JPH0825559A - Lubricating organic coated composite metallic sheet - Google Patents

Lubricating organic coated composite metallic sheet

Info

Publication number
JPH0825559A
JPH0825559A JP18657094A JP18657094A JPH0825559A JP H0825559 A JPH0825559 A JP H0825559A JP 18657094 A JP18657094 A JP 18657094A JP 18657094 A JP18657094 A JP 18657094A JP H0825559 A JPH0825559 A JP H0825559A
Authority
JP
Japan
Prior art keywords
salts
layer
compounds
organic
acrylic resin
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP18657094A
Other languages
Japanese (ja)
Inventor
Hiroyuki Tsuchiya
宏之 土屋
Masaya Kimoto
雅也 木本
Yasushi Hosoda
靖 細田
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nippon Steel Corp
Original Assignee
Sumitomo Metal Industries Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Sumitomo Metal Industries Ltd filed Critical Sumitomo Metal Industries Ltd
Priority to JP18657094A priority Critical patent/JPH0825559A/en
Publication of JPH0825559A publication Critical patent/JPH0825559A/en
Pending legal-status Critical Current

Links

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C28/00Coating for obtaining at least two superposed coatings either by methods not provided for in a single one of groups C23C2/00 - C23C26/00 or by combinations of methods provided for in subclasses C23C and C25C or C25D

Abstract

PURPOSE:To provide a lubricous organic coated metallic sheet which is not only superior in lubricating properties at the time of press processing, blocking resistance at the time of storage conveyance, post processing degreasing and washing properties of organic film but also provided sufficiently with excellent corrosion-proof properties. CONSTITUTION:A lubricous organic coated composite metallic sheet is constituted by possessing a corrosionproof plated layer comprised of a composite zinc electroplated layer wherein at least 0.5g/m<2> of a surface layer part is formed of 'electroplating bath containing an inhibitor' and has C density: 0.001-10% and an acrylic resin film which contains a 1-10% lubricating component as its upper layer and has a thickness of 0. 1-10mum on at least one side of the metallic sheet. In other words, it is constituted by possessing an acrylic resin film which contains a 0.05-20% inhibitor and 1-10% lubricating component on a plated layer of the metallic sheet possessing an ordinary corrosionproof plated layer or a plated layer containing the inhibit or and has a thickness: 0.1 10mum.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】この発明は、自動車,家電製品あ
るいは土木建築部材等の材料として好適な、耐食性(塑
性加工を施すまでの一次防錆性や脱膜後の耐食性),成
形性,樹脂皮膜の洗浄除去性等に優れた潤滑性有機被覆
複合金属板に関するものである。
TECHNICAL FIELD The present invention relates to corrosion resistance (primary rust resistance until plastic working and corrosion resistance after film removal), formability, and resin suitable for materials for automobiles, home appliances, civil engineering construction materials, etc. The present invention relates to a lubricious organic coated composite metal plate having excellent film cleaning and removing properties.

【0002】[0002]

【従来技術とその課題】従来より、鋼板を始めとする金
属薄板をプレス加工する際には潤滑油の使用が欠かせな
かったが、近年、環境問題等への配慮から、需要家が加
工時に潤滑油を塗布するのではなく、金属薄板の製造段
階もしくは需要家に届くまでの適当な段階でその表面に
“種々の潤滑成分を含有する有機皮膜”を形成した「潤
滑処理金属薄板」が広く利用されるようになってきた。
特に、自動車用部材,家電製品用部材,建材等に供され
る板材では、亜鉛系電気めっきや溶融亜鉛めっき等の防
食めっきを施した鋼板の表面に更に“潤滑成分を含む有
機皮膜”を有する「潤滑性有機被覆複合鋼板」が重要な
位置を占めつつあった。
2. Description of the Related Art Conventionally, the use of lubricating oil has been indispensable when press-working thin metal plates such as steel plates. "Lubricated metal thin plate" is widely used in which an "organic film containing various lubricating components" is formed on the surface of the metal thin plate at the stage of manufacturing the metal plate or at an appropriate stage before reaching the customer, instead of applying the lubricating oil. It has come to be used.
In particular, in the plate materials used for automobile parts, home appliance parts, building materials, etc., the surface of the steel plate that has been subjected to anticorrosion plating such as zinc-based electroplating or hot dip galvanizing has an "organic film containing a lubricating component". "Lubricating organic coated composite steel sheet" was occupying an important position.

【0003】なお、上記有機皮膜を形成するための塗料
としては、アクリル系樹脂,エポキシ系樹脂,メラミン
系樹脂,フェノ−ル系樹脂等を主成分とした従来公知の
乾燥もしくは焼付硬化型塗膜形成成分のものが適用され
るが、形成される有機皮膜に潤滑性能を付与するために
は、脂肪酸,脂肪酸エステル,脂肪酸石鹸,アルコ−
ル,ポリエチレン微粉末,グラファイト,二硫化モリブ
デン,フッ素樹脂微粉末等といった潤滑成分の1種以上
を配合するのが良いと報告されている(特開昭54-40259
号公報,特開昭62-84193号公報,特公昭52-22948号公報
等を参照)。
As a paint for forming the above organic film, a conventionally known dry or bake-curable coating film containing acrylic resin, epoxy resin, melamine resin, phenol resin, etc. as main components. Although the component of the forming component is applied, in order to impart lubrication performance to the formed organic film, fatty acid, fatty acid ester, fatty acid soap, alcohol
It has been reported that it is preferable to blend one or more lubricating components such as polyethylene, fine powder of polyethylene, graphite, molybdenum disulfide, fine powder of fluororesin, etc. (JP-A-54-40259).
Japanese Patent Laid-Open No. 62-84193, Japanese Patent Publication No. 52-22948, etc.).

【0004】しかしながら、前記潤滑性有機被覆金属板
には a) プレス加工時の潤滑性, b) 潤滑性有機被覆金属板を製造してからプレス加工後
に有機皮膜を脱脂洗浄するまでの間の防錆性, c) 潤滑性有機被覆金属板を重ねて保管しても相互に粘
着しない性質(耐ブロッキング性), d) プレス加工後における有機皮膜の脱脂洗浄性, 等の諸特性が要求されるものの、これまでの潤滑性有機
被覆金属板は“潤滑性”に重点が置かれており、防錆性
(塑性加工を施すまでの一次防錆性や脱膜後の耐食性)
には多くの難点があるのが現状であった。
However, the above-mentioned lubricative organic coated metal plate has a) lubricity at the time of press working, b) protection from the production of the lubricious organic coated metal plate to the degreasing cleaning of the organic film after the press working. Various properties such as rusting property, c) property that does not stick to each other even if they are stored by stacking lubricious organic coated metal plates (blocking resistance), d) degreasing and cleaning property of organic film after pressing are required. However, the conventional lubricious organic coated metal plate is focused on "lubricity" and has rust prevention (primary rust prevention before plastic working and corrosion resistance after film removal).
There were many drawbacks to the current situation.

【0005】そこで、本発明が目的としたのは、プレス
加工時の潤滑性,保管・搬送時の耐ブロッキング性,プ
レス加工後における有機皮膜の脱脂洗浄性に優れること
は勿論、十分に優れた防錆性(塑性加工を施すまでの一
次防錆性や脱膜後の耐食性)を備えた潤滑性有機被覆金
属板を提供することである。
Therefore, the object of the present invention is not only excellent in lubricity at the time of press working, blocking resistance at the time of storage / transportation, and degreasing and cleaning property of the organic film after the press working, but also sufficiently excellent. It is an object of the present invention to provide a lubricative organic coated metal plate having anticorrosive properties (primary anticorrosive properties until plastic working and corrosion resistance after film removal).

【0006】[0006]

【課題を解決するための手段】本発明者等は、上記目的
を達成すべく鋭意研究を行った結果、次のような知見を
得ることができた。 (a) 亜鉛系もしくはアルミニウム系等の防錆めっきを施
し、その上に潤滑成分を含むアクリル系樹脂皮膜を形成
させた潤滑性有機被覆金属板において、そのめっき層と
有機皮膜層との間に“インヒビタ−として知られる腐食
抑制有機化合物を含有させた亜鉛系めっき浴から得られ
るめっき薄層(所謂フラッシュめっきと呼ばれる小付着
量のめっき層)”を介在させるか、防錆めっき層の全部
を“インヒビタ−含有亜鉛系めっき浴”から電析させた
めっき層とすると、この“インヒビタ−含有亜鉛系めっ
き浴”より形成されるめっき層は電析時に前記インヒビ
タ−が共析した“インヒビタ−が複合した亜鉛系めっき
層”となっており、そのため該潤滑性有機被覆金属板が
腐食環境に置かれても上記めっき層中に存在するインヒ
ビタ−の腐食抑制効果によってより一層優れた耐食性を
示すようになる上、有機物の一部がC(炭素)として金
属マトリックス中に取り込まれるために機械特性が改善
され加工性にも良好な結果が得られる。
Means for Solving the Problems As a result of intensive studies to achieve the above-mentioned object, the present inventors were able to obtain the following knowledge. (a) A zinc-based or aluminum-based anticorrosive plating, on which a lubricative organic coated metal plate having an acrylic resin film containing a lubricating component formed thereon, is placed between the plating layer and the organic film layer. "A thin plating layer obtained from a zinc-based plating bath containing a corrosion-inhibiting organic compound known as an inhibitor (so-called flash plating, a small amount of plating layer)" is interposed or the entire rust-preventive plating layer is formed. Assuming that the plating layer is electrodeposited from the "inhibitor-containing zinc-based plating bath", the plating layer formed from this "inhibitor-containing zinc-based plating bath" is It is a composite zinc-based plating layer ". Therefore, even if the lubricious organic coating metal plate is placed in a corrosive environment, the corrosion inhibiting effect of the inhibitors present in the plating layer is high. Due to the fruit, the corrosion resistance is further improved, and since a part of the organic matter is incorporated into the metal matrix as C (carbon), mechanical properties are improved and good workability is obtained.

【0007】(b) なお、“インヒビタ−含有亜鉛系めっ
き浴”を用いて形成された亜鉛系電気めっき層中のイン
ヒビタ−含有量(共析量)は潤滑性有機被覆金属板の性
能に大きな影響を及ぼすが、このインヒビタ−含有量は
めっき皮膜中のC(炭素)含有量(共析量)と対応して
おり、C量によって的確に把握することができる。
(B) The inhibitor content (eutectoid content) in the zinc-based electroplating layer formed by using the "inhibitor-containing zinc-based plating bath" is large in the performance of the lubricating organic coated metal sheet. Although having an influence, this inhibitor content corresponds to the C (carbon) content (eutectoid content) in the plating film, and can be accurately grasped by the C content.

【0008】(c) 一方、防錆めっき層と潤滑成分を含む
アクリル系樹脂皮膜層とを有する潤滑性有機被覆金属板
において、そのアクリル系樹脂皮膜層中に前記インヒビ
タ−を含有させた場合にも該潤滑性有機被覆金属板の著
しい耐食性改善効果を確保することができる。そして、
更に前記インヒビタ−含有の防錆めっき層とインヒビタ
−含有アクリル系樹脂皮膜層を組み合わせた場合には、
その効果は一段と向上する。 (d) しかも、防錆めっき層や潤滑成分を含むアクリル系
樹脂皮膜層中に前記インヒビタ−を含有させても、潤滑
性有機被覆金属板の潤滑性能,耐ブロッキング性あるい
は有機皮膜の脱脂洗浄性には何ら悪影響は及ばない。
(C) On the other hand, in the case of a lubricating organic coating metal plate having an anticorrosive plating layer and an acrylic resin coating layer containing a lubricating component, when the inhibitor is contained in the acrylic resin coating layer Also, the remarkable effect of improving the corrosion resistance of the lubricious organic coated metal plate can be secured. And
Furthermore, in the case of combining the inhibitor-containing anticorrosion plating layer and the inhibitor-containing acrylic resin film layer,
The effect is further improved. (d) Moreover, even if the inhibitor is contained in the rust-preventive plating layer or the acrylic resin film layer containing a lubricating component, the lubricating property of the organic coated metal plate, the blocking resistance, or the degreasing and cleaning property of the organic film are obtained. There is no adverse effect on.

【0009】本発明は、上記知見事項等を基にして完成
されたものであり、以下に示す事項により構成されると
ころを特徴としている。 (1) 金属板の少なくとも片面に、少なくとも表層部の
0.5g/m2 が“アルキン類,アルキノ−ル類,アミン類
もしくはその塩,チオ化合物,複素環化合物,ポリカル
ボン酸化合物もしくはその塩,芳香族カルボン酸化合物
もしくはその塩,リグニンスルホン酸化合物もしくはそ
の塩から選ばれた有機インヒビタ−の1種以上を含有す
る電気めっき浴”より形成されたC濃度:0.001〜10重量
%の複合亜鉛系電気めっき層から成る防食めっき層と、
その上層としての1〜10重量%の潤滑成分を含有する厚
さ:0.1〜10μmのアクリル系樹脂皮膜とを有して成るこ
とを特徴とする、潤滑性有機被覆複合金属板。
The present invention has been completed on the basis of the above findings and the like, and is characterized by being constituted by the following matters. (1) On at least one side of the metal plate, at least the surface layer
0.5 g / m 2 is “alkynes, alkynols, amines or salts thereof, thio compounds, heterocyclic compounds, polycarboxylic acid compounds or salts thereof, aromatic carboxylic acid compounds or salts thereof, ligninsulfonic acid compounds or An anticorrosion plating layer composed of a composite zinc-based electroplating layer having a C concentration of 0.001 to 10% by weight, which is formed from an electroplating bath containing at least one organic inhibitor selected from the salt thereof;
A lubricious organic coating composite metal plate, characterized by comprising an acrylic resin film having a thickness of 0.1 to 10 μm as an upper layer and containing 1 to 10% by weight of a lubricating component.

【0010】(2) 防食めっき層が、亜鉛系あるいはアル
ミニウム系の下地めっき層と、“アルキン類,アルキノ
−ル類,アミン類もしくはその塩,チオ化合物,複素環
化合物,ポリカルボン酸化合物もしくはその塩,芳香族
カルボン酸化合物もしくはその塩,リグニンスルホン酸
化合物もしくはその塩から選ばれた有機インヒビタ−の
1種以上を含有する電気めっき浴”より形成されたC濃
度が 0.001〜10重量%で付着量が 0.5〜20g/m2 の複合
亜鉛系電気めっき上層とで構成されてなる、前記 (1)項
に記載の潤滑性有機被覆複合金属板。
(2) The anticorrosion plating layer is a zinc-based or aluminum-based undercoating layer, and "alkynes, alkynols, amines or salts thereof, thio compounds, heterocyclic compounds, polycarboxylic acid compounds or their Adhesion at a C concentration of 0.001 to 10 wt% formed from an electroplating bath containing at least one organic inhibitor selected from salts, aromatic carboxylic acid compounds or salts thereof, lignin sulfonic acid compounds or salts thereof The lubricous organic coating composite metal plate according to the item (1), which is composed of a composite zinc-based electroplating upper layer having an amount of 0.5 to 20 g / m 2 .

【0011】(3) アクリル系樹脂皮膜が、合計量で0.05
〜20重量%のアルキン類,アルキノ−ル類,アミン類も
しくはその塩,チオ化合物,複素環化合物,ポリカルボ
ン酸化合物もしくはその塩,芳香族カルボン酸化合物も
しくはその塩,リグニンスルホン酸化合物もしくはその
塩から選ばれた有機インヒビタ−の1種以上と、1〜10
重量%の潤滑成分とを含有したものであることを特徴と
する、前記 (1)項又は(2) 項に記載の潤滑性有機被覆複
合金属板。
(3) The total amount of acrylic resin coating is 0.05
To 20% by weight of alkynes, alkynols, amines or salts thereof, thio compounds, heterocyclic compounds, polycarboxylic acid compounds or salts thereof, aromatic carboxylic acid compounds or salts thereof, ligninsulfonic acid compounds or salts thereof 1 to 10 kinds of organic inhibitors selected from
The lubricating organic-coated composite metal sheet according to item (1) or (2) above, which contains a lubricating component in a weight percentage.

【0012】(4) 金属板の少なくとも片面に、防食めっ
き層と、その上層としての“合計量で0.05〜20重量%の
アルキン類,アルキノ−ル類,アミン類もしくはその
塩,チオ化合物,複素環化合物,ポリカルボン酸化合物
もしくはその塩,芳香族カルボン酸化合物もしくはその
塩,リグニンスルホン酸化合物もしくはその塩から選ば
れた有機インヒビタ−の1種以上”並びに“1〜10重量
%の潤滑成分”とを含有する厚さ:0.1〜10μmのアクリ
ル系樹脂皮膜とを有して成ることを特徴とする、潤滑性
有機被覆複合金属板。
(4) On at least one side of the metal plate, an anticorrosion plating layer and an upper layer of "a total amount of 0.05 to 20% by weight of alkynes, alkynols, amines or salts thereof, thio compounds, and complex compounds. One or more organic inhibitors selected from a ring compound, a polycarboxylic acid compound or a salt thereof, an aromatic carboxylic acid compound or a salt thereof, a ligninsulfonic acid compound or a salt thereof, and "1 to 10% by weight of a lubricating component" And a thickness of 0.1 to 10 μm of an acrylic resin film.

【0013】以下、本発明をその作用と共により詳細に
説明する。上述のように、本発明は、従来の潤滑性有機
被覆金属板においてその防錆めっき層の全部又は少なく
とも表層部 0.5g/m2 以上の部位を“インヒビタ−含有
亜鉛系電気めっき層”にすると共に有機皮膜として“潤
滑成分を含有したアクリル系樹脂皮膜”を適用するか、
従来の潤滑性有機被覆金属板においてその有機皮膜を
“潤滑成分とインヒビタ−を含有したアクリル系樹脂皮
膜”とするか、あるいは従来の潤滑性有機被覆金属板に
おいて防錆めっき層の少なくとも表層部を“インヒビタ
−含有亜鉛系電気めっき層”とすると共に有機皮膜を
“潤滑成分とインヒビタ−を含有したアクリル系樹脂皮
膜”とすることにより、優れた耐食性,潤滑性,耐ブロ
ッキング性,有機皮膜の脱脂洗浄性を兼備せしめた点を
特徴とするものであるが、母材金属板については格別に
制限されるものではない。即ち、母材金属板としては通
常の鋼板が適用されるのが一般的であるが、例えば軽量
化のためにアルミニウム板を使用するなど用途,使用部
位に応じた金属板を選択することができる。
The present invention will be described in more detail below along with its operation. As described above, according to the present invention, in the conventional lubricious organic coated metal plate, the entire rust-preventive plating layer or at least the surface layer portion of 0.5 g / m 2 or more is made into the “inhibitor-containing zinc-based electroplating layer”. Or apply an "acrylic resin film containing a lubricating component" as an organic film,
In the conventional lubricious organic coated metal plate, the organic film is “acrylic resin film containing lubricating component and inhibitor”, or in the conventional lubricious organic coated metal plate, at least the surface layer part of the rust preventive plating layer is formed. Excellent corrosion resistance, lubricity, blocking resistance, and degreasing of organic film by using "inhibitor-containing zinc electroplating layer" and organic film "acrylic resin film containing lubricant and inhibitor" It is characterized in that it also has cleanability, but the base metal plate is not particularly limited. That is, a normal steel plate is generally applied as the base metal plate, but a metal plate can be selected according to the application and use site, for example, using an aluminum plate for weight reduction. .

【0014】また、本発明に係る潤滑性有機被覆複合金
属板において、“潤滑成分含有アクリル系樹脂皮膜”が
インヒビタ−を含むものである場合には防錆めっきの種
類や付着量に格別な制限はないが、“潤滑成分含有アク
リル系樹脂皮膜”がインヒビタ−を含まない場合には、
少なくとも表層部の 0.5g/m2 がインヒビタ−を含むC
濃度:0.001〜10重量%(インヒビタ−含有量と同じ)の
複合亜鉛系電気めっき部である防食めっき層を備えてい
る必要がある。ここで、インヒビタ−含有複合亜鉛系電
気めっき部の付着量(厚さ)が 0.5g/m2 未満であると
十分な耐食性向上効果が得られない。
Further, in the lubricious organic coating composite metal plate according to the present invention, when the "lubricant-containing acrylic resin film" contains an inhibitor, there is no particular limitation on the type or amount of the rust-preventive plating. However, if the "lubricant-containing acrylic resin film" does not contain an inhibitor,
At least 0.5 g / m 2 of the surface layer contains an inhibitor C
Concentration: 0.001 to 10% by weight (same as inhibitor content) It is necessary to provide an anticorrosion plating layer which is a composite zinc-based electroplating part. Here, if the amount of adhesion (thickness) of the inhibitor-containing composite zinc-based electroplated portion is less than 0.5 g / m 2 , a sufficient corrosion resistance improving effect cannot be obtained.

【0015】本発明に適用されるインヒビタ−は、アル
キン類,アルキノ−ル類,アミン類もしくはその塩,チ
オ化合物,複素環化合物,ポリカルボン酸化合物もしく
はその塩,芳香族カルボン酸化合物もしくはその塩,並
びにリグニンスルホン酸化合物もしくはその塩から選ば
れた少なくとも1種の化合物であり、より具体的には次
の通りである。
The inhibitors applicable to the present invention include alkynes, alkynols, amines or salts thereof, thio compounds, heterocyclic compounds, polycarboxylic acid compounds or salts thereof, aromatic carboxylic acid compounds or salts thereof. , And at least one compound selected from the group consisting of lignin sulfonic acid compounds and salts thereof, more specifically as follows.

【0016】即ち、上記インヒビタ−のうちのアルキン
類とは、炭素−炭素三重結合を含む有機化合物のことで
あり、例えばペンチン,ヘキシン,ヘプチン,オクチン
等が挙げられる。アルキノ−ル類とは、上記のアルキン
類に1個以上の水酸基を有する有機化合物のことであ
り、プロパルギルアルコ−ル,1-ヘキシン- 3-オ−ル,
1-ヘプチン-3- オ−ル等が挙げられる。
That is, the alkynes among the inhibitors are organic compounds containing a carbon-carbon triple bond, and examples thereof include pentin, hexyne, heptin, octyne and the like. The alkynols are organic compounds having one or more hydroxyl groups in the above alkynes, and include propargyl alcohol, 1-hexyne-3-ol,
1-heptin-3-ol and the like can be mentioned.

【0017】アミン類(又はその塩)とは、分子中に1
個以上の窒素原子を含む有機化合物(又はその塩)のこ
とであって、脂肪族及び芳香族の何れをも含み、例えば
オクチルアミン,ノニルアミン,デシルアミン,ラウリ
ルアミントリデシルアミン,セチルアミン等が例示され
る。チオ化合物とは、分子中に硫黄原子を1個以上含む
有機化合物のことであり、例えばデシルメルカプタン,
セチルメルカプタン,チオ尿素等が例示される。
The amines (or salts thereof) mean 1 in the molecule.
An organic compound (or salt thereof) containing at least one nitrogen atom, which includes both aliphatic and aromatic compounds, and is exemplified by octylamine, nonylamine, decylamine, laurylamine tridecylamine, cetylamine, etc. It A thio compound is an organic compound containing at least one sulfur atom in its molecule, such as decyl mercaptan,
Examples include cetyl mercaptan and thiourea.

【0018】複素環化合物とは、環状の分子において環
の構成原子として炭素以外の原子が含まれている有機化
合物のことであり、例えばピリジン,ベンゾチアゾ−
ル,ベンドトリアゾ−ル,キノリン,インド−ル等が例
示される。また、ポリカルボン酸化合物(又はその塩)
とは、分子中にカルボキシル基を2個以上含む化合物
(又はその塩)のことであり、例えばクエン酸,コハク
酸,マロン酸,アジピン酸,セバシン酸等が例示され
る。
The heterocyclic compound is an organic compound containing an atom other than carbon as a ring-constituting atom in a cyclic molecule, such as pyridine and benzothiazo-.
And benzyltriazole, quinoline, indole and the like. In addition, a polycarboxylic acid compound (or a salt thereof)
Is a compound (or salt thereof) containing two or more carboxyl groups in the molecule, and examples thereof include citric acid, succinic acid, malonic acid, adipic acid, sebacic acid and the like.

【0019】芳香族カルボン酸化合物(又はその塩)と
は、芳香環(ベンゼン環,ナフタレン環等)に連結され
たカルボキシル基を分子内に有する化合物であって、安
息香酸,桂皮酸,サリチル酸,トルイル酸,ナフタレン
カルボン酸等が例示される。
The aromatic carboxylic acid compound (or salt thereof) is a compound having a carboxyl group linked to an aromatic ring (benzene ring, naphthalene ring, etc.) in its molecule, and includes benzoic acid, cinnamic acid, salicylic acid, Examples include toluic acid and naphthalenecarboxylic acid.

【0020】なお、これまでの説明から明らかなよう
に、アミン類及びカルボン酸類についてはその塩を用い
ることも可能である。即ち、アミン類の場合にはその酸
付加塩(硫酸塩,塩酸塩等)を、ポリカルボン酸や芳香
族カルボン酸についてはその金属塩(アルカリ金属塩,
亜鉛塩等)やアンモニウム塩を使用することもできる。
そして、リグニンスルホン酸化合物もしくはその塩も上
記化合物と同等もしくはそれ以上に有効である。
As is clear from the above description, it is also possible to use salts of amines and carboxylic acids. That is, in the case of amines, its acid addition salt (sulfate, hydrochloride, etc.), and in the case of polycarboxylic acid and aromatic carboxylic acid, its metal salt (alkali metal salt,
It is also possible to use a zinc salt or the like) or an ammonium salt.
The ligninsulfonic acid compound or its salt is also as effective as or more effective than the above compound.

【0021】ところで、インヒビタ−を含有した防食め
っき層を備える本発明潤滑性有機被覆複合金属板では、
防食めっき層の全部を“インヒビタ−含有亜鉛系電気め
っき層”としたり、表層部 0.5g/m2 以上の部位が“イ
ンヒビタ−含有亜鉛系電気めっき層”となるようにめっ
き浴管理を行ってめっき層を電析させて良いことは勿論
であるが、従前の防食めっき金属板を使用し、そのめっ
き層の上にめっき第2層として“インヒビタ−含有亜鉛
系電気めっき”をフラッシュめっきするのが実際的であ
ると言える。
By the way, in the lubricating organic coating composite metal plate of the present invention provided with an anticorrosion plating layer containing an inhibitor,
Control the plating bath so that the entire corrosion-preventive plating layer is the "inhibitor-containing zinc-based electroplating layer" or that the surface layer portion of 0.5g / m 2 or more is the "inhibitor-containing zinc-based electroplating layer". It goes without saying that the plating layer may be electrodeposited, but a conventional anticorrosion-plated metal plate is used, and "inhibitor-containing zinc-based electroplating" is flash-plated as a second layer on the plating layer. Can be said to be practical.

【0022】この場合、第1層めっきの種類は特に制限
されるものではないが、めっき種としては従来の有機被
覆金属板と同じく耐食性に優れた亜鉛系又はアルミニウ
ム系めっきが好ましいと言える。例えば、純Zn,Zn−X
(X=Fe,Co,Ni,Mn,Cr,Mg,Al),純Al,Al−Mn等
のめっきを例示でき、めっき方法は電気めっき,溶融め
っき,蒸着めっき等の何れであっても良いし、片面めっ
き及び両面めっきの何れでも良い。また、めっき付着量
は特に制限されないが、加工性と耐食性のバランスから
片面当り10〜60g/m2 の範囲内が好ましい。
In this case, the type of the first layer plating is not particularly limited, but it can be said that zinc-based or aluminum-based plating, which has excellent corrosion resistance as well as the conventional organic coated metal plate, is preferable as the plating type. For example, pure Zn, Zn-X
(X = Fe, Co, Ni, Mn, Cr, Mg, Al), pure Al, Al-Mn and the like can be exemplified, and the plating method may be any of electroplating, hot dipping, vapor deposition plating and the like. However, either single-sided plating or double-sided plating may be used. Further, the coating amount is not particularly limited, but it is preferably in the range of 10 to 60 g / m 2 per side from the viewpoint of balance between workability and corrosion resistance.

【0023】そして、上記第1層めっきの上に、インヒ
ビタ−を含有する電気めっき浴から生成させた、付着量
が 0.5g/m2 以上でC濃度(炭素含有量)が 0.001〜10
重量%の複合亜鉛系電気めっきである第2層フラッシュ
めっき皮膜が設けられる。なお、この第2層フラッシュ
めっき皮膜の付着量については、0.5 g/m2 未満である
と十分な耐食性向上効果が得られず一方、20g/m2 を超
えると加工性の低下を招く上にコスト的にも不利とな
る。この時、直下のめっき層を電気めっき法により形成
したものは、乾燥工程を入れずに水洗のみで電気めっき
を行う。直下のめっき層を溶融めっき法又は気相めっき
法で形成したものは、その表面を活性化させるため40
〜120g/L のNaOHを含む60〜80℃の水溶液中に
浸漬し、水洗してアルカリを除去してから電気めっきを
行う。
Then, on the first layer plating, an adhesion-producing amount of 0.5 g / m 2 or more and a C concentration (carbon content) of 0.001 to 10 generated from an electroplating bath containing an inhibitor.
A second layer flash plating film, which is a wt% composite zinc-based electroplating, is provided. Regarding the amount of the second-layer flash plating film deposited, if it is less than 0.5 g / m 2 , sufficient corrosion resistance improving effect cannot be obtained, while if it exceeds 20 g / m 2 , workability is deteriorated. It is also disadvantageous in terms of cost. At this time, in the case where the plating layer immediately below is formed by the electroplating method, the electroplating is performed only by washing with water without a drying step. In order to activate the surface of the plating layer formed immediately below by the hot dip plating method or the vapor phase plating method, 40
It is immersed in an aqueous solution of 60 to 80 ° C. containing NaOH of 120 g / L and washed with water to remove the alkali, and then electroplating is performed.

【0024】ところで、前記インヒビタ−含有複合亜鉛
系電気めっき層の形成には、公知の純亜鉛電気めっき
浴、あるいはこれに合金元素を硫酸塩,酢酸塩,炭酸
塩,モリブデン酸塩,次亜リン酸塩,有機金属塩の形で
添加するか予め合金成分に係る金属を溶解した状態で狙
いの組成となるように調整した電気めっき浴を基本浴と
して、これらにインヒビタ−を添加したものを使って電
析すれば良い。
By the way, in order to form the inhibitor-containing composite zinc-based electroplating layer, a known pure zinc electroplating bath, or an alloying element such as sulfate, acetate, carbonate, molybdate, or hypophosphorus is used. Acid salts, organometallic salts, or electroplating baths that have been adjusted in advance to obtain the desired composition in the state where the metals related to the alloy components are dissolved are used as basic baths, with inhibitors added to them. And deposit it.

【0025】例えば、インヒビタ−を共析させる純亜鉛
電気めっきの場合では次の条件が推奨される。 (A) めっき浴組成 ZnSO4 ・ 7H2 O :20〜35wt%, Na2 SO4 + (NH4)2 SO4 :5〜10wt%, インヒビタ− :0.001 〜10wt%, pH :1〜4。 (B) 電解条件 浴温 :40〜65℃, 電流密度 :40〜150A/dm2 , 液流速 :0.5 〜3m/sec。 そして、インヒビタ−を共析させる亜鉛合金電気めっき
の場合は、例えば同様のめっき浴に合金元素を硫酸塩,
酢酸塩,炭酸塩,モリブデン酸塩,次亜リン酸塩,有機
金属塩の形で添加するか、あるいはこれら合金元素の溶
解液を添加しためっき浴を使って電析を行えば良い。
For example, in the case of pure zinc electroplating in which an inhibitor is codeposited, the following conditions are recommended. (A) plating bath composition ZnSO 4 · 7H 2 O: 20~35wt %, Na 2 SO 4 + (NH 4) 2 SO 4: 5~10wt%, inhibitor -: 0.001 ~10wt%, pH: 1~4. (B) Electrolysis conditions Bath temperature: 40 to 65 ° C., current density: 40 to 150 A / dm 2 , liquid flow rate: 0.5 to 3 m / sec. Then, in the case of zinc alloy electroplating in which an inhibitor is co-deposited, for example, in a similar plating bath, the alloy element is sulfated,
It may be added in the form of an acetate, a carbonate, a molybdate, a hypophosphite, an organometallic salt, or a plating bath containing a solution of these alloying elements may be used for electrodeposition.

【0026】ここで、インヒビタ−を添加しためっき浴
から得られた亜鉛系複合電気めっき層中におけるインヒ
ビタ−の含有割合は該めっき被覆層中のC濃度と良く一
致しており、めっき被覆層中のC濃度によって共析イン
ヒビタ−の含有量を推定することができる。なお、この
めっき被覆層中のC濃度は、めっき皮膜のみを基材金属
板から機械的に剥離し燃焼法(ガス分析)を適用して定
量することができる。
Here, the content ratio of the inhibitor in the zinc-based composite electroplating layer obtained from the plating bath to which the inhibitor is added is in good agreement with the C concentration in the plating coating layer. The content of the eutectoid inhibitor can be estimated by the C concentration of. The C concentration in the plating coating layer can be quantified by mechanically peeling only the plating film from the base metal plate and applying a combustion method (gas analysis).

【0027】そして、インヒビタ−を添加しためっき浴
から得られる亜鉛系複合電気めっき被覆層中におけるC
濃度が0.001 wt%未満では、めっき被覆層中のインヒビ
タ−量が不足して耐食性や加工性(成形性)の向上効果
が十分でなく、一方、めっき被覆層中のC濃度が10wt%
を超えるとめっき表面の性状が劣化し、加工性も低下傾
向を見せる。なお、めっき被覆層中のC濃度を0.001 〜
10wt%とするためには、めっき液中に添加するインヒビ
タ−量を調整すれば良い。
C in the zinc-based composite electroplating coating layer obtained from the plating bath containing the inhibitor.
If the concentration is less than 0.001 wt%, the inhibitor amount in the plating coating layer is insufficient and the effect of improving corrosion resistance and workability (formability) is not sufficient, while the C concentration in the plating coating layer is 10 wt%.
If it exceeds, the properties of the plating surface deteriorate and the workability also tends to decrease. The C concentration in the plating layer is 0.001 ~
In order to achieve 10 wt%, the amount of inhibitor added to the plating solution may be adjusted.

【0028】さて、上述のように形成されたインヒビタ
−含有単層めっき層又はインヒビタ−含有第2層フラッ
シュめっき皮膜層の上には、潤滑成分を含有するアクリ
ル系樹脂皮膜を 0.1〜10μmの厚みで設けられる。この
際、めっき層表面に常法通り化成処理(クロメ−ト処理
あるいはりん酸塩処理)を施してからアクリル系樹脂皮
膜を設けても良い。
On the inhibitor-containing single-layer plating layer or the inhibitor-containing second layer flash plating film layer formed as described above, an acrylic resin film containing a lubricating component having a thickness of 0.1 to 10 μm is formed. It is provided in. At this time, the surface of the plating layer may be subjected to chemical conversion treatment (chromate treatment or phosphate treatment) in the usual manner, and then the acrylic resin film may be provided.

【0029】本発明で使用するアクリル系樹脂は一般に
使用されている塗料用の熱可塑性アクリル系樹脂であ
り、任意の重合法で得られたもので良い。このようなア
クリル系樹脂及びその製造法については、北岡協三著
「塗料用合成樹脂入門」(株式会社高分子刊行会発行)
等にもに詳しく説明されている。
The acrylic resin used in the present invention is a generally used thermoplastic acrylic resin for paints, and may be one obtained by any polymerization method. About such acrylic resin and its manufacturing method, "Introduction to synthetic resin for paint" by Kyozo Kitaoka (published by Kobunshi Publishing Co., Ltd.)
And so on.

【0030】例えば、上記アクリル系樹脂は、ビニル不
飽和カルボン酸及びビニル系不飽和カルボン酸エステル
(炭素数1〜25のアルコ−ルとのエステル)から選ばれ
た単量体(主として1官能性のもの)を重合して得られ
る。これらの単量体の具体例としては、アクリル酸もし
くはメタクリル酸{以降、 これらを“(メタ)アクリル
酸”と略記する},ソルビン酸,イタコン酸,マレイン
酸,フマル酸,メチル(メタ)アクリレ−ト,エチル
(メタ)アクリレ−ト,プロピル(メタ)アクリレ−
ト,ブチル(メタ)アクリレ−ト,イソブチル(メタ)
アクリレ−ト,2-エチル -ヘキシル(メタ)アクリレ−
ト,ヘキシル(メタ)アクリレ−ト,ラウリル(メタ)
アクリレ−ト,ステアリル(メタ)アクリレ−ト,2-ヒ
ドロキシエチル(メタ)アクリレ−ト,2-ヒドロキシプ
ロピル(メタ)アクリレ−ト,グリシジル(メタ)アク
リレ−ト,ジメチルアミノエチル(メタ)アクリレ−ト
等が挙げられる。なお、上記アクリル単量体の重合は、
例えば、少なくとも1種のビニル系不飽和カルボン酸と
少なくとも1種のビニル系不飽和カルボン酸エステルと
から成る2成分以上の単量体混合物を使用し、通常の重
合法、例えば溶液重合法あるいは乳化重合法等により実
施すれば良い。重合物は、塗料組成物の安定性を良くす
るために、アンモニアあるいはアミン等で中和すること
もできる。
For example, the acrylic resin is a monomer (mainly monofunctional) selected from vinyl unsaturated carboxylic acid and vinyl unsaturated carboxylic acid ester (ester with alcohol having 1 to 25 carbon atoms). The above) are polymerized. Specific examples of these monomers include acrylic acid or methacrylic acid {hereinafter, these are abbreviated as "(meth) acrylic acid"}, sorbic acid, itaconic acid, maleic acid, fumaric acid, methyl (meth) acrylic acid. -, Ethyl (meth) acrylate, propyl (meth) acrylate-
Butyl (meth) acrylate, isobutyl (meth)
Acrylate, 2-ethyl-hexyl (meth) acrylate
G, hexyl (meth) acrylate, lauryl (meth)
Acrylate, stearyl (meth) acrylate, 2-hydroxyethyl (meth) acrylate, 2-hydroxypropyl (meth) acrylate, glycidyl (meth) acrylate, dimethylaminoethyl (meth) acrylate And the like. The polymerization of the acrylic monomer is
For example, a monomer mixture of two or more components consisting of at least one vinyl unsaturated carboxylic acid and at least one vinyl unsaturated carboxylic acid ester is used, and an ordinary polymerization method such as a solution polymerization method or an emulsification method is used. It may be carried out by a polymerization method or the like. The polymer may be neutralized with ammonia, amine or the like in order to improve the stability of the coating composition.

【0031】ただ、本発明で使用するアクリル系樹脂
は、酸価が10〜200の範囲が望ましく、ガラス転移
温度は5〜110℃の範囲が望ましい。樹脂の酸価が1
0未満では脱脂洗浄性が悪く、200を超えると皮膜自
体の防錆性が低下する。ガラス転移温度は5℃未満であ
ると皮膜の粘着性が大きく、耐ブロッキッグ性に劣り、
110℃を超えると耐食性,脱脂洗浄性が低下する。
However, the acrylic resin used in the present invention preferably has an acid value in the range of 10 to 200 and a glass transition temperature in the range of 5 to 110 ° C. Resin acid value is 1
If it is less than 0, the degreasing and detergency is poor, and if it exceeds 200, the rust preventive property of the film itself is deteriorated. If the glass transition temperature is lower than 5 ° C, the film has a high tackiness and is poor in block resistance.
If it exceeds 110 ° C, the corrosion resistance and degreasing and detergency deteriorate.

【0032】上記アクリル系樹脂塗料組成物には、有機
被覆複合金属板の潤滑性を確保するために潤滑成分が添
加される。潤滑成分としては、公知のポリエチレン系ワ
ックス,フッ素樹脂系ワックス等の有機系ワックス、あ
るいは黒鉛,二硫化モリブデン等の無機系潤滑材を用い
ることができる。潤滑成分は、アクリル系樹脂皮膜中の
含有割合が1〜10重量%となるように配合されるが、皮
膜中の含有割合が1重量%未満であると十分な潤滑性能
が得られず、一方、10重量%を超えて含有させても潤滑
性向上効果が得られないばかりか一次防錆性能の劣化を
来すようになる。
A lubricating component is added to the acrylic resin coating composition in order to ensure the lubricity of the organic coated composite metal plate. As the lubricating component, known organic waxes such as polyethylene wax and fluororesin wax, or inorganic lubricants such as graphite and molybdenum disulfide can be used. The lubricating component is blended so that the content ratio in the acrylic resin film is 1 to 10% by weight, but if the content ratio in the film is less than 1% by weight, sufficient lubricating performance cannot be obtained, while If the content exceeds 10% by weight, not only the effect of improving lubricity cannot be obtained, but also the primary rust preventive performance deteriorates.

【0033】潤滑成分が配合されたアクリル系樹脂塗料
組成物は、ロ−ルコ−タ−を始めとする慣用手段により
めっき金属板に塗布され、熱風あるいは活性エネルギ−
線照射で乾燥せしめられて固体皮膜とされる。この有機
皮膜の焼付けは80〜250℃の温度範囲で行えば良い
が、経済的理由との兼ね合いから焼付け温度はできれば
80〜200℃に調整するのが好ましい。
The acrylic resin coating composition containing a lubricating component is applied to a plated metal plate by a conventional means such as a roll coater, and hot air or active energy is applied.
It is dried by irradiation with rays to form a solid film. The baking of this organic film may be carried out in the temperature range of 80 to 250 ° C., but it is preferable to adjust the baking temperature to 80 to 200 ° C. if possible in consideration of economic reasons.

【0034】なお、前述した如く潤滑成分含有アクリル
系樹脂皮膜の厚さは 0.1〜10μmに調整されるが、これ
は、皮膜厚が 0.1μm未満では十分な潤滑性が得られ
ず、一方、10μmより厚くしてもそれ以上の潤滑性能が
得られずに経済的に不利となるだけでなく、塑性加工後
の脱脂洗浄性に劣るようにもなる。このようにして得ら
れる本発明潤滑性有機被覆複合金属板は、腐食抑制効果
のある有機物(インヒビタ−)を含有するめっき層を備
えているので従来の潤滑性有機被覆金属板では得難い耐
食性を発揮するばかりか、加工性,潤滑性,耐ブロッキ
ング性,有機皮膜の脱脂洗浄性等にも優れた性能を示
す。
As described above, the thickness of the lubricating component-containing acrylic resin film is adjusted to 0.1 to 10 μm. However, if the film thickness is less than 0.1 μm, sufficient lubricity cannot be obtained, while 10 μm Even if the thickness is made thicker, further lubricating performance cannot be obtained, which is not economically disadvantageous, but also becomes poor in degreasing and cleaning properties after plastic working. The thus-obtained lubricious organic coating composite metal plate of the present invention has a plating layer containing an organic substance (inhibitor) having a corrosion inhibiting effect, and thus exhibits corrosion resistance that is difficult to obtain with conventional lubricating organic coating metal plates. Not only does it show excellent workability, lubricity, blocking resistance, and degreasing and cleaning properties of organic coatings.

【0035】一方、インヒビタ−を含有したアクリル系
樹脂皮膜を備える本発明潤滑性有機被覆複合金属板で
は、所謂“防食めっき”であればめっき層の種類やめっ
き付着量については特に制限されるものではない。た
だ、前述した2層めっきを施す場合の下層めっきと同
様、耐食性に優れた亜鉛系又はアルミニウム系めっき鋼
板が好ましく、例えば純Zn,Zn−X(X=Fe,Co,Ni,
Mn,Cr,Mg,Al),純Al,Al−Mn等を適用するのが良
い。勿論、そのめっき方法は電気めっき,溶融めっき,
蒸着めっき等の何れも可能であり、片面めっきあるいは
両面めっきの何れでも良い。上述したようにめっき付着
量は特に制限されないが、加工性と耐食性のバランスか
ら片面当り10〜60g/m2 の範囲内が好ましいと言える。
On the other hand, in the lubricious organic coating composite metal plate of the present invention provided with an acrylic resin coating containing an inhibitor, the type of the plating layer and the amount of the coating adhered are particularly limited as long as it is so-called "anticorrosion plating". is not. However, like the lower layer plating when performing the two-layer plating described above, a zinc-based or aluminum-based plated steel sheet having excellent corrosion resistance is preferable, and for example, pure Zn, Zn-X (X = Fe, Co, Ni,
Mn, Cr, Mg, Al), pure Al, Al-Mn, etc. are preferably applied. Of course, the plating method is electroplating, hot dipping,
Either vapor deposition plating or the like is possible, and either single-sided plating or double-sided plating may be used. As described above, the coating weight is not particularly limited, but it can be said that it is preferably in the range of 10 to 60 g / m 2 per side from the viewpoint of the balance between workability and corrosion resistance.

【0036】また、上記の亜鉛系又はアルミニウム系め
っき金属板の少なくとも片面上に一般にフラッシュめっ
きと呼ばれる上層めっきを更に設けても構わない。この
場合も、直下のめっき層を電気めっき法により形成した
ものでは乾燥工程を入れずに水洗のみで電気めっきを行
えば良く、また直下のめっき層を溶融めっき法又は気相
めっき法で形成したものでは、その表面を活性化させる
ため40〜120g/LのNaOHを含む60〜80℃の水
溶液中に浸漬し、水洗してアルカリを除去してから電気
めっきを行うのが良い。
Further, an upper layer plating generally called flash plating may be further provided on at least one surface of the above zinc-based or aluminum-based plated metal plate. Also in this case, if the plating layer directly below is formed by electroplating, electroplating may be performed only by washing with water without a drying step, and the plating layer directly below is formed by hot dip plating or vapor phase plating. In order to activate the surface, it is preferable to immerse it in an aqueous solution containing 40 to 120 g / L of NaOH at 60 to 80 ° C., wash it with water to remove the alkali, and then perform electroplating.

【0037】そして、この防食めっき金属板のめっき層
上には、必要により化成処理(クロメ−ト処理あるいは
りん酸塩処理)を施してからインヒビタ−及び潤滑成分
を含有するアクリル系樹脂皮膜の形成がなされる。この
アクリル系樹脂皮膜の形成は、例えば次のように行うこ
とができる。使用するアクリル系樹脂塗料組成物は、先
に述べたインヒビタ−を配合しない場合に用いるのと同
様のもので良く、これにインヒビタ−と潤滑性を確保す
るための潤滑成分を添加し、ロ−ルコ−タ−を始めとす
る慣用手段によりめっき金属板に塗布して熱風あるいは
活性エネルギ−線照射で乾燥,焼付けする。この際の焼
付け温度も80〜250℃(好ましくは80〜200
℃)で良い。
If necessary, a chemical conversion treatment (chromate treatment or phosphate treatment) is performed on the plating layer of the anticorrosion-plated metal plate, and then an acrylic resin film containing an inhibitor and a lubricating component is formed. Is done. The acrylic resin film can be formed, for example, as follows. The acrylic resin coating composition to be used may be the same as that used in the case where the above-mentioned inhibitor is not blended, to which an inhibitor and a lubricating component for ensuring lubricity are added, and It is applied to a plated metal plate by a conventional means such as a coater and dried and baked by irradiation with hot air or active energy rays. The baking temperature at this time is also 80 to 250 ° C. (preferably 80 to 200).
℃) is good.

【0038】ところで、アクリル系樹脂皮膜中にインヒ
ビタ−を含有させるには、例えば、塗装に供する塗料組
成物(樹脂液)中に予め所望のインヒビタ−を溶解せし
めておいて通常と同様に塗装焼付けを行えば良い。ま
た、潤滑性を確保するために配合される潤滑成分も、前
述したのと同様、ポリエチレン系ワックス,フッ素樹脂
系ワックス等の有機系ワックス、あるいは黒鉛,二硫化
モリブデン等の無機系潤滑材を用いれば良い。
By the way, in order to include an inhibitor in the acrylic resin film, for example, a desired inhibitor may be dissolved in advance in a coating composition (resin solution) to be used for coating, and the coating baking may be carried out in the usual manner. Should be done. Also, as the lubricating component blended to ensure lubricity, as described above, an organic wax such as polyethylene wax or fluororesin wax, or an inorganic lubricant such as graphite or molybdenum disulfide is used. Good.

【0039】なお、この場合に、アクリル系樹脂皮膜の
インヒビタ−含有量を0.05〜20重量%、潤滑成分含有量
を1〜10重量%とそれぞれ限定したが、これは次の理由
による。即ち、アクリル系樹脂皮膜中のインヒビタ−含
有量が0.05重量%よりも少ないと十分な一次防錆性能が
得られず、一方、20重量%を超えて含有させるとアクリ
ル系樹脂皮膜の形成性が低下し結果として一次防錆性能
が不十分となるからであるが、より好ましくは 0.5〜5
重量%に調整するのが良い。そして、アクリル系樹脂皮
膜中の潤滑成分含有量が1重量%未満であると十分な潤
滑性能が得られず、一方、10重量%を超えて含有させて
も潤滑性向上効果が得られない。
In this case, the inhibitor content of the acrylic resin film was limited to 0.05 to 20% by weight and the lubricating component content was limited to 1 to 10% by weight, for the following reason. That is, if the inhibitor content in the acrylic resin film is less than 0.05% by weight, sufficient primary rust preventive performance cannot be obtained, while if it exceeds 20% by weight, the formability of the acrylic resin film is increased. This is because, as a result, the primary rust preventive performance becomes insufficient, but more preferably 0.5 to 5
It is good to adjust to the weight percent. If the content of the lubricating component in the acrylic resin film is less than 1% by weight, sufficient lubricating performance cannot be obtained, while if it exceeds 10% by weight, the effect of improving lubricity cannot be obtained.

【0040】インヒビタ−と潤滑成分を含有したアクリ
ル系樹脂皮膜の厚さは 0.1〜10μmに調整されるが、こ
れは、皮膜厚が 0.1μm未満では十分な一次防錆性能及
び潤滑性が得られず、一方、10μmより厚くしてもそれ
以上の潤滑性能が得られずに経済的に不利となるだけで
なく、塑性加工後の脱脂洗浄性に劣るようにもなるから
である。なお、この樹脂皮膜厚は、好ましくは 0.2〜3
μmに調整するのが良い。
The thickness of the acrylic resin film containing the inhibitor and the lubricating component is adjusted to 0.1 to 10 μm. This is because when the film thickness is less than 0.1 μm, sufficient primary rust preventive performance and lubricity can be obtained. On the other hand, even if the thickness is more than 10 μm, no further lubricating performance can be obtained, which is not economically disadvantageous, but also the degreasing and cleaning property after plastic working is inferior. The resin film thickness is preferably 0.2 to 3
It is better to adjust to μm.

【0041】このようにして得られる本発明潤滑性有機
被覆複合金属板は、アクリル系樹脂皮膜中に腐食抑制効
果のある有機物(インヒビタ−)を含有しているので従
来の潤滑性有機被覆金属板では得難い耐食性を発揮する
ばかりか、加工性,潤滑性,耐ブロッキング性,有機皮
膜の脱脂洗浄性等にも優れた性能を示す。
The thus-obtained lubricating organic coating composite metal sheet of the present invention contains an organic substance (inhibitor) having a corrosion inhibiting effect in the acrylic resin film, and therefore the conventional lubricating organic coating metal sheet is used. Not only does it exhibit corrosion resistance that is difficult to obtain, but it also exhibits excellent performance in terms of workability, lubricity, blocking resistance, and degreasing and cleaning properties of organic coatings.

【0042】続いて、本発明を実施例により説明する。Next, the present invention will be described with reference to examples.

【実施例】【Example】

〈実施例1〉まず、冷延鋼板(0.5mm厚)を母材とし、常
法通りの電気めっき法にて表1及び表2に示す下層めっ
きを施し、続いて表3に示すめっき浴組成(適宜、 表1
及び表2に示したインヒビタ−を添加)及びめっき条件
で上層フラッシュめっきを施した。
<Example 1> First, a cold-rolled steel sheet (0.5 mm thick) was used as a base material, and the lower layer plating shown in Tables 1 and 2 was applied by an ordinary electroplating method, followed by plating bath composition shown in Table 3. (As appropriate, Table 1
And the inhibitor shown in Table 2 was added) and the upper layer flash plating was performed under the plating conditions.

【0043】[0043]

【表1】 [Table 1]

【0044】[0044]

【表2】 [Table 2]

【0045】[0045]

【表3】 [Table 3]

【0046】そして、この複層めっき鋼板の上に潤滑成
分含有のアクリル系樹脂皮膜を形成し、潤滑性有機被覆
複合鋼板を作成した。アクリル系樹脂皮膜の形成は、酸
価60,ガラス転移温度65℃のアクリル系樹脂水分散
液に、従来の潤滑性樹脂皮膜と同様にポリエチレン系ワ
ックス(添加割合:5重量%)を添加したものををバ−
コ−タ−を用いて塗布し焼付けることによって行った。
このようにして得られた潤滑性有機被覆複合鋼板の潤滑
性,脱脂洗浄性,耐ブロッキング性,耐食性(スタック
時,暴露時)を以下に示す方法で評価した。
Then, an acrylic resin film containing a lubricating component was formed on the multi-layer plated steel sheet to prepare a lubricious organic coated composite steel sheet. The acrylic resin film is formed by adding a polyethylene wax (addition ratio: 5% by weight) to an acrylic resin aqueous dispersion having an acid value of 60 and a glass transition temperature of 65 ° C., as in the conventional lubricating resin film. The bar
It was carried out by coating with a coater and baking.
The lubricity, degreasing and detergency, blocking resistance, and corrosion resistance (when stacked and exposed) of the thus obtained lubricious organic coated composite steel sheet were evaluated by the following methods.

【0047】〔潤滑性〕 ポンチ径:33.0mmφ,押圧力:1000kg/cm2で絞り抜
け可能な最大ブランク径を測定し、次式により限界絞り
比(A)を算出した。 限界絞り比=最大ブランク径/ポンチ径 また、未潤滑処理鋼板の限界絞り比(B)を同様に求め
て、限界絞り比の比率(A/B=試験片限界絞り比/未
処理鋼板限界絞り比)により円筒絞り性、即ち潤滑性を
下記3段階で評価した。 ×: A/B< 1.0, △: A/B= 1.0〜1.1 , ○: A/B> 1.1。
[Lubricity] The maximum blank diameter that could be drawn through was measured with a punch diameter of 33.0 mmφ and a pressing force of 1000 kg / cm 2 , and the limiting drawing ratio (A) was calculated by the following formula. Limit drawing ratio = maximum blank diameter / punch diameter Further, the limit drawing ratio (B) of the unlubricated steel sheet is similarly obtained, and the ratio of the limit drawing ratio (A / B = test piece limit drawing ratio / unprocessed steel sheet limit drawing) The cylindrical drawability, that is, the lubricity was evaluated by the following three grades. ×: A / B <1.0, Δ: A / B = 1.0 to 1.1, ◯: A / B> 1.1.

【0048】〔脱脂洗浄性〕ファインクリ−ナ−FC4
326(商品名:日本パ−カライジング株式会社)の濃
度2%水溶液を、温度:60〜70℃,スプレ−圧:1
kg/cm2で5秒間スプレ−することにより脱脂洗浄した
後、水はじきの有無を調べて下記3段階で評価した。 ×: 全面水はじきあり, △: 一部水はじきあり, ○: 水はじきなし。
[Degreasing and Cleaning Property] Fine Cleaner FC4
An aqueous solution of 326 (trade name: Nippon Parkerizing Co., Ltd.) with a concentration of 2% is used at a temperature of 60 to 70 ° C. and a spray pressure of 1
After degreasing and washing by spraying at 5 kg / cm 2 for 5 seconds, the presence or absence of water repellency was examined and evaluated according to the following 3 grades. ×: All surfaces are repelled, △: Partially repelled, ○: Water is not repelled.

【0049】〔耐ブロッキング性〕0.8mm×70mm×1
50mmの潤滑性有機被覆複合鋼板試験片の2枚を塗膜面
同士が密着するように重ね合わせ、67kg/cm2の荷重下
にて温度50℃でエ−ジングした後、500g/m2 の荷
重下にて40℃で16時間のエ−ジングを行い、その後
更に無荷重下で室温50日間エ−ジングし、この後で引
き離した時の粘着状態により耐ブロッキング性を下記の
3段階で評価した。 ×: 粘着あり, △: わずかに粘着あり, ○: 粘着なし。
[Blocking resistance] 0.8 mm × 70 mm × 1
Two 50 mm lubricious organic coated composite steel plate test pieces were superposed so that the coating surfaces were in close contact with each other, and aged at a temperature of 50 ° C. under a load of 67 kg / cm 2 , and then 500 g / m 2 Aging is carried out at 40 ° C. for 16 hours under load, and thereafter, it is further aged at room temperature for 50 days under no load. After that, the blocking resistance is evaluated by the following three grades according to the adhesive state when separated. did. ×: Adhesive, △: Slightly adherent, ○: No adhesive.

【0050】〔防錆性〕 1) スタック時 0.8mm×70mm×150mmの潤滑性有機被覆複合鋼板試
験片2枚の塗膜面に市販の防錆油を 0.5g/m2 塗布し、
塗膜面同士を重ね合わせてから50kg/cm2の荷重を加え
50℃で24時間エ−ジングした。なお、乾燥塗膜間に
は水一滴を介在させた。 2) 暴露時 0.8mm×70mm×150mmの潤滑性有機被覆複合鋼板試
験片2枚の塗膜面に防錆油を 0.5g/m2 塗布した後、こ
れを外気露出部屋内の暴露条件下に30日放置した。そ
して、防錆性は、発錆状況を目視観察して下記の基準で
3段階評価した。 ×: 錆あり, △: 錆かすかにあり, ○: 錆なし。
[Rust Prevention] 1) 0.5 g / m 2 of commercially available rust preventive oil was applied to the coating surfaces of two test pieces of a 0.8 mm × 70 mm × 150 mm lubricious organic coated composite steel sheet when stacked.
After the coated surfaces were superposed on each other, a load of 50 kg / cm 2 was applied and aged at 50 ° C. for 24 hours. In addition, one drop of water was interposed between the dry coating films. 2) During exposure 0.8mm × 70mm × 150mm Lubricating organic coated composite steel plate test piece After applying 0.5g / m 2 of rust preventive oil on the coating surface of two test pieces, this is exposed under the exposure condition in the open air room. It was left for 30 days. Then, the rust preventive property was evaluated by visually observing the rusting condition and evaluated according to the following criteria. ×: Rusted, Δ: Slightly rusted, ◯: No rusted.

【0051】これらの結果を前記表1及び表2に併せて
示した。表1及び表2に示される結果からも明らかなよ
うに、本発明に係る潤滑性有機被覆複合鋼板は何れも優
れた潤滑性,脱脂洗浄性,耐ブロッキング性,耐食性を
示すことが分かる。
The results are also shown in Tables 1 and 2 above. As is clear from the results shown in Tables 1 and 2, it can be seen that all of the lubricious organic coated composite steel sheets according to the present invention exhibit excellent lubricity, degreasing and detergency, blocking resistance, and corrosion resistance.

【0052】〈実施例2〉まず、冷延鋼板(0.5mm厚)を
母材とし、常法通りの電気めっき法にて表4乃至表6に
示すめっき(一部2層めっき)を施した。
Example 2 First, a cold-rolled steel sheet (0.5 mm thick) was used as a base material, and the plating shown in Tables 4 to 6 (partially two-layer plating) was applied by an electroplating method in the usual manner. .

【0053】[0053]

【表4】 [Table 4]

【0054】[0054]

【表5】 [Table 5]

【0055】[0055]

【表6】 [Table 6]

【0056】そして、このめっき鋼板の上に同じく表4
乃至表6に示すインヒビタ−と潤滑成分含有のアクリル
系樹脂皮膜を形成し、潤滑性有機被覆複合鋼板を作成し
た。なお、この際、一部の例についてはめっき鋼板表面
をクロメ−ト処理してからアクリル系樹脂皮膜形成を行
った。アクリル系樹脂皮膜の形成は、酸価55,ガラス
転移温度50℃のアクリル系樹脂水分散液に、表4乃至
表6に示すインヒビタ−と、ポリエチレン系ワックス
(添加割合:5重量%)を添加したものをバ−コ−タ−
を用いて塗布し焼付けることによって行った。
Then, on the plated steel sheet, similarly, Table 4
Through the use of the inhibitor and the acrylic resin film containing the lubricating component shown in Table 6, a lubricating organic coated composite steel sheet was prepared. At this time, in some cases, the surface of the plated steel sheet was chromated before the acrylic resin film was formed. The acrylic resin film is formed by adding the inhibitors shown in Tables 4 to 6 and a polyethylene wax (addition ratio: 5% by weight) to an acrylic resin aqueous dispersion having an acid value of 55 and a glass transition temperature of 50 ° C. What you did is bar coater
Was applied and baked.

【0057】このようにして得られた潤滑性有機被覆複
合鋼板の潤滑性,脱脂洗浄性,耐ブロッキング性,耐食
性(スタック時,暴露時)を実施例1と同様の方法で評
価した。これらの結果を前記表4乃至表6に併せて示し
た。表4乃至表6に示される結果からも明らかなよう
に、本発明に係る潤滑性有機被覆複合鋼板は何れも優れ
た潤滑性,脱脂洗浄性,耐ブロッキング性,耐食性を示
すことが分かる。
The lubricity, the degreasing and cleaning property, the blocking resistance, and the corrosion resistance (at the time of stacking and at the time of exposure) of the thus obtained lubricious organic coated composite steel sheet were evaluated in the same manner as in Example 1. The results are also shown in Tables 4 to 6 above. As is clear from the results shown in Tables 4 to 6, it can be seen that all of the lubricious organic coated composite steel sheets according to the present invention exhibit excellent lubricity, degreasing and detergency, blocking resistance, and corrosion resistance.

【0058】なお、これらとは別に、実施例1で示した
表1及び表2中の試験番号1〜24に係る2層めっき鋼板
に対して、その表面に前記表4中の試験番号33〜57に係
るアクリル系樹脂皮膜を任意の組み合わせで形成させて
種々の潤滑性有機被覆複合鋼板を作成したところ、その
耐食性が更に向上することも確認された。
Separately from these, with respect to the two-layer plated steel sheets according to the test numbers 1 to 24 in Tables 1 and 2 shown in Example 1, the surface thereof has the test numbers 33 to 33 in Table 4 above. It was also confirmed that the corrosion resistance was further improved when various lubricative organic coated composite steel sheets were formed by forming the acrylic resin coating according to 57 in any combination.

【0059】[0059]

【効果の総括】以上に説明した如く、この発明によれ
ば、従来の潤滑性有機被覆鋼板にない高い耐食性を示
し、自動車,家電製品,土木建築部材等の材料として優
れた性能を有する潤滑性有機被覆複合金属板を安定提供
できるなど、産業上有用な効果がもたらされる。
[Summary of Effects] As described above, according to the present invention, a lubricity exhibiting a high corrosion resistance, which is not present in conventional lubricious organic coated steel sheets, and having excellent performance as a material for automobiles, home electric appliances, civil engineering construction members, etc. Industrially useful effects such as stable provision of an organic coated composite metal plate are provided.

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 // C23C 28/00 A ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Office reference number FI technical display location // C23C 28/00 A

Claims (4)

【特許請求の範囲】[Claims] 【請求項1】 金属板の少なくとも片面に、少なくとも
表層部の 0.5g/m2が“アルキン類,アルキノ−ル類,
アミン類もしくはその塩,チオ化合物,複素環化合物,
ポリカルボン酸化合物もしくはその塩,芳香族カルボン
酸化合物もしくはその塩,リグニンスルホン酸化合物も
しくはその塩から選ばれた有機インヒビタ−の1種以上
を含有する電気めっき浴”より形成されたC濃度:0.001
〜10重量%の複合亜鉛系電気めっき層から成る防食めっ
き層と、その上層としての1〜10重量%の潤滑成分を含
有する厚さ:0.1〜10μmのアクリル系樹脂皮膜とを有し
て成ることを特徴とする、潤滑性有機被覆複合金属板。
1. An alkyne, alkynol, 0.5 g / m 2 of at least the surface layer portion on at least one surface of a metal plate.
Amines or salts thereof, thio compounds, heterocyclic compounds,
C concentration formed from an electroplating bath containing at least one organic inhibitor selected from a polycarboxylic acid compound or a salt thereof, an aromatic carboxylic acid compound or a salt thereof, a ligninsulfonic acid compound or a salt thereof: 0.001
It has an anticorrosion plating layer consisting of ~ 10% by weight of a composite zinc-based electroplating layer and an acrylic resin film having a thickness of 0.1-10 µm containing 1-10% by weight of a lubricating component as an upper layer. A lubricious organic coating composite metal plate characterized by the above.
【請求項2】 防食めっき層が、亜鉛系又はアルミニウ
ム系の下地めっき層と、“アルキン類,アルキノ−ル
類,アミン類もしくはその塩,チオ化合物,複素環化合
物,ポリカルボン酸化合物もしくはその塩,芳香族カル
ボン酸化合物もしくはその塩,リグニンスルホン酸化合
物もしくはその塩から選ばれた有機インヒビタ−の1種
以上を含有する電気めっき浴”より形成されたC濃度が
0.001〜10重量%で付着量が 0.5〜20g/m2 の複合亜鉛
系電気めっき上層とで構成されてなる、請求項1に記載
の潤滑性有機被覆複合金属板。
2. An anticorrosion plating layer, a zinc-based or aluminum-based undercoating layer, and "alkynes, alkynols, amines or salts thereof, thio compounds, heterocyclic compounds, polycarboxylic acid compounds or salts thereof. , An electroplating bath containing one or more organic inhibitors selected from aromatic carboxylic acid compounds or salts thereof and lignin sulfonic acid compounds or salts thereof.
The lubricious organic coating composite metal plate according to claim 1, which is composed of a composite zinc-based electroplating upper layer having an amount of 0.001 to 10% by weight and an adhesion amount of 0.5 to 20 g / m 2 .
【請求項3】 アクリル系樹脂皮膜が、合計量で0.05〜
20重量%のアルキン類,アルキノ−ル類,アミン類もし
くはその塩,チオ化合物,複素環化合物,ポリカルボン
酸化合物もしくはその塩,芳香族カルボン酸化合物もし
くはその塩,リグニンスルホン酸化合物もしくはその塩
から選ばれた有機インヒビタ−の1種以上と、1〜10重
量%の潤滑成分とを含有したものであることを特徴とす
る、請求項1又は2に記載の潤滑性有機被覆複合金属
板。
3. The total amount of the acrylic resin film is 0.05 to
From 20% by weight of alkynes, alkynols, amines or salts thereof, thio compounds, heterocyclic compounds, polycarboxylic acid compounds or salts thereof, aromatic carboxylic acid compounds or salts thereof, ligninsulfonic acid compounds or salts thereof The lubricious organic coating composite metal plate according to claim 1 or 2, which comprises one or more selected organic inhibitors and 1 to 10% by weight of a lubricating component.
【請求項4】 金属板の少なくとも片面に、防食めっき
層と、その上層としての“合計量で0.05〜20重量%のア
ルキン類,アルキノ−ル類,アミン類もしくはその塩,
チオ化合物,複素環化合物,ポリカルボン酸化合物もし
くはその塩,芳香族カルボン酸化合物もしくはその塩,
リグニンスルホン酸化合物もしくはその塩から選ばれた
有機インヒビタ−の1種以上”並びに“1〜10重量%の
潤滑成分”とを含有する厚さ:0.1〜10μmのアクリル系
樹脂皮膜とを有して成ることを特徴とする、潤滑性有機
被覆複合金属板。
4. An anticorrosion plating layer on at least one surface of a metal plate, and an alkyne, alkynol, amine or salt thereof in a total amount of 0.05 to 20% by weight as an upper layer.
Thio compounds, heterocyclic compounds, polycarboxylic acid compounds or salts thereof, aromatic carboxylic acid compounds or salts thereof,
Acrylic resin film having a thickness of 0.1 to 10 μm, containing “one or more organic inhibitors selected from lignin sulfonic acid compounds or salts thereof” and “1 to 10% by weight of lubricating component” A lubricious organic coating composite metal plate characterized by being formed.
JP18657094A 1994-07-16 1994-07-16 Lubricating organic coated composite metallic sheet Pending JPH0825559A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP18657094A JPH0825559A (en) 1994-07-16 1994-07-16 Lubricating organic coated composite metallic sheet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP18657094A JPH0825559A (en) 1994-07-16 1994-07-16 Lubricating organic coated composite metallic sheet

Publications (1)

Publication Number Publication Date
JPH0825559A true JPH0825559A (en) 1996-01-30

Family

ID=16190850

Family Applications (1)

Application Number Title Priority Date Filing Date
JP18657094A Pending JPH0825559A (en) 1994-07-16 1994-07-16 Lubricating organic coated composite metallic sheet

Country Status (1)

Country Link
JP (1) JPH0825559A (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999044818A1 (en) * 1998-03-02 1999-09-10 Toyo Kohan Co., Ltd. Acrylic resin coated metal sheet and method of manufacturing thereof
US6603450B1 (en) 1998-06-05 2003-08-05 Canon Kabushiki Kaisha Image forming apparatus and image forming method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1999044818A1 (en) * 1998-03-02 1999-09-10 Toyo Kohan Co., Ltd. Acrylic resin coated metal sheet and method of manufacturing thereof
US6603450B1 (en) 1998-06-05 2003-08-05 Canon Kabushiki Kaisha Image forming apparatus and image forming method

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