JPH09131791A - Repairing construction method of existing pipeline - Google Patents

Repairing construction method of existing pipeline

Info

Publication number
JPH09131791A
JPH09131791A JP7289898A JP28989895A JPH09131791A JP H09131791 A JPH09131791 A JP H09131791A JP 7289898 A JP7289898 A JP 7289898A JP 28989895 A JP28989895 A JP 28989895A JP H09131791 A JPH09131791 A JP H09131791A
Authority
JP
Japan
Prior art keywords
sleeve
repair sleeve
repairing
repair
compressed air
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP7289898A
Other languages
Japanese (ja)
Other versions
JP3691883B2 (en
Inventor
Shinkichi Ooka
伸吉 大岡
Sakae Sano
榮 佐野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Yoshika KK
Original Assignee
Yoshika KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Yoshika KK filed Critical Yoshika KK
Priority to JP28989895A priority Critical patent/JP3691883B2/en
Publication of JPH09131791A publication Critical patent/JPH09131791A/en
Application granted granted Critical
Publication of JP3691883B2 publication Critical patent/JP3691883B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To provide a repairing, construction method, in which the inner peripheral surface is smoothly and uniformly hardened and high quality repairing effect, shortened execution term and reduced execution cost can be attained. SOLUTION: A repairing sleeve 20, which has thermosetting properties and included thermosetting resin containing photo-setting agent, is introduced in an existing pipeline 3. Further, by feeding compressed air, the repairing sleeve 20 is pressingly disposed in tension against the inner wall surface 3a of the existing pipeline. Under the state just mensioned above, the repairing sleeve 20 is thermally set to the state that the repairing sleeve 20 can retain its shape. After that, both the ends of the repairing sleeve 20 are cut off so as to be opened to man-holes 1 and 2 in order to photo-set the repairing sleeve 20.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、既に設置された下
水管等の既設管路の補修工法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for repairing an existing pipeline such as a sewer pipe already installed.

【0002】[0002]

【従来の技術】一般に、地中に埋設された下水管等の管
路はヒューム管、陶管等が広く使用されている。これら
管路は長期間の使用により内周面が硫化水素やその他の
腐食ガス及び付着物等によって侵食され、かつ劣化して
強度が低下している。また地圧や地盤沈下、上載荷重等
によって管路の一部にクラック等が発生し、この部分よ
り地下水等が管路内に浸入、或いは管路内の流水等が地
中に漏水することがある。
2. Description of the Related Art Generally, fume pipes, ceramic pipes and the like are widely used as sewer pipes buried underground. The inner peripheral surface of these conduits is eroded by hydrogen sulfide and other corrosive gases and deposits, and deteriorates and deteriorates in strength over a long period of use. In addition, cracks may occur in part of the pipeline due to ground pressure, ground subsidence, top load, etc., and groundwater, etc. may enter the pipeline from this part, or running water in the pipeline may leak into the ground. is there.

【0003】この対策として下水管等の既設管路内に熱
硬化性樹脂を含む未硬化の補修用スリーブを流体圧、例
えば圧搾空気や水圧等によって反転させながら導入、或
いは補修用スリーブをロープ等によって引き込み導入し
て管路内壁面に沿わせ、流体圧による加圧で押圧せし
め、その後補修用スリーブを加熱媒体、例えば加熱蒸気
や温水等によって加熱して補修用スリーブを硬化せし
め、硬化したスリーブで管路内壁面を被覆する既設管路
の補修工法が既に開発されている。
As a countermeasure against this, an uncured repair sleeve containing a thermosetting resin is introduced into an existing pipeline such as a sewer pipe while being reversed by fluid pressure such as compressed air or water pressure, or a repair sleeve is installed in a rope or the like. And introduce it along the inner wall surface of the pipe, press it with fluid pressure, and then heat the repair sleeve with a heating medium such as heating steam or hot water to harden the repair sleeve and then harden it. A method for repairing an existing pipeline that covers the inner wall surface of the pipeline has already been developed.

【0004】一方既設管路の他の補修工法としては、既
設管路内に圧搾空気によって反転させながら、或いはロ
ープ等による引き込みによって光硬化剤を含有する熱硬
化性樹脂を含む未硬化状態の補修用スリーブを導入し、
圧搾空気等の流体圧による加圧で管路内壁面に沿わせて
押圧せしめ、その後補修用スリーブを加圧押圧した状態
で紫外線照射装置で照射して補修用スリーブを硬化させ
て管路内壁面を硬化したスリーブによって被覆する補修
工法がある。
On the other hand, as another repairing method of the existing pipeline, repairing in an uncured state containing a thermosetting resin containing a photo-curing agent while inverting the existing pipeline with compressed air or by pulling with a rope or the like. Introducing a sleeve for
Press the fluid along with the inner wall surface of the pipeline by pressurizing it with compressed air, and then press the repair sleeve under pressure to irradiate it with an ultraviolet ray irradiation device to cure the repair sleeve and cure the inner wall surface of the pipeline. There is a repairing method that covers the surface with a cured sleeve.

【0005】[0005]

【発明が解決しようとする課題】上記従来の既設管路の
補修工法によると、管路内壁面に沿って硬化した樹脂製
のスリーブが形成されることから強度が低下した管路や
クラック等によって一部が破損した管路であっても大幅
な強度の向上が得られ、かつクラック発生部を通って管
路内へ地下水の浸入及び管路からの漏水が防止でき、既
設管路の機能を回復させることができる。
According to the conventional method for repairing an existing pipeline described above, a cured resin sleeve is formed along the inner wall surface of the pipeline, so that the pipeline may be deteriorated in strength or cracked. Even if the pipeline is partially damaged, the strength can be significantly improved, and it is possible to prevent the intrusion of groundwater into the pipeline through the cracked part and the leakage of water from the pipeline. Can be recovered.

【0006】しかし上記補修用スリーブを加熱硬化せし
める前者の補修工法にあっては地中に埋設された補修す
べき管路のクラック部等から浸入する地下水等によって
補修作業中の管路内壁面に張設した未硬化状態の補修用
スリーブの外周面が冷却されることから、補修用スリー
ブの内側部から外周部に亘って充分に加熱硬化せしめる
には、その加圧・加熱作業に長時間を要し、また補修対
象となる管路全長に亘って補修用スリーブを均一に硬化
せしめるためには、加圧・加熱作業時間が更に長時間に
及ぶため、いちじるしい作業能率の低下を招き、そのた
めに施工コストの増大を招く等の不具合や、また加圧・
加熱硬化時間の不足等に因る硬化不充分等から管路内壁
面を被覆した硬化後のスリーブが管路内壁面からはがれ
たり、あるいは形状変形したりして管路内の流体の流下
能力を損なう等の不具合がある。とりわけ、直径が大き
い管路、例えば直径が1m以上の管路を補修用スリーブ
を用いて加圧・加熱硬化せしめる際に管路の直径が大き
くなるに従い、使用する補修用スリーブの厚みが増し、
例えば厚み20mm以上となるために該スリーブを硬化
させるための加圧・加熱のための作業時間は更に長時間
となり、施工コストの大幅な増大と該スリーブを管路の
全長に亘って均一にムラなく硬化し難い等の不具合があ
る。
However, in the former repairing method in which the above-mentioned repair sleeve is heat-cured, the inner wall surface of the pipeline being repaired by groundwater or the like intruding from cracks in the pipeline to be repaired buried in the ground. Since the outer peripheral surface of the uncured repair sleeve that has been stretched is cooled, it takes a long time to pressurize and heat the repair sleeve so that it can be sufficiently heat-cured from the inside to the outside. In addition, in order to evenly cure the repair sleeve over the entire length of the pipeline to be repaired, the pressurizing / heating work time takes a longer time, which causes a drastic decrease in work efficiency. Inconvenience such as increase in construction cost,
Due to insufficient curing due to insufficient heat curing time, etc., the cured sleeve covering the inner wall surface of the conduit may peel off from the inner wall surface of the conduit or may be deformed to improve the ability of the fluid in the conduit to flow down. There is a problem such as damage. In particular, as the diameter of the conduit increases when pressurizing and heat-curing a conduit having a large diameter, for example, a conduit having a diameter of 1 m or more, using a repair sleeve, the thickness of the repair sleeve used increases.
For example, since the thickness is 20 mm or more, the working time for pressurizing and heating for hardening the sleeve becomes further longer, which significantly increases the construction cost and makes the sleeve uniform over the entire length of the pipeline. There is a problem that it is hard to cure without being.

【0007】また補修用スリーブを紫外線照射により硬
化する後者の補修工法にあっては、光硬化剤を含有する
熱硬化性樹脂を含む未硬化状態の補修用スリーブを管路
内壁面に押圧しつつ補修用スリーブ内を冷却して紫外線
照射装置から発生する熱による局部的な影響を回避する
ため硬化作業中全範囲に亘って補修用スリーブ内へ圧搾
空気を供給して空気流を発生せしめる必要があり、この
空気流と同一方向に紫外線照射装置を移動させながら紫
外線を照射することから、紫外線照射に先行して紫外線
照射装置から発せられる熱が紫外線照射装置より空気流
下方に位置する補修用スリーブの部位に影響を及ぼし、
その後紫外線照射によって補修用スリーブを硬化させる
ことから硬化にムラができ、かつ未硬化状態のスリーブ
上を紫外線照射装置が移動することと相俟ってスリーブ
内周面が平滑に形成されず凹凸やしわが発生し、管路内
を流れる流体に対する抵抗の増大を招き、円滑な流れを
阻害する等の不具合を有し、更に上記紫外線照射に先行
する熱影響による熱硬化性樹脂の軟化及び流動化に伴い
補修用スリーブの内側薄膜が垂下し、垂下した内側薄膜
に紫外線照射装置が接触して内側薄膜が発火し、火災を
招くおそれがある。また、前述する紫外線照射による補
修用スリーブの光硬化作業中には、補修対象管路の全域
に亘って該スリーブ内圧力が一定保持でき、更に補修用
スリーブ内温度も設定限界温度以上に上昇しないように
長時間に亘って大量の圧搾空気を該スリーブ内へ送気し
なければならず、とりわけ直径の大きい管路、例えば直
径が1m以上の管路を補修用スリーブで加圧・光硬化作
業をせしめる際には、大きな送気容量を有する空気圧搾
機を使用しなければ加圧・光硬化作業ができない等の不
具合と大送気容量の空気圧搾機を使用する作業の危険等
の不具合がある。
In the latter repairing method in which the repair sleeve is cured by irradiation with ultraviolet rays, the repair sleeve in the uncured state containing the thermosetting resin containing the photo-curing agent is pressed against the inner wall surface of the conduit. In order to cool the inside of the repair sleeve and avoid the local effect of heat generated from the ultraviolet irradiation device, it is necessary to supply compressed air into the repair sleeve during the entire curing process to generate an air flow. Since the UV irradiation is performed while moving the UV irradiation device in the same direction as the air flow, the heat generated by the UV irradiation device prior to the UV irradiation is located below the UV irradiation device in the air flow. Affect the parts of
After that, since the repair sleeve is cured by irradiation with ultraviolet rays, there is unevenness in the curing, and in combination with the movement of the ultraviolet irradiation device on the uncured sleeve, the inner peripheral surface of the sleeve is not formed smooth and uneven Wrinkles are generated, which causes an increase in resistance to the fluid flowing in the pipe and has a problem such as hindering smooth flow. Furthermore, softening and fluidization of the thermosetting resin due to the heat effect preceding the UV irradiation. As a result, the inner thin film of the repair sleeve hangs down, the ultraviolet irradiating device comes into contact with the hung down inner thin film, and the inner thin film ignites, which may cause a fire. Further, during the photo-curing work of the repair sleeve by the above-mentioned UV irradiation, the pressure inside the sleeve can be kept constant over the entire area of the repair target pipeline, and the temperature inside the repair sleeve does not rise above the set limit temperature. As described above, a large amount of compressed air must be sent into the sleeve over a long period of time, and in particular, a pipeline having a large diameter, for example, a pipeline having a diameter of 1 m or more is pressed and light-cured by a repair sleeve. In this case, there are problems such as pressurizing and photo-curing work that cannot be performed without using an air compressor with a large air supply capacity and problems such as the danger of work using an air compressor with a large air supply capacity. is there.

【0008】従って本発明の目的は該補修用スリーブを
ムラなく均一に硬化せしめるとともに施工時間の短縮化
及び施工コストの低減が得られ、しかも該スリーブ内周
面が平滑に仕上げられ、補修作業中の火災等や長時間に
亘る加圧・加熱作業の危険がなく安全に且つ高品質の補
修効果が得られる既設管路の補修工法を提供することで
ある。
Therefore, an object of the present invention is to cure the repair sleeve evenly and uniformly, to shorten the working time and to reduce the working cost, and to finish the inner peripheral surface of the sleeve to be smooth so that the repair work can be performed. It is an object of the present invention to provide a method for repairing an existing pipeline that is safe and has a high-quality repair effect without the risk of fire or the like and pressurization / heating work for a long time.

【0009】[0009]

【課題を解決するための手段】上記目的を達成する本発
明による既設管路の補修工法は、管路内に導入した光硬
化剤を含有する未硬化状態の熱硬化性樹脂を含む筒状の
補修用スリーブ内に圧搾空気を供給してその補修用スリ
ーブを管路内壁面に押圧して張設するとともに補修用ス
リーブを短時間に自己形状維持可能な状態まで加熱硬化
せしめ、しかる後加圧・加熱作業を中止して補修用スリ
ーブの端を切断開放して補修用スリーブの未硬化領域部
分を加圧空冷することなく開放状態で光硬化せしめるこ
とを特徴とするものであり、また他の補修工法は、光硬
化剤を含有する未硬化状態の熱硬化性樹脂を含む筒状の
補修用スリーブ内に圧搾空気を供給してこの補修用スリ
ーブを管路内に導入するとともに管路内壁面に押圧して
張設する工程と、圧搾空気を補修用スリーブ内に供給し
つつ補修用スリーブを短時間に自己形状維持可能な状態
まで加熱硬化せしめる工程と、補修用スリーブの端部を
切断除去して開放する工程と、端部を開放したこの補修
用スリーブの未硬化領域部分を加圧空冷することなく開
放状態で光硬化せしめる工程とを有することを特徴とす
るものである。
In order to achieve the above object, a method for repairing an existing pipeline according to the present invention is a tubular shape containing an uncured thermosetting resin containing a photo-curing agent introduced into the pipeline. Compressed air is supplied into the repair sleeve to press the repair sleeve against the inner wall surface of the conduit to stretch it, and the repair sleeve is heated and hardened to a state where it can maintain its own shape in a short time, and then pressed. -The heating work is stopped, the end of the repair sleeve is cut and opened, and the uncured region of the repair sleeve is photocured in an open state without pressure air cooling. The repair method is to supply compressed air into a tubular repair sleeve containing an uncured thermosetting resin containing a photo-curing agent to introduce the repair sleeve into the pipeline and to simultaneously form the inner wall surface of the pipeline. Pressing and tensioning, While supplying compressed air into the repair sleeve, heat and cure the repair sleeve in a short time to a state where it can maintain its self-shape, cutting and removing the end of the repair sleeve, and opening the end. And a step of photo-curing the opened uncured region of the repair sleeve in an open state without air cooling under pressure.

【0010】[0010]

【発明の実施の形態】以下、本発明による既設管路の補
修工法の一実施形態を図1乃至図7によって説明する。
BEST MODE FOR CARRYING OUT THE INVENTION An embodiment of a repairing method for an existing pipeline according to the present invention will be described below with reference to FIGS.

【0011】図中符号1、2はマンホール、符号3はヒ
ューム管、陶管等で形成され、補修を施すべき地中に埋
設された既設の管路であり、符号4は隣接する管路から
の流水等を防止する止水栓である。
In the figure, reference numerals 1 and 2 are manholes, reference numeral 3 is an existing pipeline that is buried in the ground to be repaired and is formed of a fume pipe, a ceramic pipe, etc., and a reference numeral 4 is from an adjacent pipeline. It is a water stopcock that prevents running water, etc.

【0012】施工に際し、管路内洗浄車等により管路3
の内壁面3aを洗浄し、必要に応じてこの内壁面3aを
削孔機等によって削り、形状を整える。
[0012] At the time of construction, the pipe 3
The inner wall surface 3a is cleaned, and if necessary, the inner wall surface 3a is ground by a drilling machine or the like to adjust the shape.

【0013】次に例えば直径700mm以下の管路を補
修用スリーブで被覆する場合には図1に示すように一方
のマンホール1に可撓性スリーブ導入装置5をマンホー
ルサポート6を介して、また他方のマンホール2に出口
側装置としての誘導パイプ7を取付ける。誘導パイプは
図1に示すようマンホール内に立ち上げても良いし或い
はマンホール底板部上に横たえてもよい。なお誘導パイ
プ7は管路3の径に対応する径を有する。
Next, for example, when covering a pipe having a diameter of 700 mm or less with a repair sleeve, a flexible sleeve introducing device 5 is provided in one manhole 1 through a manhole support 6 as shown in FIG. The guide pipe 7 as an outlet side device is attached to the manhole 2 of FIG. The guide pipe may be raised in the manhole as shown in FIG. 1 or may be laid on the manhole bottom plate portion. The guide pipe 7 has a diameter corresponding to the diameter of the conduit 3.

【0014】続いて図2に示すように導入側装置5の出
口部5aより未硬化状態の補修用スリーブ20を導入側
装置5から供給される圧搾空気により順次反転させつつ
膨張させて管路3の一端3bから他端3cへ向けて管路
3の内壁面3aに押圧して張設し、更に図3に示すよう
に誘導パイプ7の末端部7a迄もたらす。なお、補修用
スリーブ20の先端20aには補修用スリーブ20内に
供給された圧搾空気の一部分を外部へ排出し、矢印A方
向への空気流を形成するボビン8が設けられている。
Subsequently, as shown in FIG. 2, the repair sleeve 20 in an uncured state is expanded from the outlet portion 5a of the introduction side device 5 while being sequentially inverted by compressed air supplied from the introduction side device 5 and expanded. From the one end 3b to the other end 3c, the inner wall surface 3a of the conduit 3 is pressed and stretched, and further brought to the end portion 7a of the guide pipe 7 as shown in FIG. A bobbin 8 that discharges a part of the compressed air supplied into the repair sleeve 20 to the outside and forms an air flow in the direction of arrow A is provided at the tip 20a of the repair sleeve 20.

【0015】この補修用スリーブ20は、図7に一部破
断説明図を示すようにガラス繊維、ポリエステル繊維等
の補強繊維からなる筒状のベース材を1層或いは要求強
度に相応して複数積層、本実施形態では2層のベース材
21、22に光硬化剤を含有する未硬化状態の熱硬化性
樹脂23、例えば不飽和ポリエステル系樹脂を含浸させ
て形成した樹脂層24と、この樹脂層24の内面を被覆
するプラスチック薄膜、例えばポリウレタン・ポリアミ
ドの合成薄膜やポリエチレンフィルム等の内側薄膜25
とを有している。
As shown in the partially broken explanatory view of FIG. 7, the repairing sleeve 20 comprises one layer of a cylindrical base material made of reinforcing fibers such as glass fibers and polyester fibers, or a plurality of laminated layers corresponding to the required strength. In the present embodiment, a resin layer 24 formed by impregnating two layers of base materials 21 and 22 with an uncured thermosetting resin 23 containing a photo-curing agent, for example, an unsaturated polyester resin, and the resin layer An inner thin film 25 such as a plastic thin film covering the inner surface of 24, for example, a synthetic thin film of polyurethane / polyamide or a polyethylene film
And

【0016】補強繊維からなるベース材21、22は、
例えば図7に示すように周方向に対して傾斜して配列す
る複数の繊維束が互に交差して編まれた筒状であって、
周方向に例えば1.3〜1.5倍、即ち130〜150
%伸長可能に形成されていて、スリーブ20内に供給さ
れる圧搾空気によって管路内壁面3aに押圧した際、周
方向に伸長して管路内壁面3aの形状に倣ってその外周
が管路3の内壁面3aに密着するようになっている。
The base materials 21 and 22 made of reinforcing fibers are
For example, as shown in FIG. 7, a plurality of fiber bundles arranged obliquely with respect to the circumferential direction have a tubular shape in which they are woven so as to cross each other,
1.3 to 1.5 times in the circumferential direction, that is, 130 to 150
When the compressed air supplied to the inside of the sleeve 20 presses against the inner wall surface 3a of the conduit, the outer periphery of the inner wall of the conduit extends in the circumferential direction and follows the shape of the inner wall surface 3a of the conduit. The inner wall surface 3a of 3 is closely attached.

【0017】次に加熱装置(図示せず)を作動せしめて
圧搾空気を、常温状態から徐々に加熱させ例えば60〜
100℃までに加熱して導入側装置5から加熱した圧搾
空気として管路3の内壁面3aに張設した補修用スリー
ブ20内に供給して補修用スリーブ20を加熱する。補
修用スリーブ20は加熱によって樹脂層24内の硬化性
樹脂25は加熱した圧搾空気に晒される内側薄膜26
側、即ち内側から外側へ順次硬化せしめられる。
Next, a heating device (not shown) is operated to gradually heat the compressed air from the room temperature state, for example, 60 to
The compressed air heated up to 100 ° C. and heated from the introduction side device 5 is supplied into the repair sleeve 20 stretched on the inner wall surface 3 a of the conduit 3 to heat the repair sleeve 20. When the repairing sleeve 20 is heated, the curable resin 25 in the resin layer 24 is exposed to heated compressed air.
It is cured from side to side, ie from the inside to the outside.

【0018】そして樹脂層24が補修用スリーブ20を
管路内壁面3aに張設する形状をスリーブ自体によって
維持可能な状態になる程度、例えば図3のB−B線断面
を示す図4の斜線領域a、即ち内側薄膜26側から樹脂
層24の1/4乃至1/3の厚さ寸法範囲が硬化した
後、補修用スリーブ20内への加熱した圧搾空気の供給
を停止してスリーブ20の加熱硬化作業を停止する。
The extent to which the resin layer 24 can maintain the shape in which the repair sleeve 20 is stretched on the inner wall surface 3a of the conduit can be maintained by the sleeve itself, for example, the oblique line in FIG. 4 showing the cross section taken along the line BB in FIG. After the region a, that is, the thickness dimension range of 1/4 to 1/3 of the resin layer 24 from the side of the inner thin film 26 is hardened, the supply of the heated compressed air into the repair sleeve 20 is stopped to stop the sleeve 20. Stop the heat curing work.

【0019】続いて全周に亘って内側面から自己形状維
持可能な所定領域aだけ硬化した補修用スリーブ20の
両端を切断してマンホール1、2に突出した部分を切除
し、導入装置5及び導入パイプ7を撤去する。
Subsequently, both ends of the repairing sleeve 20, which is hardened in a predetermined area a capable of maintaining its own shape from the inner surface over the entire circumference, are cut off to cut off the parts protruding into the manholes 1 and 2, and the introducing device 5 and Remove the introduction pipe 7.

【0020】次に図5に示すように両端が各々マンホー
ル1、2内に開放し、樹脂層24の内周面が所定範囲の
厚さ寸法で硬化して形状が自己維持された補修用スリー
ブ20内に一方のマンホール、例えばマンホール1から
紫外線照射装置10を導入し、両端が開放した自然換気
可能状態下で紫外線照射装置10を作動せしめ、紫外線
照射装置10に一端が連結されたロープ11を牽引し、
或いは自走式の紫外線照射装置により他のマンホール2
方向へ移動させながら紫外線ランプ10aからの紫外線
を照射させて樹脂層24の未硬化領域の硬化性樹脂23
を硬化させ、硬化した補修用スリーブ20によって管路
3の内壁面3aを被覆する。紫外線照射装置10による
硬化処理作業は補修用スリーブ20両端が開放されかつ
圧搾空気の供給が停止した言わば自然換気可能状態であ
ることから作業性に優れ、かつ内壁面3aを被覆する樹
脂層24がガラス繊維等のベース材21、22によって
補強された言わば高強度の強化プラスチック(FRP)
となり管路3の強固な補強が得られる。
Next, as shown in FIG. 5, both ends are opened into the manholes 1 and 2, respectively, and the inner peripheral surface of the resin layer 24 is hardened to have a thickness within a predetermined range so that the shape of the repair sleeve is self-maintained. The ultraviolet irradiation device 10 is introduced into one of the manholes 20 such as the manhole 1, and the ultraviolet irradiation device 10 is operated under a natural ventilation condition in which both ends are open, and the rope 11 having one end connected to the ultraviolet irradiation device 10 is inserted. Tow,
Or you can use a self-propelled UV irradiation device to
The ultraviolet ray from the ultraviolet lamp 10a is irradiated while moving in the direction to move the curable resin 23 in the uncured region of the resin layer 24.
Is cured, and the inner wall surface 3a of the conduit 3 is covered with the cured repair sleeve 20. The curing process by the ultraviolet irradiation device 10 is excellent in workability because the both ends of the repair sleeve 20 are opened and the supply of compressed air is stopped, so to speak, that the workability is excellent, and the resin layer 24 covering the inner wall surface 3a is So-called high-strength reinforced plastic (FRP) reinforced by base materials 21, 22 such as glass fibers.
Next, a strong reinforcement of the conduit 3 can be obtained.

【0021】しかる後、図6に示すように管路3及び補
修用スリーブ20のマンホール1及び2に露出する両端
部をマンホール1及び2側から熱硬化性樹脂26により
被覆し、かつ紫外線照射装置10及び他の各装置を撤去
して管路3の補修を終了する。
Thereafter, as shown in FIG. 6, both ends of the conduit 3 and the repair sleeve 20 exposed in the manholes 1 and 2 are covered with a thermosetting resin 26 from the manholes 1 and 2 side, and an ultraviolet irradiation device is provided. 10 and other devices are removed, and the repair of the pipeline 3 is completed.

【0022】以上説明では、補修用スリーブ20の内周
面を加熱した圧搾空気により加熱硬化せしめたが、他の
加熱手段により加熱硬化せしめることも可能であり、ま
た補修用スリーブを圧搾空気供給により反転しつつ管路
内に導入する所謂反転工法に適用した場合について説明
したが、ロープ等によって補修用スリーブを管路内に引
き込み導入した後、圧搾空気の供給により補修用スリー
ブを管路内周面に押圧張設する所謂引き込み導入工法に
適用することも可能である。
In the above description, the inner peripheral surface of the repair sleeve 20 is heated and hardened by the compressed air that has been heated, but it is also possible to heat and harden it by other heating means, and the repair sleeve can be supplied by compressed air. The case of applying it to the so-called inversion method where it is inverted and introduced into the pipeline was explained, but after introducing the repair sleeve into the pipeline with a rope etc. and introducing it, the repair sleeve is supplied to the inner circumference of the pipeline by supplying compressed air. It can also be applied to a so-called pull-in introduction method in which the surface is pressed and stretched.

【0023】このように形成されたスリーブ20は照射
する紫外線が透過性に優れることから樹脂層24の内周
から外周まで均一でしかも容易に硬化し、かつ管路3内
に張設される補修用スリーブ20の両端が各々マンホー
ル1及び2内に開放された自然換気性が良好な状態下に
おいて移動する紫外線照射装置10によって硬化性樹脂
23を含む補修用スリーブ20を紫外線照射して未硬化
領域を硬化せしめることから紫外線照射によるスリーブ
20の硬化に先行する紫外線照射装置10の発熱によっ
てスリーブ20が熱的影響を受けることがなくなり、か
つ内周面が硬化したスリーブ内を紫外線照射装置が移動
することから凹凸のない平滑な内周面を有する硬化した
補修用スリーブ20が得られ管路3内を流れる流水等に
対する摩擦抵抗の低減が図れ、流下能力の高い管路が得
られるとともに内側薄膜の垂下に起因する紫外線照射装
置10との接触による発火に伴う火災が回避され、かつ
紫外線照射間における圧搾空気の供給が不要となり施工
作業性に優れ、かつ簡素化が図れることと相俟って施工
期間の短縮及び施工コストの削減が得られる。
The sleeve 20 formed in this manner is excellent in the transparency of the ultraviolet rays to be radiated, so that the resin layer 24 is uniformly and easily cured from the inner circumference to the outer circumference, and is repaired by being stretched in the conduit 3. The both ends of the working sleeve 20 are opened in the manholes 1 and 2, respectively, and the repair sleeve 20 including the curable resin 23 is irradiated with ultraviolet rays by the ultraviolet ray irradiation device 10 that moves under the condition of good natural ventilation, and the uncured area is uncured. Since the resin is cured, the sleeve 20 is prevented from being thermally affected by the heat generated by the ultraviolet irradiation device 10 prior to the curing of the sleeve 20 by the ultraviolet irradiation, and the ultraviolet irradiation device moves in the sleeve whose inner peripheral surface is cured. Therefore, a cured repair sleeve 20 having a smooth inner peripheral surface without unevenness is obtained, and the frictional resistance against running water flowing in the pipe 3 is reduced. It is possible to reduce the number of pipes, to obtain a pipeline with a high ability to flow down, to avoid a fire caused by ignition due to contact with the ultraviolet irradiation device 10 caused by the drooping of the inner thin film, and to supply compressed air between ultraviolet irradiations. Combined with the excellent workability and simplification, the construction period and construction cost can be shortened.

【0024】次に例えば直径600〜800mm或いは
それ以上の比較的大径の管路を補修する場合を図8乃至
図13によって説明する。
Next, the case of repairing a relatively large diameter pipe having a diameter of 600 to 800 mm or more will be described with reference to FIGS.

【0025】図中符号33は補修を施すべき地中に埋設
された管路であり、管路33の両端は各々マンホール3
1及び32内に開口している。施工に際し、前記同様管
路内洗浄車により管路33の内壁面33aを洗浄し、必
要に応じてこの内壁面33aを削孔機等によって削り、
形状を整える。
In the figure, reference numeral 33 is a pipeline buried in the ground to be repaired, and both ends of the pipeline 33 are manholes 3 respectively.
Open in 1 and 32. At the time of construction, the inner wall surface 33a of the pipe line 33 is washed with a pipe cleaning vehicle in the same manner as described above, and the inner wall face 33a is shaved by a drilling machine or the like, if necessary,
Adjust the shape.

【0026】次に一方のマンホール31から他方のマン
ホール32に達する未硬化状態の補修用スリーブ40を
ロープ等によって引き込み導入或いは流体圧、例えば圧
搾空気や水圧によって順次反転させながら管路内に導入
する反転工法等適宜手段により管路33内に導入する。
Next, the uncured repair sleeve 40 reaching from the one manhole 31 to the other manhole 32 is drawn in by a rope or the like, or is introduced into the conduit while being sequentially reversed by fluid pressure, for example, compressed air or water pressure. It is introduced into the conduit 33 by an appropriate means such as an inversion method.

【0027】この補修用スリーブ40も前記補修用スリ
ーブ20同様、ガラス繊維、ポリエステル繊維等の補強
繊維からなる筒状のベース材を1層或いは要求強度に相
応して複数積層、本実施形態では2層のベース材41、
42に光硬化剤を含有する未硬化状態の熱硬化性樹脂4
3、例えば不飽和ポリエステル系樹脂を含浸させて形成
した樹脂層44とこの樹脂層44の内面を被覆するプラ
スチック薄膜、例えばポリウレタンポリアミドの合成薄
膜やポリエチレンフィルム等の内側薄膜45とを有して
いる。
This repair sleeve 40, like the repair sleeve 20, has one layer or a plurality of cylindrical base materials made of reinforcing fibers such as glass fiber and polyester fiber, or two or more layered in accordance with the required strength. Layer base material 41,
An uncured thermosetting resin 4 containing a photo-curing agent 42
3. A resin layer 44 formed by impregnating an unsaturated polyester resin, for example, and a plastic thin film covering the inner surface of the resin layer 44, for example, an inner thin film 45 such as a polyurethane polyamide synthetic thin film or a polyethylene film. .

【0028】補強繊維からなるベース材41、42は前
記ベース材21、22と同様に周方向に対して傾斜して
配列する複数の繊維束が互に交差して編まれた筒状であ
って、周方向に対して例えば1.3〜1.5倍、即ち1
30〜150%伸長可能に形成されていてスリーブ40
内に供給される圧搾空気等によって管路内壁面33aに
押圧した際、周方向に伸長して管路内壁面33aの形状
に倣ってその外周が管路内壁面33aに密着するように
なっている。
The base materials 41 and 42 made of reinforcing fibers are cylindrical in shape, like the base materials 21 and 22, in which a plurality of fiber bundles arranged obliquely with respect to the circumferential direction are woven so as to cross each other. , 1.3 to 1.5 times the circumferential direction, that is, 1
The sleeve 40 is made to be stretchable by 30 to 150%
When the inner wall surface 33a of the conduit is pressed by compressed air or the like supplied inside, the outer periphery of the inner wall surface 33a extends in the circumferential direction and follows the shape of the inner wall surface 33a of the conduit to come into close contact with the inner wall surface 33a of the conduit. There is.

【0029】次に管路33内に導入された補修用スリー
ブ40のマンホール内に突出する一方の端部、例えばマ
ンホール31内に突出する端部40aに基端側固定用治
具50を、他方のマンホール32内に突出する端部40
bに先端側固定用治具55を嵌装し、帯状乃至紐状の固
定具56によって巻回締結する。
Next, the base end side fixing jig 50 is attached to one end of the repair sleeve 40, which is introduced into the conduit 33, protruding into the manhole, for example, the end 40a protruding into the manhole 31, and the other end. End 40 protruding into the manhole 32 of
The front end side fixing jig 55 is fitted to b and is wound and fastened by a band-shaped or string-shaped fixing device 56.

【0030】基端側固定用治具50及び先端側固定用治
具55は金属製の有底円筒状であって、基端側固定用治
具50側から供給される圧搾空気による加圧によって補
修用スリーブ40を押し拡げて管路33の内壁面33a
に沿って押圧する。補修用スリーブ40は周方向に伸長
可能であることから管路内壁面33aに倣って変形し、
内壁面33aに密着する。補修用スリーブ40内への圧
搾空気の供給は、マンホール31内に配置された供給管
51を通して地上に配設する空気圧送装置52によって
行われる。なお基端側固定用治具50及び先端側固定用
治具55には補修用スリーブ40内に供給された圧搾空
気の一部を外部へ排出して空気流を形成するボビン50
a、55aが各々設けられている。
The base end side fixing jig 50 and the tip end side fixing jig 55 are made of metal and have a bottomed cylindrical shape, and are pressurized by compressed air supplied from the base side fixing jig 50 side. The repair sleeve 40 is expanded to expand the inner wall surface 33a of the conduit 33.
Press along. Since the repair sleeve 40 is expandable in the circumferential direction, it is deformed following the inner wall surface 33a of the conduit,
It adheres to the inner wall surface 33a. The compressed air is supplied into the repair sleeve 40 by an air pressure feeding device 52 arranged on the ground through a supply pipe 51 arranged in the manhole 31. The base end side fixing jig 50 and the tip end side fixing jig 55 discharge a part of the compressed air supplied into the repair sleeve 40 to the outside and form a bobbin 50.
a and 55a are provided respectively.

【0031】補修用スリーブ40を押し拡げて管路33
の内壁面33aに押圧して張設した後、供給管51の途
中に配設された加熱装置53を作動せしめて圧搾空気を
常温状態から徐々に加熱させ、例えば60〜100℃ま
でに加熱して基端側固定用治具50から加熱した圧搾空
気として補修用スリーブ40内に供給して補修用スリー
ブ40を加熱する。補修用スリーブ40は加熱によって
内側から順次外側へ硬化せしめられる。
The repair sleeve 40 is pushed open to expand the conduit 33.
After pressing and stretching the inner wall surface 33a, the heating device 53 provided in the middle of the supply pipe 51 is operated to gradually heat the compressed air from the normal temperature state, for example, to 60 to 100 ° C. The compressed air heated from the base end side fixing jig 50 is supplied into the repair sleeve 40 to heat the repair sleeve 40. The repair sleeve 40 is sequentially cured from the inside to the outside by heating.

【0032】そして補修用スリーブ40を管路内壁面3
3aに張設する形状を自己維持可能になる程度、例えば
図8のC−C線断面を示す図9の斜線領域b、即ち内側
薄膜46側から樹脂層44の1/4乃至1/3の厚さ寸
法範囲が硬化した後、補修用スリーブ40内への加熱し
た圧搾空気の供給を停止してスリーブ40の加熱硬化作
業を停止する。
Then, the repair sleeve 40 is attached to the inner wall surface 3 of the conduit.
3a to the extent that the shape stretched on itself can be self-maintained, for example, a shaded area b in FIG. 9 showing a cross section taken along the line CC of FIG. After the thickness dimension range is hardened, the supply of the heated compressed air into the repair sleeve 40 is stopped to stop the heat hardening operation of the sleeve 40.

【0033】続いて全周に亘って内周面から自己形状維
持可能な所定領域bだけ硬化した補修用スリーブ40の
マンホール31、32内に突出した両端を切断除去して
図10に示すよう両端をマンホール31、32内に開放
し、基端側固定用治具50及び先端側固定用治具55等
を撤去する。
Subsequently, both ends of the repair sleeve 40, which are hardened in a predetermined region b capable of maintaining a self-shape from the inner peripheral surface over the entire circumference, are cut and removed to remove both ends as shown in FIG. Is opened in the manholes 31 and 32, and the proximal end side fixing jig 50, the distal end side fixing jig 55 and the like are removed.

【0034】次に図11に示すように内周面が所定範囲
の厚さ寸法だけ硬化して形状維持された補修用スリーブ
40内に一方のマンホール、例えばマンホール31から
紫外線照射装置60を導入し、両端がマンホール31、
32内に開放した自然換気可能状態下で紫外線照射装置
60を作動せしめ、紫外線照射装置60に一端が連結さ
れたロープ65を牽引し、或いは自走式の紫外線照射装
置により他方のマンホール32方向へ移動させながら紫
外線を照射させて樹脂層44の未硬化領域の硬化樹脂4
3を硬化させる。
Next, as shown in FIG. 11, the ultraviolet irradiation device 60 is introduced from one manhole, for example, the manhole 31, into the repair sleeve 40 whose inner peripheral surface is hardened by a predetermined thickness dimension to maintain its shape. , Both ends are manholes 31,
The ultraviolet irradiation device 60 is operated under the condition of natural ventilation opened in 32, and the rope 65 whose one end is connected to the ultraviolet irradiation device 60 is pulled, or the self-propelled ultraviolet irradiation device moves to the other manhole 32 direction. The cured resin 4 in the uncured region of the resin layer 44 is irradiated with ultraviolet rays while moving.
Harden 3.

【0035】本実施形態のように比較的補修すべき管路
33が大径の場合には、前記紫外線照射装置10のよう
に紫外線ランプ10aが管路軸線に沿って複数列設され
た紫外線照射装置にあっては補修用スリーブ40と紫外
線ランプとが大幅に離間することから補修用スリーブを
硬化させるための照射エネルギが不足するおそれがあ
る。
When the pipe 33 to be repaired has a relatively large diameter as in the present embodiment, the ultraviolet lamps 10a are arranged in a plurality of rows along the pipe axis as in the ultraviolet irradiator 10. In the apparatus, since the repair sleeve 40 and the ultraviolet lamp are largely separated from each other, the irradiation energy for curing the repair sleeve may be insufficient.

【0036】このため本実施形態に用いられる紫外線照
射装置60は図11及び図11のD−D線断面を図12
に示すように複数の支持脚61によって補修用スリーブ
40内周面に移動可能に支持される円筒状のフレーム6
2を有し、このフレーム62の外周に沿って複数、例え
ば16個の紫外線ランプ63が放射状でかつ、千鳥状に
配置され、紫外線ランプ63と補修用スリーブ40との
接近を図ることにより補修用スリーブを硬化させるため
の充分な照射エネルギを確保している。
Therefore, the ultraviolet irradiation device 60 used in this embodiment is shown in FIG. 11 and the sectional view taken along the line DD in FIG.
As shown in FIG. 6, a cylindrical frame 6 movably supported on the inner peripheral surface of the repair sleeve 40 by a plurality of support legs 61.
2, a plurality of, for example, 16 ultraviolet lamps 63 are arranged radially and in a zigzag pattern along the outer periphery of the frame 62, and the ultraviolet lamps 63 and the repair sleeve 40 are arranged close to each other for repair. Ensuring sufficient irradiation energy to cure the sleeve.

【0037】しかる後、図13に示すよう管路33及び
補修用スリーブ40のマンホール31、32に露出する
両端部をマンホール31及び32側から熱硬化性樹脂3
6により被覆し、かつ紫外線照射装置60及び他の各装
置を撤去して管路33の補修を終了する。
Thereafter, as shown in FIG. 13, both ends of the conduit 33 and the repair sleeve 40 exposed in the manholes 31 and 32 are exposed to the thermosetting resin 3 from the manholes 31 and 32 side.
6 and the ultraviolet irradiation device 60 and other devices are removed, and the repair of the conduit 33 is completed.

【0038】以上説明では、補修用スリーブ40の内周
面を加熱した圧搾空気により加熱硬化せしめたが、他の
加熱手段により加熱硬化せしめることも可能である。
In the above description, the inner peripheral surface of the repair sleeve 40 is heat-cured by the heated compressed air, but it may be heat-cured by other heating means.

【0039】このようにして形成された管路内壁面33
aを被覆するスリーブ40は、ガラス繊維等のベース材
41、42によって補強された言わば高強度の強化プラ
スチックとなり、かつスリーブを照射する紫外線が透過
性に優れ、かつた補修用スリーブ40の両端が開放され
た自然換気性が良好な状態下で未硬化領域を光硬化せし
めることから紫外線照射装置からの発熱による熱的影響
を受けることなくスリーブ全長に亘って内周から外周ま
で均一に硬化して管路33の充分な補強が得られる。し
かも内周面が既に硬化したスリーブ内を紫外線照射装置
を移動せしめることと相俟って凹凸のない平滑な内周面
の補修用スリーブ40が得られ、流下能力の高い高品質
の補修管路が得られる。
The inner wall surface 33 of the conduit formed in this way
The sleeve 40 covering a is made of a so-called high-strength reinforced plastic reinforced by base materials 41 and 42 such as glass fibers, and has excellent transparency to ultraviolet rays irradiating the sleeve, and both ends of the repair sleeve 40 are Since the uncured area is photo-cured under the condition of open natural ventilation, it is uniformly cured from the inner circumference to the outer circumference over the entire length of the sleeve without being affected by the heat generated by the UV irradiation device. Sufficient reinforcement of the conduit 33 is obtained. Moreover, in combination with moving the ultraviolet irradiation device in the sleeve whose inner peripheral surface has already been hardened, a smooth inner peripheral surface repair sleeve 40 having no irregularities is obtained, and a high-quality repair conduit having a high downflow capability is obtained. Is obtained.

【0040】一方大径の管路補修にもかかわらず、圧搾
空気の供給が補修用スリーブ40を管路内壁面33aに
押圧し、かつ自己形状維持が可能になる程度まで加熱硬
化せしめるだけのきわめて短時間で充分であり、従来の
補修工法のように長時間に亘る加圧・加熱下における作
業の危険から開放され、安全性及び作業性に優れ、更に
大きな送気容量を有する空気圧搾機等の設備を使用する
必要がなくなり作業の簡素化が図れ、施工時間の短縮化
及び施工コストの低減が得られる。
On the other hand, in spite of repairing a large-diameter conduit, the supply of compressed air presses the repair sleeve 40 against the inner wall surface 33a of the conduit and heat-cures it to such an extent that the self-shape can be maintained. A short time is sufficient, it is free from the danger of working under pressure and heating for a long time like the conventional repair construction method, it is excellent in safety and workability, and an air compressor with a large air supply capacity etc. It is not necessary to use the above equipment, the work can be simplified, the construction time can be shortened, and the construction cost can be reduced.

【0041】[0041]

【発明の効果】以上説明した本発明による既設管路の補
修工法によると、既設管路内に導入した光硬化剤を含有
する熱硬化性樹脂を含む補修用スリーブ内に供給される
圧搾空気により補修用スリーブを既設管路内壁面に押圧
して張設した状態で補修用スリーブを自己形状維持可能
な状態まで加熱硬化せしめ、しかる後スリーブの端を開
放した自然換気可能な状態でスリーブを光硬化せしめる
ことから、スリーブ内への圧搾空気供給が自己形状維持
可能になる程度まで硬化する初期段階におけるきわめて
短時間であり、かつその後端部が開放されたスリーブ内
が自然換気可能な状態下で紫外線照射により補修用スリ
ーブが硬化せしめられ、紫外線照射による補修用スリー
ブの硬化以前に紫外線照射装置の発熱によって補修用ス
リーブが熱的影響を受けることがなく、硬化が均一で内
周面に凹凸のない高品質の補修効果が得られ、火災のお
それがなく、施工作業の簡素化及び施工期間の短縮が図
れて施工コストの低減が得られる等既設管路の補修工法
に貢献すること大なるものである。
According to the method for repairing an existing pipeline according to the present invention described above, the compressed air supplied into the repairing sleeve containing the thermosetting resin containing the photo-curing agent introduced into the existing pipeline is used. With the repair sleeve pressed against the inner wall surface of the existing pipeline and stretched, the repair sleeve is heated and cured to a state where it can maintain its own shape, and then the sleeve is exposed to light with natural ventilation with the end of the sleeve open. It is a very short time in the initial stage where the compressed air supply into the sleeve is cured to the extent that it can maintain its self-shape after being cured, and the inside of the sleeve with its rear end opened is under natural ventilation. The repair sleeve is cured by UV irradiation, and the repair sleeve is thermally affected by the heat generated by the UV irradiation device before the repair sleeve is cured by UV irradiation. High-quality repair effect without hardening, uniform hardening and no unevenness on the inner peripheral surface, no risk of fire, simplification of construction work and reduction of construction time, resulting in reduction of construction cost It is a great contribution to the repairing method of existing pipelines.

【図面の簡単な説明】[Brief description of the drawings]

【図1】本発明による既設管路の補修工法の一実施の形
態を示す説明図である。
FIG. 1 is an explanatory view showing an embodiment of a method for repairing an existing pipeline according to the present invention.

【図2】同じく、本実施の形態の補修工法の説明図であ
る。
FIG. 2 is likewise an explanatory view of the repairing method of the present embodiment.

【図3】同じく、本実施の形態の補修工法の説明図であ
る。
FIG. 3 is likewise an explanatory view of the repairing method of the present embodiment.

【図4】同じく、本実施の形態の補修工法の説明図であ
る。
FIG. 4 is likewise an explanatory view of a repairing method according to the present embodiment.

【図5】同じく、本実施の形態の補修工法の説明図であ
る。
FIG. 5 is also an explanatory diagram of a repairing method according to the present embodiment.

【図6】同じく、本実施の形態の補修工法の説明図であ
る。
FIG. 6 is likewise an explanatory view of the repairing method of the present embodiment.

【図7】同じく、本実施の形態の補修工法に使用するス
リーブの一部破断説明図である。
FIG. 7 is a partially cutaway explanatory view of a sleeve used in the repairing method of the present embodiment as well.

【図8】本発明による既設管路の補修工法の他の実施の
形態を示す説明図である。
FIG. 8 is an explanatory diagram showing another embodiment of a repairing method for an existing pipeline according to the present invention.

【図9】同じく、本実施の形態の補修工法の説明図であ
る。
FIG. 9 is likewise an explanatory view of the repairing method of the present embodiment.

【図10】同じく、本実施の形態の補修工法の説明図で
ある。
FIG. 10 is also an explanatory diagram of a repairing method according to the present embodiment.

【図11】同じく、本実施の形態の補修工法の説明図で
ある。
FIG. 11 is also an explanatory diagram of a repairing method according to the present embodiment.

【図12】同じく、本実施の形態の補修工法の説明図で
ある。
FIG. 12 is also an explanatory diagram of a repairing method according to the present embodiment.

【図13】同じく、本実施の形態の補修工法の説明図で
ある。
FIG. 13 is also an explanatory diagram of a repairing method according to the present embodiment.

【符号の説明】[Explanation of symbols]

3 既設管路 3a 内壁面 10 紫外線照射装置 20 補修用スリーブ 21,22 ベース材 23 硬化性樹脂 24 樹脂層 25 内側薄膜 33 既設管路 33a 内壁面 40 補修用スリーブ 41,42 ベース材 43 硬化性樹脂 44 樹脂層 45 内側薄膜 60 紫外線照射装置 3 Existing pipeline 3a Inner wall surface 10 Ultraviolet irradiation device 20 Repair sleeve 21,22 Base material 23 Curable resin 24 Resin layer 25 Inner thin film 33 Existing pipeline 33a Inner wall surface 40 Repair sleeve 41, 42 Base material 43 Curable resin 44 resin layer 45 inner thin film 60 ultraviolet irradiation device

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B29K 105:24 ──────────────────────────────────────────────────続 き Continued on the front page (51) Int.Cl. 6 Identification code Agency reference number FI Technical display location B29K 105: 24

Claims (6)

【特許請求の範囲】[Claims] 【請求項1】 管路内に導入した光硬化剤を含有する未
硬化状態の熱硬化性樹脂を含む筒状の補修用スリーブ内
に圧搾空気を供給してその補修用スリーブを管路内壁面
に押圧して張設するとともに補修用スリーブを自己形状
維持可能に加熱硬化せしめ、しかる後補修用スリーブの
端を開放して補修用スリーブを光硬化せしめることを特
徴とする既設管路の補修工法。
1. Compressed air is supplied into a tubular repair sleeve containing an uncured thermosetting resin containing a photo-curing agent introduced into the conduit, and the repair sleeve is provided with the repair sleeve. A method for repairing an existing pipeline, which is characterized in that the repair sleeve is heated and hardened so that it can maintain its self-shape, and then the end of the repair sleeve is opened and the repair sleeve is photo-cured. .
【請求項2】 光硬化剤を含有する未硬化状態の熱硬化
性樹脂を含む筒状の補修用スリーブを管路内に導入する
工程と、この補修用スリーブ内に圧搾空気を供給して補
修用スリーブを管路内壁面に押圧して張設する工程と、
圧搾空気を補修用スリーブ内に供給しつつ補修用スリー
ブを自己形状維持可能に加熱硬化せしめる工程と、補修
用スリーブの端部を切断除去して開放する工程と、端部
が開放したこの補修用スリーブを光硬化せしめる工程と
を有することを特徴とする既設管路の補修工法。
2. A step of introducing a tubular repair sleeve containing an uncured thermosetting resin containing a photo-curing agent into a pipeline, and supplying compressed air into the repair sleeve for repair. Pressing the sleeve for use against the inner wall surface of the pipeline to stretch it,
The process of heating and curing the repair sleeve while maintaining compressed air while supplying compressed air into the repair sleeve, the process of cutting and removing the end of the repair sleeve to open it, and the process of opening the end A method for repairing an existing pipeline, comprising a step of photo-curing the sleeve.
【請求項3】 光硬化剤を含有する未硬化状態の熱硬化
性樹脂を含む筒状の補修用スリーブ内に圧搾空気を供給
してこの補修用スリーブを管路内に導入するとともに管
路内壁面に押圧して張設する工程と、圧搾空気を補修用
スリーブ内に供給しつつ補修用スリーブを自己形状維持
可能に加熱硬化せしめる工程と、補修用スリーブの端部
を切断除去して開放する工程と、端部が開放したこの補
修用スリーブを光硬化せしめる工程とを有することを特
徴とする既設管路の補修工法。
3. A compressed air is supplied into a tubular repair sleeve containing an uncured thermosetting resin containing a photo-curing agent to introduce the repair sleeve into the pipeline and at the same time, into the pipeline. Steps of pressing against the wall surface to stretch it, steps of heating and curing the repair sleeve while maintaining compressed air while supplying compressed air into the repair sleeve, and cutting and removing the end of the repair sleeve to open it. A method of repairing an existing pipeline, which comprises a step and a step of photo-curing the repair sleeve having an open end.
【請求項4】 光硬化が補修用スリーブ内を移動する紫
外線照射装置からの紫外線照射によって行われる請求項
1〜3のいずれか1つに記載の既設管路の補修工法。
4. The method for repairing an existing pipeline according to claim 1, wherein the photo-curing is performed by irradiation with ultraviolet rays from an ultraviolet irradiation device that moves in the repair sleeve.
【請求項5】 補修用スリーブが、補強繊維からなり、
かつ周方向に対して傾斜して配列する複数の繊維束が互
に交差して編まれる筒状のベース材およびベース材に含
浸せしめられる光硬化剤を含有する熱硬化性樹脂からな
る樹脂層を有する請求項1〜4のいずれか1つに記載の
既設管路の補修工法。
5. The repair sleeve is made of reinforcing fiber,
And a resin layer made of a thermosetting resin containing a tubular base material in which a plurality of fiber bundles arranged obliquely with respect to the circumferential direction cross each other and knitted, and a photocuring agent impregnated in the base material The method for repairing an existing pipeline according to any one of claims 1 to 4, further comprising:
【請求項6】 光硬化剤を含有する熱硬化性樹脂が不飽
和ポリエステル系樹脂である請求項1〜5のいずれか1
つに記載の既設管路の補修工法。
6. The thermosetting resin containing a photo-curing agent is an unsaturated polyester-based resin.
Method for repairing existing pipelines as described in Section 3.
JP28989895A 1995-11-08 1995-11-08 Repair method for existing pipelines Expired - Fee Related JP3691883B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP28989895A JP3691883B2 (en) 1995-11-08 1995-11-08 Repair method for existing pipelines

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP28989895A JP3691883B2 (en) 1995-11-08 1995-11-08 Repair method for existing pipelines

Publications (2)

Publication Number Publication Date
JPH09131791A true JPH09131791A (en) 1997-05-20
JP3691883B2 JP3691883B2 (en) 2005-09-07

Family

ID=17749205

Family Applications (1)

Application Number Title Priority Date Filing Date
JP28989895A Expired - Fee Related JP3691883B2 (en) 1995-11-08 1995-11-08 Repair method for existing pipelines

Country Status (1)

Country Link
JP (1) JP3691883B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002225135A (en) * 2001-01-30 2002-08-14 Asahi Tec Corp Method for reclaiming pipe line, reclamation material used therein, and method for producing reclamation material
JP2009214407A (en) * 2008-03-10 2009-09-24 Yoshika Kk Conduit reconditioning method
JP2010156437A (en) * 2008-12-31 2010-07-15 Sumiyoshi Seisakusho:Kk Lining method of inner surface of branch pipe and lining device of inner surface of branch pipe

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002225135A (en) * 2001-01-30 2002-08-14 Asahi Tec Corp Method for reclaiming pipe line, reclamation material used therein, and method for producing reclamation material
JP4632554B2 (en) * 2001-01-30 2011-02-16 旭テック環境ソリューション株式会社 Pipeline correction method and rehabilitation material used therefor
JP2009214407A (en) * 2008-03-10 2009-09-24 Yoshika Kk Conduit reconditioning method
JP2010156437A (en) * 2008-12-31 2010-07-15 Sumiyoshi Seisakusho:Kk Lining method of inner surface of branch pipe and lining device of inner surface of branch pipe

Also Published As

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