JPH09122924A - Resistance joining method between different materials - Google Patents
Resistance joining method between different materialsInfo
- Publication number
- JPH09122924A JPH09122924A JP7280239A JP28023995A JPH09122924A JP H09122924 A JPH09122924 A JP H09122924A JP 7280239 A JP7280239 A JP 7280239A JP 28023995 A JP28023995 A JP 28023995A JP H09122924 A JPH09122924 A JP H09122924A
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- Japan
- Prior art keywords
- joining
- contact
- male
- materials
- joined
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
Description
【0001】[0001]
【発明が属する技術分野】この発明は、導電性のある異
種の被接合材同士を互いに当接させて接合する異種材間
の抵抗接合法に関するものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a resistance joining method for joining dissimilar materials having different conductivity to each other by bringing them into contact with each other.
【0002】[0002]
【従来の技術】導電性のある異種材間の抵抗接合法とし
て、例えば拡散接合法があり、この拡散接合法は、材料
が大きく変形しない程度の圧力をその材料の接合面に加
えるとともに、材料の融点を越えない温度まで加熱を行
ない、接合面で生じる原子の拡散を利用して固相状態で
接合する。2. Description of the Related Art As a resistance joining method between dissimilar materials having conductivity, there is, for example, a diffusion joining method. In this diffusion joining method, a pressure to such an extent that the material is not largely deformed is applied to the joining surface of the material and It is heated to a temperature not exceeding its melting point and is bonded in the solid state by utilizing the diffusion of atoms generated on the bonding surface.
【0003】[0003]
【発明が解決しようとする課題】この拡散接合法は、一
般に溶融溶接法等に比べ、全体の変形が少なく、異種材
間の接合に適していると言われている。しかし、通常の
拡散接合法では、その接合強度が、表面の清浄度や、面
粗度の影響を受けやすい上、処理温度を被接合材の融点
直下と高く、真空や不活性ガス雰囲気中で長い処理時間
を必要としている。It is said that this diffusion bonding method is generally less deformable than the fusion welding method and the like, and is suitable for bonding dissimilar materials. However, in the normal diffusion bonding method, the bonding strength is easily affected by surface cleanliness and surface roughness, and the processing temperature is high just below the melting point of the material to be bonded, so that the bonding strength is high in a vacuum or an inert gas atmosphere. It requires a long processing time.
【0004】この発明は、かかる点に鑑みてなされたも
ので、異種材を、大気中で、短時間に接合できる異種材
間の抵抗接合法を提供することを目的としている。The present invention has been made in view of the above points, and an object of the present invention is to provide a resistance joining method for bonding different kinds of materials in the air in a short time.
【0005】[0005]
【課題を解決するための手段】前記課題を解決し、かつ
目的を達成するために、請求項1記載の発明の異種材間
の抵抗接合法は、導電性のある異種の被接合材に雌雄対
となるテーパ面を形成し、この互いのテーパ面を当接さ
せた状態で加圧し、通電することにより界面を加熱活性
化して接合を行なうことを特徴としている。In order to solve the above-mentioned problems and to achieve the object, the resistance joining method between different kinds of materials according to the invention of claim 1 is a method in which different kinds of conductive materials to be joined are male and female. It is characterized in that a pair of tapered surfaces are formed, and pressure is applied in a state where the tapered surfaces are in contact with each other, and current is applied to heat and activate the interface to perform bonding.
【0006】このように、2つの被接合材をテーパ面で
当接させ、軸方向に適当な加圧力を加え、この加圧力は
接触面の電気抵抗が大きくばらつかない範囲の値とし、
被接合材の適切な接合のために最適な値を選び、その
後、電流を流すと、被接合材は接触部の電気抵抗が内部
のそれより大きいために接触部で発熱して接合され、被
接合材は母材強度と同等の接合強度が得られ、大気中で
処理でき、接合に要する時間が短くなり極めて生産性が
よい。As described above, the two materials to be joined are brought into contact with each other by the tapered surfaces, and an appropriate pressing force is applied in the axial direction. The pressing force is set to a value within a range in which the electric resistance of the contact surfaces does not vary greatly.
When an optimum value is selected for proper joining of the materials to be joined and then an electric current is applied, the materials to be joined are heated and joined at the contact part because the electrical resistance of the contact part is higher than that inside, The bonding material has a bonding strength equivalent to that of the base material, can be processed in the air, and the time required for bonding is short, resulting in extremely high productivity.
【0007】請求項2記載の発明の異種材間の抵抗接合
法は、前記雌雄対となるテーパ面が、2段に形成されて
いることを特徴としている。このように、雌雄対となる
テーパ面が2段に形成されており、被接合材の接合強度
が大きくなる。The resistance joining method between dissimilar materials according to the second aspect of the present invention is characterized in that the tapered surfaces forming the male and female pairs are formed in two steps. In this way, the tapered surfaces forming a male and female pair are formed in two steps, and the joining strength of the materials to be joined is increased.
【0008】請求項3記載の発明の異種材間の抵抗接合
法は、前記雌雄対となる少なくとも一方のテーパ面は、
円周から見て線接触する接触部を有することを特徴とし
ている。このように、雌雄対となる少なくとも一方のテ
ーパ面が円周から見て線接触する接触部を有しており、
この線接触する接触部の電流密度が上り、この部分から
溶融し易くなり、接合に要する時間が短くなり極めて生
産性がよい。In the resistance joining method between different kinds of materials according to the third aspect of the present invention, at least one taper surface forming the male and female pair,
It is characterized by having a contact portion that makes line contact when viewed from the circumference. In this way, at least one tapered surface forming a male and female pair has a contact portion that makes line contact when viewed from the circumference,
The current density of the contact portion that makes line contact increases, melting easily occurs from this portion, the time required for bonding is shortened, and productivity is extremely good.
【0009】請求項4記載の発明の異種材間の抵抗接合
法は、前記雌雄対となる少なくとも一方のテーパ面は、
円周から見て面接触する接触部を有することを特徴とし
ている。このように、雌雄対となる少なくとも一方のテ
ーパ面が円周から見て面接触する接触部を有しており、
この面接触する接触部の電流密度が上り、この部分から
溶融し易くなり、接合に要する時間が短くなり極めて生
産性がよい。According to a fourth aspect of the present invention, there is provided a resistance joining method for dissimilar materials, wherein at least one tapered surface forming the male and female pair is
It is characterized by having a contact portion that makes surface contact when viewed from the circumference. In this way, at least one tapered surface forming a male and female pair has a contact portion that makes surface contact when viewed from the circumference,
The current density of the contact portion which makes surface contact increases, the portion is easily melted from this portion, the time required for bonding is shortened, and the productivity is extremely good.
【0010】請求項5記載の発明の異種材間の抵抗接合
法は、前記雌雄対となるテーパ面は、異なるテーパ角度
に設定したことを特徴としている。このように、雌雄対
となるテーパ面が異なるテーパ角度に設定され、この線
接触する部分の電流密度が上り、この部分から溶融し易
くなり、接合に要する時間が短くなり極めて生産性がよ
い。According to a fifth aspect of the present invention, there is provided a resistance welding method for dissimilar materials, characterized in that the tapered surfaces forming the male and female pairs are set at different taper angles. In this way, the taper surfaces forming the male and female pairs are set to different taper angles, the current density of the line contact portion increases, melting easily occurs from this portion, the time required for joining is shortened, and productivity is extremely good.
【0011】請求項6記載の発明の異種材間の抵抗接合
法は、前記雌雄対となる少なくとも一方のテーパ面にめ
っき等により薄いインサート材を付着させて加圧通電に
よる接合を行い、接合終了後、接合界面にインサート材
が残存しないことを特徴としている。In the resistance joining method between different kinds of materials according to the sixth aspect of the invention, a thin insert material is adhered to at least one tapered surface forming the male-female pair by plating or the like, and the joining is carried out by pressurization and the joining is completed. After that, the feature is that the insert material does not remain at the bonding interface.
【0012】このように電流を流すと、被接合材は接触
部の電気抵抗が内部のそれより大きいために接触部で発
熱し、この際インサート材と被接合材の間に双方の材料
原子の相互拡散が生じ、その結果、界面付近に合金層が
形成される。When an electric current is applied in this manner, the material to be joined heats up at the contact portion because the electrical resistance of the contact portion is larger than that inside, and at this time, the material atoms of both materials are separated between the insert material and the material to be joined. Mutual diffusion occurs, and as a result, an alloy layer is formed near the interface.
【0013】請求項7記載の発明の異種材間の抵抗接合
法は、前記テーパ面の面粗度を、Ra0.1〜10に調
整したことを特徴としている。このように、テーパ面の
面粗度が、Ra0.1〜10に調整され、表面の清浄度
が悪くても接合強度に影響を与えないので、切削クーラ
ントや潤滑油が付着していても洗浄の必要が無く、イン
ラインで行う接合方法として優れている。According to a seventh aspect of the present invention, there is provided a resistance bonding method between different kinds of materials in which the surface roughness of the tapered surface is adjusted to Ra 0.1 to 10. In this way, the surface roughness of the tapered surface is adjusted to Ra 0.1 to 10, and even if the cleanliness of the surface is poor, it does not affect the bonding strength. Therefore, even if cutting coolant or lubricating oil is attached, cleaning is performed. It is excellent as an in-line joining method that does not require.
【0014】請求項8記載の発明の異種材間の抵抗接合
法は、前記テーパ面に鋳造ままの表面状態を用いたこと
を特徴としている。このように、テーパ面に鋳造ままの
表面状態を用いており、同様に表面の清浄度が悪くても
接合強度に影響を与えないので、切削クーラントや潤滑
油が付着していても洗浄の必要が無く、インラインで行
う接合方法として優れている。The resistance joining method between dissimilar materials according to the eighth aspect of the present invention is characterized in that the as-cast surface state is used for the tapered surface. In this way, the as-cast surface condition is used for the tapered surface, and similarly, even if the cleanliness of the surface is bad, it does not affect the bonding strength, so cleaning is necessary even if cutting coolant or lubricating oil adheres. It is excellent as an in-line joining method.
【0015】[0015]
【発明の実施の形態】以下、この発明の異種材間の抵抗
接合法の実施例について説明する。図1は異種材間の接
合部の断面形状と接合過程を示している。BEST MODE FOR CARRYING OUT THE INVENTION Embodiments of the resistance joining method between different materials according to the present invention will be described below. FIG. 1 shows the cross-sectional shape of the joint between different materials and the joining process.
【0016】この実施例では、導電性のある異種の被接
合材1,2には、それぞれ雌雄対となるテーパ面1a,
2aが形成されている。被接合材1のテーパ面1aに
は、めっき等により薄いインサート材3が付着されてい
る。被接合材1,2の互いのテーパ面1a,2aを当接
させた状態で加圧し、通電することにより界面を加熱活
性化して接合を行なう。In this embodiment, taper surfaces 1a, which form a pair of male and female, are formed on the different kinds of materials 1 and 2 having different conductivity.
2a is formed. A thin insert material 3 is attached to the tapered surface 1a of the material 1 to be bonded by plating or the like. The tapering surfaces 1a and 2a of the materials 1 and 2 to be joined are pressed in a state of being in contact with each other, and an electric current is applied to heat and activate the interface to perform the joining.
【0017】2つの被接合材1,2をテーパ面1a,2
aで当接させ、軸方向に適当な加圧力Pを加える。加圧
力Pは、接触面の電気抵抗が大きくばらつかない範囲の
値とし、被接合材1,2の適切な接合のために最適な値
を選ぶ。その後、直流電流を流すと、被接合材1,2は
接触部の電気抵抗が内部のそれより大きいために接触部
で発熱する。この際、インサート材3と被接合材2の間
に双方の材料原子の相互拡散が生じ、その結果、界面付
近に合金層4が形成され、被接合材1,2は母材強度と
同等の接合強度が得られ、大気中で処理でき、接合に要
する時間は例えば1秒以下であり、極めて生産性がよ
い。The two members to be joined 1 and 2 are tapered surfaces 1a and 2
The contact is made at a, and an appropriate pressure P is applied in the axial direction. The pressing force P is a value within a range in which the electrical resistance of the contact surface does not vary greatly, and an optimum value is selected for proper joining of the materials to be joined 1 and 2. After that, when a direct current is applied, the materials 1 and 2 to be joined generate heat at the contact portions because the electric resistance at the contact portions is larger than that inside. At this time, mutual diffusion of both material atoms occurs between the insert material 3 and the material 2 to be bonded, and as a result, the alloy layer 4 is formed near the interface, and the materials 1 and 2 to be bonded have the same strength as the base metal. Bonding strength can be obtained, treatment can be performed in the air, and the time required for bonding is, for example, 1 second or less, and productivity is extremely good.
【0018】インサート材3は、被接合材2と共晶合金
を作るような組み合わせとなるように選定しておけば、
こうしてできる合金層4は、引き続いておこる温度上昇
の過程で、優先的に液相を生じ、拡散反応が著しく助長
される。界面は加圧されているので、その中に発生した
液相は、温度上昇に伴って非接合材が塑性変形するのに
乗じて、外部へと排出され、この排出部5は加工により
排除される。If the insert material 3 is selected so as to form a eutectic alloy with the material 2 to be joined,
The alloy layer 4 thus formed preferentially forms a liquid phase in the course of the subsequent temperature rise, and the diffusion reaction is significantly promoted. Since the interface is pressurized, the liquid phase generated in the interface is discharged to the outside as the non-bonding material is plastically deformed as the temperature rises, and this discharging part 5 is removed by machining. It
【0019】この過程で、被接合材1,2の表面の酸化
皮膜が破壊されると同時に、被接合材1と被接合材2の
間で直接拡散反応が生じることになり、界面付近に合金
層4が形成され、接合終了後、接合界面にインサート材
が残存しない。In this process, the oxide films on the surfaces of the materials to be joined 1 and 2 are destroyed, and at the same time, a direct diffusion reaction occurs between the materials to be joined 1 and the material to be joined 2, and the alloy near the interface is formed. After the layer 4 is formed and the joining is completed, the insert material does not remain at the joining interface.
【0020】なお、被接合材1,2のテーパ面1a,2
aの重なり部の幅は、被接合材1,2の組み合わせや接
合に使用する機械の容量にもよるが、0.1mmから1
0mmが望ましい。The taper surfaces 1a, 2 of the materials 1 and 2 to be joined are
The width of the overlapping portion of a depends on the combination of the materials 1 and 2 to be joined and the capacity of the machine used for joining, but it is 0.1 mm to 1 mm.
0 mm is desirable.
【0021】図2は他の実施例の異種材間の接合部の断
面形状と接合過程を示している。この実施例の異種材間
の抵抗接合法は、2つの被接合材1,2の雌雄対となる
テーパ面1a,2aが、底面1a1,2a1と立ち面1
a2,2a2を有し、テーパ面1a,2aが2段に形成
されている。テーパ面1a,2aは、底面1a1,2a
1と立ち面1a2,2a2とが異なるテーパ角度に設定
され、テーパ面1aの底面1a1とテーパ面2aの底面
2a1とのなす角度がβであり、テーパ面1aの立ち面
1a2とテーパ面2aの立ち面2a2とのなす角度がα
であり、角度βが角度αと同じか小さく設定されてい
る。FIG. 2 shows a cross-sectional shape and a joining process of a joining portion between different kinds of materials according to another embodiment. In the resistance joining method between dissimilar materials of this embodiment, the tapered surfaces 1a and 2a, which form a male and female pair of the two materials to be joined 1, have bottom surfaces 1a1 and 2a1 and standing surfaces 1.
It has a2 and 2a2, and the tapered surfaces 1a and 2a are formed in two steps. The tapered surfaces 1a and 2a are bottom surfaces 1a1 and 2a.
1 and the standing surfaces 1a2 and 2a2 are set to different taper angles, the angle between the bottom surface 1a1 of the tapered surface 1a and the bottom surface 2a1 of the tapered surface 2a is β, and the standing surface 1a2 and the tapered surface 2a of the tapered surface 1a are The angle formed by the standing surface 2a2 is α
And the angle β is set equal to or smaller than the angle α.
【0022】さらに、被接合材2には、底面2a1と立
ち面2a2との間に、接触部2a3が形成され、この接
触部2a3によって、図2(a)に示すように円周から
見て線接触している。Further, a contact portion 2a3 is formed between the bottom surface 2a1 and the standing surface 2a2 of the material 2 to be joined, and the contact portion 2a3 allows the contact portion 2a3 to be seen from the circumference as shown in FIG. 2 (a). Line contact.
【0023】被接合材1,2の互いのテーパ面1a,2
aを当接させた状態で加圧し、通電することにより界面
を加熱活性化して接合を行なうが、雌雄対となる一方の
テーパ面2aが円周から見て線接触する接触部2a3を
有しており、この線接触する接触部2a3の電流密度が
上り、この部分から溶融し易くなり、さらに図2(a)
〜(d)のようにテーパ面1a,2aが異なるテーパ角
度であるため、上下の部分4a,4bにおいて円周から
見て線接触状態を保ちながら溶融して接合し、接合に要
する時間が短くなり極めて生産性がよい。また、雌雄対
となるテーパ面1a,2aが2段に形成されており、被
接合材1,2の接合強度が大きくなる。Tapered surfaces 1a and 2 of the materials 1 and 2 to be bonded to each other
Although a is brought into contact with the surface, pressure is applied and electric current is applied to heat and activate the interface for joining, but one tapered surface 2a forming a male-female pair has a contact portion 2a3 which makes line contact when viewed from the circumference. As a result, the current density of the contact portion 2a3 that makes line contact increases, and it becomes easier to melt from this portion.
Since the tapered surfaces 1a and 2a have different taper angles as shown in (d) to (d), the upper and lower portions 4a and 4b are melted and joined while maintaining a line contact state when viewed from the circumference, and the time required for joining is short. It is extremely productive. Further, the tapered surfaces 1a and 2a forming a male-female pair are formed in two steps, so that the bonding strength of the materials 1 and 2 to be bonded is increased.
【0024】図3は他の実施例の異種材間の接合部の断
面形状を示している。この実施例の異種材間の抵抗接合
法は、2つの被接合材1,2の雌雄対となるテーパ面1
a,2aが、底面1a1,2a1と立ち面1a2,2a
2を有し、テーパ面1a,2aが2段に形成されてい
る。2つの被接合材1,2は、テーパ面2aの底面2a
1とテーパ面1aの立ち面1a2が異なるテーパ角度に
設定され、テーパ面1aの底面1a1とテーパ面2aの
立ち面2a2が同じテーパ角度に設定され、テーパ面1
a,2aが円周から見て面接触する接触部1a4,2a
4を有している。テーパ面1aの底面1a1とテーパ面
2aの底面2a1とのなす角度がβであり、テーパ面1
aの立ち面1a2とテーパ面2aの立ち面2a2とのな
す角度がαであり、角度βが角度αと同じか小さく設定
されている。FIG. 3 shows a cross-sectional shape of a joint between different kinds of materials according to another embodiment. The resistance joining method between different kinds of materials of this embodiment uses a tapered surface 1 which is a male and female pair of two materials 1 and 2 to be joined.
a and 2a are bottom surfaces 1a1 and 2a1 and standing surfaces 1a2 and 2a.
2 and the tapered surfaces 1a and 2a are formed in two steps. The two materials to be joined 1 and 2 are the bottom surface 2a of the tapered surface 2a.
1 and the standing surface 1a2 of the tapered surface 1a are set to different taper angles, and the bottom surface 1a1 of the tapered surface 1a and the standing surface 2a2 of the tapered surface 2a are set to the same taper angle.
Contact portions 1a4 and 2a where a and 2a are in surface contact when viewed from the circumference
Four. The angle between the bottom surface 1a1 of the tapered surface 1a and the bottom surface 2a1 of the tapered surface 2a is β, and the tapered surface 1
The angle between the standing surface 1a2 of a and the standing surface 2a2 of the tapered surface 2a is α, and the angle β is set to be equal to or smaller than the angle α.
【0025】このテーパ面1a,2aが円周から見て面
接触する接触部1a4,2a4の幅Dは、図3(a)〜
(c)のように、2つの被接合材1,2の相対的な位置
関係によって変化し、接触面積が変わり、面接触する接
触部1a4,2a4の電流密度が上り、この部分から溶
融し易くなり、接合に要する時間が短くなり極めて生産
性がよい。The width D of the contact portions 1a4 and 2a4 with which the tapered surfaces 1a and 2a are in surface contact with each other when viewed from the circumference are shown in FIGS.
As shown in (c), the contact area changes depending on the relative positional relationship between the two materials to be joined 1, the contact area changes, the current density of the contact portions 1a4, 2a4 that make surface contact increases, and melting easily occurs from this portion. Therefore, the time required for joining is shortened and the productivity is extremely good.
【0026】図4はさらに他の実施例の異種材間の接合
部の断面形状を示している。この実施例の異種材間の抵
抗接合法は、図2の実施例と同様に形成されるが、テー
パ面1aの底面1a1とテーパ面2aの底面2a1との
なす角度βよりテーパ面1aの立ち面1a2とテーパ面
2aの立ち面2a2とのなす角度αが、同じか小さく設
定され、立ち面1a2と立ち面2a2との距離L1が極
端に近くなり、電流が優位的に流れるため、電流密度が
上がり、被接合材2の立ち面2a2の下側部分2a6が
溶融し易くなる。FIG. 4 shows a sectional shape of a joint between different kinds of materials according to still another embodiment. The resistance joining method between dissimilar materials of this embodiment is formed in the same manner as in the embodiment of FIG. 2, but the taper surface 1a rises from the angle β formed by the bottom surface 1a1 of the taper surface 1a and the bottom surface 2a1 of the taper surface 2a. The angle α formed by the surface 1a2 and the standing surface 2a2 of the tapered surface 2a is set to be the same or small, the distance L1 between the standing surface 1a2 and the standing surface 2a2 becomes extremely close, and the current flows predominantly. And the lower portion 2a6 of the standing surface 2a2 of the material 2 to be welded is easily melted.
【0027】一方、図2に示す実施例では、図5に示す
ように、テーパ面1aの底面1a1とテーパ面2aの底
面2a1とのなす角度βがテーパ面1aの立ち面1a2
とテーパ面2aの立ち面2a2とのなす角度αと、同じ
か小さく設定され、底面1a1と底面2a1との距離L
2が極端に近くなり、電流が優位的に流れるため、電流
密度が上がり、被接合材2の底面2a1の上側部分2a
7が溶融し易くなる。On the other hand, in the embodiment shown in FIG. 2, as shown in FIG. 5, the angle β between the bottom surface 1a1 of the tapered surface 1a and the bottom surface 2a1 of the tapered surface 2a is the standing surface 1a2 of the tapered surface 1a.
Is set to be equal to or smaller than an angle α formed between the tapered surface 2a and the standing surface 2a2, and the distance L between the bottom surface 1a1 and the bottom surface 2a1 is set.
2 becomes extremely close, and the current flows predominantly, so the current density increases, and the upper portion 2a of the bottom surface 2a1 of the material 2 to be joined is increased.
7 becomes easy to melt.
【0028】図6乃至図8は他の実施例の異種材間の接
合部の断面形状を示している。図6の実施例では、2つ
の被接合材1,2の雌雄対となるテーパ面1a,2aの
テーパ角度が異なり、被接合材1のテーパ面1aの下端
部が被接合材2のテーパ面2aの中央部に点接触して当
接させた状態で加圧し、通電することにより界面を加熱
活性化して接合を行なう。6 to 8 show sectional shapes of joints between different kinds of materials in other embodiments. In the embodiment of FIG. 6, the taper angles of the taper surfaces 1a and 2a forming the male and female pairs of the two materials 1 and 2 to be bonded are different, and the lower end portion of the taper surface 1a of the material 1 to be bonded is the taper surface of the material 2 to be bonded. Pressure is applied in a state of being in point-contact with and abutting on the central portion of 2a, and current is applied to heat and activate the interface to perform bonding.
【0029】図7の実施例では、被接合材1のテーパ面
1aが底面1a1と立ち面1a2との2段に形成され、
この角の接触部1a7を、被接合材2のテーパ面2aに
点接触して当接させた状態で加圧し、通電することによ
り界面を加熱活性化して接合を行なう。In the embodiment of FIG. 7, the taper surface 1a of the material 1 to be joined is formed in two steps, the bottom surface 1a1 and the standing surface 1a2,
The contact portion 1a7 of this corner is pressed in a state of being in point contact with and abutted against the tapered surface 2a of the material 2 to be welded, and is energized to heat and activate the interface to perform welding.
【0030】図8の実施例では、被接合材1のテーパ面
1aが底面1a1と立ち面1a2との2段に形成され、
この屈曲した接触部1a8を、被接合材2のテーパ面2
aの接触部2a3に点接触して当接させた状態で加圧
し、通電することにより界面を加熱活性化して接合を行
なう。In the embodiment of FIG. 8, the taper surface 1a of the material 1 to be joined is formed in two steps, that is, the bottom surface 1a1 and the standing surface 1a2.
The bent contact portion 1a8 is connected to the taper surface 2 of the joined material 2.
The contact portion 2a3 of a is pressed in a state of being in point-contact with and brought into contact with the contact portion 2a3, and the interface is heated and activated by energization to perform joining.
【0031】この異種材間の抵抗接合法では、被接合材
のテーパ面の面粗度が、Ra0.1〜10に調整され、
表面の清浄度が悪くても接合強度に影響を与えない、ま
た被接合材のテーパ面に鋳造ままの表面状態を用いてお
り、同様に表面の清浄度が悪くても接合強度に影響を与
えないので、切削クーラントや潤滑油が付着していても
洗浄の必要が無く、インラインで行う接合方法として優
れている。In this resistance joining method between different kinds of materials, the surface roughness of the tapered surface of the materials to be joined is adjusted to Ra 0.1 to 10,
Even if the surface cleanliness is poor, it does not affect the bonding strength.In addition, the as-cast surface condition is used for the taper surface of the material to be bonded. Similarly, if the surface cleanness is poor, it also affects the bonding strength. Since there is no cutting coolant or lubricating oil attached, there is no need for cleaning and it is an excellent joining method for in-line joining.
【0032】次に、この異種材間の抵抗接合方法を実施
するために用いるプレス装置について説明する。図9は
プレス装置の正面図、図10はプレス装置の側面図、図
11は加圧力パターン、電流値パターンおよび沈み量を
示すグラフである。Next, a press machine used for carrying out the resistance joining method between different kinds of materials will be described. 9 is a front view of the press machine, FIG. 10 is a side view of the press machine, and FIG. 11 is a graph showing a pressing pattern, a current value pattern, and a sink amount.
【0033】このプレス装置24は、基台25の下部に
下部プラテン26を固定し、この下部プラテン26の上
方に、この下部プラテン26に対して接離するように上
部プラテン27を昇降自在に配設している。この上部プ
ラテン27は、基台上部に軸線が上下方向を向くよう取
付けたシリンダ装置28の作用端となるロッド28aの
下端に固定している。In this press device 24, a lower platen 26 is fixed to a lower portion of a base 25, and an upper platen 27 is arranged above the lower platen 26 so as to come in contact with and separate from the lower platen 26. I have set up. The upper platen 27 is fixed to the lower end of a rod 28a, which serves as the working end of a cylinder device 28 mounted on the upper part of the base so that the axis of the upper platen 27 is oriented vertically.
【0034】下部プラテン26及び上部プラテン27は
それぞれ導電部材26a,27aを介して図示していな
い給電装置から給電される構造になっている。なお、上
部プラテン27に接続した導電部材27aは、上部プラ
テン27の昇降動作に合わせて変形あるいは昇降するよ
うに構成している。また、この実施例では、上部プラテ
ン27が陽極となり下部プラテン26が陰極となるよう
に構成している。The lower platen 26 and the upper platen 27 have a structure in which power is supplied from a power supply device (not shown) through the conductive members 26a and 27a, respectively. The conductive member 27a connected to the upper platen 27 is configured to be deformed or moved up and down according to the lifting operation of the upper platen 27. Further, in this embodiment, the upper platen 27 serves as an anode and the lower platen 26 serves as a cathode.
【0035】また、シリンダ装置28を支持する基台上
部には、上部プラテン27の前部に固定した反射部材2
9にレーザー光を反射させて、この反射部材29との距
離から上部プラテン27の変位量を測定するレーザー変
位計30が取り付けてある このプレス装置24を使用して被接合材1のバルブシー
トを接合するには、先ず、下部プラテン26上に下側電
極31を固定し、この下側電極31上に被接合材2のシ
リンダヘッド本体を載置固定し、被接合材1のバルブシ
ートを載せて、上側電極33を載せる。On the upper part of the base for supporting the cylinder device 28, the reflecting member 2 fixed to the front part of the upper platen 27 is provided.
9 is equipped with a laser displacement meter 30 for reflecting the laser beam and measuring the displacement amount of the upper platen 27 from the distance from the reflecting member 29. To join, first, the lower electrode 31 is fixed on the lower platen 26, the cylinder head body of the material 2 to be welded is placed and fixed on the lower electrode 31, and the valve seat of the material 1 to be welded is placed. Then, the upper electrode 33 is placed.
【0036】次に、シリンダ装置28を駆動して上部プ
ラテン27を下降させ、上側電極33を介して被接合材
1のバルブシートを一定な押圧力をもって被接合材2の
シリンダヘッド本体に押し付ける。Next, the cylinder device 28 is driven to lower the upper platen 27, and the valve seat of the material 1 to be bonded is pressed against the cylinder head body of the material 2 to be bonded with a constant pressing force via the upper electrode 33.
【0037】この押圧力は、図11中に実線で示す押圧
力パターンに基づいて変化させる。This pressing force is changed based on the pressing force pattern shown by the solid line in FIG.
【0038】即ち、すなわち、相対的に低い一定の第1
押圧力P1を接合工程初期に加え、その後は下降終了ま
で相対的に高い一定の第2押圧力P2を加える。That is, that is, a relatively low constant first
The pressing force P1 is applied at the beginning of the joining process, and thereafter, a relatively high constant second pressing force P2 is applied until the end of the descent.
【0039】第1押圧力P1による加圧を開始した後、
上部プラテン27が安定したときに、レーザー変位計3
0によりこれと反射部材29までの距離を測定し、この
距離を上部プラテン27の下降開始位置として記録す
る。また、第1押圧力P1による加圧開始から図11に
示すように時間T1が経過した後、上部プラテン27及
び下部プラテン26に電圧を印加し、これら両プラテン
の間、即ち上側電極33、被接合材1のバルブシート、
被接合材2のシリンダヘッド本体及び下側電極31に電
流を流す。このとき、電流は上側電極33から被接合材
2のシリンダヘッド本体へ向けて流れる。このときの電
流値も図11中に線で示す電流値パターンに基づいて変
化させる。すなわち、電流値が増大した後に一度電流値
を0付近まで低下させ、その後さらに電流値を増大させ
て接合終期において押圧力を加えている途中で電流値を
0とする。After starting the pressurization by the first pressing force P1,
When the upper platen 27 stabilizes, the laser displacement meter 3
The distance between this and the reflection member 29 is measured by 0, and this distance is recorded as the lowering start position of the upper platen 27. In addition, after the time T1 has elapsed from the start of the pressurization by the first pressing force P1 as shown in FIG. 11, a voltage is applied to the upper platen 27 and the lower platen 26 so that a voltage is applied between these platens, that is, the upper electrode 33, Valve seat of bonding material 1,
A current is passed through the cylinder head body of the material to be bonded 2 and the lower electrode 31. At this time, a current flows from the upper electrode 33 toward the cylinder head body of the material 2 to be joined. The current value at this time is also changed based on the current value pattern shown by the line in FIG. That is, after the current value has increased, the current value is once reduced to near 0, and then the current value is further increased to 0 while the pressing force is being applied at the end of the joining.
【0040】このとき、被接合材1,2が接触する部分
の面積がきわめて小さいことから、通電されると電気抵
抗が大きくなってこの接触部が発熱するようになる。こ
の熱は被接合材1,2の接触界面の全体に伝導する。こ
のように被接合材1,2の接触界面の温度が上昇する
と、固相状態で互いに圧接し合う材料金属の原子が活発
に運動するようになり、これらの原子同士が相互に拡散
するようになる。At this time, since the area of the portion where the materials to be joined 1 and 2 come into contact with each other is extremely small, the electrical resistance increases when electricity is applied, and the contact portion generates heat. This heat is conducted to the entire contact interface between the materials to be joined 1 and 2. When the temperature of the contact interface between the materials to be joined 1 and 2 rises in this manner, the atoms of the material metals that are pressed into contact with each other in the solid state will actively move, and these atoms will diffuse to each other. Become.
【0041】界面付近の温度がさらに上昇し、共晶合金
層の一部が液相に変化するようになると原子の拡散現象
は一層活発となり、この共晶合金層が成長してこれに伴
なって固相と液相との界面が拡大する。When the temperature near the interface further rises and a part of the eutectic alloy layer changes to the liquid phase, the atom diffusion phenomenon becomes more active, and this eutectic alloy layer grows and accompanies it. The interface between the solid phase and the liquid phase expands.
【0042】この共晶合金層の一部が接触部から排除さ
れ、図11中にT2で示すときに被接合材1が被接合材
2内に沈み込み始めることになる。このように被接合材
1が沈み込み始めてから図11中に示す時間T3に達し
たときに押圧力を増大させて第2押圧力P2とする。A part of this eutectic alloy layer is removed from the contact portion, and the material 1 to be bonded begins to sink into the material 2 to be bonded at time T2 in FIG. In this way, the pressing force is increased to the second pressing force P2 when the time T3 shown in FIG. 11 is reached after the material to be welded 1 starts to sink.
【0043】押圧力が増大することにより合金の塑性流
動量が増大し、これに伴って共晶合金の排除量が増量さ
れる。この結果、接触部の未反応部分において新たに共
晶合金が生成され、前記現象が繰り返されてこの共晶合
金層が液相化しさらに排除される。As the pressing force increases, the amount of plastic flow of the alloy increases, and accordingly, the amount of eutectic alloy to be excluded increases. As a result, a new eutectic alloy is newly formed in the unreacted portion of the contact portion, and the above phenomenon is repeated, and the eutectic alloy layer is made into a liquid phase and is further eliminated.
【0044】第2押圧力P2による押圧を開始してから
図11に示す時間T4に達したときに、電流値を一度0
付近まで低下させ、さらに元の値まで上昇させる。電流
値を低下させることにより発熱が一時抑えられることに
なり、塑性流動が抑えられて図11に示すように被接合
材1の沈み込み量の増加割合が一時低下する。このよう
に電流値を一時的に低下させるのは、合金が熱により溶
融してしまうのを防ぐためである。When the time T4 shown in FIG. 11 is reached after the pressing by the second pressing force P2 is started, the current value is once set to 0.
Decrease to near and then increase to the original value. By lowering the current value, heat generation is temporarily suppressed, plastic flow is suppressed, and as shown in FIG. 11, the rate of increase in the submerged amount of the material to be welded 1 is temporarily reduced. The reason for temporarily lowering the current value in this way is to prevent the alloy from being melted by heat.
【0045】電流値を上述したように元の値まで上昇さ
せた後、時間T5に達してから時間T6に達するまでの
間に徐々に低下させて0とする。電流が流れている間は
勿論、通電が断たれた後も反応不能温度まで温度が低下
するまでは前記反応が進行し、共晶合金層の生成→液層
化→塑性流動に伴なう排除、という現象と、鉄系焼結合
金とアルミニウム合金との原子相互拡散という現象が同
時に起こりながら被接合材1が沈み込み続け、被接合材
2内に埋没するようになる。After the current value is raised to the original value as described above, it is gradually decreased to 0 between the time T5 and the time T6. Not only while the current is flowing, but also after the power supply is cut off, the reaction proceeds until the temperature drops to the temperature at which the reaction cannot be performed, and the formation of the eutectic alloy layer → liquid layering → elimination associated with plastic flow , And the phenomenon of atomic interdiffusion between the iron-based sintered alloy and the aluminum alloy occur simultaneously, the material 1 to be bonded continues to sink and becomes embedded in the material 2 to be bonded.
【0046】この沈み込み量が図11に示すように略増
加しなくなったとき(時間T7で示すとき)にシリンダ
装置28による押圧を停止し、レーザー変位計30によ
ってこれと反射部材29との距離から上部プラテン27
の最終位置を求めた後に上部プラテン27を上昇させ、
被接合材2をプレス装置24から取外す。なお、平均電
流値や総通電時間も全工程が終了するまでの間に求めて
おく。When the amount of subsidence does not substantially increase as shown in FIG. 11 (at time T7), the pressing by the cylinder device 28 is stopped and the distance between the laser displacement meter 30 and the reflecting member 29 is stopped. To upper platen 27
After obtaining the final position of, raise the upper platen 27,
The material to be joined 2 is removed from the press device 24. It should be noted that the average current value and the total energization time are also obtained by the time all steps are completed.
【0047】図12は異種材間の抵抗接合法が適用され
る接合形態のバリエーションと適用例を示しており、基
本的な形状の組み合わせとしては、図12(a)の孔を
有すブロック90、リング91の接合例で、図12
(b)のシリンダ92、リング93、シャフト94の接
合例で、図12(c)のシリンダ95、プレート96の
接合例で、図12(d)のブロック97、プレート9
8,99の接合例等がある。FIG. 12 shows a variation and an application example of a joining form to which the resistance joining method between different kinds of materials is applied. As a basic combination of shapes, a block 90 having a hole as shown in FIG. , An example of joining the ring 91,
An example of joining the cylinder 92, the ring 93, and the shaft 94 in FIG. 12B, an example of joining the cylinder 95 and the plate 96 in FIG. 12C, a block 97, the plate 9 in FIG.
There are 8,99 joint examples.
【0048】また、対象部品としては、図12(a)の
適用例としてバルブシート、ボルト座面、点火プラグ座
面、図12(b)の適用例としてカムシャフト、コンロ
ッド、バルブガイド、図12(c)の適用例としてリフ
ターバルブ、ピストン、図12(d)の適用例としてピ
ストン、ロッカーアーム、クラッチハブ、クラッチプレ
ート等がある。As target parts, a valve seat, a bolt seat surface, a spark plug seat surface as an application example of FIG. 12 (a), a cam shaft, a connecting rod, a valve guide, and FIG. 12 as an application example of FIG. 12 (b). The application example of (c) includes a lifter valve and a piston, and the application example of FIG. 12 (d) includes a piston, a rocker arm, a clutch hub, a clutch plate, and the like.
【0049】また、異種の被接合材は、導電性のある金
属であれば特に限定されず、例えばAC4B材、AC2
B材などを採用することができる。また、インサート材
の材料として例えば銅、すず、亜鉛、銀、黄銅、シリコ
ン、アルミニウムシリコン合金等を用いることができ、
被接合材の材料金属と共晶合金が生成されるものであれ
ばどのようなものでもよい。Further, the different kinds of materials to be joined are not particularly limited as long as they are conductive metals, and for example, AC4B material, AC2 material.
B material or the like can be adopted. Further, as the material of the insert material, for example, copper, tin, zinc, silver, brass, silicon, aluminum silicon alloy or the like can be used,
Any material may be used as long as it forms a eutectic alloy with the material metal of the material to be joined.
【0050】[0050]
【発明の効果】前記したように、請求項1記載の発明
は、導電性のある異種の被接合材に雌雄対となるテーパ
面を形成し、この互いのテーパ面を当接させた状態で加
圧し、通電することにより界面を加熱活性化して接合を
行なうから、被接合材は接触部の電気抵抗が内部のそれ
より大きいために接触部で発熱して接合され、被接合材
は母材強度と同等の接合強度が得られ、大気中で処理で
き、接合に要する時間が短くなり極めて生産性がよい。As described above, according to the first aspect of the present invention, the taper surfaces forming a pair of male and female are formed on different kinds of materials to be joined having conductivity, and the taper surfaces are brought into contact with each other. Since the interface is heated and activated by pressurizing and energizing to join, the material to be joined heats up and is joined at the contact portion because the electrical resistance of the contact portion is larger than that inside, and the material to be joined is the base metal Bonding strength equivalent to strength is obtained, it can be processed in the atmosphere, the time required for bonding is shortened, and productivity is extremely good.
【0051】請求項2記載の発明は、雌雄対となるテー
パ面が2段に形成されているため、被接合材の接合強度
が大きくなる。According to the second aspect of the present invention, since the tapered surfaces forming a male and female pair are formed in two steps, the joining strength of the materials to be joined is increased.
【0052】請求項3記載の発明は、雌雄対となる少な
くとも一方のテーパ面が円周から見て線接触する接触部
を有しているから、この線接触する接触部の電流密度が
上り、この部分から溶融し易くなり、接合に要する時間
が短くなり極めて生産性がよい。According to the third aspect of the present invention, since at least one tapered surface forming a male-female pair has a contact portion that makes a line contact when viewed from the circumference, the current density of the contact portion that makes a line contact increases, From this portion, it is easy to melt, the time required for joining is shortened, and productivity is extremely good.
【0053】請求項4記載の発明は、雌雄対となる少な
くとも一方のテーパ面が円周から見て面接触する接触部
を有しているから、この面接触する接触部の電流密度が
上り、この部分から溶融し易くなり、接合に要する時間
が短くなり極めて生産性がよい。According to the fourth aspect of the present invention, since at least one tapered surface forming a male-female pair has a contact portion that makes surface contact when viewed from the circumference, the current density of the contact portion that makes surface contact increases, From this portion, it is easy to melt, the time required for joining is shortened, and productivity is extremely good.
【0054】請求項5記載の発明は、雌雄対となるテー
パ面が異なるテーパ角度に設定されているから、この線
接触する部分の電流密度が上り、この部分から溶融し易
くなり、接合に要する時間が短くなり極めて生産性がよ
い。According to the fifth aspect of the present invention, since the taper surfaces forming the male and female pairs are set to different taper angles, the current density at the line contacting portion increases, and melting easily occurs from this portion, which is required for joining. The time is short and the productivity is extremely good.
【0055】請求項6記載の発明は、雌雄対となる少な
くとも一方のテーパ面にめっき等により薄いインサート
材を付着させて加圧通電による接合を行い、接合終了
後、接合界面にインサート材が残存しないから、界面付
近に合金層が形成され、接合強度が大きくなる。According to the sixth aspect of the present invention, a thin insert material is adhered to at least one tapered surface forming a male-female pair by plating or the like to perform joining by pressurization, and after the joining is completed, the insert material remains at the joining interface. Since it does not, an alloy layer is formed near the interface, and the bonding strength increases.
【0056】請求項7記載の発明は、テーパ面の面粗度
が、Ra0.1〜10に調整されるから、表面の清浄度
が悪くても接合強度に影響を与えないので、切削クーラ
ントや潤滑油が付着していても洗浄の必要が無く、イン
ラインで行う接合方法として優れている。According to the invention described in claim 7, since the surface roughness of the tapered surface is adjusted to Ra 0.1 to 10, even if the cleanliness of the surface is poor, the bonding strength is not affected. There is no need for cleaning even if lubricating oil adheres, and it is an excellent joining method for in-line joining.
【0057】請求項8記載の発明は、テーパ面に鋳造ま
まの表面状態を用いているから、同様に表面の清浄度が
悪くても接合強度に影響を与えないので、切削クーラン
トや潤滑油が付着していても洗浄の必要が無く、インラ
インで行う接合方法として優れている。According to the eighth aspect of the present invention, since the as-cast surface state is used for the tapered surface, similarly, even if the surface cleanliness is poor, the joining strength is not affected. Therefore, cutting coolant or lubricating oil is not used. It is excellent as an in-line joining method because it does not require cleaning even if it is attached.
【図1】異種材間の接合部の断面形状と接合過程を示し
ている。FIG. 1 shows a cross-sectional shape of a joint portion between dissimilar materials and a joining process.
【図2】他の実施例の異種材間の接合部の断面形状と接
合過程を示している。FIG. 2 shows a cross-sectional shape and a joining process of a joining portion between different kinds of materials according to another embodiment.
【図3】他の実施例の異種材間の接合部の断面形状を示
している。FIG. 3 shows a cross-sectional shape of a joint between different kinds of materials according to another embodiment.
【図4】さらに他の実施例の異種材間の接合部の断面形
状を示している。FIG. 4 shows a sectional shape of a joint portion between different kinds of materials according to still another embodiment.
【図5】さらに他の実施例の異種材間の接合部の断面形
状を示している。FIG. 5 shows a cross-sectional shape of a joint between different kinds of materials according to still another embodiment.
【図6】他の実施例の異種材間の接合部の断面形状を示
している。FIG. 6 shows a cross-sectional shape of a joint portion between different kinds of materials according to another embodiment.
【図7】他の実施例の異種材間の接合部の断面形状を示
している。FIG. 7 shows a cross-sectional shape of a joint between different kinds of materials according to another embodiment.
【図8】他の実施例の異種材間の接合部の断面形状を示
している。FIG. 8 shows a cross-sectional shape of a joint between different kinds of materials according to another embodiment.
【図9】プレス装置の正面図である。FIG. 9 is a front view of the press device.
【図10】プレス装置の側面図である。FIG. 10 is a side view of the press device.
【図11】加圧力パターン、電流値パターンおよび沈み
量を示すグラフである。FIG. 11 is a graph showing a pressing force pattern, a current value pattern, and a sink amount.
【図12】異種材間の抵抗接合法が適用される接合形態
のバリエーションと適用例を示す図である。FIG. 12 is a diagram showing a variation and an application example of a joining mode to which a resistance joining method between different kinds of materials is applied.
1,2 被接合材 1a,2a テーパ面 1, 2 Materials to be welded 1a, 2a Tapered surface
Claims (8)
るテーパ面を形成し、この互いのテーパ面を当接させた
状態で加圧し、通電することにより界面を加熱活性化し
て接合を行なうことを特徴とする異種材間の抵抗接合
法。1. A taper surface forming a male-female pair is formed on different kinds of materials to be joined having conductivity, and the taper surfaces are pressed against each other in a state of being in contact with each other to heat and activate the interface. A resistance joining method between dissimilar materials characterized by joining.
されていることを特徴とする請求項1記載の異種材間の
抵抗接合法。2. The resistance joining method between different kinds of materials according to claim 1, wherein the tapered surfaces forming the male and female pairs are formed in two steps.
面は、円周から見て線接触する接触部を有することを特
徴とする請求項1または請求項2記載の異種材間の抵抗
接合法。3. The resistance joining method for dissimilar materials according to claim 1 or 2, wherein at least one tapered surface forming the male-female pair has a contact portion that makes line contact when viewed from the circumference. .
面は、円周から見て面接触する接触部を有することを特
徴とする請求項1または請求項2記載の異種材間の抵抗
接合法。4. The resistance joining method for dissimilar materials according to claim 1 or 2, wherein at least one tapered surface forming the male-female pair has a contact portion that makes surface contact when viewed from the circumference. .
パ角度に設定したことを特徴とする請求項1乃至請求項
4記載のいずれかに記載の異種材間の抵抗接合法。5. The resistance joining method between dissimilar materials according to claim 1, wherein the tapered surfaces forming the male and female pairs have different taper angles.
面にめっき等により薄いインサート材を付着させて加圧
通電による接合を行い、接合終了後、接合界面にインサ
ート材が残存しないことを特徴とする請求項1乃至請求
項5のいずれかに記載の異種材間の抵抗接合法。6. A thin insert material is adhered to at least one tapered surface forming the male-female pair by plating or the like, and joining is performed by pressurizing electricity, and after the joining is completed, the insert material does not remain at the joining interface. The resistance joining method between different kinds of materials according to any one of claims 1 to 5.
0に調整したことを特徴とする請求項1乃至請求項6の
いずれかに記載の異種材間の抵抗接合法。7. The surface roughness of the tapered surface is Ra 0.1-1.
The resistance joining method between different kinds of materials according to any one of claims 1 to 6, wherein the resistance joining method is adjusted to 0.
たことを特徴とする請求項1乃至請求項7のいずれかに
記載の異種材間の抵抗接合法。8. The resistance joining method between different kinds of materials according to claim 1, wherein the as-cast surface state is used for the tapered surface.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7280239A JPH09122924A (en) | 1995-10-27 | 1995-10-27 | Resistance joining method between different materials |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP7280239A JPH09122924A (en) | 1995-10-27 | 1995-10-27 | Resistance joining method between different materials |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH09122924A true JPH09122924A (en) | 1997-05-13 |
Family
ID=17622245
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP7280239A Pending JPH09122924A (en) | 1995-10-27 | 1995-10-27 | Resistance joining method between different materials |
Country Status (1)
Country | Link |
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JP (1) | JPH09122924A (en) |
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