JPH08300380A - Production of sheet like resin molded object partially decorated by decorative skin material - Google Patents
Production of sheet like resin molded object partially decorated by decorative skin materialInfo
- Publication number
- JPH08300380A JPH08300380A JP11307295A JP11307295A JPH08300380A JP H08300380 A JPH08300380 A JP H08300380A JP 11307295 A JP11307295 A JP 11307295A JP 11307295 A JP11307295 A JP 11307295A JP H08300380 A JPH08300380 A JP H08300380A
- Authority
- JP
- Japan
- Prior art keywords
- skin material
- decorative skin
- peripheral edge
- mold
- backing layer
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/16—Making multilayered or multicoloured articles
- B29C45/1671—Making multilayered or multicoloured articles with an insert
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C2045/1486—Details, accessories and auxiliary operations
- B29C2045/14901—Coating a sheet-like insert smaller than the dimensions of the adjacent mould wall
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/14—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor incorporating preformed parts or layers, e.g. injection moulding around inserts or for coating articles
- B29C2045/1486—Details, accessories and auxiliary operations
- B29C2045/14901—Coating a sheet-like insert smaller than the dimensions of the adjacent mould wall
- B29C2045/14909—Coating a sheet-like insert smaller than the dimensions of the adjacent mould wall the edge of the sheet-like insert being hidden, e.g. in a groove or protruding into the injected material
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
Description
【０００１】[0001]
【産業上の利用分野】本発明は、意匠面を形成する加飾
表皮材の境界部にバリがなく高品質なシート状樹脂成形
体を効率よく生産することができる部分的に加飾表皮材
を設けたシート状樹脂成形体の製造方法に関するもので
ある。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention is a partially decorative skin material which can efficiently produce a high quality sheet-shaped resin molding without burr at the boundary of the decorative skin material forming the design surface. The present invention relates to a method for producing a sheet-shaped resin molded body provided with.
【０００２】[0002]
【従来の技術】例えば、自動車用内装材シート等に用い
られる部分的に加飾表皮材を設けたシート状樹脂成形体
の製造方法として、上下一対の成形型で形成したキャビ
ティの所定位置に加飾表皮材をセットした後、溶融樹脂
を充填し型締めしてシート状樹脂成形体とする方法が知
られている（例えば、特開昭６３−１１３１２号公報や
特開平１−２９１９１２号公報参照）。2. Description of the Related Art For example, as a method of manufacturing a sheet-shaped resin molded product having a partially decorated skin material used for an automobile interior material sheet or the like, a resin is applied to a predetermined position of a cavity formed by a pair of upper and lower molding dies. A method is known in which a decorative skin material is set, and then a molten resin is filled and the die is clamped to form a sheet-shaped resin molded body (see, for example, JP-A-63-11312 and JP-A-1-291912). ).
【０００３】ところが、従来法によるときは加飾表皮材
の周縁部が確実に固定されていないために溶融樹脂の充
填圧力により加飾表皮材が所望の位置から若干ずれる場
合があるという問題点があるとともに、加飾表皮材の周
縁部に裏面側の溶融樹脂が侵入してバリを発生させると
いう問題点もあった。However, according to the conventional method, since the peripheral portion of the decorative skin material is not securely fixed, the decorative skin material may be slightly displaced from the desired position due to the filling pressure of the molten resin. At the same time, there is a problem that the molten resin on the back surface side enters the peripheral portion of the decorative skin material to generate burrs.
【０００４】[0004]
【発明が解決しようとする課題】本発明は上記のような
従来の問題点を解決して、部分的に異種材料よりなる意
匠面を形成するための加飾表皮材がシート状樹脂成形体
の所定箇所に位置ずれなく設けられており、しかも、加
飾表皮材との境界部にバリなどのない高品質なシート状
樹脂成形体を効率よく生産することができる加飾表皮材
により部分的に加飾されたシート状樹脂成形体の製造方
法を提供することにある。DISCLOSURE OF THE INVENTION The present invention solves the above-mentioned conventional problems, and a decorative skin material for forming a design surface partially made of a different material is a sheet-shaped resin molding. It is provided in a predetermined position without misalignment, and moreover, it is possible to efficiently produce high-quality sheet-shaped resin moldings without burrs at the boundary with the decorative skin material. It is intended to provide a method for producing a decorated sheet-shaped resin molded body.
【０００５】[0005]
【課題を解決するための手段】上記の課題を解決するた
めになされた本発明の加飾表皮材により部分的に加飾さ
れたシート状樹脂成形体の製造方法、対向して配置した
一対の型を型開き状態としてその一方の型の型面の所定
位置に加飾表皮材をその周縁部が出没自在なガイド枠に
より圧接してセットしたうえ両型間においてガイド枠で
仕切られた内側キャビティ部に第１の溶融樹脂を供給・
型締めして前記加飾表皮材の裏面にシート状樹脂の裏打
層を成形し、次いで、前記ガイド枠を後退させて加飾表
皮材への圧接を解いたうえ前記工程で裏打層が成形一体
化された加飾表皮材の周囲の未充填キャビティ部分に第
２の溶融樹脂を供給して前記加飾表皮材の周囲にこの加
飾表皮材の周縁部を覆い且つ前記裏打層の周縁に達する
樹脂シート主体部を成形一体化することを特徴とするも
のである。Means for Solving the Problems A method for producing a sheet-shaped resin molded article partially decorated with a decorative skin material of the present invention, which has been made to solve the above-mentioned problems, and a pair of opposed sheet-shaped resin molded articles. With the molds opened, the decorative skin material was set at a predetermined position on the mold surface of one of the molds by pressing it with a guide frame whose peripheral edge was retractable, and the inner cavity separated by a guide frame between the two molds. Supply the first molten resin to the part
Molding is performed to form a backing layer of sheet-like resin on the back surface of the decorative skin material, then the guide frame is retracted to release pressure contact with the decorative skin material, and the backing layer is integrally formed in the above step. The second molten resin is supplied to the unfilled cavity portion around the decorated decorative skin material to cover the peripheral portion of the decorative skin material and reach the peripheral edge of the backing layer around the decorative skin material. The resin sheet main body is integrally formed.
【０００６】[0006]
【実施例】以下に、本発明を図面を参照しつつ詳細に説
明する。図面は、図８に示されるような、シート状樹脂
成形体１０の表面の所定位置に部分的に異種材料よりな
る意匠面を形成する加飾表皮材１１が位置ずれなく設け
られた自動車内装材シートの成形工程を示すものであっ
て、図中１は対向して配置される型締・型開自在な一対
の型のうちの一方を構成するキャビティ型、２は他方を
構成するコア型であり、コア型２は加飾表皮材１１に対
応した意匠面形成型２ａと樹脂シート主体部形成型２ｂ
とからなり、この意匠面形成型２ａと樹脂シート主体部
形成型２ｂとの間にはコア型２とは独立に昇降動自在で
先端を内周がテーパ面に形成された押圧部としたガイド
枠３が設けられ、一方、キャビティ型１の型面は加飾表
皮材保持面１ａと樹脂シート主体部成形面１ｂとが断面
が低い山形の枠状隆起１ｃを介して区画されていて、前
記ガイド枠３が進出したとき先端の前記押圧部はこの枠
状隆起１ｃの外側陵面に向けられるようにしてある。な
お、４はコア型２の意匠面形成型２ａに設けられている
溶融樹脂の供給ゲート、２ｃは意匠面形成型２ａの先端
周縁に設けられている凹段部である。DESCRIPTION OF THE PREFERRED EMBODIMENTS The present invention will be described in detail below with reference to the drawings. The drawing shows an automobile interior material in which a decorative skin material 11 that partially forms a design surface made of a different material is provided at a predetermined position on the surface of a sheet-shaped resin molding 10 as shown in FIG. 1 shows a sheet forming process, in which 1 is a cavity mold that constitutes one of a pair of molds that can be clamped and opened freely, and 2 is a core mold that constitutes the other. Yes, the core mold 2 is a design surface forming mold 2a and a resin sheet main body forming mold 2b corresponding to the decorative skin material 11.
Between the design surface forming die 2a and the resin sheet main body portion forming die 2b, the guide is a movable portion which can be moved up and down independently of the core die 2 and whose front end is a pressing portion having a tapered surface. A frame 3 is provided, on the other hand, the mold surface of the cavity mold 1 is such that the decorative skin material holding surface 1a and the resin sheet main body molding surface 1b are partitioned via a mountain-shaped frame-shaped ridge 1c having a low cross section. When the guide frame 3 advances, the pressing portion at the tip is directed toward the outer ridge of the frame-shaped ridge 1c. Reference numeral 4 denotes a molten resin supply gate provided on the design surface forming die 2a of the core mold 2 and reference numeral 2c denotes a recessed step portion provided on the peripheral edge of the tip of the design surface forming die 2a.
【０００７】このような型を用いて加飾表皮材により部
分的に加飾されたシート状樹脂成形体を成形するには、
先ず、図１に示されるように、キャビティ型１とコア型
２を型開き状態として該キャビティ型１の加飾表皮材保
持面１ａにファブリック素地等の加飾表皮材１１を吸引
その他任意の手段で添装仮保持させたうえ型開き状態の
ままガイド枠３を上昇させて加飾表皮材１１の周縁部を
ガイド枠３の先端の押圧部で圧接固定する。この場合、
加飾表皮材１１は予め加飾表皮材保持面１ａに吸引その
他任意の手段で添装仮保持させる代わりに、図２に示す
ようにガイド枠３の先端に載装し仮固定しておき、その
ままの状態でガイド枠３を上昇させることによりキャビ
ティ型１の加飾表皮材保持面１ａに加飾表皮材１１を圧
接固定することもできる。次いで、図３に示されるよう
に、キャビティ型１の加飾表皮材保持面１ａとコア型２
の意匠面形成型２ａ間においてガイド枠３で仕切られた
内側キャビティ部に供給ゲート４より第１の溶融樹脂Ａ
を供給し、これと同時に図４に示すように型締めして第
１の溶融樹脂Ａを加圧し加飾表皮材１１の裏面のうちガ
イド枠３の先端と接触している周縁部１１ｂを除く部分
にシート状樹脂の裏打層１０ａを成形し、この裏打層１
０ａの周縁は前記した意匠面形成型２ａの先端周縁の凹
段部２ｃにより成形された短脚枠部１０ｂとして加飾表
皮材１１の裏面より垂下される。なお、本発明において
は以上の成形工程を第１次成形工程と称し、以下、後述
する最終製品までの成形工程を第２次成形工程と称す
る。In order to mold a sheet-shaped resin molded body partially decorated with a decorative skin material using such a mold,
First, as shown in FIG. 1, the cavity mold 1 and the core mold 2 are opened, and the decorative skin material holding surface 1a of the cavity mold 1 sucks the decorative skin material 11 such as a fabric base or any other means. Then, the guide frame 3 is lifted while being temporarily held by attachment, and the peripheral edge portion of the decorative skin material 11 is pressed and fixed by the pressing portion at the tip of the guide frame 3 in the mold open state. in this case,
The decorative skin material 11 is mounted on the end of the guide frame 3 and temporarily fixed, as shown in FIG. 2, instead of being attached to the decorative skin material holding surface 1a in advance by suction or any other means. It is also possible to press and fix the decorative skin material 11 to the decorative skin material holding surface 1a of the cavity mold 1 by raising the guide frame 3 in that state. Next, as shown in FIG. 3, the decorative skin material holding surface 1 a of the cavity mold 1 and the core mold 2 are
The first molten resin A is supplied from the supply gate 4 to the inner cavity portion partitioned by the guide frame 3 between the design surface forming molds 2a.
At the same time, the mold is clamped as shown in FIG. 4 to pressurize the first molten resin A to remove the peripheral portion 11b of the back surface of the decorative skin material 11 which is in contact with the tip of the guide frame 3. A backing layer 10a made of a sheet-shaped resin is formed on a portion of the backing layer 1
The peripheral edge of 0a is hung from the back surface of the decorative skin material 11 as a short leg frame portion 10b formed by the concave step portion 2c at the tip peripheral edge of the design surface forming mold 2a. In the present invention, the above molding process is referred to as a primary molding process, and hereinafter, the molding process up to the final product described below is referred to as a secondary molding process.
【０００８】次に、図５に示されるように、前記ガイド
枠３をその先端の押圧面が意匠面形成型２ａと樹脂シー
ト主体部形成型２ｂの両型面より若干下方位置となる位
置まで下降させて意匠面形成型２ａと樹脂シート主体部
形成型２ｂの間に樹脂介入用の隙間Ｓを形成するととも
に加飾表皮材１１の周縁部１１ｂを解放した状態とし、
この状態で前記第１次成形工程で裏打層１０ａが成形一
体化された加飾表皮材１１の周囲に残された未充填キャ
ビティ部分に図示しない供給ゲートを通じて第２の溶融
樹脂Ｂを供給する。この時、独立して昇降動する意匠面
形成型２ａのみを僅かに上昇させて未充填キャビティ部
分をより密閉するようにしてもよいし、意匠面形成型２
ａと樹脂シート主体部形成型２ｂの型締圧により加飾表
皮材１１がつぶれて風合いが損なわれるのを防止するた
め、意匠面形成型２ａの上昇分だけ同様にキャビティ型
１を上昇させるようにしてもよい。Next, as shown in FIG. 5, the guide frame 3 is moved to a position where the pressing surface at the tip thereof is slightly lower than the two mold surfaces of the design surface forming mold 2a and the resin sheet main body forming mold 2b. A space S for resin intervention is formed between the design surface forming die 2a and the resin sheet main body portion forming die 2b by lowering, and the peripheral edge portion 11b of the decorative skin material 11 is released.
In this state, the second molten resin B is supplied through a supply gate (not shown) to the unfilled cavity portion left around the decorative skin material 11 in which the backing layer 10a is molded and integrated in the first molding step. At this time, only the design surface forming mold 2a that moves up and down independently may be slightly raised to further seal the unfilled cavity portion.
In order to prevent the decorative skin material 11 from being crushed by the clamping pressure of the resin sheet main body forming die 2a and the texture of the resin sheet main body forming die 2b from being damaged, the cavity die 1 should be raised in the same manner as the design surface forming die 2a. You may
【０００９】このように未充填キャビティ部分に供給さ
れた第２の溶融樹脂Ｂは、第１次成形工程で得られた裏
打層１０ａが成形一体化された加飾表皮材１１の周縁部
１１ｂに向けて流動し、キャビティ型１の型面にある山
形の枠状隆起１ｃの頂部を境界として加飾表皮材１１の
周縁部１１ｂの表面を覆うとともに、第２の溶融樹脂Ｂ
の一部は意匠面形成型２ａとキャビティ型１の間に樹脂
介入用の隙間Ｓに入り込んで加飾表皮材１１の周縁部１
１ｂの裏面と前記裏打層１０ａの周縁に続く短脚枠部１
０ｂに連設された状態で加飾表皮材１１の周囲にこの加
飾表皮材１１の周縁部１１ｂを覆い且つ前記裏打層１０
ａの周縁に達する樹脂シート主体部１０が成形一体化さ
れる。この時、図６に示されるように、意匠面形成型２
ａの側面上部に未充填キャビティ部分に通ずるバキュー
ム連通路２ｃを設けておき、未充填キャビティ部分をバ
キューム処理してやれば、加飾表皮材１１の周縁部１１
ｂがコア型２の前記隙間Ｓへ折り曲げられ易いので、第
２の溶融樹脂Ｂを供給した場合に加飾表皮材１１の周縁
部１１ｂが第２の溶融樹脂Ｂで確実に覆われたものが得
られることとなってより好ましい。このようにして加飾
表皮材１１により部分的に加飾されたシート状樹脂成形
体が成形された後は、図７に示されるように、一定時間
冷却後キャビティ型１とコア型２を型開きして製品を取
り出しワンサイクルを終了し、以下同様の成形工程を繰
り返せばよい。The second molten resin B thus supplied to the unfilled cavity portion is applied to the peripheral portion 11b of the decorative skin material 11 in which the backing layer 10a obtained in the first molding step is integrally formed. The second molten resin B flows toward the outer surface of the peripheral surface 11b of the decorative skin material 11 with the top of the mountain-shaped frame-shaped ridge 1c on the mold surface of the cavity mold 1 as a boundary.
Is partially inserted into the space S for resin intervention between the design surface forming mold 2a and the cavity mold 1 to enter the peripheral edge portion 1 of the decorative skin material 11.
Short leg frame portion 1 continuing to the back surface of 1b and the periphery of the backing layer 10a
0b so as to cover the peripheral edge portion 11b of the decorative skin material 11 and to surround the decorative skin material 11 in the state where the backing layer 10 is provided.
The resin sheet main body 10 reaching the peripheral edge of a is integrally formed. At this time, as shown in FIG.
If the vacuum communication passage 2c communicating with the unfilled cavity portion is provided on the upper side surface of a and the unfilled cavity portion is vacuum-treated, the peripheral edge portion 11 of the decorative skin material 11 will be described.
Since b is easily bent into the gap S of the core mold 2, when the second molten resin B is supplied, the peripheral surface portion 11b of the decorative skin material 11 is surely covered with the second molten resin B. It is more preferable because it can be obtained. After the sheet-shaped resin molded body partially decorated with the decorative skin material 11 is molded in this way, as shown in FIG. 7, after cooling for a certain period of time, the cavity mold 1 and the core mold 2 are molded. The product is opened, the product is taken out, one cycle is completed, and the same molding process is repeated thereafter.
【００１０】このようにして得られたシート状樹脂成形
体は、意匠面を形成する加飾表皮材１１が第１次成形工
程によって所定位置に固定された状態を保持されつつ裏
打層１０ａが成形一体化された後、第２次成形工程によ
って加飾表皮材１１の周囲にこの加飾表皮材１１の周縁
部１１ｂを覆い且つ前記裏打層１０ａの周縁に達する樹
脂シート主体部１０が成形一体化さた製品となるので、
加飾表皮材１１は位置ずれなく所定位置に形成され、ま
た、加飾表皮材１１と樹脂シート主体部１０の境界部に
バリがなく高品質なものが得られることとなる。また、
第１の溶融樹脂Ａと第２の溶融樹脂Ｂは原則としては同
じものを用いるが、異なった樹脂を用いることもでき
る。In the sheet-shaped resin molded body thus obtained, the backing layer 10a is molded while the decorative skin material 11 forming the design surface is held in the fixed position by the primary molding step. After the integration, the resin sheet main body portion 10 that covers the peripheral edge portion 11b of the decorative skin material 11 and reaches the peripheral edge of the backing layer 10a is integrally formed around the decorative skin material 11 by the second molding step. Because it will be a product
The decorative skin material 11 is formed at a predetermined position without displacement, and there is no burr at the boundary portion between the decorative skin material 11 and the resin sheet main body portion 10 and a high quality product can be obtained. Also,
The first molten resin A and the second molten resin B are basically the same, but different resins can be used.
【００１１】[0011]
【発明の効果】以上の説明からも明らかなように、本発
明によれば、意匠面を形成する加飾表皮材の境界部にバ
リがなく高品質なシート状樹脂成形体を一つの成形型内
で生産することができ、極めて効率的な生産を行なえる
という利点がある。よって本発明は従来の問題点を一掃
した加飾表皮材により部分的に加飾されたシート状樹脂
成形体の製造方法として、産業の発展に寄与するところ
は極めて大である。As is apparent from the above description, according to the present invention, a high-quality sheet-shaped resin molded body having no burr at the boundary portion of the decorative skin material forming the design surface is formed in one molding die. It has the advantage that it can be produced in-house and extremely efficient production can be performed. Therefore, the present invention greatly contributes to the industrial development as a method for producing a sheet-shaped resin molded product that is partially decorated with a decorative skin material that eliminates the conventional problems.
【図１】本発明の実施例における第１次成形工程の第１
段階を説明する断面図である。FIG. 1 is a first primary molding step in an embodiment of the present invention.
It is sectional drawing explaining a step.
【図２】本発明のその他の実施例における第１次成形工
程の第１段階を説明する断面図である。FIG. 2 is a cross-sectional view illustrating a first stage of a primary molding process in another example of the present invention.
【図３】本発明の実施例における第１次成形工程の第２
段階を説明する断面図である。FIG. 3 is a second part of the primary molding step in the embodiment of the present invention.
It is sectional drawing explaining a step.
【図４】本発明の実施例における第１次成形工程の第３
段階を説明する断面図である。FIG. 4 is a third part of the primary molding step in the embodiment of the present invention.
It is sectional drawing explaining a step.
【図５】本発明の実施例における第２次成形工程を説明
する断面図である。FIG. 5 is a cross-sectional view illustrating a secondary molding step in the example of the present invention.
【図６】本発明のその他の実施例における第２次成形工
程を説明する断面図である。FIG. 6 is a sectional view illustrating a secondary molding step in another example of the present invention.
【図７】本発明の実施例における離型工程の断面図であ
る。FIG. 7 is a cross-sectional view of a mold release process in the example of the present invention.
【図８】本発明により得られる製品の一部切欠斜視図で
ある。FIG. 8 is a partially cutaway perspective view of a product obtained according to the present invention.
１ キャビティ型 ２ コア型 ３ ガイド枠 10 樹脂シート主体部 11 加飾表皮材 10a 裏打層 11b 周縁部 1 Cavity type 2 Core type 3 Guide frame 10 Resin sheet main part 11 Decorative skin material 10a Lining layer 11b Peripheral part
───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 ＦＩ 技術表示箇所 Ｂ２９Ｌ 31:58 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI technical display location B29L 31:58
Claims (2)
としてその一方の型の型面の所定位置に加飾表皮材をそ
の周縁部が出没自在なガイド枠により圧接してセットし
たうえ両型間においてガイド枠で仕切られた内側キャビ
ティ部に第１の溶融樹脂を供給・型締めして前記加飾表
皮材の裏面にシート状樹脂の裏打層を成形し、次いで、
前記ガイド枠を後退させて加飾表皮材への圧接を解いた
うえ前記工程で裏打層が成形一体化された加飾表皮材の
周囲の未充填キャビティ部分に第２の溶融樹脂を供給し
て前記加飾表皮材の周囲にこの加飾表皮材の周縁部を覆
い且つ前記裏打層の周縁に達する樹脂シート主体部を成
形一体化することを特徴とする加飾表皮材により部分的
に加飾されたシート状樹脂成形体の製造方法1. A decorative skin material is set in a predetermined position on the mold surface of one of the two molds, which are arranged so as to face each other, in a mold-opened state by press-contacting with a guide frame whose peripheral edge is retractable. The first molten resin is supplied to the inner cavity portion partitioned by the guide frame between both molds and the mold is clamped to form a backing layer of a sheet-shaped resin on the back surface of the decorative skin material, and then,
The guide frame is retracted to release the pressure contact with the decorative skin material, and the second molten resin is supplied to the unfilled cavity portion around the decorative skin material in which the backing layer is integrally formed in the above step. Partial decoration by the decorative skin material, characterized in that the resinous sheet main body part which covers the peripheral edge portion of the decorative skin material around the decorative skin material and reaches the peripheral edge of the backing layer is integrally formed. For producing a sheet-shaped resin molded product
れた加飾表皮材のない未充填キャビティ部分をバキュー
ム処理して加飾表皮材の周縁をコア型側へ折り曲げてか
ら第２の溶融樹脂を供給して樹脂シート主体部を成形す
る請求項１に記載の加飾表皮材により部分的に加飾され
たシート状樹脂成形体の製造方法。2. A second molten resin obtained by vacuum-treating an unfilled cavity portion of the cavity, in which the backing layer is formed integrally, without a decorative skin material, to bend the peripheral edge of the decorative skin material to the core mold side. The method for producing a sheet-shaped resin molded body, which is partially decorated with the decorative skin material according to claim 1, wherein the resin sheet main part is molded by supplying the above.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11307295A JP3406731B2 (en) | 1995-05-11 | 1995-05-11 | Method for producing sheet-like resin molded product partially decorated with decorative skin material |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP11307295A JP3406731B2 (en) | 1995-05-11 | 1995-05-11 | Method for producing sheet-like resin molded product partially decorated with decorative skin material |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPH08300380A true JPH08300380A (en) | 1996-11-19 |
| JP3406731B2 JP3406731B2 (en) | 2003-05-12 |
Family
ID=14602786
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP11307295A Expired - Fee Related JP3406731B2 (en) | 1995-05-11 | 1995-05-11 | Method for producing sheet-like resin molded product partially decorated with decorative skin material |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JP3406731B2 (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002160248A (en) * | 2000-11-28 | 2002-06-04 | Nissen Chemitec Corp | Mold for partially bonding interior trim |
| WO2005072930A1 (en) * | 2004-01-29 | 2005-08-11 | Dow Global Technologies Inc. | Improved molded parts with metal or wood surface areas and processes for their production |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US10406735B2 (en) * | 2016-02-24 | 2019-09-10 | Dura Operating, Llc | Injection molded part with insert film |
-
1995
- 1995-05-11 JP JP11307295A patent/JP3406731B2/en not_active Expired - Fee Related
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2002160248A (en) * | 2000-11-28 | 2002-06-04 | Nissen Chemitec Corp | Mold for partially bonding interior trim |
| JP4588865B2 (en) * | 2000-11-28 | 2010-12-01 | 日泉化学株式会社 | Mold for partial bonding of interior trim |
| US7396500B2 (en) | 2002-07-29 | 2008-07-08 | Dow Technologies Inc. | Molded parts with metal or wood surface areas and processes for their production |
| WO2005072930A1 (en) * | 2004-01-29 | 2005-08-11 | Dow Global Technologies Inc. | Improved molded parts with metal or wood surface areas and processes for their production |
| JP2007519542A (en) * | 2004-01-29 | 2007-07-19 | ダウ グローバル テクノロジーズ インコーポレーテッド | Improved molded parts with metal or wood surface area and methods for their production |
Also Published As
| Publication number | Publication date |
|---|---|
| JP3406731B2 (en) | 2003-05-12 |
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