JP3129111B2 - Method for producing vinyl chloride polymer - Google Patents
Method for producing vinyl chloride polymerInfo
- Publication number
- JP3129111B2 JP3129111B2 JP06237874A JP23787494A JP3129111B2 JP 3129111 B2 JP3129111 B2 JP 3129111B2 JP 06237874 A JP06237874 A JP 06237874A JP 23787494 A JP23787494 A JP 23787494A JP 3129111 B2 JP3129111 B2 JP 3129111B2
- Authority
- JP
- Japan
- Prior art keywords
- vinyl chloride
- polymerization
- control element
- temperature control
- communication pipe
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
Links
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- Physical Or Chemical Processes And Apparatus (AREA)
- Polymerisation Methods In General (AREA)
Description
【0001】[0001]
【産業上の利用分野】本発明は、塩化ビニル系重合体の
製造方法に関し、特に高品質の塩化ビニル系重合体を、
高い生産性で製造することができる塩化ビニル系重合体
の製造方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a method for producing a vinyl chloride polymer, and more particularly, to a method for producing a vinyl chloride polymer of high quality.
The present invention relates to a method for producing a vinyl chloride polymer which can be produced with high productivity.
【0002】[0002]
【従来の技術】一般に、塩化ビニル又は塩化ビニルを主
体とする共重合可能な単量体の混合物(以下まとめて
「塩化ビニル系単量体」という)の重合反応に用いられ
る槽容器は、容器本体1′を円筒形胴部の両端に皿形鏡
板を溶接した耐圧密閉容器で形成すると共に、発熱の除
去、或いは、内容物の加熱のためのジャケット18を、
この容器本体1′の外部に付設した外部ジャケット方式
の槽容器(図5)が用いられる。2. Description of the Related Art In general, a vessel used for a polymerization reaction of vinyl chloride or a mixture of copolymerizable monomers mainly composed of vinyl chloride (hereinafter collectively referred to as "vinyl chloride-based monomer") is a vessel. The main body 1 'is formed of a pressure-resistant closed container in which a dish-shaped end plate is welded to both ends of a cylindrical body, and a jacket 18 for removing heat or heating the contents is provided.
An outer jacket type tank container (FIG. 5) attached to the outside of the container body 1 'is used.
【0003】この方式の槽容器は、容器本体で耐圧強度
を保持するため、一般に、容器の板厚が厚くなり、容器
本体の壁を通しての熱伝導率が低く、発熱反応である塩
化ビニル系単量体の重合においては、高生産性を得るこ
とが困難であった。また、槽容器を大型化する場合、強
度面から容器本体の壁の板厚を厚くする必要があり、更
に熱伝導率の低下を招くという不都合があった。[0003] In this type of vessel, in order to maintain the pressure resistance in the vessel body, the vessel thickness is generally increased, the heat conductivity through the vessel body wall is low, and a vinyl chloride-based unit which is an exothermic reaction is produced. In the polymerization of monomer, it has been difficult to obtain high productivity. Further, when the size of the vessel container is increased, it is necessary to increase the thickness of the wall of the vessel body from the viewpoint of strength, and there is a disadvantage that the thermal conductivity is further reduced.
【0004】そこで、この熱伝導での不利を解決すべ
く、図6に示すように容器本体1′の内面と直角に仕切
板19を間隔をおいて並設し、仕切板19の先端間に内
ストリップ20を跨設することによって、該内ストリッ
プ20と前記容器本体1′の内面との間に仕切板19に
より仕切られた流路21を形成した内部ジャケット方式
(特開昭57−147502号)の槽容器が提案されて
いる。In order to solve this disadvantage due to heat conduction, as shown in FIG. 6, partitioning plates 19 are arranged side by side at right angles to the inner surface of the container body 1 ', and between the leading ends of the partitioning plates 19. An inner jacket system in which a flow path 21 partitioned by a partition plate 19 is formed between the inner strip 20 and the inner surface of the container main body 1 'by straddling the inner strip 20 (Japanese Patent Laid-Open No. 57-147502). ) Has been proposed.
【0005】しかしながら、内部ジャケット方式の槽容
器は、熱伝導性に優れる反面、塩化ビニル系単量体の重
合反応時に内容物が接する槽容器内面に、多数存在する
内ストリップ20間の溶接部が表面に露出していること
による不都合な点がある。即ち、溶接部は、その施工上
どうしても表面粗度が粗く、溶接欠陥部分が存在する
が、塩化ビニル系単量体の重合反応では、反応混合物の
接する部分の表面粗度が粗いと、重合体スケールが付着
しやすく、生成したスケールが剥離し製品中に混入する
と、品質の悪化(特に、フィルム等に加工したときに、
フィルム中に未溶融物が残る、いわゆるフィッシュアイ
(FE))を引き起こす。また、品質悪化を招く重合体
スケールの付着を防ごうとする場合、多数存在する溶接
線を極度に平滑にしたり、特別な付着防止・除去技術を
導入する必要があるなど、設備の製作・維持のコストが
大きくなる不都合がある。[0005] However, although the inner jacket type vessel is excellent in heat conductivity, a large number of welds between the inner strips 20 are formed on the inner surface of the vessel in contact with the contents during the polymerization reaction of the vinyl chloride monomer. There are disadvantages due to being exposed on the surface. In other words, the welded portion has a surface roughness that is inevitably large due to its construction, and a weld defect is present. However, in the polymerization reaction of the vinyl chloride monomer, if the surface roughness of the portion in contact with the reaction mixture is rough, the polymer If the scale easily adheres and the generated scale peels and mixes into the product, the quality deteriorates (especially when processed into a film, etc.
Unmelted matter remains in the film, which causes so-called fish eye (FE). In order to prevent the adhesion of polymer scale, which causes deterioration in quality, production and maintenance of equipment, such as extremely smoothing a large number of welding lines and introducing special adhesion prevention / removal technology, are required. However, there is an inconvenience that the cost is increased.
【0006】また、塩化ビニル系単量体の重合反応で
は、反応の進行に伴い発生する塩化水素による腐食性の
ため、通常、槽容器内面の材質としてステンレス材を用
いるが、ステンレス材の溶接部は溶接による残留応力が
集中しており、容器内面に溶接線が隣接して多数存在す
る内部ジャケット方式の槽容器を用いて、塩化ビニル系
単量体の重合反応を行う場合、反応の進行に伴い発生す
る塩化水素(塩素イオン)による応力腐食割れの懸念が
ある。そのため、この溶接線の劣化程度の検査を、入念
に、かつ継続的に行う必要があり、メンテナンスが煩雑
で、検査費用が嵩むという不都合もある。In addition, in the polymerization reaction of a vinyl chloride monomer, stainless steel is usually used as a material for the inner surface of the vessel because of corrosion caused by hydrogen chloride generated as the reaction proceeds. When the polymerization reaction of vinyl chloride monomer is carried out using an inner jacket type tank vessel where a large number of welding lines are adjacent to the inner surface of the vessel, the residual stress due to welding is concentrated. There is a concern about stress corrosion cracking due to hydrogen chloride (chlorine ion) generated as a result. For this reason, it is necessary to carefully and continuously inspect the degree of deterioration of the weld line, and there is a disadvantage that maintenance is complicated and the inspection cost is increased.
【0007】この内部ジャケット方式の槽容器の利点を
生かしつつ不都合点を解決すべく、本発明者らは、先
に、かかる問題のない水性媒体中における塩化ビニル系
重合体の製造方法として、内筒の外面に直角に仕切板を
間隔をおいて並設し、該仕切板の先端間に外ストリップ
を跨設することによって、前記内筒と外ストリップとの
間に仕切板により仕切られた熱媒の流路を有する流路壁
(以下「温調エレメント」という)を形成し、この温調
エレメントを容器本体内に外ストリップ側を容器本体の
内面に対向させて間隔を置いて固定すると共に、前記温
調エレメントの外ストリップ側と容器本体の内面との間
隙の上下部を封止して間隙室を形成した構造の槽容器
(以下「温調エレメント方式の槽容器」という)中で、
間隙室の内圧と、容器本体の内面と温調エレメントの内
筒とで囲まれた空間(以下「本体室」という)の内圧と
を連通管等により実質的に等しく保ちつつ、重合反応を
行う方法を提案した。In order to solve the disadvantages while making use of the advantages of the inner jacket type bath vessel, the present inventors have first made a method for producing a vinyl chloride polymer in an aqueous medium free from such problems. A partition plate is arranged side by side at right angles to the outer surface of the cylinder at an interval, and an outer strip is straddled between the ends of the partition plate, so that the heat partitioned by the partition plate between the inner cylinder and the outer strip is formed. A flow path wall having a flow path for the medium (hereinafter referred to as a “temperature control element”) is formed, and the temperature control element is fixed in the container body with the outer strip side facing the inner surface of the container body and at intervals. A tank container having a structure in which the upper and lower portions of the gap between the outer strip side of the temperature control element and the inner surface of the container body are sealed to form a gap chamber (hereinafter, referred to as a “temperature control element type tank container”);
The polymerization reaction is performed while maintaining the internal pressure of the gap chamber and the internal pressure of the space (hereinafter referred to as “main chamber”) surrounded by the inner surface of the container body and the inner cylinder of the temperature control element substantially equal to each other by a communication pipe or the like. A method was proposed.
【0008】[0008]
【発明が解決しようとする課題】本発明の目的は、本体
室と間隙室とを連通管によって実質的に均圧を保った温
調エレメント方式の槽容器を用いて塩化ビニル系単量体
の重合反応を行うにあたり、連通管のスケールによる閉
塞を防止して安全・安定運転を可能としつつ、更に生産
性を向上することができる方法を提供することにある。SUMMARY OF THE INVENTION It is an object of the present invention to provide a temperature control element type vessel in which the main chamber and the gap chamber are maintained at a substantially equal pressure by a communication pipe. It is an object of the present invention to provide a method capable of preventing a blockage of a communication pipe by a scale in performing a polymerization reaction, enabling safe and stable operation, and further improving productivity.
【0009】[0009]
【課題を解決するための手段】即ち、本発明の要旨は、
塩化ビニル系単量体の水性媒体中における重合を、内筒
の外面に直角に仕切板を間隔をおいて並設し、仕切板の
先端間に外ストリップを跨設することによって、前記内
筒と外ストリップとの間に仕切板により仕切られた熱媒
の流路を有する流路壁(温調エレメント)を形成し、こ
の温調エレメントを容器本体内に外ストリップ側を容器
本体の内面に対向させて間隔をおいて固定するとともに
前記温調エレメントの外ストリップ側と容器本体の内面
との間の間隙の上下部を封止して間隙室を形成した構造
を有し、かつ該間隙室と本体室とを連通管を介して連通
させた槽容器であって、その気相部に還流冷却器が設け
られた槽容器中で行うに際し、少なくとも重合反応期間
中に連通管から本体室へ液体を供給することを特徴とす
る塩化ビニル系重合体の製造方法、に存する。That is, the gist of the present invention is as follows.
The polymerization of the vinyl chloride-based monomer in an aqueous medium is carried out by arranging partition plates at right angles to the outer surface of the inner cylinder at intervals, and straddling an outer strip between the ends of the partition plates, thereby forming the inner cylinder. A flow path wall (temperature control element) having a flow path of a heat medium partitioned by a partition plate is formed between the outer strip and the outer strip, and the temperature control element is provided inside the container body and the outer strip side is provided on the inner surface of the container body. A gap chamber formed by fixing the gap between the outer strip side of the temperature control element and the inner surface of the container body by sealing the upper and lower portions of the gap between the outer strip side of the temperature control element and the inner surface of the container body; And a main body chamber are communicated via a communication pipe, and when performed in a tank vessel provided with a reflux condenser in a gas phase portion, at least during the polymerization reaction, the communication pipe is connected to the main body chamber. Supplying liquid, characterized by polyvinyl chloride A method of manufacturing the body, consists in.
【0010】以下本発明を詳細に説明する。 〈槽容器〉槽容器本体 本発明方法に使用される温調エレメント方式の槽容器は
次のような構造のものである。即ち、図1〜図4に示す
ように、内筒6の外面に直角に仕切板7を間隔をおいて
並設し、仕切板7の先端間に外ストリップ8を跨設する
ことにより、前記内筒6と外ストリップ8との間に仕切
板7により仕切られた熱媒の流路9を有する温調エレメ
ント5を形成し、この温調エレメント5の外径を槽容器
の内径より小さく形成し、この温調エレメントの外スト
リップ8側を容器本体1の内面に対向させて間隔を置い
て固定する。Hereinafter, the present invention will be described in detail. <Tank Vessel> Tank Vessel Main Body The temperature regulating element type vessel used in the method of the present invention has the following structure. That is, as shown in FIGS. 1 to 4, the partition plates 7 are juxtaposed at right angles to the outer surface of the inner cylinder 6 at intervals, and the outer strips 8 are straddled between the ends of the partition plates 7, whereby A temperature control element 5 having a heat medium flow path 9 partitioned by a partition plate 7 between the inner cylinder 6 and the outer strip 8 is formed, and the outer diameter of the temperature control element 5 is formed smaller than the inner diameter of the tank container. Then, the outer strip 8 side of the temperature control element is opposed to the inner surface of the container body 1 and fixed at intervals.
【0011】この温調エレメント5の固定は、その中心
線と容器の中心線とがほぼ一致するように行うのが良
く、このとき容器本体の内面と温調エレメントの外面
(即ち外ストリップ側)との間に、両者の径の差に相当
する間隙ができ、これが円周方向にほぼ均一となる。温
調エレメントの下端部は図1等に示すように槽容器ノズ
ル12の周囲の底部鏡板3に連続溶接等により直接固定
してもよいし、また隔壁を介して固定してもよい。The temperature control element 5 is preferably fixed so that its center line substantially coincides with the center line of the container. At this time, the inner surface of the container body and the outer surface of the temperature control element (ie, the outer strip side) are used. A gap corresponding to the difference between the two diameters is formed between them, and this gap is substantially uniform in the circumferential direction. The lower end of the temperature control element may be directly fixed to the bottom end plate 3 around the tank nozzle 12 by continuous welding or the like as shown in FIG. 1 or the like, or may be fixed via a partition.
【0012】温調エレメントの上端部については、通
常、容器の円筒形胴部2または上部鏡板4に隔壁13を
取り付け固定する。このようにして容器本体1の内部に
固定された温調エレメント5の外面と容器本体1の内面
との間には間隔があるので、この間隙の上下部を例えば
直接溶接により又は隔壁13等により封止して間隙室を
形成した構造とする。これによって、反応混合物の上記
間隙への侵入と、これに伴うスケール付着の生成とが防
止できる。At the upper end of the temperature control element, a partition 13 is usually fixed to the cylindrical body 2 or the upper end plate 4 of the container. Since there is a space between the outer surface of the temperature control element 5 fixed inside the container body 1 and the inner surface of the container body 1 in this manner, the upper and lower portions of the gap are directly welded or by a partition 13 or the like. The structure is such that the gap chamber is formed by sealing. This can prevent the reaction mixture from penetrating into the above-mentioned gaps and the accompanying formation of scale adhesion.
【0013】この間隙の上部及び/又は下部を封止する
ための隔壁等には、温調エレメントの熱による膨張・収
縮を吸収できるような伸縮吸収部を設けておくのが良
く、また塩化ビニル系単量体の重合の際に通常用いられ
る温度や圧力に耐え得るような強度を持たせておく必要
がある。また、温調エレメント及びこれと容器本体との
間隙の上下部を封止するための溶接や隔壁が反応圧等に
より破壊されるのを防ぐため、容器本体の内面(通常、
頂部鏡板及び底部鏡板の部分)と温調エレメントの内筒
とで囲まれた空間(本体室)の内圧と間隙室の内圧とを
実質的に同じになるようにするのが保安上好ましく、こ
のときは上記したほどの隔壁の耐圧強度は必要がなくな
る。この場合、本体室の内圧と間隙室の内圧との差が1
kg/cm2 以下、より好ましくは0.7kg/cm2
以下となるようにするのが好ましい。It is preferable to provide an expansion and contraction absorbing portion for absorbing expansion and contraction of the temperature control element due to heat, for example, in a partition wall for sealing the upper and / or lower portion of the gap. It is necessary to have strength enough to withstand the temperature and pressure normally used in the polymerization of the system monomer. Further, in order to prevent the welding for sealing the upper and lower portions of the temperature control element and the gap between the temperature control element and the container main body and the partition from being broken by reaction pressure or the like, the inner surface of the container main body (usually,
For the sake of security, it is preferable to make the internal pressure of the space (main body chamber) surrounded by the top end plate and the bottom end plate) and the inner cylinder of the temperature control element substantially equal to the internal pressure of the gap chamber. In this case, the pressure resistance of the partition walls as described above is not required. In this case, the difference between the internal pressure of the main body chamber and the internal pressure of the gap chamber is 1
kg / cm 2 or less, more preferably 0.7 kg / cm 2
It is preferable to make the following.
【0014】本発明方法においては、温調エレメント方
式の槽容器において、その気相部に還流冷却器を設置
し、連通管を用いて間隙室の内圧と本体室の内圧とを同
じになるようにする。この連通管の槽容器側の接続部
は、例えば図1に示すように槽容器の気相部に直接開口
してもよく、或いは図2、3に例示するように還流冷却
器の頂部に開口するようにしてもよい。後述する通り、
還流冷却器の頂部に接続する方が、還流冷却器へのスケ
ール付着を防ぐという効果も得られるので好適である。In the method of the present invention, a reflux condenser is installed in the gas phase of a temperature-regulating element type vessel, and the internal pressure of the gap chamber and the internal pressure of the main chamber are made equal using a communication pipe. To The connection part of the communication pipe on the tank container side may open directly to the gas phase part of the tank container as shown in FIG. 1 or open at the top of the reflux condenser as exemplified in FIGS. You may make it. As described below,
It is preferable to connect to the top of the reflux condenser because the effect of preventing scale adhesion to the reflux condenser can be obtained.
【0015】還流冷却器を有する温調エレメント方式の
槽容器は上記の理由から、本体室の内圧と間隙室の内圧
とを実質的に同じにすることが、生産を安定に継続する
上で重要であるが、塩化ビニル系単量体の重合反応の場
合、連通管内へ塩化ビニル系単量体を含む反応混合物が
侵入し、そこで重合したり、あるいは発泡等により飛散
した重合体が還流冷却器の内部(チューブ等)や連通管
内壁に付着して、徐々にスケールが成長し、やがては還
流冷却器や連通管を閉塞させてしまい、反応熱の除去や
本体室と間隙室との均圧確保ができなくなる恐れがあ
る。For the above reasons, it is important for the temperature control element type vessel having a reflux condenser to make the internal pressure of the main chamber substantially equal to the internal pressure of the gap chamber in order to maintain stable production. However, in the case of a polymerization reaction of a vinyl chloride-based monomer, a reaction mixture containing the vinyl chloride-based monomer intrudes into the communicating pipe, where the polymer is polymerized or scattered due to foaming or the like. Adheres to the inside (tubes, etc.) and the inner wall of the communication pipe, gradually grows scale, and eventually blocks the reflux condenser and the communication pipe, removing reaction heat and equalizing the pressure between the main chamber and the gap chamber. There is a risk that it will not be possible to secure them.
【0016】本発明方法は連通管から本体室へ好ましく
は還流冷却器を経由して液体を供給することにより、塩
化ビニル系単量体の反応混合物や重合体を還流冷却器や
連通管内へ付着させず、槽容器内へ洗い流すことによ
り、これらの箇所でのスケール生成・付着および閉塞を
防止するものである。本発明方法において供給される液
体の入口は、例えば図1、2のように連通管の槽容器側
の開口部近くに設けることができ、この場合は、液体の
入口を連通管の垂直(立ち上がり)部にするのが好適で
あり、また垂直配管内面の全体が濡れるように、ノズル
式の供給口や分散板を設けてもよい。In the method of the present invention, the reaction mixture or polymer of the vinyl chloride monomer is attached to the reflux condenser or the communication pipe by supplying the liquid from the communication pipe to the main chamber, preferably via the reflux condenser. Instead, by washing into the tank container, scale generation / adhesion and blockage at these locations are prevented. The inlet of the liquid supplied in the method of the present invention can be provided, for example, near the opening of the communication pipe on the tank container side as shown in FIGS. ) Section, and a nozzle type supply port or a dispersion plate may be provided so that the entire inner surface of the vertical pipe is wetted.
【0017】また、この液体の入口を、図3のように、
間隙室の下部に設けて、間隙室から連通管を通じて本体
室へ液体を供給する方法も、本発明の目的を達する上
で、より好ましい方法である。更に、連通管からの液体
の供給を還流冷却器を経由して行うと一層好ましい。こ
の還流冷却器を経由した液体の供給を行うにあたり、還
流冷却器を竪置きに設置し、連通管の槽容器側の開口部
を該還流冷却器の頂部に設けると、還流冷却器内部(チ
ューブ等)の付着防止により効果的である。Further, as shown in FIG.
A method provided below the gap chamber and supplying the liquid from the gap chamber to the main body chamber through the communication pipe is also a more preferable method for achieving the object of the present invention. Further, it is more preferable to supply the liquid from the communication pipe via a reflux cooler. When supplying the liquid via the reflux condenser, the reflux condenser is installed vertically, and the opening of the communication tube on the tank container side is provided at the top of the reflux condenser. Etc.) are more effective in preventing adhesion.
【0018】供給する液体としては、重合反応の媒体と
して使用される水が好ましく、例えばイオン交換水(脱
イオン水)が挙げられるが、得られる塩化ビニル系重合
体の品質に悪影響がないものであれば、特に限定される
ものではない。液体の供給は、少なくとも重合反応期間
中に連続的に、または間欠的に行うことが好ましい。The liquid to be supplied is preferably water used as a medium for the polymerization reaction. Examples of the liquid include ion-exchanged water (deionized water), which does not adversely affect the quality of the obtained vinyl chloride polymer. If there is, it is not particularly limited. The supply of the liquid is preferably performed continuously or intermittently at least during the polymerization reaction.
【0019】液体の供給量は、重合反応や品質に悪影響
がなく、また過充填等の弊害がない限り特に限定される
ものではないが、他の部位から本体室へ供給される液体
の量を含めて、供給液体の総量が塩化ビニル系単量体が
重合することによる体積減少分を超えないようにするの
が好ましい。液体の供給は通常ポンプによって行うが、
加圧系への圧入が可能であれば、形式等は特に限定され
るものではなく、渦巻きポンプ等のポンプが使用でき
る。また、プランジャポンプは加圧系への圧入も可能
で、かつ定量性も備えていて好適である。The supply amount of the liquid is not particularly limited as long as it does not adversely affect the polymerization reaction and quality and there is no adverse effect such as overfilling. It is preferable that the total amount of the supplied liquid does not exceed the amount of volume reduction caused by polymerization of the vinyl chloride monomer. The supply of liquid is usually performed by a pump,
The type and the like are not particularly limited as long as it can be press-fitted into the pressurizing system, and a pump such as a spiral pump can be used. Further, the plunger pump is suitable because it can be press-fitted into a pressurizing system and has a quantitative property.
【0020】温調エレメント5内での熱媒の流路は、図
1〜3に示すように、螺旋状としてもよいし、また底部
鏡板部は螺旋状、容器本体胴部は周方向の蛇行状として
もよく、特に限定されない。流路に流す熱媒としては、
加熱用には蒸気、温水等が用いられ、冷却用には、工業
用水等の常温水、別途冷凍機で冷却された水、エチレン
グリコール等の冷媒、フロン等の低温沸点冷媒等が使用
できるが、いずれも特に限定されない。As shown in FIGS. 1 to 3, the flow path of the heat medium in the temperature control element 5 may be helical, the bottom end plate is helical, and the body of the container is meandering in the circumferential direction. The shape may be, and is not particularly limited. As a heat medium flowing in the flow path,
For heating, steam, hot water or the like is used.For cooling, room temperature water such as industrial water, water cooled by a separate refrigerator, a refrigerant such as ethylene glycol, a low-boiling refrigerant such as Freon, or the like can be used. Are not particularly limited.
【0021】内筒6の板厚は、必要とされる強度と仕切
板7の間隔とに依存するが、容器本体1の胴長に比べて
仕切板7の間隔は小さいので、内筒6の板厚は小さくで
きる。内筒6の材質は、前述したように、塩化ビニル系
単量体の反応混合物と接する部分の耐食性を考慮して、
ステンレス材(ステンレス無垢材、ステンレス・炭素鋼
クラッド材など、特にSUS304やSUS316Lが
好ましい)やガラスライニング材等が用いられるが、耐
食性があって塩素イオンによる応力腐食割れに耐性のあ
る材質であれば、特に限定されるものではない。The plate thickness of the inner cylinder 6 depends on the required strength and the interval between the partition plates 7, but since the interval between the partition plates 7 is smaller than the body length of the container body 1, the thickness of the inner cylinder 6 is small. The plate thickness can be reduced. The material of the inner cylinder 6 is, as described above, in consideration of the corrosion resistance of the portion in contact with the reaction mixture of the vinyl chloride monomer,
Stainless steel (solid stainless steel, stainless steel / carbon steel clad, especially SUS304 or SUS316L is preferable), glass lining, etc. are used, but any material that has corrosion resistance and resistance to stress corrosion cracking due to chlorine ions. However, there is no particular limitation.
【0022】スケール付着防止の観点から内筒6の表面
は平滑であるのが好ましく、該表面を平滑にする方法と
しては、通常、工業的に実施されるバフ仕上げ、電解研
磨等の方法を用いることができ、特に限定されない。ま
た、その表面粗度としては、Rmaxで通常10μm以
下、好ましくは3μm以下、より好ましくは1μm以下
がよい。Rmaxの測定は、JIS B 0601にて
規定された方法を用いればよい。From the viewpoint of preventing scale adhesion, the surface of the inner cylinder 6 is preferably smooth. As a method for smoothing the surface, a method such as buffing or electrolytic polishing which is usually carried out industrially is used. And is not particularly limited. In addition, the surface roughness is usually 10 μm or less, preferably 3 μm or less, more preferably 1 μm or less in Rmax. The measurement of Rmax may use the method specified in JIS B0601.
【0023】槽容器付帯設備 本発明方法において用いられる還流冷却器の形式・材質
等は特に限定されるものではなく、ステンレス鋼を接液
部の材質とする多管式熱交換器等の、一般に塩化ビニル
系単量体の重合用に使用されるものを使用すればよい。
還流冷却器の伝熱面積は生産品種の要求品質、除熱負荷
の程度、及び負荷制御の方式等に応じて決定すればよ
い。負荷制御の方式も、一般に用いられている方法でよ
く、還流冷却器に通す冷却水量や冷却水の温度で制御す
る方法などが例示できる。また、この還流冷却器は槽容
器の気相部に設置するが、前述の通り、槽容器本体の上
鏡部に竪置きに設置するのが、飛散した重合体粒子の滞
留や固着を防ぐ上で好適である。その他の槽容器(以下
「重合槽」ということもある)付帯機器である撹拌翼や
バッフルなどの形状は、特に限定されるものではなく、
従来の塩化ビニル系単量体の重合において一般的に使用
されている設備・機器を使用することができる。The tank container ancillary facilities present invention form, material, etc. of the reflux condenser used in the process is not limited in particular, a multi-tube heat exchanger or the like for the stainless steel and the material of the wetted portion, generally What is used for polymerization of a vinyl chloride monomer may be used.
The heat transfer area of the reflux condenser may be determined according to the required quality of the product type, the degree of heat removal load, the load control method, and the like. The method of load control may be a commonly used method, such as a method of controlling the amount of cooling water passing through a reflux condenser or the temperature of cooling water. In addition, this reflux cooler is installed in the gas phase portion of the vessel, but as described above, it is preferable that the reflux condenser is installed vertically on the upper mirror section of the vessel to prevent the scattered polymer particles from being retained or fixed. Is preferred. Other tank containers (hereinafter sometimes referred to as “polymerization tank”) The shape of the accompanying equipment such as the stirring blade and the baffle is not particularly limited.
Equipment and equipment generally used in conventional polymerization of vinyl chloride monomers can be used.
【0024】〈重合処方〉塩化ビニル系単量体の水性媒
体中での重合方法には、一般に懸濁重合法と乳化重合法
並びに微細懸濁重合法とがある。塩化ビニル系単量体の
懸濁重合は、通常、塩化ビニル系単量体を分散剤を含有
する水性媒体中で、油溶性重合開始剤の存在下に重合さ
せることによって実施される。塩化ビニル系単量体の乳
化重合は、塩化ビニル系単量体を水性媒体中で、乳化剤
及び水溶性重合開始剤の存在下に、また、微細懸濁重合
は、塩化ビニル系単量体を水性媒体中で、乳化剤及び油
溶性重合開始剤の存在下に、均質化処理の上、重合させ
ることによって実施される。<Polymerization recipe> The polymerization method of the vinyl chloride monomer in an aqueous medium generally includes a suspension polymerization method, an emulsion polymerization method and a fine suspension polymerization method. The suspension polymerization of the vinyl chloride monomer is usually carried out by polymerizing the vinyl chloride monomer in an aqueous medium containing a dispersant in the presence of an oil-soluble polymerization initiator. Emulsion polymerization of a vinyl chloride monomer is carried out in an aqueous medium in the presence of an emulsifier and a water-soluble polymerization initiator. It is carried out by homogenizing and polymerizing in an aqueous medium in the presence of an emulsifier and an oil-soluble polymerization initiator.
【0025】単量体 本発明方法において使用される塩化ビニル系単量体と
は、塩化ビニル単量体単独及び塩化ビニル単量体を主体
とする共重合可能な単量体の混合物を含む。塩化ビニル
単量体と共重合可能な他の単量体としては、従来一般的
に用いられているものを使用することができ、特に限定
されない。上記の他の単量体としては、例えば、酢酸ビ
ニル、プロピオン酸ビニル、ステアリン酸ビニル等のビ
ニルエステル類、メチルビニルエーテル、エチルビニル
エーテル、オクチルビニルエーテル、ラウリルビニルエ
ーテル、セチルビニルエーテル等のアルキルビニルエー
テル類、エチレン、プロピレン等のα−オレフィン類、
アクリル酸、メタクリル酸等の一価不飽和酸、これらの
一価不飽和酸のメチルエステル、エチルエステル等のア
ルキルエステル類、マレイン酸、フマル酸、イタコン酸
等の二価不飽和酸、これらの二価不飽和酸のメチルエス
テル、エチルエステル等のアルキルエステル類、塩化ビ
ニリデン等のビニリデン化合物、アクリロニトリル等の
不飽和ニトリルなどの一種又は二種以上の混合物が挙げ
られる。これらの他の単量体は、塩化ビニル単量体に対
し、通常、30重量%以下、好ましくは20重量%以下
の割合で使用されるが、特に制限はない。 Monomer The vinyl chloride monomer used in the method of the present invention includes a vinyl chloride monomer alone and a mixture of a copolymerizable monomer mainly composed of the vinyl chloride monomer. As the other monomer that can be copolymerized with the vinyl chloride monomer, those generally used conventionally can be used and are not particularly limited. Examples of the other monomers include, for example, vinyl acetate, vinyl propionate, vinyl esters such as vinyl stearate, methyl vinyl ether, ethyl vinyl ether, octyl vinyl ether, lauryl vinyl ether, alkyl vinyl ethers such as cetyl vinyl ether, ethylene, Α-olefins such as propylene,
Monounsaturated acids such as acrylic acid and methacrylic acid; alkyl esters such as methyl esters and ethyl esters of these monounsaturated acids; diunsaturated acids such as maleic acid, fumaric acid and itaconic acid; Examples thereof include one or a mixture of two or more of alkyl esters such as methyl ester and ethyl ester of a diunsaturated acid, a vinylidene compound such as vinylidene chloride, and an unsaturated nitrile such as acrylonitrile. These other monomers are usually used in a proportion of 30% by weight or less, preferably 20% by weight or less with respect to the vinyl chloride monomer, but there is no particular limitation.
【0026】分散剤 本発明方法において使用できる分散剤は、塩化ビニル系
単量体の懸濁重合法で従来一般的に使用されているもの
でよく、特に限定されない。上記分散剤としては、例え
ば部分ケン化ポリ酢酸ビニル(いわゆるポリビニルアル
コール)、ヒドロキシプロピルメチルセルロースなどの
セルロース誘導体、ゼラチンなどの水溶性ポリマー等が
挙げられる。また、分散助剤としてラウリル硫酸ナトリ
ウムなどのアニオン性界面活性剤、ソルビタン脂肪酸エ
ステル類やグリセリン脂肪酸エステル類などの非イオン
性界面活性剤等を使用しても差し支えない。これらの分
散剤あるいは分散助剤は単独で又は2種類以上の組合せ
で用いることができる。また、これらの分散剤の使用量
には特に制限はなく、その種類、撹拌強度、重合温度、
塩化ビニル単量体と共重合させる他の単量体の種類と組
成、目的とする塩化ビニル系重合体の粒径等によって多
少異なるが、一般には塩化ビニル系単量体の総量に対し
て通常0.001〜2重量%、好ましくは0.03〜1
重量%の範囲内で用いられる。 Dispersant The dispersant that can be used in the method of the present invention may be any of those conventionally used in suspension polymerization of vinyl chloride monomers and is not particularly limited. Examples of the dispersant include partially saponified polyvinyl acetate (so-called polyvinyl alcohol), cellulose derivatives such as hydroxypropylmethylcellulose, and water-soluble polymers such as gelatin. In addition, anionic surfactants such as sodium lauryl sulfate and nonionic surfactants such as sorbitan fatty acid esters and glycerin fatty acid esters may be used as the dispersing aid. These dispersants or dispersing agents can be used alone or in combination of two or more. In addition, the amount of these dispersants used is not particularly limited, the type, stirring strength, polymerization temperature,
Depending on the type and composition of the other monomers to be copolymerized with the vinyl chloride monomer, the particle size of the intended vinyl chloride polymer, etc., it is generally different from the total amount of the vinyl chloride monomer. 0.001-2% by weight, preferably 0.03-1
It is used in the range of weight%.
【0027】乳化剤 乳化重合法及び微細懸濁重合法に用いられる乳化剤とし
ては、例えば、高級アルコール硫酸エステル塩(アルカ
リ金属塩、アンモニウム塩)、アルキルベンゼンスルホ
ン酸塩(アルカリ金属塩、アンモニウム塩)、高級脂肪
酸塩(アルカリ金属塩、アンモニウム塩)その他のアニ
オン界面活性剤、ノニオン界面活性剤、及び/またはカ
チオン界面活性剤が挙げられる。これらの界面活性剤
は、1種類を用いてもよいし、2種類以上の併用も可能
である。乳化剤の使用量は、塩化ビニル系単量体に対
し、通常0.1〜3重量%(好ましくは0.3〜1重量
%)の範囲であるが、特に限定されない。また、これら
の乳化剤を発泡性等の調整用に追加して用いることもで
き、この場合は、重合反応終了後に添加してもよい。 Emulsifier Examples of the emulsifier used in the emulsion polymerization method and the fine suspension polymerization method include higher alcohol sulfates (alkali metal salts and ammonium salts), alkylbenzene sulfonates (alkali metal salts and ammonium salts), and higher alcohol sulfates. Examples include fatty acid salts (alkali metal salts, ammonium salts), other anionic surfactants, nonionic surfactants, and / or cationic surfactants. One of these surfactants may be used, or two or more of them may be used in combination. The amount of the emulsifier used is usually in the range of 0.1 to 3% by weight (preferably 0.3 to 1% by weight) with respect to the vinyl chloride monomer, but is not particularly limited. Further, these emulsifiers can be additionally used for adjusting foaming properties and the like, and in this case, they may be added after the completion of the polymerization reaction.
【0028】重合開始剤 本発明方法において使用される重合開始剤は、塩化ビニ
ル系単量体の各重合法で、従来一般的に使用されるもの
でよく、特に限定されない。懸濁重合法で使用される重
合開始剤としては、例えばt−ブチルペルオキシピバレ
ート、t−ブチルペルオキシネオデカノエート、t−ヘ
キシルペルオキシピバレート、t−ヘキシルペルオキシ
ネオデカノエート、α−クミルペルオキシネオデカノエ
ートなどのペルエステル化合物、ジラウロイルペルオキ
シドなどのジアシル又はジアルキルペルオキシド化合
物、ジイソプロピルペルオキシジカーボネート、ジ−2
−エチルヘキシルペルオキシジカーボネートなどのペル
カーボネート化合物、アゾビス(2,4−ジメチルバレ
ロニトリル)、アゾビスイソブチロニトリルなどのアゾ
化合物等が挙げられる。これらの重合開始剤は、単独で
又は2種類以上の組合せで使用することができる。重合
開始剤の使用量は、開始剤の種類や重合温度、所望の反
応時間等によっても異なるが、一般に塩化ビニル系単量
体の総量に対し0.01〜1重量%の範囲である。 Polymerization Initiator The polymerization initiator used in the method of the present invention may be any of those conventionally used in various polymerization methods for vinyl chloride monomers, and is not particularly limited. Examples of the polymerization initiator used in the suspension polymerization method include, for example, t-butyl peroxypivalate, t-butyl peroxy neodecanoate, t-hexyl peroxy pivalate, t-hexyl peroxy neodecanoate, α-c Perester compounds such as milperoxy neodecanoate, diacyl or dialkyl peroxide compounds such as dilauroyl peroxide, diisopropyl peroxydicarbonate, di-2
Percarbonate compounds such as -ethylhexyl peroxydicarbonate; and azo compounds such as azobis (2,4-dimethylvaleronitrile) and azobisisobutyronitrile. These polymerization initiators can be used alone or in combination of two or more. The amount of the polymerization initiator used varies depending on the type of the initiator, the polymerization temperature, the desired reaction time and the like, but is generally in the range of 0.01 to 1% by weight based on the total amount of the vinyl chloride monomer.
【0029】乳化重合法で使用される重合開始剤として
は、過硫酸塩(ナトリウム塩、カリウム塩、アンモニウ
ム塩)、過酸化水素等の水溶性過酸化物、または、これ
らの水溶性過酸化物と水溶性還元剤(例えば、亜硫酸ナ
トリウム、ピロ亜硫酸ナトリウム、亜硫酸水素ナトリウ
ム、アスコルビン酸、ナトリウムホルムアルデヒドスル
ホキシレート等)との組合せからなる水溶性レドックス
系開始剤が例示される。Examples of the polymerization initiator used in the emulsion polymerization method include water-soluble peroxides such as persulfate (sodium salt, potassium salt, ammonium salt) and hydrogen peroxide, and water-soluble peroxides thereof. And a water-soluble reducing agent (for example, sodium sulfite, sodium pyrosulfite, sodium bisulfite, ascorbic acid, sodium formaldehyde sulfoxylate, etc.).
【0030】微細懸濁重合法で用いられる重合開始剤
は、アゾビスイソブチロニトリル、アゾビス(2,4−
ジメチルバレロニトリル)、ラウロイルペルオキシド、
t−ブチルペルオキシピバレート等の単量体可溶性(油
溶性)開始剤、または、これらの油溶性開始剤と前記の
水溶性還元剤との組合せからなるレドックス系開始剤が
例示される。The polymerization initiator used in the fine suspension polymerization method includes azobisisobutyronitrile, azobis (2,4-
Dimethylvaleronitrile), lauroyl peroxide,
Examples thereof include a monomer-soluble (oil-soluble) initiator such as t-butyl peroxypivalate, or a redox-based initiator comprising a combination of these oil-soluble initiators and the above-described water-soluble reducing agents.
【0031】その他の助剤 更に、本発明方法においては、必要に応じて、塩化ビニ
ル系単量体の重合に使用される重合度調整剤(連鎖移動
剤、架橋剤)、酸化防止剤、pH調整剤、レドックス系
開始剤の活性化剤等の各種重合助剤を適宜添加すること
ができ、これらの各成分の仕込量等は、従来塩化ビニル
系単量体の重合で実施されている一般的な条件で差し支
えない。 Other auxiliaries Further, in the method of the present invention, if necessary, a polymerization degree regulator (chain transfer agent, crosslinking agent), antioxidant, pH Various polymerization aids such as a regulator and a redox initiator activator can be appropriately added, and the amount of each of these components to be added is generally the same as that conventionally used in the polymerization of vinyl chloride monomers. Conditions are acceptable.
【0032】なお、塩化ビニル系単量体の重合に用いら
れる重合度調整剤としては、トリクロルエチレン、四塩
化炭素、2−メルカプトエタノール、オクチルメルカプ
タン等の連鎖移動剤、フタル酸ジアリル、イソシアヌル
酸トリアリル、エチレングリコールジアクリレート、ト
リメチロールプロパントリメタクリレート等の架橋剤が
例示される。Examples of the polymerization degree modifier used for the polymerization of the vinyl chloride monomer include chain transfer agents such as trichloroethylene, carbon tetrachloride, 2-mercaptoethanol and octylmercaptan, diallyl phthalate and triallyl isocyanurate. And crosslinking agents such as ethylene glycol diacrylate and trimethylolpropane trimethacrylate.
【0033】〈重合方法〉仕込方法 本発明方法を実施するに際して、槽容器(重合槽)への
水性媒体、塩化ビニル系単量体、重合開始剤、懸濁重合
法の分散剤、乳化重合法及び微細懸濁重合法の乳化剤、
その他各種重合助剤の仕込割合及び仕込方法は、特に限
定されない。重合温度 本発明方法において採用される重合温度は、用いる重合
開始剤の種類、重合方法、重合度調整剤の使用の有無、
目標とする重合度等によっても異なるが、一般に、0〜
90℃、特に40〜70℃の範囲を用いることが多い。
また、反応に際しては、一定温度で重合を行わせても、
或いは、重合の途中で重合温度を変化させてもよい。<Polymerization method> Charge method In carrying out the method of the present invention, an aqueous medium, a vinyl chloride-based monomer, a polymerization initiator, a dispersant of a suspension polymerization method, an emulsion polymerization method And an emulsifier for fine suspension polymerization,
There are no particular restrictions on the proportion and method of charging the various polymerization aids. Polymerization temperature The polymerization temperature employed in the method of the present invention, the type of polymerization initiator used, the polymerization method, the presence or absence of a polymerization degree regulator,
Although it varies depending on the target degree of polymerization and the like, it is generally 0 to
A range of 90 ° C, especially 40-70 ° C, is often used.
In addition, during the reaction, even if the polymerization is carried out at a constant temperature,
Alternatively, the polymerization temperature may be changed during the polymerization.
【0034】重合停止方法 本発明方法において、重合反応を停止させる方法として
は、いわゆる重合禁止剤や重合停止剤を添加したり、重
合槽から未反応単量体を回収する方法等が例示される。 〈後処理方法〉懸濁重合法で生成した塩化ビニル系重合
体のスラリーの脱水・乾燥等の操作としては、一般に行
われている遠心脱水・流動乾燥等の脱水・乾燥手段でよ
く、特に限定はされない。乳化重合法及び微細懸濁重合
法で生成した塩化ビニル系重合体のラテックスの乾燥等
の操作は、従来から行われている回転円盤や、二流体ノ
ズル等の噴霧ノズルなどを用いる噴霧乾燥等の手段でよ
く、特に限定はされない。また、乾燥処理前にラテック
ス中の水分の一部を予め取り除き、ラテックス中の塩化
ビニル系重合体の濃度を上げる濃縮操作をしてもよい
し、乾燥後の製品を、分級・粉砕する操作を行ってもよ
い。Method of Terminating Polymerization In the method of the present invention, examples of a method of terminating the polymerization reaction include a method of adding a so-called polymerization inhibitor or a polymerization terminator, and a method of recovering an unreacted monomer from a polymerization tank. . <Post-treatment method> Operations such as dehydration and drying of the slurry of the vinyl chloride polymer produced by the suspension polymerization method may be dehydration and drying means such as centrifugal dehydration and fluidized drying, which are generally performed, and are particularly limited. Is not done. Operations such as drying of the latex of the vinyl chloride polymer produced by the emulsion polymerization method and the fine suspension polymerization method include conventional methods such as spray drying using a rotating disk or a spray nozzle such as a two-fluid nozzle. Means may be used, and there is no particular limitation. Before the drying treatment, a part of the moisture in the latex may be removed in advance, and a concentration operation may be performed to increase the concentration of the vinyl chloride polymer in the latex, or an operation of classifying and pulverizing the dried product may be performed. May go.
【0035】[0035]
【実施例】次に、本発明方法の具体的態様を実施例を用
いて説明するが、本発明は、その要旨を越えない限り、
以下の実施例によって限定されるものではない。 <実施例1>内容積400リットルで、攪拌機及び上鏡
部に竪置きの伝熱面積1m2の多管式還流冷却器を備
え、槽容器内壁(即ち温調エレメントの内筒の表面)を
電解研磨処理によりRmax1.2μm程度とし、間隙
室と本体室とに区分されたステンレス製温調エレメント
方式の槽容器に、図2に示すような連通管を設置し、こ
の連通管を還流冷却器頂部に接続して、連通管から還流
冷却器を経由して注水できるような構造とした。EXAMPLES Next, specific embodiments of the method of the present invention will be described with reference to examples.
It is not limited by the following examples. <Example 1> An inner volume of 400 liters, a stirrer and a vertically arranged multi-tube reflux condenser with a heat transfer area of 1 m 2 in the upper mirror were provided. A communication pipe as shown in FIG. 2 is installed in a stainless steel temperature control element type tank vessel divided into a gap chamber and a main body chamber by electropolishing to have a Rmax of about 1.2 μm. It was connected to the top, and the structure was such that water could be injected from the communication pipe via the reflux condenser.
【0036】この槽容器に塩化ビニル単量体100k
g、脱イオン水150kg、分散剤として部分ケン化ポ
リ酢酸ビニル60g、及び開始剤としてジオクチルペル
オキシジカーボネートを40g仕込んだ後、温調エレメ
ントに温水を循環し、57℃まで加温し重合を開始し
た。重合反応が開始(重合槽の内温が所定の反応温度に
到達したときを重合反応開始とする)してから未反応の
塩化ビニル単量体の回収を終えるまでの間、連通管より
還流冷却器を経て槽容器本体内へプランジャポンプによ
り2.5リットル/hrの流量で、総量15リットルの
脱イオン水を供給した。In this tank, 100 k of vinyl chloride monomer was added.
g, 150 kg of deionized water, 60 g of partially saponified polyvinyl acetate as a dispersant, and 40 g of dioctyl peroxydicarbonate as an initiator, circulate warm water through the temperature control element and heat to 57 ° C. to initiate polymerization. did. From the start of the polymerization reaction (the polymerization reaction starts when the internal temperature of the polymerization tank reaches a predetermined reaction temperature) until the end of the recovery of unreacted vinyl chloride monomer, reflux cooling from the communication tube is performed. A total of 15 liters of deionized water was supplied at a flow rate of 2.5 liters / hr by a plunger pump into the tank container body via the vessel.
【0037】所定の重合率に達するまで57℃の反応温
度を保持して重合を実施した。その後、未反応の塩化ビ
ニル単量体を回収し、生成スラリーを抜き出し、換気し
た上、槽容器を開放して槽容器内壁へのスケール付着状
況を観察した。スケール付着状況の観察後、槽容器内壁
を低圧のイオン交換水で洗浄した上で、同条件で次バッ
チのテストを繰り返した。スケール付着状況の観察結果
を表−1に示す。Polymerization was carried out while maintaining a reaction temperature of 57 ° C. until a predetermined polymerization rate was reached. Thereafter, the unreacted vinyl chloride monomer was recovered, the resulting slurry was extracted, ventilated, the vessel was opened, and the state of scale adhesion to the inner wall of the vessel was observed. After observing the scale adhesion state, the inner wall of the vessel was washed with low-pressure ion-exchanged water, and then the next batch test was repeated under the same conditions. Table 1 shows the observation results of the scale adhesion state.
【0038】[0038]
【表1】 [Table 1]
【0039】<実施例2>内容積400リットルで、攪
拌機及び上鏡部に竪置きの伝熱面積1m2の多管式還流
冷却器を備え、槽容器内壁(即ち温調エレメントの内筒
の表面)を電解研磨処理によりRmax1.2μm程度
とし、間隙室と本体室とに区分されたステンレス製温調
エレメント方式の槽容器に、図3に示すような連通管を
設置し、この連通管を還流冷却器頂部に接続して、水の
入口を間隙室の底部とし、間隙室から連通管を介して還
流冷却器を経由して注水できるような構造とした。<Example 2> An inner volume of 400 liters was provided with a stirrer and a vertically arranged multi-tube reflux condenser with a heat transfer area of 1 m 2 in the upper mirror. The surface is adjusted to about Rmax 1.2 μm by electrolytic polishing, and a communicating pipe as shown in FIG. 3 is installed in a stainless steel temperature control element type tank container divided into a gap chamber and a main body chamber. It was connected to the top of the reflux condenser so that the inlet of water was the bottom of the gap chamber, and the structure was such that water could be injected from the gap chamber via the reflux condenser via the communication pipe.
【0040】この槽容器に塩化ビニル単量体100k
g、脱イオン水150kg、分散剤として部分ケン化ポ
リ酢酸ビニル60g、及び開始剤としてジオクチルペル
オキシジカーボネートを40g仕込んだ後、温調エレメ
ントに温水を循環し、57℃まで加温し重合を開始し
た。重合反応が開始(重合槽の内温が所定の反応温度に
到達したときを重合反応開始とする)してから未反応の
塩化ビニル単量体の回収を終えるまでの間、間隙室から
連通管を介し還流冷却器を経て槽容器本体内へプランジ
ャポンプにより2.5リットル/hrの流量で、総量1
5リットルの脱イオン水を供給した。In this tank, 100 k of vinyl chloride monomer was added.
g, 150 kg of deionized water, 60 g of partially saponified polyvinyl acetate as a dispersant, and 40 g of dioctyl peroxydicarbonate as an initiator, circulate warm water through the temperature control element and heat to 57 ° C. to initiate polymerization. did. From the start of the polymerization reaction (the polymerization reaction starts when the internal temperature of the polymerization tank reaches a predetermined reaction temperature) to the end of the recovery of unreacted vinyl chloride monomer, a communication pipe is provided from the gap chamber. Through a reflux condenser into the tank vessel body at a flow rate of 2.5 liters / hr by a plunger pump, with a total volume of 1
Five liters of deionized water was supplied.
【0041】所定の重合率に達するまで57℃の反応温
度を保持して重合を実施した。その後、未反応の塩化ビ
ニル単量体を回収し、生成スラリーを抜き出し、換気し
た上、槽容器を開放して槽容器内壁へのスケール付着状
況を観察した。スケール付着状況の観察後、槽容器内壁
を低圧のイオン交換水で洗浄した上で、同条件で次バッ
チのテストを繰り返した。スケール付着状況の観察結果
を表−2に示す。Polymerization was carried out while maintaining a reaction temperature of 57 ° C. until a predetermined polymerization rate was reached. Thereafter, the unreacted vinyl chloride monomer was recovered, the resulting slurry was extracted, ventilated, the vessel was opened, and the state of scale adhesion to the inner wall of the vessel was observed. After observing the scale adhesion state, the inner wall of the vessel was washed with low-pressure ion-exchanged water, and then the next batch test was repeated under the same conditions. Table 2 shows the observation results of the scale adhesion state.
【0042】[0042]
【表2】 [Table 2]
【0043】[0043]
【発明の効果】還流冷却器を備えた温調エレメント方式
の槽容器において、該エレメントと容器本体との間隙の
上下部を封止して間隙室を形成した構造とし、この間隙
室と重合槽内(本体室)との均圧を連通管によって確保
したものを用い、かつ連通管から本体室内に液体を供給
しながら塩化ビニル系単量体の重合を行うという本発明
の方法を採ることにより、連通管内のスケールの発生・
成長を防止し、連通管の閉塞を予防しつつ高い生産性を
達成することができる。According to the present invention, there is provided a temperature control element type vessel provided with a reflux condenser, wherein a gap is formed by sealing the upper and lower portions of the gap between the element and the vessel body. By using the method of the present invention in which the pressure equalization with the inside (main body chamber) is secured by the communication pipe and the vinyl chloride monomer is polymerized while supplying the liquid from the communication pipe into the main body chamber. Generation of scale in the communication pipe
High productivity can be achieved while preventing growth and preventing blockage of the communication pipe.
【0044】また、この液体の本体室への供給を連通管
から還流冷却器を経由して行うことにより還流冷却器内
部へのスケール付着や還流冷却器の閉塞も防止できて、
より安全で安定した運転が可能となる。Further, by supplying this liquid to the main body chamber from the communication pipe via the reflux condenser, it is possible to prevent scale adhesion and blockage of the reflux condenser inside the reflux condenser,
Safer and more stable operation is possible.
【図1】本発明方法の実施に使用される槽容器の一例を
示す縦断面図。FIG. 1 is a longitudinal sectional view showing an example of a tank container used for carrying out the method of the present invention.
【図2】本発明方法の実施に使用される槽容器の他の例
を示す縦断面図。FIG. 2 is a longitudinal sectional view showing another example of a tank container used for carrying out the method of the present invention.
【図3】本発明方法の実施に使用される槽容器のさらに
他の例を示す縦断面図。FIG. 3 is a longitudinal sectional view showing still another example of a tank container used for carrying out the method of the present invention.
【図4】図1の要部拡大図。FIG. 4 is an enlarged view of a main part of FIG. 1;
【図5】従来の槽容器の例を示す縦断面図。FIG. 5 is a longitudinal sectional view showing an example of a conventional tank container.
【図6】従来の槽容器の他の例を示す要部拡大縦断面
図。FIG. 6 is an enlarged longitudinal sectional view of a main part showing another example of a conventional tank container.
1 容器本体 2 円筒形胴部 3 底部鏡板 4 頂部鏡板 5 温調エレメント 6 内筒 7、19 仕切板 8 外ストリップ 9、21 熱媒流路 10 熱媒流路入口 11 熱媒流路出口 12 槽容器ノズル 13 隔壁 14 間隙室 15 連通管 16 液体入口 17 還流冷却器 18 (外部)ジャケット 20 内ストリップ H 間隙 DESCRIPTION OF SYMBOLS 1 Container main body 2 Cylindrical body 3 Bottom end plate 4 Top end plate 5 Temperature control element 6 Inner cylinder 7, 19 Partition plate 8 Outer strip 9, 21 Heat medium flow path 10 Heat medium flow path inlet 11 Heat medium flow path outlet 12 Tank Container nozzle 13 Partition wall 14 Gap chamber 15 Communication tube 16 Liquid inlet 17 Reflux cooler 18 (Outer) jacket 20 Inner strip H Gap
───────────────────────────────────────────────────── フロントページの続き (56)参考文献 特許2975832(JP,B2) (58)調査した分野(Int.Cl.7,DB名) C08F 2/00 - 2/30 B01J 19/00 ────────────────────────────────────────────────── ─── Continuation of front page (56) References Patent 2975832 (JP, B2) (58) Fields investigated (Int. Cl. 7 , DB name) C08F 2/00-2/30 B01J 19/00
Claims (7)
る共重合可能な単量体の混合物(以下まとめて「塩化ビ
ニル系単量体」という)の水性媒体中における重合を、
内筒の外面に直角に仕切板を間隔をおいて並設し、仕切
板の先端間に外ストリップを跨設することによって、前
記内筒と外ストリップとの間に仕切板により仕切られた
熱媒の流路を有する流路壁(以下「温調エレメント」と
いう)を形成し、この温調エレメントを容器本体内に外
ストリップ側を容器本体の内面に対向させて間隔をおい
て固定するとともに前記温調エレメントの外ストリップ
側と容器本体の内面との間の間隙の上下部を封止して間
隙室を形成した構造を有し、かつ該間隙室と、容器本体
の内面と温調エレメントの内筒とで囲まれた空間(以下
「本体室」という)とを連通管を介して連通させた槽容
器であって、その気相部に還流冷却器が設けられた槽容
器中で行うに際し、少なくとも重合反応期間中に連通管
から本体室へ液体を供給することを特徴とする塩化ビニ
ル系重合体の製造方法。1. The polymerization of vinyl chloride or a mixture of copolymerizable monomers mainly composed of vinyl chloride (hereinafter collectively referred to as “vinyl chloride-based monomer”) in an aqueous medium,
A partition plate is arranged side by side at a right angle to the outer surface of the inner cylinder at an interval, and an outer strip is straddled between the ends of the partition plate, so that heat separated by the partition plate between the inner cylinder and the outer strip is provided. A flow path wall having a flow path for the medium (hereinafter referred to as a “temperature control element”) is formed, and the temperature control element is fixed in the container body with the outer strip side facing the inner surface of the container body at intervals. A structure in which a gap is formed by sealing upper and lower portions of a gap between the outer strip side of the temperature control element and the inner surface of the container body, and the gap chamber, the inner surface of the container body, and the temperature control element. In a tank container in which a space surrounded by an inner cylinder (hereinafter referred to as “main body chamber”) is communicated through a communication pipe, and a reflux condenser is provided in a gas phase portion of the tank container. During the polymerization reaction, at least during the polymerization reaction, Method for producing a vinyl chloride polymer and supplying.
隙室から連通管を通じて行う請求項1に記載の塩化ビニ
ル系重合体の製造方法。2. The method for producing a vinyl chloride polymer according to claim 1, wherein the supply of the liquid from the communication pipe to the main chamber is performed from the gap chamber through the communication pipe.
流冷却器を経由して行う請求項1または2に記載の塩化
ビニル系重合体の製造方法。3. The method for producing a vinyl chloride polymer according to claim 1, wherein the supply of the liquid from the communication pipe to the main chamber is performed via a reflux condenser.
管の本体室側の開口部が該還流冷却器の頂部に設けられ
ている請求項3に記載の塩化ビニル系重合体の製造方
法。4. The production of a vinyl chloride polymer according to claim 3, wherein the reflux condenser is installed vertically, and an opening of the communication pipe on the main body chamber side is provided at the top of the reflux condenser. Method.
る請求項1〜4のいずれか1項に記載の塩化ビニル系重
合体の製造方法。5. The process for producing a vinyl chloride polymer according to claim 1, wherein the liquid is continuously supplied during the polymerization reaction.
のいずれか1項に記載の塩化ビニル系重合体の製造方
法。6. The liquid to be supplied is water.
The method for producing a vinyl chloride polymer according to any one of the above.
量体が重合することによって減少する体積に相当する量
以下である請求項1〜6のいずれか1項に記載の塩化ビ
ニル系重合体の製造方法。7. The vinyl chloride weight according to any one of claims 1 to 6, wherein the total amount of the supplied liquid is not more than an amount corresponding to a volume reduced by polymerization of the vinyl chloride monomer. Manufacturing method of coalescence.
Priority Applications (9)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP06237874A JP3129111B2 (en) | 1994-09-30 | 1994-09-30 | Method for producing vinyl chloride polymer |
AU30391/95A AU693221B2 (en) | 1994-09-12 | 1995-09-01 | Method for producing poly (vinyl chloride) |
US08/525,295 US5741874A (en) | 1994-09-12 | 1995-09-07 | Method for producing poly(vinyl chloride) |
EP95114154A EP0700716B1 (en) | 1994-09-12 | 1995-09-08 | Method for producing poly(vinyl chloride) |
DE69503853T DE69503853T2 (en) | 1994-09-12 | 1995-09-08 | Process for the production of poly (vinyl chloride) |
CA002157983A CA2157983A1 (en) | 1994-09-12 | 1995-09-11 | Method for producing poly(vinyl chloride) |
KR1019950029727A KR960010698A (en) | 1994-09-12 | 1995-09-12 | Method for producing poly (vinyl chloride) |
TW084109526A TW291482B (en) | 1994-09-12 | 1995-09-12 | |
CN95115169A CN1129711A (en) | 1994-09-12 | 1995-09-12 | Method for producing poly (vinyl chloride) |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP06237874A JP3129111B2 (en) | 1994-09-30 | 1994-09-30 | Method for producing vinyl chloride polymer |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH08100004A JPH08100004A (en) | 1996-04-16 |
JP3129111B2 true JP3129111B2 (en) | 2001-01-29 |
Family
ID=17021701
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP06237874A Expired - Fee Related JP3129111B2 (en) | 1994-09-12 | 1994-09-30 | Method for producing vinyl chloride polymer |
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Country | Link |
---|---|
JP (1) | JP3129111B2 (en) |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP3358370B2 (en) * | 1995-03-10 | 2002-12-16 | 三菱化学株式会社 | Method for producing vinyl chloride polymer |
JP5617975B2 (en) * | 2013-08-20 | 2014-11-05 | 三菱化学株式会社 | Toner for developing electrostatic image and liquid temperature control device |
-
1994
- 1994-09-30 JP JP06237874A patent/JP3129111B2/en not_active Expired - Fee Related
Also Published As
Publication number | Publication date |
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JPH08100004A (en) | 1996-04-16 |
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