JPH0882993A - Developer carrier, developing device, processing unit, processing cartridge and image forming device - Google Patents
Developer carrier, developing device, processing unit, processing cartridge and image forming deviceInfo
- Publication number
- JPH0882993A JPH0882993A JP6218620A JP21862094A JPH0882993A JP H0882993 A JPH0882993 A JP H0882993A JP 6218620 A JP6218620 A JP 6218620A JP 21862094 A JP21862094 A JP 21862094A JP H0882993 A JPH0882993 A JP H0882993A
- Authority
- JP
- Japan
- Prior art keywords
- resin layer
- conductive resin
- developer
- wear
- developing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Landscapes
- Cleaning In Electrography (AREA)
- Electrophotography Configuration And Component (AREA)
- Control Or Security For Electrophotography (AREA)
- Dry Development In Electrophotography (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、電子写真記録装置等の
画像形成装置とこれに用いられる現像剤担持体、現像装
置、プロセスユニット及びプロセスカートリッジに関す
る。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an image forming apparatus such as an electrophotographic recording apparatus and a developer carrier, a developing device, a process unit and a process cartridge used in the image forming apparatus.
【0002】[0002]
【従来の技術】図24に従来の画像形成装置の一例を示
すが、図示の画像形成装置は現像剤であるトナーの補給
を前提とした構成を有している。2. Description of the Related Art FIG. 24 shows an example of a conventional image forming apparatus. The image forming apparatus shown in the figure has a structure on the assumption that toner, which is a developer, is replenished.
【0003】即ち、図24において、101は画像形成
装置本体であって、該画像形成装置本体101内にはプ
ロセスカートリッジ118が着脱自在に装着されてい
る。このプロセスカートリッジ118は、潜像担持体で
ある円筒状の感光ドラム111とこれの周囲に配される
帯電装置103、現像装置104及びクリーニング装置
112をまとめて一体的に構成されており、該プロセス
カートリッジ118をそのまま交換することによってメ
ンテナンス性が高められる。That is, in FIG. 24, 101 is an image forming apparatus main body, and a process cartridge 118 is detachably mounted in the image forming apparatus main body 101. The process cartridge 118 integrally includes a cylindrical photosensitive drum 111, which is a latent image carrier, and a charging device 103, a developing device 104, and a cleaning device 112 arranged around the photosensitive drum 111. By replacing the cartridge 118 as it is, the maintainability is improved.
【0004】ところで、前記感光ドラム111は、その
軸を中心に一方向に回転し、前記帯電装置103によっ
てその表面を一様に帯電された後、露光装置102によ
ってその表面に潜像が形成される。By the way, the photosensitive drum 111 rotates in one direction around its axis, and the surface thereof is uniformly charged by the charging device 103, and then a latent image is formed on the surface thereof by the exposure device 102. It
【0005】又、前記現像装置104は、現像剤担持体
である現像スリーブ105を備え、それ自体が現像剤で
あるトナー109を貯蔵・保管するホッパーを構成して
おり、前記感光ドラム111上に形成された潜像にトナ
ー109を供給して該潜像をトナー像として可視化す
る。尚、現像スリーブ105の近傍には、現像剤規制部
材である現像ブレード107が設置されている。そし
て、感光ドラム111と現像スリーブ105の間には、
直流バイアスに交流バイアスを重畳した適正なバイアス
が不図示のバイアス供給電源から与えられる。Further, the developing device 104 includes a developing sleeve 105 which is a developer carrier, and itself constitutes a hopper for storing and storing the toner 109 which is a developer, and is provided on the photosensitive drum 111. Toner 109 is supplied to the formed latent image to visualize the latent image as a toner image. A developing blade 107, which is a developer regulating member, is installed near the developing sleeve 105. Then, between the photosensitive drum 111 and the developing sleeve 105,
An appropriate bias in which an AC bias is superimposed on a DC bias is applied from a bias supply power source (not shown).
【0006】一方、紙カセット117からは転写材11
4が給紙ローラ116によって供給され、該転写材11
4は不図示のレジストローラによって感光ドラム111
上のトナー像と同期がとられて転写装置110に送ら
れ、転写装置110の作用によって転写材114上には
感光ドラム111上のトナー像が転写される。そして、
トナー像の転写を受けた転写材114は定着装置115
に搬送され、定着装置115において熱及び圧力によっ
てトナー像の定着を受け、最終的に画像形成装置本体1
01外へ排出される。On the other hand, the transfer material 11 is fed from the paper cassette 117.
4 is supplied by the paper feed roller 116, and the transfer material 11
Reference numeral 4 denotes a photosensitive drum 111 by a registration roller (not shown).
The toner image on the photosensitive drum 111 is transferred onto the transfer material 114 by the action of the transfer device 110 in synchronization with the above toner image. And
The transfer material 114 that has received the transfer of the toner image is a fixing device 115.
The toner image is fixed by heat and pressure in the fixing device 115, and finally the image forming apparatus main body 1
01 is discharged to the outside.
【0007】尚、転写工程において転写材114に転写
されないで感光ドラム111上に残ったトナー109
は、ブレード113を有する前記クリーニング装置11
2によって除去され、感光ドラム111の表面は再び帯
電装置103によって帯電されて前記工程を繰り返す。Incidentally, the toner 109 remaining on the photosensitive drum 111 without being transferred to the transfer material 114 in the transfer process.
Is the cleaning device 11 having a blade 113
2, the surface of the photosensitive drum 111 is charged again by the charging device 103, and the above steps are repeated.
【0008】而して、斯かる画像形成装置においては、
メンテナンス性を高めるために、前述のようにプロセス
カートリッジ118を画像形成装置本体101に対して
着脱自在に構成する他、現像装置104をプロセスユニ
ットとして着脱可能な構成にする場合がある。Therefore, in such an image forming apparatus,
In order to improve maintainability, the process cartridge 118 may be detachably attached to the image forming apparatus main body 101 as described above, or the developing device 104 may be detachable as a process unit.
【0009】ここで、現像装置104の一例として磁性
1成分現像剤を用いたものの詳細を図25に示す。FIG. 25 shows the details of an example of the developing device 104 using a magnetic one-component developer.
【0010】図25において、105bはアルミニウム
やステンレススチールのパイプで構成された現像剤担持
体としての非磁性現像スリーブであり、その中には磁極
N・Sが交互に複数個形成された磁石105aが現像ス
リーブ105bに対して不動状態で配設されている。そ
して、現像スリーブ105bの表面には、現像性能の向
上(濃度アップ、スリーブゴーストの低減)を目的とし
て、トナー109の摩擦帯電の安定化を図るために導電
性微粒子を含有する体積抵抗102 〜10-3Ωcmの所
定厚の導電性樹脂層が形成されている。この導電性樹脂
層は、例えば、フェノール樹脂中にカーボンを分散させ
た樹脂を10μm程度の層厚になるよう現像スリーブ1
05bの表面に塗布することによって形成される。In FIG. 25, reference numeral 105b designates a non-magnetic developing sleeve as a developer carrying member composed of an aluminum or stainless steel pipe, in which a magnet 105a having a plurality of magnetic poles N and S formed alternately. Are arranged immovably with respect to the developing sleeve 105b. Then, on the surface of the developing sleeve 105b, for the purpose of improving the developing performance (increasing the density, reducing the sleeve ghost), the volume resistance 10 2 containing conductive fine particles for stabilizing the triboelectrification of the toner 109 is increased. A conductive resin layer having a predetermined thickness of 10 −3 Ωcm is formed. The conductive resin layer is made of, for example, a resin in which carbon is dispersed in a phenol resin so as to have a layer thickness of about 10 μm.
It is formed by coating the surface of 05b.
【0011】又、現像スリーブ105b上の位置には、
現像剤規制部材として例えばウレタンゴム、シリコンゴ
ム等のゴムや金属板バネ等によって構成される弾性ブレ
ード107aが所定の圧力で当接されており、該弾性ブ
レード107aは支持板金107bに支持されている。Further, at the position on the developing sleeve 105b,
An elastic blade 107a made of rubber such as urethane rubber or silicon rubber or a metal plate spring is in contact with the developer regulating member at a predetermined pressure, and the elastic blade 107a is supported by a supporting metal plate 107b. .
【0012】ところで、以上説明した画像形成装置にお
いては、最も短サイクルな消耗品としてはトナー109
が挙げられ、印字枚数の増加に伴って消費されていくト
ナー109の残量が所定値に至り、残量検知装置によっ
てトナー無し状態が検知されると、そのことがユーザー
に知らされる。ここで、残量検知装置は、例えば現像剤
スリーブ105bに印加される交流バイアスにより生じ
る静電容量を導電性の線材106と現像スリーブ105
bとの間で検知する検知回路で構成される。尚、前記線
材106は現像スリーブ105bに対して長手方向に亘
って平行に配設されている。In the image forming apparatus described above, the toner 109 is the shortest consumable item.
When the remaining amount of the toner 109 consumed as the number of printed sheets reaches a predetermined value and the remaining amount detecting device detects the toner-free state, the user is notified of that. Here, in the remaining amount detecting device, for example, the electrostatic capacitance generated by the AC bias applied to the developer sleeve 105b causes the conductive wire material 106 and the developing sleeve 105 to generate a capacitance.
It is composed of a detection circuit for detecting between b and b. The wire rod 106 is arranged parallel to the developing sleeve 105b in the longitudinal direction.
【0013】而して、トナー無し状態が検知されてその
旨がユーザーに知らされると、ユーザーは補給用のトナ
ーを現像装置104に補給する。このトナーの補給は、
例えば現像装置104上部に設けられた開閉可能な蓋1
08を開けることによって行われる。When the toner-free state is detected and the user is informed of the fact, the user replenishes the toner for replenishment to the developing device 104. To replenish this toner,
For example, an openable / closable lid 1 provided on the upper part of the developing device 104
This is done by opening 08.
【0014】一方、現像装置104自身の寿命は次のよ
うにして判断されている。即ち、一般的には所定印字枚
数が予め設定されており、画像形成装置内に設けられた
カウンターに表示された印字枚数によってサービスマン
又はユーザー自身が現像装置104の寿命を判断する
か、或は装置自身が判断して交換を指示する方法が用い
られており、交換時期に達したと判断された現像装置1
04は新規のものに交換されていた。On the other hand, the life of the developing device 104 itself is determined as follows. That is, a predetermined number of prints is generally set in advance, and the serviceman or the user himself determines the life of the developing device 104 based on the number of prints displayed on the counter provided in the image forming apparatus, or A method is used in which the apparatus itself judges and instructs replacement, and the developing apparatus 1 judged to have reached the replacement time
04 had been replaced by a new one.
【0015】[0015]
【発明が解決しようとする課題】前記トナー補給タイプ
の従来の画像形成装置においては、予め設定された現像
装置の寿命はあくまで目安であり、現像装置の寿命は現
実的にはユーザーの使用状況に可成り左右されるもので
あった。つまり、現像装置の寿命は、これに最も影響す
る現像スリーブ表面の導電性樹脂層の摩耗具合に依存す
る。尚、現像装置の寿命は、導電性樹脂層は通常の使用
(弾性ブレードと現像スリーブの間にトナーが存在して
いる状態での使用)では、十分に満足できるように余裕
を持たせて設計されている。In the conventional image forming apparatus of the toner replenishment type, the life of the developing device set in advance is merely a guideline, and the life of the developing device actually depends on the usage situation of the user. It was quite dependent. That is, the life of the developing device depends on the degree of wear of the conductive resin layer on the surface of the developing sleeve, which most affects the life of the developing device. The life of the developing device is designed with a margin so that the conductive resin layer can be sufficiently satisfied in normal use (when toner is present between the elastic blade and the developing sleeve). Has been done.
【0016】しかしながら、現像スリーブ表面の導電性
樹脂層の摩耗具合を明確に知らせる手段は今までに存在
せず、このため、現像装置を交換しないで使い続けるユ
ーザーが多かった。過度の使用により導電性樹脂層が無
くなった現像スリーブの表面には地金が露出してしま
い、導電性樹脂層があったときに比べて画像の濃度・安
定性・スリーブゴースト等の点において遥かに現像性能
が低下してしまう。ユーザーは致命的な画像欠陥と感じ
ない限りそのまま使用し続け、画像形成装置本来の性能
を享受できなかった。However, there has been no means for clearly indicating the degree of wear of the conductive resin layer on the surface of the developing sleeve until now. Therefore, many users continue to use the developing device without replacing it. The bare metal is exposed on the surface of the developing sleeve where the conductive resin layer has disappeared due to excessive use, and it is far more in terms of image density, stability, sleeve ghost, etc. than when there was a conductive resin layer. The developing performance will be deteriorated. The user continued to use the image forming apparatus as it was unless he / she felt it was a fatal image defect, and could not enjoy the original performance of the image forming apparatus.
【0017】又、現像装置が寿命を迎える前であって
も、トナー無し状態が検知された後もトナーの補給を行
わないでそのまま使い続けるユーザーが多かった。この
ような不適切な使用状態が続くと、現像スリーブ上にト
ナーが殆ど無くなって現像スリーブと弾性ブレードが直
接摺擦する状態に至り、現像スリーブ表面の導電性樹脂
層が急激に摩耗、劣化してしまう。そして、このような
状態に至ると、ユーザーは画像形成装置本来の性能を享
受できないまま使用し続けることになる。Further, even before the developing device reaches the end of its life, many users continue to use the toner as it is without replenishing the toner even after the absence of toner is detected. If such an inappropriate use condition continues, almost no toner is left on the developing sleeve, and the developing sleeve and the elastic blade directly rub against each other, and the conductive resin layer on the developing sleeve surface is rapidly worn and deteriorated. Will end up. Then, in such a state, the user continues to use the original performance of the image forming apparatus without being able to enjoy it.
【0018】特に、現像スリーブ表面の導電性樹脂層の
摩耗、劣化が激しい場合には、現像装置の寿命を極端に
縮めてしまい、致命的な画像欠陥が生じて使用不能とな
る可能性があった。又、現像装置がこのような状態に至
っていることに気付かないままトナー補給を行った場合
には、その補給トナーも無駄になるという不利益が生じ
る可能性もあった。In particular, when the conductive resin layer on the surface of the developing sleeve is severely worn or deteriorated, the life of the developing device is extremely shortened, and there is a possibility that a fatal image defect occurs and the image forming apparatus becomes unusable. It was Further, when toner is supplied without noticing that the developing device has reached such a state, there is a possibility that the supplied toner is also wasted.
【0019】本発明は上記問題に鑑みてなされたもの
で、その目的とする処は、ユーザーに現像剤担持体の摩
耗の状態をより明確に知らせ、現像剤の補給や現像装置
の交換を促すことができる現像剤担持体、現像装置、プ
ロセスユニット、プロセスカートリッジ及び画像形成装
置を提供することにある。The present invention has been made in view of the above problems, and an object of the present invention is to inform the user of the state of wear of the developer carrier more clearly, and to prompt replenishment of the developer and replacement of the developing device. An object of the present invention is to provide a developer carrier, a developing device, a process unit, a process cartridge, and an image forming apparatus that can be used.
【0020】[0020]
【課題を解決するための手段】上記目的を達成するた
め、請求項1記載の発明は、導電性樹脂層を有する現像
剤担持体において、前記導電性樹脂層の下の光反射率及
び電気伝導度が導電性樹脂層と異なる摩耗度測定領域を
設けたことを特徴とする。In order to achieve the above object, the invention according to claim 1 provides a developer carrying member having a conductive resin layer, wherein the light reflectance and the electrical conductivity under the conductive resin layer. It is characterized in that an abrasion degree measuring region having a degree different from that of the conductive resin layer is provided.
【0021】請求項2記載の発明は、請求項1記載の発
明において、前記摩耗度測定領域を非画像部に設けたこ
とを特徴とする。A second aspect of the present invention is characterized in that, in the first aspect of the invention, the wear degree measurement region is provided in a non-image portion.
【0022】請求項3記載の発明は、請求項1又は2記
載の発明において、前記摩耗度測定領域において導電性
樹脂層の下に導電性樹脂層と光反射率が異なる層を設け
たことを特徴とする。According to a third aspect of the present invention, in the first or second aspect of the present invention, a layer having a light reflectance different from that of the conductive resin layer is provided below the conductive resin layer in the wear degree measurement region. Characterize.
【0023】請求項4記載の発明は、請求項2記載の発
明において、前記非画像部に設けられた摩耗度測定領域
において導電性樹脂層の下に絶縁層を設けるとともに、
導電性樹脂層の摩滅により画像部の導電性樹脂層と電気
的に絶縁される検知部を設けたことを特徴とする。According to a fourth aspect of the invention, in the second aspect of the invention, an insulating layer is provided below the conductive resin layer in the wear degree measurement region provided in the non-image portion,
It is characterized in that a detection unit is provided which is electrically insulated from the conductive resin layer in the image area by abrasion of the conductive resin layer.
【0024】請求項5記載の発明は、導電性樹脂層を有
する現像剤担持体上に担持した現像剤を現像剤規制部材
で規制し、現像剤担持体上に現像剤の薄層を形成しなが
ら現像領域へ現像剤を搬送する現像装置において、前記
現像剤担持体の導電性樹脂層の下の光反射率及び電気伝
導度が導電性樹脂層と異なる摩耗度測定領域を設けたこ
とを特徴とする。According to a fifth aspect of the invention, the developer carried on the developer carrying body having a conductive resin layer is regulated by a developer regulating member, and a thin layer of the developer is formed on the developer carrying body. Meanwhile, in the developing device that conveys the developer to the developing region, a wear degree measuring region having a light reflectance and an electric conductivity under the conductive resin layer of the developer carrier different from that of the conductive resin layer is provided. And
【0025】請求項6記載の発明は、導電性樹脂層を有
する現像剤担持体を備える画像形成装置において、前記
導電性樹脂層の摩耗度測定手段と摩耗警告手段を設けた
ことを特徴とする。According to a sixth aspect of the present invention, in an image forming apparatus including a developer carrying member having a conductive resin layer, a wear degree measuring means and a wear warning means for the conductive resin layer are provided. .
【0026】請求項7記載の発明は、請求項6記載の発
明において、前記摩耗度測定手段を反射光量検知手段と
したことを特徴とする。A seventh aspect of the invention is characterized in that, in the sixth aspect of the invention, the wear degree measuring means is a reflected light amount detecting means.
【0027】請求項8記載の発明は、請求項7記載の発
明において、前記現像剤担持体の反射光量を検知するた
め、現像剤担持体上の測定領域の現像剤を潜像担持体上
に現像する制御手段を設けたことを特徴とする。According to an eighth aspect of the invention, in the invention of the seventh aspect, the developer in the measurement area on the developer carrying member is detected on the latent image carrying member in order to detect the reflected light amount of the developer carrying member. It is characterized in that control means for developing is provided.
【0028】請求項9記載の発明は、請求項6記載の発
明において、前記摩耗度測定手段を導電検知手段とした
ことを特徴とする。A ninth aspect of the invention is characterized in that, in the sixth aspect of the invention, the wear degree measuring means is a conductivity detecting means.
【0029】請求項10記載の発明は、導電性樹脂層を
有し、該導電性樹脂層の下の光反射率及び電気伝導度が
導電性樹脂層と異なる摩耗度測定領域を設けて成る現像
剤像担持体を具備する現像装置を含んでプロセスユニッ
トを構成し、該プロセスユニットを画像形成装置本体に
対して着脱可能としたことを特徴とする。According to a tenth aspect of the present invention, there is provided a development comprising a conductive resin layer, and an abrasion degree measuring region having a light reflectance and an electric conductivity different from those of the conductive resin layer under the conductive resin layer. The present invention is characterized in that a process unit is configured to include a developing device equipped with the agent image carrier, and the process unit is attachable to and detachable from the main body of the image forming apparatus.
【0030】請求項11記載の発明は、導電性樹脂層を
有し、該導電性樹脂層の下の光反射率及び電気伝導度が
導電性樹脂層と異なる摩耗度測定領域を設けて成る現像
剤像担持体を具備する現像装置を含んでプロセスカート
リッジを構成し、該プロセスカートリッジを画像形成装
置本体に対して着脱可能としたことを特徴とする。According to the eleventh aspect of the present invention, there is provided a conductive resin layer, and a development is provided by providing an abrasion degree measuring region below the conductive resin layer, which has a light reflectance and an electric conductivity different from those of the conductive resin layer. A process cartridge is configured to include a developing device equipped with the agent image carrier, and the process cartridge can be attached to and detached from the main body of the image forming apparatus.
【0031】[0031]
【作用】請求項1記載の発明によれば、現像剤担持体の
導電性樹脂層の摩耗度が検知し易い特定の測定領域を設
けたため、現像剤担持体の摩耗の状態をより正確に推定
することができ、トナー補給や現像装置の交換時期をユ
ーザーにより正確に知らせることができる。According to the first aspect of the present invention, since the specific measurement region in which the degree of wear of the conductive resin layer of the developer carrier is easily detected is provided, the wear state of the developer carrier can be more accurately estimated. Therefore, it is possible to notify the user of the timing of toner replenishment and development device replacement accurately.
【0032】請求項2記載の発明によれば、摩耗度測定
領域が非画像部に設けられるため、画像が測定領域の影
響を受けることがなく、測定領域の導電性樹脂層の層厚
等を自由に設定することによって、警告を発する時期の
制御を容易に行うことができる。According to the second aspect of the invention, since the wear degree measuring region is provided in the non-image portion, the image is not affected by the measuring region, and the layer thickness of the conductive resin layer in the measuring region is By freely setting, it is possible to easily control the time when the warning is issued.
【0033】請求項3記載の発明によれば、導電性樹脂
層の摩滅により反射光量が大きく変化することを利用す
ることができ、反射光量のより容易で正確な検知が可能
となる。According to the third aspect of the present invention, it is possible to utilize that the amount of reflected light largely changes due to abrasion of the conductive resin layer, and it is possible to detect the amount of reflected light more easily and accurately.
【0034】請求項4記載の発明によれば、検知部の電
位若しくは電流のDC成分の変化を検知することによっ
て、導電性樹脂層の摩耗度の検知をより正確に行うこと
ができるとともに、測定領域の導電性樹脂層や絶縁層の
層厚等を調整することによって、警告を発する時期の制
御を容易に行うことができる。According to the fourth aspect of the present invention, the wear degree of the conductive resin layer can be detected more accurately by detecting the change in the DC component of the potential or the current of the detection portion, and the measurement can be performed. By adjusting the thicknesses of the conductive resin layer and the insulating layer in the region, it is possible to easily control the timing of issuing the warning.
【0035】請求項5記載の発明によれば、現像剤担持
体の摩耗状態を検知することができる現像装置を得るこ
とができる。According to the fifth aspect of the present invention, it is possible to obtain the developing device capable of detecting the worn state of the developer carrying member.
【0036】請求項6記載の発明によれば、摩耗度測定
手段及び摩耗警告手段を設けることによって、現像剤担
持体の摩耗度が所定値を超えたことを検知し、ユーザー
に現像剤の補給を促したり、現像装置の交換時期を知ら
せることができる。According to the sixth aspect of the present invention, by providing the wear degree measuring means and the wear warning means, it is detected that the wear degree of the developer carrier exceeds a predetermined value, and the developer is supplied to the user. It is possible to prompt the user to notify the time of replacement of the developing device.
【0037】請求項7記載の発明によれば、導電性樹脂
層の摩耗や摩滅を反射光量変化として捉えることによっ
て、測定対象である現像剤担持体に何等の影響も与えな
い非接触測定による導電性樹脂層の摩耗度の測定が可能
となる。According to the invention of claim 7, the wear and abrasion of the conductive resin layer are grasped as a change in the amount of reflected light, so that the non-contact measurement of the conductivity does not have any influence on the developer carrying member to be measured. It is possible to measure the degree of wear of the resin layer.
【0038】請求項8記載の発明によれば、現像剤担持
体の摩耗度を反射光量変化として測定する際に測定の邪
魔となる現像剤を現像剤担持体上の測定位置から取り除
き、現像剤担持体の摩耗度をより正確に測定することが
できる。According to the eighth aspect of the present invention, the developer which obstructs the measurement when the wear degree of the developer carrier is measured as a change in the amount of reflected light is removed from the measurement position on the developer carrier, and the developer is removed. The wear degree of the carrier can be measured more accurately.
【0039】請求項9記載の発明によれば、導電性樹脂
層の摩滅を導通検知によって正確に、容易、且つ、連続
的に検知することができる。According to the ninth aspect of the present invention, abrasion of the conductive resin layer can be accurately, easily, and continuously detected by the conduction detection.
【0040】請求項10記載の発明によれば、現像剤担
持体の摩耗状態が検知可能であって、メンテナンス性に
優れたプロセスユニットを得ることができる。According to the tenth aspect of the present invention, it is possible to obtain a process unit which can detect the wear state of the developer carrying member and is excellent in maintainability.
【0041】請求項11記載の発明によれば、現像剤担
持体の摩耗状態が検知可能であって、メンテナンス性に
優れたプロセスカートリッジを得ることができる。According to the eleventh aspect of the present invention, it is possible to obtain a process cartridge in which the wear state of the developer carrying member can be detected and which has excellent maintainability.
【0042】[0042]
【実施例】以下に本発明の実施例を添付図面に基づいて
説明する。Embodiments of the present invention will be described below with reference to the accompanying drawings.
【0043】<実施例1>図1は本発明の実施例1に係
る画像形成装置の断面図、図2は導電性樹脂層の摩耗度
検知手段及び摩耗警告手段を含む制御装置の構成を示す
ブロック図、図3は現像装置及び反射光量検知装置を示
す断面図、図4は反射光量の通紙枚数に対する変化(経
時変化)を示す図である。<Embodiment 1> FIG. 1 is a sectional view of an image forming apparatus according to Embodiment 1 of the present invention, and FIG. 2 shows the construction of a control device including a wear degree detecting means and a wear warning means for a conductive resin layer. FIG. 3 is a block diagram, FIG. 3 is a cross-sectional view showing the developing device and the reflected light amount detection device, and FIG.
【0044】本実施例に係る画像形成装置は、図1に示
すように、画像形成装置本体101内にプロセスカート
リッジ118を着脱自在に装着しており、このプロセス
カートリッジ118は、潜像担持体である円筒状の感光
ドラム111とこれの周囲に配される帯電装置103、
現像装置4及びクリーニング装置112をまとめて一体
的に構成されている。In the image forming apparatus according to this embodiment, as shown in FIG. 1, a process cartridge 118 is detachably mounted in the image forming apparatus main body 101. This process cartridge 118 is a latent image carrier. A cylindrical photosensitive drum 111 and a charging device 103 arranged around the photosensitive drum 111,
The developing device 4 and the cleaning device 112 are integrally configured.
【0045】ところで、前記感光ドラム111は、その
軸を中心に一方向に回転し、前記帯電装置103によっ
てその表面を一様に帯電された後、露光装置102によ
ってその表面に潜像が形成される。By the way, the photosensitive drum 111 rotates in one direction around its axis, the surface of the photosensitive drum 111 is uniformly charged by the charging device 103, and then a latent image is formed on the surface thereof by the exposure device 102. It
【0046】又、前記現像装置4は、現像剤担持体であ
る現像スリーブ1を備え、それ自体が現像剤であるトナ
ー3を貯蔵・保管するホッパーを構成しており、前記感
光ドラム111上に形成された潜像にトナー3を供給し
て該潜像をトナー像として可視化する。尚、現像スリー
ブ1の近傍には、現像剤規制部材である現像ブレード2
が設置されている。Further, the developing device 4 is provided with a developing sleeve 1 which is a developer carrying member, and itself constitutes a hopper for storing and storing the toner 3 which is a developer, and is provided on the photosensitive drum 111. Toner 3 is supplied to the formed latent image to visualize the latent image as a toner image. In the vicinity of the developing sleeve 1, a developing blade 2 which is a developer regulating member is provided.
Is installed.
【0047】一方、紙カセット117からは転写材11
4が給紙ローラ116によって供給され、該転写材11
4は不図示のレジストローラによって感光ドラム111
上のトナー像と同期がとられて転写装置110に送ら
れ、転写装置110の作用によって転写材114上には
感光ドラム111上のトナー像が転写される。そして、
トナー像の転写を受けた転写材114は定着装置115
に搬送され、定着装置115において熱及び圧力によっ
てトナー像の定着を受け、最終的に画像形成装置本体1
01外へ排出される。On the other hand, the transfer material 11 is transferred from the paper cassette 117.
4 is supplied by the paper feed roller 116, and the transfer material 11
Reference numeral 4 denotes a photosensitive drum 111 by a registration roller (not shown).
The toner image on the photosensitive drum 111 is transferred onto the transfer material 114 by the action of the transfer device 110 in synchronization with the above toner image. And
The transfer material 114 that has received the transfer of the toner image is a fixing device 115.
The toner image is fixed by heat and pressure in the fixing device 115, and finally the image forming apparatus main body 1
01 is discharged to the outside.
【0048】尚、転写工程において転写材114に転写
されないで感光ドラム111上に残ったトナー3は、ブ
レード113を有する前記クリーニング装置112によ
って除去され、感光ドラム111の表面は再び帯電装置
103によって帯電されて前記工程を繰り返す。The toner 3 remaining on the photosensitive drum 111 without being transferred to the transfer material 114 in the transfer step is removed by the cleaning device 112 having the blade 113, and the surface of the photosensitive drum 111 is charged by the charging device 103 again. The above steps are repeated.
【0049】ところで、本実施例に係る現像装置4は、
同1に示すように、トナー補給用の開口部5及びトナー
残量検知用のアンテナ線6を備え、トナー無しの警告を
発せられるよう構成されている。尚、本実施例では、ト
ナー3として磁性1成分のものを用いたため、現像スリ
ーブ1の内部にはトナー3を保持するためのマグネット
7が設置されている。By the way, the developing device 4 according to the present embodiment is
As shown in FIG. 1, it is provided with an opening 5 for replenishing toner and an antenna wire 6 for detecting the remaining amount of toner, and is configured to issue a warning of no toner. In this embodiment, since the toner 3 has a single magnetic component, a magnet 7 for holding the toner 3 is installed inside the developing sleeve 1.
【0050】又、図1に示すように、画像形成装置本体
101内には反射光量検知装置8が設けられており、該
反射光量検知装置8は発光部8aと受光部8b及び図2
に示す摩耗度検知回路8cによって構成されている。図
2に示すように、摩耗度検知回路8cは摩耗度警告手段
を兼ねる制御回路9と表示装置10を介してユーザーに
現像スリーブ1が摩耗した旨の警告若しくは現像装置4
が交換時期に至ったことを知らせる。Further, as shown in FIG. 1, a reflected light amount detecting device 8 is provided in the image forming apparatus main body 101, and the reflected light amount detecting device 8 includes a light emitting portion 8a, a light receiving portion 8b and FIG.
The wear degree detection circuit 8c shown in FIG. As shown in FIG. 2, the wear degree detection circuit 8c gives a warning to the user that the developing sleeve 1 is worn through the control circuit 9 also functioning as a wear degree warning means and the display device 10, or the developing device 4 is used.
Informs you that it is time to replace it.
【0051】次に、現像装置4と反射光量検知装置8を
図3に基づいて更に詳細に説明する。Next, the developing device 4 and the reflected light amount detecting device 8 will be described in more detail with reference to FIG.
【0052】図3に示す現像スリーブ1は現像装置4の
開口部に回転自在に設置され、該現像スリーブ1内には
磁極N・Sが交互に複数個形成されたマグネット7が不
動に設置されている。尚、本実施例では、マグネット7
として600〜800ガウスの磁極を4極有するものを
用いた。The developing sleeve 1 shown in FIG. 3 is rotatably installed in the opening of the developing device 4, and a magnet 7 in which a plurality of magnetic poles N and S are alternately formed is fixedly installed in the developing sleeve 1. ing. In this embodiment, the magnet 7
The one having four magnetic poles of 600 to 800 gauss was used.
【0053】現像スリーブ1は、アルミニウムやステン
レススチールの非磁性金属又は樹脂に導電性付与剤を添
加した基材1aと、樹脂中に導電性微粒子を含有し、そ
の体積抵抗が102 〜10-3Ωcm程度になるよう調整
された導電性樹脂層1bとで構成されている。The developing sleeve 1 contains a base material 1a obtained by adding a conductivity-imparting agent to a non-magnetic metal such as aluminum or stainless steel or a resin, and conductive fine particles in the resin, and has a volume resistance of 10 2 to 10 −. The conductive resin layer 1b is adjusted to have a resistance of about 3 Ωcm.
【0054】尚、本実施例では、スリーブ基材1aとし
て直径16mmのアルミニウム製パイプを用い、その上
に導電性微粒子のカーボンブラック微粒子とグラファイ
ト微粒子をフェノール樹脂中に適量分散して調整した樹
脂液を厚さ約10μmに塗布してこれを熱硬化させるこ
とによって導電性樹脂層1bを形成した。この導電性樹
脂層1bは灰黒色で光の透過率は小さく、厚さが3μm
程度になるまでは光の透過率は殆ど変化しない。In this embodiment, an aluminum pipe having a diameter of 16 mm is used as the sleeve substrate 1a, and a resin liquid prepared by dispersing carbon black fine particles and graphite fine particles of conductive fine particles in a phenol resin in an appropriate amount. Was applied to a thickness of about 10 μm, and this was thermally cured to form a conductive resin layer 1b. The conductive resin layer 1b is gray black, has a low light transmittance, and has a thickness of 3 μm.
The light transmittance hardly changes until it reaches a certain level.
【0055】ところで、導電性樹脂層1bの他の例とし
ては、導電性微粒子としてカーボンブラック、グラファ
イト、ZnO、SnO2 、TiO2 等を用い、樹脂材と
してウレタン、ポリエステル、ポリカーボネイト、ポリ
アミド、ポリイミド、ユリア、メラミン、ポリエチレ
ン、ポリプロピレン、テフロン等を用いたものが挙げら
れる。By the way, as another example of the conductive resin layer 1b, carbon black, graphite, ZnO, SnO 2 , TiO 2 or the like is used as the conductive fine particles, and urethane, polyester, polycarbonate, polyamide, polyimide, or a resin material is used. The thing using urea, melamine, polyethylene, polypropylene, Teflon etc. is mentioned.
【0056】而して、導電性微粒子を含有する導電性樹
脂層1bが形成された現像スリーブ1によれば、当該現
像スリーブ1の表面とトナー3との電気的な接触抵抗が
小さ抑えられ、トナー3が過剰帯電した場合であって
も、導電性微粒子がその過剰電化をリークさせることが
できる。又、摩擦帯電を安定させ、且つ、トナー3に働
く現像スリーブ1方向への鏡映力を軽減させることによ
って、過剰帯電に起因するスリーブゴーストの発生を防
いで現像性を高めることができる。尚、導電性樹脂層1
bとしては、厚さによって光の透過度や反射率が出来る
だけ大きく変わるものが望ましい。但し、その色等が限
定されるものではない。Thus, according to the developing sleeve 1 on which the conductive resin layer 1b containing conductive fine particles is formed, the electric contact resistance between the surface of the developing sleeve 1 and the toner 3 is suppressed to a small level, Even when the toner 3 is excessively charged, the conductive fine particles can leak the excessive electrification. Further, by stabilizing the triboelectric charging and reducing the mirroring force acting on the toner 3 in the direction of the developing sleeve 1, it is possible to prevent the occurrence of sleeve ghost due to excessive charging and improve the developing property. The conductive resin layer 1
As b, it is desirable that the transmittance and reflectance of light vary as much as possible depending on the thickness. However, the color and the like are not limited.
【0057】現像スリーブ1上には、弾性部材で構成さ
れるブレード2aが所定圧で当接しており、該ブレード
2aは支持板金2bに接着されて固定されている。尚、
ブレード2aとしては、例えばシリコンゴムやウレタン
ゴム等のゴム材から成るものや、弾性を有するSUSや
リン青銅製の金属板金等を用いることができる。本実施
例では、ブレード2aとして厚さ約1.3mm、硬度6
5°(JIS−A)のウレタンゴム製のものを用い、該
ブレード2aの現像スリーブ1に対する当接圧が線圧で
20g/cmとなるように設定した。A blade 2a made of an elastic member is in contact with the developing sleeve 1 with a predetermined pressure, and the blade 2a is bonded and fixed to a supporting sheet metal 2b. still,
As the blade 2a, for example, a blade made of a rubber material such as silicon rubber or urethane rubber, a metal sheet metal made of SUS or phosphor bronze having elasticity can be used. In this embodiment, the blade 2a has a thickness of about 1.3 mm and a hardness of 6
A 5 ° (JIS-A) urethane rubber material was used, and the contact pressure of the blade 2a with respect to the developing sleeve 1 was set so that the linear pressure was 20 g / cm.
【0058】現像スリーブ1上に担持されたトナー3
は、ブレード2aが当接する箇所を通過する際にその層
厚を規制され、これにより現像スリーブ1上に薄層のト
ナー層が形成される。又、このとき、現像スリーブ1上
のトナー3は現像スリーブ1とブレード2aとの摩擦で
潜像を現像する極性の摩擦帯電電荷を獲得することがで
きる。尚、本実施例では、トナー3として、スチレン−
アクリル樹脂にマグネタイト100重量部を混練し、粉
砕して5〜8μmに粒度分布の中心があるようにしたも
のに、外添剤としてシリカ1.2重量部%を添加して、
これを負帯電性にしたものを用いた。Toner 3 carried on the developing sleeve 1
Has its layer thickness regulated when passing through a portion where the blade 2a abuts, whereby a thin toner layer is formed on the developing sleeve 1. At this time, the toner 3 on the developing sleeve 1 can acquire a triboelectric charge having a polarity for developing the latent image by friction between the developing sleeve 1 and the blade 2a. In this embodiment, the toner 3 is styrene-
To an acrylic resin in which 100 parts by weight of magnetite was kneaded and pulverized so that the center of the particle size distribution was 5 to 8 μm, 1.2 parts by weight of silica was added as an external additive,
The thing which made this the negative electrification property was used.
【0059】而して、図2に示す制御回路9によって現
像バイアス電源より現像スリーブ1にバイアスが印加さ
れると、摩擦帯電電荷を得たトナー3は感光ドラム11
1との対向位置に来た時点で感光ドラム111上の潜像
をトナー像として現像する。尚、現像スリーブ1に対す
るバイアスの供給は、不図示の摺動接点を介して行われ
る。When a bias is applied to the developing sleeve 1 from the developing bias power source by the control circuit 9 shown in FIG.
When it comes to the position opposite to 1, the latent image on the photosensitive drum 111 is developed as a toner image. The bias is supplied to the developing sleeve 1 through a sliding contact (not shown).
【0060】図3に示す摩耗度測定装置8の発光部8a
はLED素子から成り、該発光部8aは摩耗度検知回路
8cからの信号によって発光する。これに対して受光部
8bはフォトトランジスタ8dと光学レンズ8cとで構
成され、これは発光部8aからの光が導電性樹脂層1b
表面に反射した光を光学レンズ8eで捕らえてその光量
をフォトトランジスタ8dによって電気信号に変換す
る。尚、発光部8aはLED素子の他に白熱電球、レー
ザー光発振素子等のような光源を用いても良く、必要に
応じて光学レンズを用いて照射領域を絞っても良い。
又、受光部8bはフォトトランジスタの他にフォトダイ
オード、CCD素子等の感度の良い受光素子ならばどの
ようなものを用いても良く、十分に光量検知が可能なら
ば光学レンズを省略しても良い。The light emitting portion 8a of the wear measuring device 8 shown in FIG.
Is composed of an LED element, and the light emitting portion 8a emits light in response to a signal from the wear degree detection circuit 8c. On the other hand, the light receiving portion 8b is composed of a phototransistor 8d and an optical lens 8c, in which the light from the light emitting portion 8a is conductive resin layer 1b.
The light reflected on the surface is captured by the optical lens 8e, and the amount of light is converted into an electric signal by the phototransistor 8d. The light emitting section 8a may use a light source such as an incandescent lamp or a laser light oscillation element in addition to the LED element, and an irradiation area may be narrowed down by using an optical lens as necessary.
In addition to the phototransistor, any light-receiving element having high sensitivity such as a photodiode or a CCD element may be used as the light-receiving portion 8b, and the optical lens may be omitted if the light amount can be sufficiently detected. good.
【0061】ところで、上述のように導電性樹脂層1b
の反射光量を検知する場合、導電性樹脂層1b上のトナ
ー3が邪魔になる場合がある。このため、本実施例では
反射光量を検知する際に制御回路9により画像形成装置
を稼働させ、感光ドラム111上に現像スリーブ1上の
トナー3を現像に供するよう制御を行った。本実施例で
は、本体電源の投入後、又は現像装置4の装着を確認し
た後、或はトナー無し警告を表示した後の最初のスタン
バイ時に現像スリーブ1の1/4周分の幅の全面露光印
字を行い、この間に現像領域下流側で反射光量検知を行
なった。尚、現像スリーブ1上のトナー層が薄く、該ト
ナー層が反射光量検知の阻害要因とならない場合には、
斯かる制御を行なう必要はない。By the way, as described above, the conductive resin layer 1b is formed.
When detecting the amount of reflected light, the toner 3 on the conductive resin layer 1b may be an obstacle. Therefore, in this embodiment, when the amount of reflected light is detected, the control circuit 9 operates the image forming apparatus to control the toner 3 on the developing sleeve 1 on the photosensitive drum 111 for development. In the present embodiment, after the main body power is turned on, the mounting of the developing device 4 is confirmed, or the first standby after the warning of absence of toner is displayed, the entire exposure of the developing sleeve 1 having a width of ¼ circumference is performed. Printing was performed, and during this period, the amount of reflected light was detected on the downstream side of the developing area. If the toner layer on the developing sleeve 1 is thin and the toner layer does not obstruct the detection of the amount of reflected light,
It is not necessary to perform such control.
【0062】ここで、導電性樹脂層1bの摩耗度の検知
の詳細について説明する。Here, the detection of the degree of wear of the conductive resin layer 1b will be described in detail.
【0063】導電性樹脂層1bは摩耗によって薄くなる
に伴って表面が徐々に平滑になり、その表面の光の反射
率が徐々に増加していく。又、導電性樹脂層1bの摩耗
が進んで該導電性樹脂層1bを光が透過し始めるように
なると、透過した光が基材1aのアルミニウムに反射し
て更に反射光量が増すようになる。The surface of the conductive resin layer 1b gradually becomes smooth as it becomes thinner due to abrasion, and the light reflectance of the surface gradually increases. Further, when the conductive resin layer 1b is worn away and light starts to pass through the conductive resin layer 1b, the transmitted light is reflected by the aluminum of the base material 1a and the amount of reflected light is further increased.
【0064】従って、摩耗度検知装置8の受光部8bに
よって電気信号に変換された反射光量を摩耗度検知回路
8cで所定の閾値に対し大きいか小さいかを判別するこ
とで導電性樹脂層1bの摩耗度を検知することができ
る。Therefore, the amount of reflected light converted into an electric signal by the light receiving portion 8b of the wear degree detecting device 8 is discriminated by the wear degree detecting circuit 8c as to whether it is larger or smaller than a predetermined threshold value. The degree of wear can be detected.
【0065】而して、摩耗度検知回路8cによって摩耗
度(反射光量)が所定の閾値を超えたと判断された場合
には、制御回路9に信号が送られ、制御回路9は表示装
置10に「現像スリーブが摩耗しています」等の警告や
「現像装置を交換して下さい」等の指示若しくはそれを
意味する表示を出力する。When the wear degree detection circuit 8c determines that the wear degree (reflected light amount) exceeds a predetermined threshold value, a signal is sent to the control circuit 9 and the control circuit 9 causes the display device 10 to display. It outputs a warning such as "The developing sleeve is worn" or an instruction such as "Replace the developing device" or a display meaning that.
【0066】本実施例に係る画像形成装置で画像形成を
行ない、連続プリント(印字比率4%)を行なった場合
の導電性樹脂層1bの反射光量(摩耗度)の推移を図4
に示す。FIG. 4 shows the transition of the reflected light amount (wearing degree) of the conductive resin layer 1b when images are formed by the image forming apparatus according to this embodiment and continuous printing (printing ratio 4%) is performed.
Shown in
【0067】約3000枚毎にトナー無し警告に従って
トナー補給を行なう正規の使用法においては、図4に示
すように、約11500枚の通紙で導電性樹脂層1bの
摩耗が進んで該樹脂層1bを光が透過し始め、反射光量
の増大が始まる。In the normal use method in which the toner is replenished according to the toner-out warning every about 3000 sheets, as shown in FIG. 4, the abrasion of the conductive resin layer 1b progresses after about 11500 sheets are passed, and the resin layer Light starts to pass through 1b, and the amount of reflected light starts to increase.
【0068】更に、4回目のトナー補給を行なった後の
約12500枚の時点においては、導電性樹脂層1bの
摩耗で該導電性樹脂層1bの機能が喪失し始めることに
よる画像への影響(印字面積の大きい画像の濃度低下や
濃度ムラ、スリーブゴースト)が発生し始める。その
後、濃度低下が次第に顕著になり、約13500枚の時
点で現像スリーブ1の全域に亘って導電性樹脂層1bの
機能が完全に喪失され、文字掠れやブロッチ等の致命的
な画像欠陥が現れた。従って、4回目のトナー補給は単
に文字画像を得られれば良いと考えるユーザーにとって
も約半分のトナーが無駄になり、高品位画像を望むユー
ザーにとっては殆どのトナーが無駄になる。Further, at about 12500 sheets after the fourth toner replenishment, the effect on the image due to the loss of the function of the conductive resin layer 1b due to the abrasion of the conductive resin layer 1b ( Image density reduction, uneven density, sleeve ghost) will start to occur. After that, the density decrease gradually becomes remarkable, and the function of the conductive resin layer 1b is completely lost over the entire area of the developing sleeve 1 at about 13500 sheets, and fatal image defects such as character blurring and blotch appear. It was Therefore, for the fourth toner replenishment, about half the toner is wasted even for the user who thinks that it is sufficient to obtain a character image, and most toner is wasted for the user who desires a high-quality image.
【0069】然るに、本実施例においては、約1150
0枚の時点において始まる反射光量の増大を検知するよ
うに光量検知回路の閾値を設定することにより、ユーザ
ーは4回目のトナー補給を行なう前に現像装置4が寿命
を迎えたことを明確に知ることができ、無駄なトナー補
給を避けることができる。However, in this embodiment, about 1150
By setting the threshold value of the light amount detection circuit so as to detect the increase of the reflected light amount starting at the time of 0 sheets, the user clearly knows that the developing device 4 has reached the end of life before the fourth toner replenishment. Therefore, it is possible to avoid wasteful toner supply.
【0070】尚、本実施例における光学測定では、現像
スリーブ1に何ら影響を与えることなく導電性樹脂層1
bの摩耗度の測定を行なうことができる。In the optical measurement of this embodiment, the conductive resin layer 1 was not affected by the developing sleeve 1.
The degree of wear of b can be measured.
【0071】<実施例2>次に、本発明の実施例2を図
5乃至図7に基づいて説明する。尚、図5は本実施例に
係る現像スリーブの横断面図、図6は同現像スリーブの
長手方向断面図、図7は反射光量の通紙枚数に対する
(経時変化)を示す図である。<Second Embodiment> Next, a second embodiment of the present invention will be described with reference to FIGS. 5 is a transverse sectional view of the developing sleeve according to the present embodiment, FIG. 6 is a longitudinal sectional view of the developing sleeve, and FIG. 7 is a diagram showing (a change with time) in the amount of reflected light with respect to the number of passed sheets.
【0072】本実施例に係る画像形成装置の構成は、現
像スリーブとその給電方法を除いて前記実施例1に係る
画像形成装置と同じである。The structure of the image forming apparatus according to the present embodiment is the same as that of the image forming apparatus according to the first embodiment except for the developing sleeve and the power feeding method thereof.
【0073】図5において、現像剤担持体である現像ス
リーブ11は、金属又は金属と同等の強度と精度を有す
るエンジニアリングプラスチック製のスリーブ基材11
aと、その上に設けられた光反射層11bと、更にその
上に設けられた導電性樹脂層11cの3層から構成され
る。In FIG. 5, a developing sleeve 11 which is a developer carrying member is a sleeve base material 11 made of metal or engineering plastic having strength and accuracy equivalent to those of metal.
a, a light reflection layer 11b provided thereon, and a conductive resin layer 11c further provided thereon.
【0074】但し、スリーブ基材11aにエンジニアリ
ングプラスチックを用いる場合には、導電性樹脂層11
cへの導通を確保するため、画像範囲外の部分におい
て、摺動式の接点12によって現像バイアスが印加され
る。摺動式接点12は、削れ易い導電性樹脂層11bの
表面に接していることから、例えば、比較的コシの弱い
導電性のブラシ等を用いることが好ましい。エンジニア
リングプラスチックとしては、例えば、ポリアセター
ル、ポリカーボネイト、ポリブチレンテレフタレート、
ポリイミド、ポリアミド、ポリフェニレンサルファイド
等、又はそれらの繊維強化品等を用いる。本実施例で
は、スリーブ基材11aには繊維強化ポリアセタールを
用いた。However, when the engineering plastic is used for the sleeve base material 11a, the conductive resin layer 11 is used.
In order to ensure conduction to c, a developing bias is applied by a sliding contact 12 in a portion outside the image range. Since the sliding contact 12 is in contact with the surface of the conductive resin layer 11b that is easily scraped, it is preferable to use, for example, a conductive brush or the like having relatively weak elasticity. Examples of engineering plastics include polyacetal, polycarbonate, polybutylene terephthalate,
Polyimide, polyamide, polyphenylene sulfide, or the like, or fiber-reinforced products thereof are used. In this example, fiber-reinforced polyacetal was used for the sleeve substrate 11a.
【0075】ところで、前記光反射層11bは白色顔料
を分散した絶縁性樹脂の層であり、樹脂材料としては、
ポリウレタン、ポリエステル、ポリカーボネイト、ポリ
アミド、ポリイミド、ユリア、メラミン、ポリエチレ
ン、ポリプロピレン、テフロン等が用いられる。本実施
例では、白色顔料としてZnO2 微粒子をフェノール樹
脂中に適量分散して調整した樹脂液を厚さ約3μmに塗
付して熱硬化したものを用いた。導電性樹脂層11cは
前記実施例1と同じ処方のカーボン及びグラファイトを
分散したフェノール樹脂液を厚さ約10μmに塗布して
熱硬化させた層である。By the way, the light reflection layer 11b is a layer of an insulating resin in which a white pigment is dispersed, and the resin material is
Polyurethane, polyester, polycarbonate, polyamide, polyimide, urea, melamine, polyethylene, polypropylene, Teflon, etc. are used. In this embodiment, as the white pigment, a resin solution prepared by dispersing ZnO 2 fine particles in an appropriate amount in a phenol resin and applied to a thickness of about 3 μm, and thermally cured was used. The conductive resin layer 11c is a layer obtained by applying a phenol resin solution in which carbon and graphite having the same formulation as in Example 1 are dispersed to a thickness of about 10 μm and thermally curing the same.
【0076】以上のような構成を有する現像スリーブ1
1を用いた場合の導電性樹脂層11cの摩耗と反射光量
の推移を図7に示す。尚、測定は前記実施例1と同様
に、約3000枚毎にトナー無し警告に従ってトナー補
給を行なう正規の使用法で行なった。The developing sleeve 1 having the above structure
FIG. 7 shows changes in the abrasion of the conductive resin layer 11c and the amount of reflected light when No. 1 is used. The measurement was carried out in the same manner as in Example 1 by a regular usage method in which toner was replenished in accordance with a toner-free warning every about 3000 sheets.
【0077】導電性樹脂層11cの摩耗が進んだことに
よる反射光量の増大は、光反射層11bを設けたことで
実施例1より早く約11200枚の時点で始まり、その
変化量も大きくなっている。約12000枚の時点にお
いては、表層の導電性樹脂層11cの摩耗で下層の光反
射層11bが現れ始めたことによる画像への影響(濃度
低下や濃度ムラ、スリーブゴースト)が発生し始め、そ
の後は急速に濃度低下が顕著になり、約12500枚の
時点で殆ど画像が出なくなった。本実施例では、反射光
量の変化の推移は実施例1のそれと似通っているが、反
射光量の絶対値及び変化量が大きくなることで、より正
確な摩耗度の検知が可能になった。The increase in the amount of reflected light due to the progress of abrasion of the conductive resin layer 11c begins earlier than Example 1 at about 11200 sheets due to the provision of the light reflecting layer 11b, and the amount of change also increases. There is. At the time of about 12000 sheets, the influence on the image (decrease in density, uneven density, sleeve ghost) starts to occur due to the appearance of the lower light reflection layer 11b due to the abrasion of the surface conductive resin layer 11c, and thereafter. The density decrease rapidly became remarkable, and almost no image appeared at the time of about 12,500 sheets. In this embodiment, the transition of the change of the reflected light amount is similar to that of the first embodiment, but the absolute value and the change amount of the reflected light amount become large, so that the wear degree can be detected more accurately.
【0078】本実施例の主旨は、現像スリーブ11の導
電性樹脂層11cの下に導電性樹脂層11cと光反射率
の大きく異なる部分を設け、導電性樹脂層11cの摩耗
度の検知をより容易にすることにある。The purpose of this embodiment is to provide a portion of the developing sleeve 11 under the conductive resin layer 11c, which has a light reflectance significantly different from that of the conductive resin layer 11c, so as to detect the degree of wear of the conductive resin layer 11c. To make it easier.
【0079】従って、前記光反射層11bは樹脂材料に
限らず、イソプレン、スチレン、ニトリル、クロロプレ
ン、ウレタン、シリコン、フッ素等のゴム材料を用いて
も良い。又、光反射層11bは絶縁性であっても導電性
であっても問題はない。更に、スリーブ基材11aの光
反射率が十分大きければ光反射層11bを省略しても良
い。この場合、層構成が2層で済むため、構成が簡単に
なり、製造が容易になるという利点がある。Therefore, the light reflecting layer 11b is not limited to the resin material, but rubber materials such as isoprene, styrene, nitrile, chloroprene, urethane, silicon, and fluorine may be used. There is no problem whether the light reflection layer 11b is insulative or conductive. Further, the light reflection layer 11b may be omitted if the light reflectance of the sleeve base material 11a is sufficiently high. In this case, since the layer structure is only two layers, there is an advantage that the structure is simple and the manufacturing is easy.
【0080】当然ながら、本実施例の現像スリーブ11
を有する現像装置をプロセスユニット化して着脱容易な
構成としたり、メンテナンスを容易にするために現像装
置と感光ドラム、帯電装置、クリーニング装置等をまと
めてプロセスカートリッジとしても良い。As a matter of course, the developing sleeve 11 of this embodiment
The developing device having the above may be configured as a process unit so as to be easily attached and detached, or the developing device, the photosensitive drum, the charging device, the cleaning device, and the like may be combined to form a process cartridge for easy maintenance.
【0081】<実施例3>次に、本発明の実施例3を図
8乃至図10に基づいて説明する。尚、図8は本実施例
に係る現像スリーブの横断面図、図9は同現像スリーブ
の長手方向断面図、図10は反射光量の通紙枚数に対す
る変化(経時変化)を示す図である。<Third Embodiment> Next, a third embodiment of the present invention will be described with reference to FIGS. 8 is a transverse sectional view of the developing sleeve according to the present embodiment, FIG. 9 is a longitudinal sectional view of the developing sleeve, and FIG. 10 is a view showing a change (change with time) in the amount of reflected light with respect to the number of passed sheets.
【0082】本実施例に係る画像形成装置の構成は、現
像スリーブとその給電方法を除いて前記実施例1に係る
画像形成装置と同じである。The structure of the image forming apparatus according to this embodiment is the same as that of the image forming apparatus according to the first embodiment except for the developing sleeve and the power supply method for the developing sleeve.
【0083】本実施例に係る現像剤担持体である現像ス
リーブ13は、金属又は金属と同等の強度と精度を有す
るエンジニアリングプラスチック製のスリーブ基材13
aと、その上に設けられた導電性光反射層13bと、更
にその上に設けられた導電性樹脂層13cの3層から構
成される。The developing sleeve 13 which is the developer carrying member according to this embodiment is a sleeve base material 13 made of metal or engineering plastic having strength and accuracy equivalent to those of metal.
a, a conductive light reflection layer 13b provided thereon, and a conductive resin layer 13c further provided thereon.
【0084】本実施例では、スリーブ基材13aとして
アルミニウムを用い、その上に表層の導電性樹脂層13
cとは光反射率の異なる導電性光反射層13bを設け
た。表層の導電性樹脂層13cとしては、前記実施例1
と同じ処方のカーボン及びグラファイトを分散したフェ
ノール樹脂液を熱硬化させたものを用いている。In this embodiment, aluminum is used as the sleeve base material 13a, and the conductive resin layer 13 as the surface layer is formed thereon.
A conductive light reflection layer 13b having a light reflectance different from that of c was provided. As the surface conductive resin layer 13c, the conductive resin layer 13c described in Example 1 was used.
A phenol resin solution in which carbon and graphite having the same formulation as in the above is thermally cured is used.
【0085】上記導電性光反射層13bは、SnO2 と
TiO2 の導電性微粒子とグラファイト粒子をフェノー
ル樹脂中に適量分散し、導電性樹脂層13cとほぼ同等
の体積抵抗及び帯電特性を有するよう調整して塗付、熱
硬化させたものである。この導電性光反射層13bは灰
白色をしており、導電性樹脂層13cに比べてやや摩耗
し易くなっている。本実施例では、導電性樹脂層11c
と導電性光反射層11bの厚みをそれぞれ6μmとし
た。The conductive light-reflecting layer 13b has an appropriate amount of conductive fine particles of SnO 2 and TiO 2 and graphite particles dispersed in a phenol resin so as to have substantially the same volume resistance and charging characteristics as the conductive resin layer 13c. It is prepared, applied and heat-cured. The conductive light reflection layer 13b has a grayish white color and is slightly more easily worn than the conductive resin layer 13c. In this embodiment, the conductive resin layer 11c
The thickness of each of the conductive light reflection layer 11b and the conductive light reflection layer 11b was set to 6 μm.
【0086】以上の構成を有する現像スリーブ13を用
いた場合の導電性樹脂層11cの反射光量(摩耗度)の
推移を図10に示す。FIG. 10 shows the transition of the amount of reflected light (degree of wear) of the conductive resin layer 11c when the developing sleeve 13 having the above structure is used.
【0087】図10に示すように、約3000枚毎にト
ナー無し警告に従ってトナー補給を行なう正規の使用法
においては、3回目のトナー補給を行なう前の約850
0枚から導電性樹脂層13cの摩耗による反射光量の増
大が始まり、約9500枚の時点においては表層の導電
性樹脂層11cがほぼ摩滅する。4回目のトナー補給を
行なった後の約12500枚の時点においては、導電性
光反射層11bの摩耗で導電性樹脂層11cの機能が喪
失し始めることによる画像への影響(印字面積の大きい
画像の濃度低下や濃度ムラ、スリーブゴースト)が発生
し始める。その後、濃度低下が次第に顕著になり、約1
3500枚の時点で現像スリーブ13の全域に亘って導
電性光反射層11bの機能が完全に喪失し、文字掠れや
ブロッチ等の致命的な画像欠陥が現れた。As shown in FIG. 10, in the normal usage in which the toner is replenished in accordance with the toner-out warning every about 3,000 sheets, about 850 before the third toner replenishment.
The amount of reflected light starts to increase from 0 sheets due to the abrasion of the conductive resin layer 13c, and at about 9500 sheets, the surface conductive resin layer 11c is almost worn away. At about 12,500 sheets after the fourth toner replenishment, the effect on the image due to the loss of the function of the conductive resin layer 11c due to the abrasion of the conductive light reflecting layer 11b (the image having a large printing area) Density decrease, density unevenness, sleeve ghost). After that, the decrease in concentration became more and more remarkable, and about 1
At the time of 3,500 sheets, the function of the conductive light-reflecting layer 11b was completely lost over the entire area of the developing sleeve 13, and fatal image defects such as blurring of letters and blotches appeared.
【0088】本実施例では、画像品位が低下し始める時
点より約3000枚印字分(トナー補給1回分)早い時
点で、導電性樹脂層12cの摩減により反射光量が増大
するように導電性樹脂層11cと導電性光反射層11b
の厚みを設定した。このため、ユーザーは現像装置の寿
命が「多くともトナー補給1回分」しかないことを明確
に知ることができ、無駄なトナー補給を避けることがで
きる。加えて、トナー無し警告を無視してトナー補給を
行わなかった不適切な使用状況においても、導電性樹脂
層11cの摩耗が進んで現像装置の寿命が「多くともト
ナー補給1回分」になったことをユーザーに認識させ、
「最後のトナー補給」を促すことができ、更なる不適切
な使用状況の継続を防ぎ、現像装置の寿命を縮めること
を防止することができる。In the present embodiment, the conductive resin is adjusted so that the amount of reflected light increases due to abrasion of the conductive resin layer 12c at a time about 3000 sheets printed (one toner replenishment) earlier than the time when the image quality starts to deteriorate. Layer 11c and conductive light reflection layer 11b
Was set. Therefore, the user can clearly know that the life of the developing device is "at most one toner replenishment", and wasteful toner replenishment can be avoided. In addition, even in an improper use condition in which the toner-out warning is ignored and the toner is not replenished, the conductive resin layer 11c is worn away and the life of the developing device is "at most one toner replenishment". Let the user know
It is possible to prompt the “final toner supply”, prevent the continuation of a further inappropriate usage situation, and prevent the life of the developing device from being shortened.
【0089】本実施例の主旨は、現像スリーブ13の導
電性樹脂層11cの下に光反射率の異なる導電性樹脂層
(導電性光反射層)11bを設け、導電性樹脂層11c
の摩耗度の検知をより容易にし、更に上下の導電性樹脂
層11c,11bの膜厚を調整することにより検知時期
を制御することにある。The purpose of this embodiment is to provide a conductive resin layer (conductive light reflection layer) 11b having a different light reflectance under the conductive resin layer 11c of the developing sleeve 13, and to provide the conductive resin layer 11c.
It is to control the detection timing by making it easier to detect the degree of wear and further adjusting the film thicknesses of the upper and lower conductive resin layers 11c and 11b.
【0090】従って、上下の導電性樹脂層11c,11
bの光の反射率が異なり、受光素子でその差が容易に検
出できればどのような色の組み合わせでも良い。又、現
像スリーブ13の層構成は前記3層に限るものではな
く、更に多層にしても良い。例えば、スリーブ基材11
aを含めて4層とし、各導電性樹脂層の色を白−黒−白
等にしても良い。各導電性樹脂層の帯電特性や体積抵抗
はほぼ同一となるように調整する必要があるが、摩耗の
し易さや膜厚は限定されない。Therefore, the upper and lower conductive resin layers 11c and 11 are formed.
Any combination of colors may be used as long as the reflectance of the light b is different and the difference can be easily detected by the light receiving element. Further, the layer structure of the developing sleeve 13 is not limited to the above-mentioned three layers, and may be a multilayer. For example, the sleeve substrate 11
There may be four layers including a and the color of each conductive resin layer may be white-black-white or the like. It is necessary to adjust the charging characteristics and the volume resistance of the conductive resin layers to be substantially the same, but the easiness of abrasion and the film thickness are not limited.
【0091】当然ながら、本実施例に係る現像スリーブ
13を有する現像装置をプロセスユニット化して着脱容
易な構成としたり、メンテナンスを容易にするために現
像装置と感光ドラム、帯電装置、クリーニング装置等を
まとめてプロセスカートリッジとしても良い。As a matter of course, the developing device having the developing sleeve 13 according to the present embodiment is made into a process unit so as to be easily attached and detached, and the developing device, the photosensitive drum, the charging device, the cleaning device, etc. are provided in order to facilitate maintenance. The process cartridges may be collectively used.
【0092】<実施例4>次に、本発明の実施例4を図
11乃至図15に基づいて説明する。尚、図11は本実
施例に係る現像スリーブの長手方向断面図、図12は反
射光量検知装置を示す斜視図、図13は摩耗度検知手段
と摩耗度警告手段の構成を示すブロック図、図14は反
射光量の通紙枚数に対する変化(経時変化)を示す図、
図15は反射光量差の通紙枚数に対する変化(経時変
化)を示す図である。<Fourth Embodiment> Next, a fourth embodiment of the present invention will be described with reference to FIGS. 11 is a longitudinal sectional view of the developing sleeve according to the present embodiment, FIG. 12 is a perspective view showing a reflected light amount detecting device, and FIG. 13 is a block diagram showing the structure of the wear degree detecting means and the wear degree warning means. FIG. 14 is a diagram showing a change (change with time) in the amount of reflected light with respect to the number of passed sheets,
FIG. 15 is a diagram showing a change (change with time) in the difference in reflected light amount with respect to the number of passed sheets.
【0093】図11に示すように、現像剤担持体である
現像スリーブ14は、スリーブ基材14aと、その上に
設けられた光検知層14bと、更にその上に設けられた
導電性樹脂層11cの3層から構成されている。但し、
光検知層14bは長手方向の一部にしか塗付されておら
ず、光反射率の高い部分と低い部分が隣り合わせて塗付
されている。As shown in FIG. 11, the developing sleeve 14, which is a developer carrying member, includes a sleeve base material 14a, a photodetection layer 14b provided thereon, and a conductive resin layer further provided thereon. It is composed of three layers 11c. However,
The light detection layer 14b is applied only to a part in the longitudinal direction, and a part having a high light reflectance and a part having a low light reflectance are applied next to each other.
【0094】本実施例では、スリーブ基材14aと導電
性樹脂層14cは全て前記実施例1と同じものを用い
た。光検知層14bは光反射率の高い部分14bAにS
nO2とTiO2 、光反射率の低い部分14bBにカー
ボンブラックを分散したポリエステル樹脂を用いた。こ
の光検知層14bの厚さは2μm以下に設定し、導電性
樹脂層14cの厚さは約10μmになるように塗布し
た。光検知層14bの上の導電性樹脂層14cの厚さは
8〜9μmで表面上に段差はない。光検知層14bは絶
縁性でも構わないが、摩耗が進むと画像不良を起こし易
くなるため、本実施例では光検知層14bに導電性を持
たせた。但し、体積抵抗や帯電特性は高反射率部14b
Aと低反射率部14bBとで各々異なり、導電性樹脂層
11cの体積抵抗や帯電特性にも一致させていない。In this embodiment, the sleeve base material 14a and the conductive resin layer 14c are the same as those used in the first embodiment. The light detection layer 14b has S on the portion 14bA having a high light reflectance.
A polyester resin in which carbon black was dispersed in nO 2 and TiO 2 and the portion 14bB having a low light reflectance was used. The thickness of the light detection layer 14b was set to 2 μm or less, and the conductive resin layer 14c was applied so that the thickness thereof was about 10 μm. The thickness of the conductive resin layer 14c on the light detection layer 14b is 8 to 9 μm, and there is no step on the surface. The photodetection layer 14b may be insulative, but since image defects are likely to occur as wear progresses, the photodetection layer 14b is made conductive in this embodiment. However, the volume resistance and the charging characteristics are high reflectivity portion 14b.
A and the low reflectance portion 14bB are different from each other, and the volume resistance and the charging characteristic of the conductive resin layer 11c are not matched.
【0095】上記光検知層14bの高反射率部14bA
の或る領域のみについて反射光量を測定すれば、実施例
2とほぼ同様の摩耗度検知が可能である。このように、
摩耗度検知を現像スリーブ14上の定められた領域でし
か行われないように測定領域を限定しても構わない。測
定を容易にするために現像スリーブ14上のトナーを除
去する場合でも、その領域に対応する部分のみを露光し
てトナーの現像を行う制御をし、無駄になるトナー量を
減らすことができる。但し、摩耗度測定装置8’の測定
位置精度を高める必要がある。The high reflectance portion 14bA of the light detection layer 14b.
If the amount of reflected light is measured only in a certain area of, the wear degree can be detected almost in the same manner as in the second embodiment. in this way,
The measurement area may be limited so that the wear degree detection is performed only in a predetermined area on the developing sleeve 14. Even when the toner on the developing sleeve 14 is removed to facilitate the measurement, it is possible to reduce the amount of wasted toner by controlling the exposure of only the portion corresponding to the area to develop the toner. However, it is necessary to improve the measurement position accuracy of the wear degree measuring device 8 ′.
【0096】本実施例では、図12に模式的に示すよう
に、画像形成装置の摩耗度測定装置8’の2つの受光部
8b,8b’を設け、導電性樹脂層14cの下に光検知
層14bの各々高反射率部14bAと低反射率部14b
Bの或る領域(図12にA及びBで示す各領域:図中で
は白及び黒で示したが、当然ながら、表層は導電性樹脂
層11cで覆われているため、外見上の区別はできな
い)の反射光量を別々に測定できるようにした。測定を
容易にするために上記領域の現像スリーブ14上のトナ
ーを除去するように、その領域に対応する部分のみを露
光してトナーの現像を行うようにした。図13に示すよ
うに、各々の受光部8b,8b’の測定結果を摩耗度検
知回路8c’で比較し、その差が所定値を超えた制御回
路9に信号が送られ、制御回路9は表示装置10に警告
を表示する。現像スリーブ14と摩耗度測定装置8’を
除いた画像形成装置の他の構成は、前記実施例1に係る
画像形成装置と同じである。In this embodiment, as schematically shown in FIG. 12, two light receiving portions 8b and 8b 'of an abrasion degree measuring device 8'of the image forming apparatus are provided, and light detection is performed under the conductive resin layer 14c. Each of the layers 14b has a high reflectance portion 14bA and a low reflectance portion 14b.
A certain area of B (areas indicated by A and B in FIG. 12: shown in white and black in the drawing, but of course, since the surface layer is covered with the conductive resin layer 11c, the appearance is not distinguished. It was made possible to measure the amount of reflected light of (not possible) separately. In order to facilitate the measurement, the toner on the developing sleeve 14 in the above area is removed so that only the portion corresponding to the area is exposed to develop the toner. As shown in FIG. 13, the measurement results of the respective light receiving portions 8b and 8b 'are compared by the wear degree detection circuit 8c', and a signal is sent to the control circuit 9 whose difference exceeds a predetermined value, and the control circuit 9 A warning is displayed on the display device 10. The other configurations of the image forming apparatus except for the developing sleeve 14 and the abrasion degree measuring device 8 ′ are the same as those of the image forming apparatus according to the first embodiment.
【0097】以上の構成を有する現像スリーブ14を用
いた場合の高反射率部14bAと低反射率部14bBの
反射光量の推移を図14に示す。尚、測定は実施例1と
同様に、約3000枚毎にトナー無し警告に従ってトナ
ー補給を行う正規の使用法で行った。FIG. 14 shows the transition of the reflected light amount of the high reflectance portion 14bA and the low reflectance portion 14bB when the developing sleeve 14 having the above-mentioned structure is used. The measurement was carried out in the same manner as in Example 1 by a regular usage method in which toner was replenished in accordance with a toner-free warning every about 3000 sheets.
【0098】図14に示すように、光検知層14bの高
反射率部14bAと低反射率部14bBの反射光量は経
時的に差が広がる傾向にあり、図15に示すように、こ
の差を検知することによってより正確な摩耗度の検知が
可能である。例えば、現像スリーブ14毎の反射光量の
絶対値は導電性樹脂液のロット差、製造条件等で振れる
ことがあり、誤検知を防止するために反射光量の変化が
大きい時期でしか検知が行えなかった。然るに、上述の
ように比較検知を行うことで反射光量の絶対値の変動を
無視でき、より正確な摩耗度検知が可能となる。As shown in FIG. 14, the difference in the reflected light amount between the high reflectance portion 14bA and the low reflectance portion 14bB of the light detection layer 14b tends to widen over time, and as shown in FIG. By detecting it, the wear degree can be detected more accurately. For example, the absolute value of the amount of reflected light for each developing sleeve 14 may fluctuate due to the difference in lots of conductive resin liquids, manufacturing conditions, etc. Therefore, in order to prevent erroneous detection, detection can be performed only when the amount of reflected light changes greatly. It was However, by performing the comparison detection as described above, the variation in the absolute value of the reflected light amount can be ignored, and the wear degree can be detected more accurately.
【0099】本実施例では、画像品位が低下し始める時
点より約3000枚印字分(トナー補給1回分)早い時
点で警告するよう光量検知回路を設定した。この設定で
は、実施例3において示したように、現像装置の寿命が
「多くともトナー補給1回分」しかないことをユーザー
に知らせることができる。In this embodiment, the light amount detection circuit is set so as to give a warning at a time about 3000 sheets printed (one toner replenishment) earlier than when the image quality starts to deteriorate. With this setting, as shown in the third embodiment, the user can be informed that the life of the developing device is "at most one toner replenishment".
【0100】本実施例の主旨の第1は、導電性樹脂層の
摩耗度の検知は現像スリーブ上に検知が容易な特定の小
さな測定領域を設けるだけで良いことにある。よって、
前記光検知層14bは現像スリーブ14上の一部に設け
れば足り、現像スリーブ14の作製条件が緩和される。The first purpose of this embodiment is to detect the degree of wear of the conductive resin layer only by providing a specific small measurement area on the developing sleeve, which is easy to detect. Therefore,
It suffices that the light detection layer 14b is provided on a part of the developing sleeve 14, and the manufacturing conditions of the developing sleeve 14 are eased.
【0101】本実施例の主旨の第2は、反射光量の推移
の経過が異なる部分を設け、各々を比較検知することに
ある。比較検知によって、前述のように現像スリーブ1
4の作製上の反射光量の変動要因を無視することができ
る。The second gist of the present embodiment is to provide a portion where the transition of the reflected light amount is different and compare and detect each. By comparison detection, as described above, the developing sleeve 1
The variation factor of the reflected light amount in manufacturing No. 4 can be ignored.
【0102】上記測定領域では反射光量の変化の推移が
十分に検知できれば良く、その構成を限定するものでは
ない。例えば、光検知層14bの代わりにスリーブ基材
11aのアルミ表面を一部だけ粗面とする、若しくは逆
に一部だけ平滑面とする等して反射光量の測定部を作製
しても良く、必ずしも光検知層14bを塗付しなくても
良い。It is sufficient that the transition of the change in the amount of reflected light can be sufficiently detected in the measurement area, and the configuration is not limited. For example, instead of the light detection layer 14b, the aluminum surface of the sleeve base material 11a may be partially roughened, or conversely, may be partially smoothed to form the reflected light amount measurement unit. The light detection layer 14b does not necessarily have to be applied.
【0103】当然ながら、本実施例の現像スリーブ14
を有する現像装置をプロセスユニット化して着脱容易な
構成としたり、メンテナンスを容易にするために現像装
置と感光ドラム、帯電装置、クリーニング装置等をまと
めてプロセスカートリッジとしても良い。As a matter of course, the developing sleeve 14 of this embodiment
The developing device having the above may be configured as a process unit so as to be easily attached and detached, or the developing device, the photosensitive drum, the charging device, the cleaning device, and the like may be combined to form a process cartridge for easy maintenance.
【0104】<実施例5>次に、本発明の実施例5を図
16乃至図20に基づいて説明する。尚、図16は本実
施例に係る現像スリーブの長手方向断面図、図17は同
現像スリーブの横断面図、図18及び図19は反射光量
の経時変化を示す図、図20は反射光量差の経時変化を
示す図である。<Fifth Embodiment> Next, a fifth embodiment of the present invention will be described with reference to FIGS. 16 is a longitudinal sectional view of the developing sleeve according to the present embodiment, FIG. 17 is a lateral sectional view of the developing sleeve, FIGS. 18 and 19 are views showing changes in the reflected light amount with time, and FIG. 20 is a reflected light amount difference. It is a figure which shows the time-dependent change of.
【0105】本実施例に係る現像スリーブ15は、スリ
ーブ基材15aと、その上に設けられた光反射層15b
と、更にその上に設けられた導電性樹脂層15cの3層
から構成されている。但し、光反射層15bは長手方向
の一部にしか塗付されていない。加えて、光反射層15
bは現像スリーブ15の外周の半分しか塗付されていな
い。The developing sleeve 15 according to this embodiment comprises a sleeve base material 15a and a light reflecting layer 15b provided thereon.
And three conductive resin layers 15c provided thereon. However, the light reflection layer 15b is applied only to a part in the longitudinal direction. In addition, the light reflection layer 15
Only a half of the outer circumference of the developing sleeve 15 is coated with b.
【0106】本実施例では、スリーブ基材15aと導電
性樹脂層15cは前記実施例1と同じものを、光検知層
15bは白色顔料としてZnO2 微粒子を更に光を反射
し易いようにガラス繊維をフェノール樹脂中に適量分散
して調整した樹脂液を熱硬化したものを用いた。光反射
層15bの厚さは約5μm以下になるよう塗布した。導
電性樹脂層15cの厚さは約10μmである。光検知層
15bの上の導電性樹脂層15cの厚さは8μmで表面
上に段差がある。In this embodiment, the sleeve base material 15a and the conductive resin layer 15c are the same as those used in the first embodiment, and the light detection layer 15b is made of ZnO 2 fine particles as a white pigment so that glass fibers can be used to further reflect light. The resin solution prepared by dispersing an appropriate amount of the above in a phenol resin was heat-cured. The light reflection layer 15b was applied so that the thickness thereof was about 5 μm or less. The thickness of the conductive resin layer 15c is about 10 μm. The thickness of the conductive resin layer 15c on the light detection layer 15b is 8 μm, and there is a step on the surface.
【0107】而して、本実施例では、上記光反射層15
bがある画像領域外の部分が測定領域となる。又、本実
施例では、測定領域の導電性樹脂層15cの摩耗状況が
画像領域の導電性樹脂層15cの摩耗状況を良く反映す
るようにブレードの長さを延長した。尚、ブレードと現
像スリーブ15を除いた画像形成装置の他の構成は、実
施例1で述べた画像形成装置と同じである。Thus, in this embodiment, the light reflecting layer 15 is
The portion outside the image area where b is present becomes the measurement area. In addition, in this embodiment, the length of the blade is extended so that the wear condition of the conductive resin layer 15c in the measurement region well reflects the wear condition of the conductive resin layer 15c in the image region. The other configuration of the image forming apparatus except for the blade and the developing sleeve 15 is the same as that of the image forming apparatus described in the first embodiment.
【0108】以上の構成を有する現像スリーブ15を用
いた場合の測定領域の反射光量の挙動を図18及び図1
9に示す。測定領域では光検知層15bのある部分と、
無い部分が現像スリーブ15の半周毎に入れ替わるた
め、導電性樹脂層15cの摩耗が進むと反射光量は図1
8に示すように振幅が現れる。そして、導電性樹脂層1
5cの摩耗が増すに従って図19に示すように反射光量
の振幅が大きくなる。この振幅を摩耗度検知回路で検知
することによって、前記実施例4で示した比較検知と同
等の、且つ、現像スリーブ15の作製上の変動要因によ
らない、正確な摩耗度検知が可能である。そして、この
方式は摩耗度検知装置の受光部は1つで済むというメリ
ットがある。FIG. 18 and FIG. 1 show the behavior of the amount of reflected light in the measurement area when the developing sleeve 15 having the above configuration is used.
9 shows. In the measurement area, a portion where the light detection layer 15b is provided,
Since the non-existing portion is replaced every half circumference of the developing sleeve 15, the amount of reflected light is as shown in FIG.
Amplitude appears as shown in FIG. Then, the conductive resin layer 1
As the abrasion of 5c increases, the amplitude of the reflected light amount increases as shown in FIG. By detecting this amplitude with the wear degree detection circuit, it is possible to detect the wear degree accurately, which is equivalent to the comparison detection shown in the fourth embodiment and does not depend on the variation factor in manufacturing the developing sleeve 15. . Further, this method has an advantage that only one light receiving portion of the wear degree detecting device is required.
【0109】又、本実施例では表層の導電性樹脂層15
cが摩減して光検知層15bが露出して反射光量差が大
きくなるため、表層のトナーを除くことなく検知するこ
とが可能であった。従って、現像スリーブ15の摩耗度
の測定は現像領域より下流側に限定する必要はなく、当
然ながら、現像スリーブ15上の測定領域の反射光量を
測れる位置であれば、検知装置の設定位置は何の限定も
受けない。In this embodiment, the surface conductive resin layer 15 is used.
Since c is worn away and the light detection layer 15b is exposed and the difference in the amount of reflected light is increased, it is possible to detect without removing the toner on the surface layer. Therefore, the measurement of the degree of wear of the developing sleeve 15 does not need to be limited to the downstream side of the developing area. Naturally, the setting position of the detection device is not limited as long as the amount of reflected light in the measuring area on the developing sleeve 15 can be measured. Is not limited.
【0110】以上説明した構成を有する現像装置を用い
た場合の測定領域の導電性樹脂層15cの摩耗と単位時
間当たりの反射光量の最大値及び最小値の差の推移を図
20に示す。FIG. 20 shows changes in the wear of the conductive resin layer 15c in the measurement region and the difference between the maximum value and the minimum value of the reflected light amount per unit time when the developing device having the above-described structure is used.
【0111】図20に示すように、約3000枚毎にト
ナー無し警告に従ってトナー補給を行う正規の使用法に
おいては、3回目のトナー補給を行う前の約8500枚
から導電性樹脂層15cの摩耗による反射光量差の増大
が始まり、約9500枚の時点においては表層の導電性
樹脂層15cがほぼ摩滅した。As shown in FIG. 20, in the regular use method in which toner is replenished in accordance with the toner-out warning every about 3,000 sheets, the conductive resin layer 15c is worn from about 8,500 sheets before the third toner replenishment. As a result, the difference in the amount of reflected light started to increase, and at the time of about 9,500 sheets, the surface conductive resin layer 15c was almost worn.
【0112】本実施例では、画像品位が低下し始める時
点より約3000枚印字分(トナー補給1回分)早い時
点で、導電性樹脂層15cの摩滅により反射光量差が最
大になるよう光検知層15bの厚みを設定した。この設
定では、実施例3で示したように、現像装置の寿命が
「多くともトナー補給1回分」しかないことをユーザー
に知ることができる。In the present embodiment, the photodetection layer is made to maximize the difference in the amount of reflected light by abrasion of the conductive resin layer 15c at a time about 3,000 prints (one toner replenishment) earlier than the time when the image quality starts to deteriorate. The thickness of 15b was set. With this setting, as shown in the third embodiment, the user can know that the life of the developing device is "at most one toner replenishment".
【0113】画像領域内の導電性樹脂層の摩耗度を直接
測ることが望ましいが、反射光量測定では反射光量の異
なる部分構成、材料や検知装置の設定位置が限定されて
しまうことが多かった。例えば、本実施例と同様な絶縁
性の光検知層を設ければ、表層の導電性樹脂層が摩滅す
ると導通不良でその部分のみ画像不良となるため、現像
スリーブが使用不能となる直前でしか検知できなかっ
た。It is desirable to directly measure the degree of wear of the conductive resin layer in the image area, but in the measurement of the amount of reflected light, the partial configuration, the material and the setting position of the detection device which have different amounts of reflected light are often limited. For example, if an insulating photodetection layer similar to that of the present embodiment is provided, when the surface conductive resin layer is worn away, conduction failure occurs and only that portion of the image becomes defective. It could not be detected.
【0114】本実施例の主旨は、測定領域を画像領域外
に設け、光検知層の材料や層厚を変えて検知時期の設定
の自由度を増やすことにある。The purpose of this embodiment is to provide the measurement region outside the image region and increase the degree of freedom in setting the detection time by changing the material and layer thickness of the photodetection layer.
【0115】当然ながら、本実施例に係る現像スリーブ
15を有する現像装置をプロセスユニット化して着脱容
易な構成としたり、メンテナンスを容易にするために現
像装置と感光ドラム、帯電装置、クリーニング装置等を
まとめてプロセスカートリッジとしても良い。As a matter of course, the developing device having the developing sleeve 15 according to the present embodiment is made into a process unit so that it can be easily attached and detached, and the developing device, the photosensitive drum, the charging device, the cleaning device, etc. are provided for easy maintenance. The process cartridges may be collectively used.
【0116】<実施例6>次に、本発明の実施例6を図
21乃至図23に基づいて説明する。尚、図21及び図
22は本実施例に係る現像スリーブの長手方向断面図、
図23は摩耗度検知手段と摩耗警告手段を含む制御装置
の構成を示すブロック図である。<Sixth Embodiment> Next, a sixth embodiment of the present invention will be described with reference to FIGS. 21 and 22 are longitudinal sectional views of the developing sleeve according to the present embodiment.
FIG. 23 is a block diagram showing the configuration of the control device including the wear degree detecting means and the wear warning means.
【0117】本実施例に係る現像剤担持体である現像ス
リーブ16は、スリーブ基材16aと、その上に設けら
れた絶縁層16bと、更にその上に設けられた導電性樹
脂層16cの3層から構成されている。The developing sleeve 16 which is the developer carrying member according to the present embodiment has a sleeve base material 16a, an insulating layer 16b provided thereon, and a conductive resin layer 16c provided thereon. It is composed of layers.
【0118】上記絶縁層16bは画像領域外に塗布され
ており、画像領域の近傍のブレードとの摺擦部と非摺擦
部に跨がるように塗布されている。本実施例では、スリ
ーブ基材16aと導電性樹脂層16cは前記実施例1と
同じものを、絶縁層16bはフェノール樹脂を塗布した
後にこれを熱硬化させたものを用いた。絶縁層16bの
厚さは約6μmになるよう塗布した。導電性樹脂層16
cの厚さは絶縁層16b上で約8μm、それ以外では約
10μmで表面上に若干の段差がある。本実施例では、
絶縁層16bがあるブレードとの非摺擦部が測定領域と
なり、この測定領域にはコシの弱い導電性のブラシが摺
動接点17として設けられている。The insulating layer 16b is applied to the outside of the image area, and is applied so as to straddle a sliding portion and a non-sliding portion with the blade near the image area. In this embodiment, the sleeve base material 16a and the conductive resin layer 16c are the same as those used in the first embodiment, and the insulating layer 16b is formed by applying a phenol resin and then thermally curing it. The insulating layer 16b was applied so as to have a thickness of about 6 μm. Conductive resin layer 16
The thickness of c is about 8 μm on the insulating layer 16b, and about 10 μm in other cases, and there is a slight step on the surface. In this embodiment,
A non-rubbing portion with the blade having the insulating layer 16b is a measurement region, and a conductive brush having a low stiffness is provided as a sliding contact 17 in this measurement region.
【0119】図23に示す摩耗度検知回路19は前記摺
動接点17とその電位若しくは電流のDC成分を測定す
る導通検知回路により構成されており、摩耗度警告手段
を兼ねる制御回路9と表示装置10を通じてユーザーに
現像スリーブ摩耗警告若しくは現像装置の交換時期に至
ったことを知らせる。The wear degree detection circuit 19 shown in FIG. 23 is composed of the sliding contact 17 and a continuity detection circuit for measuring the DC component of the electric potential or current, and the control circuit 9 also serving as the wear degree warning means and the display device. The user is notified through 10 that the developing sleeve wear warning or the time for replacing the developing device has come.
【0120】ここで、導電性樹脂層16cの摩耗度の検
知の詳細を以下に説明する。Details of detection of the degree of wear of the conductive resin layer 16c will be described below.
【0121】本実施例では、導通検知回路は現像バイア
スの印加中に前記非摺擦部の導電性樹脂層16cから摺
動接点17を通じて流れる電流のDC成分を測定してい
る。現像スリーブ16の導電性樹脂層16cは主にブレ
ードとの摩耗により薄くなっていくが、本実施例に係る
現像スリーブ16ではブレードとの摺擦部の導電性樹脂
層16cが摩滅し、図22に示すように絶縁層16bが
次第に露出してくる。In the present embodiment, the conduction detecting circuit measures the DC component of the current flowing from the conductive resin layer 16c of the non-rubbing portion through the sliding contact 17 during the application of the developing bias. The conductive resin layer 16c of the developing sleeve 16 becomes thinner mainly due to wear of the blade, but in the developing sleeve 16 according to the present embodiment, the conductive resin layer 16c of the rubbing portion with the blade is worn away, and FIG. As shown in, the insulating layer 16b is gradually exposed.
【0122】上記摺擦部の導電性樹脂層16cがスリー
ブの全周で摩滅した時点で非摺擦部の導電性樹脂層16
cは他の部分と静電的に絶縁される。摺擦部の導電性樹
脂層16cと絶縁層16bの膜厚を調整することで非摺
擦部の導電性樹脂層16cが絶縁される時期が調整でき
る。When the conductive resin layer 16c of the rubbing portion wears out over the entire circumference of the sleeve, the conductive resin layer 16 of the non-rubbing portion is formed.
c is electrostatically insulated from other parts. By adjusting the film thickness of the conductive resin layer 16c of the rubbing portion and the insulating layer 16b, the time when the conductive resin layer 16c of the non-rubbing portion is insulated can be adjusted.
【0123】従って、前記摺動接点17の電位若しくは
電流のDC成分の変化を検知することによって、より明
確な導電性樹脂層16cの摩耗度検知ができる。摩耗度
検知回路により前記非摺擦部の導電性樹脂層16cが絶
縁されたと判断された場合には、制御回路9に信号が送
られ、制御回路9は表示装置10に「現像スリーブが摩
耗しています」、「多くともトナー補給1回分の寿命」
等の警告や「現像装置を交換して下さい」等の指示若し
くはそれを意味する表示を出力する。Therefore, the wear degree of the conductive resin layer 16c can be detected more clearly by detecting the change in the potential of the sliding contact 17 or the DC component of the current. When the abrasion degree detection circuit determines that the conductive resin layer 16c of the non-rubbing portion is insulated, a signal is sent to the control circuit 9, and the control circuit 9 indicates to the display device 10 that "the developing sleeve is worn. , "At most one toner replenishment life"
Or the like, or an instruction such as "replace the developing device" or a display meaning that is output.
【0124】本実施例のような導通検知では、検知部の
構成が非常に簡単である(摺動接点17が必要になる意
外に特に複雑な構成を必要としない)。又、現像バイア
ス印加中であればいつでも(例えば、印字中でも)現像
スリーブ16の摩耗度を検知することができるメリット
がある。In the continuity detection as in the present embodiment, the structure of the detecting portion is very simple (the sliding contact 17 is not particularly required and a complicated structure is not required). Further, there is an advantage that the degree of wear of the developing sleeve 16 can be detected at any time (for example, during printing) while the developing bias is being applied.
【0125】当然ながら、本実施例に係る現像スリーブ
16を有する現像装置をプロセスユニット化して着脱容
易な構成としたり、メンテナンスを容易にするために現
像装置と感光ドラム、帯電装置、クリーニング装置等を
まとめてプロセスカートリッジとしても良い。As a matter of course, the developing device having the developing sleeve 16 according to the present embodiment is made into a process unit so that it can be easily attached and detached, and the developing device and the photosensitive drum, the charging device, the cleaning device, etc. are provided for easy maintenance. The process cartridges may be collectively used.
【0126】[0126]
【発明の効果】以上の説明で明らかなように、請求項1
記載の発明によれば、現像剤担持体の導電性樹脂の摩耗
度が検知し易い特定の測定領域を設けたため、現像剤担
持体の摩耗の状態をより正確に推定することができ、ト
ナー補給や現像装置の交換時期をユーザーにより正確に
知らせることができる。As is apparent from the above description, claim 1
According to the invention described above, since a specific measurement region in which the degree of wear of the conductive resin of the developer carrying member is easily detected is provided, it is possible to more accurately estimate the wear state of the developer carrying member, and to replenish the toner. It is possible to notify the user of the replacement time of the developing device and the developing device more accurately.
【0127】請求項2記載の発明によれば、摩耗度測定
領域が非画像部に設けられるため、画像が測定領域の影
響を受けることがなく、測定領域の導電性樹脂層の層厚
等を自由に設定することによって、警告を発する時期の
制御を容易に行うことができる。According to the second aspect of the present invention, since the wear degree measuring region is provided in the non-image portion, the image is not affected by the measuring region, and the layer thickness of the conductive resin layer in the measuring region is not affected. By freely setting, it is possible to easily control the time when the warning is issued.
【0128】請求項3記載の発明によれば、導電性樹脂
層の摩滅により反射光量が大きく変化することを利用す
ることができ、反射光量のより容易で正確な検知が可能
となる。According to the third aspect of the invention, it is possible to utilize the fact that the amount of reflected light largely changes due to the abrasion of the conductive resin layer, and the amount of reflected light can be detected more easily and accurately.
【0129】請求項4記載の発明によれば、検知部の電
位若しくは電流のDC成分の変化を検知することによっ
て、導電性樹脂層の摩耗度の検知をより正確に行うこと
ができるとともに、測定領域の導電性樹脂層や絶縁層の
層厚等を調整することによって、警告を発する時期の制
御を容易に行うことができる。According to the invention described in claim 4, by detecting the change of the DC component of the potential or the current of the detecting portion, the wear degree of the conductive resin layer can be detected more accurately and the measurement can be performed. By adjusting the thicknesses of the conductive resin layer and the insulating layer in the region, it is possible to easily control the timing of issuing the warning.
【0130】請求項5記載の発明によれば、現像剤担持
体の摩耗状態を検知することができる現像装置を得るこ
とができる。According to the fifth aspect of the present invention, it is possible to obtain the developing device capable of detecting the worn state of the developer carrying member.
【0131】請求項6記載の発明によれば、摩耗度測定
手段及び摩耗警告手段を設けることによって、現像剤担
持体の摩耗度が所定値を超えたことを検知し、ユーザー
に現像剤の補給を促したり、現像装置の交換時期を知ら
せることができる。According to the sixth aspect of the present invention, by providing the wear degree measuring means and the wear warning means, it is detected that the wear degree of the developer carrier exceeds a predetermined value, and the developer is supplied to the user. It is possible to prompt the user to notify the time of replacement of the developing device.
【0132】請求項7記載の発明によれば、導電性樹脂
層の摩耗や摩滅を反射光量変化として捉えることによっ
て、測定対象である現像剤担持体に何等の影響も与えな
い非接触測定による導電性樹脂層の摩耗度の測定が可能
となる。According to the invention described in claim 7, the wear or abrasion of the conductive resin layer is grasped as a change in the amount of reflected light, so that the non-contact measurement of conductivity does not have any influence on the developer carrying body which is the object of measurement. It is possible to measure the degree of wear of the resin layer.
【0133】請求項8記載の発明によれば、現像剤担持
体の摩耗度を反射光量変化として測定する際に測定の邪
魔となる現像剤を現像剤担持体上の測定位置から取り除
き、現像剤担持体の摩耗度をより正確に測定することが
できる。According to the eighth aspect of the present invention, the developer which obstructs the measurement when the wear degree of the developer carrier is measured as a change in the amount of reflected light is removed from the measurement position on the developer carrier, The wear degree of the carrier can be measured more accurately.
【0134】請求項9記載の発明によれば、導電性樹脂
層の摩滅を導通検知によって正確に、容易、且つ、連続
的に検知することができる。According to the ninth aspect of the present invention, the abrasion of the conductive resin layer can be accurately, easily and continuously detected by the conduction detection.
【0135】請求項10記載の発明によれば、現像剤担
持体の摩耗状態が検知可能であって、メンテナンス性に
優れたプロセスユニットを得ることができる。According to the tenth aspect of the present invention, it is possible to obtain a process unit capable of detecting the wear state of the developer carrying member and excellent in maintainability.
【0136】請求項11記載の発明によれば、現像剤担
持体の摩耗状態が検知可能であって、メンテナンス性に
優れたプロセスカートリッジを得ることができる。According to the eleventh aspect of the present invention, it is possible to obtain a process cartridge in which the wear state of the developer carrying member can be detected and which has excellent maintainability.
【図1】本発明の実施例1に係る画像形成装置の断面図
である。FIG. 1 is a sectional view of an image forming apparatus according to a first embodiment of the present invention.
【図2】本発明の実施例1に係る摩耗度検知手段及び摩
耗警告手段を含む制御装置の構成を示すブロック図であ
る。FIG. 2 is a block diagram showing a configuration of a control device including a wear degree detecting means and a wear warning means according to the first embodiment of the present invention.
【図3】本発明の実施例1に係る現像装置及び反射光量
検知装置を示す断面図である。FIG. 3 is a sectional view showing a developing device and a reflected light amount detection device according to Embodiment 1 of the present invention.
【図4】本発明の実施例1における反射光量の通紙枚数
に対する変化(経時変化)を示す図である。FIG. 4 is a diagram showing a change (change with time) in the amount of reflected light with respect to the number of passed sheets in Embodiment 1 of the present invention.
【図5】本発明の実施例2に係る現像スリーブの横断面
図である。FIG. 5 is a cross-sectional view of a developing sleeve according to a second exemplary embodiment of the present invention.
【図6】本発明の実施例2に係る現像スリーブの長手方
向断面図である。FIG. 6 is a longitudinal sectional view of a developing sleeve according to a second exemplary embodiment of the present invention.
【図7】本発明の実施例2における反射光量の通紙枚数
に対する変化(経時変化)を示す図である。FIG. 7 is a diagram showing a change (change with time) in the amount of reflected light with respect to the number of passed sheets in Embodiment 2 of the present invention.
【図8】本発明の実施例3に係る現像スリーブの横断面
図である。FIG. 8 is a transverse sectional view of a developing sleeve according to a third embodiment of the present invention.
【図9】本発明の実施例3に係る現像スリーブの横断面
図である。FIG. 9 is a transverse sectional view of a developing sleeve according to a third embodiment of the present invention.
【図10】本発明の実施例3における反射光量の通紙枚
数に対する変化(経時変化)を示す図である。FIG. 10 is a diagram showing a change (change with time) in the amount of reflected light with respect to the number of passed sheets in Embodiment 3 of the present invention.
【図11】本発明の実施例4に係る現像スリーブの長手
方向断面図である。FIG. 11 is a longitudinal sectional view of a developing sleeve according to a fourth exemplary embodiment of the present invention.
【図12】本発明の実施例4に係る反射光量検知装置を
示す斜視図である。FIG. 12 is a perspective view showing a reflected light amount detection device according to a fourth embodiment of the present invention.
【図13】本発明の実施例4に係る摩耗度検知手段及び
摩耗警告手段を含む制御装置の構成を示すブロック図で
ある。FIG. 13 is a block diagram showing a configuration of a control device including wear degree detection means and wear warning means according to a fourth embodiment of the present invention.
【図14】本発明の実施例4における反射光量の通紙枚
数に対する変化(経時変化)を示す図である。FIG. 14 is a diagram showing a change (change with time) in the amount of reflected light with respect to the number of passed sheets in Embodiment 4 of the present invention.
【図15】本発明の実施例4における反射光量差の通紙
枚数に対する変化(経時変化)を示す図である。FIG. 15 is a diagram showing a change (change with time) in the reflected light amount difference with respect to the number of passed sheets in Embodiment 4 of the present invention.
【図16】本発明の実施例5に係る現像スリーブの長手
方向断面図である。FIG. 16 is a longitudinal sectional view of a developing sleeve according to a fifth embodiment of the present invention.
【図17】本発明の実施例5に係る現像スリーブの横断
面図である。FIG. 17 is a cross-sectional view of a developing sleeve according to the fifth exemplary embodiment of the present invention.
【図18】本発明の実施例5における反射光量の経時変
化を示す図である。FIG. 18 is a diagram showing a change over time in the amount of reflected light in Example 5 of the present invention.
【図19】本発明の実施例5における反射光量の経時変
化を示す図である。FIG. 19 is a diagram showing a change over time in the amount of reflected light in Example 5 of the present invention.
【図20】本発明の実施例5における反射光量差の経時
変化を示す図である。FIG. 20 is a diagram showing a change with time of a reflected light amount difference in Example 5 of the present invention.
【図21】本発明の実施例6に係る現像スリーブの長手
方向断面図である。FIG. 21 is a longitudinal sectional view of a developing sleeve according to Embodiment 6 of the present invention.
【図22】本発明の実施例6に係る現像スリーブの長手
方向断面図である。FIG. 22 is a longitudinal sectional view of a developing sleeve according to Embodiment 6 of the present invention.
【図23】本発明の実施例6に係る摩耗度検知手段と摩
耗警告手段を含む制御装置の構成を示すブロック図であ
る。FIG. 23 is a block diagram showing the configuration of a control device including wear degree detection means and wear warning means according to Embodiment 6 of the present invention.
【図24】従来の画像形成装置の断面図である。FIG. 24 is a sectional view of a conventional image forming apparatus.
【図25】従来の現像装置の断面図である。FIG. 25 is a sectional view of a conventional developing device.
1,11,13,14,15,16 現像スリーブ
(現像剤担持体) 4 現像装置 8,18 摩耗度検知装置 8a 発光素子 8b 受光素子 8c,19 摩耗度検知回路 9 制御回路 10 表示装置 111 感光ドラム 118 プロセスカートリッジ1,11,13,14,15,16 developing sleeve (developer carrier) 4 developing device 8,18 wear degree detecting device 8a light emitting element 8b light receiving element 8c, 19 wear degree detecting circuit 9 control circuit 10 display device 111 photosensitive Drum 118 process cartridge
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 G03G 21/00 510 (72)発明者 加藤 淳一 東京都大田区下丸子3丁目30番2号キヤノ ン株式会社内 (72)発明者 諏訪 貢一 東京都大田区下丸子3丁目30番2号キヤノ ン株式会社内 (72)発明者 佐藤 博 東京都大田区下丸子3丁目30番2号キヤノ ン株式会社内 (72)発明者 居波 聡 東京都大田区下丸子3丁目30番2号キヤノ ン株式会社内 (72)発明者 佐野 哲也 東京都大田区下丸子3丁目30番2号キヤノ ン株式会社内 (72)発明者 安藤 温敏 東京都大田区下丸子3丁目30番2号キヤノ ン株式会社内 (72)発明者 山口 誠士 東京都大田区下丸子3丁目30番2号キヤノ ン株式会社内─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification number Internal reference number FI Technical indication location G03G 21/00 510 (72) Inventor Junichi Kato 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Incorporated (72) Inventor Koichi Suwa 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc. (72) Inventor Hiroshi Sato 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc. (72) Inventor Satoshi Inami, 3-30-2 Shimomaruko, Ota-ku, Tokyo, Canon Inc. (72) Inventor Tetsuya Sano, 3-30-2, Shimomaruko, Ota-ku, Tokyo, Canon Inc. (72) Inventor Atsutoshi 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc. (72) Inventor Seiji Yamaguchi 3-30-2 Shimomaruko, Ota-ku, Tokyo Canon Inc. Inside the company
Claims (11)
いて、前記導電性樹脂層の下の光反射率及び電気伝導度
が導電性樹脂層と異なる摩耗度測定領域を設けたことを
特徴とする現像剤担持体。1. A developer carrying member having a conductive resin layer, characterized in that an abrasion degree measuring region having a light reflectance and an electric conductivity different from those of the conductive resin layer is provided under the conductive resin layer. A developer carrying member.
れることを特徴とする請求項1記載の現像剤担持体。2. The developer carrying member according to claim 1, wherein the wear degree measuring region is provided in a non-image portion.
層の下に導電性樹脂層と光反射率が異なる層を設けたこ
とを特徴とする請求項1又は2記載の現像剤担持体。3. The developer carrying member according to claim 1, wherein a layer having a light reflectance different from that of the conductive resin layer is provided below the conductive resin layer in the wear degree measurement region.
域において導電性樹脂層の下に絶縁層を設けるととも
に、導電性樹脂層の摩滅により画像部の導電性樹脂層と
電気的に絶縁される検知部を設けたことを特徴とする請
求項2記載の現像剤担持体。4. An insulating layer is provided below the conductive resin layer in the wear degree measurement region provided in the non-image portion, and the conductive resin layer is worn away to electrically insulate from the conductive resin layer in the image portion. 3. The developer carrying member according to claim 2, further comprising a detection unit that is provided.
担持した現像剤を現像剤規制部材で規制し、現像剤担持
体上に現像剤の薄層を形成しながら現像領域へ現像剤を
搬送する現像装置において、前記現像剤担持体の導電性
樹脂層の下の光反射率及び電気伝導度が導電性樹脂層と
異なる摩耗度測定領域を設けたことを特徴とする現像装
置。5. The developer carried on a developer carrying body having a conductive resin layer is regulated by a developer regulating member to form a thin layer of the developer on the developer carrying body, and to the developing area. In the developing device for transporting, the developing device is provided with an abrasion degree measuring region below the conductive resin layer of the developer carrying member, the abrasion coefficient and the light reflectance and electric conductivity of which are different from those of the conductive resin layer.
える画像形成装置において、前記導電性樹脂層の摩耗度
測定手段と摩耗警告手段を設けたことを特徴とする画像
形成装置。6. An image forming apparatus provided with a developer carrying member having a conductive resin layer, characterized in that a wear degree measuring means for the conductive resin layer and a wear warning means are provided.
であることを特徴とする請求項6記載の画像形成装置。7. The image forming apparatus according to claim 6, wherein the wear degree measuring unit is a reflected light amount detecting unit.
ため、現像剤担持体上の測定領域の現像剤を潜像担持体
上に現像する制御手段を設けたことを特徴とする請求項
7記載の画像形成装置。8. The control means for developing the developer in the measurement area on the developer carrying member onto the latent image carrying member in order to detect the amount of reflected light from the developer carrying member. 7. The image forming apparatus according to item 7.
ることを特徴とする請求項6記載の画像形成装置。9. The image forming apparatus according to claim 6, wherein the wear degree measuring unit is a conductivity detecting unit.
の下の光反射率及び電気伝導度が導電性樹脂層と異なる
摩耗度測定領域を設けて成る現像剤像担持体を具備する
現像装置を含んで構成され、画像形成装置本体に対して
着脱可能であることを特徴とするプロセスユニット。10. A developer image carrier comprising a conductive resin layer, and an abrasion degree measuring region having a light reflectance and an electric conductivity different from that of the conductive resin layer under the conductive resin layer. A process unit including a developing device that is detachable from the main body of the image forming apparatus.
の下の光反射率及び電気伝導度が導電性樹脂層と異なる
摩耗度測定領域を設けて成る現像剤像担持体を具備する
現像装置を含んで構成され、画像形成装置本体に対して
着脱可能であることを特徴とするプロセスカートリッ
ジ。11. A developer image carrier comprising a conductive resin layer, and an abrasion degree measuring region having a light reflectance and an electric conductivity different from that of the conductive resin layer under the conductive resin layer. A process cartridge, which is configured to include a developing device and is detachable from the main body of the image forming apparatus.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6218620A JPH0882993A (en) | 1994-09-13 | 1994-09-13 | Developer carrier, developing device, processing unit, processing cartridge and image forming device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP6218620A JPH0882993A (en) | 1994-09-13 | 1994-09-13 | Developer carrier, developing device, processing unit, processing cartridge and image forming device |
Publications (1)
Publication Number | Publication Date |
---|---|
JPH0882993A true JPH0882993A (en) | 1996-03-26 |
Family
ID=16722812
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP6218620A Pending JPH0882993A (en) | 1994-09-13 | 1994-09-13 | Developer carrier, developing device, processing unit, processing cartridge and image forming device |
Country Status (1)
Country | Link |
---|---|
JP (1) | JPH0882993A (en) |
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1320410C (en) * | 2002-12-13 | 2007-06-06 | 富士施乐株式会社 | Regenerated developer carrier, its detecting method and detecting apparatus, developer carrier regenerating method and regenerating method of used processing box |
JP2011065027A (en) * | 2009-09-18 | 2011-03-31 | Ricoh Co Ltd | Developing device, image forming apparatus and process cartridge |
JP2015051519A (en) * | 2013-09-05 | 2015-03-19 | キヤノン株式会社 | Ink ribbon cassette and printer |
-
1994
- 1994-09-13 JP JP6218620A patent/JPH0882993A/en active Pending
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1320410C (en) * | 2002-12-13 | 2007-06-06 | 富士施乐株式会社 | Regenerated developer carrier, its detecting method and detecting apparatus, developer carrier regenerating method and regenerating method of used processing box |
JP2011065027A (en) * | 2009-09-18 | 2011-03-31 | Ricoh Co Ltd | Developing device, image forming apparatus and process cartridge |
JP2015051519A (en) * | 2013-09-05 | 2015-03-19 | キヤノン株式会社 | Ink ribbon cassette and printer |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US9026011B2 (en) | Image forming apparatus | |
JP2012198425A (en) | Image forming apparatus | |
US8693903B2 (en) | Image forming apparatus | |
JP2001166648A (en) | Device and method for detecting state of consumables like replaceable cartridge | |
JP2010113103A (en) | Image forming apparatus | |
US6952551B2 (en) | Developer carrying member and developing apparatus | |
US6173144B1 (en) | Image forming apparatus which supplies image bearing member with electrically conductive particles during development | |
WO2014077416A1 (en) | Image-forming apparatus | |
US7054566B2 (en) | Image forming apparatus, cartridge, and storage medium | |
JP4772589B2 (en) | Image forming apparatus and transfer device used therefor | |
JP2010122398A (en) | Developing method and apparatus for image forming apparatus | |
JP5025410B2 (en) | Image forming apparatus | |
JPH0882993A (en) | Developer carrier, developing device, processing unit, processing cartridge and image forming device | |
JP2003233265A (en) | Image forming apparatus | |
JPH0736323A (en) | Image forming device | |
JP7400373B2 (en) | image forming device | |
JP2014016604A (en) | Image forming apparatus | |
JP2008009149A (en) | Image forming apparatus | |
JPH09197943A (en) | Process cartridge and image forming device | |
JPH0815975A (en) | Image forming device and process cartridge | |
JP2007101755A (en) | Image forming apparatus | |
JP7309441B2 (en) | image forming device | |
JP2004101810A (en) | Development device, process cartridge, image forming apparatus and storage medium | |
JPH10133456A (en) | Process cartridge, and electrophotographic image forming device using the same | |
JP2002014578A (en) | Image forming device |