JPH09111034A - Preliminarily foamed polypropylene resin granule, polypropylene resin foamed and molded product and their production - Google Patents

Preliminarily foamed polypropylene resin granule, polypropylene resin foamed and molded product and their production

Info

Publication number
JPH09111034A
JPH09111034A JP7274300A JP27430095A JPH09111034A JP H09111034 A JPH09111034 A JP H09111034A JP 7274300 A JP7274300 A JP 7274300A JP 27430095 A JP27430095 A JP 27430095A JP H09111034 A JPH09111034 A JP H09111034A
Authority
JP
Japan
Prior art keywords
resin particles
polypropylene
foamed
foaming agent
polypropylene resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7274300A
Other languages
Japanese (ja)
Inventor
Shinpei Nakayama
新平 中山
Masatomo Sasaki
正朋 佐々木
Yasukazu Ishikawa
泰計 石川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sekisui Kasei Co Ltd
Original Assignee
Sekisui Plastics Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sekisui Plastics Co Ltd filed Critical Sekisui Plastics Co Ltd
Priority to JP7274300A priority Critical patent/JPH09111034A/en
Publication of JPH09111034A publication Critical patent/JPH09111034A/en
Pending legal-status Critical Current

Links

Abstract

PROBLEM TO BE SOLVED: To obtain the foamed and molded product good in secondary foamability without imparting a pressure and without compression-charging a foaming agent, etc., by using a foaming agent little in environmental disruptions such as ozonsphere disruption. SOLUTION: The granules of a substrate resin comprising a polypropylene resin is impregnated with a foaming agent consisting mainly of a 2-6C hydrocarbon substituted with at least two fluorine atoms and subsequently preliminarily foamed to produce the objective preliminarily foamed polypropylene resin granules having a bulk density of 0.15-0.03g/cm<3> . The preliminarily foamed granules are foamed into the sizes of 1.8-3.0 times as such in a desired mold.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【発明の属する技術分野】本発明は、ポリプロピレン系
予備発泡樹脂粒子、ポリプロピレン系樹脂発泡成形体及
びそれらの製造方法に関する。更に詳しくは、本発明
は、オゾン層の破壊等の環境破壊の少ない特定の発泡剤
を使用し、内圧付与及び圧縮充填することなく優れた発
泡成形体を提供しうるポリプロピレン系予備発泡樹脂粒
子、それらから得られるポリプロピレン系樹脂発泡成形
体及びその製造方法に関する。
TECHNICAL FIELD The present invention relates to polypropylene-based pre-expanded resin particles, polypropylene-based resin foam-molded articles, and methods for producing them. More specifically, the present invention uses a specific foaming agent with less environmental damage such as ozone layer destruction, and the like, polypropylene-based pre-expanded resin particles capable of providing an excellent foamed molded product without applying internal pressure and compression filling. The present invention relates to a polypropylene resin foam molded article obtained from them and a method for producing the same.

【0002】本発明のポリプロピレン系樹脂発泡成形体
は、各種OA機器、オーディオ機器、家電製品等の緩衝
包装材の形態として特に好適に使用される。
The polypropylene resin foam molded article of the present invention is particularly preferably used as a form of a cushioning packaging material for various OA equipments, audio equipments, home electric appliances and the like.

【0003】[0003]

【従来の技術及び発明が解決しようとする課題】一般に
ポリプロピレン系樹脂発泡成形体は、耐衝撃性に優れて
いることが知られている。このポリプロピレン系樹脂発
泡成形体を製造する方法として、種々の方法が報告され
ているが、その内の1つとして型内発泡成形法が挙げら
れる。型内発泡成形法によれば、発泡剤を含有する発泡
性ポリプロピレン系樹脂粒子を加熱して予備発泡樹脂粒
子となし、これを成形型内に入れ再び加熱することによ
り、発泡樹脂粒子が互いに融着したポリプロピレン系樹
脂発泡成形体を得ることができる。
2. Description of the Related Art Generally, polypropylene resin foam moldings are known to have excellent impact resistance. Various methods have been reported as a method for producing the polypropylene resin foam-molded article, and one of them has been an in-mold foam-molding method. According to the in-mold foam molding method, the expandable polypropylene-based resin particles containing a foaming agent are heated to form pre-expanded resin particles, which are put in a molding die and heated again so that the foamed resin particles melt each other. It is possible to obtain a polypropylene-based resin foam-molded article that is attached.

【0004】従来、ポリプロピレン系樹脂発泡成形体製
造用の発泡剤としては、ブタン、ペンタン等の炭化水
素、1,1−ジクロロ−1−フルオロエタン(F−14
1b)、1−クロロ−1,1−ジフルオロエタン(F−
142b)等の塩素化フッ化炭化水素(例えば、特公平
6−62800号公報の実施例参照)が使用されてい
る。
Conventionally, as a foaming agent for producing a polypropylene resin foam molded article, hydrocarbons such as butane and pentane, 1,1-dichloro-1-fluoroethane (F-14) have been used.
1b), 1-chloro-1,1-difluoroethane (F-
142b) and other chlorinated fluorohydrocarbons (see, for example, JP-B-6-62800).

【0005】しかしながら、ポリプロピレン系樹脂発泡
成形体を製造する場合、これら発泡剤は、ポリプロピレ
ン系樹脂に対する含浸量が比較的多いものの、散逸する
速度が早いという欠点があった。従って、同一の製造条
件で製造された発泡性ポリプロピレン系樹脂粒子であっ
ても、含浸後の経時に応じて、得られる予備発泡樹脂粒
子の性状が異なるため、一定の性状のものを得るために
発泡条件を経時に応じて調節する必要があった。
However, in the case of producing a polypropylene-based resin foamed molded article, these foaming agents have a drawback in that although the amount of impregnation in the polypropylene-based resin is relatively large, the rate of dissipation is high. Therefore, even with the expandable polypropylene-based resin particles produced under the same production conditions, the properties of the pre-expanded resin particles to be obtained differ depending on the time after impregnation, in order to obtain a product having a certain property. It was necessary to adjust the foaming conditions according to the passage of time.

【0006】一方、ポリプロピレン系樹脂発泡成形体を
製造する場合、発泡剤の散逸する速度が早いことから、
そのまま型内発泡成形したのでは、予備発泡樹脂粒子同
志の隙間を埋めるだけ発泡せず、得られるポリプロピレ
ン系樹脂発泡成形体にへこみ、割れなどの不良が生じて
いた。そのため、型内に予備発泡樹脂粒子を圧縮した状
態で、閉鎖し得るが密閉し得ない型内に充填しそのまま
発泡成形する(圧縮充填発泡法)か、予備発泡樹脂粒子
内の発泡剤を炭酸ガス、窒素、空気等で内圧を付与し、
かつ内圧が減じる前に速やかに成形する(内圧付与発泡
法)必要があった。このような成形には、ポリプロピレ
ン系樹脂発泡成形体を製造するための特別な付帯設備が
必要であった。なお、内圧付与発泡法としては、特公平
6−45721号公報等に記載された方法が知られてい
る。
On the other hand, in the case of producing a polypropylene-based resin foamed molded article, since the speed at which the foaming agent dissipates is high,
When the foam molding was performed in the mold as it was, the foaming was not performed only by filling the gaps between the pre-foamed resin particles, and the resulting polypropylene resin foam molding had defects such as dents and cracks. Therefore, in a state where the pre-expanded resin particles are compressed in the mold, the pre-expanded resin particles are filled in a mold that can be closed but not closed and then foam-molded as it is (compression filling foaming method), or the blowing agent in the pre-expanded resin particles is carbonated. Apply internal pressure with gas, nitrogen, air, etc.,
In addition, it was necessary to quickly perform molding (internal pressure imparting foaming method) before the internal pressure was reduced. For such molding, special auxiliary equipment for producing a polypropylene resin foam molded article was required. As the internal pressure imparting foaming method, the method described in Japanese Patent Publication No. 6-45721 is known.

【0007】更に、塩素化フッ化炭化水素は、含浸量が
炭化水素より多いという点では優れているが、該フロン
がそのまま大気中に放出されると、オゾン層の破壊等に
より環境が破壊されるという欠点があった。以上の課題
を鑑み、本発明の発明者等は鋭意検討の結果、特定の発
泡剤を使用すれば、内圧付与及び圧縮充填により発泡さ
すことなく優れた発泡成形体が得られることを見いだし
本発明に至った。
Further, chlorinated fluorinated hydrocarbons are excellent in that the impregnated amount is larger than that of hydrocarbons, but if the chlorofluorocarbon is released into the atmosphere as it is, the environment is destroyed due to the destruction of the ozone layer and the like. There was a drawback that In view of the above problems, the inventors of the present invention have earnestly studied and, as a result, found that if a specific foaming agent is used, an excellent foamed molded product can be obtained without being foamed by applying internal pressure and compression filling. Came to.

【0008】[0008]

【課題を解決するための手段】かくして本発明によれ
ば、基材樹脂粒子がポリプロピレン系樹脂で、発泡剤が
少なくとも2以上のフッ素原子で置換された炭素数2〜
6の炭化水素で、予備発泡後の予備発泡樹脂粒子が0.
15〜0.03g/cm3 の嵩密度を有することを特徴
とするポリプロピレン系予備発泡樹脂粒子が提供され
る。
Thus, according to the present invention, the base resin particles are polypropylene resin and the foaming agent has 2 to more carbon atoms substituted with at least two fluorine atoms.
6 hydrocarbons, the pre-expanded resin particles after pre-expansion are 0.
Provided is a polypropylene-based pre-expanded resin particle having a bulk density of 15 to 0.03 g / cm 3 .

【0009】更に、本発明によれば、基材樹脂粒子がポ
リプロピレン系樹脂で、発泡剤が少なくとも2以上のフ
ッ素原子で置換された炭素数2〜6の炭化水素で、0.
15〜0.03g/cm3 の嵩密度の予備発泡樹脂粒子
を1.8〜3.0倍に発泡させて得られることを特徴と
するポリプロピレン系樹脂発泡成形体が提供される。ま
た、本発明によれば、ポリプロピレン系樹脂からなる基
材樹脂粒子に、少なくとも2以上のフッ素原子で置換さ
れた炭素数2〜6の炭化水素を主成分とする発泡剤を含
浸させて、これを予備発泡させて0.15〜0.03g
/cm3 の嵩密度を有する予備発泡樹脂粒子を得た後、
次いで該予備発泡樹脂粒子をそのまま所望の成形型内で
1.8〜3.0倍に発泡成形さすことを特徴とするポリ
プロピレン系樹脂発泡成形体の製造方法が提供される。
Further, according to the present invention, the base resin particle is a polypropylene resin, and the foaming agent is a hydrocarbon having 2 to 6 carbon atoms substituted with at least two fluorine atoms.
Provided is a polypropylene-based resin foam molded article obtained by expanding pre-expanded resin particles having a bulk density of 15 to 0.03 g / cm 3 1.8 to 3.0 times. Further, according to the present invention, base resin particles made of polypropylene resin are impregnated with a foaming agent containing a hydrocarbon having 2 to 6 carbon atoms substituted with at least two fluorine atoms as a main component, 0.15 to 0.03 g by pre-foaming
After obtaining pre-expanded resin particles having a bulk density of / cm 3 ,
Next, there is provided a method for producing a polypropylene-based resin foam-molded article, which comprises subjecting the pre-foamed resin particles as they are to foam-molding 1.8 to 3.0 times in a desired molding die.

【0010】[0010]

【発明の実施の形態】本発明にはポリプロピレン系樹脂
からなる基材樹脂粒子が使用される。ここでポリプロピ
レン系樹脂としては、プロピレン単独重合体、エチレン
−プロピレンランダム共重合体(エチレン成分1〜20
重量%)、エチレン−プロピレンブロック共重合体、1
−ブテン−プロピレン共重合体、プロピレン−エチレン
−ブテン三元共重合体等からなる樹脂が挙げられる。こ
れらの樹脂は、単独でもよく2種以上混合されていても
よい。また、上記ポリプロピレン系樹脂を使用して、分
枝構造をもたせたもの、或いは架橋したものを使用して
もよい。
BEST MODE FOR CARRYING OUT THE INVENTION Base resin particles made of polypropylene resin are used in the present invention. Here, as the polypropylene resin, propylene homopolymer, ethylene-propylene random copolymer (ethylene components 1 to 20
% By weight), ethylene-propylene block copolymer, 1
Examples of the resin include a butene-propylene copolymer and a propylene-ethylene-butene terpolymer. These resins may be used alone or as a mixture of two or more kinds. In addition, a branched structure or a crosslinked structure may be used using the above polypropylene resin.

【0011】また、基材樹脂粒子の形状は、特に限定さ
れず、球状、円筒状、ペレット状等の形状が挙げられ
る。ここで、基材樹脂粒子には、体積が1〜10mm3
程度の粒子を使用することが好ましい。更に、本発明に
使用する基材樹脂粒子には、必要に応じて各種添加剤、
例えば、充填剤(例えばシリカ、アルミナ、酸化チタ
ン、タルク、クレー、炭酸カルシウム等)、酸化防止
剤、滑剤(例えば流動パラフィン、脂肪酸エステル、金
属セッケン等)、難燃剤、難燃助剤、帯電防止剤等を添
加することができる。
The shape of the base resin particles is not particularly limited, and examples thereof include spherical, cylindrical and pellet shapes. Here, the base resin particles have a volume of 1 to 10 mm 3.
It is preferred to use a degree of particles. Further, the base resin particles used in the present invention, various additives, if necessary,
For example, fillers (eg silica, alumina, titanium oxide, talc, clay, calcium carbonate, etc.), antioxidants, lubricants (eg liquid paraffin, fatty acid esters, metal soaps, etc.), flame retardants, flame retardant aids, antistatic Agents and the like can be added.

【0012】本発明では、少なくとも2以上のフッ素原
子で置換された炭素数2〜6の炭化水素(以下、フッ化
炭化水素と称する)からなる発泡剤を使用することも特
徴の1つとする。上記、フッ化炭化水素としては、ジフ
ルオロエタン、トリフルオロエタン、テトラフルオロエ
タン、ペンタフルオロエタン、ヘキフルオロエタンから
なるフッ素原子でエタンの水素原子が2〜6置換された
化合物;ジフルオロプロパン、トリフルオロプロパン、
テトラフルオロプロパン、ペンタフルオロプロパン、ヘ
キフルオロプロパン、ヘプタフルオロプロパン、オクタ
フルオロプロパンからなるフッ素原子でプロパンの水素
原子が2〜8置換された化合物;ジフルオロブタン、ト
リフルオロブタン、テトラフルオロブタン、ペンタフル
オロブタン、ヘキフルオロブタン、ヘプタフルオロブタ
ン、オクタフルオロブタン、ノナフルオロブタン、デカ
フルオロブタンからなるフッ素原子でブタンの水素原子
が2〜10置換された化合物;ジフルオロペンタン、ト
リフルオロペンタン、テトラフルオロペンタン、ペンタ
フルオロペンタン、ヘキフルオロペンタン、ヘプタフル
オロペンタン、オクタフルオロペンタン、ノナフルオロ
ペンタン、デカフルオロペンタン、ドデカフルオロペン
タン、ウンデカフルオロペンタンからなるフッ素原子で
ペンタンの水素原子が2〜12置換された化合物;ジフ
ルオロヘキサン、トリフルオロヘキサン、テトラフルオ
ロヘキサン、ペンタフルオロヘキサン、ヘキフルオロヘ
キサン、ヘプタフルオロヘキサン、オクタフルオロヘキ
サン、ノナフルオロヘキサン、デカフルオロヘキサン、
ドデカフルオロヘキサン、ウンデカフルオロヘキサン、
トリデカフルオロヘキサン、テトラデカフルオロヘキサ
ンからなるフッ素原子でヘキサンの水素原子が2〜14
置換された化合物が挙げられる。
One of the features of the present invention is to use a foaming agent composed of a hydrocarbon having 2 to 6 carbon atoms (hereinafter referred to as fluorohydrocarbon) substituted with at least two fluorine atoms. Examples of the above-mentioned fluorohydrocarbon include difluoroethane, trifluoroethane, tetrafluoroethane, pentafluoroethane, and hexfluoroethane, in which the hydrogen atom of ethane is replaced by 2 to 6 with a fluorine atom; difluoropropane, trifluoropropane ,
Compounds of tetrafluoropropane, pentafluoropropane, hexfluoropropane, heptafluoropropane, octafluoropropane in which the hydrogen atoms of propane are substituted by 2 to 8 with fluorine atoms; difluorobutane, trifluorobutane, tetrafluorobutane, pentafluoro A compound in which the hydrogen atom of butane is replaced by 2 to 10 with a fluorine atom consisting of butane, hexfluorobutane, heptafluorobutane, octafluorobutane, nonafluorobutane, and decafluorobutane; difluoropentane, trifluoropentane, tetrafluoropentane, Pentafluoropentane, Hexfluoropentane, Heptafluoropentane, Octafluoropentane, Nonafluoropentane, Decafluoropentane, Dodecafluoropentane, Undecaf A compound in which hydrogen atoms of pentane are substituted with 2 to 12 by a fluorine atom consisting of oropentane; difluorohexane, trifluorohexane, tetrafluorohexane, pentafluorohexane, hexfluorohexane, heptafluorohexane, octafluorohexane, nonafluorohexane, Decafluorohexane,
Dodecafluorohexane, undecafluorohexane,
Fluorine atoms consisting of tridecafluorohexane and tetradecafluorohexane, with hydrogen atoms of hexane ranging from 2 to 14
Included are substituted compounds.

【0013】上記フッ化炭化水素の内、1,1−ジフル
オロエタン(F−152a)、1,1,1−トリフルオ
ロエタン(F−143a)、1,1,1,2−テトラフ
ルオロエタン(F−134a)、1,1,1,2,2−
ペンタフルオロエタン(F−125)、1,2−ジフル
オロブタン(F−245fa)、1,1−ジフルオロブ
タン(F−245eb)、1,1,2−トリフルオロブ
タン(F−236ea)、1,1,2,2,3−ペンタ
フルオロブタン(F−245ca)、1,1,1,3,
3−ペンタフルオロペンタン(F−338mcf)、
1,1,2,2,3,3,4,4−オクタフルオロペン
タン(F−338pcc)、1,1,1−トリフルオロ
ペンタン(F−356mff)が好ましい。
Of the above fluorocarbons, 1,1-difluoroethane (F-152a), 1,1,1-trifluoroethane (F-143a), 1,1,1,2-tetrafluoroethane (F -134a), 1,1,1,2,2-
Pentafluoroethane (F-125), 1,2-difluorobutane (F-245fa), 1,1-difluorobutane (F-245eb), 1,1,2-trifluorobutane (F-236ea), 1, 1,2,2,3-pentafluorobutane (F-245ca), 1,1,1,3
3-pentafluoropentane (F-338mcf),
1,1,2,2,3,3,4,4-octafluoropentane (F-338pcc) and 1,1,1-trifluoropentane (F-356mff) are preferable.

【0014】特に好ましいフッ化炭化水素は、1,1,
1,2−テトラフルオロエタン(F−134a)、1,
1,1,2,2−ペンタフルオロエタン(F−12
5)、1,2−ジフルオロブタン(F−245fa)、
1,1−ジフルオロブタン(F−245eb)又は1,
1,2−トリフルオロブタン(F−236ea)であ
る。上記フッ化炭化水素は、1種でも2種以上組み合わ
せて使用してもよい。
Particularly preferred fluorohydrocarbons are 1,1,
1,2-tetrafluoroethane (F-134a), 1,
1,1,2,2-pentafluoroethane (F-12
5), 1,2-difluorobutane (F-245fa),
1,1-difluorobutane (F-245eb) or 1,
It is 1,2-trifluorobutane (F-236ea). The above-mentioned fluorohydrocarbons may be used alone or in combination of two or more.

【0015】本発明のポリプロピレン系予備発泡樹脂粒
子を提供するための発泡性ポリプロピレン系樹脂粒子
は、発泡剤を1〜8重量%、好ましくは2〜5重量%含
有することが好ましい。この発泡剤の含浸量は、炭化水
素及び塩素化フッ化炭化水素での含浸量よりも少ない
(炭化水素及び塩素化フッ化炭化水素の初期含浸量は、
それぞれ約10重量%及び約15重量%)。しかしなが
ら、含浸量の経時変化を測定すると、炭化水素及び塩素
化フッ化炭化水素は、急激に逸散するのに対して、本発
明に使用されるフッ化炭化水素は逸散速度が極めて遅
い。従って、従来の炭化水素及び塩素化フッ化炭化水素
からなる発泡剤では、含浸後直ちに発泡させることが行
われている。本発明ではポリプロピレン系樹脂粒子中に
発泡剤が十分残存するので、従来のような直ちに発泡を
行う必要はない。
The expandable polypropylene resin particles for providing the polypropylene pre-expanded resin particles of the present invention preferably contain a foaming agent in an amount of 1 to 8% by weight, preferably 2 to 5% by weight. The impregnated amount of this foaming agent is smaller than the impregnated amount of hydrocarbon and chlorinated fluorohydrocarbon (the initial impregnated amount of hydrocarbon and chlorinated fluorohydrocarbon is
About 10 wt% and about 15 wt% respectively). However, when the change in the impregnated amount with time is measured, hydrocarbons and chlorinated fluorohydrocarbons rapidly dissipate, whereas the fluorohydrocarbon used in the present invention has an extremely slow dissipation rate. Therefore, in the conventional foaming agent composed of hydrocarbon and chlorinated fluorohydrocarbon, foaming is performed immediately after impregnation. In the present invention, since the foaming agent remains sufficiently in the polypropylene resin particles, it is not necessary to immediately perform foaming as in the conventional case.

【0016】基材樹脂粒子への発泡剤の含浸は、耐圧密
閉容器内で、基材樹脂粒子に発泡剤を圧入する方法によ
り行うことができる。発泡剤の含浸は、60〜150
℃、好ましくは80〜120℃で行うことができる。6
0℃未満の場合は含浸時間が長くなるので好ましくな
く、150℃より高い場合は基材樹脂粒子同志の合着が
起こるので好ましくない。また、含浸時間は、基材樹脂
粒子の大きさによって相違するが、例えば2mm3 程度
の粒子の場合、3時間以上、好ましくは6時間以上であ
る。含浸時間が3時間未満の場合、基材樹脂粒子の中心
部に未含浸部分ができ、予備発泡樹脂粒子とした際に、
一つの予備発泡樹脂粒子内に発泡部分と未発泡部分が混
在することになり、予備発泡樹脂粒子から得られたポリ
プロピレン系樹脂発泡成形体は所望の物性を備えないの
で好ましくない。
The impregnation of the base resin particles with the foaming agent can be carried out by a method of press-fitting the foaming agent into the base resin particles in a pressure-resistant airtight container. The impregnation with the foaming agent is 60 to 150.
C., preferably 80 to 120.degree. C. 6
If the temperature is lower than 0 ° C, the impregnation time becomes long, which is not preferable. Further, the impregnation time varies depending on the size of the base resin particles, but in the case of particles of about 2 mm 3 , it is 3 hours or longer, preferably 6 hours or longer. When the impregnation time is less than 3 hours, an unimpregnated portion is formed in the central portion of the base resin particles, and when the pre-expanded resin particles are used,
Since the foamed portion and the unfoamed portion are mixed in one pre-expanded resin particle, the polypropylene resin foam molded article obtained from the pre-expanded resin particle does not have desired physical properties, which is not preferable.

【0017】上記水性媒体中には、発泡性ポリプロピレ
ン系樹脂粒子を形成さす際に通常用いられる各種の添加
剤、例えば、分散剤、界面活性剤、発泡助剤(溶剤、可
塑剤)、懸濁剤、滑剤等を添加することができる。ここ
で、分散剤としては、ピロリン酸マグネシウム等が挙げ
られる。界面活性剤としては、ドデシルベンゼンスルフ
ォン酸ソーダ等が挙げられる。
In the above aqueous medium, various additives usually used for forming expandable polypropylene resin particles, for example, dispersants, surfactants, foaming aids (solvents, plasticizers), suspensions. Agents, lubricants and the like can be added. Here, examples of the dispersant include magnesium pyrophosphate and the like. Examples of the surfactant include sodium dodecylbenzene sulfonate and the like.

【0018】発泡助剤としては、トルエン、エチルベン
ゼン、シクロヘキサン、イソパラフィン等が挙げられ
る。上記の方法により得られた発泡性ポリプロピレン系
樹脂粒子は、そのまま市販品となすことができる。本発
明では、上記発泡性ポリプロピレン系樹脂粒子を、予備
発泡させることにより0.15〜0.03g/cm3
好ましくは0.15〜0.06g/cm3の嵩密度を有
するポリプロピレン系予備発泡樹脂粒子を得ることがで
きる。ここで、嵩密度が0.03g/cm3 未満の場合
二次発泡力が低下するので好ましくない。予備発泡は、
例えば、予備発泡装置内で、水蒸気圧を1.5〜5.0
Kg/cm2 G、15〜60秒加熱することにより得ら
れる。本発明のポリプロピレン系予備発泡樹脂粒子は、
発泡剤の逸散速度が極めて遅いので、経時による発泡力
の低下が少なく、粒子の寿命が長くなる。
Examples of the foaming aid include toluene, ethylbenzene, cyclohexane, isoparaffin and the like. The expandable polypropylene resin particles obtained by the above method can be directly used as a commercial product. In the present invention, the expandable polypropylene resin particles are pre-expanded to obtain 0.15 to 0.03 g / cm 3 ,
Preferably, polypropylene-based pre-expanded resin particles having a bulk density of 0.15 to 0.06 g / cm 3 can be obtained. Here, when the bulk density is less than 0.03 g / cm 3, the secondary foaming power is lowered, which is not preferable. Pre-foaming is
For example, in the pre-foaming device, the water vapor pressure is 1.5 to 5.0.
It is obtained by heating for 15 to 60 seconds in Kg / cm 2 G. The polypropylene pre-expanded resin particles of the present invention,
Since the rate of escape of the foaming agent is extremely slow, the decrease in foaming power over time is small and the life of the particles is extended.

【0019】上記の方法により得られたポリプロピレン
系予備発泡樹脂粒子は、そのまま市販品となすことがで
きる。更に本発明では、上記ポリプロピレン系予備発泡
樹脂粒子を、所望の形状を有し、ポリプロピレン系予備
発泡樹脂粒子を閉鎖しうるが密閉しえない型内で、1.
8〜3.0倍に発泡させることによるポリプロピレン系
樹脂発泡成形体も提供される。ここで、1.8倍未満の
場合は、ポリプロピレン系予備発泡樹脂粒子相互の間隔
を埋めることができず、発泡成形体にへこみ、割れなど
の不良が生じるので好ましくない。しかしながら、内圧
付与及び圧縮充填なしに発泡させれば1.8倍以下とな
る場合でも、内圧付与及び圧縮充填により発泡させれ
ば、1.8倍以上に発泡さすことができる。なお、発泡
成形させる前に、ポリプロピレン系予備発泡樹脂粒子を
常温で24時間程度熟成したのち、発泡成形することが
好ましい。また、発泡成形は、蒸気圧2.5〜6.0K
g/cm2 G、15〜60秒加熱することにより行うこ
とができる。得られたポリプロピレン系樹脂発泡成形体
は、冷却後、型から取り出される。
The polypropylene pre-expanded resin particles obtained by the above method can be directly used as a commercial product. Furthermore, in the present invention, the polypropylene-based pre-expanded resin particles are molded in a mold having a desired shape and capable of closing but not closing the polypropylene-based pre-expanded resin particles.
There is also provided a polypropylene-based resin foamed molded product obtained by foaming 8 to 3.0 times. Here, if it is less than 1.8 times, it is not preferable because the spaces between the polypropylene pre-expanded resin particles cannot be filled and defects such as dents and cracks occur in the foamed molded product. However, even if the expansion is 1.8 times or less without applying the internal pressure and compression filling, the expansion can be 1.8 times or more if the expansion is performed by applying the internal pressure and compression filling. It is preferable that the polypropylene pre-expanded resin particles be aged at room temperature for about 24 hours before being foam-molded and then foam-molded. Also, foam molding has a vapor pressure of 2.5 to 6.0K.
It can be carried out by heating g / cm 2 G for 15 to 60 seconds. The obtained polypropylene resin foam-molded product is taken out of the mold after cooling.

【0020】ここで、より好ましいポリプロピレン系樹
脂発泡成形体は、予備発泡時の発泡嵩倍率が10倍以下
のポリプロピレン系予備発泡樹脂粒子を発泡させたもの
である。10倍より大きいポリプロピレン系予備発泡樹
脂粒子を使用すると、発泡成形時に内圧付与及び圧縮充
填を行うのがよい。
Here, a more preferable polypropylene-based resin foam-molded article is obtained by foaming polypropylene-based pre-expanded resin particles having a foaming bulk ratio of 10 times or less during pre-expansion. When polypropylene-based pre-expanded resin particles larger than 10 times are used, it is preferable that internal pressure is applied and compression filling is performed during foam molding.

【0021】[0021]

【実施例】以下、実施例及び比較例について説明する。 (1)実施例及び比較例(含浸量と逸散速度) 5リットルのオートクレーブに水2000g、ペレット
状(直径0.15cm、長さ0.2cm)のポリプロピ
レン樹脂粒子(住友化学社製、エチレン−プロピレンラ
ンダム共重合体、ノーブレンS−131、密度0.89
g/cm3 )1000g、無機分散剤0.5重量%/
水、界面活性剤0.02重量%/水を仕込みかつ密閉し
た後、攪拌状態にし、発泡剤として1,1,1,2−テ
トラフルオロエタン(F−134a)を15重量%/樹
脂圧入した。次いで温度を95℃に上げ、10時間維持
し含浸を行った。
EXAMPLES Examples and comparative examples will be described below. (1) Examples and Comparative Examples (impregnation amount and escape rate) 2000 g of water in a 5 liter autoclave, pellet-shaped (diameter 0.15 cm, length 0.2 cm) polypropylene resin particles (Sumitomo Chemical Co., Ltd., ethylene- Propylene Random Copolymer, Nobrene S-131, Density 0.89
g / cm 3 ) 1000 g, 0.5% by weight of inorganic dispersant /
Water and a surfactant of 0.02% by weight / water were charged and sealed, then, the mixture was stirred, and 1,1,1,2-tetrafluoroethane (F-134a) as a foaming agent was injected at 15% by weight / resin pressure. . Then, the temperature was raised to 95 ° C. and maintained for 10 hours for impregnation.

【0022】含浸後、20℃まで冷却し、ガス抜きを行
いオートクレーブから発泡性ポリプロピレン系樹脂粒子
を取り出した。この樹脂粒子を乾燥させたのち、20℃
の恒温室に入れ、経時による逸散速度を測定した。結果
を図1に示す。発泡剤として、ブタン、イソペンタン、
1−クロロ−1,1−ジフルオロエタン(F−142
b)、1,1−ジクロロ−1−フルオロエタン(F−1
41b)、2,2−ジクロロ−1,1,1−トリフルオ
ロエタン(F−123)、1,2−ジフルオロブタン
(F−245fa)、1,1,2−トリフルオロブタン
(F−236ea)を用いること以外は上記と同様にし
て、含浸処理し、経時による逸散速度を測定した。結果
を図1に示す。
After the impregnation, it was cooled to 20 ° C. and degassed to take out the expandable polypropylene resin particles from the autoclave. After drying the resin particles, 20 ° C
It was placed in a constant temperature chamber of No. 2 and the rate of escape over time was measured. The results are shown in FIG. As a foaming agent, butane, isopentane,
1-chloro-1,1-difluoroethane (F-142
b), 1,1-dichloro-1-fluoroethane (F-1
41b), 2,2-dichloro-1,1,1-trifluoroethane (F-123), 1,2-difluorobutane (F-245fa), 1,1,2-trifluorobutane (F-236ea). In the same manner as above except that the above was used, the impregnation treatment was performed, and the escape rate with time was measured. The results are shown in FIG.

【0023】なお、取り出し直後の含浸量を表1に示
す。
The amount of impregnation immediately after taking out is shown in Table 1.

【0024】[0024]

【表1】 [Table 1]

【0025】上記表1から取り出し直後において、炭化
水素及び塩素化フッ化炭化水素は非常に多く含浸される
が、フッ化炭化水素は3〜4重量%しか含浸されていな
い。次に、図1からフッ化炭化水素は炭化水素及び塩素
化フッ化炭化水素と比較して、逸散速度が顕著に遅いこ
とが判る。これはフッ化炭化水素が、予備発泡時の発泡
性において経時による大きな影響がないことを示してい
る。
Immediately after taking out from Table 1 above, a very large amount of hydrocarbons and chlorinated fluorohydrocarbons are impregnated, but only 3 to 4% by weight of fluorohydrocarbons is impregnated. Next, it can be seen from FIG. 1 that the fluorinated hydrocarbon has a significantly slower rate of escape as compared with the hydrocarbon and the chlorinated fluorinated hydrocarbon. This indicates that the fluorohydrocarbon does not have a great influence on the foaming property at the time of prefoaming with the passage of time.

【0026】また、F−134a、F−245fa及び
F−236eaについて、24時間放置後の含浸量を測
定した。含浸量はそれぞれ、1.9重量%、2.8重量
%、3.4重量%であり、大きく減少しなかった。
Further, the impregnated amount of F-134a, F-245fa and F-236ea after standing for 24 hours was measured. The impregnated amounts were 1.9% by weight, 2.8% by weight and 3.4% by weight, respectively, and did not decrease significantly.

【0027】(2)実施例及び比較例(経時によるポリ
プロピレン予備発泡樹脂粒子の発泡性) 発泡剤として、ブタン、F−142b、F−134a、
F−236ea、F−245faを使用し、(1)の実
施例と同様にして発泡性ポリプロピレン樹脂粒子を製造
した。得られた発泡性ポリプロピレン樹脂粒子の取り出
し直後の含浸量は、それぞれ10.0重量%、13.0
重量%、3.2重量%、4.2重量%、3.6重量%で
あった。
(2) Examples and Comparative Examples (Foamability of polypropylene pre-expanded resin particles over time) As a foaming agent, butane, F-142b, F-134a,
Expandable polypropylene resin particles were produced using F-236ea and F-245fa in the same manner as in Example (1). Immediately after taking out the obtained expandable polypropylene resin particles, the amount of impregnation was 10.0% by weight and 13.0%, respectively.
The content was 3.2% by weight, 4.2% by weight, 3.6% by weight.

【0028】上記発泡性ポリプロピレン樹脂粒子を一定
期間保存した後、予備発泡させ、各発泡剤に対する経時
(ブタン及びF−142bについては直後、5時間、1
日、3日及び6日後を、F−134a、F−236ea
及びF−245faについては直後、1日、3日及び6
日後を測定した)における発泡嵩倍率と水蒸気圧力の関
係を図2〜6に示した。
After the expandable polypropylene resin particles are stored for a certain period of time, they are pre-expanded and stored for each foaming agent (butane and F-142b immediately after 5 hours, 1 hour).
After 3 days and 6 days, F-134a, F-236ea
And for F-245fa, immediately after 1 day, 3 days and 6
2 to 6 show the relationship between the foaming bulk ratio and the steam pressure in (after the day was measured).

【0029】比較例の図2及び3を見ると、ブタン(図
2)及びF−142b(図3)は経時と共に発泡可能な
水蒸気圧力の範囲が狭くなり、最高発泡嵩倍率も低下し
ている。これに対して、実施例の図4〜6を見ると、F
−134a(図4)、F−236ea(図5)、F−2
45fa(図6)のフッ化炭化水素は、経時6日目でも
取り出し直後の発泡性ポリプロピレン樹脂粒子と発泡性
は大きく変わらなかった。
Referring to FIGS. 2 and 3 of the comparative example, butane (FIG. 2) and F-142b (FIG. 3) have a narrow range of steam pressure capable of foaming over time, and the maximum foaming bulk ratio also decreases. . On the other hand, looking at FIGS.
-134a (Fig. 4), F-236ea (Fig. 5), F-2
The fluorinated hydrocarbon of 45fa (FIG. 6) was not significantly different in foaming property from the expandable polypropylene resin particles immediately after being taken out even after 6 days from the lapse of time.

【0030】(3)実施例及び比較例(予備発泡後の逸
散速度) 発泡剤として、ブタン、F−142b、F−236e
a、F−245fa、F−134aを使用し、前記
(1)の実施例と同様にして発泡性ポリプロピレン樹脂
粒子を製造した。
(3) Examples and Comparative Examples (Escape Rate after Prefoaming) As the foaming agent, butane, F-142b, F-236e.
Using a, F-245fa and F-134a, expandable polypropylene resin particles were produced in the same manner as in the above-mentioned Example (1).

【0031】次いで、予備発泡嵩倍率を、ブタンは7
倍、F−142bは7.6倍、F−134aは6.0、
F−236eaは6.0倍、F−245faは6.0倍
となるように所定の発泡条件に付した。得られたポリプ
ロピレン予備発泡樹脂粒子の発泡剤の含浸量の経時変化
を図7に示した。なお、ポリプロピレン予備発泡樹脂粒
子の保存温度は20℃とした。
Then, the pre-expansion bulk ratio is 7 for butane.
F-142b is 7.6 times, F-134a is 6.0 times,
F-236ea was subjected to predetermined foaming conditions such that it was 6.0 times and F-245fa was 6.0 times. The time-dependent change in the impregnated amount of the blowing agent in the obtained polypropylene pre-expanded resin particles is shown in FIG. The storage temperature of the polypropylene pre-expanded resin particles was 20 ° C.

【0032】図7から、フッ化炭化水素は、炭化水素及
び塩素化フッ化炭化水素と比べて、ポリプロピレン予備
発泡樹脂粒子においても逸散速度が遅いことが判った。
これは、発泡成形時に、安定して発泡成形品が得られる
ことを示している。
From FIG. 7, it was found that the fluorinated hydrocarbon had a slower escape rate in the polypropylene pre-expanded resin particles as compared with the hydrocarbon and the chlorinated fluorinated hydrocarbon.
This indicates that a foam-molded article can be stably obtained during foam molding.

【0033】(4)実施例及び比較例(ポリプロピレン
予備発泡樹脂粒子の二次発泡性) 発泡剤として、ブタン、F−142b、F−236e
a、F−245fa、F−134aを使用し、実施例1
と同様にして発泡性ポリプロピレン樹脂粒子を製造し
た。
(4) Examples and Comparative Examples (Secondary Foamability of Polypropylene Pre-Expanded Resin Particles) As a foaming agent, butane, F-142b, F-236e.
a, F-245fa, F-134a, and Example 1
Expandable polypropylene resin particles were produced in the same manner as in.

【0034】次に、発泡性ポリプロピレン樹脂粒子を2
4時間放置した後、加圧発泡槽に入れ、発泡させ所定の
嵩倍率のポリプロピレン予備発泡樹脂粒子を得た。この
ポリプロピレン予備発泡樹脂粒子を所定温度で24時間
熟成させた後、加圧発泡槽内に入れ、所定の水蒸気圧力
で30秒間加熱することにより二次発泡を行った。冷却
後、加圧発泡槽から二次発泡粒子を取り出し、発泡嵩倍
率を測定した。
Next, the expandable polypropylene resin particles are added to 2
After leaving it for 4 hours, it was placed in a pressure foaming tank and foamed to obtain polypropylene pre-expanded resin particles having a predetermined bulk ratio. The polypropylene pre-expanded resin particles were aged at a predetermined temperature for 24 hours, placed in a pressure foaming tank, and heated at a predetermined steam pressure for 30 seconds to carry out secondary foaming. After cooling, the secondary expanded particles were taken out from the pressure foaming tank, and the expansion bulk ratio was measured.

【0035】表2に、各発泡剤における、予備発泡嵩倍
率、熟成温度、水蒸気圧力、二次発泡嵩倍率、発泡性比
(二次発泡粒子の嵩倍率÷予備発泡樹脂粒子の嵩倍率)
を示した。
Table 2 shows the pre-expansion bulk ratio, aging temperature, steam pressure, secondary expansion bulk ratio, and foamability ratio (bulk ratio of secondary expanded particles ÷ bulk ratio of pre-expanded resin particles) of each foaming agent.
showed that.

【0036】[0036]

【表2】 [Table 2]

【0037】ここで、圧縮充填又は内圧付与することな
く発泡成形するには、発泡性比が1.8倍以上で行われ
る。この観点から表2を見ると、炭化水素であるブタン
及び塩素化フッ化炭化水素であるF−142bは、その
ままでは発泡成形さすことはできない(比較例)。これ
に対し本発明に使用されるフッ化炭化水素は、2倍以上
の発泡性比を示し、圧縮充填又は内圧付与することなく
発泡成形することができる。
Here, in order to carry out foam molding without compression filling or application of internal pressure, the foamability ratio is 1.8 times or more. From this viewpoint, looking at Table 2, it is impossible to foam-mold the butane, which is a hydrocarbon, and F-142b, which is a chlorinated fluorohydrocarbon, as they are (Comparative Example). On the other hand, the fluorohydrocarbon used in the present invention exhibits a foaming ratio of at least twice, and can be foam-molded without compression filling or application of internal pressure.

【0038】また、ポリプロピレン予備発泡樹脂粒子の
熟成温度は、−1℃でも20℃でも変わらないので、温
度を維持するための特別の装置が必要とされないことが
判る。
Further, since the aging temperature of the polypropylene pre-expanded resin particles does not change at -1 ° C. or 20 ° C., it can be seen that a special device for maintaining the temperature is not required.

【0039】(5)実施例 5リットルのオートクレーブに水2000g、ペレット
状のポリプロピレン樹脂粒子(住友化学社製、ノーブレ
ンS−131)1000g、無機分散剤0.5重量%/
水、界面活性剤0.02重量%/水を仕込みかつ密閉し
た後、攪拌状態にし、1,1,1,2−テトラフルオロ
エタン(F−134a)を15重量%/樹脂圧入した。
次いで温度を95℃に上げ、10時間維持し含浸を行っ
た。
(5) Example In a 5-liter autoclave, 2000 g of water, 1000 g of pelletized polypropylene resin particles (Nobrene S-131 manufactured by Sumitomo Chemical Co., Ltd.), 0.5% by weight of inorganic dispersant /
Water and a surfactant of 0.02% by weight / water were charged and sealed, then, the mixture was stirred, and 1,1,1,2-tetrafluoroethane (F-134a) was injected at 15% by weight / resin pressure.
Then, the temperature was raised to 95 ° C. and maintained for 10 hours for impregnation.

【0040】含浸後、20℃まで冷却し、ガス抜きを行
いオートクレーブから発泡性ポリプロピレン樹脂粒子を
取り出した。取り出し直後の発泡剤の含浸量を測定する
と3.2重量%であった。この発泡性ポリプロピレン樹
脂粒子を24時間放置し、加圧発泡槽に入れ、水蒸気圧
力2.1Kg/cm2 、時間30秒の条件で発泡させ、
発泡嵩倍率6倍のポリプロピレン予備発泡樹脂粒子を得
た。
After impregnation, the mixture was cooled to 20 ° C., degassed, and expandable polypropylene resin particles were taken out from the autoclave. The amount of the foaming agent impregnated immediately after taking out was measured and found to be 3.2% by weight. The expandable polypropylene resin particles were allowed to stand for 24 hours, placed in a pressure foaming tank, and foamed under the conditions of a steam pressure of 2.1 Kg / cm 2 and a time of 30 seconds,
Polypropylene pre-expanded resin particles having an expanded bulk ratio of 6 were obtained.

【0041】このポリプロピレン予備発泡樹脂粒子を2
0℃で24時間放置した後、300mm×400mmの
成形型に充填し、水蒸気圧力3.0Kg/cm2 、時間
30秒の条件で加熱し、発泡成形させた。冷却後に取り
出したポリプロピレン樹脂発泡成形体は、粒子間が充分
融着した嵩密度0.16g/cm3 であった。
Two parts of the polypropylene pre-expanded resin particles were
After leaving it at 0 ° C. for 24 hours, it was filled in a 300 mm × 400 mm mold and heated under the conditions of a steam pressure of 3.0 Kg / cm 2 and a time of 30 seconds for foam molding. The polypropylene resin foam-molded product taken out after cooling had a bulk density of 0.16 g / cm 3 in which particles were sufficiently fused.

【0042】[0042]

【発明の効果】更に、本発明のポリプロピレン系予備発
泡樹脂粒子は、基材樹脂粒子がポリプロピレン系樹脂
で、発泡剤が少なくとも2以上のフッ素原子で置換され
た炭素数2〜6の炭化水素で、予備発泡後の予備発泡樹
脂粒子が0.15〜0.03g/cm3 の嵩密度を有す
ることを特徴とする。
Further, in the polypropylene pre-expanded resin particles of the present invention, the base resin particles are polypropylene resin and the blowing agent is a hydrocarbon having 2 to 6 carbon atoms substituted with at least two fluorine atoms. The pre-expanded resin particles after the pre-expansion have a bulk density of 0.15 to 0.03 g / cm 3 .

【0043】従って、発泡剤の逸散速度の極めて遅い予
備発泡樹脂粒子が得られるので、予備発泡後直ちに発泡
成形に付す必要がなく、また、該予備発泡樹脂粒子の発
泡性を向上させることができる。また、本発明に使用さ
れる発泡剤は、オゾン層の破壊の如き環境破壊の恐れが
ない。更に、発泡剤が、1,1,1,2−テトラフルオ
ロエタン(F−134a)、1,1,1,2,2−ペン
タフルオロエタン(F−125)、1,2−ジフルオロ
ブタン(F−245fa)、1,1−ジフルオロブタン
(F−245eb)及び1,1,2−トリフルオロブタ
ン(F−236ea)の1種又は2種以上含有ることに
より、より逸散速度の遅いポリプロピレン系予備発泡樹
脂粒子を得ることができる。
Therefore, pre-expanded resin particles having an extremely slow escape rate of the foaming agent can be obtained, so that it is not necessary to subject the pre-expanded resin particles to foam molding immediately after the pre-expansion, and the foamability of the pre-expanded resin particles can be improved. it can. Further, the foaming agent used in the present invention has no fear of environmental damage such as ozone layer destruction. Further, the blowing agent is 1,1,1,2-tetrafluoroethane (F-134a), 1,1,1,2,2-pentafluoroethane (F-125), 1,2-difluorobutane (F -245fa), 1,1-difluorobutane (F-245eb) and 1,1,2-trifluorobutane (F-236ea), and a polypropylene system having a slower escape rate by containing one or more of them. Pre-expanded resin particles can be obtained.

【0044】また、本発明のポリプロピレン系樹脂発泡
成形体は、基材樹脂粒子がポリプロピレン系樹脂からな
り、発泡剤が少なくとも2以上のフッ素原子で置換され
た炭素数2〜6の炭化水素を主成分として含有し、0.
15〜0.03g/cm3 の嵩密度の予備発泡樹脂粒子
を1.8〜3.0倍に発泡させて得られることを特徴と
する。
Further, in the polypropylene resin foam-molded product of the present invention, the base resin particles are made of polypropylene resin, and the foaming agent is mainly a hydrocarbon having 2 to 6 carbon atoms substituted with at least two fluorine atoms. Contained as an ingredient, and 0.
It is characterized by being obtained by expanding pre-expanded resin particles having a bulk density of 15 to 0.03 g / cm 3 1.8 to 3.0 times.

【0045】従って、へこみ、割れ等のないポリプロピ
レン系樹脂発泡成形体を得ることができる。更に、本発
明のポリプロピレン系樹脂発泡成形体の製造方法は、ポ
リプロピレン系樹脂からなる基材樹脂粒子に、少なくと
も2以上のフッ素原子で置換された炭素数2〜6の炭化
水素を主成分とする発泡剤を含浸させて、これを予備発
泡させて0.15〜0.03g/cm3 の嵩密度を有す
る予備発泡樹脂粒子を得た後、次いで該予備発泡樹脂粒
子をそのまま所望の成形型内で1.8〜3.0倍に発泡
成形さすことを特徴とする。
Therefore, it is possible to obtain a polypropylene resin foam-molded article having no dents or cracks. Furthermore, in the method for producing a polypropylene-based resin foam-molded article of the present invention, the base resin particles made of a polypropylene-based resin are mainly composed of a hydrocarbon having 2 to 6 carbon atoms and substituted with at least two fluorine atoms. After impregnating with a foaming agent and pre-foaming it to obtain pre-expanded resin particles having a bulk density of 0.15 to 0.03 g / cm 3 , the pre-expanded resin particles are then used as they are in a desired molding die. It is characterized in that foam molding is performed 1.8 to 3.0 times.

【0046】従って、へこみ、割れ等のないポリプロピ
レン系樹脂発泡成形体を得ることができる。また、発泡
成形が、内圧付与及び圧縮充填することなく行われるこ
とより、内圧付与及び圧縮充填のための装置が不要とな
るので、製造コストを下げることができる。
Therefore, it is possible to obtain a polypropylene resin foam-molded article having no dents or cracks. Further, since the foam molding is carried out without applying the internal pressure and compressing and filling, a device for applying the internal pressure and compressing and filling is not required, so that the manufacturing cost can be reduced.

【図面の簡単な説明】[Brief description of the drawings]

【図1】実施例及び比較例の発泡性ポリプロピレン樹脂
粒子の経時による逸散速度を示すグラフである。
FIG. 1 is a graph showing the escape rate with time of expandable polypropylene resin particles of Examples and Comparative Examples.

【図2】比較例の発泡剤(ブタン)に対する経時におけ
る発泡嵩倍率と水蒸気圧力の関係を示すグラフである。
FIG. 2 is a graph showing the relationship between foaming bulk ratio and water vapor pressure over time for a foaming agent (butane) of a comparative example.

【図3】比較例の発泡剤(F−142b)に対する経時
における発泡嵩倍率と水蒸気圧力の関係を示すグラフで
ある。
FIG. 3 is a graph showing the relationship between foaming bulk ratio and water vapor pressure over time for a foaming agent (F-142b) of a comparative example.

【図4】実施例の発泡剤(F−134a)に対する経時
における発泡嵩倍率と水蒸気圧力の関係を示すグラフで
ある。
FIG. 4 is a graph showing the relationship between foaming bulk ratio and water vapor pressure over time for the foaming agent (F-134a) of the example.

【図5】実施例の発泡剤(F−236ea)に対する経
時における発泡嵩倍率と水蒸気圧力の関係を示すグラフ
である。
FIG. 5 is a graph showing the relationship between foaming bulk ratio and water vapor pressure over time for the foaming agent (F-236ea) of the example.

【図6】実施例の発泡剤(F−245fa)に対する経
時における発泡嵩倍率と水蒸気圧力の関係を示すグラフ
である。
FIG. 6 is a graph showing the relationship between foaming bulk ratio and water vapor pressure over time for the foaming agent (F-245fa) of the example.

【図7】実施例及び比較例の予備発泡樹脂粒子の発泡剤
の含浸量の経時変化を示すグラフである。
FIG. 7 is a graph showing changes over time in the impregnated amount of a foaming agent in pre-expanded resin particles of Examples and Comparative Examples.

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 基材樹脂粒子がポリプロピレン系樹脂
で、発泡剤が少なくとも2以上のフッ素原子で置換され
た炭素数2〜6の炭化水素で、予備発泡後の予備発泡樹
脂粒子が0.15〜0.03g/cm3 の嵩密度を有す
ることを特徴とするポリプロピレン系予備発泡樹脂粒
子。
1. A base resin particle is a polypropylene resin, a foaming agent is a hydrocarbon having 2 to 6 carbon atoms substituted with at least two fluorine atoms, and pre-expanded resin particles after pre-expansion are 0.15. Polypropylene pre-expanded resin particles having a bulk density of about 0.03 g / cm 3 .
【請求項2】 発泡剤が、1,1,1,2−テトラフル
オロエタン、1,1,1,2,2−ペンタフルオロエタ
ン、1,2−ジフルオロブタン、1,1−ジフルオロブ
タン及び1,1,2−トリフルオロブタンの1種又は2
種以上である請求項1記載の樹脂粒子。
2. The blowing agent is 1,1,1,2-tetrafluoroethane, 1,1,1,2,2-pentafluoroethane, 1,2-difluorobutane, 1,1-difluorobutane and 1 , 1,2-trifluorobutane, or 2
The resin particles according to claim 1, which are one or more kinds.
【請求項3】 基材樹脂粒子がポリプロピレン系樹脂
で、発泡剤が少なくとも2以上のフッ素原子で置換され
た炭素数2〜6の炭化水素で、0.15〜0.03g/
cm3 の嵩密度の予備発泡樹脂粒子を1.8〜3.0倍
に発泡させて得られることを特徴とするポリプロピレン
系樹脂発泡成形体。
3. A base resin particle is a polypropylene resin, and a foaming agent is a hydrocarbon having 2 to 6 carbon atoms substituted with at least 2 or more fluorine atoms, and 0.15 to 0.03 g /
A polypropylene-based resin foam molded article obtained by expanding pre-expanded resin particles having a bulk density of cm 3 to 1.8 to 3.0 times.
【請求項4】 ポリプロピレン系樹脂からなる基材樹脂
粒子に、少なくとも2以上のフッ素原子で置換された炭
素数2〜6の炭化水素を主成分とする発泡剤を含浸させ
て、これを予備発泡させて0.15〜0.03g/cm
3 の嵩密度を有する予備発泡樹脂粒子を得た後、次いで
該予備発泡樹脂粒子をそのまま所望の成形型内で1.8
〜3.0倍に発泡成形さすことを特徴とするポリプロピ
レン系樹脂発泡成形体の製造方法。
4. A base resin particle made of a polypropylene resin is impregnated with a foaming agent whose main component is a hydrocarbon having 2 to 6 carbon atoms substituted with at least two fluorine atoms, and pre-foamed. Let 0.15-0.03g / cm
After obtaining the pre-expanded resin particles having a bulk density of 3, the pre-expanded resin particles are then used as they are in a desired mold for 1.8.
A method for producing a polypropylene-based resin foam-molded article, which comprises foam-molding to 3.0 times.
【請求項5】 発泡成形が、内圧付与及び圧縮充填する
ことなく行われる請求項5記載の製造方法。
5. The manufacturing method according to claim 5, wherein the foam molding is performed without applying internal pressure and compression filling.
JP7274300A 1995-10-23 1995-10-23 Preliminarily foamed polypropylene resin granule, polypropylene resin foamed and molded product and their production Pending JPH09111034A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7274300A JPH09111034A (en) 1995-10-23 1995-10-23 Preliminarily foamed polypropylene resin granule, polypropylene resin foamed and molded product and their production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7274300A JPH09111034A (en) 1995-10-23 1995-10-23 Preliminarily foamed polypropylene resin granule, polypropylene resin foamed and molded product and their production

Publications (1)

Publication Number Publication Date
JPH09111034A true JPH09111034A (en) 1997-04-28

Family

ID=17539731

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7274300A Pending JPH09111034A (en) 1995-10-23 1995-10-23 Preliminarily foamed polypropylene resin granule, polypropylene resin foamed and molded product and their production

Country Status (1)

Country Link
JP (1) JPH09111034A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021100645A1 (en) * 2019-11-21 2021-05-27 株式会社カネカ Polypropylene resin foam particles, method for producing same, and polypropylene resin foam molded article

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04318040A (en) * 1991-04-17 1992-11-09 Sekisui Plastics Co Ltd Production of preexpanded particle and apparatus for production
JPH06322168A (en) * 1993-02-11 1994-11-22 Minnesota Mining & Mfg Co <3M> Thermoplastic foam article and its preparation

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH04318040A (en) * 1991-04-17 1992-11-09 Sekisui Plastics Co Ltd Production of preexpanded particle and apparatus for production
JPH06322168A (en) * 1993-02-11 1994-11-22 Minnesota Mining & Mfg Co <3M> Thermoplastic foam article and its preparation

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2021100645A1 (en) * 2019-11-21 2021-05-27 株式会社カネカ Polypropylene resin foam particles, method for producing same, and polypropylene resin foam molded article

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