス。
3. The thin laminated transformer according to claim 2, wherein a three-layer insulation-coated electric wire is used for at least one of the primary and the secondary.
【請求項4】 磁心と接続端子部の沿面間に突起状の鍔
部をコイル押さえカバー外周面上に設けた請求項2およ
び3記載の薄形積層トランス。
4. The thin laminated transformer according to claim 2, wherein a protrusion-shaped collar portion is provided on the outer peripheral surface of the coil pressing cover between the magnetic core and the creeping surface of the connection terminal portion.
【請求項5】 コイル押さえカバーの引き出しリード線
を引き出す内外周面の少なくとも一部に略V字状の凹形
の引き出しリード案内溝を設けた請求項1〜4記載の薄
形積層トランス。
5. The thin laminated transformer according to claim 1, wherein a substantially V-shaped concave lead-out guide groove is provided on at least a part of the inner and outer peripheral surfaces of the lead-out lead of the coil pressing cover.
【請求項6】 コイル押さえカバーの外周面に突起部を
設け、引き出しリード線を突起部に固定するとともに、
その引き出しリード線の少なくとも一部に被覆除去部を
設けた請求項5記載の薄形積層トランス。
6. A protrusion is provided on the outer peripheral surface of the coil pressing cover to fix the lead wire to the protrusion,
The thin laminated transformer according to claim 5, wherein a coating removal portion is provided on at least a part of the lead wire.
【請求項7】 コイル押さえカバーの外周面に凹形水平
溝を設けた請求項5または6記載の薄形積層トランス。
7. The thin laminated transformer according to claim 5, wherein a concave horizontal groove is provided on the outer peripheral surface of the coil pressing cover.
【請求項8】 コイルベース側の面のみ、開口部が残
り、他の部分は隙間なくコイルベースとコイル押さえカ
バーを嵌合し、この開口部から、樹脂を充填した請求項
1〜7記載の薄形積層トランス。
8. The method according to claim 1, wherein the opening is left only on the surface on the side of the coil base, and the other part is fitted with the coil base and the coil pressing cover without any gap, and the resin is filled from the opening. Thin laminated transformer.
【請求項9】 渦巻コイルを積層するコイルベースの裏
面に凸状の鍔部を形成するとともに、開口部を形成する
コイル押さえカバーの鍔部も概ね、同一高さに形成した
ことを特徴とした請求項8記載の薄形積層トランス。
9. The coil base, on which the spiral coils are laminated, has a convex collar portion formed on the back surface thereof, and the collar portion of the coil pressing cover forming the opening is also formed at substantially the same height. The thin laminated transformer according to claim 8.
【請求項10】 渦巻コイルを積層するコイルベース面
に貫通穴を設けた請求項1〜9記載の薄形積層トラン
ス。
10. The thin laminated transformer according to claim 1, wherein a through hole is provided in a coil base surface on which the spiral coil is laminated.
【請求項11】 コイル押さえカバーの中央部に磁心を
通す中芯ガイド壁部を設け、中芯部を二重嵌合構成とし
た請求項1〜10記載の薄形積層トランス。
11. The thin laminated transformer according to claim 1, wherein a center core guide wall portion through which a magnetic core is inserted is provided in a central portion of the coil pressing cover, and the center core portion has a double fitting structure.
【請求項12】 コイルベース上に渦巻コイルを順次、
積層する第1の工程と積層コイルの上面から、コイル押
さえカバーを被せることによって、上記コイルベース端
面部とコイル押さえカバー内面壁との隙間から、渦巻コ
イルの引き出しリード線を折り曲げながら、引き出す第
2の工程を経て、閉磁路を構成する磁心を組み込んだ薄
形積層トランスの製造方法。
12. A spiral coil is sequentially mounted on a coil base,
The first step of stacking and by covering the coil holding cover from the upper surface of the laminated coil, the coil lead cover is pulled out from the gap between the coil base end surface portion and the coil press cover inner surface wall while bending the lead wire of the spiral coil. A method of manufacturing a thin laminated transformer incorporating a magnetic core forming a closed magnetic circuit through the steps of.
【請求項13】 積層コイルにコイル押さえカバーをか
ぶせた後、積層コイルを上下、反転させる第3の工程と
反転後、コイル押さえカバーとコイルベースの開口部よ
り、樹脂を充填する第4の工程を経て、閉磁路を構成す
る磁心を組み込んだ請求項12記載の薄形積層トランス
の製造方法。
13. A third step of covering the laminated coil with a coil pressing cover and then inverting the laminated coil up and down, and a fourth step of reversing the laminated coil after opening and inverting the coil pressing cover and the coil base. 13. The method for manufacturing a thin laminated transformer according to claim 12, wherein a magnetic core forming a closed magnetic circuit is incorporated via the above.
JP34279995A 1995-12-28 1995-12-28 Thin laminated transformer and manufacturing method thereof Expired - Fee Related JP3693399B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP34279995A JP3693399B2 (en) 1995-12-28 1995-12-28 Thin laminated transformer and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP34279995A JP3693399B2 (en) 1995-12-28 1995-12-28 Thin laminated transformer and manufacturing method thereof

Publications (2)

Publication Number Publication Date
JPH09186021A true JPH09186021A (en) 1997-07-15
JP3693399B2 JP3693399B2 (en) 2005-09-07

Family

ID=18356593

Family Applications (1)

Application Number Title Priority Date Filing Date
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Country Status (1)

Country Link
JP (1) JP3693399B2 (en)

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009072584A1 (en) * 2007-12-07 2009-06-11 Tamura Corporation Transformer
JP2010008712A (en) * 2008-06-26 2010-01-14 Hitachi Metals Ltd Differential transformer and attaching method for toner sensor
CN103247419A (en) * 2012-02-09 2013-08-14 成都市华森电子信息产业有限责任公司 Inductive element and method for manufacturing the same
JP2018137291A (en) * 2017-02-20 2018-08-30 日本電気株式会社 Member and attachment method
CN113410045A (en) * 2020-03-17 2021-09-17 台达电子(郴州)有限公司 Preparation method of coil structure and magnetic element comprising same
JP2021150637A (en) * 2020-03-17 2021-09-27 台達電子(▲ちん▼州)有限公司 Method of manufacturing coil structure and magnetic element

Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2009072584A1 (en) * 2007-12-07 2009-06-11 Tamura Corporation Transformer
JP5356252B2 (en) * 2007-12-07 2013-12-04 株式会社タムラ製作所 Trance
JP2010008712A (en) * 2008-06-26 2010-01-14 Hitachi Metals Ltd Differential transformer and attaching method for toner sensor
CN103247419A (en) * 2012-02-09 2013-08-14 成都市华森电子信息产业有限责任公司 Inductive element and method for manufacturing the same
JP2018137291A (en) * 2017-02-20 2018-08-30 日本電気株式会社 Member and attachment method
CN113410045A (en) * 2020-03-17 2021-09-17 台达电子(郴州)有限公司 Preparation method of coil structure and magnetic element comprising same
JP2021150637A (en) * 2020-03-17 2021-09-27 台達電子(▲ちん▼州)有限公司 Method of manufacturing coil structure and magnetic element
CN113410045B (en) * 2020-03-17 2023-01-31 台达电子(郴州)有限公司 Preparation method of coil structure and magnetic element comprising same

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