JPH0913129A - Method for opening tuyere in horizontal type converter and device therefor - Google Patents
Method for opening tuyere in horizontal type converter and device thereforInfo
- Publication number
- JPH0913129A JPH0913129A JP18477495A JP18477495A JPH0913129A JP H0913129 A JPH0913129 A JP H0913129A JP 18477495 A JP18477495 A JP 18477495A JP 18477495 A JP18477495 A JP 18477495A JP H0913129 A JPH0913129 A JP H0913129A
- Authority
- JP
- Japan
- Prior art keywords
- tuyere
- opening
- jig
- converter
- force
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Manufacture And Refinement Of Metals (AREA)
- Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)
- Muffle Furnaces And Rotary Kilns (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、銅やニッケルのマット
等を吹錬するために用いられる横型転炉の羽口に付着す
る通風障害物を除去し、羽口を開口するための方法とそ
の装置に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for removing a ventilation obstacle adhering to a tuyere of a horizontal converter used for blowing a copper or nickel matte or the like and opening the tuyere. Regarding the device.
【0002】[0002]
【従来の技術】銅やニッケルのマット等の吹錬には、一
般にピアズ・スミス型転炉と称する横置円筒形の横長の
転炉が用いられる。この横型転炉では、その側壁に一列
に設けられた数十個の羽口から炉内の溶融材料中に圧風
を吹込んで、鉄や硫黄を酸化させて吹錬が行われる。こ
の転炉の操業においては、吹錬初期の鉄分をカラミ中に
除去する造カン期と、その後のカワから粗銅を得る造銅
期があるが、その間に羽口から送られる冷風のために溶
融材料と接する羽口の内端部に付着物が形成されて通風
を阻害するようになるため、適宜前記付着物を除去しな
ければならない。2. Description of the Prior Art For blowing copper or nickel matte, a horizontally oriented cylindrical horizontal converter generally called a Piers-Smith converter is used. In this horizontal converter, blown air is blown into the molten material in the furnace through dozens of tuyere provided in a row on the side wall to oxidize iron and sulfur for blowing. In the operation of this converter, there are a can-making period in which iron content in the early stage of smelting is removed into karami, and a copper-making period in which blister copper is obtained from the river thereafter, but during that period, it melts due to the cold air sent from the tuyere. Since the adhered matter is formed on the inner end portion of the tuyere which comes into contact with the material, which obstructs ventilation, the adhered matter must be removed appropriately.
【0003】この付着物の除去作業は、専用の転炉羽口
打開機により行われており、その打開機としては専らメ
カニカルパンチャーと称する機構によるものが一般的で
ある。すなわち、従来の打開機は、直径が羽口径より僅
かに小さい複数の打開棒を並設した打開治具を、羽口に
沿って移動可能な台車に設置し、順次台車を移動させ
て、打開棒を羽口内の付着物に打ちつけ、その衝撃によ
り羽口開口を行うものであった。The work of removing the adhering matter is carried out by a dedicated converter tuyere breaking machine, and a machine called a mechanical puncher is generally used as the breaking machine. That is, in the conventional breaker, a breaker jig having a plurality of breaker bars having a diameter slightly smaller than the tuyere diameter is installed in parallel on a bogie that can move along the tuyere, and the bogies are sequentially moved to break it. The rod was struck against the deposit in the tuyere, and the impact was used to open the tuyere.
【0004】[0004]
【発明が解決しようとする課題】しかし、従来の羽口打
開機による開口方法では、打開棒が羽口付着物に当ると
きの衝撃により羽口煉瓦が損傷する場合が多く、羽口煉
瓦の寿命に著しく悪影響を及ぼすという問題がある。特
に、造銅期終了後の羽口開口作業は、吹錬中の羽口開口
作業よりも、除去されにくい銅や鉄およびこれらの酸化
物を主成分とした塊が固着している上、次サイクルの操
業に備えてこれらの固着物を完全に除去する必要があ
る。したがって、造銅期終了後の羽口開口作業時のメカ
ニカルパンチャーによる衝撃は、吹錬中の羽口開口作業
時の衝撃よりも大きく、その衝撃により羽口煉瓦を損傷
させ該煉瓦の寿命に及ぼす影響も大きく、羽口煉瓦の損
耗の程度が著しい場合には、転炉寿命にも多大な悪影響
を及ぼす結果となり、好ましい方法ではなかった。However, in the conventional opening method using the tuyere breaking machine, the tuyere brick is often damaged by the impact when the breaking rod hits the tuyere deposit, and the life of the tuyere brick is long. There is a problem that it has a significant adverse effect on. In particular, the tuyere opening work after the completion of the copper-making period has more solidified copper and iron and their oxides as the main components than the tuyere opening work during blowing, and These deposits need to be completely removed in preparation for the cycle operation. Therefore, the impact by the mechanical puncher during the tuyere opening work after the completion of the coppermaking period is larger than the impact during the tuyere opening work during blowing, and the impact damages the tuyere brick and affects the life of the brick. When the degree of wear of the tuyere bricks is significant, it has a great adverse effect on the life of the converter and is not a preferable method.
【0005】本発明は、このような従来技術の問題点に
かんがみなされたもので、造銅期終了後の羽口開口時の
メカニカルパンチャーの衝撃による羽口煉瓦の損傷を軽
減し、炉命延長を可能とする横型転炉の羽口開口手段を
提案しようとするものである。The present invention has been conceived in view of the problems of the prior art as described above, and reduces damage to the tuyere bricks due to the impact of the mechanical puncher at the time of opening the tuyere after the completion of the coppermaking period, and extends the life of the furnace. The present invention intends to propose a tuyere opening means for a horizontal converter that enables the above.
【0006】[0006]
【課題を解決するための手段】本発明に係る羽口開口手
段は、造銅期終了後の羽口開口を従来のメカニカルパン
チャーによる打撃力のみではなく、少なくとも回転力を
含んだ力により行うことを特徴とするもので、その要旨
は、銅製錬用転炉の造銅期終了後の閉塞羽口を開口する
方法として、往復運動と回転運動が可能な羽口開口治具
に、好ましくは回転力と打撃力、少なくとも回転力を付
与し、好ましくは治具の回転力による切削と打撃、少な
くとも治具の回転力による切削により羽口を開口するこ
とを特徴とするものである。In the tuyere opening means according to the present invention, the tuyere opening after the completion of the copper-making period is performed not only by the striking force of a conventional mechanical puncher but also by a force including at least a rotational force. As a method of opening a closed tuyere after completion of the coppermaking period of a copper smelting converter, a tuyere opening jig capable of reciprocating motion and rotating motion is preferably used. Force and striking force, at least a rotating force is applied, and the tuyere is opened by cutting and striking by the rotating force of the jig, and at least cutting by the rotating force of the jig.
【0007】また、本発明装置としては、転炉の炉壁に
設けられた羽口に沿って移動可能な台車に、往復運動と
回転運動が可能な羽口開口治具と、該治具に好ましくは
回転力と打撃力、少なくとも回転力を付与するための駆
動部を設けたことを特徴とし、またこの装置の上記羽口
開口治具の駆動部には、空気圧、油圧等の流体圧、また
は電気により駆動するモータ、または削岩機の駆動部を
用いることができる。さらに、上記の羽口開口装置の台
車と、吹錬中に羽口の閉塞を解消するメカニカルパンチ
ャーの台車とを一体化して構成することも可能である。The apparatus of the present invention includes a bogie movable along a tuyere provided on a furnace wall of a converter, a tuyere opening jig capable of reciprocating motion and a rotary motion, and the jig. Preferably, a driving unit for applying a rotating force and a striking force, at least a rotating force is provided, and the driving unit of the tuyere opening jig of this device is provided with a fluid pressure such as air pressure or hydraulic pressure, Alternatively, an electrically driven motor or a rock drill drive can be used. Further, it is also possible to integrally configure the bogie of the tuyere opening device described above and the bogie of the mechanical puncher that eliminates the blockage of the tuyere during blowing.
【0008】[0008]
【作用】本発明によれば、羽口開口治具を回転させなが
ら切削開口することができるので、打撃力による開口を
併用するとしても、従来のメカニカルパンチャーの打撃
力のみによる羽口開口に伴う衝撃力を著しく軽減するこ
とが可能となり、衝撃に伴う羽口煉瓦の損傷を防止する
ことができる。According to the present invention, since the cutting opening can be made while rotating the tuyere opening jig, even if the opening by the striking force is used together, the tuyere opening by the striking force of the conventional mechanical puncher is involved. It is possible to remarkably reduce the impact force and prevent the tuyere brick from being damaged by the impact.
【0009】また、羽口開口治具の回転力による切削の
みにより羽口を再開口する場合、羽口開口時の衝撃によ
る羽口煉瓦の損傷は、打撃力と回転力とを併用した場合
に比べさらに減少するが、この場合は、羽口の開口に要
する時間が増加するため、羽口再開口に時間的制約があ
る場合には、打撃力と回転力を併用する方が効果的であ
る。一方、特に時間的制約がない場合、あるいは少ない
場合には、羽口再開口を回転力だけで行い、羽口煉瓦へ
の衝撃を減らす方が好ましい。Further, when the tuyere is re-opened only by cutting with the turning force of the tuyere opening jig, the damage to the tuyere brick due to the impact at the time of opening the tuyere occurs when both the striking force and the turning force are used. However, in this case, since the time required for opening the tuyere increases, it is more effective to use the striking force and the rotational force together when there is a time constraint on the re-opening of the tuyere. . On the other hand, when there is no particular time restriction or when there is little time restriction, it is preferable that the tuyere reopening is performed only by the rotational force to reduce the impact on the tuyere brick.
【0010】また、羽口開口装置の台車と、従来から用
いられている吹錬中に羽口の閉塞を防止するためのメカ
ニカルパンチャーの台車とを一体化することにより、台
車用レールを共用することが可能となる。Further, the bogie rail is shared by integrating the bogie of the tuyere opening device and the bogie of the mechanical puncher which has been conventionally used for preventing the tuyere from being blocked during blowing. It becomes possible.
【0011】[0011]
実施例1 図1は本発明の一実施例装置を示す概略図で、1は転
炉、2は羽口、3は作業床、4はレール、5は羽口開口
台車、6は羽口開口治具、7は治具駆動部、8はメカニ
カルパンチャー台車、9はメカニカルパンチャー、10
は打開棒である。なお、ここでは本発明の羽口開口台車
と従来のメカニカルパンチャー台車とを一体化し、かつ
治具駆動部に削岩機の駆動部を用いた場合を例にとり説
明する。Example 1 FIG. 1 is a schematic view showing an apparatus according to an example of the present invention. 1 is a converter, 2 is a tuyere, 3 is a work floor, 4 is a rail, 5 is a tuyere opening truck, and 6 is a tuyere opening. Jig, 7 is a jig driving unit, 8 is a mechanical puncher carriage, 9 is a mechanical puncher, and 10 is a mechanical puncher.
Is a breakthrough rod. Here, a case where the tuyere opening trolley of the present invention and a conventional mechanical puncher trolley are integrated and a driving unit of a rock drill is used as a jig driving unit will be described as an example.
【0012】すなわち、本発明に係る羽口開口装置は、
作業床3上に転炉1の炉壁に沿って敷設したレール4上
に、羽口開口台車5とメカニカルパンチャー台車8とを
一体に連設配置し、羽口開口台車5上に羽口開口治具6
と治具駆動部7とを設置した構造となっている。羽口開
口治具6は、先端に切削刃を有しており、ロッド6−1
を介して治具駆動部7に前後動可能に接続されている。
治具駆動部7には、削岩機の駆動部を用いているので、
羽口開口治具6は回転力と打撃力とを併用することがで
きる。なお、メカニカルパンチャー台車8と一体の羽口
開口台車5は自走式となっており、その移動制御は遠隔
操作で行われる。That is, the tuyere opening device according to the present invention is
A tuyere opening trolley 5 and a mechanical puncher trolley 8 are integrally and continuously arranged on a rail 4 laid along the furnace wall of the converter 1 on the work floor 3, and the tuyere opening is formed on the tuyere opening trolley 5. Jig 6
And the jig driving unit 7 are installed. The tuyere opening jig 6 has a cutting blade at the tip, and the rod 6-1
It is connected to the jig driving section 7 via the so as to be movable back and forth.
Since the drive unit of the rock drill is used for the jig drive unit 7,
The tuyere opening jig 6 can use both a rotating force and a striking force. The tuyere opening trolley 5 integrated with the mechanical puncher trolley 8 is self-propelled, and its movement is controlled by remote control.
【0013】上記構成の羽口開口装置により転炉1の造
銅期終了後に閉塞羽口を開口する場合は、羽口開口台車
5を転炉の炉壁に一列に設けられた羽口2に沿って作業
床3上を移動させながら、治具駆動部7の回転力と打撃
力とを併用して羽口開口治具6により各羽口を開口す
る。羽口を開口する際は、各羽口毎に台車を停止した状
態で羽口開口治具6を治具駆動部7にて前進動させ、羽
口開口治具6に回転力と打撃力を付与して羽口2を開口
する。なお、メカニカルパンチャー9は必要に応じて使
用する。When the closed tuyere is opened after the copper-making period of the converter 1 is finished by the tuyere opening device having the above-mentioned structure, the tuyere opening carriage 5 is installed on the tuyere 2 provided in a line on the furnace wall of the converter. Each tuyere is opened by the tuyere opening jig 6 by using the rotating force and the striking force of the jig driving portion 7 in combination while moving on the work floor 3 along. When opening the tuyere, the tuyere opening jig 6 is moved forward by the jig driving unit 7 with the carriage stopped for each tuyere, and the turning force and the striking force are applied to the tuyere opening jig 6. The tuyere 2 is opened by applying. The mechanical puncher 9 is used as needed.
【0014】上記構成の羽口開口装置によれば、打撃力
と回転切削により羽口2を開口することができるので、
打撃力を軽減することが可能となり、羽口煉瓦の受ける
衝撃を軽減することができ、羽口煉瓦の損傷を大幅に少
なくできる。また、羽口は羽口開口治具6の回転切削の
みにより開口することも可能であり、この場合には開口
に要する時間が長くなるが、羽口煉瓦の受ける衝撃をか
なり少なくできるので、羽口煉瓦の損傷をさらに減少さ
せることが可能となる。According to the tuyere opening device having the above structure, the tuyere 2 can be opened by the striking force and the rotary cutting.
The impact force can be reduced, the impact on the tuyere brick can be reduced, and the damage to the tuyere brick can be significantly reduced. Further, the tuyere can be opened only by the rotary cutting of the tuyere opening jig 6. In this case, although the time required for the opening is long, the impact on the tuyere brick can be considerably reduced, and thus the tuyere can be considerably reduced. It is possible to further reduce damage to the bricks.
【0015】実施例2 内径4.2m、長さ11.9m、内径42.9mmの羽
口56本の銅製錬用横型転炉において、羽口煉瓦を取替
えた後、200サイクル製錬を行って、羽口の開口が困
難になった状態で、粗銅を排出した後、カワを装入する
までの時間において、図1に示す本発明の開口装置を使
用し、打撃力と回転切削により閉塞羽口の開口作業を行
った。その結果、全羽口の開口に要した時間は、15分
間であり、各羽口およびその周囲の付着物は十分に除去
され、かつ羽口煉瓦の損傷は極めて少ないことが煉瓦残
寸の測定結果から確認された。Example 2 In a horizontal copper smelting converter with 56 tuyere having an inner diameter of 4.2 m, a length of 11.9 m, and an inner diameter of 42.9 mm, the tuyere brick was replaced and then 200 cycles of smelting were carried out. With the opening of the tuyere becoming difficult, the opening device of the present invention shown in FIG. 1 is used during the time from discharging the blister copper to loading the river, and the closing wing is caused by striking force and rotary cutting. The mouth was opened. As a result, the time required for opening all tuyere was 15 minutes, the deposits on each tuyere and its surroundings were sufficiently removed, and the tuyere brick was damaged very little. Confirmed from the results.
【0016】なお、比較のため従来のメカニカルパンチ
ャーによる羽口打開機(打開棒の外径が羽口内径より5
mm小さい打開棒一本を装着した打開機)を使用して、
上記と同様な転炉の羽口の打開作業を行った結果、全羽
口の打開には5分要し、かつ羽口煉瓦の損傷も比較的多
いことが上記同様に煉瓦残寸の測定結果から確認され
た。For comparison, a conventional tuyere breaker using a mechanical puncher (the outer diameter of the breaking bar is 5
using a breaker equipped with a breaker bar that is smaller in mm.
As a result of performing the tuyere breakthrough work similar to the above, it took 5 minutes to break all tuyeres and the tuyere brick was relatively damaged. Confirmed from.
【0017】[0017]
【発明の効果】以上説明したごとく、本発明によれば、
造銅期終了後の羽口再開口を回転力による切削と打撃、
または切削のみにより行うことができるので、従来の打
撃のみによる開口方式に比べ羽口煉瓦の衝撃を大幅に減
らすことが可能となり、羽口煉瓦の寿命を大幅に延長で
き、さらに転炉寿命の延命をはかることができるという
効果を奏する。また、本発明装置は、従来から用いられ
ている吹錬中に羽口の閉塞を防止するためのメカニカル
パンチャーの台車を一体的に連設することにより、台車
移動用レールを共用することが可能となり、設備投資を
少なくでき、かつ設置スペースを節約することができる
という効果を有する。As described above, according to the present invention,
Cutting and hitting the tuyere reopening after the coppermaking period with rotational force,
Or because it can be done only by cutting, it is possible to greatly reduce the impact of the tuyere brick compared to the conventional opening method by only hitting, it is possible to greatly extend the life of the tuyere brick, and further extend the life of the converter. There is an effect that can be measured. In addition, the device of the present invention can share the rail for moving the bogie by integrally connecting the bogies of the mechanical puncher for preventing the tuyere from being blocked during the conventional blowing. Therefore, there is an effect that the equipment investment can be reduced and the installation space can be saved.
【図1】本発明の一実施例装置を示す概略図である。FIG. 1 is a schematic view showing an apparatus according to an embodiment of the present invention.
1 転炉 2 羽口 3 作業床 4 レール 5 羽口開口台車 6 羽口開口治具 7 治具駆動部 8 メカニカルパンチャー台車 9 メカニカルパンチャー 10 打開棒 1 converter 2 tuyere 3 work floor 4 rails 5 tuyere opening trolley 6 tuyere opening jig 7 jig driving unit 8 mechanical puncher trolley 9 mechanical puncher 10 breaker rod
Claims (5)
を開口するための方法であって、往復運動と回転運動が
可能な羽口開口治具に、好ましくは回転力と打撃力、少
なくとも回転力を付与し、好ましくは治具の回転力によ
る切削と打撃、少なくとも治具の回転力による切削によ
り羽口を開口することを特徴とする横型転炉の羽口開口
方法。1. A method for opening a closed tuyere after a coppermaking period of a copper smelting converter, wherein a tuyere opening jig capable of reciprocating and rotating motions, preferably a rotating force. A tuyere opening method for a horizontal converter, wherein a tuyere is opened by applying a striking force, at least a rotating force, preferably by cutting and striking by a rotating force of a jig, and at least cutting by a rotating force of a jig.
を開口するための装置であって、転炉の炉壁に設けられ
た羽口に沿って移動可能な台車に、往復運動と回転運動
が可能な羽口開口治具と、該治具に好ましくは回転力と
打撃力、少なくとも回転力を付与するための駆動部を設
けたことを特徴とする横型転炉の羽口開口装置。2. A device for opening a closed tuyere after the copper-making period of a copper smelting converter, which is movable along a tuyere provided on a furnace wall of the converter, A tuyere opening jig capable of reciprocating and rotating motions, and a blade for a horizontal converter, which is provided with a driving unit for applying at least a rotating force and a striking force to the jig. Mouth opening device.
等の流体圧、または電気により駆動するモータを用いる
ことを特徴とする請求項2記載の横型転炉の羽口開口装
置。3. The tuyere opening device for a horizontal converter according to claim 2, wherein a motor driven by fluid pressure such as air pressure, hydraulic pressure, or the like is used for the driving portion of the tuyere opening jig.
部を用いることを特徴とする請求項2記載の横型転炉の
羽口開口装置。4. The tuyere opening device for a horizontal converter according to claim 2, wherein a driving portion of a rock drill is used as a driving portion of the tuyere opening jig.
吹錬中に羽口の閉塞を解消するメカニカルパンチャーの
台車とを一体化したことを特徴とする横型転炉の羽口開
口装置。5. A bogie of the tuyere opening device according to claim 2,
A tuyere opening device for a horizontal converter, which is integrated with a bogie of a mechanical puncher that eliminates blockage of tuyere during blowing.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18477495A JPH0913129A (en) | 1995-06-28 | 1995-06-28 | Method for opening tuyere in horizontal type converter and device therefor |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP18477495A JPH0913129A (en) | 1995-06-28 | 1995-06-28 | Method for opening tuyere in horizontal type converter and device therefor |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0913129A true JPH0913129A (en) | 1997-01-14 |
Family
ID=16159082
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP18477495A Pending JPH0913129A (en) | 1995-06-28 | 1995-06-28 | Method for opening tuyere in horizontal type converter and device therefor |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0913129A (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002371326A (en) * | 2001-06-14 | 2002-12-26 | Mitsui Mining & Smelting Co Ltd | Method and device for opening converter tuyere |
KR100805709B1 (en) * | 2001-09-27 | 2008-02-21 | 주식회사 포스코 | Apparatus for removing refractory from a tuyere in a blast furnace |
-
1995
- 1995-06-28 JP JP18477495A patent/JPH0913129A/en active Pending
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2002371326A (en) * | 2001-06-14 | 2002-12-26 | Mitsui Mining & Smelting Co Ltd | Method and device for opening converter tuyere |
KR100805709B1 (en) * | 2001-09-27 | 2008-02-21 | 주식회사 포스코 | Apparatus for removing refractory from a tuyere in a blast furnace |
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