JPH08316060A - Multilayer transformer - Google Patents
Multilayer transformerInfo
- Publication number
- JPH08316060A JPH08316060A JP12475295A JP12475295A JPH08316060A JP H08316060 A JPH08316060 A JP H08316060A JP 12475295 A JP12475295 A JP 12475295A JP 12475295 A JP12475295 A JP 12475295A JP H08316060 A JPH08316060 A JP H08316060A
- Authority
- JP
- Japan
- Prior art keywords
- laminated
- winding
- coil
- face
- transformer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Coils Of Transformers For General Uses (AREA)
- Insulating Of Coils (AREA)
- Coils Or Transformers For Communication (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は各種電子機器に使用され
る積層コイルを使用した積層トランスに関するものであ
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a laminated transformer using laminated coils used in various electronic devices.
【0002】[0002]
【従来の技術】近年、トランスは高周波化、小形化、薄
形化の技術ニーズに対応するため、プリントエッチング
技術を使用したプリントコイル積層トランス、銅板を打
ち抜いて形成する打ち抜きコイル積層構成のトランスあ
るいは電線を渦巻状に形成したスパイラルコイル積層構
成のトランス等が低損失化技術あるいは構造主体の最適
設計技術の追求を中心に開発されてきた。2. Description of the Related Art In recent years, in order to meet the technical needs for higher frequency, smaller size, and thinner transformer, a printed coil laminated transformer using a print etching technique, a transformer having a punched coil laminated structure formed by punching a copper plate, or A spiral coil laminated structure transformer in which electric wires are formed in a spiral shape has been developed with a focus on pursuing low loss technology or structure-based optimum design technology.
【0003】現実には、上記技術ニーズに加えて時代背
景として徹底した低コスト化、高安全化の要望が強く叫
ばれており、この点を抜きにしては実用化はありえない
ものとなってきている。In reality, in addition to the above technical needs, there is a strong demand for thorough cost reduction and high safety as a background of the times, and without this point, practical use is not possible. There is.
【0004】高周波化対応の積層トランスを小形薄形、
低コスト、高安全で提供するためには、技術的には低損
失化技術、最適形状・構造設計技術、高安全化絶縁技術
等が必要となるが、時代背景に沿った革新的な小形薄形
化に最適な高安全化絶縁技術の開発は以外と遅れている
のが現状である。A small and thin laminated transformer compatible with high frequencies,
In order to provide at low cost and high safety, technically low loss technology, optimal shape / structure design technology, high safety insulation technology, etc. are required. At present, the development of highly safe insulation technology, which is most suitable for shaping, is delayed.
【0005】また、電源装置においても小形薄形化、低
コスト、高安全化の要求も高まってきており、差別化の
キーパーツはトランスで有るといっても過言ではない。In addition, there is an increasing demand for smaller and thinner power supplies, low cost and high safety, and it is no exaggeration to say that the key part for differentiation is a transformer.
【0006】積層コイルを用いた薄形積層トランスとし
ては図12〜図14に示すものが一般的である。A thin laminated transformer using laminated coils is generally shown in FIGS.
【0007】以下、従来のトランスについて図12〜図
14により説明する。図12〜図14において1は磁
心、2は巻線、3は絶縁紙、4はコイルケースである。A conventional transformer will be described below with reference to FIGS. 12 to 14, 1 is a magnetic core, 2 is a winding, 3 is an insulating paper, and 4 is a coil case.
【0008】図14において構成を説明する。電線をコ
イル単独で渦巻状に巻回形成してなる巻線2と絶縁紙3
を交互に積層して積層コイルを完成させた後、このコイ
ルを積層した方向から閉磁路を構成する磁心1を組み込
んで薄形積層トランス本体を完成させるものである。な
お、巻線2は薄板状の導体を打ち抜き工法によって製作
した打ち抜きコイルであってもよい。図13に巻線2を
3層積層した薄形積層トランスの断面図を示している。
図13では1次巻線2aを2組使用し、2次巻線2bと
交互に積層して構成している。また、図12は、別の従
来例としてコイルケース4を用いた薄形積層トランスの
断面図を示している。ここでは、1次巻線2aと2次巻
線2bと絶縁紙3をコイルケース4の中で積層した後、
磁心1を組み込んで薄形積層トランス本体を完成させる
ものである。The configuration will be described with reference to FIG. Winding 2 and insulating paper 3 formed by spirally winding an electric wire
Are alternately laminated to complete a laminated coil, and then the thin core transformer main body is completed by incorporating the magnetic core 1 forming a closed magnetic circuit from the direction in which the coils are laminated. The winding 2 may be a punched coil made by punching a thin plate conductor. FIG. 13 shows a cross-sectional view of a thin laminated transformer in which the winding 2 is laminated in three layers.
In FIG. 13, two primary windings 2a are used, and the secondary windings 2b are alternately laminated. FIG. 12 is a sectional view of a thin laminated transformer using the coil case 4 as another conventional example. Here, after the primary winding 2a, the secondary winding 2b, and the insulating paper 3 are laminated in the coil case 4,
The magnetic core 1 is incorporated to complete the thin laminated transformer body.
【0009】[0009]
【発明が解決しようとする課題】しかしながら、上記従
来の図13の構成においては、1次巻線2aと2次巻線
2bはそれぞれの巻線間に絶縁紙3を挿入しているもの
のコイルの端面部における絶縁保証は沿面距離を確保す
ることで行っている。さらに1次、2次の巻線2a,2
bと磁心1の間も同様である。その結果、図中Aの部分
で距離不足による巻線間の絶縁不良部が発生したり、B
の部分で磁心1と巻線2間の絶縁不良部が発生し、電気
性能面でもばらつきが発生し、品質上のロスを生むもの
である。However, in the above-described conventional configuration of FIG. 13, the primary winding 2a and the secondary winding 2b have a coil in which the insulating paper 3 is inserted between the respective windings. Guarantee of insulation at the end face is performed by securing a creepage distance. Furthermore, the primary and secondary windings 2a, 2
The same applies between b and the magnetic core 1. As a result, in the part A in the figure, a defective insulation between windings occurs due to insufficient distance, and
Insulation failure part between the magnetic core 1 and the winding wire 2 occurs in the area of 1, and variations in electrical performance occur, resulting in a loss in quality.
【0010】このような問題を少しでも改善する方法と
して図12に示すようにコイルケース4に積層コイルを
収めて絶縁を保つ方法もあり、磁心1と巻線2間の絶縁
不良部Bは改善できるが、図中Aの部分での絶縁確保
は、困難であること、電気性能面でのばらつきの発生に
よる品質ロスの発生に関しては解決していない。As a method for remedying such a problem as much as possible, there is also a method of accommodating a laminated coil in a coil case 4 to maintain insulation as shown in FIG. 12, and an insulation failure portion B between the magnetic core 1 and the winding 2 is improved. However, it is difficult to secure the insulation at the portion A in the figure, and the problem of quality loss due to variation in electric performance has not been solved.
【0011】以上、図12〜図14の共通の問題点とし
ては、絶縁を確保する手段として沿面距離を確保して行
っており、安全設計のためにはこの距離を大きく設定す
るしかないため小形薄形化が達成できなくなる。As described above, the common problem of FIGS. 12 to 14 is that the creepage distance is secured as a means for securing insulation, and this distance is set to a large value for safety design. Thinning cannot be achieved.
【0012】また、図示していないがその他の絶縁技術
として、図12〜図13の基本構造に樹脂注型、樹脂モ
ールド等の封止手段を付加して絶縁を強化することによ
って沿面距離を緩和して小形薄形化を達成する手段もあ
るが、樹脂のボイドの発生をなくす管理が非常に困難と
なること、品質の維持、低コスト化において課題を有し
ている。As another insulating technique (not shown), a creeping distance is relaxed by adding sealing means such as resin casting or resin molding to the basic structure of FIGS. 12 to 13 to strengthen the insulation. However, there are problems in that it is very difficult to control the generation of voids in the resin, quality is maintained, and cost is reduced.
【0013】さらに、コイルの端面部を封止する絶縁技
術として一般にプリントコイルといわれるもので絶縁紙
に銅箔をエッチングによりコイルを形成した後、接着剤
で上下の絶縁紙を貼る方法、一体成形プリント多層基板
コイルのように熱硬化性樹脂を真空熱プレス工法によっ
て上下の絶縁紙間を封止する方法もあるが、やはり、樹
脂、接着剤と絶縁紙との接着力の限界があること、管理
が困難等の問題を残しており、品質の維持、低コスト化
を達成するためには十分とは言えない。Further, as an insulating technique for sealing the end face portion of the coil, which is generally called a printed coil, a method of forming a coil by etching copper foil on the insulating paper and then pasting the upper and lower insulating papers with an adhesive, integrally molding There is also a method of sealing the upper and lower insulating papers by a vacuum heat pressing method using a thermosetting resin like a printed multilayer board coil, but there is also a limit to the adhesive force between the resin and the adhesive and the insulating papers. There are problems such as difficulty in management, and it cannot be said that it is sufficient to maintain quality and reduce costs.
【0014】本発明は上記課題を解決するもので、従来
にない小形薄形化に最適な新方式の高安全化絶縁手段を
示すことによって、絶縁上の問題を皆無とし、性能上の
問題発生をなくし、かつ、各国安全規格にも適合可能な
積層トランスを安価に提供することを目的とする。The present invention solves the above-mentioned problems, and by presenting a new type of high-safety insulating means that is most suitable for a compact and thin structure that has never existed in the past, there is no problem in insulation and a problem in performance occurs. It is an object of the present invention to provide a laminated transformer that eliminates the above and is also compatible with the safety standards of each country at low cost.
【0015】[0015]
【課題を解決するための手段】上記課題を解決するため
に本発明は、巻線の引き出し線を引き出す側の端面部を
除いた他の端面部において上下の絶縁層を融着等で一体
化して閉じたことを特徴とした薄形偏平コイルを1次ま
たは2次巻線の少なくとも一方に使用するとともに、1
次巻線、2次巻線の引き出し線の引き出し方向が左右逆
方向になるように積層して積層コイルを構成し、このコ
イルが積層される方向から閉磁路を構成する磁心を組み
込む構成としたものである。In order to solve the above-mentioned problems, the present invention integrates upper and lower insulating layers by fusion or the like on the other end face portion excluding the end face portion on the side where the lead wire of the winding is pulled out. A thin flat coil characterized by being closed by using at least one of the primary and secondary windings, and
The secondary winding and the secondary winding are laminated so that the lead-out directions of the lead-out wires are opposite to each other in the left and right directions to form a laminated coil, and a magnetic core forming a closed magnetic circuit is incorporated from the direction in which the coils are laminated. It is a thing.
【0016】[0016]
【作用】上記構成によって、巻線の引き出し部以外は沿
面が存在しなくなるため絶縁紙に完全に覆われた薄形偏
平コイルとなり、絶縁上の問題がなく性能の安定した積
層トランスとしたものである。With the above construction, since there is no creeping surface other than the lead-out portion of the winding wire, it becomes a thin flat coil completely covered with insulating paper, and it is a laminated transformer with stable performance without insulation problems. is there.
【0017】[0017]
(実施例1)以下、本発明の積層トランスの一実施例で
ある第1の実施例を図1、図2により説明する。(Embodiment 1) A first embodiment, which is an embodiment of the laminated transformer of the present invention, will be described below with reference to FIGS.
【0018】図1〜図2において基本的には、図12〜
図14における従来と同一の構成部分には同一番号を付
して詳細な説明を省略して説明する。図1において従来
例と大きく異なる点は、1次巻線2a、2次巻線2bの
端面に端面融着部5を有していることである。Basically, in FIGS.
The same components as those in the related art shown in FIG. 14 are denoted by the same reference numerals, and detailed description will be omitted. In FIG. 1, a major difference from the conventional example is that the primary winding 2a and the secondary winding 2b have an end face fusion portion 5 on the end faces.
【0019】まず、図2において薄形偏平コイルの構成
を説明する。本実施例においては、自己融着性の巻線を
渦巻状に巻回形成した巻線2の上下から、中足磁脚挿入
孔部7を形成した絶縁紙3でサンドイッチした後、巻線
2の引き出し線6を引き出す側の面の端面部を除いた他
の端面部の全てを融着等の方法で一体化して閉じる。融
着方法としては、加熱融着法、超音波融着法、超音波プ
レス等があるが、端面部を一体化できれば他の方法でも
よい。また、中足磁脚挿入用孔部7は、孔なしの絶縁紙
を使用して端面融着後打ち抜いて形成しても良い。First, the structure of the thin flat coil will be described with reference to FIG. In this embodiment, the self-bonding winding is wound in a spiral shape, and the winding 2 is sandwiched from above and below with the insulating paper 3 having the middle leg magnetic leg insertion hole portion 7 formed therein, and then the winding 2 is wound. All the other end face portions except the end face portion on the side where the lead wire 6 is pulled out are integrated and closed by a method such as fusion bonding. Examples of the fusing method include a heat fusing method, an ultrasonic fusing method, and an ultrasonic pressing method, but another method may be used as long as the end face portions can be integrated. The hole 7 for inserting the middle leg magnetic leg may be formed by punching after fusion of the end faces using insulating paper without holes.
【0020】なお、巻線2の製作方法は渦巻状に巻回し
た後、樹脂等で固める方法、導体板を打ち抜いて製作す
る方法、その他各種の方法があるが、ここでは、その製
作方法に関してはあえて限定する必要はないものであ
る。There are various methods of manufacturing the winding 2, such as a method of winding it in a spiral shape and then hardening it with resin or the like, a method of punching a conductive plate to manufacture, and other various methods. There is no need to limit it.
【0021】このようにして製作した薄形偏平コイルを
1次巻線2a、2次巻線2bの引き出し線の引き出し方
向が左右逆方向になるように積層し、このコイルが積層
される方向から閉磁路を構成する磁心1を組み込んで積
層トランスを完成させる。The thin flat coils manufactured in this manner are laminated so that the lead wires of the primary winding 2a and the secondary winding 2b are drawn out in the left and right directions, and from the direction in which the coils are laminated. The magnetic core 1 forming the closed magnetic circuit is incorporated to complete the laminated transformer.
【0022】図1にこの積層トランスの積層構成を説明
する図を示している。図1は、従来例を示す図14のX
−X′方向と同方向の断面を示しているため、1次巻線
2a、2次巻線2bの端面部は全て端面融着部5で完全
に閉じた構成となっている。FIG. 1 shows a diagram for explaining the laminated structure of this laminated transformer. FIG. 1 shows X in FIG. 14 showing a conventional example.
Since the cross section in the same direction as the -X 'direction is shown, the end faces of the primary winding 2a and the secondary winding 2b are all completely closed by the end face fusion portion 5.
【0023】以上、本構成によると、巻線2の引き出し
部以外は沿面が存在しなくなるため、絶縁紙3に完全に
覆われた薄形偏平コイルとなり、絶縁上の問題がなくな
るため、従来例のように沿面距離を大きく設定する必要
がなくなる。また、樹脂、接着剤等で封止する方法によ
る管理面での困難あるいは接着力の限界に対する長期信
頼性の不安も解消され、品質の維持も容易となり、その
結果、生産性も向上できることとなり、従来にない高安
全、かつ、安価で薄形な積層トランスが提供できる。As described above, according to this structure, since there is no creeping surface other than the lead-out portion of the winding 2, the thin flat coil is completely covered with the insulating paper 3 and the problem of insulation is eliminated. There is no need to set a large creepage distance as in. In addition, the difficulty in management due to the method of sealing with resin, adhesive, etc. or the anxiety of long-term reliability due to the limit of adhesive strength is eliminated, quality can be maintained easily, and as a result, productivity can be improved, It is possible to provide an unprecedentedly safe, inexpensive, and thin laminated transformer.
【0024】なお、上記説明では、1次巻線2a、2次
巻線2bの両方共端面融着部5を設けているが、どちら
かの巻線が極端に電圧の低い場合のように安全上全く必
要のない場合は、必要に応じてどちらか一方の巻線にの
みに端面融着部5を設けても良いものである。In the above description, both of the primary winding 2a and the secondary winding 2b are provided with the end face fusion-bonding portion 5, but it is safe to use either one of the windings when the voltage is extremely low. If there is no need at all, the end face fusion-bonding portion 5 may be provided on only one of the windings, if necessary.
【0025】(実施例2)以下、本発明の第2の実施例
を図3により説明する。(Second Embodiment) A second embodiment of the present invention will be described below with reference to FIG.
【0026】図3において図1の第1の実施例と異なる
部分は、内外周端面の少なくとも一部に所定幅と高さを
有する凸部を絶縁フィルムを熱成型等で加工して形成し
た平板状のコイルスペーサ、つまり凹形状としたスペー
サ8を絶縁紙として兼ねるとともに、この凹形スペーサ
8の凹部にコイル(1次巻線2aまたは2次巻線2b)
を収めた点である。In FIG. 3, a portion different from the first embodiment shown in FIG. 1 is a flat plate formed by processing an insulating film by thermoforming etc. on at least a part of the inner and outer peripheral end faces to form a convex portion having a predetermined width and height. -Shaped coil spacer, that is, the recessed spacer 8 also serves as insulating paper, and the recessed spacer 8 has a coil (primary winding 2a or secondary winding 2b) in the recess.
This is the point where
【0027】本構成によれば、コイルスペーサ8の凹部
に巻線2a,2bが収められることとなり、巻線相互間
の位置関係が安定し、電気性能等の性能のばらつきも少
なくなる。また、凹形スペーサ8の凹凸部を基準にでき
るので中足磁脚挿入用孔部7の形成工程が端面融着工程
の前後どちらであっても端面融着部5の寸法、位置精度
が出しやすくなり、工程編成の自由度が向上するととも
に、端面融着部5の設定値を小さくでき、さらに小形化
が達成できることとなる。以上のような特有の効果が第
1の実施例に加えて得られるものである。According to this structure, the windings 2a and 2b are housed in the recesses of the coil spacer 8, the positional relationship between the windings is stable, and variations in performance such as electrical performance are reduced. Further, since the concave and convex portion of the concave spacer 8 can be used as a reference, the dimension and position accuracy of the end face fusion portion 5 can be obtained regardless of whether the forming process of the middle leg magnetic leg insertion hole portion 7 is before or after the end face fusion process. This facilitates the process, improves the degree of freedom in the process knitting, reduces the set value of the end face fusion-bonding portion 5, and achieves further miniaturization. The unique effect as described above can be obtained in addition to the first embodiment.
【0028】(実施例3)以下、本発明の第3の実施例
を図4により説明する。(Embodiment 3) A third embodiment of the present invention will be described below with reference to FIG.
【0029】図4は本発明の第3の実施例の薄形偏平コ
イルの積層構成を示す図である。図4において図3の第
2の実施例と異なる部分は、上下の絶縁層として凹形状
スペーサ8を使用し、この凹形状スペーサ8をはめ込む
ようにした点である。FIG. 4 is a view showing a laminated structure of thin flat coils according to the third embodiment of the present invention. 4 is different from the second embodiment in FIG. 3 in that concave spacers 8 are used as upper and lower insulating layers and the concave spacers 8 are fitted therein.
【0030】本構成によれば、上下の絶縁層とも凹凸を
有することになり、薄形偏平コイルを積層しやすくなる
こと、同一の絶縁材料で統一できるため部品点数が削減
できるという特有の効果が第2の実施例に加えて得られ
るものである。According to this structure, since the upper and lower insulating layers also have irregularities, it is easy to stack the thin flat coils, and since the same insulating material can be used, the number of parts can be reduced. It is obtained in addition to the second embodiment.
【0031】(実施例4)以下、本発明の第4の実施例
を図5により説明する。(Fourth Embodiment) A fourth embodiment of the present invention will be described below with reference to FIG.
【0032】図5において図3と異なる点は、凹形スペ
ーサとして樹脂成形で形成した樹脂成型スペーサ8aを
使用している点である。5 is different from FIG. 3 in that a resin molded spacer 8a formed by resin molding is used as the concave spacer.
【0033】図5における構成によれば、金型で成形し
ているため薄肉で微細形状のスペーサとできることとな
り、巻線の位置精度が非常に良くなり、性能のばらつき
をさらに小さくできること、金型の取り数をアップする
ことによってスペーサの低コスト化が達成できるという
効果が生まれる。According to the structure shown in FIG. 5, since the molding is performed by the mold, it is possible to form a thin and fine spacer, the positional accuracy of the winding becomes very good, and the variation in performance can be further reduced. The effect of reducing the cost of the spacer can be achieved by increasing the number of spacers.
【0034】なお、図5においては、樹脂成型スペーサ
8aは巻線2の下部に一個使用しているが、図4のよう
に上下サンドイッチにして使用してやれば、実施例3と
同様の効果が得られることはいうまでもない。In FIG. 5, one resin-molded spacer 8a is used in the lower part of the winding 2, but if it is used in the upper and lower sandwiches as in FIG. 4, the same effect as that of the third embodiment can be obtained. It goes without saying that it will be done.
【0035】(実施例5)以下、本発明の第5の実施例
を図6〜図9により説明する。(Fifth Embodiment) A fifth embodiment of the present invention will be described below with reference to FIGS.
【0036】なお、図6、図9は、従来例を示す図14
のX−X′方向、図7、図8は、Y−Y′方向と同方向
の断面図を示している。図6、図7において図1〜図5
の実施例と異なる点は、1次巻線2aを3層の凹形スペ
ーサ8に収め、さらに上部を3層の絶縁紙3でサンドイ
ッチして、かつ、その端面融着部5の融着幅を0.4m
m以上としている点である。また、図8は、図6、図7
に対して1次巻線2aの絶縁層を2層としている。さら
に図9は、図6、図7に対して2次巻線2bの絶縁層を
削除した構成としている。6 and 9 show the conventional example shown in FIG.
XX 'direction, and FIGS. 7 and 8 show sectional views in the same direction as the YY' direction. 1 to 5 in FIGS. 6 and 7.
Is different from that of the first embodiment in that the primary winding 2a is housed in a concave spacer 8 of three layers, and the upper part is sandwiched by three layers of insulating paper 3 and the fusion width of the end face fusion portion 5 is 0.4m
It is a point that is m or more. In addition, FIG. 8 is shown in FIGS.
On the other hand, the primary winding 2a has two insulating layers. Furthermore, FIG. 9 has a configuration in which the insulating layer of the secondary winding 2b is removed from the configurations of FIGS.
【0037】上記構成の効果を述べる前に簡単に安全規
格に関して述べてみる。現在、絶縁形トランスの安全を
規制する代表的な国際規格としては、TV、VTR等の
家庭用電子機器を規制するIEC65、および、OA機
器等のオフィス用事務情報機器を規制するIEC950
とがあり、沿面距離、厚み等が詳細に規定されている。Before describing the effects of the above configuration, the safety standard will be briefly described. Currently, as a representative international standard for controlling the safety of the insulation type transformer, IEC65 that regulates household electronic devices such as TV and VTR, and IEC950 that regulates office office information devices such as OA devices.
And the creepage distance, thickness, etc. are specified in detail.
【0038】絶縁トランスの1次と2次巻線間の絶縁方
法としては、強化絶縁を施す方法と基礎絶縁と補助絶縁
を2重に施す考え方の2重絶縁を施す方法があり、(表
1)にその規格概要を示している。As the insulation method between the primary winding and the secondary winding of the insulation transformer, there are a method of performing reinforced insulation and a method of performing double insulation which is a concept of performing basic insulation and auxiliary insulation in double. ) Shows the outline of the standard.
【0039】[0039]
【表1】 [Table 1]
【0040】(表1)より1次と2次巻線の規制項目と
しては、厚みと沿面距離があることが理解できる。From Table 1, it can be understood that the regulation items for the primary and secondary windings are the thickness and the creepage distance.
【0041】なお、(表1)において1次と2次巻線の
厚みに関しては、IEC65の3層絶縁構造の場合、2
層で規定の耐電圧試験を満足すれば、厚みを不問とでき
る、IEC950の2層絶縁構造の場合1層で規定の耐
電圧試験を満足すれば、厚みを不問とできるという厚み
の緩和規定を引用している。In Table 1, the thickness of the primary and secondary windings is 2 in the case of the three-layer insulation structure of IEC65.
If the layer satisfies the specified withstand voltage test, the thickness can be made unquestionable. In the case of the two-layer insulation structure of IEC950, if the specified withstand voltage test is satisfied for one layer, the thickness can be made unquestioned. I quote.
【0042】一般的には、1次と2次巻線間には沿面が
存在しているため、従来は小形化を達成していくため
に、この沿面距離を緩和すべく沿面が存在する巻線の端
面部の処理を接着、樹脂充填等を行ってこの距離を緩和
する手段の検討を進めてきたのであるが、本実施例では
この規格を十分理解した上で小形化絶縁手段として厚み
の規制を有効に利用することを新たに着想した。In general, since there is a creeping surface between the primary and secondary windings, windings having a creeping surface to reduce this creeping distance are conventionally performed in order to achieve miniaturization. We have been studying the means to reduce the distance by bonding the end face of the wire with adhesive, filling with resin, etc. I have a new idea to make effective use of regulations.
【0043】本実施例を示す図6は、引き出し線を引き
出さない方向の断面であり、1次巻線2aの上下を3層
の絶縁紙3と凹形スペーサ8で形成しているため、1次
巻線2aと2次巻線2bの巻線対向面は3層絶縁構造と
なっている。また、端面は融着して一体化しているため
沿面を持たない。さらに融着部5の幅を規定の0.4m
m以上としているため、この部分には強化絶縁の厚みの
規定が適用できる。以上、図6における断面方向では沿
面を持たない構造となっているため、IEC65の強化
絶縁の厚み規制に適合可能となっている。FIG. 6 showing this embodiment is a cross section in the direction in which the lead wire is not drawn out. Since the upper and lower sides of the primary winding 2a are formed by three layers of insulating paper 3 and concave spacers 8, The winding facing surfaces of the secondary winding 2a and the secondary winding 2b have a three-layer insulating structure. Further, since the end faces are fused and integrated, there is no creeping surface. Furthermore, the width of the fused portion 5 is 0.4 m
Since it is m or more, the stipulation of the thickness of the reinforced insulation can be applied to this portion. As described above, since the structure does not have a creeping surface in the cross-sectional direction in FIG. 6, it is possible to comply with the thickness regulation for reinforced insulation of IEC65.
【0044】一方、図7は、引き出し線6を引き出す方
向の断面である。この方向の断面においては、1次巻線
2a、2次巻線2bとも引き出し線6との間に沿面を有
するので、この引き出し部においてのみ沿面距離の規定
が適用されることになる。本実施例の図7においては、
2次巻線2bの上下も1層の絶縁紙3と1層の凹形絶縁
スペーサ8でサンドイッチして端面部を融着しているた
め、2次巻線2bは基礎絶縁を施した構成となってい
る。したがって、1次引き出し線6aと2次巻線2bの
間には2重絶縁構造の規格を適用でき、図7における沿
面L1の距離を規定の3.0mm以上確保してやれば、
IEC65の補助絶縁の沿面距離規格を満足できること
になる。また、2次引き出し線6bと1次巻線2aの間
に関しては、1次巻線2aの上下および端面部が強化絶
縁構造となっているため、引き出し部の距離を考慮する
必要はない。On the other hand, FIG. 7 is a cross section in the direction in which the lead wire 6 is pulled out. In the cross section in this direction, since the primary winding 2a and the secondary winding 2b both have a creeping surface between them and the lead wire 6, the regulation of the creepage distance is applied only to this lead portion. In FIG. 7 of this embodiment,
Since the upper and lower sides of the secondary winding 2b are sandwiched by one layer of insulating paper 3 and one layer of the concave insulating spacer 8 and the end face portions are fused, the secondary winding 2b has a structure in which basic insulation is applied. Has become. Therefore, the standard of the double insulation structure can be applied between the primary lead wire 6a and the secondary winding 2b, and if the distance of the creeping surface L 1 in FIG.
The creepage distance standard for auxiliary insulation of IEC65 can be satisfied. Further, between the secondary lead wire 6b and the primary winding 2a, it is not necessary to consider the distance of the lead portion because the upper and lower sides of the primary winding 2a and the end face portion have a reinforced insulating structure.
【0045】また、絶縁トランスを構成する磁心の取り
扱いによってもトランス周辺部品との距離の規制もあ
り、この一例を(表2)に示している。There is also a restriction on the distance to the transformer peripheral parts depending on the handling of the magnetic core constituting the insulating transformer, and an example of this is shown in (Table 2).
【0046】[0046]
【表2】 [Table 2]
【0047】(表2)より、磁心が可触の場合、つま
り、磁心を2次扱いとすれば磁心周辺2次部品との距離
は0mmでもよい。このことは2次部品を近接できるこ
とであり、電源の高密度実装化ができるということを示
している。From Table 2, if the magnetic core is accessible, that is, if the magnetic core is treated as a secondary, the distance from the secondary parts around the magnetic core may be 0 mm. This means that the secondary parts can be placed close to each other, and high-density mounting of the power supply can be achieved.
【0048】図6の構成において、1次巻線2aは強化
絶縁構造となっているため、磁心1は2次扱いとでき
る。また、図7の構成においては、図中、1次引き出し
線6aと磁心1との沿面距離L2寸法を6.0mm以上
確保してやればIEC65の強化絶縁を満足でき、磁心
1は2次扱いとなり、本トランスを電源実装する場合、
2次部品を磁心1に近接でき高密度実装化が容易に達成
できるという効果が得られる。In the structure of FIG. 6, since the primary winding 2a has a reinforced insulating structure, the magnetic core 1 can be treated as a secondary. In the configuration of FIG. 7, if the creepage distance L 2 between the primary lead wire 6a and the magnetic core 1 in the figure is secured to be 6.0 mm or more, the IEC65 reinforced insulation can be satisfied, and the magnetic core 1 is treated as a secondary treatment. When mounting this transformer as a power supply,
The secondary component can be brought close to the magnetic core 1, and the high density mounting can be easily achieved.
【0049】以上、図6と図7に示す構成によれば、1
次巻線2aは1次引き出し線6aの沿面部以外は2次巻
線2bと磁心1に対して全て沿面を持たない強化絶縁構
成となっているため安全規格上の厚み規定が適用できる
こととなり、引き出し線6aの沿面部においてのみIE
C65適合に必要な沿面距離を考慮すればよく、小形化
という点でも大きな効果を持った革新的な安全規格適合
可能構造を提供できることになる。As described above, according to the configurations shown in FIG. 6 and FIG.
Since the secondary winding 2a has a reinforced insulation structure that does not have any creepage with respect to the secondary winding 2b and the magnetic core 1 except for the creeping portion of the primary lead wire 6a, the thickness regulation in the safety standard can be applied, IE only on the surface of the lead wire 6a
It is only necessary to consider the creepage distance required for C65 compliance, and it is possible to provide an innovative safety standard compliant structure that has a great effect in terms of downsizing.
【0050】図8は、IEC950適合の構造を示す他
の実施例であり、図7に対して1次巻線2aの上下を2
層の絶縁層3と凹形スペーサ8で形成している点が異な
るのみであり、L1、L2をそれぞれ8.0mm、4.0
mm以上に設定すれば図6、図7の実施例と同様の効果
が得られるものである。FIG. 8 shows another embodiment showing a structure conforming to IEC950, in which the upper and lower parts of the primary winding 2a are separated by 2 in comparison with FIG.
The only difference is that the insulating layer 3 and the concave spacer 8 are formed, and L 1 and L 2 are 8.0 mm and 4.0, respectively.
If it is set to be equal to or greater than mm, the same effect as that of the embodiment of FIGS. 6 and 7 can be obtained.
【0051】また、図9は、図6に対して2次巻線2b
の絶縁を施していない点だけが異なっており、2次巻線
2bは基礎絶縁構成となっていないが、この場合でも1
次巻線2aは2次巻線2bと磁心1に対して引き出し線
の部分以外は、強化絶縁構成となっているため、引き出
し線部においてのみ強化絶縁の沿面距離を考慮して設定
すればよい。つまり、IEC65なら6mm以上、IE
C950なら8mm以上の所定の沿面距離を確保してや
れば図6〜図8と同様の効果が得られる。Further, FIG. 9 is different from FIG. 6 in that the secondary winding 2b
The primary difference is that the secondary winding 2b does not have a basic insulation structure, but in this case as well,
The secondary winding 2a has a reinforced insulation structure except for the portion of the lead wire with respect to the secondary winding 2b and the magnetic core 1. Therefore, only the lead wire portion may be set in consideration of the creepage distance of the reinforced insulation. . In other words, if IEC65 is 6mm or more, IE
With C950, if a predetermined creepage distance of 8 mm or more is secured, the same effect as in FIGS. 6 to 8 can be obtained.
【0052】なお、本実施例5においては、端面融着部
の寸法は0.4mm以上としたが、これは現在の安全規
格から引用したものであり、規格等の改正があればこの
数字はその時点の安全規格に適合可能な所定の厚みに設
定する必要があることはいうまでもない。In the fifth embodiment, the size of the end face fused portion is set to 0.4 mm or more, but this is quoted from the current safety standard. It goes without saying that it is necessary to set the thickness to a predetermined thickness that can comply with the safety standard at that time.
【0053】以上、本発明の第5の実施例の図6〜図9
に示す構成によれば、1次巻線2aは、1次引き出し線
6aの沿面部以外は2次巻線2bと磁心1に対して全て
沿面を持たない強化絶縁構成となっているため、安全規
格上の厚み規定が適用できることとなり、1次引き出し
線6aの沿面部においてのみ安全規格適合に必要な距離
を考慮すればよく、小形化という点でも大きな効果を持
った安全規格適合可能構造を提供できることとなる。ま
た、磁心1との沿面距離も考慮すれば、本トランスを電
源実装する場合2次部品を磁心1に近接でき、高密度実
装化が容易に達成できるという効果も得られるものであ
り、絶縁形の積層トランスを構成する場合は特に大きな
価値が生まれる。As described above, FIGS. 6 to 9 of the fifth embodiment of the present invention.
According to the configuration shown in Fig. 1, the primary winding 2a has a reinforced insulation configuration that does not have any creepage with respect to the secondary winding 2b and the magnetic core 1 except for the creeping portion of the primary lead wire 6a. Since the thickness regulation in the standard can be applied, it is sufficient to consider the distance required for safety standard compliance only in the creepage part of the primary lead-out wire 6a, and a safety standard compliant structure with a great effect in terms of downsizing is provided. It will be possible. Also, considering the creepage distance from the magnetic core 1, when the power supply of this transformer is mounted, the secondary component can be brought close to the magnetic core 1 and the effect that the high density mounting can be easily achieved can be obtained. Great value is created especially when constructing a laminated transformer.
【0054】(実施例6)以下、本発明の第6の実施例
を図10により説明する。(Sixth Embodiment) A sixth embodiment of the present invention will be described below with reference to FIG.
【0055】図10において図6の第5の実施例と異な
る部分は、巻線の上部の絶縁紙3と下部の絶縁層8を複
数層で形成するとともに、端面融着部5の周囲を強接着
性の樹脂9で所定の寸法以上、本実施例では0.4mm
以上としてモールド封止した点である。10 is different from the fifth embodiment shown in FIG. 6 in that the upper insulating paper 3 and the lower insulating layer 8 of the winding are formed of a plurality of layers, and the periphery of the end face fusion portion 5 is strengthened. Adhesive resin 9 has a predetermined size or more, 0.4 mm in this embodiment.
The above is the point of mold sealing.
【0056】本構成によれば、端面融着部5の周囲は強
接着性の樹脂9で封止し、さらに安全規格上の補助絶縁
として必要な0.4mm以上という所定の厚みを確保で
きる寸法に設定していることおよび端面融着部5は一体
化して閉じているため、第5の実施例のように端面融着
部の寸法を確保しなくても基礎絶縁とみなせることとな
り、端面部周囲は(基礎+補助絶縁)の2重絶縁構成と
なり、安全規格適合可能構造とできる。このことによっ
て端面融着部5の製造工程での寸法管理等は不要となる
ことおよび2重の安全構造とできるため、さらなる高安
全化構成が実現できるという新たな効果も生まれる。According to this structure, the periphery of the end face fusion-bonded portion 5 is sealed with the strongly adhesive resin 9, and a predetermined thickness of 0.4 mm or more necessary for auxiliary insulation in safety standards can be secured. Since the end face fusion portion 5 is integrally closed, the end face fusion portion 5 can be regarded as basic insulation without securing the dimensions of the end face fusion portion as in the fifth embodiment. The surrounding area has a double insulation structure (basic + auxiliary insulation), and it can be a structure that can comply with safety standards. This eliminates the need for dimensional control and the like in the manufacturing process of the end face fusion-bonding portion 5 and makes it possible to provide a double safety structure, which brings about a new effect that a higher safety structure can be realized.
【0057】図11は、本発明の第6の実施例の他の実
施例を示すものであり、端面融着部5の周囲の寸法をさ
らに確実に確保するため、巻線2を収める凹形スペーサ
と絶縁紙3の積層した後、端面部寸法Lを所定の厚みが
確保できる寸法だけ平坦にしてからその周囲を融着した
例を示しているものである。FIG. 11 shows another embodiment of the sixth embodiment of the present invention, in which a concave shape for accommodating the winding 2 is provided in order to further ensure the size of the periphery of the end face fusion portion 5. In this example, after the spacer and the insulating paper 3 are laminated, the end face dimension L is flattened by a dimension capable of ensuring a predetermined thickness and then the periphery thereof is fused.
【0058】(実施例7)以下、本発明の第6の実施例
を説明する。(Embodiment 7) A sixth embodiment of the present invention will be described below.
【0059】本発明の第7の実施例は、積層コイル全体
をモールドして第6の実施例の構成としたものである。The seventh embodiment of the present invention has the structure of the sixth embodiment by molding the entire laminated coil.
【0060】本構成によれば、コイル積層後、積層コイ
ル全体で封止できるため、端面融着部5の周囲の処理が
1回でできることとなり、製造工程が簡素化でき、現実
の生産性向上という効果が出る。According to this structure, after the coils are laminated, the entire laminated coil can be sealed, so that the treatment of the periphery of the end face fusion portion 5 can be performed only once, the manufacturing process can be simplified, and the actual productivity is improved. The effect is obtained.
【0061】なお、モールドの方法としては、樹脂注型
法、インジェクションモールド法、その他、端面融着部
5の周囲が封止できればなんでもよい。また、真空注
型、真空モールド等の方法で樹脂のボイド発生が少なく
できる方法が好ましいことはいうまでもない。The molding method may be a resin casting method, an injection molding method, or any other method as long as the periphery of the end face fused portion 5 can be sealed. Needless to say, it is preferable to use a method such as vacuum casting or vacuum molding that can reduce the occurrence of voids in the resin.
【0062】(実施例8)以上、本発明の実施例1〜7
のような積層トランスを電源装置に実装してやれば電源
としてさらなる高密度実装も可能となるなど、従来の薄
形積層トランスで得られない小形、高安全、高品質、等
の時代要請に沿った電源装置を安価に提供できることと
なる。(Embodiment 8) As described above, Embodiments 1 to 7 of the present invention.
If a laminated transformer like the one shown in the figure is mounted on the power supply unit, higher density mounting is possible as a power supply. A power supply that meets the needs of the times such as compactness, high safety, and high quality that cannot be obtained with conventional thin laminated transformers. The device can be provided at low cost.
【0063】[0063]
【発明の効果】以上のように本発明は、巻線の引き出し
線を引き出す側の端面部を除いた他の端面部において上
下の絶縁層を融着等で一体化して閉じたことを特徴とし
た薄形偏平コイルを1次または2次巻線の少なくとも一
方に使用するとともに1次巻線、2次巻線の引き出し線
の引き出し方向が左右逆方向になるように積層して積層
コイルを構成し、このコイルが積層される方向から閉磁
路を構成する磁心を組み込む構成としたので (1)巻線の引き出し部以外は絶縁上の問題がなくな
る。As described above, the present invention is characterized in that the upper and lower insulating layers are integrated and closed by fusion or the like at the other end face portion except the end face portion on the side where the lead wire of the winding is pulled out. The thin flat coil is used for at least one of the primary and secondary windings, and the primary and secondary windings are laminated so that the lead-out directions of the lead wires are opposite to each other to form a laminated coil. However, since the magnetic core forming the closed magnetic circuit is incorporated from the direction in which the coils are laminated, (1) There is no problem in insulation except for the lead-out portion of the winding.
【0064】(2)巻線の引き出し部以外は沿面距離を
大きく設定する必要がなくなり、小形化できる。(2) It is not necessary to set a large creepage distance except for the winding lead-out portion, and the size can be reduced.
【0065】(3)品質維持も容易となり、生産性も向
上する。 (4)高安全化が達成できる。(3) The quality can be maintained easily and the productivity is improved. (4) Higher safety can be achieved.
【0066】また、内外周端面の少なくとも一部に所定
幅と高さを有する凸部を形成してなる平板状のコイルス
ペーサ、つまり凹形状としたスペーサを絶縁紙として兼
ねるとともに、この凹形スペーサの凹部にコイルを収め
たものにあっては、 (5)性能のばらつきを低減でき、電気性能が安定す
る。Further, a flat coil spacer formed by forming a convex portion having a predetermined width and height on at least a part of the inner and outer peripheral end faces, that is, a concave spacer also serves as insulating paper, and the concave spacer is used. In the case where the coil is housed in the concave portion, (5) it is possible to reduce variations in performance and stabilize electrical performance.
【0067】(6)端面融着部の寸法、位置精度が向上
する。 (7)中足磁脚挿入用孔部の形成時、工程編成の自由度
が向上する。(6) The dimension and position accuracy of the end face fusion-bonded portion are improved. (7) When forming the hole for inserting the middle leg magnetic leg, the degree of freedom in the process knitting is improved.
【0068】(8)端面融着部の寸法設定を小さくで
き、小形化できる。また、巻線を収める上下の絶縁層と
して凹形状のスペーサを使用する構成としたものにあっ
ては、 (9)薄形偏平コイルを積層しやすくなる。(8) The size setting of the end face fusion-bonded portion can be made small, and the size can be reduced. Further, in the structure in which the concave spacers are used as the upper and lower insulating layers for accommodating the winding, (9) it becomes easy to stack the thin flat coils.
【0069】(10)部品点数が削減できる。また、凹
形状のスペーサを成型樹脂で形成したものにあっては、 (11)寸法、位置精度がさらに向上する。(10) The number of parts can be reduced. Further, in the case where the concave spacer is formed of the molding resin, (11) the dimension and the position accuracy are further improved.
【0070】(12)スペーサの低コスト化が可能とな
る。また、上下の絶縁層を複数層で形成するとともに、
端面融着部の融着幅を所定の寸法以上とした構成のもの
にあっては、 (13)引き出し線の沿面部以外は、安全規格上の厚み
規定が適用できることとなり、小形化という点でも大き
な効果を有する革新的な安全規格適合構造を提供でき
る。(12) The cost of the spacer can be reduced. In addition, the upper and lower insulating layers are formed of a plurality of layers,
In the structure in which the fusion width of the end face fusion portion is equal to or larger than a predetermined dimension, (13) except for the creeping portion of the lead wire, the thickness regulation in the safety standard can be applied, and in terms of downsizing. It is possible to provide an innovative safety standard conforming structure having a great effect.
【0071】(14)磁心との沿面距離も考慮すれば、
本トランスを電源実装する場合、2次部品を磁心に近接
でき、高密度実装化が容易に達成できる。(14) Considering the creepage distance from the magnetic core,
When the transformer is mounted on a power source, the secondary component can be close to the magnetic core, and high-density mounting can be easily achieved.
【0072】また、上下の絶縁層を複数層で形成すると
ともに、端面融着部の周囲を強接着性の樹脂で所定の寸
法を設けてモールド封止したものにあっては、 (15)端面部周囲は、(基礎+補助絶縁)の2重絶縁
構成となり、安全規格適合可能構造とできる。Further, in the case where the upper and lower insulating layers are formed by a plurality of layers, and the periphery of the end face fusion-bonded portion is provided with a predetermined dimension of a resin having a strong adhesive property and mold-sealed, (15) the end face The area around the part has a double insulation structure (basic + auxiliary insulation), making it possible to comply with safety standards.
【0073】(16)端面融着部の製造工程での寸法管
理等は不要となることおよび2重の安全構造とできるた
めさらなる高安全化構成が実現できる。(16) Since the dimensional control and the like in the manufacturing process of the end face fusion-bonding part are not necessary and the double safety structure can be realized, a higher safety structure can be realized.
【0074】また、積層コイル全体をモールドしたもの
にあっては、 (17)端面融着部の周囲の処理が1回でできることと
なり、製造工程が簡素化し、生産性向上ができる。Further, in the case where the whole laminated coil is molded, (17) the treatment of the periphery of the end face fusion-bonded portion can be performed once, so that the manufacturing process can be simplified and the productivity can be improved.
【0075】さらに、本発明の積層トランスを電源装置
に使用したものにあっては、 (18)電源としてさらなる高密度実装も可能となるな
ど、従来の積層トランスで得られない小形、高安全、高
品質等の時代要請に沿った革新的な電源装置を安価に提
供できるものである。Further, in the case where the laminated transformer of the present invention is used in a power supply device, (18) it becomes possible to mount a higher density as a power source, and it is possible to obtain a small size, high safety, which cannot be obtained by a conventional laminated transformer. It is possible to provide an innovative power supply device that meets the demands of the times such as high quality at low cost.
【図面の簡単な説明】[Brief description of drawings]
【図1】本発明の積層トランスの一実施例である第1の
実施例の積層構成を説明する断面図FIG. 1 is a cross-sectional view illustrating a laminated structure of a first embodiment which is an embodiment of a laminated transformer of the present invention.
【図2】同要部である偏平コイルの平面図FIG. 2 is a plan view of a flat coil which is the main part of the same.
【図3】同第2の実施例を示す積層トランスの積層構成
を説明する断面図FIG. 3 is a cross-sectional view illustrating a laminated structure of a laminated transformer showing the second embodiment.
【図4】同第3の実施例を示す偏平コイルの積層構成を
示す図FIG. 4 is a view showing a laminated structure of flat coils showing the third embodiment.
【図5】同第4の実施例の要部を示す薄形偏平コイルの
構成図FIG. 5 is a configuration diagram of a thin flat coil showing an essential part of the fourth embodiment.
【図6】同第5の実施例を示す積層トランスの断面図FIG. 6 is a sectional view of a laminated transformer showing the fifth embodiment.
【図7】同第5の実施例を示す図6の別の方向から見た
断面図FIG. 7 is a sectional view of the fifth embodiment as seen from another direction of FIG.
【図8】同第5の実施例における他の実施例を示す図FIG. 8 is a diagram showing another embodiment of the fifth embodiment.
【図9】同第5の実施例における他の実施例の断面図FIG. 9 is a sectional view of another embodiment of the fifth embodiment.
【図10】同第6の実施例の要部である端面融着部の拡
大断面図FIG. 10 is an enlarged cross-sectional view of an end face fusion-bonding part which is a main part of the sixth embodiment.
【図11】同第6の実施例における他の実施例の要部で
ある端面融着部の拡大断面図FIG. 11 is an enlarged cross-sectional view of an end face fusion-bonding part which is a main part of another embodiment of the sixth embodiment.
【図12】従来例の積層トランスの断面図FIG. 12 is a sectional view of a conventional laminated transformer.
【図13】同他の積層トランスの断面図FIG. 13 is a sectional view of the other laminated transformer.
【図14】同図13の積層トランスの分解斜視図14 is an exploded perspective view of the laminated transformer shown in FIG.
1 磁心 2 巻線 2a 1次巻線 2b 2次巻線 3 絶縁紙 4 コイルケース 5 端面融着部 6 引き出し線 6a 1次引き出し線 6b 2次引き出し線 7 中足磁脚挿入用孔部 8 凹形スペーサ 8a 樹脂成型スペーサ 9 樹脂 1 Magnetic Core 2 Winding 2a Primary Winding 2b Secondary Winding 3 Insulating Paper 4 Coil Case 5 End Face Fusion Part 6 Leader Wire 6a Primary Leader Wire 6b Secondary Leader Wire 7 Holes for Inserting Middle Foot Magnetic Legs 8 Recessed Shaped spacer 8a Resin molded spacer 9 Resin
Claims (7)
を除いた他の端面部において上下の絶縁層を融着等で一
体化して閉じた薄形偏平コイルを1次または2次巻線の
少なくとも一方に使用するとともに、1次巻線、2次巻
線の引き出し線の引き出し方向が左右逆方向になるよう
に積層して積層コイルを構成し、このコイルが積層され
る方向から閉磁路を構成する磁心を組み込んでなる積層
トランス。1. A primary or secondary winding of a thin flat coil in which upper and lower insulating layers are integrated by fusion or the like at other end face portions excluding the end face portion on the side where the lead wire of the winding is pulled out. Of the primary winding and the secondary winding are laminated so that the lead-out directions of the primary winding and the secondary winding are opposite to each other, and a laminated coil is formed, and a closed magnetic circuit is formed from the direction in which the coils are laminated. A laminated transformer that incorporates the magnetic core that constitutes the.
高さを有する凸部を形成してなる平板状のコイルスペー
サ、つまり凹形状としたスペーサを絶縁紙として兼ねる
とともに、この凹形スペーサの凹部にコイルを収めた請
求項1記載の積層トランス。2. A flat coil spacer formed by forming a convex portion having a predetermined width and height on at least a part of the inner and outer peripheral end faces, that is, a concave spacer also serves as insulating paper, and the concave spacer is also used. The laminated transformer according to claim 1, wherein the coil is housed in the recess of the.
状のスペーサを使用した請求項2記載の積層トランス。3. A laminated transformer according to claim 2, wherein concave spacers are used as upper and lower insulating layers for accommodating the coils.
請求項2または3記載の積層トランス。4. The laminated transformer according to claim 2, wherein the concave spacer is formed of a molding resin.
に、端面融着部の融着幅を所定の寸法以上とした請求項
1または2または3または4記載の積層トランス。5. The laminated transformer according to claim 1, wherein the upper and lower insulating layers are formed of a plurality of layers, and the fusion width of the end face fusion portion is not less than a predetermined dimension.
に、端面融着部の周囲を強接着性の樹脂で所定の寸法を
設けてモールド封止した請求項1または2または3また
は4記載の積層トランス。6. The method according to claim 1, wherein the upper and lower insulating layers are formed of a plurality of layers, and the periphery of the end face fusion-bonded portion is molded and sealed with a resin having a strong adhesive property to a predetermined size. Stacked transformer.
記載の積層トランス。7. The laminated coil as a whole is molded.
The described laminated transformer.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12475295A JPH08316060A (en) | 1995-05-24 | 1995-05-24 | Multilayer transformer |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP12475295A JPH08316060A (en) | 1995-05-24 | 1995-05-24 | Multilayer transformer |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH08316060A true JPH08316060A (en) | 1996-11-29 |
Family
ID=14893247
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP12475295A Pending JPH08316060A (en) | 1995-05-24 | 1995-05-24 | Multilayer transformer |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH08316060A (en) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
WO2005025042A1 (en) * | 2003-08-29 | 2005-03-17 | Matsushita Electric Industrial Co., Ltd. | Power conversion module device and power source device using the same |
WO2008053613A1 (en) * | 2006-10-31 | 2008-05-08 | Mitsubishi Electric Corporation | Sheet-type transformer and discharge lamp lighting device |
JP2009049035A (en) * | 2007-08-13 | 2009-03-05 | Fuji Electric Device Technology Co Ltd | Isolation transformer and power converting device |
JP2010171161A (en) * | 2009-01-22 | 2010-08-05 | Tdk Corp | Coil component |
JP2011171577A (en) * | 2010-02-19 | 2011-09-01 | Hitachi Metals Ltd | Transformer |
JP2012216761A (en) * | 2011-03-29 | 2012-11-08 | Denso Corp | Transformer |
WO2016147482A1 (en) * | 2015-03-16 | 2016-09-22 | 三菱電機株式会社 | Insulating transformer |
-
1995
- 1995-05-24 JP JP12475295A patent/JPH08316060A/en active Pending
Cited By (14)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US7262973B2 (en) | 2003-08-29 | 2007-08-28 | Matsushita Electric Industrial Co., Ltd. | Power conversion module device and power unit using the same |
CN100384070C (en) * | 2003-08-29 | 2008-04-23 | 松下电器产业株式会社 | Power converting module device and power unit using it |
WO2005025042A1 (en) * | 2003-08-29 | 2005-03-17 | Matsushita Electric Industrial Co., Ltd. | Power conversion module device and power source device using the same |
US8179223B2 (en) | 2006-10-31 | 2012-05-15 | Mitsubishi Electric Corporation | Sheet type transformer and discharge lamp lighting apparatus |
WO2008053613A1 (en) * | 2006-10-31 | 2008-05-08 | Mitsubishi Electric Corporation | Sheet-type transformer and discharge lamp lighting device |
JP2009049035A (en) * | 2007-08-13 | 2009-03-05 | Fuji Electric Device Technology Co Ltd | Isolation transformer and power converting device |
JP2010171161A (en) * | 2009-01-22 | 2010-08-05 | Tdk Corp | Coil component |
JP2011171577A (en) * | 2010-02-19 | 2011-09-01 | Hitachi Metals Ltd | Transformer |
JP2012216761A (en) * | 2011-03-29 | 2012-11-08 | Denso Corp | Transformer |
WO2016147482A1 (en) * | 2015-03-16 | 2016-09-22 | 三菱電機株式会社 | Insulating transformer |
JPWO2016147482A1 (en) * | 2015-03-16 | 2017-06-01 | 三菱電機株式会社 | Isolation transformer |
CN107408449A (en) * | 2015-03-16 | 2017-11-28 | 三菱电机株式会社 | Insulating transformer |
US10128038B2 (en) | 2015-03-16 | 2018-11-13 | Mitsubishi Electric Corporation | Isolation transformer |
CN107408449B (en) * | 2015-03-16 | 2019-03-05 | 三菱电机株式会社 | Insulating transformer |
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