JPH0825030A - Brazed joint structure, brazing device and brazing method - Google Patents
Brazed joint structure, brazing device and brazing methodInfo
- Publication number
- JPH0825030A JPH0825030A JP16131994A JP16131994A JPH0825030A JP H0825030 A JPH0825030 A JP H0825030A JP 16131994 A JP16131994 A JP 16131994A JP 16131994 A JP16131994 A JP 16131994A JP H0825030 A JPH0825030 A JP H0825030A
- Authority
- JP
- Japan
- Prior art keywords
- brazing
- copper conductor
- work
- tubular
- joint
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
Landscapes
- Installation Of Bus-Bars (AREA)
Abstract
Description
【0001】[0001]
【産業上の利用分野】本発明は、中実の銅導体と管状の
銅導体とから構成されたいんろう型のろう付け継手構造
に係わり、特に、ガス絶縁開閉装置内部における銅導体
の接続部分に用いて好適なろう付け継手構造、及びその
ろう付け装置並びにろう付け方法に関する。BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a brazing joint structure of a brazing type composed of a solid copper conductor and a tubular copper conductor, and more particularly to a connecting portion of the copper conductor inside a gas insulated switchgear. The present invention relates to a brazed joint structure suitable for use in, a brazing apparatus and brazing method thereof.
【0002】[0002]
【従来の技術】変電施設の一つであるガス絶縁開閉装置
の内部にある中心導体は、必要な長さを得るため、所定
長さの管状の肉厚銅導体を数本接続することにより構成
される。この時、管状の銅導体は、それよりも体積の十
分小さい中実の銅導体を介してろう付けによって接続さ
れ、さらに中実の銅導体と管状の銅導体とがボルト締め
される。管状の銅導体を用いるのは、10000アンペア程
度の大電流の挙動に適合させること、及び重量低減を図
ること等を考慮したためである。また、管状の銅導体と
中実の銅導体とのろう付けはいんろう型のろう付け継手
構造を採用し、通常、中実の銅導体を上方に、管状の銅
導体を下方に配置して、その継手部分にろう材を配置し
加熱することにより行われる。さらに、ろう材が完全に
溶融した後にろう材中から空気やガス等の気体を追い出
すため、両銅導体を摺動させる方法が採用される。2. Description of the Related Art The central conductor inside a gas-insulated switchgear, which is one of substation facilities, is constructed by connecting several tubular thick copper conductors of a predetermined length in order to obtain the required length. To be done. At this time, the tubular copper conductors are connected by brazing via a solid copper conductor having a volume sufficiently smaller than that, and the solid copper conductor and the tubular copper conductor are bolted. The reason why the tubular copper conductor is used is that it is adapted to the behavior of a large current of about 10,000 amperes and that the weight is reduced. For brazing a tubular copper conductor and a solid copper conductor, a brazing joint structure of the brazing type is adopted.Normally, the solid copper conductor is placed above and the tubular copper conductor is placed below. , A brazing filler metal is placed on the joint portion and heated. Further, in order to expel gas such as air and gas from the brazing material after the brazing material is completely melted, a method of sliding both copper conductors is adopted.
【0003】上記のようなガス絶縁開閉装置の内部にあ
る中心導体は、完全に密封された圧力容器内の特殊な雰
囲気中にあるので、不良があっても交換するのに大変手
間がかかてしまう。従って、上記銅導体のろう付け継手
構造においてはそのろう付け後の製品の品質を良好かつ
一定に保ち、その信頼性を確保する必要がある。Since the central conductor inside the above gas insulated switchgear is in a special atmosphere in a completely sealed pressure vessel, it is very troublesome to replace it even if it is defective. Will end up. Therefore, in the brazing joint structure of the copper conductor, it is necessary to maintain the quality of the product after brazing in a good and constant manner and to secure its reliability.
【0004】従来、上記のようなガス絶縁開閉装置の内
部における銅導体のろう付け継手構造は、図10に示す
ように、中実の銅導体を上方に、前記管状の銅導体を下
方に配置すると共に、上方に配置した中実の銅導体を凸
形状に、下方に配置した管状の銅導体を凹形状に成形し
たいんろう型であった。また、両銅導体の継手部分の突
き合わせ面は水平な平面であった。Conventionally, in the brazing joint structure of the copper conductor inside the gas insulated switchgear as described above, as shown in FIG. 10, a solid copper conductor is arranged above and a tubular copper conductor is arranged below. In addition, the solid copper conductor arranged above was formed into a convex shape, and the tubular copper conductor arranged below was formed into a concave shape. Further, the abutting surfaces of the joint portions of both copper conductors were horizontal planes.
【0005】また、中実の銅導体と管状の銅導体で構成
されたいんろう型のろう付け継手ではないが、単なる金
属管同士をいんろう型に加工してろう付けをする方式と
しては、特開昭62−113312号公報や特開平4−
75773号公報に記載のものがある。これらの従来技
術は、ろう付け接続する金属管のいんろう型の接続部分
を、テーパをもった面が向かい合うように成形するもの
である。Further, although it is not a brazing joint of a brazing type composed of a solid copper conductor and a tubular copper conductor, as a method of brazing by simply processing metal pipes into a brazing type, Japanese Patent Laid-Open No. 62-113312 and Japanese Patent Laid-Open No.
There is one described in Japanese Patent No. 75773. In these conventional techniques, the brazing-shaped connecting portion of the metal pipe to be brazed is formed so that the tapered surfaces face each other.
【0006】[0006]
【発明が解決しようとする課題】ガス絶縁開閉装置内部
の銅導体における従来のろう付け継手構造は、前述のよ
うに両銅導体の継手部分の突き合わせ面が水平な平面で
あるため、ろう材が完全に溶融した時にその水平な平面
部分にろう材が溶け込みにくく、ボイドができたりして
溶融欠陥になりやすい。また、下方に配置した管状の銅
導体と上方に配置した中実の銅導体とが同一の材料であ
ったとしても、両銅導体は形状が異なり、管状の銅導体
の方が中実の銅導体よりも体積が大きく、しかも管状の
銅導体の方が表面積が大きいため、ろう付けのための加
熱時には中実の銅導体の方が管状の銅導体よりも速く熱
せられてしまう。これにより、凸形状の中実の銅導体が
速く膨張して両方の銅導体同士がかじってしまい、ろう
材中から気体を追い出すために両銅導体を摺動させるこ
とができなくなってしまう。以上のことから、ろう付け
後の製品の品質を良好かつ一定に保つことが困難であっ
た。In the conventional brazing joint structure for the copper conductor inside the gas-insulated switchgear, as described above, since the abutting surfaces of the joint portions of both copper conductors are horizontal planes, the brazing material is When completely melted, the brazing filler metal is unlikely to melt into the horizontal flat portion, and voids are likely to form, which easily causes melting defects. Moreover, even if the tubular copper conductor arranged in the lower part and the solid copper conductor arranged in the upper part are made of the same material, the two copper conductors have different shapes, and the tubular copper conductor is the solid copper conductor. Since the tubular copper conductor has a larger volume than the conductor and has a larger surface area, the solid copper conductor is heated faster than the tubular copper conductor during heating for brazing. As a result, the convex solid copper conductor expands rapidly and both copper conductors bite each other, making it impossible to slide both copper conductors to expel gas from the brazing material. From the above, it was difficult to keep the quality of the product after brazing in good condition.
【0007】また、ろう材が溶融した時には、図11に
示すように、継手部分の間より溶融したろう材がはみ出
してしまい、ろう付け作業後にそのはみ出した部分をサ
ンダー等によって仕上げる作業が必要となり、作業工程
数が多くなる。Further, when the brazing material melts, as shown in FIG. 11, the molten brazing material protrudes from between the joint portions, and after the brazing operation, it is necessary to finish the protruding portion with a sander or the like. The number of working steps increases.
【0008】さらに、従来のろう付け作業では、作業者
がガスバーナなどによって継手部分を加熱しながらろう
材が溶融したことを目視で確認し、ろう材が完全に溶融
したのを確認後継手部分の加熱を中止し、ろう材中から
気体を追い出すために両銅導体を摺動させていた。この
ような多くの作業工程を逐次消化していく必要のある従
来のろう付け作業は、作業者の長年の経験に頼らなけれ
ばならない部分が多く、またろう付け後の製品の品質も
作業者の違いによって異なることが避けられず、その品
質を良好かつ一定に保つことが大変難しかった。Further, in the conventional brazing work, an operator visually confirms that the brazing material has melted while heating the joint part with a gas burner or the like, and after confirming that the brazing material has completely melted, The heating was stopped and both copper conductors were slid to expel gas from the brazing material. The conventional brazing work, which requires the sequential digestion of many such work processes, has to rely on many years of experience of the worker, and the quality of the product after brazing also depends on the worker. It is unavoidable that there are differences, and it was very difficult to keep its quality good and constant.
【0009】一方、前述の特開昭62−113312号
公報や特開平4−75773号公報に記載の従来技術
は、ろう付け接続する金属管の接続部分をテーパ状に成
形するため、ろう材の溶融時にその接続部分にろう材が
溶け込み易くなり、溶融欠陥の発生は避けられる。しか
し、これらの従来技術では、同様の形状の金属管同士を
ろう付け接続するため、熱せられる速さ、つまり膨張す
る速さに前述のような違いが生じることがなく、従って
金属管同士のかじりの問題が生じることがなく、当然前
述のようなかじりの問題を解決する手段は講じられてい
ない。しかも、そのろう付け作業も作業者の長年の経験
に頼る部分が多く、作業者の違いによって製品の品質が
異なることが避けられず、やはりその品質を良好かつ一
定に保つことが大変難しい。On the other hand, in the prior art disclosed in the above-mentioned Japanese Patent Laid-Open No. 62-113312 and Japanese Patent Laid-Open No. 4-75773, the connecting portion of the metal pipe to be brazed is formed into a taper shape, so that the brazing material At the time of melting, the brazing material is likely to melt into the connecting portion, and the occurrence of melting defects can be avoided. However, in these conventional techniques, since metal tubes having the same shape are brazed and connected to each other, the above-described difference does not occur in the speed of heating, that is, the speed of expansion, and therefore the galling of the metal tubes is prevented. No problem occurs, and of course, no means has been taken to solve the above-mentioned galling problem. Moreover, the brazing work also depends on many years of experience of the workers, and it is unavoidable that the quality of the product varies depending on the worker, and it is very difficult to keep the quality good and constant.
【0010】本発明の目的は、容易にろう付け作業を行
うことができ、ろう付け後の製品の品質を良好かつ一定
に保つことができるろう付け継手構造、及びそのろう付
け方法並びにろう付け装置を提供することである。An object of the present invention is to provide a brazing joint structure capable of easily performing a brazing operation and maintaining good and constant quality of a product after brazing, a brazing method therefor, and a brazing apparatus. Is to provide.
【0011】[0011]
【課題を解決するための手段】上記目的を達成するた
め、本発明によれば、管状の銅導体とその管状の銅導体
よりも体積の小さい中実の銅導体とをろう付けにより接
続するいんろう型のろう付け継手構造において、前記中
実の銅導体及び前記管状の銅導体がテーパを有するいん
ろう型の継手部分を備え、かつ前記管状の銅導体の継手
部分が凸形状で、前記中実の銅導体の継手部分が凹形状
であることを特徴とするろう付け継手構造が提供され
る。In order to achieve the above object, according to the present invention, a tubular copper conductor and a solid copper conductor having a smaller volume than the tubular copper conductor are connected by brazing. In a brazing type brazing joint structure, the solid copper conductor and the tubular copper conductor include an anchoring brazing type joint portion, and the joint portion of the tubular copper conductor has a convex shape, Provided is a brazed joint structure characterized in that a joint portion of a real copper conductor has a concave shape.
【0012】上記ろう付け継手構造において、好ましく
は、前記管状の銅導体の継手部分に接する外周面及び内
周面のうち少なくとも一方に、溶融後はみ出したろう材
を収容する溝を設ける。In the above brazed joint structure, preferably, at least one of the outer peripheral surface and the inner peripheral surface in contact with the joint portion of the tubular copper conductor is provided with a groove for accommodating the brazing filler metal that has squeezed out after melting.
【0013】また、前述の目的を達成するため、本発明
によれば、上記のようなろう付け継手構造を用いてろう
付けを行うろう付け装置において、中実の銅導体を管状
の銅導体に押し付ける押し付け手段と、継手部分を加熱
する加熱手段と、ろう材の輝度を測定する輝度測定手段
と、前記中実の銅導体及び前記管状の銅導体のうち少な
くとも一方を把持し正逆回転させる把持回転手段とを有
することを特徴とするろう付け装置が提供される。In order to achieve the above-mentioned object, according to the present invention, in a brazing apparatus for brazing using the brazing joint structure as described above, a solid copper conductor is replaced with a tubular copper conductor. A pressing means for pressing, a heating means for heating the joint portion, a brightness measuring means for measuring the brightness of the brazing material, and a grip for gripping and rotating at least one of the solid copper conductor and the tubular copper conductor. A brazing device is provided which comprises a rotating means.
【0014】また、前述の目的を達成するため、本発明
によれば、管状の銅導体とその管状の銅導体よりも体積
の小さい中実の銅導体とをろう付けにより接続するろう
付け方法において、前記中実の銅導体及び前記管状の銅
導体に上記のようなろう付け継手構造を有する継手部分
を設け、管状の銅導体を下方に、中実の銅導体を上方に
配置し、前記継手部分にろう材を配置して加熱し、前記
ろう材が溶融するまでの間中実の銅導体を前記管状の銅
導体に押し付け、前記ろう材の溶融前後の輝度を測定す
ることを特徴とするろう付け方法が提供される。In order to achieve the above object, according to the present invention, there is provided a brazing method for connecting a tubular copper conductor and a solid copper conductor having a smaller volume than the tubular copper conductor by brazing. , The solid copper conductor and the tubular copper conductor are provided with a joint portion having the brazing joint structure as described above, the tubular copper conductor is arranged below, and the solid copper conductor is arranged above. A brazing material is placed in a portion and heated, and a solid copper conductor is pressed against the tubular copper conductor until the brazing material melts, and the brightness before and after the melting of the brazing material is measured. A brazing method is provided.
【0015】上記ろう付け方法において、好ましくは、
前記ろう材が完全に溶融した後に、中実の銅導体及び管
状の銅導体のうち少なくとも一方をその中心軸まわりに
一定の角度正逆回転させ、溶融したろう材中から気体を
追い出す。In the above brazing method, preferably
After the brazing material is completely melted, at least one of the solid copper conductor and the tubular copper conductor is rotated about its central axis forward and backward by a certain angle to expel gas from the molten brazing material.
【0016】また、上記ろう付け方法において、好まし
くは、中実の銅導体及び管状の銅導体のうち少なくとも
一方を正逆回転させている間は、前記ろう材の溶融状態
が保持されるように保温しておき、一定の時間後にその
正逆回転及びその加熱を停止する。In the above brazing method, preferably, the molten state of the brazing material is maintained while at least one of the solid copper conductor and the tubular copper conductor is rotated in the forward and reverse directions. The temperature is kept warm, and after a certain period of time, the forward and reverse rotations and the heating thereof are stopped.
【0017】[0017]
【作用】上記のように構成した本発明のろう付け継手構
造においては、中実の銅導体及び管状の銅導体のいんろ
う型の継手部分にテーパを設けることにより、ろう付け
時に溶融したろう材が両銅導体の継手部分の間に溶け込
みやすくなり、溶融欠陥の発生が避けられる。これに加
え、本発明では、管状の銅導体の継手部分を凸形状に、
その管状の銅導体よりも体積の小さい中実の銅導体の継
手部分を凹形状にするため、ろう付けのための加熱時に
体積の小さい中実の銅導体が速く熱せられ速く膨張して
も両銅導体同士がかじることがない。従って、ろう材が
溶融した状態で両銅導体を摺動させることができ、確実
に溶融したろう材中から気体を追い出すことが可能とな
る。以上により、ろう付け後の製品の品質を良好かつ一
定に保つことが可能となる。In the brazed joint structure of the present invention constructed as described above, the brazing filler metal melted at the time of brazing is provided by providing a taper at the brazing joint portion of the solid copper conductor and the tubular copper conductor. Is easily melted between the joint portions of both copper conductors, and the occurrence of melting defects can be avoided. In addition to this, in the present invention, the joint portion of the tubular copper conductor has a convex shape,
Since the joint part of the solid copper conductor having a smaller volume than the tubular copper conductor has a concave shape, even if the solid copper conductor having a small volume is heated quickly and expands quickly during heating for brazing, both The copper conductors will not bite each other. Therefore, both copper conductors can be slid in the molten brazing material, and the gas can be reliably expelled from the molten brazing material. From the above, it becomes possible to maintain the quality of the product after brazing in good condition.
【0018】また、管状の銅導体の継手部分に接する外
周面及び内周面のうち少なくとも一方に、溶融後はみ出
したろう材を収容する溝を設けるため、ろう付け作業後
にはみ出したろう材をサンダー等によって仕上げる作業
が不要となると共に、はみ出したろう材によって外観を
損うことがない。Further, since at least one of the outer peripheral surface and the inner peripheral surface in contact with the joint portion of the tubular copper conductor is provided with a groove for accommodating the brazing filler metal extruded after melting, the brazing filler metal extruded after the brazing operation is sanded or the like. The work of finishing is unnecessary, and the external appearance is not spoiled by the protruding brazing filler metal.
【0019】また、上記のようなろう付け継手構造を用
いてろう付けを行うろう付け装置においては、中実の銅
導体を管状の銅導体に押し付ける押し付け手段、継手部
分を加熱する加熱手段、ろう材の輝度を測定する輝度測
定手段、及び中実の銅導体及び前記管状の銅導体のうち
少なくとも一方を把持し正逆回転させる把持回転手段を
有する。これにより、以下に述べる本発明のろう付け方
法を容易に実施することができ、またそのろう付け作業
を自動化することもできる。In the brazing apparatus for brazing using the brazing joint structure as described above, the pressing means for pressing the solid copper conductor against the tubular copper conductor, the heating means for heating the joint portion, and the brazing material. It has a brightness measuring means for measuring the brightness of the material, and a grip rotating means for gripping and rotating at least one of the solid copper conductor and the tubular copper conductor in the forward and reverse directions. Thereby, the brazing method of the present invention described below can be easily carried out, and the brazing operation can be automated.
【0020】また、本発明のろう付け方法においては、
中実の銅導体及び管状の銅導体に上記のようなろう付け
継手構造を有する継手部分を設け、管状の銅導体を下方
に、中実の銅導体を上方に配置し、それらの継手部分に
ろう材を配置して加熱し、ろう材が溶融するまでの間、
中実の銅導体を管状の銅導体に押し付ける。これによ
り、ろう材が溶融した時にそのろう材を介して両銅導体
を確実に密着させることができる。また、この時、ろう
材の溶融前後の輝度を測定することにより、その輝度の
変化に基づいてろう材が完全に溶融したことを確認する
ことが可能となる。In the brazing method of the present invention,
A solid copper conductor and a tubular copper conductor are provided with a joint portion having the brazing joint structure as described above, the tubular copper conductor is placed below, and the solid copper conductor is placed above, and the joint portions are Place the brazing material and heat it until the brazing material melts,
Press the solid copper conductor against the tubular copper conductor. Thereby, when the brazing material is melted, both copper conductors can be surely brought into close contact with each other via the brazing material. Further, at this time, by measuring the brightness before and after melting the brazing material, it is possible to confirm that the brazing material is completely melted based on the change in the brightness.
【0021】また、ろう材が完全に溶融したことを確認
した後に、中実の銅導体及び管状の銅導体のうち少なく
とも一方をその中心軸まわりに一定の角度正逆回転させ
ることにより、両銅導体が摺動し、溶融したろう材中か
ら気体が追い出され、ろう付け後の製品の品質を良好か
つ一定に保つことが可能となる。After confirming that the brazing material is completely melted, at least one of the solid copper conductor and the tubular copper conductor is rotated forward and backward by a certain angle around its central axis, whereby both copper The conductor slides and the gas is expelled from the molten brazing material, and the quality of the product after brazing can be kept good and constant.
【0022】さらに、上記のように正逆回転させている
間、ろう材の溶融状態が保持されるよう保温しておくた
め、溶融したろう材中からの気体の追い出しがスムーズ
に行える。そして、一定の時間後に上記正逆回転及び加
熱を停止することにより、ろう付け作業が完了する。Further, since the temperature is kept so that the molten state of the brazing material is maintained during the forward and reverse rotations as described above, the gas can be smoothly expelled from the molten brazing material. Then, the brazing work is completed by stopping the forward and reverse rotations and the heating after a certain period of time.
【0023】[0023]
【実施例】本発明によるろう付け継手構造及びろう付け
装置並びにろう付け方法の一実施例について、図1〜図
11を参照しながら説明する。本実施例は、ガス絶縁開
閉装置内部の中心導体を構成する銅導体のいんろう型ろ
う付け継手構造に関するものである。DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of the brazed joint structure, brazing apparatus and brazing method according to the present invention will be described with reference to FIGS. This embodiment relates to a brazing joint structure of a copper conductor which constitutes a central conductor in a gas insulated switchgear.
【0024】まず、本実施例のろう付け継手構造を図1
により説明する。上部ワーク1は鍛造または機械加工に
よって製作された中実の銅導体であり、下部ワーク2は
管(パイプ)状の肉厚銅導体である。また、上部ワーク
1の体積は下部ワーク2に比べて十分短く体積も十分小
さい。このろう付け継手構造の特徴は、上部ワーク1の
継手部分11と下部ワーク2の継手部分12の突き合わ
せ面3がテーパを有すること、上部ワーク1の継手部分
11が凹形状で下部ワーク2の継手部分12が凸形状と
なるように成形されていること、及び下部ワーク2の継
手部分12に接する外周面及び内周面にそれぞれ溝4,
5を設けていることである。First, the brazing joint structure of this embodiment is shown in FIG.
This will be described below. The upper work 1 is a solid copper conductor manufactured by forging or machining, and the lower work 2 is a pipe-shaped thick copper conductor. Further, the volume of the upper work 1 is sufficiently shorter and the volume thereof is sufficiently smaller than that of the lower work 2. The features of this brazed joint structure are that the butting surfaces 3 of the joint portion 11 of the upper work 1 and the joint portion 12 of the lower work 2 have a taper, and the joint portion 11 of the upper work 1 is concave and the joint of the lower work 2 is The portion 12 is formed so as to have a convex shape, and the grooves 4, 4 are formed on the outer peripheral surface and the inner peripheral surface of the lower work 2 which are in contact with the joint portion 12.
5 is provided.
【0025】ところで、従来、ガス絶縁開閉装置内部の
中心導体を構成する銅導体のいんろう型ろう付け継手構
造は、図10に示すように、上部ワーク1Aの継手部分
11Aと下部ワーク2Aの継手部分12Aの突き合わせ
面3Aが水平な平面であり、中実の上部ワーク1Aの継
手部分11Aが凸形状で、管状の下部ワーク2Aの継手
部分12Aが凹形状となるように成形されていた。従っ
て、ろう材が完全に溶融した時に水平な突き合わせ面3
Aにろう材が溶け込みにくく、ボイド7Aができたりし
て溶融欠陥になりやすかった。また、上部ワーク1Aと
下部ワーク2Aを同一の材料にしたとしても、両者は形
状が異なり、下部ワーク2Aの方が上部ワーク1Aより
も体積が大きく、しかも下部ワーク2Aの方が表面積が
大きいため、ろう付けのための加熱時に上部ワーク1A
の方が下部ワーク2Aよりも速く熱せられて膨張してし
まい、両方のワーク同士がかじってしまうという不具合
が生じる可能性があった。さらに、ろう材が溶融した時
には、図11に示すように、継手部分11A及び12A
の間より溶融したろう材6Aがはみ出してしまい、ろう
付け作業後にそのはみ出した部分をサンダー等によって
仕上げる作業が必要となり、作業工程数が多くなる。By the way, a conventional brazing joint structure of a copper conductor constituting a central conductor inside a gas insulated switchgear has a joint portion 11A of an upper work 1A and a joint 2A of a lower work as shown in FIG. The abutting surface 3A of the portion 12A was a horizontal plane, the joint portion 11A of the solid upper work 1A was formed in a convex shape, and the joint portion 12A of the tubular lower work 2A was formed in a concave shape. Therefore, when the brazing material is completely melted, the horizontal butting surface 3
It was difficult for the brazing filler metal to melt into A, and voids 7A were formed, and melting defects were likely to occur. Even if the upper work 1A and the lower work 2A are made of the same material, they have different shapes, and the lower work 2A has a larger volume than the upper work 1A and the lower work 2A has a larger surface area. , Upper work 1A when heating for brazing
There is a possibility that the above work may be heated and expanded faster than the lower work 2A, and both works may bite each other. Further, when the brazing material is melted, as shown in FIG. 11, the joint portions 11A and 12A
The molten brazing material 6A squeezes out from between the intervals, and it is necessary to finish the squeezed-out portion with a sander or the like after the brazing work, which increases the number of working steps.
【0026】これに対し、本実施例では、継手部分11
と継手部分12の突き合わせ面3がテーパを有すること
により、ろう付け時に溶融したろう材が継手部分11及
び12の間に溶け込みやすくなり、溶融欠陥の発生が避
けられる。また、下部ワーク2を凸形状に、下部ワーク
2よりも体積の小さい上部ワーク1を凹形状にするた
め、ろう付けのための加熱時に体積の小さい上部ワーク
1が速く熱せられ速く膨張しても両ワーク同士がかじる
ことがなく、従って後述のようにろう材が溶融した状態
で両ワークを互いに摺動させることができる。さらに、
下部ワーク2の外周面の溝4及び内周面の溝5により、
溶融後はみ出したろう材がこれらの溝4,5に収容さ
れ、ろう付け作業後にはみ出したろう材をサンダー等に
よって仕上げる作業が不要となると共に、はみ出したろ
う材によって外観を損うことがない。On the other hand, in this embodiment, the joint portion 11
Since the abutting surface 3 of the joint portion 12 and the joint portion 12 has a taper, the brazing material melted at the time of brazing is easily melted between the joint portions 11 and 12, and the occurrence of a melting defect can be avoided. Further, since the lower work 2 has a convex shape and the upper work 1 having a smaller volume than the lower work 2 has a concave shape, even if the upper work 1 having a small volume is heated quickly and expands quickly during heating for brazing. The two works do not gnaw with each other, and thus the two works can be slid on each other in a state where the brazing material is melted, as described later. further,
By the groove 4 on the outer peripheral surface and the groove 5 on the inner peripheral surface of the lower work 2,
The brazing filler metal that has extruded after melting is accommodated in these grooves 4 and 5, and there is no need to finish the brazing filler metal that has extruded after the brazing operation with a sander or the like, and the external appearance is not spoiled by the protruding brazing filler metal.
【0027】次に、本実施例のろう付け装置について図
2及び図3により説明する。図2は本実施例のろう付け
装置の外観を示す図、図3はろう付け装置の一部である
ワーク把持回転装置を示す断面図である。Next, the brazing apparatus of this embodiment will be described with reference to FIGS. FIG. 2 is a view showing the outer appearance of the brazing apparatus of this embodiment, and FIG. 3 is a sectional view showing a work gripping and rotating apparatus which is a part of the brazing apparatus.
【0028】図2において、ろう付け装置100は、ろ
う付け装置本体50、ろう付け装置本体50を昇降させ
る本体用リフター51、本体用リフター51を支持する
支持ブロック52、ろう付け装置本体50に取り付けら
れ上部ワークを把持し回転させるワーク把持回転装置5
3、ろう付け装置本体50に取り付けられた加熱用の高
周波電流コイル54、ワーク把持回転装置53に取り付
けられ溶融したろう材の輝度を測定する光度計55、下
部ワーク2を支持及び位置決めするポジショナ56、ポ
ジショナ56を昇降させるワーク用リフター57、ワー
ク用リフター57を案内するレール58、及びろう付け
作業を自動的に制御する制御盤59を備える。但し、ポ
ジショナ56においては、下部ワーク2を挟むワークチ
ャック56aが円盤56bの平面内で回転可能であり
(図中矢印A参照)、さらに、円盤56bは回転軸56
cのまわりに回転可能である(図中矢印B参照)。In FIG. 2, the brazing apparatus 100 is attached to the brazing apparatus main body 50, a main body lifter 51 for raising and lowering the brazing apparatus main body 50, a support block 52 for supporting the main body lifter 51, and the brazing apparatus main body 50. Work gripping and rotating device 5 for gripping and rotating the upper workpiece
3, a high-frequency current coil 54 for heating attached to the main body 50 of the brazing device, a photometer 55 attached to the work holding / rotating device 53 for measuring the brightness of the molten brazing material, and a positioner 56 for supporting and positioning the lower work 2. A work lifter 57 that raises and lowers the positioner 56, a rail 58 that guides the work lifter 57, and a control panel 59 that automatically controls brazing work. However, in the positioner 56, the work chuck 56a sandwiching the lower work 2 is rotatable in the plane of the disk 56b (see arrow A in the figure), and the disk 56b is the rotating shaft 56.
It can rotate around c (see arrow B in the figure).
【0029】図3において、ワーク把持回転装置53
は、チャック71a,71bとこれらチャック71a,
71bをそれぞれ回転駆動するモータ72a,72bと
を有するチャック機構70a,70b、チャック機構7
0a,70bを貫通するネジ穴と螺合するボールネジ7
3a及び73b、ボールネジ73a及び73bのそれぞ
れの先端部に取り付けられたかさ歯車74a及び74
b、かさ歯車74a及び74bの管に位置しそれぞれに
係合するかさ歯車75、ボールネジ73aを回転駆動す
るモータ76を備える。また、このワーク把持回転装置
53の中央部の枠体77A下部にはリミットスイッチ7
7が取り付けられている。In FIG. 3, the work gripping / rotating device 53.
Are chucks 71a, 71b and these chucks 71a,
Chuck mechanisms 70a and 70b having motors 72a and 72b that rotate and drive 71b, respectively.
Ball screw 7 that is screwed into a screw hole that penetrates 0a, 70b
3a and 73b, bevel gears 74a and 74 attached to the respective tip portions of the ball screws 73a and 73b.
b, a bevel gear 75 located on the pipes of the bevel gears 74a and 74b and engaged with each other, and a motor 76 for rotationally driving the ball screw 73a. Further, the limit switch 7 is provided below the frame 77A at the center of the work gripping / rotating device 53.
7 is attached.
【0030】次に、上記のような構成のろう付け装置を
用いたろう付け作業の手順について説明する。まず、ポ
ジショナ56を図2中の紙面右側、即ちレール58の制
御盤59側に移動させ、その位置で下部ワーク2をワー
クチャック56aに取り付ける。この作業は、円盤56
bを真上に向けておき(図中2点鎖線参照)、かつ下部
ワーク2の長手方向がレール58の長手方向と一致する
ような方向にワークチャック56aを向けた状態で行
う。そして、ポジショナ56をレール58上紙面左側へ
移動させ、円盤56bを回転軸56cを中心にろう付け
装置本体50側へ倒し、さらに円盤56bをその平面内
で回転させワークチャック56a、従って下部ワーク2
を図2の如く垂直に立てる。これで、下部ワーク2のセ
ットが完了する。以上が図4のフローチャートのステッ
プS1である。Next, the procedure of the brazing work using the brazing apparatus having the above-mentioned structure will be described. First, the positioner 56 is moved to the right side of the paper surface of FIG. 2, that is, to the control board 59 side of the rail 58, and the lower work 2 is attached to the work chuck 56a at that position. This work is a disc 56
It is performed with b being directed right above (see the chain double-dashed line in the figure) and with the work chuck 56a oriented in a direction such that the longitudinal direction of the lower work 2 coincides with the longitudinal direction of the rail 58. Then, the positioner 56 is moved to the left side of the rail 58 on the paper surface, the disk 56b is tilted toward the brazing apparatus main body 50 side around the rotation shaft 56c, and the disk 56b is further rotated in the plane thereof, so that the work chuck 56a, and hence the lower work 2
Stand vertically as shown in FIG. This completes the setting of the lower work 2. The above is step S1 of the flowchart of FIG.
【0031】次に、図4のステップS2で線状のろう材
6(図5参照)を下部ワーク2上にセットし、ステップ
S3で上部ワーク1を下部ワーク2の上に置く。ここま
でのステップS1〜ステップS3の作業は作業者が直接
行う。Next, the linear brazing material 6 (see FIG. 5) is set on the lower work 2 in step S2 of FIG. 4, and the upper work 1 is placed on the lower work 2 in step S3. The work of steps S1 to S3 so far is directly performed by the worker.
【0032】以後のろう付け作業は、ろう付け装置10
0により自動で行なう。まず、ろう付け装置本体50を
本体用リフター51によって下降させ、継手部分11及
び12の周囲に高周波電流コイル54を位置させる。そ
して、リミットスイッチ77が上部ワーク1上面に当た
りONになると同時にろう付け本体装置50の下降を止
める。次に、高周波電流コイル54に高周波電流を流し
上部ワーク1及び下部ワーク2の継手部分11,12を
加熱する(図4のステップS4)。この時、ろう材6が
溶融するまでの間、リミットスイッチ77をONにした
状態で上部ワーク1を下部ワーク2に押し付けておく。
このよう上部ワーク1を下部ワーク2に押し付けておく
ことにより、ろう材6が溶融した時にそのろう材6を介
して両ワークを確実に密着させることができる。この時
の継手部分11,12付近の断面図を図5に示す。The subsequent brazing work is performed by the brazing device 10
Automatically set to 0. First, the brazing apparatus main body 50 is lowered by the main body lifter 51, and the high frequency current coil 54 is positioned around the joint portions 11 and 12. Then, the limit switch 77 hits the upper surface of the upper work 1 and is turned ON, and at the same time, the lowering of the brazing main body device 50 is stopped. Next, a high frequency current is passed through the high frequency current coil 54 to heat the joint portions 11 and 12 of the upper work 1 and the lower work 2 (step S4 in FIG. 4). At this time, the upper work 1 is pressed against the lower work 2 while the limit switch 77 is ON until the brazing material 6 is melted.
By pressing the upper work 1 against the lower work 2 in this way, when the brazing filler metal 6 is melted, both the works can be reliably brought into close contact with each other via the brazing filler metal 6. FIG. 5 shows a sectional view around the joint portions 11 and 12 at this time.
【0033】ろう材6が溶融しない間はろう材6が流動
しないので、リミットスイッチ77はONのままで図4
のステップS4における加熱が継続される。ろう材6が
溶融するとろう材6が流動するため、上部ワーク1が下
降しリミットスイッチ77がOFFになる(ステップS
5)。Since the brazing filler metal 6 does not flow while the brazing filler metal 6 is not melted, the limit switch 77 remains ON.
The heating in step S4 is continued. When the brazing filler metal 6 melts, the brazing filler metal 6 flows, so that the upper work 1 is lowered and the limit switch 77 is turned off (step S
5).
【0034】また、光度計55によってろう材6の溶融
前後の輝度を測定しておき、その輝度の変化に基づいて
ろう材6が完全に溶融したことを確認する(ステップS
6)。上記のようなろう材の温度変化とその輝度変化の
関係の一例を図6に示す。図6において、温度T1にお
いてろう材が溶融し始め、温度T2においてろう材の溶
融が完了するとすると、ろう材が溶融し始める時の輝度
はS1であり、ろう材の溶融が完了する時の輝度はS2で
あるから、光度計55で測定した輝度がS2を超えた時
点がろう材が完全に溶融した時点であると判断すること
ができる。ステップS6では光度計55で測定した輝度
がS2(ろう材の溶融が完了する時の輝度)を超えたか
どうかを判断し、超えていなければステップS4におけ
る加熱が継続され、超えていれば、次のステップS7に
移る。ろう材6が完全に溶融した時の継手部分11,1
2付近の断面図を図7に示す。The brightness before and after melting of the brazing material 6 is measured by the photometer 55, and it is confirmed that the brazing material 6 is completely melted based on the change in the brightness (step S).
6). An example of the relationship between the temperature change of the brazing material and the brightness change thereof is shown in FIG. In FIG. 6, assuming that the brazing filler metal begins to melt at temperature T 1 and the melting of the brazing filler metal completes at temperature T 2 , the brightness when the brazing filler metal begins to melt is S 1 , and the melting of the brazing filler metal is completed. Since the brightness at that time is S 2 , it can be judged that the time when the brightness measured by the photometer 55 exceeds S 2 is the time when the brazing material is completely melted. In step S6, it is determined whether or not the luminance measured by the photometer 55 exceeds S 2 (luminance when the brazing material is completely melted). If not, the heating in step S4 is continued, and if it exceeds, Move to the next step S7. Joint parts 11 and 1 when the brazing material 6 is completely melted
A cross-sectional view near 2 is shown in FIG.
【0035】ステップS5でリミットスイッチ77がO
FFになり、かつステップS6で光度計55によってろ
う材6が完全に溶融したことを確認すると、次の作業を
実施するための電気的指令が高周波電流コイル54及び
ワーク把持回転装置53に入力される。上記電気的指令
により、高周波電流コイル54は上部ワーク1及び下部
ワーク2をろう材6の溶融状態が保持される温度T
0(図9参照)に保温し(ステップS7)、ワーク把持
回転装置53は上部ワーク1を下部ワーク2に対して後
述するように摺動させる(ステップS8)。上部ワーク
1及び下部ワーク2を温度T0に保温するのは、ステッ
プS8で上部ワーク1を摺動させる時にろう材6が凝固
するのを防ぐためである。At step S5, the limit switch 77 is turned off.
When it becomes FF and it is confirmed by the photometer 55 that the brazing filler metal 6 is completely melted in step S6, an electric command for performing the next work is input to the high frequency current coil 54 and the work gripping rotation device 53. It In response to the electric command, the high frequency current coil 54 causes the upper work 1 and the lower work 2 to maintain a temperature T at which the molten state of the brazing material 6 is maintained.
The temperature is kept at 0 (see FIG. 9) (step S7), and the work gripping rotation device 53 slides the upper work 1 with respect to the lower work 2 as described later (step S8). The reason why the upper work 1 and the lower work 2 are kept at the temperature T 0 is to prevent the brazing material 6 from solidifying when the upper work 1 is slid in step S8.
【0036】次に、ワーク把持回転装置53による上部
ワーク1の摺動動作について説明する。ろう材6が完全
に溶融した後の電気的指令により、モータ76が回転駆
動され、これによってボールネジ73aが回転し、その
回転がかさ歯車74a,75,74bによってボールネ
ジ73bに伝えられ、ボールネジ73bがボールネジ7
3aとは逆方向に回転する。ボールネジ73a及び73
bがそれぞれ逆方向に回転することにより、チャック機
構70a,70bが中央へ互いに近づくように移動し、
上部ワーク1をチャック71a及び71bで挟み込む。
その後、チャック機構70a,70bのモータ72a,
72bがチャック71a及び71bをそれぞれ一定周期
毎に正逆方向に回転駆動することにより、上部ワーク1
が一定の角度正逆回転し、上部ワーク1を下部ワーク2
に対して摺動させる。上部ワーク1を正逆回転させる角
度としては、好ましくは30゜〜60゜の範囲の適当な角
度を選定すればよい。このように上部ワーク1を下部ワ
ーク2に対して摺動させることにより、溶融したろう材
6の中から空気やガス等の気体が追い出され、ろう付け
後の製品の品質を良好かつ一定に保つことが可能とな
る。上部ワーク1の摺動時における継手部分11,12
付近の断面図を図8に示す。Next, the sliding operation of the upper work 1 by the work holding and rotating device 53 will be described. The electric command after the brazing material 6 is completely melted drives the motor 76 to rotate, which causes the ball screw 73a to rotate, and the rotation thereof is transmitted to the ball screw 73b by the bevel gears 74a, 75, 74b, and the ball screw 73b becomes Ball screw 7
It rotates in the opposite direction to 3a. Ball screws 73a and 73
By rotating b in opposite directions, the chuck mechanisms 70a and 70b move toward the center toward each other,
The upper work 1 is sandwiched by the chucks 71a and 71b.
After that, the motors 72a of the chuck mechanisms 70a and 70b,
72b rotationally drives the chucks 71a and 71b in the forward and reverse directions at regular intervals, respectively.
Rotates a certain angle forward and backward, and the upper work 1 moves to the lower work 2
Slide against. As an angle for rotating the upper work 1 forward and backward, an appropriate angle in the range of 30 ° to 60 ° may be selected. By sliding the upper work 1 with respect to the lower work 2 in this way, gases such as air and gas are expelled from the molten brazing filler metal 6, and the quality of the product after brazing is kept good and constant. It becomes possible. Joint parts 11 and 12 when the upper workpiece 1 slides
A cross-sectional view of the vicinity is shown in FIG.
【0037】上記のような上部ワーク1の摺動動作を一
定時間継続した後、ステップS9において高周波電流コ
イル54の電源を切り、ろう付け作業を終了する。After the sliding operation of the upper work 1 as described above is continued for a certain period of time, in step S9, the high frequency current coil 54 is turned off and the brazing work is completed.
【0038】図9は本実施例におけるろう付け作業の際
のワークまたはろう材の温度変化の一例を模式的に示す
図である。図9に示すように、最初は高周波電流コイル
54の出力を高くして温度T(>T2)まで上部ワーク
1及び下部ワーク2を加熱し、ろう材6が完全に溶解し
たら(時刻t0)高周波電流コイル54の出力を減じ、
ろう材6の溶融状態が保持される温度T0(≦T)に保
温する。そして、温度T0に保温した状態でワーク把持
回転装置53により上部ワーク1を下部ワーク2に対し
て摺動させ、溶融したろう材6の中から気体を追い出
し、一定の時間上部ワーク1を摺動させた後に(時刻t
1)ワーク把持回転装置53の動作を止め、高周波電流
コイル54の電源を切る。FIG. 9 is a diagram schematically showing an example of the temperature change of the work or the brazing material during the brazing work in this embodiment. As shown in FIG. 9, first, the output of the high frequency current coil 54 is increased to heat the upper work 1 and the lower work 2 to a temperature T (> T 2 ), and when the brazing material 6 is completely melted (time t 0 ) Reduce the output of the high frequency current coil 54,
The brazing material 6 is kept at a temperature T 0 (≦ T) where the molten state of the brazing material 6 is maintained. Then, the upper work 1 is slid with respect to the lower work 2 by the work holding and rotating device 53 while keeping the temperature at T 0 , the gas is expelled from the molten brazing filler metal 6, and the upper work 1 is slid for a certain period of time. After moving (time t
1 ) Stop the operation of the work gripping / rotating device 53, and turn off the power of the high frequency current coil 54.
【0039】上記のようなろう付け作業を終了したら、
ろう付け装置本体50を一旦上昇させ、下部ワーク2を
倒立させてその反対側の端部にろう材及び別の上部ワー
クを置き、同様の手順でろう付け作業を行なう。When the above brazing work is completed,
The brazing apparatus main body 50 is once raised, the lower work 2 is inverted, the brazing material and another upper work are placed on the opposite end, and the brazing work is performed in the same procedure.
【0040】本実施例のろう付け装置100の特徴は、
上部ワーク1及び下部ワーク2の取り付け作業及びろう
付け作業終了後のワークの搬出は作業者が直接行うが、
それ以外のろう付け作業は完全に自動的に行なわれるこ
とである。勿論、このろう付け装置100において、作
業者が直接行う上部ワーク1及び下部ワーク2の取り付
け作業、及びろう付け作業終了後のワークの搬出等を自
動化することは可能であり、そのような自動化によれば
ろう付け作業の完全な自動化が可能となる。The features of the brazing apparatus 100 of this embodiment are:
The worker directly carries out the work of attaching the upper work 1 and the lower work 2 and carrying out the work after the brazing work,
All other brazing work is done completely automatically. Of course, in the brazing apparatus 100, it is possible to automate the work of directly attaching the upper work 1 and the lower work 2 by the worker, and carrying out the work after the brazing work is completed. According to this, the brazing work can be completely automated.
【0041】以上のような本実施例によれば、上部ワー
ク1の継手部分11と下部ワーク2の継手部分12の突
き合わせ面3がテーパを有するので、ろう付け時に溶融
したろう材6が継手部分11,12の間に溶け込みやす
くなり、溶融欠陥の発生を避けることができる。これに
加え、下部ワーク2を凸形状に、下部ワーク2よりも体
積の小さい上部ワーク1を凹形状にするので、ろう付け
のための加熱時に体積の小さい上部ワーク1が速く熱せ
られ速く膨張しても両ワーク同士がかじることがなく、
従ってろう材が溶融した状態で上部ワーク1を下部ワー
ク2に対して摺動させることができる。さらに、下部ワ
ーク2の外周面及び内周面に、溶融後はみ出したろう材
を収容する溝4,5をそれぞれ設けるので、ろう付け作
業後にはみ出したろう材をサンダー等によって仕上げる
作業が不要となり、はみ出したろう材によって外観を損
うことがない。According to the present embodiment as described above, since the abutting surfaces 3 of the joint portion 11 of the upper work 1 and the joint portion 12 of the lower work 2 have a taper, the brazing material 6 melted during brazing is the joint portion. It becomes easy to melt between 11 and 12, and it is possible to avoid the occurrence of melting defects. In addition, since the lower work 2 has a convex shape and the upper work 1 having a smaller volume than the lower work 2 has a concave shape, the upper work 1 having a small volume is quickly heated and expands quickly during heating for brazing. Even though both works do not bite each other,
Therefore, the upper work 1 can be slid with respect to the lower work 2 in a state where the brazing material is melted. Furthermore, since grooves 4 and 5 for accommodating the brazing filler metal that has extruded after melting are respectively provided on the outer peripheral surface and the inner peripheral surface of the lower work 2, there is no need to finish the brazing filler metal that has protruded after the brazing operation with a sander, etc. The material does not spoil the appearance.
【0042】また、本実施例のろう付け装置100によ
れば、作業者の長年の経験に頼る必要がなく、ろう付け
作業を容易に実施することができ、その自動化を図るこ
とができる。この結果、人員削減やろう付け作業の効率
向上を図ることができる。Further, according to the brazing apparatus 100 of the present embodiment, it is not necessary to rely on the operator's many years of experience, the brazing work can be carried out easily, and automation thereof can be achieved. As a result, it is possible to reduce the number of personnel and improve the efficiency of brazing work.
【0043】従って、本実施例によれば、容易にろう付
け作業を行うことができ、ろう付け後の製品の品質を良
好かつ一定に保つことができる。Therefore, according to the present embodiment, the brazing work can be easily performed, and the quality of the product after brazing can be kept good and constant.
【0044】[0044]
【発明の効果】本発明によれば、中実の銅導体及び管状
の銅導体の継手部分にテーパを設けるので、ろう材が継
手部分の間に溶け込みやすくなり、溶融欠陥の発生が避
けられる。これに加え、管状の銅導体の継手部分を凸形
状に、その管状の銅導体よりも体積の小さい中実の銅導
体の継手部分を凹形状にするので、加熱時に両銅導体同
士がかじることがなく、ろう材の溶融状態で両銅導体を
摺動させて確実にろう材中から気体を追い出すことが可
能となる。According to the present invention, since the joint portions of the solid copper conductor and the tubular copper conductor are tapered, the brazing material is easily melted between the joint portions, and the occurrence of melting defects can be avoided. In addition to this, the joint part of the tubular copper conductor has a convex shape, and the joint part of the solid copper conductor having a smaller volume than the tubular copper conductor has a concave shape. Therefore, it is possible to reliably expel gas from the brazing material by sliding both copper conductors in the molten state of the brazing material.
【0045】また、管状の銅導体の外周面及び内周面の
うち少なくとも一方に、溶融後はみ出したろう材を収容
する溝を設けるので、サンダー等によって表面を仕上げ
る作業が不要となり、外観を損うことがない。Since at least one of the outer peripheral surface and the inner peripheral surface of the tubular copper conductor is provided with a groove for accommodating the brazing filler metal that has squeezed out after melting, it is not necessary to finish the surface with a sander or the like, which impairs the appearance. Never.
【0046】また、本発明のろう付け装置によれば、作
業者の長年の経験に頼ることなくろう付け作業を容易に
実施することができ、その自動化を図ることができ、さ
らに人員削減やろう付け作業の効率向上を図ることがで
きる。Further, according to the brazing apparatus of the present invention, the brazing work can be easily carried out without relying on the experience of the operator for many years, the automation can be achieved, and the number of personnel can be reduced. The efficiency of attaching work can be improved.
【0047】従って、本発明によれば、容易にろう付け
作業を行うことができ、ろう付け後の製品の品質を良好
かつ一定に保つことができる。Therefore, according to the present invention, the brazing work can be easily carried out, and the quality of the product after brazing can be kept good and constant.
【図1】本発明の一実施例によるろう付け継手構造を示
す断面図である。FIG. 1 is a cross-sectional view showing a brazed joint structure according to an embodiment of the present invention.
【図2】図1のろう付け継手構造のろう付けを行うろう
付け装置の外観を示す図である。FIG. 2 is a diagram showing an external appearance of a brazing device for brazing the brazed joint structure of FIG.
【図3】図2のろう付け装置の一部であるワーク把持回
転装置を示す断面図である。FIG. 3 is a cross-sectional view showing a work holding and rotating device which is a part of the brazing device of FIG.
【図4】図1のろう付け装置を用いたろう付け作業の手
順を示すフローチャートである。FIG. 4 is a flowchart showing a procedure of a brazing operation using the brazing apparatus of FIG.
【図5】上部ワーク及び下部ワークの継手部分を加熱し
ている時の継手部分付近の断面図である。FIG. 5 is a cross-sectional view of the vicinity of the joint portion when heating the joint portions of the upper work and the lower work.
【図6】ろう材の温度変化とその輝度変化の関係の一例
を示す図である。FIG. 6 is a diagram showing an example of a relationship between a temperature change of a brazing material and a brightness change thereof.
【図7】ろう材が完全に溶融した時の継手部分付近の断
面図である。FIG. 7 is a cross-sectional view of the vicinity of the joint portion when the brazing material is completely melted.
【図8】上部ワークの摺動時における継手部分付近の断
面図である。FIG. 8 is a cross-sectional view of the vicinity of a joint portion when the upper work is sliding.
【図9】ろう付け作業の際のワークまたはろう材の温度
変化の一例を模式的に示す図である。FIG. 9 is a diagram schematically showing an example of a temperature change of a work or a brazing material during a brazing operation.
【図10】ガス絶縁開閉装置内部の中心導体を構成する
銅導体のいんろう型ろう付け継手構造の従来例を示す断
面図である。FIG. 10 is a cross-sectional view showing a conventional example of a brazing joint type brazing joint structure of a copper conductor forming a central conductor inside a gas insulated switchgear.
【図11】図10のろう付け継手構造においてろう材が
溶融した時の断面図である。FIG. 11 is a cross-sectional view when the brazing material melts in the brazing joint structure of FIG.
1 上部ワーク 2 下部ワーク 3 突き合わせ面 4,5 溝 6 ろう材 11 (上部ワークの)継手部分 12 (下部ワークの)継手部分 50 ろう付け装置本体 51 本体用リフター 53 ワーク把持回転装置 54 高周波電流コイル 55 光度計 56 ポジショナ 56a ワークチャック 57 ワーク用リフター 58 レール 59 制御盤 70a,70b チャック機構 71a,71b チャック 72a,72b モータ 73a,73b ボールネジ 74a,74b,75 かさ歯車 76 モータ 77 リミットスイッチ 100 ろう付け装置 1 Upper Workpiece 2 Lower Workpiece 3 Butt Face 4, 5 Groove 6 Brazing Material 11 Joint Part (Upper Workpiece) 12 Joint Part (Lower Workpiece) 50 Brazing Machine Main Body 51 Main Body Lifter 53 Work Grip Rotating Device 54 High Frequency Current Coil 55 Photometer 56 Positioner 56a Work Chuck 57 Work Lifter 58 Rail 59 Control Board 70a, 70b Chuck Mechanism 71a, 71b Chuck 72a, 72b Motor 73a, 73b Ball Screw 74a, 74b, 75 Bevel Gear 76 Motor 77 Limit Switch 100 Brazing Device
───────────────────────────────────────────────────── フロントページの続き (72)発明者 白田 悟 茨城県日立市国分町一丁目1番1号 株式 会社日立製作所国分工場内 (72)発明者 太田 勝郎 茨城県日立市国分町一丁目1番1号 株式 会社日立製作所国分工場内 (72)発明者 松島 修 茨城県日立市国分町一丁目1番1号 株式 会社日立製作所国分工場内 (72)発明者 竹内 茂隆 茨城県日立市国分町一丁目1番1号 株式 会社日立製作所国分工場内 ─────────────────────────────────────────────────── ─── Continuation of the front page (72) Satoru Shirata 1-1 1-1 Kokubun-cho, Hitachi City, Ibaraki Prefecture Inside the Kokubun Plant, Hitachi, Ltd. (72) Katsuro Ota 1-1-Kokubuncho, Hitachi City, Ibaraki Prefecture No. 1 inside the Kokubun Plant of Hitachi, Ltd. (72) Inventor Osamu Matsushima 1-1 1-1 Kokubuncho, Hitachi City, Ibaraki Prefecture Incorporated at the Kokubun Plant of Hitachi, Ltd. (72) Inventor Shigeru Takeuchi 1-chome, Kokubuncho, Hitachi City, Ibaraki Prefecture No. 1 No. 1 in Hitachi Kokubu Plant, Ltd.
Claims (6)
体積の小さい中実の銅導体とをろう付けにより接続する
いんろう型のろう付け継手構造において、 前記中実の銅導体及び前記管状の銅導体がテーパを有す
るいんろう型の継手部分を備え、かつ前記管状の銅導体
の継手部分が凸形状で、前記中実の銅導体の継手部分が
凹形状であることを特徴とするろう付け継手構造。1. A brazing joint structure of brazing type, in which a tubular copper conductor and a solid copper conductor having a smaller volume than the tubular copper conductor are connected by brazing, wherein the solid copper conductor and the solid copper conductor are The tubular copper conductor comprises a tapered wax-like joint portion, the joint portion of the tubular copper conductor is convex, and the joint portion of the solid copper conductor is concave. Brazing joint structure.
て、前記管状の銅導体の継手部分に接する外周面及び内
周面のうち少なくとも一方に、溶融後はみ出したろう材
を収容する溝を設けたことを特徴とするろう付け継手構
造。2. The brazing joint structure according to claim 1, wherein at least one of an outer peripheral surface and an inner peripheral surface in contact with the joint portion of the tubular copper conductor is provided with a groove for accommodating the brazing filler metal that has extruded after melting. A brazed joint structure characterized in that
造を用いてろう付けを行うろう付け装置において、前記
中実の銅導体を前記管状の銅導体に押し付ける押し付け
手段と、前記継手部分を加熱する加熱手段と、前記ろう
材の輝度を測定する輝度測定手段と、前記中実の銅導体
及び前記管状の銅導体のうち少なくとも一方を把持し正
逆回転させる把持回転手段とを有することを特徴とする
ろう付け装置。3. A brazing apparatus for brazing using the brazing joint structure according to claim 1 or 2, wherein a pressing means for pressing the solid copper conductor against the tubular copper conductor, and the joint portion are provided. A heating means for heating, a brightness measuring means for measuring the brightness of the brazing material, and a grip rotating means for gripping and rotating at least one of the solid copper conductor and the tubular copper conductor in forward and reverse directions. A characteristic brazing device.
体積の小さい中実の銅導体とをろう付けにより接続する
ろう付け方法において、前記中実の銅導体及び前記管状
の銅導体に請求項1または2記載のろう付け継手構造を
有する継手部分を設け、前記管状の銅導体を下方に、前
記中実の銅導体を上方に配置し、前記継手部分にろう材
を配置して加熱し、前記ろう材が溶融するまでの間前記
中実の銅導体を前記管状の銅導体に押し付け、前記ろう
材の溶融前後の輝度を測定することを特徴とするろう付
け方法。4. A brazing method for connecting a tubular copper conductor and a solid copper conductor having a volume smaller than that of the tubular copper conductor by brazing, wherein the solid copper conductor and the tubular copper conductor are connected to each other. A joint portion having the brazed joint structure according to claim 1 or 2 is provided, the tubular copper conductor is arranged below, the solid copper conductor is arranged above, and a brazing material is arranged on the joint portion to heat the joint. Then, the solid copper conductor is pressed against the tubular copper conductor until the brazing material melts, and the brightness before and after the melting of the brazing material is measured.
前記ろう材が完全に溶融した後に、前記中実の銅導体及
び前記管状の銅導体のうち少なくとも一方をその中心軸
まわりに一定の角度正逆回転させ、溶融した前記ろう材
中から気体を追い出すことを特徴とするろう付け方法。5. The brazing method according to claim 4, wherein
After the brazing filler metal is completely melted, at least one of the solid copper conductor and the tubular copper conductor is rotated forward and backward by a certain angle around its central axis to expel gas from the molten brazing filler metal. A brazing method characterized by the following.
前記中実の銅導体及び前記管状の銅導体のうち少なくと
も一方を正逆回転させている間は、前記ろう材の溶融状
態が保持されるように保温しておき、一定の時間後にそ
の正逆回転及びその加熱を停止することを特徴とするろ
う付け方法。6. The brazing method according to claim 5, wherein
While at least one of the solid copper conductor and the tubular copper conductor is rotated in the normal or reverse direction, the temperature is kept so that the molten state of the brazing material is maintained, and the normal or reverse direction is maintained after a certain time. A brazing method characterized by stopping rotation and heating thereof.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP06161319A JP3126877B2 (en) | 1994-07-13 | 1994-07-13 | Brazing joint structure, brazing device and brazing method |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
JP06161319A JP3126877B2 (en) | 1994-07-13 | 1994-07-13 | Brazing joint structure, brazing device and brazing method |
Publications (2)
Publication Number | Publication Date |
---|---|
JPH0825030A true JPH0825030A (en) | 1996-01-30 |
JP3126877B2 JP3126877B2 (en) | 2001-01-22 |
Family
ID=15732840
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
JP06161319A Expired - Fee Related JP3126877B2 (en) | 1994-07-13 | 1994-07-13 | Brazing joint structure, brazing device and brazing method |
Country Status (1)
Country | Link |
---|---|
JP (1) | JP3126877B2 (en) |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013523458A (en) * | 2010-04-12 | 2013-06-17 | フェスタルピネ シュタール ゲーエムベーハー | Apparatus and method for adhesive bonding |
JP2023039481A (en) * | 2021-09-09 | 2023-03-22 | 東芝プラントシステム株式会社 | Pipeline brazing device |
Families Citing this family (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JPH0571189U (en) * | 1991-12-27 | 1993-09-24 | 株式会社イフグループ | Vegetable transport / display container |
JPH0659283U (en) * | 1993-01-26 | 1994-08-16 | 株式会社イフグループ | Transport and display containers |
-
1994
- 1994-07-13 JP JP06161319A patent/JP3126877B2/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
JP2013523458A (en) * | 2010-04-12 | 2013-06-17 | フェスタルピネ シュタール ゲーエムベーハー | Apparatus and method for adhesive bonding |
JP2023039481A (en) * | 2021-09-09 | 2023-03-22 | 東芝プラントシステム株式会社 | Pipeline brazing device |
Also Published As
Publication number | Publication date |
---|---|
JP3126877B2 (en) | 2001-01-22 |
Similar Documents
Publication | Publication Date | Title |
---|---|---|
US5829664A (en) | Resistance heated stir welding | |
US5971252A (en) | Friction stir welding process to repair voids in aluminum alloys | |
EP0161037B1 (en) | Method and apparatus for welding | |
CA2571513A1 (en) | Friction stir weld repair | |
CN104384674B (en) | The motor-driven tungsten argon arc welding method of main pump motor rotor shielding sleeve and rotor end bell | |
CN113618282A (en) | Man-hand-simulated self-adaptive periodic linkage uniform-speed spot welding processing device | |
US4434348A (en) | Cathodic cleaning of aluminum tube | |
US3784778A (en) | Method and apparatus for t. i. g. tube welding | |
JPH0825030A (en) | Brazed joint structure, brazing device and brazing method | |
US4795876A (en) | Method and apparatus for preliminarily tacking structural components to each other | |
CN106493575B (en) | A kind of high-frequency induction laser compound welding method and device of socket hollow copper tubing | |
CN113210801A (en) | Welding device and repairing process for large crankshaft fracture of high-pressure pump body | |
US3857013A (en) | Methods of and apparatus for joining materials | |
US6313437B1 (en) | Method for arc welding with melting electrode | |
JPH0549171U (en) | Metal pipe circumference welding equipment | |
CN105234518A (en) | Annular numerical-control adjustable electric welding machine | |
KR20020069528A (en) | The welding equipment and method for build up on the round surface of work roll | |
CN109822180B (en) | Welding device and using method thereof | |
JPH1099972A (en) | Numerical controlled resistance seam welding method and device therefor | |
CN215356641U (en) | Special welding equipment convenient to flange protecting pipe | |
CN221363152U (en) | Steel ring welding device | |
JPH06304760A (en) | Automatic welding method for rail | |
CN219945152U (en) | Pipeline melts welding set | |
CN209223494U (en) | A kind of welding equipment of automotive engineering | |
KR200205249Y1 (en) | Welded Surface Processing Equipment |
Legal Events
Date | Code | Title | Description |
---|---|---|---|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Free format text: PAYMENT UNTIL: 20071102 Year of fee payment: 7 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Year of fee payment: 8 Free format text: PAYMENT UNTIL: 20081102 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Year of fee payment: 8 Free format text: PAYMENT UNTIL: 20081102 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Year of fee payment: 9 Free format text: PAYMENT UNTIL: 20091102 |
|
FPAY | Renewal fee payment (prs date is renewal date of database) |
Year of fee payment: 10 Free format text: PAYMENT UNTIL: 20101102 |
|
LAPS | Cancellation because of no payment of annual fees |