JPH08337605A - Production of vinyl chloride polymer - Google Patents

Production of vinyl chloride polymer

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Publication number
JPH08337605A
JPH08337605A JP14453395A JP14453395A JPH08337605A JP H08337605 A JPH08337605 A JP H08337605A JP 14453395 A JP14453395 A JP 14453395A JP 14453395 A JP14453395 A JP 14453395A JP H08337605 A JPH08337605 A JP H08337605A
Authority
JP
Japan
Prior art keywords
vinyl chloride
chamber
liquid
polymerization
tank
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP14453395A
Other languages
Japanese (ja)
Inventor
Hideto Iizawa
英人 飯澤
Susumu Kato
進 加藤
Shuichi Sakakibara
秀一 榊原
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mitsubishi Chemical Corp
Original Assignee
Mitsubishi Chemical Corp
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mitsubishi Chemical Corp filed Critical Mitsubishi Chemical Corp
Priority to JP14453395A priority Critical patent/JPH08337605A/en
Publication of JPH08337605A publication Critical patent/JPH08337605A/en
Pending legal-status Critical Current

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Abstract

PURPOSE: To produce a vinyl chloride polymer while inhibiting the deposition of polymer scales by performing the reaction while feeding the liquid through a clearance room into the reactor body in a tank having an exit for the liquid on the top of the room and at the position opposite to an inlet of the liquid. CONSTITUTION: A tank having a clearance room 14 formed by fixing the top and bottom of a temperature-controlling element with a partition 13 or the like, the body of the tank 1, a communicating vessel 15 through which the room 14 communicates with the body 1, an exit for the liquid secured at the position opposite to an inlet 17 and an electropolished inside wall is used. From the liquid inlet 17 of the tank, water, a vinyl chloride monomer, about 0.001-2wt.%, based on the monomer, dispersant such as partially saponified polyvinyl acetate, about 0.01-1wt.%, based on the monomer, initiator such as dioctyl peroxydicarbonate and other adjuvants are fed into the tank, and the reaction mixture is polymerized by heating to about 40-70 deg.C by circulating warm water through the temperature-controlling element. When a specified conversion is reached, unreacted vinyl chloride monomer is recovered, and the formed slurry is withdrawn through a nozzle 12 and dried to obtain a high- quality vinyl chloride polymer.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、塩化ビニル系重合体の
製造方法に関し、特に高品質の塩化ビニル系重合体を、
高い生産性で製造することができる塩化ビニル系重合体
の製造方法に関する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a vinyl chloride polymer, and in particular to a high quality vinyl chloride polymer,
The present invention relates to a method for producing a vinyl chloride polymer that can be produced with high productivity.

【0002】[0002]

【従来の技術】一般に、塩化ビニル又は塩化ビニルを主
体とする共重合可能な単量体の混合物(以下まとめて、
塩化ビニル系単量体という)の重合反応には、容器本体
1’を円筒形胴部の両端に皿形鏡板を溶接した耐圧密閉
容器で形成すると共に、発熱の除去或いは内容物の加熱
のためのジャケット18を、この容器本体の外部に付設
した外部ジャケット方式の槽容器(図7)が用いられ
る。
2. Description of the Related Art Generally, vinyl chloride or a mixture of vinyl chloride-based copolymerizable monomers (collectively,
For the polymerization reaction of vinyl chloride-based monomer), the container body 1'is formed of a pressure-resistant closed container in which dish-shaped end plates are welded to both ends of the cylindrical body, and to remove heat or heat the contents. An outer jacket type tank container (FIG. 7) is used in which the jacket 18 is attached to the outside of the container body.

【0003】この方式の槽容器は容器本体で耐圧強度を
保持するため、一般に容器の板厚が厚くなり、容器本体
の壁を通しての伝熱係数が低く、発熱反応である塩化ビ
ニル系単量体の重合においては高い生産性を得ることが
困難であった。また、槽容器を大型化する場合、強度面
から容器本体の壁の板厚を厚くする必要があり、更に伝
熱係数の低下を招くという不都合があった。
In this type of tank container, since the container body maintains the pressure resistance, the plate thickness of the container is generally large, the coefficient of heat transfer through the wall of the container body is low, and the vinyl chloride monomer is an exothermic reaction. It was difficult to obtain high productivity in the polymerization of. Further, in the case of enlarging the tank container, it is necessary to increase the plate thickness of the wall of the container main body from the viewpoint of strength, and there is a disadvantage that the heat transfer coefficient is further lowered.

【0004】そこで、この熱伝導での不都合点を解決す
べく、図8に示すように容器本体1′の内面と直角に仕
切板19を間隔をおいて並設し、仕切板の先端間に内ス
トリップ20を跨設することによって、該内ストリップ
と前記容器本体の内面との間に仕切板により仕切られた
螺旋状の流路21を形成した内部ジャケット方式(特開
昭57−147502号)の槽容器が提案されている。
該方式の槽容器においては、容器本体の内径に比べて仕
切板の間隔を小さくすることにより耐圧強度を高め、内
ストリップの肉厚を薄くし、伝熱係数を高くすることが
できる。
Therefore, in order to solve this inconvenience in heat conduction, partition plates 19 are arranged side by side at a right angle to the inner surface of the container body 1 ', as shown in FIG. An internal jacket method in which a spiral flow path 21 partitioned by a partition plate is formed between the inner strip 20 and the inner surface of the container body by straddling the inner strip 20 (JP-A-57-147502). The tank container of is proposed.
In the tank container of this method, the pressure resistance strength can be increased by making the interval between the partition plates smaller than the inner diameter of the container body, the wall thickness of the inner strip can be reduced, and the heat transfer coefficient can be increased.

【0005】しかしながら内部ジャケット方式の槽容器
は、熱伝導性に優れる反面、塩化ビニル系単量体の重合
反応時に内容物が接する槽容器内面に、多数存在する内
ストリップ間の溶接部が表面に露出していることによる
不都合な点がある。即ち、溶接部はその施工上表面粗度
が粗く、溶接欠陥部分が存在するが、塩化ビニル系単量
体の重合反応では、反応混合物の接する部分(以下、接
液部という)の表面粗度が粗いと、重合体スケールが付
着しやすく、生成したスケールが剥離し製品中に混入す
ると、品質の悪化(特に、フィルム等に加工したときに
フィルム中に未溶融物が残る、いわゆるフィッシュアイ
(FE))を引き起こす。また、品質悪化を招く重合体
スケールの付着を防ごうとする場合、多数存在する溶接
線を極度に平滑にしたり、特別な付着防止・除去技術を
導入する必要があるなど、設備の製作・維持のコストが
大きくなる不都合がある。
However, while the inner jacket type tank container has excellent thermal conductivity, the inner surface of the tank container where the contents come into contact with the vinyl chloride monomer during the polymerization reaction has a large number of welded portions between inner strips on the surface. There is a disadvantage due to being exposed. That is, the welded portion has a rough surface roughness due to its construction, and a welding defect portion exists, but in the polymerization reaction of the vinyl chloride-based monomer, the surface roughness of the contacting portion of the reaction mixture (hereinafter referred to as the liquid contacting portion). If it is rough, polymer scale is likely to adhere, and if the generated scale peels and mixes into the product, the quality deteriorates (especially unmelted material remains in the film when processed into a film, so-called fish eye ( Cause FE)). In addition, when trying to prevent the adhesion of polymer scale that causes quality deterioration, it is necessary to extremely smooth the existing welding lines and to introduce special adhesion prevention / removal technology. There is an inconvenience that the cost increases.

【0006】また、塩化ビニル系単量体の重合反応で
は、反応の進行に伴い発生する塩化水素による腐食性の
ため、通常、槽容器内面の材質としてステンレス材を用
いるが、ステンレス材の溶接部は溶接による残留応力が
集中しており、容器内面に溶接線が隣接して多数存在す
る内部ジャケット方式の槽容器を用いて、塩化ビニル系
単量体の重合反応を行う場合、反応の進行に伴い発生す
る塩化水素(塩素イオン)による応力腐食割れの懸念が
ある。そのため、この溶接線の劣化程度の検査を、入念
にかつ継続的に行う必要があり、メンテナンスが煩雑で
検査費用が嵩むという不都合もある。
Further, in the polymerization reaction of vinyl chloride-based monomer, stainless steel is usually used as the material of the inner surface of the tank because of the corrosiveness caused by hydrogen chloride generated as the reaction proceeds. Indicates that residual stress due to welding is concentrated, and when a vinyl chloride monomer polymerization reaction is performed using an internal jacket type tank container in which many welding lines are adjacent to the inner surface of the container, the reaction progresses. There is a concern of stress corrosion cracking due to the accompanying hydrogen chloride (chlorine ion). Therefore, it is necessary to carefully and continuously perform the inspection of the degree of deterioration of the welding line, and there is also a disadvantage that the maintenance is complicated and the inspection cost increases.

【0007】この内部ジャケット方式の槽容器の利点を
生かしつつ不都合点を解決すべく、本発明者らは、先
に、かかる問題のない水性媒体中における塩化ビニル系
重合体の製造方法として、内筒の外面に直角に仕切板を
間隔をおいて並設し、該仕切板の先端間に外ストリップ
を跨設することによって、前記内筒と外ストリップとの
間に仕切板により仕切られた熱媒の流路を有する流路壁
(以下、温調エレメントという)を形成し、この温調エ
レメントを容器本体内に外ストリップ側を容器本体の内
面に対向させて間隔をおいて固定するとともに前記温調
エレメントの外ストリップ側と容器本体の内面との間の
間隙の上下部を封止して間隙室を形成した構造の槽容器
(以下、温調エレメント方式の槽容器という)中で、該
間隙室の内圧と容器本体の内面と温調エレメントの内筒
とで囲まれた空間(以下、本体室という)の内圧との差
を連通管等により小さく保ちつつ、重合反応を行う方法
を提案した。
In order to solve the inconvenience while taking advantage of the advantage of this inner jacket type tank container, the present inventors have previously described, as a method for producing a vinyl chloride-based polymer in an aqueous medium without such a problem, Partition plates are arranged side by side at a right angle to the outer surface of the cylinder, and an outer strip is laid between the ends of the partition plate so that the heat separated by the partition plate between the inner cylinder and the outer strip. A flow path wall (hereinafter referred to as a temperature control element) having a flow path for the medium is formed, and the temperature control element is fixed in the container body with an outer strip side facing the inner surface of the container body with a space therebetween. In a tank container having a structure in which upper and lower parts of a gap between the outer strip side of the temperature control element and the inner surface of the container body are sealed to form a gap chamber (hereinafter referred to as a temperature control element type tank container), Internal pressure of the void chamber and container Body inner surface and surrounded by the inner cylinder of the temperature control element space (hereinafter, referred to body chamber) while keeping small the difference communicating pipe or the like with the internal pressure of, proposed a method of performing a polymerization reaction.

【0008】[0008]

【発明が解決しようとする課題】本発明の目的は、本体
室と間隙室とを有する構造の温調エレメント方式の槽容
器中で塩化ビニル系重合体を製造する際に、槽容器内壁
の気相部におけるスケールの生成・付着を減少させて、
高品質の塩化ビニル系重合体を生産性良く製造すること
ができる方法を提供することにある。
SUMMARY OF THE INVENTION An object of the present invention is to manufacture a vinyl chloride polymer in a temperature control element type tank container having a structure having a main chamber and a gap chamber. By reducing the generation and adhesion of scale in the phase part,
It is an object of the present invention to provide a method capable of producing a high-quality vinyl chloride polymer with high productivity.

【0009】[0009]

【課題を解決するための手段】即ち、本発明の要旨は、
塩化ビニルまたは塩化ビニルを主体とする共重合可能な
単量体の混合物の水性媒体中における重合を、内筒の外
面に直角に仕切板を間隔をおいて並設し、該仕切板の先
端間に外ストリップを跨設することによって、前記内筒
と外ストリップとの間に仕切板により仕切られた熱媒の
流路を有する流路壁(温調エレメント)を形成し、この
温調エレメントを容器本体内に外ストリップ側を容器本
体の内面に対向させて間隔をおいて固定するとともに前
記温調エレメントの外ストリップ側と容器本体の内面と
の間の間隙の上下部を隔壁により封止して間隙室を形成
した構造を有し、かつこの容器本体の内面と温調エレメ
ントの内筒とで囲まれた本体室と間隙室とを連通管もし
くは上記隔壁に設けた開口部(以下、連通口という)に
より連通させた槽容器中で、間隙室を経由して本体室内
へ液体を供給しながら行うに際し、間隙室からの液体の
出口が、該間隙室の上部であって液体の入口と対称な位
置に設けられた槽容器を用いることを特徴とする塩化ビ
ニル系重合体の製造方法、に存する。
That is, the gist of the present invention is as follows.
Polymerization of vinyl chloride or a mixture of copolymerizable monomers mainly composed of vinyl chloride in an aqueous medium is performed by arranging partition plates side by side at right angles to the outer surface of the inner cylinder, and between the tip ends of the partition plates. By straddling an outer strip on the inner wall, a flow path wall (temperature control element) having a flow path for a heat medium partitioned by a partition plate is formed between the inner cylinder and the outer strip. In the container body, the outer strip side is fixed to the inner surface of the container body so as to be spaced apart, and the upper and lower portions of the gap between the outer strip side of the temperature control element and the inner surface of the container body are sealed by partition walls. Has a structure in which a gap chamber is formed, and the body chamber surrounded by the inner surface of the container main body and the inner cylinder of the temperature control element and the gap chamber are provided in a communication pipe or the partition wall (hereinafter referred to as a communication part). A tank that communicates with each other In the vessel, when the liquid is supplied to the main body chamber through the gap chamber, the liquid outlet from the gap chamber is provided in the upper part of the gap chamber and at a position symmetrical to the liquid inlet. A method for producing a vinyl chloride-based polymer, characterized by using a container.

【0010】以下、本発明を詳細に説明する。 〈槽容器〉槽容器本体 本発明方法に使用される温調エレメント方式の槽容器は
次のような構造のものである。即ち、図1〜図3に示す
ように、内筒6の外面に直角に仕切板7を間隔をおいて
並設し、仕切板の先端間に外ストリップ8を跨設するこ
とにより、前記内筒と外ストリップとの間に仕切板によ
り仕切られた熱媒の流路9を有する温調エレメント5を
形成する。この温調エレメントの外径を槽容器の内径よ
り小さく製作し、この温調エレメントの外ストリップ側
を容器本体1の内面に対向させて間隔を置いて固定す
る。
Hereinafter, the present invention will be described in detail. <Bath container> Bath container main body The temperature control element type bath container used in the method of the present invention has the following structure. That is, as shown in FIGS. 1 to 3, the partition plates 7 are arranged side by side at right angles to the outer surface of the inner cylinder 6, and the outer strips 8 are straddled between the tips of the partition plates, whereby A temperature control element 5 having a heat medium passage 9 partitioned by a partition plate is formed between the cylinder and the outer strip. The outer diameter of the temperature control element is made smaller than the inner diameter of the tank container, and the outer strip side of the temperature control element is fixed to the inner surface of the container body 1 with a space therebetween.

【0011】この温調エレメントの固定は、その中心軸
と容器の中心軸とがほぼ一致するように行うのが良く、
このとき容器本体の内面と温調エレメントの外面(即ち
外ストリップ側)との間に、両者の径の差に相当する間
隙ができ、これが円周方向にほぼ均一となる。温調エレ
メントの下端部は図1に示すように槽容器ノズル12の
周囲の底部鏡板3に連続溶接等により直接封止してもよ
いし、また隔壁を介して封止してもよい。
The temperature control element is preferably fixed so that its central axis and the central axis of the container substantially coincide with each other.
At this time, a gap corresponding to the difference in diameter between the inner surface of the container body and the outer surface of the temperature control element (that is, the outer strip side) is formed, which is substantially uniform in the circumferential direction. The lower end of the temperature control element may be directly sealed to the bottom end plate 3 around the tank container nozzle 12 by continuous welding or the like as shown in FIG. 1, or may be sealed via a partition wall.

【0012】温調エレメントの上端部については、図3
に示すように容器の円筒形胴部2に隔壁13を取り付け
封止してもよいし、図1または図4に示すように頂部鏡
板4に隔壁13を取り付けて封止してもよい。このよう
にして容器本体の内部に固定された温調エレメントの外
面と容器本体の内面との間には間隙室が形成された構造
となる。これによって、反応混合物の上記間隙への侵入
と、これに伴うスケールの付着・成長が防止できる。
The upper end of the temperature control element is shown in FIG.
The partition wall 13 may be attached and sealed to the cylindrical body portion 2 of the container as shown in FIG. 2, or the partition wall 13 may be attached and sealed to the top end plate 4 as shown in FIG. 1 or 4. In this way, a gap chamber is formed between the outer surface of the temperature control element fixed inside the container body and the inner surface of the container body. As a result, it is possible to prevent the reaction mixture from penetrating into the gap and the scale from adhering and growing.

【0013】この間隙の上部及び/又は下部を封止する
ための隔壁等には、温調エレメントの熱による膨張・収
縮を吸収できるような伸縮吸収部を設けておくのが良
く、また塩化ビニル系単量体の重合の際に通常用いられ
る温度や圧力に耐え得るような強度を持たせておく必要
がある。また、温調エレメント及びこれと容器本体との
間隙の上下部を封止するための溶接や隔壁が反応圧等に
より破壊されるのを防ぐため、容器本体の内面(通常、
頂部鏡板及び底部鏡板の部分)と温調エレメントの内筒
とで囲まれた空間(本体室)の内圧と間隙室の内圧との
差を小さくするのが保安上好ましく、このときは上記し
たほどの隔壁の耐圧強度は必要がなくなる。
It is preferable that the partition wall or the like for sealing the upper part and / or the lower part of the gap is provided with an expansion / contraction absorbing part capable of absorbing expansion / contraction of the temperature control element due to heat. It is necessary to have a strength that can withstand the temperature and pressure normally used during the polymerization of the system monomer. Further, in order to prevent the temperature control element and the welding for sealing the upper and lower portions of the gap between the temperature control element and the container body and the partition wall from being destroyed by reaction pressure or the like, the inner surface of the container body (usually,
For safety, it is preferable to minimize the difference between the internal pressure of the space (main body chamber) surrounded by the top end plate and bottom end plate) and the inner cylinder of the temperature control element and the internal pressure of the gap chamber. The pressure resistance of the partition walls is not necessary.

【0014】本発明方法においては、本体室の内圧と間
隙室の内圧との差を小さくするための方法として、本体
室と間隙室とを、例えば図1に示すような連通管15ま
たは均圧器を介した配管(均圧配管)で連結する方法、
あるいは図5に示すように、温調エレメントを固定する
隔壁に開口部(連通口16)を設ける方法を使用する。
更に、間隙室に液体の入口17を設け、連通管あるいは
連通口を通して本体室内に液体を供給することにより、
連通管あるいは連通口及びそれらの周辺部におけるスケ
ールの生成・付着による連通管や連通口の閉塞、間隙室
内への塩化ビニル蒸気または重合混合物等の侵入の防止
を図る。しかし、前記隔壁(温調エレメントの上下に隔
壁を設けた場合には上部の隔壁)の部分には熱媒の流路
がないため冷却ができず、この部分が反応熱により加熱
されて、隔壁の本体室側表面で塩化ビニル系単量体の重
合が起こったり、飛散した重合体粒子が付着したりし
て、スケールが生成する恐れがあり、ひいては製品重合
体の品質に悪影響を及ぼす可能性がある。
In the method of the present invention, as a method for reducing the difference between the internal pressure of the main body chamber and the internal pressure of the interstitial chamber, the main chamber and the interstitial chamber are connected, for example, to the communicating pipe 15 or a pressure equalizer as shown in FIG. Method of connecting with piping (equalizing pressure piping) via
Alternatively, as shown in FIG. 5, a method of providing an opening (communication port 16) in a partition wall for fixing the temperature control element is used.
Further, by providing the liquid inlet 17 in the gap chamber and supplying the liquid into the main body chamber through the communication pipe or the communication port,
To prevent the blockage of the communication pipe and the communication port due to the generation and adhesion of scales in the communication pipe or the communication port and their surroundings, and to prevent the entry of vinyl chloride vapor or polymerization mixture into the gap chamber. However, since the partition wall (upper partition wall when partition walls are provided above and below the temperature control element) does not have a flow path for a heat medium, cooling cannot be performed, and this part is heated by reaction heat to partition the partition wall. Polymerization of vinyl chloride-based monomers may occur on the surface of the main body chamber of the product, or scattered polymer particles may adhere to the scale, which may adversely affect the quality of the product polymer. There is.

【0015】そこで本発明方法においては、間隙室から
の液体の出口、即ち連通管の間隙室側の開口部あるいは
連通口(以下、併せて連通開口部という)を、間隙室の
上部であり、かつ、図1およびその断面図である図6に
示すように間隙室への液体の入口17と対称な位置に設
けることにより、液体の入口と出口との距離を遠ざけて
間隙室内での液体の「ショートパス」を防ぎ、間隙室内
での液体の滞留を少なくする。この場合、図3に示すよ
うに、液体の入口を間隙室の下部に、連通開口部を間隙
室の最上部に設けると、間隙室内で連通開口部より上の
部分に滞留する液体がなくなるため、より好適である。
Therefore, in the method of the present invention, the outlet of the liquid from the gap chamber, that is, the opening or the communication port of the communication tube on the gap chamber side (hereinafter collectively referred to as the communication opening) is the upper part of the gap chamber, Further, as shown in FIG. 1 and FIG. 6 which is a sectional view thereof, by providing the liquid inlet 17 to the gap chamber at a position symmetrical to the liquid inlet 17, the distance between the liquid inlet and the liquid outlet is increased and the liquid inside the gap chamber is separated. Prevents "short pass" and reduces liquid retention in the void chamber. In this case, as shown in FIG. 3, if the liquid inlet is provided in the lower part of the gap chamber and the communication opening is provided in the uppermost part of the gap chamber, there is no liquid remaining in the gap chamber above the communication opening. , More preferred.

【0016】また、上部の隔壁に対応する部分の液体の
滞留をさらに少なくするために、図4に示すように、間
隙室の液体入口を、それぞれ連通開口部と対称な方向に
間隙室の上部及び下部の2か所(17a、17b)に設
けるのも、好ましい実施態様である。
Further, in order to further reduce the retention of the liquid in the portion corresponding to the upper partition wall, as shown in FIG. 4, the liquid inlets of the gap chambers are provided in the upper portions of the gap chambers in directions symmetrical to the communication openings. It is also a preferred embodiment to provide it at two places (17a, 17b) in the lower part.

【0017】本発明方法において、液体の入口と対称な
位置とは、図6に示すような槽容器の横断面(平面図)
上において、槽容器の中心軸と液体入口とを結ぶ直線の
延長方向に対して槽容器の中心から0〜±45°、好ま
しくは0〜±30°の角度(角度は上記直線の延長方向
に重なるものを0°とする)の方向にある槽容器壁をい
う。この位置は必ずしも液体入口と同一平面上にある必
要はない。また槽容器の中心軸とは、槽容器を円筒胴部
の上下に鏡板を設けた形状と考えた場合、その円筒の中
心軸のことをいう。
In the method of the present invention, the position symmetrical to the inlet of the liquid means the cross section (plan view) of the tank container as shown in FIG.
Above, an angle of 0 to ± 45 °, preferably 0 to ± 30 ° from the center of the tank container with respect to the extension direction of the straight line connecting the central axis of the tank container and the liquid inlet (the angle is in the extending direction of the straight line). It refers to the wall of the vessel container in the direction of 0 ° for overlapping. This position does not necessarily have to be flush with the liquid inlet. Further, the central axis of the tank container means the central axis of the cylinder when the tank container is considered to have a shape in which mirror plates are provided above and below the cylindrical body.

【0018】連通開口部が液体の入口と対称な位置の、
間隙室の上部に設けられていない場合は、供給される液
体が間隙室上部で滞留しやすくなり、この部分の液体が
加熱され、結果的に隔壁部分の温度が上昇し、この部分
での付着生成の原因となる恐れがある。連通管を用いる
場合には、連通管の本体室側の開口部は、頂部鏡板、胴
部等に設けるが、図3に示すように、この連通管は槽容
器を貫通してもよい。
The communication opening is symmetrical with the liquid inlet,
If it is not provided in the upper part of the gap chamber, the liquid to be supplied tends to stay in the upper part of the gap chamber, the liquid in this part is heated, and the temperature of the partition wall rises as a result, and the adhesion in this part occurs. May cause generation. When the communication pipe is used, the opening on the main chamber side of the communication pipe is provided in the top end plate, the body, etc., but as shown in FIG. 3, this communication pipe may penetrate the tank container.

【0019】上記の供給する液体としては、重合反応の
媒体として用いられる水と同質であることが好ましく、
例えば脱イオン水等が挙げられるが、塩化ビニル系重合
体の品質に悪影響がないものであれば、特に限定される
ものではない。液体の供給量は、重合反応や品質に悪影
響がなく、過充填等による弊害がない限り、特に限定さ
れるものではないが、他の部位から本体室へ供給される
液体の量も含めた供給液体の総量が塩化ビニル系単量体
が重合することによる体積収縮分を超えないようにする
のが好ましい。
The liquid to be supplied is preferably of the same quality as water used as a medium for the polymerization reaction,
For example, deionized water may be used, but it is not particularly limited as long as it does not adversely affect the quality of the vinyl chloride polymer. The amount of liquid supplied is not particularly limited as long as it does not adversely affect the polymerization reaction and quality and there is no adverse effect due to overfilling, etc., but also the amount of liquid supplied from other parts to the main chamber It is preferable that the total amount of the liquid does not exceed the volume contraction amount due to the polymerization of the vinyl chloride-based monomer.

【0020】液体の供給は、少なくとも重合反応期間中
に連続的、或いは間欠的に行うことが好ましい。温調エ
レメント内での熱媒の流路は、図1に示すように、単一
の螺旋状としてもよいし、複数の螺旋状・蛇行状等の流
路に分割してもよく、特に限定されない。また、流路に
流す熱媒としては、加熱用には蒸気、温水等が、冷却用
には工業用水等の常温水、別途冷凍機等で冷却された
水、エチレングリコール等の冷媒、フロン等の低温沸点
冷媒等が使用できるが、いずれも特に限定されない。
It is preferable to supply the liquid continuously or intermittently at least during the polymerization reaction period. The flow path of the heat medium in the temperature control element may be a single spiral as shown in FIG. 1, or may be divided into a plurality of spiral, meandering, etc. flow paths, and is not particularly limited. Not done. Further, as the heat medium flowing in the flow path, steam, hot water, etc. are used for heating, room temperature water such as industrial water for cooling, water cooled by a separate refrigerator, refrigerant such as ethylene glycol, CFCs, etc. The low-temperature boiling point refrigerant can be used, but is not particularly limited.

【0021】内筒の板厚は、必要とされる強度と仕切板
の間隔とに依存するが、容器本体の胴長に比べて仕切板
の間隔は小さいので、内筒の板厚を薄くして、高い伝熱
係数を得ることができる。内筒の材質は、前述したよう
に、塩化ビニル系単量体の反応混合物と接する部分の耐
食性を考慮して、ステンレス材(ステンレス無垢材、ス
テンレス・炭素鋼クラッド材など、特にSUS316L
が好ましい)やガラスライニング材等が用いられるが、
塩素イオンによる応力腐食割れに耐性のある材質であれ
ば、特に限定されるものではない。 スケール付着防止
の観点から内筒の表面は平滑であるのが好ましく、該表
面を平滑にする方法としては、通常、工業的に実施され
るバフ仕上げ、電解研磨等の方法を用いることができ、
特に限定されない。また、その表面粗度としては、最大
高さRyで通常10μm以下、好ましくは3μm以下、
より好ましくは1μm以下がよい。Ryの測定は、JI
S B 0601にて規定された方法を用いればよい。
The plate thickness of the inner cylinder depends on the required strength and the space between the partition plates, but since the space between the partition plates is smaller than the body length of the container body, the plate thickness of the inner cylinder should be reduced. Therefore, a high heat transfer coefficient can be obtained. As described above, the material of the inner cylinder is made of stainless steel (solid stainless steel, stainless steel / carbon steel clad material, especially SUS316L) in consideration of the corrosion resistance of the portion in contact with the reaction mixture of vinyl chloride-based monomers.
Is preferable) or a glass lining material is used,
The material is not particularly limited as long as it is a material that is resistant to stress corrosion cracking due to chlorine ions. From the viewpoint of preventing scale adhesion, the surface of the inner cylinder is preferably smooth, and as a method for smoothing the surface, methods such as buffing and electrolytic polishing which are usually carried out industrially can be used.
There is no particular limitation. As the surface roughness, the maximum height Ry is usually 10 μm or less, preferably 3 μm or less,
More preferably, it is 1 μm or less. Ry is measured by JI
The method specified in S B 0601 may be used.

【0022】このように製作された槽容器の本体室側の
内容面に溶接部が占める割合は、内部ジャケット方式の
槽容器より著しく少ないので、重合体スケールの付着生
成が少なく、得られる製品の品質も良好であり、また、
応力腐食割れの懸念も少ないので、保守・点検(いわゆ
るメンテナンス)の程度も通常の外部ジャケット方式の
槽容器並のものでよい。
Since the proportion of the welded portion on the inner surface of the main body chamber side of the tank container manufactured in this way is significantly smaller than that of the internal jacket type tank container, the adhesion and formation of polymer scale is small and the product obtained is The quality is also good,
Since there is little concern about stress corrosion cracking, the degree of maintenance / inspection (so-called maintenance) may be the same as that of a normal outer jacket type tank container.

【0023】槽容器付帯設備 その他の槽容器(以下、重合槽ということもある)の付
帯機器である撹拌翼やバッフルなどの形状は、特に限定
されるものではなく、従来の懸濁重合法、乳化重合法又
は微細懸濁重合法で、一般的に使用されている設備・機
器を使用することができる。また、重合槽の気相部分の
外部に還流冷却器を設けてもよい。
The shape of the stirring blades, baffles, etc., which are the auxiliary equipment of the tank container incidental equipment and other tank containers (hereinafter sometimes referred to as a polymerization tank), is not particularly limited, and the conventional suspension polymerization method, In the emulsion polymerization method or the fine suspension polymerization method, generally used facilities and equipment can be used. Further, a reflux condenser may be provided outside the gas phase portion of the polymerization tank.

【0024】〈重合処方〉本発明にいう塩化ビニル系重
合体とは、塩化ビニル系単量体を水性媒体中で重合して
得られる、塩化ビニルを主な構成単位とする重合体のこ
とをいう。また本発明にいう重合反応期間とは、反応系
が所定の重合温度に達してから、重合槽の内圧が、反応
系の温度における塩化ビニル系単量体の飽和圧力から所
定圧力低下して、未反応の単量体を回収しはじめる時間
までのことをいう。
<Polymerization prescription> The vinyl chloride-based polymer referred to in the present invention is a polymer having vinyl chloride as a main constituent unit, which is obtained by polymerizing a vinyl chloride-based monomer in an aqueous medium. Say. Further, the polymerization reaction period according to the present invention, after the reaction system reaches a predetermined polymerization temperature, the internal pressure of the polymerization tank is reduced by a predetermined pressure from the saturated pressure of the vinyl chloride-based monomer at the temperature of the reaction system, It refers to the time until the collection of unreacted monomers begins.

【0025】塩化ビニル系単量体の水性媒体中での重合
方法には、一般に懸濁重合法と乳化重合法ならびに微細
懸濁重合法とがある。塩化ビニル系単量体の懸濁重合
は、通常、塩化ビニル系単量体を分散剤を含有する水性
媒体中で、油溶性重合開始剤の存在下に重合させること
によって実施される。
Polymerization methods of vinyl chloride type monomers in an aqueous medium generally include suspension polymerization method, emulsion polymerization method and fine suspension polymerization method. Suspension polymerization of a vinyl chloride monomer is usually carried out by polymerizing a vinyl chloride monomer in an aqueous medium containing a dispersant in the presence of an oil-soluble polymerization initiator.

【0026】塩化ビニル系単量体の乳化重合は、塩化ビ
ニル系単量体を水性媒体中で、乳化剤及び水溶性重合開
始剤の存在下に、また、微細懸濁重合は、塩化ビニル系
単量体を水性媒体中で、乳化剤及び油溶性重合開始剤の
存在下に、均質化処理の上重合させることによって実施
される。
Emulsion polymerization of a vinyl chloride monomer is carried out in an aqueous medium in the presence of an emulsifier and a water-soluble polymerization initiator, and fine suspension polymerization is carried out by a vinyl chloride monomer. It is carried out by polymerizing the monomer in an aqueous medium in the presence of an emulsifier and an oil-soluble polymerization initiator, followed by homogenization treatment.

【0027】単量体 本発明方法において使用される塩化ビニル系単量体と
は、塩化ビニル単量体単独及び塩化ビニル単量体を主体
とする共重合可能な単量体の混合物を含む。塩化ビニル
単量体と共重合可能な他の単量体としては、従来一般的
に用いられているものを使用することができ、特に限定
されない。上記の他の単量体としては、例えば、酢酸ビ
ニル、プロピオン酸ビニル、ステアリン酸ビニル等のビ
ニルエステル類、メチルビニルエーテル、エチルビニル
エーテル、オクチルビニルエーテル、ラウリルビニルエ
ーテル、セチルビニルエーテル等のアルキルビニルエー
テル類、エチレン等のα−オレフィン類、アクリル酸、
メタクリル酸等の一価不飽和酸、これらの一価不飽和酸
のメチルエステル、エチルエステル等のアルキルエステ
ル類、マレイン酸、フマル酸、イタコン酸等の二価不飽
和酸、これらの二価不飽和酸のメチルエステル、エチル
エステル等のアルキルエステル類、塩化ビニリデン等の
ビニリデン化合物、アクリロニトリル等の不飽和ニトリ
ルなどの一種又は二種以上の混合物が挙げられる。これ
らの他の単量体は、塩化ビニル単量体に対し、通常、3
0重量%以下、好ましくは20重量%以下の割合で使用
されるが、特に制限はない。
Monomers The vinyl chloride monomers used in the method of the present invention include vinyl chloride monomers alone and a mixture of copolymerizable monomers mainly composed of vinyl chloride monomers. As the other monomer copolymerizable with the vinyl chloride monomer, those generally used in the related art can be used and are not particularly limited. Examples of the above-mentioned other monomers include vinyl acetates such as vinyl acetate, vinyl propionate and vinyl stearate, alkyl vinyl ethers such as methyl vinyl ether, ethyl vinyl ether, octyl vinyl ether, lauryl vinyl ether and cetyl vinyl ether, ethylene and the like. Α-olefins, acrylic acid,
Mono-unsaturated acids such as methacrylic acid, alkyl esters of these mono-unsaturated acids such as methyl ester and ethyl ester, di-unsaturated acids such as maleic acid, fumaric acid, itaconic acid, etc. One or a mixture of two or more of alkyl esters such as methyl ester and ethyl ester of saturated acid, vinylidene compound such as vinylidene chloride, unsaturated nitrile such as acrylonitrile and the like can be mentioned. These other monomers are usually 3
It is used in an amount of 0% by weight or less, preferably 20% by weight or less, but there is no particular limitation.

【0028】分散剤 本発明方法において使用できる分散剤は、塩化ビニル系
単量体の懸濁重合法で従来一般的に使用されているもの
でよく、特に限定されない。上記分散剤としては、例え
ば部分ケン化ポリ酢酸ビニル(いわゆるポリビニルアル
コール)、ヒドロキシプロピルメチルセルロースなどの
セルロース誘導体、ゼラチンなどの水溶性ポリマー等が
挙げられる。また、分散助剤としてラウリル硫酸ナトリ
ウムなどのアニオン性界面活性剤、ソルビタン脂肪酸エ
ステル類やグリセリン脂肪酸エステル類などの非イオン
性界面活性剤等を使用しても差し支えない。これらの分
散剤あるいは分散助剤は単独で又は2種類以上の組合せ
で用いることができる。また、これらの分散剤の使用量
には特に制限はなく、その種類、撹拌強度、重合温度、
塩化ビニル単量体と共重合させる他の単量体の種類と組
成、目的とする塩化ビニル系重合体の粒径等によって多
少異なるが、一般には塩化ビニル系単量体の総量に対し
て通常0.001〜2重量%、好ましくは0.03〜1
重量%の範囲内で用いられる。
Dispersant The dispersant that can be used in the method of the present invention is not particularly limited and may be one that has been conventionally used generally in the suspension polymerization method of vinyl chloride-based monomers. Examples of the dispersant include partially saponified polyvinyl acetate (so-called polyvinyl alcohol), cellulose derivatives such as hydroxypropylmethyl cellulose, and water-soluble polymers such as gelatin. In addition, anionic surfactants such as sodium lauryl sulfate and nonionic surfactants such as sorbitan fatty acid esters and glycerin fatty acid esters may be used as a dispersion aid. These dispersants or dispersion aids can be used alone or in combination of two or more. The amount of these dispersants used is not particularly limited, and its type, stirring strength, polymerization temperature,
Depending on the type and composition of other monomers to be copolymerized with the vinyl chloride monomer and the particle size of the intended vinyl chloride polymer, etc. 0.001-2% by weight, preferably 0.03-1
Used in the range of wt%.

【0029】乳化剤 乳化重合法及び微細懸濁重合法に用いられる乳化剤とし
ては、例えば、高級アルコール硫酸エステル塩(アルカ
リ金属塩、アンモニウム塩)、アルキルベンゼンスルホ
ン酸塩(アルカリ金属塩、アンモニウム塩)、高級脂肪
酸塩(アルカリ金属塩、アンモニウム塩)その他のアニ
オン界面活性剤、ノニオン界面活性剤、及び/またはカ
チオン界面活性剤が挙げられる。これらの界面活性剤
は、1種類を用いてもよいし、2種類以上の併用も可能
である。乳化剤の使用量は、塩化ビニル系単量体に対
し、通常0.1〜3重量%(好ましくは0.3〜1重量
%)の範囲であるが、特に限定されない。また、これら
の乳化剤を、加工時の発泡性の調整用に追加して用いて
もよく、この時は重合用乳化剤とは別に、重合反応終了
後に添加してもよい。
Emulsifiers Examples of emulsifiers used in the emulsion polymerization method and the fine suspension polymerization method include higher alcohol sulfuric acid ester salts (alkali metal salts and ammonium salts), alkylbenzene sulfonates (alkali metal salts and ammonium salts), higher salts. Examples include fatty acid salts (alkali metal salts, ammonium salts) and other anionic surfactants, nonionic surfactants, and / or cationic surfactants. These surfactants may be used alone or in combination of two or more. The amount of the emulsifier used is usually 0.1 to 3% by weight (preferably 0.3 to 1% by weight) based on the vinyl chloride-based monomer, but is not particularly limited. Further, these emulsifiers may be additionally used for adjusting the foamability during processing, and at this time, separately from the emulsifier for polymerization, they may be added after the completion of the polymerization reaction.

【0030】重合開始剤 本発明方法において使用される重合開始剤は、塩化ビニ
ル系単量体の各重合法で、従来一般的に使用されるもの
でよく、特に限定されない。懸濁重合法で使用される重
合開始剤としては、例えばt−ブチルペルオキシピバレ
ート、t−ブチルペルオキシネオデカノエート、t−ヘ
キシルペルオキシピバレート、t−ヘキシルペルオキシ
ネオデカノエート、α−クミルペルオキシネオデカノエ
ートなどのペルエステル化合物、ジラウロイルペルオキ
シドなどのジアシル又はジアルキルペルオキシド化合
物、ジイソプロピルペルオキシジカーボネート、ジ−2
−エチルヘキシルペルオキシジカーボネートなどのペル
カーボネート化合物、アゾビス(2,4−ジメチルバレ
ロニトリル)、アゾビスイソブチロニトリルなどのアゾ
化合物等が挙げられる。これらの重合開始剤は、単独で
又は2種類以上の組合せで使用することができる。重合
開始剤の使用量は、開始剤の種類や重合温度、所望の反
応時間等によっても異なるが、一般に塩化ビニル系単量
体の総量に対し0.01〜1重量%の範囲である。
Polymerization Initiator The polymerization initiator used in the method of the present invention is not particularly limited and may be one that has been generally used conventionally in each polymerization method of vinyl chloride type monomers. Examples of the polymerization initiator used in the suspension polymerization method include t-butylperoxypivalate, t-butylperoxyneodecanoate, t-hexylperoxypivalate, t-hexylperoxyneodecanoate and α-quan. Perester compounds such as milperoxy neodecanoate, diacyl or dialkyl peroxide compounds such as dilauroyl peroxide, diisopropyl peroxydicarbonate, di-2
Examples include percarbonate compounds such as ethylhexyl peroxydicarbonate, azo compounds such as azobis (2,4-dimethylvaleronitrile) and azobisisobutyronitrile. These polymerization initiators can be used alone or in combination of two or more. Although the amount of the polymerization initiator used varies depending on the type of the initiator, the polymerization temperature, the desired reaction time, etc., it is generally in the range of 0.01 to 1% by weight based on the total amount of the vinyl chloride monomer.

【0031】乳化重合法で使用される重合開始剤として
は、過硫酸塩(ナトリウム塩、カリウム塩、アンモニウ
ム塩)、過酸化水素等の水溶性過酸化物、または、これ
らの水溶性過酸化物と水溶性還元剤(例えば、亜硫酸ナ
トリウム、ピロ亜硫酸ナトリウム、亜硫酸水素ナトリウ
ム、アスコルビン酸、ナトリウムホルムアルデヒドスル
ホキシレート等)との組合せからなる水溶性レドックス
系開始剤が例示される。
The polymerization initiator used in the emulsion polymerization method is a water-soluble peroxide such as persulfate (sodium salt, potassium salt, ammonium salt), hydrogen peroxide, or the like, or a water-soluble peroxide thereof. Examples of the water-soluble redox-based initiators include a combination of a water-soluble reducing agent (eg, sodium sulfite, sodium pyrosulfite, sodium bisulfite, ascorbic acid, sodium formaldehyde sulfoxylate, etc.).

【0032】微細懸濁重合法で用いられる重合開始剤と
しては、アゾビスイソブチロニトリル、アゾビス(2,
4−ジメチルバレロニトリル)、ラウロイルペルオキシ
ド、t−ブチルペルオキシピバレート等の単量体可溶性
(油溶性)開始剤、または、これらの油溶性開始剤と前
記の水溶性還元剤との組合せからなるレドックス系開始
剤が例示される。
As the polymerization initiator used in the fine suspension polymerization method, azobisisobutyronitrile, azobis (2,
4-dimethylvaleronitrile), lauroyl peroxide, t-butylperoxypivalate and other monomer-soluble (oil-soluble) initiators, or a redox comprising a combination of these oil-soluble initiators and the aforementioned water-soluble reducing agent. An example is a system initiator.

【0033】その他の助剤 更に、本発明方法においては、必要に応じて、塩化ビニ
ル系単量体の重合に使用される重合度調整剤(連鎖移動
剤、架橋剤)、酸化防止剤、pH調整剤、レドックス系
開始剤の活性化剤等の各種重合助剤を適宜添加すること
ができ、これらの各成分の仕込量等は、従来塩化ビニル
系単量体の重合で実施されている一般的な条件で差し支
えない。
Other auxiliaries Further, in the method of the present invention, a polymerization degree adjusting agent (chain transfer agent, cross-linking agent), antioxidant, pH used in the polymerization of vinyl chloride-based monomer may be added, if necessary. Various polymerization aids such as regulators and activators of redox type initiators can be appropriately added, and the charging amount of each of these components is generally the same as that conventionally used for polymerization of vinyl chloride monomers. It does not matter under normal conditions.

【0034】なお、塩化ビニル系単量体の重合に用いら
れる重合度調整剤としては、トリクロルエチレン、四塩
化炭素、2−メルカプトエタノール、オクチルメルカプ
タン等の連鎖移動剤、フタル酸ジアリル、イソシアヌル
酸トリアリル、エチレングリコールジアクリレート、ト
リメチロールプロパントリメタクリレート等の架橋剤が
例示される。
As the degree-of-polymerization regulator used for the polymerization of vinyl chloride-based monomers, trichlorethylene, carbon tetrachloride, chain transfer agents such as 2-mercaptoethanol and octyl mercaptan, diallyl phthalate and triallyl isocyanurate. Examples thereof include cross-linking agents such as ethylene glycol diacrylate and trimethylolpropane trimethacrylate.

【0035】〈重合方法〉仕込方法 本発明方法を実施するに際して、槽容器への水性媒体、
塩化ビニル系単量体、重合開始剤、懸濁重合法の分散
剤、乳化重合法及び微細懸濁重合法の乳化剤、その他各
種重合助剤の仕込割合及び仕込方法は、特に限定されな
い。
<Polymerization Method> Preparation Method When carrying out the method of the present invention, an aqueous medium to be added to the tank container,
The charging ratio and charging method of the vinyl chloride monomer, the polymerization initiator, the dispersant of the suspension polymerization method, the emulsifier of the emulsion polymerization method and the fine suspension polymerization method, and other various polymerization aids are not particularly limited.

【0036】重合温度 本発明方法において採用される重合温度は、用いる重合
開始剤の種類、重合方法、重合度調整剤の使用の有無、
目標とする重合度等によっても異なるが、一般に、0〜
90℃、特に40〜70℃の範囲を用いることが多い。
また、反応に際しては、一定温度で重合を行わせても、
或いは、重合の途中で重合温度を変化させてもよい。
Polymerization temperature : The polymerization temperature employed in the method of the present invention includes the type of polymerization initiator used, the polymerization method, the presence or absence of a polymerization degree modifier,
Generally, it varies from 0 to, although it varies depending on the target degree of polymerization and the like.
90 ° C., especially 40 to 70 ° C. is often used.
Further, in the reaction, even if the polymerization is carried out at a constant temperature,
Alternatively, the polymerization temperature may be changed during the polymerization.

【0037】重合停止方法 本発明方法において、重合反応を停止させる方法として
は、いわゆる重合禁止剤や重合停止剤を添加したり、重
合槽から未反応単量体を回収する方法等が例示される。
Polymerization Termination Method In the method of the present invention, examples of the method for terminating the polymerization reaction include a method of adding a so-called polymerization inhibitor or a polymerization terminator, a method of recovering unreacted monomers from the polymerization tank, and the like. .

【0038】〈後処理方法〉懸濁重合法で生成した塩化
ビニル系重合体のスラリーの脱水・乾燥等の操作として
は、一般に行われている遠心脱水・流動乾燥等の脱水・
乾燥手段でよく、特に限定はされない。乳化重合法及び
微細懸濁重合法で生成した塩化ビニル系重合体のラテッ
クスの乾燥等の操作は、従来から行われている回転円盤
や、二流体ノズル等の噴霧ノズルなどを用いる噴霧乾燥
等の手段でよく、特に限定はされない。また、乾燥処理
前にラテックス中の水分の一部を予め取り除き、ラテッ
クス中の塩化ビニル系重合体の濃度を上げる濃縮操作を
してもよいし、乾燥後の製品を、分級・粉砕する操作を
行ってもよい。
<Post-Treatment Method> Operations such as dehydration / drying of the slurry of the vinyl chloride polymer produced by the suspension polymerization method are generally performed such as centrifugal dehydration / fluid drying.
Drying means may be used without any particular limitation. Operations such as drying of the latex of the vinyl chloride polymer produced by the emulsion polymerization method and the fine suspension polymerization method can be performed by spray drying using a conventionally used rotating disk or a spray nozzle such as a two-fluid nozzle. Means may be used without any particular limitation. Before the drying treatment, part of the water content in the latex may be removed in advance to increase the concentration of the vinyl chloride polymer in the latex, or the concentration operation may be performed. You can go.

【0039】[0039]

【実施例】次に、本発明方法の具体的態様を実施例を用
いて説明するが、本発明は、そのなお、得られた塩化ビ
ニル系重合体の物性評価は下記の物性測定方法により行
た。フィッシュアイ評価方法 塩化ビニル系重合体100重量部、可塑剤(DOP)5
0重量部、鉛系粉末安定剤3重量部を、塩化ビニル系重
合体100gをベースとして採取し、ビーカーで予備混
合した後、155℃のロールでそれぞれ4分間、5分
間、7分間混練し、厚さ0.4mmのロールシートを作
成した。得られたロール・シートの一辺5cmの正方形
(面積25cm2 )中に認められる未溶融粒子(FE)
の数をそれぞれ計数して、FE個数とした。
EXAMPLES Next, specific embodiments of the method of the present invention will be described with reference to Examples. However, in the present invention, the physical properties of the obtained vinyl chloride polymer are evaluated by the following physical property measuring methods. It was Fish eye evaluation method 100 parts by weight of vinyl chloride polymer, plasticizer (DOP) 5
0 parts by weight and 3 parts by weight of a lead-based powder stabilizer were sampled on the basis of 100 g of a vinyl chloride polymer, premixed in a beaker, and then kneaded with a roll at 155 ° C. for 4 minutes, 5 minutes, and 7 minutes, respectively, A roll sheet having a thickness of 0.4 mm was created. Unmelted particles (FE) found in a square of 5 cm on each side (area 25 cm 2 ) of the obtained roll sheet.
Were counted and used as the FE number.

【0040】<実施例1>内容積400リットルで、撹
拌器を備え、槽容器内壁(即ち温調エレメントの内筒の
表面)を電解研磨処理によりRy1.2μm程度とし、
間隙室と本体室とに区分されたステンレス製温調エレメ
ント方式の槽容器に、図1に示すように連通管および液
体入口を設置した。
<Example 1> An internal volume of 400 liters was provided with a stirrer, and the inner wall of the vessel (that is, the surface of the inner cylinder of the temperature control element) was electropolished to about Ry 1.2 μm.
As shown in FIG. 1, a communication pipe and a liquid inlet were installed in a stainless steel temperature control element type vessel container divided into a gap chamber and a main chamber.

【0041】この槽容器に塩化ビニル単量体100k
g、脱イオン水150kg、分散剤として部分ケン化ポ
リ酢酸ビニル60g、及び開始剤としてジオクチルペル
オキシジカーボネートを40g仕込んだ後、温調エレメ
ントに温水を循環し、57℃まで加温し重合を開始し
た。重合反応が開始し(重合槽の内温が所定の反応温度
に到達した時を重合反応開始とする)てから未反応の塩
化ビニル単量体の回収を終えるまでの間、上記単量体の
仕込み用配管から槽容器本体内へ、プランジャポンプに
より2.5リットル/hrの流量で脱イオン水を供給し
た。
Vinyl chloride monomer 100 k was added to this tank container.
g, 150 kg of deionized water, 60 g of partially saponified polyvinyl acetate as a dispersant, and 40 g of dioctyl peroxydicarbonate as an initiator, and then warm water is circulated through the temperature control element to heat up to 57 ° C. to start polymerization. did. From the start of the polymerization reaction (the polymerization reaction is started when the internal temperature of the polymerization tank reaches a predetermined reaction temperature) to the end of the recovery of the unreacted vinyl chloride monomer, Deionized water was supplied from the charging pipe into the tank container body by a plunger pump at a flow rate of 2.5 liter / hr.

【0042】所定の重合率に達するまで57℃の反応温
度を保持して重合を実施した。その後、未反応の塩化ビ
ニル単量体を回収し、生成スラリーを抜き出し、換気し
た上、槽容器を開放して温調エレメントの上部の隔壁へ
のスケール付着状況を観察した。スケール付着状況の観
察後、槽容器内壁を低圧のイオン交換水で洗浄した上
で、同条件で次バッチのテストを繰り返した。スケール
付着状況の観察結果を表−1に示す。各バッチで得られ
た塩化ビニル系重合体について、前記の方法で物性評価
を行った。結果を表−2に示す。
Polymerization was carried out while maintaining a reaction temperature of 57 ° C. until a predetermined polymerization rate was reached. Then, unreacted vinyl chloride monomer was recovered, the produced slurry was extracted, ventilated, and the tank container was opened to observe the scale adhesion state to the partition wall above the temperature control element. After observing the scale adhesion state, the inner wall of the tank container was washed with low-pressure ion-exchanged water, and the test of the next batch was repeated under the same conditions. Table 1 shows the results of observation of the scale adhesion state. The vinyl chloride polymer obtained in each batch was evaluated for physical properties by the methods described above. Table 2 shows the results.

【0043】<比較例1>連通管および液体入口を図9
に示すように重合槽の同じ側に設置した温調エレメント
方式の重合槽を使用したこと以外は全て実施例1と同条
件で塩化ビニル単量体の重合反応を行い、同様の評価を
実施した。結果を表−1、表−2に併せて示す。
<Comparative Example 1> FIG. 9 shows the communication pipe and the liquid inlet.
Polymerization reaction of vinyl chloride monomer was carried out under the same conditions as in Example 1 except that a temperature control element type polymerization tank installed on the same side of the polymerization tank was used as shown in FIG. . The results are also shown in Table-1 and Table-2.

【0044】[0044]

【表1】 * :隔壁の連通開口部を中心とした半周部分を「隔壁連
通開口部側」、その残りの半周部分を「隔壁連通開口部
の反対側」とした。
[Table 1] * : The half-circumference centering on the communication opening of the partition wall is defined as the "partition wall communication opening side", and the remaining half circumference part is defined as the "opposite side of the partition communication opening".

【0045】判定基準:○ … 隔壁部分の表面積の1
0%未満の内壁に付着が生成 △ … 隔壁部分の表面積の10%以上、50%未満の
内壁に付着が生成 × … 隔壁部分の表面積の50%以上の内壁に付着が
生成
Criteria: ○ 1 of the surface area of the partition wall
Adhesion is formed on the inner wall of less than 0%. △ ... Adhesion is formed on the inner wall of 10% or more and less than 50% of the partition wall surface. × ... Adhesion is formed on the inner wall of 50% or more of the surface area of partition wall.

【0046】[0046]

【表2】 [Table 2]

【0047】[0047]

【発明の効果】温調エレメント方式の槽容器において、
該エレメントと容器本体との間隙の上下部を隔壁等によ
り封止して間隙室を形成した構造とし、この間隙室と槽
容器本体内とを連通することにより間隙室の内圧と容器
本体の内圧との差を小さくし、間隙室からの液体の出口
をその間隙室の上部であって、かつ液体の入口と対称な
位置に設け、上記液体の出口を経て重合期間中に槽容器
本体内へ液体を供給するという本発明の方法を採ること
により、上部の隔壁部分におけるスケールの発生・成長
を防止し、高い品質の塩化ビニル系重合体の製造を行う
ことができる。
EFFECTS OF THE INVENTION In a temperature control element type tank container,
The upper and lower parts of the gap between the element and the container body are sealed by partition walls or the like to form a gap chamber, and by connecting this gap chamber and the inside of the tank container body, the internal pressure of the gap chamber and the internal pressure of the container body And the outlet of the liquid from the interstitial chamber is provided in the upper part of the interstitial chamber and at a position symmetrical to the inlet of the liquid, and through the outlet of the liquid into the tank container body during the polymerization period. By adopting the method of the present invention in which a liquid is supplied, it is possible to prevent the generation and growth of scale in the upper partition wall and to produce a high-quality vinyl chloride polymer.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明方法の実施に使用できる温調エレメント
方式の槽容器の一例を示す縦断面図
FIG. 1 is a vertical sectional view showing an example of a temperature control element type vessel container that can be used for carrying out the method of the present invention.

【図2】図1の要部拡大図FIG. 2 is an enlarged view of a main part of FIG.

【図3】本発明方法の実施に使用できる温調エレメント
方式の槽容器の他の例を示す縦断面図
FIG. 3 is a longitudinal sectional view showing another example of a temperature control element type tank container that can be used for carrying out the method of the present invention.

【図4】本発明方法の実施に使用できる温調エレメント
方式の槽容器の他の例を示す縦断面図
FIG. 4 is a vertical cross-sectional view showing another example of a temperature control element type vessel container that can be used for carrying out the method of the present invention.

【図5】本発明方法の実施に使用できる温調エレメント
方式の槽容器の他の例を示す縦断面図
FIG. 5 is a vertical cross-sectional view showing another example of a temperature control element type tank container that can be used for carrying out the method of the present invention.

【図6】図1に記載の槽容器のA−A’部断面図。FIG. 6 is a cross-sectional view taken along the line A-A ′ of the tank container shown in FIG. 1.

【図7】従来の槽容器の例を示す縦断面図FIG. 7 is a vertical sectional view showing an example of a conventional tank container.

【図8】従来の槽容器の例を示す要部拡大縦断面図FIG. 8 is an enlarged vertical sectional view of an essential part showing an example of a conventional tank container.

【図9】本発明方法の範囲外の温調エレメント方式の槽
容器の一例を示す縦断面図
FIG. 9 is a longitudinal sectional view showing an example of a temperature control element type tank container outside the scope of the method of the present invention.

【符号の説明】[Explanation of symbols]

1、1’ 容器本体 2 円筒形胴部 3 底部鏡板 4 頂部鏡板 5 温調エレメント 6 内筒 7 仕切板 8 外ストリップ 9 熱媒流路 10 熱媒流路入口 11 熱媒流路出口 12 槽容器ノズル 13 隔壁 14 間隙室 15 連通管 16 連通口 17、17a、17b 液体入口 18 (外部)ジャケット 19 仕切板 20 内ストリップ 21 熱媒流路 H 間隙 1, 1'Container body 2 Cylindrical body 3 Bottom mirror plate 4 Top mirror plate 5 Temperature control element 6 Inner cylinder 7 Partition plate 8 Outer strip 9 Heat medium flow passage 10 Heat medium flow passage inlet 11 Heat medium flow passage outlet 12 Tank container Nozzle 13 Partition wall 14 Gap chamber 15 Communication pipe 16 Communication port 17, 17a, 17b Liquid inlet 18 (External) jacket 19 Partition plate 20 Inner strip 21 Heat medium flow passage H Gap

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 塩化ビニルまたは塩化ビニルを主体とす
る共重合可能な単量体の混合物の水性媒体中における重
合を、内筒の外面に直角に仕切板を間隔をおいて並設
し、該仕切板の先端間に外ストリップを跨設することに
よって、前記内筒と外ストリップとの間に仕切板により
仕切られた熱媒の流路を有する流路壁(以下、温調エレ
メントという)を形成し、この温調エレメントを容器本
体内に外ストリップ側を容器本体の内面に対向させて間
隔をおいて固定するとともに前記温調エレメントの外ス
トリップ側と容器本体の内面との間の間隙の上下部を隔
壁により封止して間隙室を形成した構造を有し、かつこ
の容器本体の内面と温調エレメントの内筒とで囲まれた
空間(以下、本体室という)と間隙室とを連通管もしく
は上記隔壁に設けた開口部(以下、連通口という)によ
り連通させた槽容器中で、間隙室を経由して本体室内へ
液体を供給しながら行うに際し、間隙室からの液体の出
口が、該間隙室の上部であって液体の入口と対称な位置
に設けられた槽容器を用いることを特徴とする塩化ビニ
ル系重合体の製造方法。
1. Polymerization of vinyl chloride or a mixture of vinyl chloride-based copolymerizable monomers in an aqueous medium is carried out by arranging partition plates side by side at right angles to the outer surface of the inner cylinder. A flow path wall (hereinafter referred to as a temperature control element) having a flow path for a heat medium partitioned by the partition plate is provided between the inner cylinder and the outer strip by straddling an outer strip between the ends of the partition plate. This temperature control element is fixed in the container body with the outer strip side facing the inner surface of the container body with a space between the outer strip side of the temperature control element and the inner surface of the container body. It has a structure in which the upper and lower parts are sealed by partition walls to form a gap chamber, and the space surrounded by the inner surface of the container body and the inner cylinder of the temperature control element (hereinafter referred to as the body chamber) and the gap chamber are Opening provided in the communication pipe or the above partition When the liquid is supplied to the main body chamber through the interstitial chamber in the tank container communicated by the mouth (hereinafter referred to as the communication port), the outlet of the liquid from the interstitial chamber is located above the interstitial chamber. A method for producing a vinyl chloride-based polymer, characterized in that a tank container provided at a position symmetrical to the liquid inlet is used.
【請求項2】 間隙室への液体の入口を間隙室の下部に
設けた槽容器を用いる請求項1に記載の塩化ビニル系重
合体の製造方法。
2. The method for producing a vinyl chloride polymer according to claim 1, wherein a tank container provided with a liquid inlet to the interstitial chamber at a lower portion of the interstitial chamber is used.
【請求項3】 間隙室への液体の入口を間隙室の下部と
上部とに少なくとも2か所設けた槽容器を用いる請求項
1に記載の塩化ビニル系重合体の製造方法。
3. The method for producing a vinyl chloride polymer according to claim 1, wherein a tank container is provided in which at least two inlets for the liquid to the void chamber are provided in the lower portion and the upper portion of the void chamber.
JP14453395A 1995-06-12 1995-06-12 Production of vinyl chloride polymer Pending JPH08337605A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP14453395A JPH08337605A (en) 1995-06-12 1995-06-12 Production of vinyl chloride polymer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP14453395A JPH08337605A (en) 1995-06-12 1995-06-12 Production of vinyl chloride polymer

Publications (1)

Publication Number Publication Date
JPH08337605A true JPH08337605A (en) 1996-12-24

Family

ID=15364533

Family Applications (1)

Application Number Title Priority Date Filing Date
JP14453395A Pending JPH08337605A (en) 1995-06-12 1995-06-12 Production of vinyl chloride polymer

Country Status (1)

Country Link
JP (1) JPH08337605A (en)

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