JPH09101192A - Float type liquid level detector - Google Patents
Float type liquid level detectorInfo
- Publication number
- JPH09101192A JPH09101192A JP28652095A JP28652095A JPH09101192A JP H09101192 A JPH09101192 A JP H09101192A JP 28652095 A JP28652095 A JP 28652095A JP 28652095 A JP28652095 A JP 28652095A JP H09101192 A JPH09101192 A JP H09101192A
- Authority
- JP
- Japan
- Prior art keywords
- movable body
- float
- spherical movable
- vertical hole
- liquid level
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Level Indicators Using A Float (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、液槽内液体の液位が所
定の上昇限または下降限に達したことを検出するために
使用される、比較的小型のフロート式液位検出器に関す
るものである。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a relatively small float type liquid level detector used for detecting that the liquid level in a liquid tank has reached a predetermined rising or falling limit. It is a thing.
【0002】[0002]
【従来技術とその問題点】内装電気開閉機構として水銀
スイッチを用いたフロート式液位検出器は古くから存在
する。しかしガラス管内の水銀は、僅かな傾きで流動す
るため、液面の僅かな波立ちにも敏感に反応してチャタ
リングを生じ易いという欠点がある。また、水平姿勢を
基準にした小さな傾斜角度で開閉作動を行わせるもので
あるため、汚泥等の付着でフロートが上記開閉作動時の
傾斜角度よりも深く下傾した場合には検出機能が失われ
ることになる。2. Description of the Related Art A float type liquid level detector using a mercury switch as an internal electric switching mechanism has been in existence for a long time. However, since the mercury in the glass tube flows with a slight inclination, it has a drawback that it sensitively reacts to even a slight waviness on the liquid surface to cause chattering. Further, since the opening / closing operation is performed at a small tilt angle based on the horizontal posture, the detection function is lost when the float is tilted deeper than the tilt angle at the opening / closing operation due to the adhesion of sludge or the like. It will be.
【0003】他方、電気開閉機構としてマイクロスイッ
チを用い、マイクロスイッチの受圧部押圧用可動錘をフ
ロートの前端部から後端部まで移動させてマイクロスイ
ッチを作動させ、可動錘の移動に伴う重心移動によって
フロートを反転させて垂直状となし、液面の波立ちによ
るチャタリングを生じさせないよう構成された水位検出
器も存在する。しかしフロートを重心移動によって反転
作動させるためには、可動錘が大重量であることを必要
とし、必然フロート自体も大型化することになる。On the other hand, a micro switch is used as an electric opening / closing mechanism, and the movable weight for pressing the pressure receiving portion of the micro switch is moved from the front end portion to the rear end portion of the float to activate the micro switch, and the center of gravity moves with the movement of the movable weight. There is also a water level detector configured so that the float is inverted to form a vertical state, and chattering due to the waviness of the liquid surface does not occur. However, in order to invert the float by moving the center of gravity, it is necessary that the movable weight has a large weight, which inevitably increases the size of the float itself.
【0004】[0004]
【発明の目的】本発明の目的は、小型軽量に構成し得ら
れチャタリングを生じ難く、且つ、フロート外面に汚泥
等が付着した場合でも検出機能の失われることのないフ
ロート式液位検出器を提供することにある。SUMMARY OF THE INVENTION An object of the present invention is to provide a float type liquid level detector which can be constructed in a small size and a light weight, is less likely to cause chattering, and does not lose its detection function even when sludge or the like adheres to the outer surface of the float. To provide.
【0005】[0005]
【発明の構成】上記目的を達成するため本発明フロート
式液位検出器においては、後端部を電線ケーブルに繋留
されたフロート内に球状可動体の収容される空間部を設
け、該空間部の前壁面を球状可動体の転動面に形成する
と共に周壁内周面を球状可動体の嵌入する環状溝に形成
し、該環状溝の前縁部近くに球状可動体の中央方向への
転動を規制する環状段部を付設し、転動面の中央部に球
状可動体の嵌入する竪孔を設け、該竪孔の孔縁部を球状
可動体の周辺方向への転動を規制する係止縁に形成し、
上記転動面の裏側にマイクロスイッチを設置してその受
圧部を竪孔内へ導入させ、球状可動体が環状溝内から環
状段部を越えて竪孔内へ嵌入することにより受圧部が押
圧されてマイクロスイッチを作動させ、球状可動体が竪
孔内から係止縁を越えて環状溝内へ嵌入することにより
受圧部の押圧が解除されてマイクロスイッチを逆作動さ
せるよう構成したことを特徴とし、また、後端部を電線
ケーブルに繋留されたフロート内に球状可動体の収容さ
れる空間部を設け、該空間部の前壁面を球状可動体の転
動面に形成すると共に周壁内周面を球状可動体の嵌入す
る環状溝に形成し、該環状溝の前縁部近くに球状可動体
の中央方向への転動を規制する環状段部を付設し、転動
面の中央部に球状可動体の係合する竪孔を上記球状可動
体の直径よりも小径に開設し、該竪孔の孔縁部を球状可
動体の周辺方向への転動を規制する係止縁に形成し、上
記転動面の裏側にマイクロスイッチを設置してその受圧
部を竪孔内へ導入させ、球状可動体が環状溝内から環状
段部を越えて竪孔上へ係合することにより受圧部が押圧
されてマイクロスイッチを作動させ、球状可動体が竪孔
上から係止縁を越えて環状溝内へ嵌入することにより受
圧部の押圧が解除されてマイクロスイッチを逆作動させ
るよう構成したことを特徴し、更にまた、フロート内の
前方部に空気室を設け後方部にはバランシングウエイト
を定着させてフロートの重心が後方部に位置するよう設
定し、且つ、内装品を含めたフロート全体の比重が被検
出液体の比重とほぼ均しくなるよう調整されていること
を特徴とする。In order to achieve the above object, in the float type liquid level detector of the present invention, a space portion for accommodating a spherical movable body is provided in a float having its rear end portion anchored to an electric cable, and the space portion is provided. The front wall surface of the spherical movable body is formed on the rolling surface of the spherical movable body, and the inner peripheral surface of the peripheral wall is formed on an annular groove into which the spherical movable body is fitted. An annular step portion for restricting movement is provided, a vertical hole into which the spherical movable body is fitted is provided in the center of the rolling surface, and the hole edge portion of the vertical hole restricts rolling of the spherical movable body in the peripheral direction. Formed on the locking edge,
A micro switch is installed on the back side of the rolling surface to introduce the pressure receiving part into the vertical hole, and the spherical movable body is pushed from the inside of the annular groove over the annular step into the vertical hole to press the pressure receiving part. The micro switch is actuated, and the spherical movable body is inserted from the inside of the vertical hole over the locking edge into the annular groove to release the pressing of the pressure receiving portion and reversely operate the micro switch. In addition, a space portion for accommodating the spherical movable body is provided in the float having the rear end portion anchored to the electric wire cable, and the front wall surface of the space portion is formed as the rolling surface of the spherical movable body and the inner circumference of the peripheral wall is formed. The surface is formed in an annular groove into which the spherical movable body is fitted, and an annular stepped portion for restricting rolling of the spherical movable body toward the center is provided near the front edge of the annular groove, and at the center of the rolling surface. The vertical hole that the spherical movable body engages with is smaller than the diameter of the spherical movable body. , And the hole edge of the vertical hole is formed as a locking edge that restricts rolling of the spherical movable body in the peripheral direction, and a micro switch is installed on the back side of the rolling surface and the pressure receiving portion is vertical. When the spherical movable body is introduced into the hole and the spherical movable body engages from the inside of the annular groove over the annular stepped portion onto the vertical hole, the pressure receiving portion is pressed to activate the microswitch, and the spherical movable body engages from the vertical hole. The micro switch is reversely actuated by releasing the pressure of the pressure receiving portion by fitting it into the annular groove beyond the toe and further, an air chamber is provided in the front portion in the float and the rear portion is provided. The balance weight is fixed so that the center of gravity of the float is located in the rear part, and the specific gravity of the entire float including interior parts is adjusted to be almost equal to the specific gravity of the liquid to be detected. Characterize.
【0006】[0006]
【実施例】以下実施例の図面により説明をする。Embodiments will be described below with reference to the drawings of the embodiments.
【0007】1は後端部を電線ケーブル2に繋留された
フロート、3は球状可動体4を収容するための空間部を
構成するためのケーシングであって、周壁内周面を球状
可動体4の嵌入する環状溝5に形成し、前壁面を周辺部
から中央部へ向かって摺鉢状に傾斜させ球状可動体4の
転動面6に形成する。7は転動面6の中央部に設けられ
た竪孔、8は転動面6の裏側に設置されたマイクロスイ
ッチで、その受圧部9が竪孔7内に導入されており、球
状可動体4が竪孔7内に嵌入することで受圧部9が押圧
されてマイクロスイッチ8を作動させる。竪孔7の孔縁
部は球状可動体4の周辺方向への転動を規制する係止縁
10に形成されているが、竪孔7の直径は実施例の図面
に示すよう球状可動体4の直径よりも若干小径として、
球状可動体4が竪孔7上に係合することでマイクロスイ
ッチ8の受圧部9を押圧させる態様とすることもある。
また、前記環状溝5の前縁部近くには球状可動体4の中
央方向への転動を規制する環状段部11が付設されてい
る。フロート1内の前方部には空気室12が確保されて
おり、後方部にはバランシングウエイト13が定着され
て、フロート1の重心が後方部に位置するよう設定せら
れ、且つ、マイクロスイッチ8や球状可動体4などの内
装品を含めたフロート全体の比重が被検出液体の比重と
ほぼ均しくなるよう、例えば水中での使用に供する場合
にはフロート全体の比重をほぼ1:1となるよう調整し
ておくのである。Reference numeral 1 denotes a float having a rear end portion anchored to an electric wire cable 2 and 3 a casing for forming a space for accommodating the spherical movable body 4, the inner peripheral surface of the peripheral wall of which is the spherical movable body 4. Is formed in the annular groove 5 into which the spherical movable body 4 is fitted, and the front wall surface is inclined from the peripheral portion toward the central portion in a mortar shape to form the rolling surface 6 of the spherical movable body 4. 7 is a vertical hole provided in the central portion of the rolling surface 6, 8 is a micro switch installed on the back side of the rolling surface 6, the pressure receiving portion 9 of which is introduced into the vertical hole 7, and a spherical movable body. When 4 is fitted in the vertical hole 7, the pressure receiving portion 9 is pressed and the micro switch 8 is operated. The hole edge portion of the vertical hole 7 is formed as a locking edge 10 that restricts rolling of the spherical movable body 4 in the peripheral direction, and the diameter of the vertical hole 7 is the spherical movable body 4 as shown in the drawings of the embodiment. The diameter is slightly smaller than the diameter of
The spherical movable body 4 may be engaged with the vertical hole 7 to press the pressure receiving portion 9 of the microswitch 8.
An annular stepped portion 11 for restricting rolling of the spherical movable body 4 toward the center is provided near the front edge of the annular groove 5. An air chamber 12 is secured in the front part of the float 1, and a balancing weight 13 is fixed in the rear part of the float 1 so that the center of gravity of the float 1 is located in the rear part, and the micro switch 8 and Make sure that the specific gravity of the entire float including the interior parts such as the spherical movable body 4 is approximately equal to the specific gravity of the liquid to be detected, for example, when using it in water, the specific gravity of the entire float is approximately 1: 1. Make adjustments.
【0008】[0008]
【作用】槽内の液位が高くなっているとき、フロート1
は図2の(A)に示すよう前端部を上に向けた上傾姿勢
をとり、球状可動体4は環状溝5内に嵌入した図3の状
態にある。液位が下降し始めるのに伴いフロート1の傾
斜角度は変化し、図2の(B)に示すよう前端部を下に
向けた下傾姿勢となるが、この時点では球状可動体4は
環状段部11によって中央方向への転動が規制されるた
め環状溝5内に嵌入したままの図4の状態であり、マイ
クロスイッチ8を作動させるには至らない。しかし液位
が更に下降して図2の(C)に示すよう予め定められた
所定の下降限に達しフロート1が一定の下傾角度となっ
たとき、球状可動体4は環状段部11を越えて転動し竪
孔7上へ係合した図5の状態となり、受圧部9を押圧す
ることによりマイクロスイッチ8を作動させ、液位が所
定の下降限に達したことを検出するのである。そしてこ
の検出液位付近において液面に波立ちを生じても、球状
可動体4は係止縁10によって周辺方向への転動が規制
されるため、受圧部9の押圧は解除されることなくマイ
クロスイッチ8にチャタリングを生じることはない。ま
た、所定の下限液位検出時にはフロート1が深い下傾姿
勢をとることによってマイクロスイッチ8の作動を行わ
せるのであるから、汚泥等の付着によりフロート1が相
当程度下傾していても上記検出機能が損なわれることは
ない。そしてフロート1の図2の(B)から(C)に至
る間の角度変化でマイクロスイッチ8を作動させるので
あるから、液位の検出下限を極めて低くすることができ
る。[Operation] Float 1 when the liquid level in the tank is high
2 is in a tilted posture with the front end portion facing upward as shown in FIG. 2A, and the spherical movable body 4 is in the state of FIG. The inclination angle of the float 1 changes as the liquid level begins to descend, and the float 1 is in a downwardly inclined posture with its front end portion facing downward as shown in FIG. Since the stepped portion 11 restricts the rolling in the central direction, the state is as shown in FIG. 4 in which the microswitch 8 is still fitted in the annular groove 5, and the microswitch 8 cannot be operated. However, when the liquid level further lowers and reaches a predetermined lower limit as shown in FIG. 2C, and the float 1 has a constant downward tilt angle, the spherical movable body 4 moves the annular step 11 The state of FIG. 5 in which it rolls over and engages with the vertical hole 7 is reached, and the micro switch 8 is actuated by pressing the pressure receiving portion 9, and it is detected that the liquid level has reached the predetermined lower limit. . Even if the liquid surface undulates in the vicinity of the detected liquid level, the spherical movable member 4 is restricted from rolling in the peripheral direction by the locking edge 10. The switch 8 does not chatter. Further, when the predetermined lower limit liquid level is detected, the float 1 takes a deep downward posture to operate the microswitch 8. Therefore, even if the float 1 is considerably inclined downward due to adhesion of sludge or the like, the above detection is performed. There is no loss of functionality. Since the microswitch 8 is actuated by changing the angle of the float 1 from (B) to (C) in FIG. 2, the lower limit of liquid level detection can be made extremely low.
【0009】[0009]
【発明の効果】本発明によれば、フロート式液位検出器
が小型軽量に構成し得られ、液面の波立ちによるチャタ
リングを生じることもなく、且つフロート外面に汚泥等
が付着した場合でも検出機能は損なわれることがなく、
また、液位の検出下限を極めて低くすることができると
いう利点を有する。According to the present invention, a float type liquid level detector can be constructed in a small size and a light weight, chattering does not occur due to ripples on the liquid level, and even if sludge or the like adheres to the outer surface of the float. Function is not impaired,
Further, there is an advantage that the lower limit of liquid level detection can be made extremely low.
【図1】本発明フロート式液位検出器の要部縦断側面図
である。FIG. 1 is a vertical sectional side view of a main part of a float type liquid level detector of the present invention.
【図2】本発明フロート式液位検出器の使用時における
液位変化とフロート姿勢の関係を示す説明図である。FIG. 2 is an explanatory diagram showing a relationship between a liquid level change and a float posture when the float type liquid level detector of the present invention is used.
【図3】本発明フロート式液位検出器における球状可動
体とマイクロスイッチの関係を示す説明図であって、図
2の(A)に示されるフロート姿勢に対応する状態であ
る。FIG. 3 is an explanatory view showing a relationship between a spherical movable body and a microswitch in the float type liquid level detector of the present invention, which is a state corresponding to the float posture shown in FIG. 2 (A).
【図4】本発明フロート式液位検出器における球状可動
体とマイクロスイッチの関係を示す説明図であって、図
2の(B)に示されるフロート姿勢に対応する状態であ
る。FIG. 4 is an explanatory view showing the relationship between the spherical movable body and the microswitch in the float type liquid level detector of the present invention, which is a state corresponding to the float posture shown in FIG. 2 (B).
【図5】本発明フロート式液位検出器における球状可動
体とマイクロスイッチの関係を示す説明図であって、図
2の(C)に示されるフロート姿勢に対応する状態であ
る。5 is an explanatory diagram showing a relationship between a spherical movable body and a microswitch in the float type liquid level detector of the present invention, which is a state corresponding to the float posture shown in FIG. 2 (C).
1 フロート 2 電線ケーブル 4 球状可動体 5 環状溝 6 転動面 7 竪孔 8 マイクロスイッチ 9 受圧部 10 係止縁 11 環状段部 12 空気室 13 バランシングウエイト 1 Float 2 Electric Cable 4 Spherical Movable Body 5 Annular Groove 6 Rolling Surface 7 Vertical Hole 8 Micro Switch 9 Pressure Receiving Section 10 Locking Edge 11 Annular Step 12 Air Chamber 13 Balancing Weight
Claims (3)
り内装電気開閉機構を開閉作動させるフロート式液位検
出器において、後端部を電線ケーブルに繋留されたフロ
ート内に球状可動体の収容される空間部を設け、該空間
部の前壁面を球状可動体の転動面に形成すると共に周壁
内周面を球状可動体の嵌入する環状溝に形成し、該環状
溝の前縁部近くに球状可動体の中央方向への転動を規制
する環状段部を付設し、転動面の中央部に球状可動体の
嵌入する竪孔を設け、該竪孔の孔縁部を球状可動体の周
辺方向への転動を規制する係止縁に形成し、上記転動面
の裏側にマイクロスイッチを設置してその受圧部を竪孔
内へ導入させ、球状可動体が環状溝内から環状段部を越
えて竪孔内へ嵌入することにより受圧部が押圧されてマ
イクロスイッチを作動させ、球状可動体が竪孔内から係
止縁を越えて環状溝内へ嵌入することにより受圧部の押
圧が解除されてマイクロスイッチを逆作動させるよう、
構成したことを特徴とするフロート式液位検出器。1. A float type liquid level detector which opens and closes an internal electric switching mechanism according to a change in float posture due to a change in liquid level, and a spherical movable body is housed in a float whose rear end is anchored to an electric wire cable. Is provided, the front wall surface of the space portion is formed on the rolling surface of the spherical movable body, and the inner peripheral surface of the peripheral wall is formed in an annular groove into which the spherical movable body is fitted, and near the front edge portion of the annular groove. An annular stepped portion that restricts rolling of the spherical movable body toward the center is attached to the shaft, and a vertical hole into which the spherical movable body is fitted is provided in the center of the rolling surface, and the hole edge portion of the vertical hole is formed into the spherical movable body. Is formed on the locking edge that restricts rolling in the peripheral direction, and a micro switch is installed on the back side of the rolling surface to introduce the pressure receiving part into the vertical hole, and the spherical movable body moves from the annular groove to the annular shape. When the micro switch is pushed over the stepped portion, the pressure receiving portion is pressed by fitting it into the vertical hole. Is dynamic, so that the pressing of the pressure receiving portion is released to reverse actuating the microswitch by the spherical movable member is fitted into the annular groove beyond the locking edge from the vertical bore,
A float type liquid level detector characterized by being configured.
り内装電気開閉機構を開閉作動させるフロート式液位検
出器において、後端部を電線ケーブルに繋留されたフロ
ート内に球状可動体の収容される空間部を設け、該空間
部の前壁面を球状可動体の転動面に形成すると共に周壁
内周面を球状可動体の嵌入する環状溝に形成し、該環状
溝の前縁部近くに球状可動体の中央方向への転動を規制
する環状段部を付設し、転動面の中央部に球状可動体の
係合する竪孔を上記球状可動体の直径よりも小径に開設
し、該竪孔の孔縁部を球状可動体の周辺方向への転動を
規制する係止縁に形成し、上記転動面の裏側にマイクロ
スイッチを設置してその受圧部を竪孔内へ導入させ、球
状可動体が環状溝内から環状段部を越えて竪孔上へ係合
することにより受圧部が押圧されてマイクロスイッチを
作動させ、球状可動体が竪孔上から係止縁を越えて環状
溝内へ嵌入することにより受圧部の押圧が解除されてマ
イクロスイッチを逆作動させるよう、構成したことを特
徴とするフロート式液位検出器。2. A float type liquid level detector which opens and closes an internal electric switching mechanism according to a change in float posture due to a change in liquid level, and a spherical movable body is housed in a float whose rear end is anchored to an electric wire cable. Is provided, the front wall surface of the space portion is formed on the rolling surface of the spherical movable body, and the inner peripheral surface of the peripheral wall is formed in an annular groove into which the spherical movable body is fitted, and near the front edge portion of the annular groove. An annular stepped portion that restricts rolling of the spherical movable body in the central direction is attached to the shaft, and a vertical hole for engaging the spherical movable body is formed in the central portion of the rolling surface with a diameter smaller than the diameter of the spherical movable body. , The hole edge portion of the vertical hole is formed as a locking edge that restricts rolling of the spherical movable body in the peripheral direction, and a micro switch is installed on the back side of the rolling surface to move the pressure receiving portion into the vertical hole. The spherical movable body is received from the inside of the annular groove by crossing the annular step and engaging with the vertical hole. The part is pressed to operate the micro switch, and the spherical movable body is inserted from above the vertical hole over the locking edge into the annular groove to release the pressing of the pressure receiving part and reversely operate the micro switch. The float type liquid level detector characterized in that
にはバランシングウエイトを定着させてフロートの重心
が後方部に位置するよう設定し、且つ、内装品を含めた
フロート全体の比重が被検出液体の比重とほぼ均しくな
るよう調整されていることを特徴とする。請求項1また
は2記載のフロート式液位検出器。3. An air chamber is provided in the front part of the float, balancing weights are fixed in the rear part of the float so that the center of gravity of the float is located in the rear part, and the specific gravity of the entire float including interior parts is It is characterized in that it is adjusted so as to be approximately equal to the specific gravity of the liquid to be detected. The float type liquid level detector according to claim 1.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28652095A JP3574912B2 (en) | 1995-10-06 | 1995-10-06 | Float type liquid level detector |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP28652095A JP3574912B2 (en) | 1995-10-06 | 1995-10-06 | Float type liquid level detector |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH09101192A true JPH09101192A (en) | 1997-04-15 |
JP3574912B2 JP3574912B2 (en) | 2004-10-06 |
Family
ID=17705480
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP28652095A Expired - Lifetime JP3574912B2 (en) | 1995-10-06 | 1995-10-06 | Float type liquid level detector |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3574912B2 (en) |
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200453385Y1 (en) * | 2009-04-02 | 2011-04-27 | 주식회사 서진인스텍 | Quick float holder type level switch |
-
1995
- 1995-10-06 JP JP28652095A patent/JP3574912B2/en not_active Expired - Lifetime
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR200453385Y1 (en) * | 2009-04-02 | 2011-04-27 | 주식회사 서진인스텍 | Quick float holder type level switch |
Also Published As
Publication number | Publication date |
---|---|
JP3574912B2 (en) | 2004-10-06 |
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