JPH08333173A - Monolithic refractory containing isotropic pitch carbon having high softening point - Google Patents

Monolithic refractory containing isotropic pitch carbon having high softening point

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Publication number
JPH08333173A
JPH08333173A JP7139635A JP13963595A JPH08333173A JP H08333173 A JPH08333173 A JP H08333173A JP 7139635 A JP7139635 A JP 7139635A JP 13963595 A JP13963595 A JP 13963595A JP H08333173 A JPH08333173 A JP H08333173A
Authority
JP
Japan
Prior art keywords
pitch
softening point
refractory
high softening
isotropic pitch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP7139635A
Other languages
Japanese (ja)
Inventor
Toshihisa Sasaki
俊久 佐々木
Shigeji Mizutori
重司 水取
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Kurosaki Refractories Co Ltd
Osaka Gas Co Ltd
Original Assignee
Kurosaki Refractories Co Ltd
Osaka Gas Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Kurosaki Refractories Co Ltd, Osaka Gas Co Ltd filed Critical Kurosaki Refractories Co Ltd
Priority to JP7139635A priority Critical patent/JPH08333173A/en
Publication of JPH08333173A publication Critical patent/JPH08333173A/en
Pending legal-status Critical Current

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Abstract

PURPOSE: To obtain a monolithic refractory, such as a castable refractory, improved in workability, strength, corresion resistance and slag resistance by adding a specific high softrening point isotropic pitch to refractory aggregates. CONSTITUTION: A coal heavy oil or the pitch or a petroleum heavy oil or the pitch is bubbled with oxygen or ozone gas and simultaneously thermally treated at 300-400 deg.C to obtain a high softening point anisotropic pitch having a softening point of 200-350 deg.C, an optically isotropic texture of <=5vol.%, an immobilized oxygen content of 60-95wt.%, a quinoline insoluble content of 0-60wt.%, a toluene insoluble content of 20-80wt.% and particle diameters of <=2mm. Refractory aggregates are compounded with 0.5-10wt.% of the obtained isotropic pitch, and if necessary, further with a dispersing agent, an antioxidizing agent, a thickening agent, a viscosity-controlling agent, a deforming agent, and a liquid selected from water, an organic solvent, an inorganic solvent, and an organic metal solvent in a total amount of 3-30wt.%.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、溶融金属あるいはス
ラグに対する耐食性に優れた炭素含有不定形耐火物に関
する。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a carbon-containing amorphous refractory having excellent corrosion resistance against molten metal or slag.

【0002】[0002]

【従来の技術】従来から、樋、溶銑鍋、混銑車等の内張
り耐火物として、不定形耐火物、とくにキャスタブル耐
火物が使用されているが、溶融金属あるいはスラグに対
する耐食性、特にスラグと溶銑との界面における耐侵食
性、耐スポーリング性等を向上するために、ピッチ類な
どの炭素源を添加することが行われていた。
2. Description of the Related Art Conventionally, amorphous refractory materials, especially castable refractory materials, have been used as lining refractory materials for gutters, hot metal ladles, mixing pig wheels, etc., but corrosion resistance to molten metal or slag, especially slag and hot metal. In order to improve the erosion resistance, spalling resistance, etc. at the interface of the, the carbon source such as pitches has been added.

【0003】とくに、ピッチの場合には、キャスタブル
耐火物の気孔中に軟化浸透するので耐火物内部への溶融
金属やスラグの浸透を防止し、保護する働きがある。ま
た、ピッチの乾燥あるいは使用中、加熱中の炭化による
カーボンボンドにより、強固な耐火物組織の形成が期待
できる。
Particularly in the case of pitch, since it softens and permeates into the pores of the castable refractory, it has a function of preventing and protecting the permeation of the molten metal and slag into the refractory. Further, it is possible to expect formation of a strong refractory structure by carbon bond due to carbonization during heating of pitch or during use or heating.

【0004】しかし、ピッチそれ自体は、疎水性である
ためにキャスタブル耐火物の炭素源として添加した場合
には、水を添加して混練して施工する際には、キャスタ
ブルの流動性を著しく低下することになる。このため、
混練時に添加水分を大幅に増加して混練せざるを得なく
なり、このキャスタブル耐火物による施工体は、気孔率
が増加して組織が著しく劣化し、緻密な組織が得られな
い。その上、炭素原料の酸化が著しく強度や耐食性が低
下して、本来の炭素原料としての特性が生かされないと
いう問題がある。
However, since the pitch itself is hydrophobic, when it is added as a carbon source of the castable refractory, when the water is added and the mixture is kneaded, the castable fluidity is remarkably lowered. Will be done. For this reason,
At the time of kneading, the amount of water added must be greatly increased and the mixture must be kneaded. The cast body made of castable refractory has an increased porosity and is significantly deteriorated in structure, so that a dense structure cannot be obtained. In addition, there is a problem that the oxidation of the carbon raw material remarkably lowers the strength and corrosion resistance, and the original characteristics of the carbon raw material are not utilized.

【0005】このようなピッチ配合による混練時の流動
性を改善するために、疎水面をなるべく小さくするため
に、造粒したピッチペレットを界面活性剤と併用するこ
とが試みられたが、十分な作業性の改善効果が得られて
いない。
In order to improve the fluidity at the time of kneading with such a pitch mixture, it has been attempted to use granulated pitch pellets in combination with a surfactant in order to make the hydrophobic surface as small as possible, but it is sufficient. Workability improvement effect is not obtained.

【0006】また、ピッチは高温時に揮発するので、粒
状にして使用すると、施工組織体中に大きな空洞を生じ
て組織を劣化させると共に、組織中に不均一にピッチが
分布することになり耐食性の面から好ましくない。
Further, since the pitch is volatilized at a high temperature, if it is used in a granular form, a large cavity is created in the constructed tissue body to deteriorate the tissue, and the pitch is unevenly distributed in the tissue, resulting in corrosion resistance. It is not preferable from the aspect.

【0007】このピッチの添加による弊害を除去するた
めに、種々の改善策が提案されている。例えば、特公昭
60−24072号公報には、ピッチを添加しないで耐
火物の気孔率を下げて組織を緻密にすることが開示され
ているが、耐食性の面で十分でない。また、特開平5−
330930号公報には、ピッチを界面活性剤により親
水処理して使用することが開示されているが、施工耐火
物の耐食性が十分でない。さらに、特開昭63−215
573号公報には、黒鉛をピッチで熱間混練し、混練後
破砕して得られたピッチ処理黒鉛を使用することが開示
されているが、破砕時に発生するピッチで覆われていな
い黒鉛が、キャスタブルの流動性が著しく阻害される。
In order to eliminate the adverse effects caused by the addition of the pitch, various improvement measures have been proposed. For example, Japanese Examined Patent Publication (Kokoku) No. 60-24072 discloses that the porosity of a refractory material is reduced without adding pitch to make the structure denser, but it is not sufficient in terms of corrosion resistance. In addition, JP-A-5-
No. 330930 discloses that pitch is hydrophilically treated with a surfactant before use, but the corrosion resistance of the construction refractory is not sufficient. Furthermore, JP-A-63-215
Japanese Patent No. 573 discloses that graphite is hot-kneaded with pitch, and the pitch-treated graphite obtained by crushing after kneading is used. However, graphite that is not covered with the pitch generated at the time of crushing is Castable fluidity is significantly impaired.

【0008】この他、特開平2−268953号公報や
特開平5−4861号、特公平6−99182号公報に
は、メソフェーズピッチやバルクメソフェーズといった
光学的異方性を多量に有するピッチを選定して耐火物、
特に、れんがへ添加する場合には、カーボンボンドによ
る強度が向上することが開示されている。しかしなが
ら、こうしたメソフェーズピッチやバルクメソフェーズ
をキャスタブル耐火物に適用した場合には、ピッチ以上
に混練時に添加水分を増加する必要がある。このため、
れんがの場合のような強度の向上は見られず、添加水分
の増加により品質はむしろ低下する。
In addition, pitches having a large amount of optical anisotropy such as mesophase pitch and bulk mesophase are selected in JP-A-2-268953, JP-A-5-4861 and JP-B-6-99182. Refractory,
In particular, it is disclosed that the strength of carbon bond is improved when added to bricks. However, when such a mesophase pitch or bulk mesophase is applied to a castable refractory, it is necessary to increase the added water content during kneading more than the pitch. For this reason,
The strength is not improved as in the case of bricks, and the quality is rather deteriorated by the increase of added water.

【0009】[0009]

【発明が解決しようとする課題】本発明の目的は、混練
時に解膠時間を早め、短時間で施工可能な流動性を得る
ことができ、低水分で施工可能な配合物を得ることがで
きる低コストで施工性に優れ、施工体の組織を緻密に
し、施工体の気孔率を下げてスラグへの濡れ性を改善す
ると共に、炭素原料としてのピッチによる耐食性向上効
果を十分に発揮できる不定形耐火物を提供することにあ
る。
The object of the present invention is to shorten the deflocculation time during kneading, to obtain a fluidity that can be applied in a short time, and to obtain a compound that can be applied with low water content. Low cost, excellent workability, densified structure of construction body, lower porosity of construction body to improve wettability to slag, and amorphous shape that can fully show the corrosion resistance improvement effect by pitch as carbon raw material To provide refractory materials.

【0010】[0010]

【課題を解決するための手段】本発明は、不定形耐火物
に高軟化点等方性ピッチを含有させることにより強度向
上が可能になるという知見に基づいて完成したもので、
耐火骨材に、軟化点が200〜350℃、光学的異方性
組織が5容積%以下、固定炭素量が60〜95重量%
で、且つ、粒径が2mm以下の高軟化性等方性ピッチを
0.5〜10重量%含有せしめたことを特徴とする。
The present invention has been completed based on the finding that it is possible to improve the strength by including a high softening point isotropic pitch in an amorphous refractory material.
The refractory aggregate has a softening point of 200 to 350 ° C., an optically anisotropic structure of 5% by volume or less, and a fixed carbon amount of 60 to 95% by weight.
In addition, 0.5 to 10% by weight of a highly soft isotropic pitch having a particle diameter of 2 mm or less is contained.

【0011】ピッチは、その軟かさ、硬さの程度を軟化
点で示して、通常3種類に分類され、約700℃以下は
軟ピッチ、70〜900℃前後のものは中ピッチ、90
0℃以上のものは硬ピッチと呼ばれている。
Pitches are usually classified into three types by showing the degree of softness and hardness by a softening point. A soft pitch is about 700 ° C. or less, a medium pitch is about 70 to 900 ° C., and a 90 ° pitch.
Those having a temperature of 0 ° C. or higher are called hard pitch.

【0012】この中で軟ピッチおよび中ピッチは低軟化
点であり、その上、揮発分が多いため、流し込み材など
の不定形耐火物に使用するとその揮発分のために施工体
の組織を劣化させると共に、残留するカーボンが少ない
ため耐食性の向上が期待できない。
Among these, soft pitch and medium pitch have a low softening point and, in addition, since they have a large amount of volatile matter, when they are used for an irregular shaped refractory material such as casting material, the structure of the construction body is deteriorated due to the volatile matter. At the same time, the amount of residual carbon is small, so improvement in corrosion resistance cannot be expected.

【0013】このため、通常、硬ピッチや硬ピッチを加
熱処理して得られるメソフェーズピッチが、不定形耐火
物への炭素原料として使用されている。
Therefore, the hard pitch and the mesophase pitch obtained by heat-treating the hard pitch are usually used as a carbon raw material for an amorphous refractory.

【0014】硬ピッチは、偏光顕微鏡で観察すると光学
的に等方性であるが、メソフェーズピッチは、光学的に
異方性な液晶(メソフェーズ)を多量に含んでおり、晶
質化ピッチとも呼ばれ、硬ピッチに比べて揮発分が低い
点において耐火物の原料として有利である。しかし、硬
ピッチやメソフェーズピッチを不定形耐火物に適用する
と、高軟化点等方性ピッチに比べて混練時に著しく作業
性が悪くなる。
Hard pitch is optically isotropic when observed with a polarization microscope, but mesophase pitch contains a large amount of optically anisotropic liquid crystal (mesophase) and is also called crystallized pitch. It is advantageous as a raw material for refractory materials in that it has a lower volatile content than hard pitch. However, when hard pitch or mesophase pitch is applied to an amorphous refractory, workability is significantly deteriorated during kneading, as compared with high softening point isotropic pitch.

【0015】本発明でいう高軟化点等方性ピッチとは、
軟化点が高く揮発分の少ない点において、メソフェーズ
ピッチと類似しているものの、異方性組織をほとんど含
んでいない。この点において、分類上は硬ピッチである
ものの、硬ピッチの特殊処理を行って得られるものであ
り、通常このようなピッチを「高軟化点の等方性ピッ
チ」(以下高軟化点等方性ピッチと言う)といい、炭素
織維の原料として広く一般に知られているピッチであ
る。
The high softening point isotropic pitch referred to in the present invention means
It is similar to mesophase pitch in that it has a high softening point and a low volatile content, but it contains almost no anisotropic structure. In this respect, although it is a hard pitch in terms of classification, it is obtained by performing a special treatment of the hard pitch, and such a pitch is usually referred to as “isotropic pitch with a high softening point” (hereinafter, “high softening point isotropic pitch”). It is a pitch widely known as a raw material of carbon fiber.

【0016】高軟化点等方性ピッチは、石炭系重質油又
はピッチ、あるいは石油系重油又はピッチに、酸素又は
オゾンを含有する気体の吹き込み下で300〜400℃
で熱処理を行うことによって得られる。性状としては、
軟化点が200〜350℃であり、光学的異方性組織を
含まず、キノリン不溶分が0〜60重量%、トルエン不
溶分が20〜80重量%、固定炭素が60〜95重量%
である。
The high softening point isotropic pitch is 300 to 400 ° C. when a gas containing oxygen or ozone is blown into heavy oil or pitch of petroleum, or heavy oil or pitch of petroleum.
It is obtained by performing heat treatment at. As a property,
Softening point is 200 to 350 ° C., no optically anisotropic structure is contained, quinoline insoluble matter is 0 to 60% by weight, toluene insoluble matter is 20 to 80% by weight, fixed carbon is 60 to 95% by weight.
Is.

【0017】近年、この高軟化点等方性ピッチは、多量
に使用されており、比較的低コストで得られる。
In recent years, this high softening point isotropic pitch has been used in a large amount and can be obtained at a relatively low cost.

【0018】炭素繊維の原料ピッチとしては、高軟化点
等方性ピッチの他に、異方性ピッチが挙げられるが、性
状調整を行う上で大幅なコスト高になるので耐火物原料
としては不適である。
As the raw material pitch of the carbon fiber, an anisotropic pitch can be mentioned in addition to the high softening point isotropic pitch, but it is unsuitable as a raw material for refractory material because the cost is significantly high in adjusting the properties. Is.

【0019】表1に、高軟化点等方性ピッチと汎用の硬
ピッチ、メソフェーズピッチの一般性状を示す。
Table 1 shows general properties of the high softening point isotropic pitch, general-purpose hard pitch, and mesophase pitch.

【0020】[0020]

【表1】 上記測定法中軟化点の測定は、Mettler法により
求め、溶剤分析(QI、TI)と固定炭素の測定は、そ
れぞれJIS K2425で行なった。また脂肪族炭素
量は、日本電子社製GX−270スペクトロメーターを
用い溶融状態での13C−NMRスペクトルの測定によ
り求め、光学的異方性組織はLEITZ社の偏光顕微鏡
で観察し、面積比率で求めた後、体積換算を行なった。
[Table 1] The softening point in the above measurement method was measured by the Mettler method, and the solvent analysis (QI, TI) and the fixed carbon were measured according to JIS K2425. Further, the amount of aliphatic carbon is determined by measurement of 13C-NMR spectrum in a molten state using a GX-270 spectrometer manufactured by JEOL Ltd., and the optically anisotropic structure is observed by a polarizing microscope of LEITZ Co., in area ratio. After the calculation, volume conversion was performed.

【0021】高軟化点等方性ピッチは、軟化点が200
〜350℃と高く、固定炭素が60〜95重量%と多い
にもかかわらず、ピッチ中に含まれるキノリン不溶成分
(以後α成分と呼ぶ)の性状に硬ピッチやメソフェーズ
ピッチとの大きな違いがある。通常の硬ピッチやメソフ
ェーズピッチのα成分は、熱を加えても軟化溶融しない
固体の成分、例えばフリーカーボンやコークス等を含ん
でおり、これらの成分は一般的に非焼結成分とよばれて
いる。
The high softening point isotropic pitch has a softening point of 200.
Although it is as high as ~ 350 ° C and the amount of fixed carbon is as high as 60 ~ 95% by weight, there is a large difference between the hard pitch and mesophase pitch in the properties of the quinoline insoluble component (hereinafter referred to as α component) contained in the pitch. . The α component of ordinary hard pitch or mesophase pitch includes solid components that do not soften and melt even when heat is applied, such as free carbon and coke, and these components are generally called non-sintered components. There is.

【0022】これに対し、本発明で使用される高軟化点
等方性ピッチの場合、ピッチ中のα成分には固体の成分
を含んでおらず熱を加えれば容易に軟化溶融し、焼結成
分としての作用がある。つまり、このようなα成分の性
状の違いにより、本発明の等方性ピッチは、熱を加える
ことにより、ピッチ中の全成分が容易に軟化溶融するの
が特徴である。
On the other hand, in the case of the high softening point isotropic pitch used in the present invention, the α component in the pitch does not include a solid component and is easily softened and melted by applying heat to form a sintered mixture. It acts as a minute. That is, due to such a difference in the properties of the α component, the isotropic pitch of the present invention is characterized in that all the components in the pitch are easily softened and melted by applying heat.

【0023】高軟化点等方性ピッチが汎用の硬ピッチと
成分や特性について異なるのは次の理由による。
The reason why the high softening point isotropic pitch differs from a general-purpose hard pitch in terms of components and characteristics is as follows.

【0024】高軟化点等方性ピッチは、その製造工程に
おけるピッチを精製する過程においてコールタール中に
含まれている固体成分、即ちキノリンに不溶な非焼結成
分を取り除き、更に軽質成分を蒸留でとり除いた後、熱
処理時に酸素、オゾンを含む気体を吹き込み、吹き込ん
だ酸素、オゾンの作用により、架橋重合されたピッチで
ある。この架橋重合時に、ピッチ中の脂肪族炭素成分、
すなわちメチル基、ナフテン基及び架橋メチレン等が、
酸素と反応し系外にとり除かれるので、ピッチ中の脂肪
族炭素が、通常の硬ピッチに比べて少ないと言える。
The high softening point isotropic pitch is obtained by removing solid components contained in coal tar, that is, non-sintered components insoluble in quinoline, and distilling light components in the process of refining pitch in the manufacturing process. After being removed by (1), a pitch containing oxygen and ozone is blown during the heat treatment, and the pitch is cross-linked and polymerized by the action of the blown oxygen and ozone. During this cross-linking polymerization, the aliphatic carbon component in the pitch,
That is, a methyl group, a naphthene group, a cross-linked methylene, etc.
Since it reacts with oxygen and is removed to the outside of the system, it can be said that the amount of aliphatic carbon in the pitch is smaller than that in normal hard pitch.

【0025】こうした高軟化点等方性ピッチを耐火物に
添加した場合、高軟化点等方性ピッチはカーボン原料と
して耐食性の向上の他に、硬ピッチやメソフェーズピッ
チと比べて、全ての成分が軟化溶融するため、耐火骨材
の表面を均一に覆うことができ、かつ固定炭素が高く、
キノリン不溶成分であるα成分と、キノリンに可溶でト
ルエンに不溶であるβ成分がそれぞれどちらも焼結成分
として作用する。このために、カーボンボンドを形成し
やすく、焼結後の耐火物は、強度の高いものが得られ
る。
When such a high softening point isotropic pitch is added to a refractory material, the high softening point isotropic pitch improves the corrosion resistance as a carbon raw material and, in addition to hard pitch and mesophase pitch, all components are Since it softens and melts, the surface of the refractory aggregate can be uniformly covered, and the fixed carbon is high,
The α component, which is a quinoline-insoluble component, and the β component, which is soluble in quinoline and insoluble in toluene, both act as sintering components. For this reason, carbon bonds are easily formed, and the refractory after sintering has high strength.

【0026】また、メソフェーズを有するピッチに比べ
ると、高軟化点等方性ピッチは酸素又はオゾンを含むガ
スを吹き込みながらピッチを製造するために、ピッチ中
の酸素の影響を受け易い成分がピッチの製造時に減少す
るから、酸化反応に対する反応性の低い性状となる。し
たがって、この高軟化点等方性ピッチを不定形耐火物の
流し込み補修材として適用すると、高温度での耐酸化性
に優れている。
Further, as compared with a pitch having a mesophase, a high softening point isotropic pitch is produced while blowing a gas containing oxygen or ozone, so that a component in the pitch which is easily affected by oxygen is a pitch. Since the amount decreases during production, the property becomes low in reactivity to the oxidation reaction. Therefore, when this high softening point isotropic pitch is applied as a casting repair material for an irregular shaped refractory, it has excellent oxidation resistance at high temperatures.

【0027】また、高軟化点等方性ピッチとメソフェー
ズピッチとでは、加熱することにより、炭素質から黒鉛
質への移行時に次のような違いがある。
Further, the high softening point isotropic pitch and the mesophase pitch have the following differences at the time of transition from carbonaceous material to graphite material by heating.

【0028】メソフェーズピッチは加熱処理することに
より、芳香族平面の成長と平面積層の二次元的規則性の
発達により黒鉛構造に近づく(易黒鉛化炭素と呼ばれ
る)。一方、高軟化点等方性ピッチは、ピッチの架橋構
造が加熱処理による芳香族平面の成長と積層を妨げ、ガ
ラス状炭素の構造に近づく(難黒鉛化炭素と呼ばれ
る)。
When the mesophase pitch is heat-treated, it grows closer to a graphite structure due to the growth of aromatic planes and the development of two-dimensional regularity of plane stacking (called graphitizable carbon). On the other hand, in the high softening point isotropic pitch, the cross-linking structure of the pitch hinders the growth and stacking of the aromatic plane due to the heat treatment, and approaches the structure of glassy carbon (called non-graphitizable carbon).

【0029】すなわち、高軟化点等方性ピッチは加熱す
ると固相から一旦液相を経由して炭化する点においては
違いはないものの、分子が架橋結合であるため、難黒鉛
化炭素であることが他のピッチ類との大きな違いである
といえる。
That is, although there is no difference in that the high softening point isotropic pitch is carbonized from the solid phase once passing through the liquid phase when heated, it is a non-graphitizable carbon because the molecule is a cross-linking bond. Can be said to be a big difference from other pitches.

【0030】以上のように、通常の光学的異方性組織を
有するメソフェーズピッチでは、炭化すれば黒鉛に近い
構造であるため、耐摩耗性に劣るが、本発明において使
用する高軟化点等方性ピッチは、光学的に等方性である
ため炭化すれば、ガラス状炭素の構造となるので、耐摩
耗性に優れた耐火物が得られる。
As described above, a mesophase pitch having an ordinary optically anisotropic structure is inferior in wear resistance because it has a structure similar to graphite when carbonized, but it has a high softening point isotropic property used in the present invention. Since the characteristic pitch is optically isotropic, it becomes a glassy carbon structure when carbonized, so that a refractory having excellent wear resistance can be obtained.

【0031】高軟化点等方性ピッチが、通常の硬ピッチ
やメソフェーズピッチに比べて水酸基、カルボン基、エ
ーテル基等が多いために親水性にすぐれており、同じ粒
度の硬ピッチやメソフェーズピッチと比較すると明らか
に流動性が改善される。
The high softening point isotropic pitch is superior in hydrophilicity to normal pitches and mesophase pitches because it has more hydroxyl groups, carboxylic groups, ether groups, etc. The liquidity is clearly improved by comparison.

【0032】使用される分散剤の量は、慣用の使用範囲
内であり、例えば耐火骨材100重量部当たり0.00
5〜1重量%である。0.005重量%より少ないと効
果が充分でなく、1重量%を越えても改善されず、工業
的に意味がない。
The amount of dispersant used is within the customary range of use, for example 0.00 per 100 parts by weight of refractory aggregate.
It is 5 to 1% by weight. If it is less than 0.005% by weight, the effect is not sufficient, and if it exceeds 1% by weight, it is not improved and is industrially meaningless.

【0033】高軟化点等方性ピッチは、表1に示したよ
うに光学的異方性組織が0容積%であるが、本発明の場
合これに限らず、光学的異方性組織が5容積以下であれ
ば問題なく使用することができる。但し、光学的異方性
組織が5容積%を越えると硬ピッチやメソフェーズピッ
チ同様に作業性が悪くなる。
The high softening point isotropic pitch has an optically anisotropic structure of 0% by volume as shown in Table 1, but in the case of the present invention, it is not limited to this, and an optically anisotropic structure of 5% is obtained. It can be used without any problem as long as it is less than the volume. However, if the optically anisotropic structure exceeds 5% by volume, the workability is deteriorated like hard pitch and mesophase pitch.

【0034】また、高軟化点等方性ピッチを2mm以下
の粒径にするためには、製造時に造粒することも、或い
は粗粒の高軟化点等方性ピッチをミル、クラッシャーや
ブレーカー等の粉砕機を使用して粒度調整を行っても良
い。ここで2mm以下の粒径に限定したのは、2mm以
上の場合、高軟化点等方性ピッチ添加による減水効果が
十分でなく混練時における解膠時間が長くなり、作業性
が低下する。さらに耐火物成形体のマトリックスに高軟
化点等方性ピッチが均一に分散されず、耐火物を高温で
長期に使用するとピッチが酸化されてマトリックス内に
比較的大きな空洞になり、組織劣化して耐食性が下が
る。また、添加量を0.5〜10重量%に限定したの
は、0.5重量%未満の場合、添加による効果が十分で
なく、10重量%を越えると配合全体の粒度構成が悪く
なり、作業性が著しく低下すると共にトータル揮発分が
多くなって、耐爆裂性が下がるためである。従って、添
加量は0.5〜10重量%がよく、作業性を考慮すると
好ましくは0.5〜5重量%である。
Further, in order to make the high softening point isotropic pitch have a particle size of 2 mm or less, granulation may be carried out at the time of production, or coarse high softening point isotropic pitch may be milled, crusher, breaker or the like. The particle size may be adjusted using the crusher of No. 1. The reason why the particle size is limited to 2 mm or less is that if the particle size is 2 mm or more, the water-reducing effect of the addition of the high softening point isotropic pitch is not sufficient, and the peptization time during kneading becomes long and the workability is deteriorated. Furthermore, the high softening point isotropic pitch is not evenly dispersed in the matrix of the refractory molded body, and if the refractory is used at high temperature for a long period of time, the pitch is oxidized to form a relatively large cavity in the matrix and the structure deteriorates. Corrosion resistance decreases. Further, the addition amount is limited to 0.5 to 10% by weight, when the amount is less than 0.5% by weight, the effect of the addition is not sufficient, and when it exceeds 10% by weight, the particle size composition of the entire formulation is deteriorated. This is because the workability is remarkably lowered and the total volatile content is increased, so that the explosion resistance is lowered. Therefore, the addition amount is preferably 0.5 to 10% by weight, and preferably 0.5 to 5% by weight in view of workability.

【0035】本発明に使用する耐火骨材としては、酸化
物を含む原料として珪石、珪砂、電融シリカ、含水無定
形シリカ、無水無定形シリカ等のシリカ質、ムライト、
ボーキサイト、バン土頁岩、シリマナイト、カイヤナイ
ト、焼結アルミナ、電融アルミナ、仮焼アルミナ等のア
ルミナ質、ロー石、シャモット、陶石、粘土、カオリ
ン、べントナイトなどのアルミナ−シリカ質、ジルコ
ン、ジルコニア等のジルコニア質、電融マグネシア、焼
結マグネシア、アルミナ−マグネシアスピネル、酸化カ
ルシウム等の塩基性質、スピネル、酸化クロム、クロム
鉄鉱等のクロム質等が使用できる。炭化物としては炭化
珪素、炭化アルミニウム、炭化ジルコニウム等の炭化
物、窒化物としては窒化ジルコニウム、窒化珪素、窒化
珪素鉄、窒化硼素、窒化アルミニウム等が使用できる。
カーボンを含む原料としては、コークス、天然黒鉛、人
造黒鉛、仮焼無煙炭、硬ピッチ、メソフェーズピッチ等
のピッチ粉、カーボンれんが及び電極屑などの炭素質が
使用できる。さらには、炭化硼素等の硼化物、珪素、フ
ェロシリコン等の珪化物等の全ての耐火物原料からなる
群より選択し、必要に応じて1種2種以上を併用するこ
とができる。
Examples of the refractory aggregate used in the present invention include siliceous materials such as silica stone, silica sand, fused silica, hydrous amorphous silica, and anhydrous amorphous silica as a raw material containing oxides, mullite,
Bauxite, van shale, sillimanite, kyanite, sintered alumina, fused alumina, alumina such as calcined alumina, loastone, chamotte, porcelain stone, clay, kaolin, alumina-silica such as bentonite, zircon, Zirconia such as zirconia, electrofused magnesia, sintered magnesia, alumina-magnesia spinel, basic properties such as calcium oxide, spinel, chromium oxide, chrome such as chromite, etc. can be used. Carbides such as silicon carbide, aluminum carbide and zirconium carbide can be used as the carbide, and zirconium nitride, silicon nitride, iron iron nitride, boron nitride, aluminum nitride and the like can be used as the nitride.
As the raw material containing carbon, pitch powder such as coke, natural graphite, artificial graphite, calcined anthracite, hard pitch, mesophase pitch, and carbonaceous material such as carbon brick and electrode scrap can be used. Furthermore, it can be selected from the group consisting of all refractory raw materials such as boride such as boron carbide, silicide such as silicon and ferrosilicon, and if necessary, one kind or two or more kinds can be used in combination.

【0036】本発明の流し込み材には、通常の流し込み
材に使用する分散剤を使用することができる。分散剤を
併用した場合には、低水分での鋳込みを可能にし、不定
形耐火物への炭素原料としての特性を十分に発揮でき
る。分散剤としては、例えばアルカリ金属リン酸塩、ア
ルカリ金属カルボン酸塩、アルカリ金属フミン酸塩、ポ
リカルボン酸塩、アルキルスルホン酸塩、芳香族スルホ
ン酸塩等、アルカリ金属珪酸塩、アルカリ金属炭酸塩、
リグニンスルホン酸塩、無水マレイン−イソブチレン共
重合物のナトリウム塩及びこれらのアンモニウム塩、更
に、これらと同様な効果が得られる物質から1種2種以
上を選択して使用できる。
For the casting material of the present invention, the dispersant used for ordinary casting materials can be used. When a dispersant is used in combination, casting with a low water content is possible, and the characteristics of the amorphous refractory as a carbon raw material can be sufficiently exhibited. Examples of the dispersant include alkali metal phosphates, alkali metal carboxylates, alkali metal humates, polycarboxylates, alkyl sulfonates, aromatic sulfonates, alkali metal silicates and alkali metal carbonates. ,
Lignin sulfonate, sodium salt of anhydrous malein-isobutylene copolymer and ammonium salt thereof, and one or more kinds selected from substances having the same effects as these can be selected and used.

【0037】但し、炭素質原料を併用した場合には、前
述のように、キャスタブル耐火物の流動性が著しく低下
するため、使用量や使用方法を注意しなければならな
い。
However, when the carbonaceous raw material is used in combination, the flowability of the castable refractory material is remarkably lowered as described above, and therefore the amount and method of use must be carefully considered.

【0038】本発明の不定形耐火物は、さらにこの種の
流し込み施工用耐火物の添加物として各種金属ファイバ
ー類、有機繊維、無機繊維、金属粉、ガラス等の酸化防
止剤、強度付与剤や通常モルタルの添加物として知られ
ている増粘剤や凝結調整剤、消泡剤等を添加しても良
い。
The amorphous refractory material of the present invention further contains various metal fibers, organic fibers, inorganic fibers, metal powder, glass, etc. as antioxidants and strength imparting agents as additives for this type of refractory material for casting. Thickeners, setting regulators, defoaming agents, etc., which are commonly known as additives for mortar, may be added.

【0039】本発明に適用する不定形耐火物は、以上の
ような通常用いられている耐火骨材を使用し、粒度調整
を行って、これに結合剤を添加したものを基本とし、必
要により分散剤、硬化調整剤の中のいずれか1種以上を
添加してなる通常のキャスタブル耐火物に適用できる。
The irregular-shaped refractory applied to the present invention is based on the above-mentioned commonly used refractory aggregate, which is adjusted in particle size and added with a binder. It can be applied to a usual castable refractory made by adding one or more of a dispersant and a curing modifier.

【0040】また、混練時に使用される液体は、水の他
に有機溶媒、無機溶媒、有機金属溶媒を単独、組合わせ
て使用することができる。本発明の場合、液体が3〜3
0重量%、特に3〜10重量%のキャスタブル耐火物に
適している。勿論、液体が0.5〜3重量%程度のいわ
ゆるセミウェットタイプの不定形耐火物にも効果があ
る。すなわち、本発明の不定形耐火物はキャスタブル耐
火物に限定されず焼き付け材、吹き付け材、スタンプ
材、パッチング材、圧入材にも同様に効果がある。更
に、本発明の不定形耐火物は、高炉、樋、溶銑鍋、混銑
車等の内張り耐火材に限らず、溶鋼取鍋、タンディッシ
ュ、真空脱ガス炉、気体吹込みランス、電気炉、転炉等
の内張り、若しくは補修用耐火物として適用できる。
As the liquid used at the time of kneading, in addition to water, an organic solvent, an inorganic solvent and an organic metal solvent can be used alone or in combination. In the case of the present invention, the liquid is 3 to 3
Suitable for 0 wt%, especially 3-10 wt% castable refractories. Of course, it is also effective for a so-called semi-wet type amorphous refractory containing about 0.5 to 3% by weight of liquid. That is, the amorphous refractory material of the present invention is not limited to castable refractory materials, and is similarly effective for baking materials, spraying materials, stamp materials, patching materials, and press-fitting materials. Furthermore, the amorphous refractory material of the present invention is not limited to lining furnace refractory materials such as blast furnaces, gutters, hot metal ladles, and mixed pig wheels, but also molten steel ladle, tundish, vacuum degassing furnace, gas blowing lance, electric furnace, transfer furnace. It can be applied as a refractory material for lining of furnaces or for repair.

【0041】[0041]

【作用】ピッチに含まれている非焼結物質やその他の成
分を除去した高軟化点等方性ピッチを2mm以下の粒径
で0.5〜10重量部添加し、これに、分散剤を併用す
ると、キャスタブルの流動性を低下させず、むしろ低水
分による鋳込みが可能になり、このことが高軟化点等方
性ピッチの特性を十分に発揮させることができる。
Function: 0.5 to 10 parts by weight of a high softening point isotropic pitch from which the non-sintered substance and other components contained in the pitch have been removed and a particle size of 2 mm or less is added, and a dispersant is added thereto. When used in combination, the fluidity of the castable is not lowered, and casting with a low water content is possible, which makes it possible to sufficiently exhibit the characteristics of the high softening point isotropic pitch.

【0042】[0042]

【実施例】表2に高炉用大樋流込み材の配合に従来の炭
素分を添加しない比較例1と、硬ピッチ、メソフェーズ
ピッチ、ピッチコート黒鉛、親水処理ピッチを添加した
比較例2〜7と表1に示す性状の本発明品である高軟化
点等方性ピッチを添加した実施例1〜3の配合並びに添
加水分と流動性及び品質結果を示す。なお、表中+印は
外掛重量%を示す。
[Examples] Table 2 shows Comparative Example 1 in which the conventional carbon content is not added to the composition of the large gutter casting material for blast furnace, and Comparative Examples 2 to 7 in which hard pitch, mesophase pitch, pitch-coated graphite and hydrophilically treated pitch are added. The formulations of Examples 1 to 3 to which the high softening point isotropic pitch, which is the product of the present invention having the properties shown in Table 1, was added, and the added water content, fluidity and quality results are shown. In addition, the + mark in the table indicates the external weight%.

【0043】[0043]

【表2】 これらの炭素分は、粒径を全て2.0mm以下にすると
共に、添加量を3重量%に統一した。また、ピッチコー
ト黒鉛は、中ピッチを使用して黒鉛純度が95〜98%
の鱗状黒鉛に対し、5重量%と15重量%としてそれぞ
れ熱間混練し、破砕したものを使用している。親水処理
ピッチは、硬ピッチを陰イオン系、非イオン系の界面活
性剤を使用して、事前に親水処理したものをそれぞれ親
水処理ピッチa及びbとして使用している。高軟化点等
方性ピッチは、表1に示すA、B、Cの3種類の成分に
ついて使用した。流動性は、水を添加した混練物のフロ
ー値をJIS R2512に準じて測定した。この値が
130〜140mmであれば、JIS R2553で示
される標準軟度状態であり、充分鋳込可能な状態である
ことを示す。
[Table 2] All of these carbon components had a particle size of 2.0 mm or less, and the addition amount was unified to 3% by weight. Also, pitch-coated graphite has a graphite purity of 95 to 98% using medium pitch.
5% by weight and 15% by weight of the scaly graphite obtained in (1) and (2) were hot kneaded and crushed, respectively. As the hydrophilic treatment pitch, a hard pitch is subjected to hydrophilic treatment in advance using an anionic or nonionic surfactant, and is used as the hydrophilic treatment pitches a and b, respectively. The high softening point isotropic pitch was used for the three kinds of components A, B and C shown in Table 1. For the fluidity, the flow value of the kneaded product to which water was added was measured according to JIS R2512. If this value is 130 to 140 mm, it means that the steel is in a standard softness state according to JIS R2553, and that it is in a sufficiently castable state.

【0044】乾燥後の品質サンプルは混練後、40×4
0×160mmの大きさに鋳込みを行なって、養生、脱
枠後、110℃×24hrsの乾燥をして作成した。焼
成サンプルは、乾燥後コークスブリーズを詰めた匣にて
1500℃×3hrsの還元焼成をして作成した。ここ
で、添加水分と流動性が施工時の作業性の目安となり、
見掛気孔率が施工体の緻密さの目安になる。
The quality sample after drying is 40 × 4 after kneading.
It was made by casting into a size of 0 × 160 mm, curing and deframed, and then drying at 110 ° C. × 24 hrs. The calcined sample was prepared by reducing and calcining 1500 ° C. × 3 hrs in a box containing coke breeze after drying. Here, the added water content and fluidity serve as a guideline for workability during construction,
Apparent porosity is a measure of the compactness of the construction body.

【0045】また、耐酸化性は50φ×50mmのサン
プルを1000℃で3時間焼成後に中央を切断し、脱炭
した層の厚さ(mm)を測定した。この値が小さいほど
耐酸化性が良いことを示す。比較例1は、中心部まで酸
化しているため、全酸化とした。
As for the oxidation resistance, a sample of 50φ × 50 mm was fired at 1000 ° C. for 3 hours, cut at the center, and the thickness (mm) of the decarburized layer was measured. The smaller this value is, the better the oxidation resistance is. In Comparative Example 1, since the central portion was oxidized, the total oxidation was performed.

【0046】また、比較例1を100とし、耐食性指数
*1は耐溶銑性について、耐食性指数*2は耐スラグ性
についての耐食性指数を示している。
In Comparative Example 1, the corrosion resistance index * 1 shows the hot metal resistance, and the corrosion resistance index * 2 shows the slag resistance.

【0047】表2の結果より、高軟化点等方性ピッチを
添加すると、同一流動性における添加水分が無添加の場
合の同等以下となり、見掛気孔率は低下して組織が緻密
になり、耐酸化性及び耐食性が向上している。更に、他
の炭素と比較すると乾燥及び焼成強度が向上しているこ
とが確認された。
From the results shown in Table 2, when the high softening point isotropic pitch is added, the added water content in the same fluidity becomes equal to or less than that in the case of no addition, the apparent porosity decreases and the structure becomes dense, Oxidation resistance and corrosion resistance are improved. Furthermore, it was confirmed that the drying and firing strength was improved as compared with other carbons.

【0048】表3には、高炉用大樋流込み材の配合に本
発明に用いる高軟化点等方性ピッチを3〜2.1mmの
粒径に調整した比較例8と2mm以下の粒径で規定外で
添加した比較例9、10、規定内で添加した実施例4〜
6の配合と添加水分と品質を示す。
Table 3 shows Comparative Example 8 in which the high softening point isotropic pitch used in the present invention for blending the large gutter casting material for blast furnace was adjusted to a particle diameter of 3 to 2.1 mm, and the particle diameter is 2 mm or less. Comparative Examples 9 and 10 added outside the specified range, Examples 4 to added within the specified range
6 shows the composition, added water content and quality.

【0049】[0049]

【表3】 表3の結果より、比較例8は高軟化点等方性ピッチによ
る減水効果が十分でなく、また混練時における解膠時間
が長くなり、配合混練物の流動性が低下した。更に、品
質も表2の比較例2に示す硬ピッチと同程度の品質にな
り、耐食性も比較例2と同等で向上していない。
[Table 3] From the results in Table 3, in Comparative Example 8, the water-reducing effect of the high softening point isotropic pitch was not sufficient, the peptization time during kneading was long, and the fluidity of the compounded kneaded product was lowered. Furthermore, the quality is comparable to that of the hard pitch shown in Comparative Example 2 of Table 2, and the corrosion resistance is the same as that of Comparative Example 2 and is not improved.

【0050】比較例9は、高軟化点等方性ピッチを使用
したが添加量が少ないため、炭素原料としての耐食性向
上効果を得られなかった。逆に比較例10は、添加量が
過剰で、配合全体の粒度構成が悪くなり、作業性が大幅
に低下し、添加水分を過剰にして混練せざるを得なくな
り、鋳込みサンプルの養生強度が低下して脱枠不能の状
態だった。一方、実施例4、5は、実施例1の品質と同
程度の品質であった。表4には、光学的異方性組織が
1、5、6、10容積%、残りが等方性組織となるよう
にピッチの成分調整を事前に行うと共に、2mm以下の
粒径にして、これらをそれぞれピッチD、ピッチE、ピ
ッチF、ピッチGとして高炉用大樋材の配合に添加した
場合の配合と作業性比較を示す。
In Comparative Example 9, a high softening point isotropic pitch was used, but the addition amount was small, so that the effect of improving the corrosion resistance as a carbon raw material could not be obtained. On the contrary, in Comparative Example 10, the addition amount was excessive, the particle size composition of the entire formulation was deteriorated, the workability was significantly reduced, and the added water was excessive and kneading was required, and the curing strength of the cast sample was reduced. And it was impossible to deframe. On the other hand, the quality of Examples 4 and 5 was about the same as the quality of Example 1. In Table 4, the pitch components are adjusted in advance so that the optically anisotropic structure is 1, 5, 6, 10% by volume and the rest is an isotropic structure, and the particle size is 2 mm or less, The following shows the composition and workability comparison when these are added to the composition of the gutter material for blast furnace as pitch D, pitch E, pitch F, and pitch G, respectively.

【0051】[0051]

【表4】 表4の結果より、光学的異方性組織が1、5容積%であ
るピッチD、ピッチEを添加した実施例6、7は、高軟
化点等方性ピッチを使用した実施例1の結果同様に減水
効果が認められたが、光学的異方性組織が増加したピッ
チF、ピッチGを添加した比較例11、12は逆に作業
性が低下した。
[Table 4] From the results of Table 4, Examples 6 and 7 in which the pitch D and the pitch E in which the optically anisotropic structure is 1, 5% by volume are added are the results of Example 1 in which the high softening point isotropic pitch is used. Similarly, a water reducing effect was recognized, but in Comparative Examples 11 and 12 in which the pitch F and the pitch G in which the optically anisotropic structure was increased were added, the workability was decreased.

【0052】表5に示す実施例8〜10は、実施例1の
配合の分散剤の添加量を外掛けで0.005、0.5、
1.0重量%とした。結果、混練後の流動性は比較例1
の高軟化点等方性ピッチを添加していない配合に比べて
いずれも流動性が改善された。
Examples 8 to 10 shown in Table 5 are 0.005, 0.5, and
It was set to 1.0% by weight. As a result, the fluidity after kneading was Comparative Example 1
The fluidity was improved in all cases as compared with the composition containing no high softening point isotropic pitch.

【0053】[0053]

【表5】 これに対し、比較例13〜15は分散剤の添加量が0、
0.004、1.1重量%としたところ、0及び0.0
04重量%の場合は、分散剤の添加量が少ないため充分
な効果を得られず、1.1重量%の場合は、1.0重量
%添加した時に比べてむしろ流動性が低下した。
[Table 5] On the other hand, in Comparative Examples 13 to 15, the addition amount of the dispersant was 0,
0.004 and 1.1% by weight, 0 and 0.0
In the case of 04% by weight, the addition amount of the dispersant was small, so that a sufficient effect was not obtained, and in the case of 1.1% by weight, the fluidity was rather lowered as compared with the case of adding 1.0% by weight.

【0054】次に、表6にはマグネシアを骨材として粒
度調整を行い、本発明における高軟化点等方性ピッチと
硬ピッチとの作業性比較を示す。この結果より、高軟化
点等方性ピッチを使用した実施例11は、大樋材の配合
を使用した表2の結果同様に減水効果が認められた。
Next, Table 6 shows a comparison of workability between the high softening point isotropic pitch and the hard pitch in the present invention in which the grain size is adjusted by using magnesia as an aggregate. From this result, in Example 11 using the high softening point isotropic pitch, the water reducing effect was recognized similarly to the result of Table 2 using the mixture of the gutter material.

【0055】また、硬ピッチやメソフェーズピッチを少
量だけ併用した実施例12、13も実施例11同様に減
水効果が認められたが、多量に硬ピッチを併用した比較
例18は流動性が下がった。
Further, in Examples 12 and 13 in which a small amount of hard pitch or mesophase pitch was used in combination, the water reducing effect was recognized as in Example 11, but in Comparative Example 18 in which a large amount of hard pitch was used, the fluidity was lowered. .

【0056】[0056]

【表6】 表7には、吹付材用の配合に硬ピッチを添加した比較例
19及び20と本発明に用いる高軟化点等方性ピッチを
添加した実施例14及び15の配合、添加水分、品質、
付着率を示す。付着率は、1300℃に加熱された0.
5m2 のマグネシア・クロム質煉瓦の吹付壁面に乾式ガ
ンを用いて吹付け、この時の付着率をwt%で示した。
[Table 6] Table 7 shows the composition, the added water content and the quality of Comparative Examples 19 and 20 in which hard pitch was added to the composition for the spraying material and Examples 14 and 15 in which the high softening point isotropic pitch used in the present invention was added.
The adhesion rate is shown. The adhesion rate was 0.000 when heated to 1300 ° C.
Spraying was performed using a dry gun on a sprayed wall surface of 5 m 2 magnesia-chromic brick, and the adhesion rate at this time was shown in wt%.

【0057】[0057]

【表7】 これらの結果、吹付材の場合には特性上、水を過剰に添
加して使用されるため、高軟化点等方性ピッチ使用によ
る減水効果は、実施例14については確認は困難である
が、1000℃の焼成強度が向上していた。更に、吹き
付け施工時における、はね返り損失や流れ落ちが少なく
なり、付着率は硬ピッチに比べて大幅に向上した。
[Table 7] As a result, in the case of the sprayed material, water is excessively added and used, so that the water reducing effect by using the high softening point isotropic pitch is difficult to confirm in Example 14, The firing strength at 1000 ° C. was improved. Furthermore, the rebound loss and runoff during spraying were reduced, and the adhesion rate was significantly improved compared to hard pitch.

【0058】また、実施例15についても同様に高軟化
点等方性ピッチの使用により、カーボンボンドによる1
000℃の焼成強度が向上すると共に、更に吹付け施工
時におけるはね返り損失や流れ落ちが少なくなり、付着
率は硬ピッチに比べて大幅に向上した。
Similarly, in Example 15, by using a high softening point isotropic pitch, carbon bond
The firing strength at 000 ° C was improved, and the rebound loss and flow-down during spraying were further reduced, and the adhesion rate was significantly improved compared to hard pitch.

【0059】なお、実施例及び比較例における物性値
は、次の方法で測定した。
The physical properties in the examples and comparative examples were measured by the following methods.

【0060】 かさ比重、気孔率・・・・JIS R2205−74 圧縮強さ・・・・・・・・JIS R2206−77 曲げ強さ・・・・・・・・JIS R2213−78 本発明の実施例1及び2を高炉出銑樋用メタルゾーン材
として使用したところ、最大溶損速度は、通銑量100
0t当たり5.5〜6.0mmとなり、比較例1及び2
の6.5〜7.0mmに比べて耐食性が大幅に向上し
た。これによる樋材の通銑量は、約4万tから約4万5
千tに向上したため、耐火物の耐用が1割以上向上し、
本発明の有効性が確認された。
Bulk specific gravity, porosity ... JIS R2205-74 Compressive strength ... JIS R2206-77 Bending strength ... JIS R2213-78 Implementation of the present invention When Examples 1 and 2 were used as a metal zone material for blast furnace tap gutter, the maximum dissolution rate was 100
It becomes 5.5 to 6.0 mm per 0t, and Comparative Examples 1 and 2
Corrosion resistance was significantly improved as compared with 6.5 to 7.0 mm. As a result, the amount of gutter timber that can be fed is approximately 40,000 to 40,000 tons.
Since it has been improved to 1,000 tons, the durability of refractory materials has improved by more than 10%,
The effectiveness of the present invention was confirmed.

【0061】[0061]

【発明の効果】本発明の不定形耐火物は、キャスタブル
耐火物等の作業性を改善するだけでなく、ピッチの熱間
時の結合を促進し、耐火物成形体のカーボンボンドによ
る強度が向上すると共に、耐火物に添加した時の炭素原
料としての耐火物の耐食性、耐スラグ性が向上する。
INDUSTRIAL APPLICABILITY The amorphous refractory material of the present invention not only improves the workability of castable refractory materials, but also promotes the hot bonding of pitches and improves the strength of the refractory molded body by carbon bonding. In addition, the corrosion resistance and slag resistance of the refractory as a carbon raw material when added to the refractory are improved.

Claims (1)

【特許請求の範囲】[Claims] 【請求項1】 耐火骨材に、軟化点が200〜350
℃、光学的異方性組織が5容積%以下、固定炭素量が6
0〜95重量%で、且つ、粒径が2mm以下の高軟化性
等方性ピッチを0.5〜10重量%含有した高軟化点等
方性ピッチ炭素含有不定形耐火物。
1. A refractory aggregate having a softening point of 200 to 350.
° C, optically anisotropic structure 5% by volume or less, fixed carbon amount 6
A high softening point isotropic pitch carbon-containing amorphous refractory material containing 0 to 95% by weight and 0.5 to 10% by weight of a highly softening isotropic pitch having a particle diameter of 2 mm or less.
JP7139635A 1995-06-06 1995-06-06 Monolithic refractory containing isotropic pitch carbon having high softening point Pending JPH08333173A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP7139635A JPH08333173A (en) 1995-06-06 1995-06-06 Monolithic refractory containing isotropic pitch carbon having high softening point

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP7139635A JPH08333173A (en) 1995-06-06 1995-06-06 Monolithic refractory containing isotropic pitch carbon having high softening point

Publications (1)

Publication Number Publication Date
JPH08333173A true JPH08333173A (en) 1996-12-17

Family

ID=15249878

Family Applications (1)

Application Number Title Priority Date Filing Date
JP7139635A Pending JPH08333173A (en) 1995-06-06 1995-06-06 Monolithic refractory containing isotropic pitch carbon having high softening point

Country Status (1)

Country Link
JP (1) JPH08333173A (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114426852A (en) * 2022-01-05 2022-05-03 中国石油化工股份有限公司 High-softening-point asphalt and preparation method and application thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114426852A (en) * 2022-01-05 2022-05-03 中国石油化工股份有限公司 High-softening-point asphalt and preparation method and application thereof
CN114426852B (en) * 2022-01-05 2023-03-10 中国石油化工股份有限公司 High-softening-point asphalt and preparation method and application thereof

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