JPH0848552A - Mortar for repair - Google Patents

Mortar for repair

Info

Publication number
JPH0848552A
JPH0848552A JP7136568A JP13656895A JPH0848552A JP H0848552 A JPH0848552 A JP H0848552A JP 7136568 A JP7136568 A JP 7136568A JP 13656895 A JP13656895 A JP 13656895A JP H0848552 A JPH0848552 A JP H0848552A
Authority
JP
Japan
Prior art keywords
mpa
repair mortar
polymeric material
mortar composition
mortar
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7136568A
Other languages
Japanese (ja)
Inventor
Qiwei Yang
キウェイ・ヤン
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Sandoz AG
Original Assignee
Sandoz AG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sandoz AG filed Critical Sandoz AG
Publication of JPH0848552A publication Critical patent/JPH0848552A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B16/00Use of organic materials as fillers, e.g. pigments, for mortars, concrete or artificial stone; Treatment of organic materials specially adapted to enhance their filling properties in mortars, concrete or artificial stone
    • C04B16/04Macromolecular compounds

Landscapes

  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Structural Engineering (AREA)
  • Organic Chemistry (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Working Measures On Existing Buildindgs (AREA)

Abstract

PURPOSE: To obtain a repair mortar composition having bath of high compressive strength and low modulus of elasticity by compounding a non-porous granular crosslinked polymeric material as a part of aggregate.
CONSTITUTION: This repair mortar composition contains a non-porous granular crosslinked polymeric material as an aggregate in a range of ≥5 vol.% for a dried composition and contains cement and aggregates. The used polymeric material is preferably polyurethane, more preferably reactive injection molding(RIM) material, especially a reinforced reaction injection molded(RRIM) material. The polymeric material is compounded 80 vol.% in max., preferably in a portion of 10-50 vol.%. This repair mortar composition has a modulus of elasticity of 2,000-25,000 MPa, preferably 5,000-15,000 MPa and a 28 days compressive strength of 10-60 MPa, preferably 20-50 MPa.
COPYRIGHT: (C)1996,JPO

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は修理用モルタル組成物に
関する。
This invention relates to repair mortar compositions.

【0002】[0002]

【従来の技術】修理用モルタルは、コンクリート表面の
修理に使用する、本質的にセメントおよび微細骨材(通
常砂)の混合物である。手頃な大きさの穴をふさぎ、強
さおよび表面に固く付着し、剥がれたり、ひび割れたり
せずに、変形に耐えることができる保護的被膜を提供す
ることを要求される。充分な程度にこれらの特性を有す
るために、修理用モルタルは、許容される程度の圧縮強
さと共に、比較的低い弾性率または“E−モジュール”
(好ましくは25,000MPa以下)を有さなければならな
い。しかしながら、弾性率の低下は、一般に圧縮強さの
減少を意味する。これらの問題のいくつかはモルタルへ
の高分子材料、通常、フィルム形成ポリマー粒子の分散
物または再分散可能ポリマー粉末である水性ポリマーラ
テックスの取り込みにより解決される。これにより、剥
離耐性の著しい改善および弾性率の著しい低下をもたら
すが、これは減少した圧縮強さの犠牲の元に達成され
る。加えて、相対的に高価な解決法である。
Repair mortar is essentially a mixture of cement and fine aggregate (usually sand) used to repair concrete surfaces. There is a need to provide a protective coating that closes affordable holes, adheres to strength and surface tightly, and can withstand deformation without peeling or cracking. In order to have these properties to a sufficient extent, the repair mortar has a relatively low modulus or "E-module" with an acceptable degree of compressive strength.
(Preferably 25,000 MPa or less). However, a decrease in elastic modulus generally means a decrease in compressive strength. Some of these problems are solved by incorporating a polymeric material into the mortar, an aqueous polymer latex, which is usually a dispersion of film-forming polymer particles or a redispersible polymer powder. This results in a significant improvement in peel resistance and a significant decrease in elastic modulus, which is achieved at the expense of reduced compressive strength. In addition, it is a relatively expensive solution.

【0003】[0003]

【発明の構成】修理用モルタルの骨材のいくつかをある
物質に置き換えることにより、特性の著しい改善をもた
らすことができることが、本発明により分かった。本発
明は、従って、骨材が非孔質顆粒状架橋高分子材料を乾
燥組成物の5容量%以上の範囲で含有するものである、
セメントおよび骨材を含む修理用モルタル組成物を提供
する。
It has been found according to the invention that by replacing some of the aggregates of repair mortar with certain substances, a significant improvement in properties can be brought about. According to the present invention, therefore, the aggregate contains non-porous granular cross-linked polymeric material in the range of 5% by volume or more of the dry composition,
Provided is a repair mortar composition including cement and aggregate.

【0004】非孔質、顆粒状、架橋高分子材料は、当分
野で既知の任意の材料であり得る。“非孔質”は、その
中に、例えば発泡剤、カプセル化液体または濾過可能増
量剤による多孔性の故意の含有を有しないことを意味す
る。ほとんど全て一定(低い)濃度のこれらの材料の多孔
性があり、それらは許容されることが知られている。こ
の濃度をできるだけ低くすることが好ましい。“架橋”
は、材料が好適な架橋剤による架橋反応の対象となるこ
とを意味する。
The non-porous, granular, cross-linked polymeric material can be any material known in the art. "Non-porous" means having no deliberate inclusion of porosity therein, eg, by blowing agents, encapsulating liquids or filterable bulking agents. It is known that almost all have a constant (low) concentration of these materials' porosity and they are acceptable. It is preferable to make this concentration as low as possible. "Bridge"
Means that the material is subject to a crosslinking reaction with a suitable crosslinking agent.

【0005】高分子材料が弾性特性を有することが好ま
しい。好ましい材料はポリウレタン、特に反応射出成形
(RIM)材料である。本発明の目的における最良の材料
は、強化繊維を含む強化RIM(RRIM)材料である。
それらが本発明の修理用モルタルに寄与する優れた特性
に加えて、RRIM材料はまた相対的に安価で、しばし
ば例えば自動車業界からのスクラップ材料から製造され
る。本発明のモルタルは、さもなければ投棄されるか、
焼却される材料の使用において、また環境保護に貢献し
ている。
It is preferred that the polymeric material has elastic properties. Preferred materials are polyurethanes, especially reaction injection molding
(RIM) material. The best material for the purposes of the present invention is a reinforced RIM (RRIM) material containing reinforcing fibers.
In addition to the excellent properties they contribute to the repair mortar of the present invention, RRIM materials are also relatively inexpensive and are often manufactured from scrap materials, for example from the automotive industry. The mortar of the invention is otherwise dumped,
In the use of incinerated materials, it also contributes to environmental protection.

【0006】“顆粒状”は、修理用モルタルの典型的骨
材と同じ程度の大きさ、即ち約0.04mm−6mm、好ま
しくは0.1mm−4mmを意味する。高分子材料は、少な
くとも乾燥モルタル組成物の少なくとも5容量%の範囲
で存在する。他の成分は、修理用モルタルとして好適な
組成物が得られる範囲で存在する;比率は、成分の性質
に依存して変化し、当分野の技術者は、容易に各々いく
らか決定できるであろう。しかしながら、セメント+骨
材(高分子材料を除く)は、乾燥組成物の40−98重量
%、好ましくは70−95重量%を構成するのが好まし
い。セメントは、乾燥組成物の10−70重量%(好ま
しくは20−50%)および骨材(高分子材料を除く)は
0−88重量%(好ましくは17−78%)で存在すべき
である。好ましくは高分子材料は乾燥組成物の最大80
容量%まで範囲で存在するのが好ましい。好ましいRR
IM材料の好ましい容量範囲は10−50%である。
"Granular" means as large as the typical aggregate of repair mortar, ie about 0.04 mm-6 mm, preferably 0.1 mm-4 mm. The polymeric material is present in at least 5% by volume of the dry mortar composition. The other ingredients are present to the extent that a composition suitable as a repair mortar is obtained; the proportions will vary depending on the nature of the ingredients and one of ordinary skill in the art would be able to readily determine what each . However, it is preferred that the cement + aggregate (excluding polymeric material) comprises 40-98% by weight of the dry composition, preferably 70-95%. The cement should be present at 10-70% (preferably 20-50%) by weight of the dry composition and 0-88% (preferably 17-78%) by weight of aggregate (excluding polymeric materials). . Preferably the polymeric material is up to 80% of the dry composition.
It is preferably present in the range up to volume%. Preferred RR
The preferred volume range of the IM material is 10-50%.

【0007】他の成分は、当分野で既知の任意の好適な
材料から選択し得る。セメントは、モルタルをその上に
塗る使用が好適な任意のセメント、例えばポートランド
セメント、スラグセメントおよびハイアルミナセメント
(high alumina cement)から選択し得る。骨材は一般的
に砂であるが、他の材料をまた含み得る。特定の目的使
用に好適な特性を寄与する他の混合物、例えば水分減少
剤、空気共留剤および促進剤を、常用量で、慣用的手段
で加え得る。鋼、ガラスまたは高分子材料の強化繊維の
ような他の材料もまた加え得る。
The other ingredients may be selected from any suitable material known in the art. The cement may be any cement suitable for use with mortar coated thereon, such as Portland cement, slag cement and high alumina cement.
(high alumina cement) can be selected. The aggregate is generally sand, but may also include other materials. Other mixtures which contribute suitable properties for the particular use, such as dewatering agents, air entrainers and accelerators, may be added in the usual amounts by conventional means. Other materials such as reinforcing fibers of steel, glass or polymeric materials may also be added.

【0008】本発明の修理用モルタルは、良好な適用特
性を有し、支持体に慣用法により容易に適用できる。加
えて、モルタルは良好な最終特性を有する。特に、ある
組成物は、他では達成可能であることが知られていない
非常に望ましい高い圧縮強さと低い弾性率の組み合わせ
を提供する。本発明は、従って、また上記で定義の、弾
性率2,000−25,000MPa、好ましくは5,000
−15,000MPaおよび28日の圧縮強さ10−60MP
a、好ましくは20−50MPaを有する修理用モルタル組
成物を提供する。
The repair mortar of the invention has good application properties and can be easily applied to a support by conventional methods. In addition, the mortar has good final properties. In particular, some compositions provide a highly desirable combination of high compressive strength and low modulus that is not known to be achievable in others. The invention therefore also has a modulus of elasticity of 2,000-25,000 MPa, preferably 5,000, as defined above.
-15,000MPa and 28 days compressive strength 10-60MP
There is provided a repair mortar composition having a, preferably 20-50 MPa.

【0009】本発明を、以下の実施例を参照して更に記
載し、その中で全ての部は重量部で示す。
The invention will be further described with reference to the following examples, in which all parts are given by weight.

【0010】実施例1 修理用モルタルを以下の材料を混和することにより製造
する:
Example 1 A repair mortar is made by admixing the following materials:

【表1】ポートランドセメント 25部 砂(SIA*標準) 60部 RRIM顆粒(3−6mm) 15部 水 12.5部(水/セ
メント比0.5) *シュヴァイツァリッシャー・インジェニオー−ウント
・アルヒテクテン−フェライン(工学者および建築者の
ためのスイス協会);これは本産業で周知の標準であ
る。
[Table 1] Portland cement 25 parts Sand (SIA * standard) 60 parts RRIM granules (3-6 mm) 15 parts Water 12.5 parts (water / cement ratio 0.5) * Schweitzerisher Ingenio-Unt Archechten-Ferlein (Swiss Society for Engineers and Builders); this is a standard well known in the industry.

【0011】商業的高性能修理用モルタルは、以下の組
成を有する:
A commercial high performance repair mortar has the following composition:

【表2】ポートランドセメント 20部 砂 77.7部 無機添加剤 2.3部 水 水/セメント比が
0.4になるように
[Table 2] Portland Cement 20 parts Sand 77.7 parts Inorganic additives 2.3 parts Water Water / cement ratio of 0.4

【0012】両方の組成物について、弾性率(E−モジ
ュール)、密度および28日圧縮強さを試験する。結果
は下記の通りである:
Both compositions are tested for modulus (E-module), density and 28 day compressive strength. The results are as follows:

【表3】 本発明のモルタル 商業的モルタル E−モジュール(MPa) 12500 22137 密度(kg/M3) 1962 2131 圧縮強さ(MPa) 30 32Table 3 Mortar of the invention Commercial mortar E-module (MPa) 12500 22137 Density (kg / M 3 ) 1962 2131 Compressive strength (MPa) 30 32

【0013】本発明のモルタルは、商業的高性能組成物
と同様の密度および圧縮強さを有するが、実質的に低い
E−モジュールを有することを見ることができる。これ
は、本発明のモルタルに使用における良好な特性を与え
る−剥離およびひび割れなしに変形に耐えることができ
る。
It can be seen that the mortar of the invention has a density and compressive strength similar to commercial high performance compositions, but has a substantially lower E-module. This gives the mortar of the invention good properties in use-it can withstand deformation without flaking and cracking.

【0014】実施例2−7 以下の成分を混合して、多くの修理用モルタルを製造で
きる;
Examples 2-7 Many repair mortars can be made by mixing the following ingredients;

【表4】 実施例 2 3 4 5 6 7 組成物[重量%] ポートランドセメント 25.00 25.00 49.00 30.00 25.00 29.50 砂(SIA標準) 75.00 − − − 60.00 − 砂(DIN標準) − 75.00 − − − 55.50 石英砂(0.1-0.4mm) − − 49.80 − − − 石英砂(0.1-3.2mm) − − − 69.25 − − 高分子粉末 − − 1.20 0.75 − − RRIM顆粒(1-3mm) − − − − − 15.00 RRIM顆粒(3-6mm) − − − − 15.00 − 水 12.00 13.75 18.00 18.00 12.50 16.23[Table 4] Example 2 3 4 5 6 7 Composition [wt%] Portland cement 25.00 25.00 49.00 30.00 25.00 29.50 Sand (SIA standard) 75.00 --- 60.00- Sand (DIN standard) -75.00 --- 55.50 Quartz Sand (0.1-0.4mm) − − 49.80 − − − Quartz sand (0.1-3.2mm) − − − 69.25 − − Polymer powder − − 1.20 0.75 − − RRIM granules (1-3mm) − − − − − 15.00 RRIM Granule (3-6mm) − − − − 15.00 − Water 12.00 13.75 18.00 18.00 12.50 16.23

【0015】使用した高分子粉末は“アクロナール(Acr
onal)”(商標)DX 6031 ex BASFであ
り、RRIM材料は自動車業界からのスクラップであ
る。混合は、DIN18555に従って行う。
The polymer powder used is "Acrnal (Acr
onal) "™ DX 6031 ex BASF, the RRIM material is scrap from the automotive industry. Mixing is done according to DIN 18555.

【0016】修理用モルタルを試験し、結果を以下の表
に示す。
The repair mortar was tested and the results are shown in the table below.

【表5】 番号 2 3 4 5 6 7 fw 54 38 49 43 30 21 fc 43.2 30.4 39.2 34.4 24 16.8 d 2282 2185 1945 1961 1962 1856 E 28500 25900 21000 20104 12500 10600 Ae 40 46 39 39 29 32 fw=キュービック強度(MPa)、DIN18555に従っ
て測定 fc=シリンダー強度(MPa)(=0.8×fw) D=密度(kg/M3)、DIN18555に従って測定 E=弾性率(MPa)、DIN1048に従って測定 Ae=E−モジュールの係数(MPa)0.5(kg/M3)-1.5)(S.
H.ペリーらに従う(“マガジン・オブ・コンクリート・
リサーチ(Magazine of Concrete Research)"1991、
43、No.154、3月、71−76参照))
[Table 5] Number 2 3 4 5 6 7 fw 54 38 38 49 43 30 21 f c 43.2 30.4 39.2 34.4 24 24 16.8 d 2282 2185 1945 1961 1962 1856 E 28500 25900 21000 20104 12500 10600 A e 40 46 39 39 29 32 f w = cubic strength (MPa), measured f c = cylinder strength according DIN18555 (MPa) (= 0.8 × f w) D = density (kg / M 3), in accordance with DIN18555 Measurement E = elastic modulus (MPa), measured according to DIN 1048 A e = E-modulus of the module (MPa) 0.5 (kg / M 3 ) -1.5 ) (S.
Follow H. Perry et al. (“Magazine of Concrete.
Research (Magazine of Concrete Research) "1991,
43, No. 154, March, 71-76))

【0017】RRIM顆粒含有モルタル(実施例6およ
び7)におけるE−モジュール値は、RRMIを含まな
いもの(実施例2−5)より、実質的に低い。
The E-module values in mortar containing RRIM granules (Examples 6 and 7) are substantially lower than those without RRMI (Examples 2-5).

Claims (5)

【特許請求の範囲】[Claims] 【請求項1】 骨材が非孔質顆粒状架橋高分子材料を乾
燥組成物の5容量%以上の範囲で含有するものである、
セメントおよび骨材を含む修理用モルタル組成物。
1. The aggregate contains a non-porous granular cross-linked polymer material in an amount of 5% by volume or more of the dry composition,
A repair mortar composition comprising cement and aggregate.
【請求項2】 高分子材料がポリウレタンである、請求
項1記載の修理用モルタル組成物。
2. The repair mortar composition according to claim 1, wherein the polymeric material is polyurethane.
【請求項3】 高分子材料が反応射出成形(RIM)材
料、好ましくは強化反応射出成形(RRIM)材料であ
る、請求項1または2記載の修理用モルタル組成物。
3. The repair mortar composition according to claim 1, wherein the polymeric material is a reaction injection molding (RIM) material, preferably a reinforced reaction injection molding (RRIM) material.
【請求項4】 高分子材料が、乾燥組成物の最大80容
量%、好ましくは10−50容量%を構成する、請求項
1〜3のいずれかに記載の修理用モルタル組成物。
4. The repair mortar composition according to claim 1, wherein the polymeric material constitutes up to 80% by volume of the dry composition, preferably 10-50% by volume.
【請求項5】 2,000〜25,000MPa、好ましく
は5,000〜15,000MPaの弾性率および10〜6
0MPa、好ましくは20〜50MPaの28日圧縮強さを有
する、請求項1〜4のいずれかに記載の修理用モルタル
組成物。
5. An elastic modulus of 2,000 to 25,000 MPa, preferably 5,000 to 15,000 MPa and 10 to 6
Repair mortar composition according to any of claims 1 to 4, having a 28 day compressive strength of 0 MPa, preferably 20 to 50 MPa.
JP7136568A 1994-06-03 1995-06-02 Mortar for repair Pending JPH0848552A (en)

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
GB9411150 1994-06-03
GB9411150A GB9411150D0 (en) 1994-06-03 1994-06-03 Improvements in or relating to organic compounds

Publications (1)

Publication Number Publication Date
JPH0848552A true JPH0848552A (en) 1996-02-20

Family

ID=10756152

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7136568A Pending JPH0848552A (en) 1994-06-03 1995-06-02 Mortar for repair

Country Status (6)

Country Link
JP (1) JPH0848552A (en)
CH (1) CH689352A5 (en)
DE (1) DE19519319B4 (en)
FR (1) FR2720739A1 (en)
GB (1) GB9411150D0 (en)
IT (1) IT1278089B1 (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100909484B1 (en) * 2008-02-28 2009-07-28 주식회사 에이치케이씨 Inorganic flooring composition containing jade particle and constructing mathod thereof

Family Cites Families (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE2020307A1 (en) * 1970-04-25 1971-11-18 Metallgesellschaft Ag Use of rubber crumbs to give elasticity to mixtures or mortar masses using crosslinking agents, aggregates or hydraulically acting binders
AT311863B (en) * 1971-06-15 1973-12-10 Theodor Chvatal Frost-resistant concrete
DE3028559C2 (en) * 1980-07-28 1983-10-13 Wilhelm Schön KG, 4428 Rosendahl Ready-to-use dry mortar mix and its use
DD227429A1 (en) * 1984-10-17 1985-09-18 Buna Chem Werke Veb FUSSBODENMOERTEL
JPS61236641A (en) * 1985-04-10 1986-10-21 日本セメント株式会社 Mortar or concrete for pavement
JPH0717424B2 (en) * 1989-03-06 1995-03-01 フクビ化学工業株式会社 Artificial stone and its manufacturing method
DE4139167A1 (en) * 1991-11-28 1993-06-03 Vorwerk & Sohn Residues from rubber prodn. and processing - are used in mixts. with hydratic and/or hydraulic binders, for the prodn. of constructional materials for building and mining industries
US5391226A (en) * 1992-04-23 1995-02-21 Tiremix Corporation Rubber-crumb-reinforced cement concrete

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
KR100909484B1 (en) * 2008-02-28 2009-07-28 주식회사 에이치케이씨 Inorganic flooring composition containing jade particle and constructing mathod thereof

Also Published As

Publication number Publication date
ITRM950371A1 (en) 1996-12-01
FR2720739B1 (en) 1997-02-28
GB9411150D0 (en) 1994-07-27
DE19519319A1 (en) 1995-12-07
IT1278089B1 (en) 1997-11-17
DE19519319B4 (en) 2006-02-02
ITRM950371A0 (en) 1995-06-01
FR2720739A1 (en) 1995-12-08
CH689352A5 (en) 1999-03-15

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