JPH0860558A - Production of soft moisture-permeable waterproof fabric - Google Patents

Production of soft moisture-permeable waterproof fabric

Info

Publication number
JPH0860558A
JPH0860558A JP20355894A JP20355894A JPH0860558A JP H0860558 A JPH0860558 A JP H0860558A JP 20355894 A JP20355894 A JP 20355894A JP 20355894 A JP20355894 A JP 20355894A JP H0860558 A JPH0860558 A JP H0860558A
Authority
JP
Japan
Prior art keywords
moisture
sheet
permeable
fabric
water
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP20355894A
Other languages
Japanese (ja)
Inventor
Kenichi Kamemaru
賢一 亀丸
Kiyoshi Nakagawa
清 中川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Unitika Ltd
Original Assignee
Unitika Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Unitika Ltd filed Critical Unitika Ltd
Priority to JP20355894A priority Critical patent/JPH0860558A/en
Publication of JPH0860558A publication Critical patent/JPH0860558A/en
Pending legal-status Critical Current

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  • Synthetic Leather, Interior Materials Or Flexible Sheet Materials (AREA)

Abstract

PURPOSE: To obtain a moisture-permeable waterproof fabric having soft handle by forming a urethane resin film containing an inorganic fine particles on the surface of air-permeable sheet-like material and laminating the fabric and releasing the sheet-like material. CONSTITUTION: A synthetic polymer solution consisting essentially of a polyurethane and containing 1-40 wt.% of inorganic fine particles such as silicon dioxide having <=1μm average particle diameter and >=200ml/100g N,N- dimethylformamide absorption amount is applied to the surface of a sheet-like material having many fine pores of <=1mm long diameters and <=20cm<3> /cm<2> /sec and formed using laser perforating machine and the sheet-like material is immersed in water so as to carry out wet film formation. A fiber fabric such as nylon tricot half is laminated through an adhesive onto the sheet-like resin film face and the sheet-like material is released to provide the objective moisture-permeable water-proof fabric having >=1.0kgf/cm<2> water pressure resistance and >=5000g/cm.24hrs moisture permeability.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は,雨衣,外衣等の各種衣
料用として用いられる透湿性能,防水性能およびソフト
な風合に優れた透湿防水性布帛の製造方法に関するもの
である。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a moisture-permeable and waterproof cloth which is used for various kinds of clothes such as rain clothes and outer garments and which is excellent in moisture permeability, waterproof performance and soft feeling.

【0002】[0002]

【従来の技術】従来から,透湿防水性布帛の製造方法と
して,ラミネート法とコーティング法がよく知られてい
る。ラミネート法は,透湿防水性を有する樹脂膜と繊維
布帛とを接着剤を介して接合することにより得る方法で
あり,この接合部の接着剤量と接着面積を少なくするこ
とにより,ソフトな風合の透湿防水性布帛を得ている。
一方,コーティング法には湿式コーティング法と乾式コ
ーティング法があり,コーティング法により形成される
樹脂膜としては,有孔のものと無孔のものとが知られて
いる。
2. Description of the Related Art Conventionally, laminating and coating methods have been well known as methods for producing a moisture-permeable and waterproof cloth. The laminating method is a method that is obtained by joining a resin film having a moisture-permeable and waterproof property and a fiber cloth with an adhesive agent. By reducing the amount of adhesive agent and the adhesive area of this joint portion, a soft wind is obtained. We have obtained a breathable waterproof fabric.
On the other hand, the coating method includes a wet coating method and a dry coating method, and as a resin film formed by the coating method, a porous film and a non-porous resin film are known.

【0003】一般に,樹脂層が有孔のとき,優れた透湿
性能は得やすいが,防水性能は不十分となりやすく,逆
に樹脂層が無孔のときには,優れた防水性能は得やすい
が,透湿性能は不十分となりやすい。例えば,ポリウレ
タン樹脂の湿式コーティング加工法により得られるコー
ティング布帛は,元来防水性能は優れているが,透湿性
能が不十分なので,透湿性能を向上させるためにアニオ
ン系界面活性剤,ノニオン系界面活性剤,親水性高分子
等を併用するのが常である。しかし,このような方法で
得られるコーティング布帛の透湿性能は,比較的良好と
はいえ,十分ではなく,しかも防水性能をかなり低下さ
せてしまい,結果として両者ともに十分な性能を満足さ
せることができていない。
Generally, when the resin layer is perforated, excellent moisture permeation performance is easily obtained, but waterproof performance is apt to be insufficient. Conversely, when the resin layer is non-perforated, excellent waterproof performance is easily obtained. The moisture permeability is likely to be insufficient. For example, although the coated fabric obtained by the wet coating process of polyurethane resin is originally excellent in waterproof performance, it has insufficient moisture permeation performance. Therefore, in order to improve the moisture permeation performance, an anionic surfactant or a nonionic surfactant is used. It is common to use a surfactant, hydrophilic polymer, etc. together. However, although the moisture permeability of the coated fabric obtained by such a method is relatively good, it is not sufficient, and the waterproof performance is considerably deteriorated. As a result, both of them can satisfy sufficient performance. Not done.

【0004】そこで,本発明者らは,先に,特開平5−
222677号にて,繊維布帛上にポリウレタン樹脂主
体の合成重合体からなる有孔の樹脂層を有し,該樹脂層
中に実質的に無孔で平均粒径が0.1μm以下の無機微粉
末を1%以上含有させた高耐水圧,高透湿性能を有する
透湿防水性コーティング布帛を提案した。この方法によ
れば,優れた透湿性能と防水性能を兼ね備えた透湿防水
性コーティング布帛を得ることができるが,繊維布帛に
直接樹脂液を塗布するので,繊維布帛内部への樹脂の浸
透による風合い硬化を避けられず,さらに,布帛表面に
樹脂洩れを生じやすい低密度の織編物または伸縮性の強
い織編物には適用できないという問題を有していた。
Therefore, the inventors of the present invention have previously described in Japanese Unexamined Patent Publication No.
No. 222677, an inorganic fine powder having a porous resin layer made of a synthetic polymer mainly composed of a polyurethane resin on a fiber cloth, the resin layer being substantially non-porous and having an average particle diameter of 0.1 μm or less. We have proposed a moisture-permeable waterproof coated fabric with high water pressure resistance and high moisture-permeation performance, which contains 1% or more of water. According to this method, it is possible to obtain a moisture-permeable and waterproof coating fabric having both excellent moisture permeability and waterproof performance, but since the resin liquid is directly applied to the fiber fabric, it is possible to prevent the resin from penetrating into the fiber fabric. There is a problem that it cannot be applied to a low density woven or knitted fabric or a highly stretchable woven or knitted fabric in which a resin leak is likely to occur on the surface of the fabric because the texture hardening cannot be avoided.

【0005】[0005]

【発明が解決しようとする課題】本発明は,このような
現状に鑑みて行われたもので,優れた防水性能と透湿性
能を兼ね備え,しかもソフトな風合を有する透湿防水性
布帛を製造することを目的とするものである。
SUMMARY OF THE INVENTION The present invention has been made in view of the above circumstances, and provides a moisture-permeable waterproof fabric having both excellent waterproof performance and moisture-permeable performance and having a soft texture. It is intended to be manufactured.

【0006】[0006]

【課題を解決するための手段】本発明は,上記目的を達
成するもので,次の構成よりなるものである。すなわち
本発明は,長径1mm以下の多数の微細孔を有する通気度
20cm3 /cm2 /sec以下のシート状物上に,平均粒径
が1μm以下で,かつN,N−ジメチルホルムアミドの
吸着量が200ミリリットル/100g以上の無機微粉
末を1〜40重量%含有せしめたポリウレタン樹脂主体
の合成重合体溶液を塗布し,水中に浸漬して湿式製膜
後,形成された樹脂膜面に繊維布帛を接着剤にてラミネ
ートし,しかる後にシート状物を剥離することを特徴と
する耐水圧1.0kgf /cm2 以上,透湿度5000g/m
2 ・24hrs 以上のソフトな風合の透湿防水性布帛の製
造方法を要旨とするものである。以下,本発明方法を詳
細に説明する。
SUMMARY OF THE INVENTION The present invention achieves the above object and has the following configuration. That is, according to the present invention, the average particle size is 1 μm or less and the amount of N, N-dimethylformamide adsorbed on a sheet-like material having a large diameter of 1 mm or less and a large number of fine pores with an air permeability of 20 cm 3 / cm 2 / sec or less. Of 200 ml / 100 g or more of inorganic fine powder is contained in an amount of 1 to 40% by weight, and a synthetic polymer solution containing a polyurethane resin as a main component is applied, and the film is dipped in water to form a wet film, and then a fiber cloth is formed on the formed resin film surface. Is laminated with an adhesive, and then the sheet-like material is peeled off. Water pressure resistance of 1.0 kgf / cm 2 or more, moisture permeability of 5000 g / m
The gist of the invention is a method of manufacturing a moisture-permeable waterproof fabric having a soft texture of 2.24 hrs or more. Hereinafter, the method of the present invention will be described in detail.

【0007】本発明方法では,まずはじめに,長径1mm
以下の多数の微細孔を有する通気度20cm3 /cm2 /se
c 以下のシート状物を用意し,その上に平均粒径1μm
以下で,かつN,N−ジメチルホルムアミドの吸着量が
200ミリリットル/100g以上の無機微粉末を1〜
40重量%含有せしめたポリウレタン樹脂主体の合成重
合体溶液を塗布し,水中に浸漬して湿式製膜を行う。
In the method of the present invention, first, the major axis is 1 mm.
Permeability 20 cm 3 / cm 2 / se with the following numerous micropores
c Prepare a sheet-like material with the following size and average particle size of 1 μm
The amount of N, N-dimethylformamide adsorbed below is 200 ml / 100 g or more of inorganic fine powder
A polyurethane polymer-based synthetic polymer solution containing 40% by weight is applied and immersed in water to form a wet film.

【0008】ここで用いるシート状物とは,フィルム,
紙,織物等いずれでもよく,シート状物の片面(コーテ
ィング面)が,本発明で用いるポリウレタン樹脂の固化
後に密着力が乏しい状態のものであればよく,代表的な
ものとしてテフロンフィルムがあり,その他にポリエチ
レンテレフタレートフィルムやナイロンタフタにシリコ
ン樹脂を塗布した離型フィルムや離型タフタ,紙にポリ
エチレンまたはポリプロピレンフィルムをラミネート
後,シリコン樹脂を塗布した離型紙等を挙げることがで
きる。
The sheet material used here is a film,
It may be paper, woven fabric, etc., as long as one side (coating side) of the sheet-like material has a poor adhesion after solidification of the polyurethane resin used in the present invention, a typical example is a Teflon film, Other examples include a release film or release taffeta obtained by coating a polyethylene terephthalate film or nylon taffeta with a silicone resin, and a release paper obtained by laminating a polyethylene or polypropylene film on a paper and then coating a silicone resin.

【0009】このシート状物には,長径が1mm以下で,
通気度 ( JIS L−1018,1096フラジール
法)が20cm3 /cm2 /sec 以下の多数の微細孔を有し
ていることが必要である。長径が1mmより大きく,通気
度が20cm3 /cm2 /sec より大きくなると,シート状
物に塗布する樹脂溶液の粘度および粘性等により異なる
が,一般にシート状物の裏側に樹脂溶液が洩れやすくな
るので好ましくない。
This sheet-like material has a major axis of 1 mm or less,
It is necessary to have a large number of fine pores having an air permeability (JIS L-1018, 1096 Frazier method) of 20 cm 3 / cm 2 / sec or less. If the major axis is greater than 1 mm and the air permeability is greater than 20 cm 3 / cm 2 / sec, it will generally be easier for the resin solution to leak to the back side of the sheet material, depending on the viscosity and viscosity of the resin solution applied to the sheet material. It is not preferable.

【0010】本発明では,上述のシート状物上に平均粒
径が1μm以下で,かつ, N,N−ジメチルホルムアミ
ドの吸着量が200ミリリットル/100g以上の無機
微粉末を1〜40重量%含有せしめたポリウレタン樹脂
主体の合成重合体溶液を塗布し,湿式製膜を行う。
In the present invention, 1 to 40% by weight of inorganic fine powder having an average particle diameter of 1 μm or less and an adsorption amount of N, N-dimethylformamide of 200 ml / 100 g or more is contained on the above-mentioned sheet material. A synthetic polymer solution consisting mainly of polyurethane resin is applied to perform wet film formation.

【0011】ここで用いられる無機微粉末としては,通
常の湿式粉砕法やボールミル粉砕法等で微粉化された無
機微粉末,ハロゲン化金属の気相酸化法,燃焼加水分解
法,電弧法等の乾式法によって得られる金属酸化物微粉
末等を挙げることができ,中でも,これらの方法により
製造される二酸化ケイ素微粉末を代表として挙げること
ができる。これらの方法により得られた微粉末は,一般
的に粒径が0.05μm以下であると同時に,非常に多い
N,N−ジメチルホルムアミド吸着量を有し,合成重合
体樹脂溶液中に添加せしめる無機微粉末として好適であ
る。さらに,該微粉末の表面を疎水性に改質したものを
用いれば,漏水性の面から見てより一層好適であり,ま
た,該微粉末は実質的に無孔である方が好ましい。
Examples of the inorganic fine powder used here include inorganic fine powder finely pulverized by a usual wet pulverization method or a ball mill pulverization method, a gas-phase oxidation method of a metal halide, a combustion hydrolysis method, an electric arc method and the like. The metal oxide fine powder obtained by the dry method and the like can be mentioned, and among them, the silicon dioxide fine powder produced by these methods can be mentioned as a representative. The fine powder obtained by these methods generally has a particle size of 0.05 μm or less and at the same time has a very large amount of N, N-dimethylformamide adsorbed, and can be added to a synthetic polymer resin solution. It is suitable as an inorganic fine powder. Further, if the surface of the fine powder is modified to be hydrophobic, it is more preferable from the viewpoint of water leakage, and the fine powder is preferably substantially non-porous.

【0012】ここでいうN,N−ジメチルホルムアミド
吸着量とは,無機微粉末5gをガラス平板上に置き,
N,N−ジメチルホルムアミドを1滴滴下するごとにス
テンレス製のへらを用いて練り合わせる作業を繰り返
し,N,N−ジメチルホルムアミドの1滴で急激に軟ら
かくなる直前までに要したN,N−ジメチルホルムアミ
ドの体積(単位:ミリリットル)を意味しており,JI
S K−5101の煮あまに油の代わりにN,N−ジメ
チルホルムアミドを用いたものである。
The amount of N, N-dimethylformamide adsorbed here means that 5 g of inorganic fine powder is placed on a glass plate,
Every time one drop of N, N-dimethylformamide was dropped, the work of kneading was repeated using a spatula made of stainless steel, and N, N-dimethyl required until just before one drop of N, N-dimethylformamide suddenly became soft. It means the volume of formamide (unit: milliliter).
This is the one in which N, N-dimethylformamide was used instead of the oil of SK-5101 boiled linseed.

【0013】本発明で用いられる無機微粉末は,その平
均粒径が1μm以下であることが必要で,かつN,N−
ジメチルホルムアミド吸着量が200ミリリットル/1
00g以上であることが必要であり,さらには,その平
均粒径が0.1μm以下で,かつ250ミリリットル/1
00g以上のN,N−ジメチルホルムアミドの吸着量を
有するものであれば,本発明の効果の点でより一層好ま
しい。平均粒径が1μmを超えると,得られる透湿膜の
微細孔径が大きくなり過ぎて防水性能を低下させるので
好ましくなく,また,N,N−ジメチルホルムアミドの
吸着量が200ミリリットル/100g未満では,透湿
膜の微細孔の数が少なくなり,高透湿性能が得られない
ので好ましくない。
The inorganic fine powder used in the present invention is required to have an average particle size of 1 μm or less, and N, N-
Adsorption amount of dimethylformamide is 200ml / 1
It is necessary to be more than 00g, and the average particle size is less than 0.1μm and 250ml / 1
A substance having an adsorption amount of N, N-dimethylformamide of 00 g or more is more preferable in terms of the effect of the present invention. If the average particle size exceeds 1 μm, the resulting water-permeable membrane has an excessively large fine pore size, which lowers the waterproof performance, which is not preferable, and if the amount of N, N-dimethylformamide adsorbed is less than 200 ml / 100 g, It is not preferable because the number of fine pores in the moisture permeable membrane is reduced and high moisture permeability cannot be obtained.

【0014】本発明に用いる無機微粉末は,ポリウレタ
ン樹脂主体の合成重合体からなる樹脂層に対し,均一に
1〜40重量%含有していることが必要であり,さらに
好ましくは3〜30重量%含有しているのがよい。1重
量%未満では,得られるコーティング布帛の透湿膜の微
細孔数が少なくなり,高透湿性能が得られず,40重量
%を超えると,樹脂膜が弱くなり,実用に耐えなくな
る。また,無機微粉末は,必ずしも高純度なものである
必要はなく,不純物として他の無機物質,例えば,顔
料,充填剤等が含有されていても何ら差し支えない。
It is necessary that the inorganic fine powder used in the present invention is uniformly contained in an amount of 1 to 40% by weight, more preferably 3 to 30% by weight, based on the resin layer composed of a synthetic polymer mainly composed of polyurethane resin. It is better to contain%. If it is less than 1% by weight, the number of fine pores of the moisture permeable membrane of the obtained coated fabric is small, and high moisture permeability cannot be obtained. If it exceeds 40% by weight, the resin membrane becomes weak and cannot be practically used. The inorganic fine powder does not necessarily have to be highly pure, and may contain other inorganic substances such as pigments and fillers as impurities.

【0015】本発明で用いるポリウレタン樹脂主体の合
成重合体とは,ポリウレタン成分を50〜100重量%
含むものをいい,その他の合成重合体としては,例え
ば,ポリアクリル酸,ポリ塩化ビニル,ポリスチレン,
ポリブタジエン,ポリアミノ酸等やこれらの共重合体等
を50重量%未満の範囲で含んでいればよく,勿論,フ
ッ素やシリコン等で変性した化合物も本発明で使用でき
る。
The polyurethane resin-based synthetic polymer used in the present invention means a polyurethane component of 50 to 100% by weight.
Other synthetic polymers include, for example, polyacrylic acid, polyvinyl chloride, polystyrene,
It suffices that the content of polybutadiene, polyamino acid or the like or a copolymer thereof be less than 50% by weight, and of course, a compound modified with fluorine or silicon can be used in the present invention.

【0016】ポリウレタン樹脂は,イソシアネートとポ
リオールを反応せしめて得られる共重合体であり,イソ
シアネート成分として,芳香族ジイソシアネート,脂肪
族ジイソシアネートおよび脂環族ジイソシアネートの単
独またはこれらの混合物を用い,例えばトリレン2,4−
ジイソシアネート,4,4'−ジフェニルメタンジイソシ
アネート,1,6−ヘキサンジイソシアネート,1,4−シ
クロヘキサンジイソシアネート等を用い,また,ポリオ
ール成分としては,ポリエーテルポリオール,ポリエス
テルポリオールを用い,ポリエーテルポリオールは,ポ
リエチレングリコール,ポリプロピレングリコール,ポ
リテトラメチレングリコール等を用い,ポリエステルポ
リオールは,エチレングリコール,プロピレングリコー
ル等のジオールとアジピン酸,セバチン酸等の2塩基酸
との反応生成物やカプロラクトン等の開環重合物を用い
る。
The polyurethane resin is a copolymer obtained by reacting an isocyanate with a polyol, and aromatic diisocyanate, aliphatic diisocyanate and alicyclic diisocyanate are used alone or as a mixture thereof as an isocyanate component. , 4-
Diisocyanate, 4,4′-diphenylmethane diisocyanate, 1,6-hexanediisocyanate, 1,4-cyclohexanediisocyanate, etc. are used, and as the polyol component, polyether polyol or polyester polyol is used, and the polyether polyol is polyethylene glycol. , Polypropylene glycol, polytetramethylene glycol, etc. are used, and the polyester polyol uses a reaction product of a diol such as ethylene glycol, propylene glycol and a dibasic acid such as adipic acid, sebacic acid or a ring-opening polymer such as caprolactone. .

【0017】また,無機微粉末を含む上記のポリウレタ
ン樹脂主体の合成重合体溶液は,通常のコーティング
法,例えば,ナイフコータ,コンマコータ,リバースコ
ータ等を用いて適宜コーティングを行えばよいが,目的
とする1.0kgf /cm2 以上の耐水圧を得るためには,シ
ート状物の種類等により異なるが,一般的には,乾燥樹
脂皮膜重量が5g/m2 以上,好ましくは10g/m2
以上になるように塗布量を調節してコーティングを行う
とよい。
Further, the above-mentioned synthetic polymer solution mainly composed of polyurethane resin containing inorganic fine powder may be appropriately coated by a usual coating method, for example, a knife coater, a comma coater, a reverse coater or the like. In order to obtain a water pressure resistance of 1.0 kgf / cm 2 or more, the dry resin film weight is generally 5 g / m 2 or more, preferably 10 g / m 2 although it depends on the type of sheet material.
It is advisable to adjust the coating amount so that the coating is performed.

【0018】本発明では,樹脂膜の耐摩耗性および強度
を向上させる目的で,樹脂との親和性の高いイソシアネ
ート化合物を併用してもよい。イソシアネート化合物と
しては,2,4−トリレンジイソシアネート,ジフェニル
メタンジイソシアネート,イソフォロンジイソシアネー
ト,ヘキサメチレンジイソシアネートまたはこれらのジ
イソシアネート類3モルと活性水素を含有する化合物
(例えば,トリメチロールプロパン,グリセリン等)1
モルとの付加反応によって得られるトリイソシアネート
類が使用できる。上記のイソシアネート類は,イソシア
ネート基が遊離した形のものであっても,あるいはフェ
ノール,メチルエチルケトオキシム等を付加させること
により安定させ,その後の熱処理によりブロックを解離
させる形のものであってもよく,作業性や用途等により
適宜使い分ければよい。
In the present invention, an isocyanate compound having a high affinity for the resin may be used in combination for the purpose of improving the abrasion resistance and strength of the resin film. As the isocyanate compound, 2,4-tolylene diisocyanate, diphenylmethane diisocyanate, isophorone diisocyanate, hexamethylene diisocyanate or a compound containing 3 mol of these diisocyanates and active hydrogen (eg, trimethylolpropane, glycerin, etc.) 1
Triisocyanates obtained by addition reaction with moles can be used. The above isocyanates may be in a form in which the isocyanate group is free, or may be in a form in which the block is dissociated by the subsequent heat treatment, which is stabilized by adding phenol, methylethylketoxime and the like, It may be properly used depending on workability and purpose.

【0019】上述のごときポリウレタン主体の合成重合
体からなる樹脂液をシート状物に塗布した後,本発明で
は,0〜30℃の水中に0.5〜10分間浸漬して樹脂分
の湿式凝固を行う。以下,40〜60℃の温水中で5〜
15分間の洗浄後,通常の方法で乾燥する。
In the present invention, after the resin liquid composed of the above-mentioned polyurethane-based synthetic polymer is applied to the sheet-like material, it is immersed in water at 0 to 30 ° C. for 0.5 to 10 minutes to wet-solidify the resin portion. I do. Below, in warm water of 40-60 ° C
After washing for 15 minutes, it is dried by a usual method.

【0020】本発明では,このようにして得られたシー
ト状物上の樹脂膜面に繊維布帛を接着剤にてラミネート
する。
In the present invention, the fiber cloth is laminated on the resin film surface of the thus obtained sheet-like material with an adhesive.

【0021】本発明で用いられる繊維布帛としては,ナ
イロン6やナイロン66で代表されるポリアミド系合成
繊維,ポリエチレンテレフタレートで代表されるポリエ
ステル系合成繊維,ポリアクリロニトリル系合成繊維,
ポリビニルアルコール系合成繊維,トリアセテート等の
半合成繊維あるいはナイロン6/木綿,ポリエチレンテ
レフタレート/木綿等の混合繊維からなる織物,編物,
不織布等を挙げることができる。
The fiber cloth used in the present invention includes polyamide synthetic fibers represented by nylon 6 and nylon 66, polyester synthetic fibers represented by polyethylene terephthalate, polyacrylonitrile synthetic fibers,
Woven and knitted fabrics made of polyvinyl alcohol synthetic fibers, semi-synthetic fibers such as triacetate, or mixed fibers such as nylon 6 / cotton, polyethylene terephthalate / cotton, etc.
Nonwoven fabrics and the like can be mentioned.

【0022】本発明で用いる接着剤としては,公知のポ
リウレタン系接着剤,ポリアミド系接着剤,ポリエステ
ル系接着剤等いずれでもよく,布帛の種類,用途に応
じ,適宜選択して用いればよい。
The adhesive used in the present invention may be any known polyurethane-based adhesive, polyamide-based adhesive, polyester-based adhesive or the like, and may be appropriately selected and used according to the type of cloth and the application.

【0023】ラミネートに際しては,樹脂膜面上に上述
の接着剤溶液をナイフコータ,コンマコータ,グラビア
コータ等を用いて適宜コーティングし,乾燥皮膜重量が
1〜50g/m2 になるよう塗布量を調節して塗布し,
乾燥後,熱圧着を行う一般に公知の方法で行えばよい
が,得られる透湿防水性布帛の透湿性および風合に鑑み
て,本発明では,全面塗布の場合は,乾燥皮膜重量を1
〜10g/m2 程度に極端に少なくするか,またはグラ
ビアコータ,スクリーン版等を用いて接着剤を点状,線
状または点状と線状の組合せ等とし,接着面積を全体の
10〜60%になるように調節して塗布する方が好まし
い。接着面積が10%未満では,樹脂膜と繊維布帛の接
着強度に乏しくなり,また60%以上では,得られる透
湿防水性布帛の透湿度が5000g/m2 ・24hrs 未
満になりやすいので好ましくない。
When laminating, the above-mentioned adhesive solution is appropriately coated on the resin film surface using a knife coater, comma coater, gravure coater, etc., and the coating amount is adjusted so that the dry film weight becomes 1 to 50 g / m 2. And apply
After drying, it may be carried out by a generally known method of thermocompression bonding. However, in view of the moisture permeability and the feeling of the moisture-permeable and waterproof cloth obtained, in the present invention, the dry coating weight is 1 in the case of the entire coating.
10 g / m 2 or less, or use a gravure coater, screen slab, etc. to make the adhesive into dots, lines or a combination of dots and lines, etc. It is preferable to adjust the coating so that it becomes 10% and apply. If the adhesion area is less than 10%, the adhesive strength between the resin film and the fiber cloth will be poor, and if it is more than 60%, the moisture permeability of the moisture-permeable waterproof cloth obtained will easily be less than 5000 g / m 2 · 24 hrs, which is not preferable. .

【0024】上述のラミネート加工の後,シート状物を
剥離することにより本発明の透湿防水性布帛を得ること
ができるが,防水性をさらに向上させる目的で,布帛に
撥水処理を行っても一向に差し支えない。撥水処理に際
しては,フッ素系撥水剤,シリコン系撥水剤等を用い
て,一般に実施されている公知の撥水処理方法を採用す
ればよい。
After the above-mentioned laminating process, the moisture permeable and waterproof cloth of the present invention can be obtained by peeling the sheet-like material. However, for the purpose of further improving waterproofness, the cloth is subjected to a water repellent treatment. However, it does not matter. For the water repellent treatment, a known water repellent treatment method that is generally carried out may be adopted using a fluorine-based water repellent, a silicon water repellent, or the like.

【0025】本発明は,以上の構成よりなるものであ
り,本発明によれば,優れた防水性能と透湿性能を有
し,しかもソフトな風合を兼ね備えた透湿防水性布帛を
得ることができる。
The present invention is constituted as described above, and according to the present invention, it is possible to obtain a moisture permeable and waterproof cloth having excellent waterproof performance and moisture permeable performance and having a soft texture. You can

【0026】[0026]

【作用】本発明方法による透湿防水性布帛は,平均粒径
が1μm以下で,かつN,N−ジメチルホルムアミドの
吸着量が200ミリリットル/100g以上である無機
微粉末を含有せしめた湿式膜と繊維布帛とを接着剤にて
ラミネートすることにより,優れた防水性能と透湿性能
並びにソフトな風合を有せしめたものである。
The moisture-permeable and waterproof cloth according to the method of the present invention is a wet membrane containing an inorganic fine powder having an average particle size of 1 μm or less and an adsorption amount of N, N-dimethylformamide of 200 ml / 100 g or more. By laminating a fiber cloth with an adhesive, it has excellent waterproof performance, moisture permeability performance and soft texture.

【0027】何故に平均粒径が1μm以下で,かつN,
N−ジメチルホルムアミドの吸着量が200ミリリット
ル/100g以上である無機微粉末を含有せしめること
により優れた透湿性能と防水性能を同時に得ることがで
きるのか,明確には解明されていないが,本発明者らは
次のように推測している。
The reason is that the average particle size is 1 μm or less, and N,
Although it has not been clearly clarified whether excellent moisture permeability and waterproof performance can be obtained at the same time by including an inorganic fine powder having an N-dimethylformamide adsorption amount of 200 ml / 100 g or more, the present invention is not clear. They speculate as follows.

【0028】すなわち,平均粒径が1μm以下で,かつ
N,N−ジメチルホルムアミドの吸着量が200ミリリ
ットル/100g以上の無機微粉末を均一に分散させた
ポリウレタン樹脂主体の合成重合体溶液を微細な多数の
孔を有したシート状物上にコーティングして湿式凝固を
行うと,凝固液である水と樹脂溶媒であるN,N−ジメ
チルホルムアミドが混和し,樹脂液から溶媒が速やかに
離脱していくことにより樹脂が凝固するが,その際,平
均粒径が1μm以下で,かつN,N−ジメチルホルムア
ミドの吸着量が200ミリリットル/100g以上の無
機微粉末が該樹脂溶液中に均一に分散していると,無機
微粉末の表面は他の部分に比べて樹脂溶液中における
N,N−ジメチルホルムアミドの濃度が高く,いいかえ
れば,ポリウレタン樹脂主体の合成重合体の濃度が低い
状態にあり,このため,湿式凝固過程において,凝固液
である水がまず無機微粉末表面のN,N−ジメチルホル
ムアミドと置き換わり,無機微粉末の周囲で速やかに凝
固がはじまり,その後に樹脂全体が凝固するので,結果
的に凝固速度が速くなり,ウレタン樹脂特有のハニカム
構造の他に1μm以下の微細孔を無数に有する非常にポ
ーラスな形態となるものと推測している。
That is, a synthetic polymer solution mainly composed of a polyurethane resin in which an inorganic fine powder having an average particle size of 1 μm or less and an adsorption amount of N, N-dimethylformamide of 200 ml / 100 g or more is uniformly dispersed is finely divided. When a sheet-like material having a large number of pores is coated and wet-coagulated, water as a coagulating liquid and N, N-dimethylformamide as a resin solvent are mixed, and the solvent is rapidly separated from the resin liquid. The resin solidifies as it goes, but at that time, the inorganic fine powder having an average particle diameter of 1 μm or less and an adsorption amount of N, N-dimethylformamide of 200 ml / 100 g or more is uniformly dispersed in the resin solution. The surface of the inorganic fine powder has a higher concentration of N, N-dimethylformamide in the resin solution than the other parts. Since the concentration of the fat-based synthetic polymer is low, water, which is the coagulating liquid, first replaces N, N-dimethylformamide on the surface of the inorganic fine powder during the wet coagulation process, and the water immediately around the inorganic fine powder. Since solidification begins at the beginning and the entire resin solidifies after that, the solidification rate becomes faster, resulting in a very porous form with countless micropores of 1 μm or less in addition to the honeycomb structure peculiar to urethane resin. I'm guessing.

【0029】本発明では,形成された微細孔の微細性に
より優れた防水性が発揮されるとともに,無数に存在す
る微細な有孔により高透湿性能が発揮され,高透湿性防
水布帛に特有の,着用時に圧力が加わったとき問題が発
生しやすい漏水性に対しても非常に有効である。
In the present invention, excellent waterproofness is exhibited due to the fineness of the formed fine pores, and high moisture permeability is exhibited due to the innumerable minute pores, which is characteristic of a highly moisture-permeable waterproof fabric. However, it is also very effective for water leakage, which tends to cause problems when pressure is applied during wearing.

【0030】さらに,本発明の無機微粉末は,樹脂層の
表層から下層まで均一に存在しているので,樹脂層表面
はポリウレタン樹脂特有のぬめり感を消し,ドライタッ
チとするとともに,樹脂層全体の耐摩耗性と接着強度の
向上がもたらされる。
Furthermore, since the inorganic fine powder of the present invention is evenly present from the surface layer to the lower layer of the resin layer, the surface of the resin layer eliminates the slimy feeling peculiar to polyurethane resin and gives a dry touch, and at the same time the entire resin layer is formed. The abrasion resistance and the adhesive strength of are improved.

【0031】また,本発明のごとく微細な多数の孔を有
したシート状物に樹脂膜を形成し,シート状物を剥離す
ることから,その剥離した樹脂膜面は,通常の膜表面と
は異なる微細な凹凸感をもつマット調となり,直接身体
の一部と触れても不快を感ずることなく,さらに,接着
剤は,塗布量を少なくまたは点状,線状,点状と線状の
組合せで,ラミネートする場合には透湿防水性布帛とし
ての自由度が大きく,着用感に優れたものとなる。
Further, as in the present invention, a resin film is formed on a sheet-like material having a large number of fine holes, and the sheet-like material is peeled off. Therefore, the peeled resin film surface is different from a normal film surface. It has a matte tone with different fine unevenness, and does not feel discomfort even if it comes into direct contact with a part of the body. Furthermore, the amount of adhesive applied is small or dotted, linear, or a combination of dotted and linear. Thus, when laminated, it has a high degree of freedom as a moisture-permeable and waterproof cloth, and is excellent in wearing feeling.

【0032】[0032]

【実施例】以下,実施例によって本発明の透湿防水性布
帛の製造方法を具体的に説明するが,実施例における布
帛の性能の測定は,次の方法で行った。 (1)耐水圧 JIS L−1092(高水圧法) (2)透湿度 JIS L−1099(A−1法) (3)撥水性 JIS L−1096(スプレー法) (4)風 合 KES法による曲げ剛性を測定した。 ハンドリングにより,風合を相対的に次の3段階評
価した。 ○ : 柔 軟 △ : やや硬い × : 硬 い
EXAMPLES The method for producing the moisture-permeable and waterproof fabric of the present invention will be specifically described below with reference to examples. The performance of the fabrics in the examples was measured by the following method. (1) Water pressure resistance JIS L-1092 (high water pressure method) (2) Water vapor permeability JIS L-1099 (A-1 method) (3) Water repellency JIS L-1096 (spray method) (4) Hand KES method The flexural rigidity was measured. By handling, the texture was evaluated relatively in the following three stages. ○: Soft △: Slightly hard ×: Hard

【0033】実施例1 まず,離型フィルムエンブレットSC−50(ユニチカ
株式会社製,厚み50μmの片面をシリコン処理したポ
リエチレンテレフタレート製フィルム)を用意し,レー
ザー穿孔機を用いて,直径が約0.1mmの円形の微細孔を
フィルムの全面に100ケ/cm2 の密度で均一に形成
し,通気度15cm3 /cm2 /sec のシート状物を得た。
Example 1 First, a release film Emblet SC-50 (manufactured by Unitika Ltd., a film made of polyethylene terephthalate having a thickness of 50 μm and having one side treated with silicon) was prepared, and the diameter thereof was about 0 using a laser perforator. Circular fine holes of 0.1 mm were uniformly formed on the entire surface of the film at a density of 100 / cm 2 to obtain a sheet-like material having an air permeability of 15 cm 3 / cm 2 / sec.

【0034】次に,フロント糸およびバック糸ともにナ
イロンフィラメント40デニール/10フィラメントを
用いたトリコットハーフを用意し,これに通常の方法で
精練および酸性染料による染色(バイエル株式会社製,
酸性染料 Telon Blue GGL1%owf 使用)を行い,ラ
ミネート用の繊維基布を得た。
Next, a tricot half using nylon filament 40 denier / 10 filament for both the front yarn and the back yarn is prepared, and scouring and dyeing with an acid dye are carried out in a usual manner on the tricot half (manufactured by Bayer Co.,
Acid dye Telon Blue GGL 1% owf was used) to obtain a fiber base cloth for lamination.

【0035】ここで下記処方1に示す樹脂固形分濃度2
4%のポリウレタン樹脂溶液を,ナイフオーバーロール
コータを用いて,上述のシート状物のシリコン処理面に
塗布量80g/m2 にて塗布した後,直ちに15℃の水
中に40秒間浸漬して樹脂分を凝固させ,続いて,50
℃の温水中で10分間の洗浄を行い,乾燥し,無機微粉
末を9重量%含有する樹脂膜を形成した。
Here, the resin solid content concentration 2 shown in the following prescription 1
A 4% polyurethane resin solution was applied to the silicon-treated surface of the above-mentioned sheet material at a coating amount of 80 g / m 2 using a knife over roll coater, and then immediately immersed in water at 15 ° C. for 40 seconds for resin Solidify the minutes, then 50
It was washed in warm water at ℃ for 10 minutes and dried to form a resin film containing 9% by weight of inorganic fine powder.

【0036】処方1 ラックスキン 1740−29B 100部 (セイコー化成株式会社製,エステル型ポリウレタン樹
脂) レザミン X 1部 (大日精化工業株式会社製,イソシアネート化合物) N,N−ジメチルホルムアミド 30部 アエロジル R−972 3部 (日本アエロジル株式会社製,平均粒径0.016μm,
N,N−ジメチルホルムアミド吸着量350ミリリット
ル/100gの疎水性二酸化ケイ素微粉末)
Formulation 1 Laxkin 1740-29B 100 parts (Seiko Chemical Co., Ltd., ester type polyurethane resin) Resamine X 1 part (Dainichi Seika Chemicals Co., Ltd., isocyanate compound) N, N-dimethylformamide 30 parts Aerosil R -972 3 parts (manufactured by Nippon Aerosil Co., Ltd., average particle size 0.016 μm,
N, N-dimethylformamide adsorption amount 350 ml / 100 g of hydrophobic silicon dioxide fine powder)

【0037】次に,上述の樹脂膜面にグラビアコータ
(20メッシュ,深度0.6mm)を用いて,下記処方2に
示す固形分濃度30%の接着剤溶液を,塗布面積25%
にてドット状に塗布量25g/m2 にて塗布し,80℃
で2分間の乾燥後,前述のナイロントリコットハーフと
温度130℃の熱ロールでラミネートし,続いて,シー
ト状物を剥離した。
Next, using a gravure coater (20 mesh, depth 0.6 mm) on the resin film surface described above, an adhesive solution having a solid content concentration of 30% shown in the following prescription 2 was applied to a coating area of 25%.
At a coating amount of 25 g / m 2 at 80 ° C
After being dried for 2 minutes, the nylon tricot half was laminated with a hot roll at a temperature of 130 ° C., and then the sheet-like material was peeled off.

【0038】処方2 CRISVON NT−345 100部 (大日本インキ化学株式会社製,2液型ポリウレタン系
接着剤) BURNOCK DN−950 5部 (大日本インキ化学株式会社製,架橋剤) CRISVON Accel T 3部 (大日本インキ化学株式会社製,架橋促進剤)
Prescription 2 RISVON NT-345 100 parts (manufactured by Dainippon Ink and Chemicals, Inc., two-component polyurethane adhesive) BURNOCK DN-950 5 parts (manufactured by Dainippon Ink and Chemicals, Inc., crosslinking agent) CRISVON Accel T 3 Department (Dai Nippon Ink Chemical Co., Ltd., crosslinking accelerator)

【0039】この後,フッ素系撥水剤エマルジョンのア
サヒガード730(旭硝子株式会社製)5%の水分散液
をパディング(絞り率40%)し,乾燥した後,テンタ
ーにて170℃で30秒間の仕上げセットを行い,本発
明の透湿防水性布帛を得た。本発明との比較のため,本
実施例1において処方1からアエロジルR−972を省
く他は,本実施例とまったく同一の方法により比較用の
透湿防水性布帛(比較例1とする。)を得た。
Thereafter, a 5% aqueous dispersion of Asahi Guard 730 (manufactured by Asahi Glass Co., Ltd.), which is a fluorine-based water repellent emulsion, is padded (squeezing ratio: 40%), dried, and then dried in a tenter at 170 ° C. for 30 seconds. The final set was performed to obtain the moisture-permeable and waterproof fabric of the present invention. For comparison with the present invention, a moisture-permeable waterproof fabric for comparison (referred to as Comparative Example 1) was prepared in the same manner as in this Example except that Aerosil R-972 was omitted from Formulation 1 in Example 1. Got

【0040】本発明および比較用の透湿防水性布帛の性
能を測定,評価し,その結果を合わせて表1に示した。
The performances of the present invention and the moisture-permeable and waterproof cloth for comparison were measured and evaluated, and the results are shown in Table 1 together.

【0041】[0041]

【表1】 [Table 1]

【0042】表1より明らかなように,本発明の透湿防
水性布帛は,優れた耐水圧と透湿度を有しており,しか
もソフトな風合をも有していた。
As is clear from Table 1, the moisture-permeable and waterproof fabric of the present invention had excellent water pressure resistance and moisture permeability, and also had a soft texture.

【0043】実施例2 経糸にナイロンフィラメント210デニール/34フィ
ラメント,緯糸にナイロンフィラメント300デニール
/192フィラメントを用いた経糸密度70本/イン
チ,緯糸密度50本/インチの平織物を用意して,これ
に通常の方法で精練および酸性染料による染色(三菱化
成株式会社製,酸性染料 Diacid LightYellow ZG
P 1%owf 使用)を行い,ラミネート用の繊維基布を
得た。
Example 2 A plain woven fabric having a warp density of 210 denier / 34 filaments and a weft density of 300 denier / 192 filaments as a weft yarn and having a warp density of 70 yarns / inch and a weft yarn density of 50 yarns / inch was prepared. Scouring and dyeing with acid dyes in the usual way (manufactured by Mitsubishi Kasei Co.
P 1% owf was used) to obtain a fiber base fabric for lamination.

【0044】ここで下記処方3に示す樹脂固形分濃度2
4%のポリウレタン樹脂溶液を,ナイフオーバーロール
コータを用いて,実施例1で使用したシート状物のシリ
コン処理面に塗布量100g/m2 にて塗布した後,直
ちに15℃の水中に40秒間浸漬して樹脂分を凝固さ
せ,続いて,50℃の温水中で10分間の洗浄を行い,
乾燥し,無機微粉末を12重量%含有する樹脂膜を形成
した。
Here, the resin solid content concentration 2 shown in the following prescription 3
A 4% polyurethane resin solution was applied to the silicon-treated surface of the sheet-like material used in Example 1 at a coating amount of 100 g / m 2 using a knife over roll coater, and immediately thereafter, it was placed in water at 15 ° C. for 40 seconds. Immerse to solidify the resin component, then wash in warm water at 50 ° C for 10 minutes,
After drying, a resin film containing 12% by weight of inorganic fine powder was formed.

【0045】処方3 ラックスキン 1740−29B 100部 (セイコー化成株式会社製,エステル型ポリウレタン樹
脂) レザミン X 1部 (大日精化工業株式会社製,イソシアネート化合物) N,N−ジメチルホルムアミド 30部 アルミナ AKP−G015 4部 (住友化学工業株式会社製,平均粒径0.03μm,N,
N−ジメチルホルムアミド吸着量310ミリリットル/
100gの疎水性三酸化二アルミニウム微粉末)
Formulation 3 Laxkin 1740-29B 100 parts (Seiko Chemical Co., Ltd., ester type polyurethane resin) Resamine X 1 part (Dainichi Seika Chemicals Co., Ltd., isocyanate compound) N, N-dimethylformamide 30 parts Alumina AKP -G015 4 parts (Sumitomo Chemical Co., Ltd., average particle size 0.03 μm, N,
N-dimethylformamide adsorption amount 310 ml /
(100 g of hydrophobic dialuminum trioxide fine powder)

【0046】次に,ラミネート用の繊維基布として上述
のナイロン平織物を用いる他は,接着剤の塗布,乾燥,
ラミネート,撥水剤処理,乾燥,仕上げセットのすべて
にわたって実施例1とまったく同一の方法により本発明
の透湿防水性布帛を得た。
Next, except for using the above-mentioned nylon plain weave as a fiber base cloth for lamination, application of an adhesive, drying,
The moisture-permeable and water-repellent fabric of the present invention was obtained by the same method as in Example 1 in all of laminating, water repellent treatment, drying and finishing set.

【0047】本発明との比較のため,本実施例2におい
て用いた処方3のアルミナAKP−G015の量を0.2
部とする他は,本実施例と全く同一の方法により無機微
粉末を0.7重量%含有した比較用の透湿防水性布帛(比
較例2とする。)を得た。
For comparison with the present invention, the amount of alumina AKP-G015 of Formulation 3 used in this Example 2 was 0.2.
A moisture-permeable waterproof fabric for comparison (referred to as Comparative Example 2) containing 0.7% by weight of inorganic fine powder was obtained by the same method as in this example except that the parts were used.

【0048】また,本発明との比較のため,本実施例2
において処方3のアルミナAKP−G015の量を20
部とするほかは,本実施例とまったく同一の方法により
無機微粉末を41重量%含有した比較用の透湿防水性布
帛(比較例3とする。)を得た。
Further, for comparison with the present invention, this embodiment 2
The amount of Alumina AKP-G015 of Formulation 3 in 20
A moisture-permeable waterproof fabric for comparison (referred to as Comparative Example 3) containing 41% by weight of inorganic fine powder was obtained by the same method as in this example except that the parts were used.

【0049】さらに,本発明との比較のため,本実施例
2で用いたナイロン平織物をフッ素系撥水剤エマルジョ
ンのアサヒガード710(旭硝子株式会社製)5%水分
散液でパディング(絞り率40%)し,乾燥後,160
℃で1分間の熱処理を行い,次に,鏡面ロールをもつカ
レンダー加工機で温度170℃,圧力30kg/cm2 ,速
度30m/分の条件でカレンダー加工を行い,コーティ
ング用の基布とし,この基布上に本実施例の処方3によ
り同一条件で樹脂膜を形成し,比較用の透湿防水性布帛
(比較例4とする。)を得た。
Further, for comparison with the present invention, the nylon plain weave used in Example 2 was padded (squeezing ratio) with a 5% aqueous dispersion of a fluorine-based water repellent emulsion Asahi Guard 710 (Asahi Glass Co., Ltd.). 40%) and after drying, 160
Heat treatment at ℃ for 1 minute, then calendering machine with mirror roll at temperature 170 ℃, pressure 30kg / cm 2 , speed 30m / min. A resin film was formed on the base cloth under the same conditions as in Formulation 3 of the present example to obtain a moisture-permeable and waterproof cloth for comparison (referred to as Comparative Example 4).

【0050】本発明および比較用の透湿防水性布帛の性
能を測定,評価し,その結果を合わせて表2に示した。
The performance of the present invention and the moisture permeable and waterproof fabric for comparison were measured and evaluated, and the results are shown in Table 2 together.

【0051】[0051]

【表2】 [Table 2]

【0052】表2より明らかなように,本発明の透湿防
水性布帛は,優れた耐水圧と透湿度を有しており,しか
もソフトな風合をも有していた。
As is clear from Table 2, the moisture-permeable and waterproof fabric of the present invention had excellent water pressure resistance and moisture permeability, and also had a soft texture.

【0053】実施例3 経糸,緯糸の双方にカチオン染料可染ポリエステルマル
チフィラメント75デニール/72フィラメントを用い
た経糸密度120本/インチ,緯糸密度90本/インチ
の平織物を用意し,通常の方法で精練及び染色(日本化
薬株式会社製,塩基性染料のKayacryl Blue GSL−E
D 1.5%owf)を行った。
Example 3 A plain fabric having a warp density of 120 yarns / inch and a weft yarn density of 90 yarns / inch was prepared by using 75 denier / 72 filaments of a cationic dye dyeable polyester multifilament for both the warp yarn and the weft yarn. Scouring and dyeing (Kayacryl Blue GSL-E manufactured by Nippon Kayaku Co., Ltd., basic dye)
D 1.5% owf).

【0054】次に,鏡面ロールをもつカレンダー加工機
を用いて,温度185℃,圧力30kg/cm2 ,速度25
m/分の条件でカレンダー加工を行い,SH200(東
レ・ダウコーニング・シリコン株式会社製,シリコンオ
イル)をカレンダー加工面にスプレーで塗布し,常温乾
燥により通気度2cm3 /cm2 /sec の離型タフタを得
た。
Next, using a calendering machine having a mirror surface roll, the temperature was 185 ° C., the pressure was 30 kg / cm 2 , and the speed was 25.
Perform calendering under the condition of m / min, apply SH200 (Toray Dow Corning Silicon Co., Ltd., silicone oil) to the calendered surface by spraying, and dry at room temperature to release air with a permeability of 2 cm 3 / cm 2 / sec. A mold taffeta was obtained.

【0055】ここで下記処方4に示す組成で樹脂固形分
濃度25%のポリウレタン樹脂溶液を,ナイフオーバー
ロールコータを用いて,上述の離型タフタの離型面に塗
布量80g/m2 にて塗布した後,直ちに15℃の水中
に40秒間浸漬し,樹脂分を凝固させ,続いて,50℃
の温水中で10分間の洗浄を行い,乾燥し,無機微粉末
を14重量%含有する樹脂膜を形成した。
Here, a polyurethane resin solution having a composition shown in Formula 4 below and a resin solid content of 25% was applied to the release surface of the release taffeta described above at a coating amount of 80 g / m 2 using a knife over roll coater. Immediately after coating, soak in water at 15 ° C for 40 seconds to solidify the resin component, then at 50 ° C.
Was washed in warm water for 10 minutes and dried to form a resin film containing 14% by weight of inorganic fine powder.

【0056】処方4 レザミン CU−4550 100部 (大日精化工業株式会社製,エステル型ポリウレタン樹
脂) レザミン X−100 1部 (大日精化工業株式会社製,イソシアネート化合物) N,N−ジメチルホルムアミド 35部 アエロジル #200 4部 (日本アエロジル株式会社製,平均粒径0.012μm,
N,N−ジメチルホルムアミド吸着量350ミリリット
ル/100gの親水性二酸化ケイ素微粉末)
Formulation 4 Resamine CU-4550 100 parts (Dainichi Seika Kogyo Co., Ltd., ester type polyurethane resin) Resamine X-100 1 part (Dainichi Seika Kogyo Co., Ltd., isocyanate compound) N, N-dimethylformamide 35 Part Aerosil # 200 4 parts (manufactured by Nippon Aerosil Co., Ltd., average particle size 0.012 μm,
N, N-dimethylformamide adsorption amount 350 ml / 100 g of hydrophilic silicon dioxide fine powder)

【0057】次に,上述の樹脂膜面にグラビアコータ
(30メッシュ,深度0.6mm)を用いて,塗布面積40
%にてドット状に塗布量30g/m2 にて塗布する他
は,前記実施例1とまったく同一の方法により本発明の
透湿防水性布帛を得た。
Next, using a gravure coater (30 mesh, depth 0.6 mm) on the above resin film surface, a coating area of 40
The moisture permeable and waterproof cloth of the present invention was obtained by the same method as in Example 1 except that the application amount was 30 g / m 2 in the form of dots.

【0058】本発明の透湿防水性布帛の性能を測定,評
価し,その結果を表3に示した。
The performance of the moisture-permeable and waterproof fabric of the present invention was measured and evaluated, and the results are shown in Table 3.

【0059】なお,本発明との比較として,経糸,緯糸
の双方にカチオン染料可染ポリエステルフィラメント7
5デニール/72フィラメントを用いた経糸密度100
本/インチ,緯糸密度80本/インチの平織物を用いる
他は,本実施例とまったく同一の方法により透湿防水性
布帛を得ようとしたが,離型タフタの通気度25cm3/c
m2 /sec にて樹脂膜の剥離がスムーズにいかず,樹脂
膜の部分的破壊を生じてしまい,その結果,透湿防水性
布帛を得ることができなかった。
As a comparison with the present invention, the polyester dye 7 dyeable with a cationic dye is used for both the warp and the weft.
Warp density 100 using 5 denier / 72 filaments
An attempt was made to obtain a moisture-permeable and water-repellent fabric by the same method as in this example except that a plain weave having a book / inch and a weft density of 80 / inch was used. However, the air permeability of the release taffeta was 25 cm 3 / c.
At m 2 / sec, the resin film was not peeled off smoothly, and the resin film was partially broken. As a result, a moisture-permeable and waterproof fabric could not be obtained.

【0060】[0060]

【表3】 [Table 3]

【0061】表3より明らかなように,本発明の透湿防
水性布帛は,優れた耐水圧と透湿度を有しており,しか
もソフトな風合をも有していた。
As is clear from Table 3, the moisture-permeable and waterproof fabric of the present invention had excellent water pressure resistance and moisture permeability, and also had a soft texture.

【0062】[0062]

【発明の効果】本発明によれば,優れた防水性能と優れ
た透湿性能を有し,しかもソフトな風合を有する透湿防
水性布帛を得ることができる。しかも,織編物の組織に
かかわらず,また,単糸デニールがたとえ200〜30
0デニール程度に太くても,防水性,透湿性のいずれに
おいても高性能が得られるので,産業上非常に有利であ
る。本発明方法による透湿防水性布帛は,その優れた性
能から,特に雨衣,アウトドアウェア等の衣料に適した
素材となる。
EFFECTS OF THE INVENTION According to the present invention, it is possible to obtain a moisture-permeable waterproof cloth having excellent waterproof performance and excellent moisture permeability, and having a soft texture. Moreover, regardless of the structure of the woven or knitted fabric, the single yarn denier is 200 to 30
Even if it is as thick as 0 denier, high performance can be obtained in terms of both waterproofness and moisture permeability, which is very advantageous industrially. The moisture-permeable and waterproof cloth according to the method of the present invention is a material particularly suitable for clothing such as rainwear and outdoor wear because of its excellent performance.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 長径1mm以下の多数の微細孔を有する通
気度20cm3 /cm2/sec 以下のシート状物上に,平均
粒径が1μm以下で,かつN,N−ジメチルホルムアミ
ドの吸着量が200ミリリットル/100g以上の無機
微粉末を1〜40重量%含有せしめたポリウレタン樹脂
主体の合成重合体溶液を塗布し,水中に浸漬して湿式製
膜後,形成された樹脂膜面に繊維布帛を接着剤にてラミ
ネートし,しかる後にシート状物を剥離することを特徴
とする耐水圧1.0kgf /cm2 以上,透湿度5000g/
2 ・24hrs 以上のソフトな風合の透湿防水性布帛の
製造方法。
1. An adsorbed amount of N, N-dimethylformamide having an average particle diameter of 1 μm or less on a sheet-like material having a large diameter of 1 mm or less and a large number of fine pores and an air permeability of 20 cm 3 / cm 2 / sec or less. Of 200 ml / 100 g or more of inorganic fine powder is contained in an amount of 1 to 40% by weight, and a synthetic polymer solution containing a polyurethane resin as a main component is applied, and the film is dipped in water to form a wet film, and then a fiber cloth is formed on the formed resin film surface. Is laminated with an adhesive and then the sheet-like material is peeled off. Water pressure resistance of 1.0 kgf / cm 2 or more, moisture permeability of 5000 g /
A method for manufacturing a moisture-permeable and waterproof fabric having a soft texture of m 2 · 24 hrs or more.
JP20355894A 1994-08-29 1994-08-29 Production of soft moisture-permeable waterproof fabric Pending JPH0860558A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP20355894A JPH0860558A (en) 1994-08-29 1994-08-29 Production of soft moisture-permeable waterproof fabric

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP20355894A JPH0860558A (en) 1994-08-29 1994-08-29 Production of soft moisture-permeable waterproof fabric

Publications (1)

Publication Number Publication Date
JPH0860558A true JPH0860558A (en) 1996-03-05

Family

ID=16476133

Family Applications (1)

Application Number Title Priority Date Filing Date
JP20355894A Pending JPH0860558A (en) 1994-08-29 1994-08-29 Production of soft moisture-permeable waterproof fabric

Country Status (1)

Country Link
JP (1) JPH0860558A (en)

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100483491B1 (en) * 1999-12-08 2005-04-19 코오롱티티에이 주식회사 A moist peameable and water proof fabric, and a process of preparing for the same
KR100530570B1 (en) * 1997-12-12 2006-01-27 주식회사 코오롱 Release label for wet laminating, method for manufacturing the same, and method for manufacturing laminated moisture-permeable waterproof cloth using the same.
KR100784131B1 (en) * 2006-09-29 2007-12-12 주식회사 서울세미텍 Method of manufacturing the permeable and waterproofing textiles having endurance and antibacterial and deodorization, and method of manufacturing of the permeable and waterproofing gloves
JP2008531345A (en) * 2005-03-04 2008-08-14 ビーエーエスエフ ソシエタス・ヨーロピア Mold
JP2009063597A (en) * 2002-04-30 2009-03-26 Arkray Inc Aperture formation method for assay tool
JP2009197239A (en) * 1998-10-20 2009-09-03 Komatsu Seiren Co Ltd Process for waterproofing leather and leather obtained by the process
CN107628365A (en) * 2017-09-13 2018-01-26 新疆金风科技股份有限公司 Composite package film, packaging system and packing method

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100530570B1 (en) * 1997-12-12 2006-01-27 주식회사 코오롱 Release label for wet laminating, method for manufacturing the same, and method for manufacturing laminated moisture-permeable waterproof cloth using the same.
JP2009197239A (en) * 1998-10-20 2009-09-03 Komatsu Seiren Co Ltd Process for waterproofing leather and leather obtained by the process
KR100483491B1 (en) * 1999-12-08 2005-04-19 코오롱티티에이 주식회사 A moist peameable and water proof fabric, and a process of preparing for the same
JP2009063597A (en) * 2002-04-30 2009-03-26 Arkray Inc Aperture formation method for assay tool
JP4621847B2 (en) * 2002-04-30 2011-01-26 アークレイ株式会社 Method for forming openings for analytical tools
JP2008531345A (en) * 2005-03-04 2008-08-14 ビーエーエスエフ ソシエタス・ヨーロピア Mold
JP4712051B2 (en) * 2005-03-04 2011-06-29 ビーエーエスエフ ソシエタス・ヨーロピア Mold
KR100784131B1 (en) * 2006-09-29 2007-12-12 주식회사 서울세미텍 Method of manufacturing the permeable and waterproofing textiles having endurance and antibacterial and deodorization, and method of manufacturing of the permeable and waterproofing gloves
CN107628365A (en) * 2017-09-13 2018-01-26 新疆金风科技股份有限公司 Composite package film, packaging system and packing method

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