JPH08246578A - Wall structure unit provided with tile, manufacturing method thereof, and manufacturing device thereof - Google Patents

Abstract

PURPOSE: To reduce work in the field so as to shorten a construction period while maintaining high finished quality in production of a tiled wall. CONSTITUTION: Two foamed polystyrene panel 20a, 20b are connected together parallelly to each other by means of a connecting member 30. In one panel 20a of the two panels, cement is applied on the outside face 21a. In this cement, a plurality of tiles 50 are buried, and a wall structure unit 10 provided with tiles is formed. In the field, a plurality of the wall structure units 10 provided with tiles are connected mutually in the vertical direction and in the horizontal direction, and then, cement is placed between the panels, and consequently, a tiled wall can be constructed.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tiled wall building unit for producing a tiled wall, a method for producing the same, and an apparatus for producing the same.

[0002]

2. Description of the Related Art As a conventional tiling method, there are a hand-tensioning method, a prefabricated method and a panel method. The handmade construction method is
The worker actually attaches the tiles one by one to the foundation wall, which is the most commonly adopted construction method.
The concrete procedure of this hand-clad construction method is to first apply a base material to the foundation wall, cure it for a certain period of time, then apply mortar on the base material and attach tiles one by one to it.
It is to fill the joints.

In the pre-attachment method, a unit in which a plurality of tiles are temporarily attached to a plate material is prepared in advance so that the back surface of the tile faces the outer surface. Then, after applying mortar to the foundation wall, the unit is attached to the foundation wall so that the back surface of the tile contacts the mortar. And for a certain period,
After curing the mortar, only the plate of the unit is removed.

In the panel construction method, contrary to the prefabricated construction method, a unit in which a plurality of tiles are attached to a plate material is prepared so that the tile surface side faces the outer surface. And
After applying mortar to the foundation wall, the unit is attached to the foundation wall so that the back surface of the plate (the surface on the side where the tiles are not attached) is in contact with the mortar.

Among these construction methods, the prefabricated construction method and the panel construction method reduce the amount of on-site work as compared with the hand-clad construction method, and eliminate the need for a tiling worker who requires special technology.
This method has the advantages of being able to shorten the construction period and improving the quality of the finished product, and is a method that is gradually increasing.

[0006]

However, although the prefabricated construction method and the panel construction method have many advantages over the hand-clad construction method as described above, after the foundation wall is made, mortar is applied to the surface of the foundation wall. After that, it is necessary to attach the panel. That is, even if the prefabricated construction method or the panel construction method is used, there are relatively many on-site works to complete the tile wall, and the construction period is relatively long in consideration of the curing of the mortar.

The present invention has been made in view of such conventional problems, and when making a tile wall, it is possible to reduce the on-site work while maintaining a high finished quality and shorten the construction period. An object of the present invention is to provide a tiled wall building unit, a manufacturing method thereof, and a manufacturing apparatus thereof.

[0008]

A wall building unit with tiles for achieving the above object is made of resin and has a flat plate shape, and an outer surface and an inner surface, a top surface and a bottom surface, a first side surface and a second side surface. And two inner panels of the two panels, the inner surfaces of the two panels being parallel to each other and facing each other, and the two panels being connected to each other with a constant distance between the inner surfaces of the two panels. A plurality of connecting members, a cement applied to the outer surface of one of the two panels, and a plurality of tiles embedded in the cement so that the surface is exposed. It is characterized by that.

[0009] Here, the tiled wall building unit includes a wire mesh disposed along the outer surface between the outer surface of the one panel and the plurality of tiles in the cement, and a U-shape. And a mesh stopper for fixing the wire mesh to the one panel, U of the mesh stopper
Part corresponding to the arm of the U penetrates through the one panel through the wire mesh, and the tip of the part corresponding to the arm of the U extends to the space between the two panels. Is preferred.

Further, the connecting member of the tiled wall building unit is configured such that two flange plates exposed from the outer surfaces of the two panels and the two flange plates are parallel to each other. It may have two webs connecting the collar plates to each other.

In the panel of the tiled wall building unit, one of the top surface and the bottom surface has a convex portion, and the other has a concave portion into which the convex portion can be fitted. It is preferable that one of the first side surface and the second side surface has a convex portion and the other has a concave portion that can be fitted into the convex portion.

The panel of the tiled wall building unit is preferably made of high density foamed resin. More specifically, self-extinguishing expanded polystyrene resin is preferable.

Further, the above method for manufacturing a tiled wall building unit has a plurality of recesses into which the plurality of tiles can respectively enter, and the depth of the recesses is shallower than the thickness of the tiles, and the plurality of the recesses are formed. A tile array type that is regularly arranged according to a predetermined tile arrangement is prepared in advance, and a wall building unit in which two panels are connected by a plurality of the connecting members is manufactured, and a plurality of tile array types are manufactured. Put the tile in each of the recesses so that the surface of the tile faces the bottom surface of the recess, and apply the cement onto the tile array mold in which the tiles are placed in each of the plurality of recesses. At the same time, the cement is applied to the outer surface of the one panel, the tile array type and the outer surface of the one panel are opposed to each other, and Adhering the cement of the mold to the cement of the one panel, the wall building unit, the cement on the one panel of the wall building unit, and the plurality of tiles embedded in the cement. The tiled wall building unit having the above is completed, and then the tile array mold is separated from the completed tiled wall building unit.

Here, it is preferable to dispose a release member between the tile array type and the tile. The release member is formed of a resin that is sufficiently thinner than the thickness of the tile, and has a plurality of recesses (hereinafter, referred to as release member-side recesses) corresponding to the plurality of recesses of the tile array type. The tile array type is formed in a shape along the surface shape.

Further, the above-described apparatus for manufacturing a tiled wall building unit, more specifically, the above-mentioned apparatus for attaching a plurality of tiles to the wall building unit, includes a first plate larger than the panel. And a second plate, the first plate and the second plate being parallel to each other, and the outer surface of each of the two panels being between the first plate and the second plate. In the frame body, which is a space sufficiently larger than each other, and in the frame body,
One of the first plate and the second plate, which is arranged parallel to the first plate and the second plate and is larger than the panel, and the lifting plate in the frame body. Lifting plate moving means for moving the plate from the plate to the other plate and from the other plate to the one plate, and the first frame member.
And a support leg that rotatably supports the frame body around an axis parallel to the plate and the second plate.

[0016]

When building a tile wall using the tiled wall building unit of the present invention, tiles can be created by arranging a plurality of units vertically and horizontally and placing concrete between two facing panels. The wall is basically completed. That is, in the construction of the tile wall, the tile wall can be basically completed only by assembling a plurality of units and placing concrete. Therefore, when the unit of the present invention is used, the steps required for normal tile wall construction, specifically, the reinforcing bar assembly step, the concrete panel carpenter assembly step, and the concrete panels are placed between the concrete panels. Omit the concrete curing process, the dismantling of concrete panels and the post-cleaning process of the dismantled material, the process of applying the base material to the reinforced concrete wall, the process of curing this base material, the process of applying mortar to the base material and pasting tiles, and the joint filling process. be able to. As a result, the number of workers can be significantly reduced and the construction period can be significantly shortened.

Further, since the tile can be attached indoors without being affected by the weather, the scaffolding environment, etc., the present invention can provide a tile wall having a high finished quality. In particular, when a tile array type or a release member is used during the work of attaching tiles to a panel, a plurality of tiles can be arranged very regularly.

Further, since the tile is adhered to the panel by cement, even if the unit is exposed to extremely high temperature due to fire or the like and the resin panel constituting the unit is melted, the cement itself does not exist. The remaining tiles will not fall off. Further, in the case where the panel is made of foamed resin, the panel functions as a soundproof material and a heat insulating material, so that a high heat insulating effect and sound insulating effect can be obtained.

[0019]

DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment according to the present invention will be described with reference to the drawings. Wall building unit with tile 10 of the present embodiment
As shown in FIGS. 1 and 2, the two panels 20a,
A wall building unit 11 connected so that 20b are parallel to each other, and one panel 2 of this wall building unit 11
, And a plurality of tiles 50, 50, ..., Affixed to the outer surface 21a of 0a via cement 45.

First, the construction of the wall building unit 11 will be described with reference to FIGS. The wall building unit 11 has a rectangular flat plate shape 2 as shown in FIGS.
Panels 20a, 20b made of expanded polystyrene resin
And a plurality of connecting members 30, 30, ... For connecting the two panels 20a and 20b in parallel with each other. As the expanded polystyrene resin forming the panels 20a and 20b, a self-extinguishing (flame-retardant) and high-density foaming resin is used here. In the present embodiment, the reason why the foamed resin is used as the material of the panel is because the weight reduction of the unit 11 and the heat insulation and sound insulation of the wall are taken into consideration. This is because it was taken into consideration. The resin forming the panels 20a and 20b may be formed of other foamed resin such as urethane foam resin. Alternatively, it may be formed of an epoxy resin or the like other than the foamed resin.

The rectangular flat panel-shaped panels 20a and 20b are respectively provided with outer surfaces 21a and 21b and an inner surface 22 which are parallel to each other.
a, 22b, a top surface 23 and a bottom surface 2 which are also parallel to each other
4, first side surface 25 and second side surface 27 which are also parallel to each other
have.

On the top surface 23 of the panels 20a, 20b, as shown in FIG. 8, a plurality of plugs 23x, 23x, ... A plurality of connecting convex portions 23y, 23y, ... Which connect the 23x to each other are formed. The protruding amount of the connecting convex portion 23y is smaller than the protruding amount of the plug 23x. On the other hand, on the bottom surface 24 of the panels 20a and 20b, as shown in FIG.
As shown in, the plug 2 on the top surface 23 is recessed from the bottom surface 24.
A plurality of plug holes 24x, 24x, into which 3x can be fitted,
And a plurality of connecting concave portions 24y, 24y, ... Which are recessed from the bottom surface 24 and into which the connecting convex portion 23y of the top surface 23 can be fitted. On the first side surface 25 of the panels 20a, 20b,
As shown in FIGS. 5 and 6, the two vertically elongated protrusions 26, 26
Are formed. In addition, the second of the panels 20a, 20b
On the side surface 27, two vertically elongated grooves 28, 28 into which the vertically elongated protrusions 26 of the first side surface 25 can be fitted are formed. Each of the vertically long projection 26 and the vertically long groove 28 is long from the bottom surface 24 toward the top surface 23, and extends from the edge of the bottom surface 24 to the top surface 23.
Extends to the edge.

As shown in FIGS. 10 and 11, the connecting member 30 includes two elongated collar plates 31a and 31b and two elongated collar plates 31a and 31b.
A plurality of webs 32a and 32b for connecting the two collar plates 31a and 31b in parallel with each other, and the two collar plates 31.
A plurality of ribs 33 for strengthening the maintenance of parallelism between a and 31b
a and 33b, and a horizontal bar 49 described later (shown in FIG. 24).
It has a plurality of hooks 34a and 34b for attaching. The lengths of the collar plates 31a and 31b in the longitudinal direction are substantially the same as the distance between the top surface 23 and the bottom surface 24 of the panels 20a and 20b. Ribs 33a, 33b
Has one end joined to the collar plates 31a and 31b, and the other end joined to the webs 32a and 32b. The plurality of hooks 34a, 34b are provided on the web 32 near the center between the two collar plates 31a, 31b.
a, 32b. Two panels 20a, 2
0b are connected by the connecting members 30, 30, ... As shown in FIG. 5 and FIG.
a and 31b are two panels 20a and 20b, respectively.
The outer surfaces 21a and 21b are exposed. However,
The collar plates 31a and 31b have outer surfaces (the collar plate 3).
The surface opposite to the inner surface where the webs 32a, 32b are joined to the lamina 1a, 31b) is the outer surface 21a,
21b, which is flush with the outer surface 21 of the panels 20a, 20b
It is embedded in the panels 20a and 20b so that there is no step difference with a and 21b.

Collar plates 31a, 31b, web 32
a, 32b, ribs 33a, 33b and hooks 34a, 3
The connecting member 30 having 4b is integrally formed of high density polyethylene resin. In addition to the high-density polyethylene resin, for example, a resin such as polypropylene resin or a metal may be used for the connecting member.

When manufacturing the wall building unit 11 of this embodiment, first, a mold for molding the two resin panels 20a and 20b is prepared. This mold does not separately mold the two panels 20a and 20b, but can mold the two panels 20a and 20b at a time so that the mutual distance between the two panels 20a and 20b is parallel at a predetermined interval. Is. Next, a plurality of connecting members 30, 30, ... (Six in the case of this embodiment) are arranged in this mold at regular intervals, and resin is injected into this mold to form the wall building unit 11 To manufacture.

Here, typical dimensions of each part of the wall building unit 11 are shown below.

The dimensions of the rectangular plate-shaped panels 20a, 20b are typically 55 mm in thickness (distance between the inner surfaces 22a, 22b and outer surfaces 21a, 21b) and height (top surface 23).
And the bottom surface 24) is 425 mm, and the width (the distance between the first side surface 25 and the second side surface 27) is 1220 mm. In addition, between the inner surfaces 22a and 22b of the two panels 20a and 20b, as shown in FIG.
It is 180 mm, as shown in. Therefore, two panels 2
0a, 20b outer surface 21a, 21b mutual space | interval, and the two collar plates 31a, 31b of the connection members 30, 30, ...
The outer surface mutual spacing is 290 mm. It should be noted that the dimensions shown above are merely examples, and the dimensions of each part are appropriately determined in consideration of the strength required for a wall made using the wall construction unit 11, the laws of the country, the convenience of transportation, and the like. Need to set.

The tiled wall building unit 10 includes one panel 20 of the wall building unit 11 as described above.
A plurality of tiles 50, 5 with cement 45 on the outer surface 21a of a
0, ... are attached.

Next, the panel 20a of the wall building unit 11
An apparatus and a jig used to attach the plurality of tiles 50, 50, ... As a jig, a tile array type 60 (FIG. 1) in which a plurality of recesses 61 each having substantially the same opening size as the tile 50 to be used are formed so that the plurality of tiles 50, 50, ... Can be regularly arrayed at regular intervals.
3 shows. ) And tile array type 60
0, 50, ... Are attached to the wall building unit 11 to complete the tiled wall building unit 10 to the tile array type 6
There is a release member 65 (shown in FIG. 12) for making it easy to remove 0. Tile embedding recess 6 of tile array type 60
As for No. 1, the depth is shallower than the thickness of the tile 50 as shown in FIG. Further, the release member 65 is similar to that shown in FIGS.
4, the tile embedding recess 6 of the tile array type 60
1 and the recessed portion 66 that fits in the tile 1 and the tile 50 in the panel 20a.
And a frame portion 67 serving as an outer frame of the cement 45 to be attached to the. The release member 65 is made of styrene resin and has a thickness of 0.2 mm.

The wall building unit 11 has tiles 50, 50,
As the tile sticking device (manufacturing device of the tiled wall building unit) for sticking the ... Is used. The tile pasting device 70 includes a hollow rectangular parallelepiped frame 7
1, a lifting table 76 that is vertically movable in the frame 71, a pneumatic cylinder 77 that vertically moves the lifting table 76, and support legs 78 that rotatably support the frame 71. Is configured.

The frame 71 includes a top plate 72 and a bottom plate 73 which are parallel to each other, and a column 75 which connects the top plate 72 and the bottom plate 73 to each other.
It has a rotating shaft 74 that serves as the center of rotation of the frame 71, and a guide rod 73 for guiding the vertical movement of the lifting table 76. On the bottom plate 73, four guide rods 73 are provided on the top plate 7.
It is provided so as to face the direction of 2. Rotating shaft 74
Is projected at a position intermediate between the top plate 72 and the bottom plate 73 in a direction parallel to them and outside the frame. The lift table 76 is formed with through holes into which the four guide rods 73 are respectively inserted. The elevating table 76 is arranged between the top plate 72 and the bottom plate 73 in parallel with the four guide rods 73 inserted therein. On the lifting table 76, the tile array type 60 and the wall building unit 1
The lifting table 76 is larger than the size of the panels 20a and 20b of the wall building unit 11 because the 1 is placed. In addition, a top plate 72 and a bottom plate 73 that form the frame 71
Is naturally larger than the lifting table 76 arranged in the frame 71.

The pneumatic cylinder 77 has a bottom surface 7 of the bottom plate 73.
It is attached to 3a. As shown in FIG. 20, the piston rod 77 a of the pneumatic cylinder 77 penetrates the bottom plate 73 and is connected to the lifting table 76. Support leg 7
A rotary shaft support portion 79 that rotatably supports the rotary shaft 74 of the frame 71 is provided on the frame 8. Since the frame 71 of this embodiment rotates about the rotation shaft 74, the top plate 72 may be located on the lower side and the bottom plate 73 may be located on the upper side, and there is no absolute vertical relationship. However, here, for convenience, the plate on the side on which the cylinder 77 is provided is the bottom plate 7.
3 and the opposite plate is the top plate 72.

Next, a procedure for attaching a plurality of tiles 50, 50, ... To the wall building unit 11 using the above jigs 60, 65 and tile attaching device 70 will be described. First, as shown in FIGS. 3 and 4, the wire netting 40 is placed on the outer surface 21a of one panel 20a of the wall building unit 11.
The wire net 40 is of the same size as the outer surface 21a of the panel 20a. Then, the U-shaped mesh stopper 41 is inserted into the panel 20a from above the wire mesh 40 to
Is fixed on the outer surface 21a of the panel 20a. The mesh stopper 41 has a panel 20 having a length corresponding to a U-shaped arm.
It is longer than the thickness of a. Therefore, when the mesh stopper 41 is inserted into the panel 20a, the tip 42 of the portion corresponding to the U-shaped arm completely penetrates the panel 20a.
It reaches the vicinity of the intermediate portion between the two panels 20a and 20b.

Next, as shown in FIG. 16, the frame 71 is set so that the top plate 72 of the tile adhering device 70 is on the upper side, and the elevating table 76 is positioned closest to the bottom plate 73. . Then, the tile array mold 60 is fixed on the elevating table 76. When the tile array mold 60 is fixed to the elevating table 76, as shown in FIGS. 14 and 17, the mold release member 65 is placed on the tile array mold 60, and the plurality of recesses 66, 66 of the mold release member 65 are provided. Put tiles 50, 50, ... into. At this time, as shown in FIG. 14, the front surface 51 of the tile 50 contacts the bottom surface of the recess 66 of the release member 65, and the back surface 52 of the tile 50 faces upward.

Subsequently, as shown in FIG. 18, the polymer cement 45 is applied onto the release member 65 on which the plurality of tiles 50, 50, ...
The polymer cement 45 is also applied to the outer surface 21a of the panel 20a of FIG. The coating amount of the polymer cement 45 on the release member 65 side is about 2 mm from the back surface 52 of the tile 50 set on the release member 65, and the panel 20a of the unit 11 is covered.
On the side, the wire mesh 40 is about 2 mm thick from the outer surface 21a of the panel 20a until it is hidden by the cement 45.

After the polymer cement 45 has been applied to the release member 65 and the panel 20a, as shown in FIG.
The cement 45 on the release member 65 and the wall building unit 11
The wall building unit 11 is set in the frame 71 so that the cement 45 on the panel 20a of the above is closely attached.

When the wall building unit 11 is completely set in the frame 71, as shown in FIG. 20, a pneumatic cylinder 77 is installed.
And the other panel 20b of the wall building unit 11
The elevating table 76 is raised until the outer surface (here, the upper surface) of the (panel on the side where the cement 45 is not applied) contacts the lower surface 72a of the top plate 72. In this way, by raising the elevating table 76 and pressing the other panel 20b of the wall building unit 11 against the top plate 72, the tile array mold 60 is pressed against the wall building unit 11,
The cement 45 between the two 60, 11 completely adheres.

Next, as shown in FIG. 21, the frame 71 is
After rotating it by 80 °, that is, the bottom plate 73 of the frame 71 comes to the upper part and the top plate 72 comes to the lower part, the pneumatic cylinder 77 is driven as shown in FIG. 60 and the lifting table 76 are pulled back to the bottom plate 73 side. At this time, the tile array type 60 and the tiles 50, 5
Since the mold release member 65 is arranged between 0, ..., And the cement 45, the tile array mold 60 has tiles 50, 5
The tiles 50, 50, ... and the cement 45 are reliably separated without disturbing the arrangement of 0 ,. The release member 65
Remain on the tiled wall building unit 10 side.

The tiled wall building unit 10 is completed when the cement 45 is solidified. The mold release member 65 on the tiled wall building unit 10 conveys the unit 10 to a construction site, assembles it there, and then separates it from the unit 10, as described later.

Next, the construction procedure of the tiled wall building unit 10 completed as described above will be described.

As shown in FIG. 25, footing 80 is preliminarily provided in the basement where the wall is provided. Then, a plurality of tiled wall building units 10, 10, ... Are arranged side by side on the footing 80 so that the tiles 50 are on the outdoor side. At this time, the vertical protrusion 26 formed on the first side surface 25 of the tiled wall building unit 10 is formed on the second side surface 27 of another tiled wall building unit 10 adjacent to the unit 10. The right and left units are joined to each other by fitting them into the vertically elongated groove 28. When the installation of the first-stage units 10, 10, ... Is completed, as shown in FIG. 24, the horizontal muscles 49 are attached to the hooks 34a formed on the connecting members 30 of the units.
In this way, since the hooks 34a and 34b are formed on the connecting member 30, it is possible to save the labor of binding the horizontal streak 49 to the connecting member 30 using a wire or the like.

Next, a plurality of tiled units 10, 10, ... Are placed on the unit row of the first stage. At this time, as shown in FIG. 23, the position of the end face of the unit 10 of the first stage and the position of the end face of the unit 10 of the second stage are laterally displaced, and some of the units 10 of the first stage are displaced. The second-stage unit 10 is arranged so that the collar plates 31b, 31b, ... And some of the second-stage units of the collar plates 31b, 31b ,. Put it on top. When placing the second-stage unit 10 on the first-stage unit 10, the panel top surface 23 of the first-stage unit 10 is inserted into the plug hole 24x formed in the panel bottom surface 24 of the second-stage unit 10. The plug 23x formed in the above is fitted to join the upper and lower units 10, 10 to each other. When the installation of the units 10, 10, ... In the second stage is completed, the horizontal reinforcing bar 49 is attached to the hook 34a formed in the connecting member 30 of the unit 10, as in the case of the first stage.

In the same manner as above, the unit rows of the third stage, the fourth stage, ... Are sequentially stacked.

When the unit row is piled up to some extent (here, the sixth row is piled up), a plurality of joists 8 are provided on the uppermost unit row as shown in FIG.
, And the special-shaped tiled wall building units 10a, 10a ,. This special-shaped tiled wall building unit 10a has a panel 20b on the indoor side.
A part of is cut out. The joist 81 is
It will be fitted in the notch 29 of this panel 20b. In addition, the wall building unit 1 with this special shape tile
0a is basically the same as that described above except that the notch 29 is formed in the panel 20b.

When the joist 81 and the specially-shaped tiled wall building unit 10a are stacked, the normal tiled wall building unit 10 is sequentially stacked again to the target height.

When the tiled wall building unit 10 is piled up to a desired height, the unit 1 is assembled as shown in FIG.
Concrete 82 is poured between the two panels 20a and 20b of No. 0. Laterally adjacent units 10, 10
The vertical grooves 26 formed on the panel second side surface 27 of the one unit 10 are inserted into the vertical projections 26 formed on the panel first side surface 25 of the other unit 10, so that they are laterally aligned with each other. The concrete 82 does not leak from the joint between the adjacent units 10 and 10.
Also, in the vertically adjacent units 10 and 10, the plug holes 24x and the connection recesses 24y formed in the panel bottom surface 24 of one unit 10 are formed in the panel top surface 23 of the other unit 10. Plug 23
Since x and the connecting convex portion 23y enter, concrete does not leak from the joint between the units 10 and 10 that are vertically adjacent to each other.

The wall is basically completed by placing the concrete 82 as described above, and the final finish is left. That is, the tiled wall building unit 1 of the present embodiment
When 0 is used, in the field work, the tile wall can be almost completed by assembling the unit 10 and placing concrete 82 between the panels 20a and 20b of the unit 10.

By the way, in the construction of a general reinforced concrete wall, a reinforcing bar assembling process, a concrete panel carpenter assembling process, a concrete placing process between concrete panels, a concrete curing process, and a concrete curing process. There are dismantling of panels and post-cleaning process of dismantled objects. When installing tiles on the outer surface of this reinforced concrete wall, a step of applying a base material to the reinforced concrete wall, a curing step of this base material, a step of applying mortar to the base material and attaching tiles, and a joint filling step are required. Become.

On the other hand, in this embodiment, as described above, since the tile wall is almost completed in the assembly process of the unit 10 and the placing process of the concrete 82, the number of workers can be greatly reduced. The tile wall can be completed even if there are no workers with special skills such as tile craftsmen. Further, since the number of processes is reduced, it is possible to significantly reduce the time required for on-site work. This is especially
The major point is that no curing process such as concrete is required during wall construction.

When the casting of the concrete 82 is completed, the mold release member 65 attached to the tiled wall building unit 10 is peeled off to finish the wall, and the joint between the units on the outdoor surface of the unit 10 is mortared. Stop the joint with. As described above, by peeling the release member 65 from the unit 10 in the final finishing stage, it is possible to prevent the tile 50 of the unit 10 from being damaged. That is, the release member 65 is not only for releasing from the mold 60,
It will also function as a protective material for the tile 50.

After that, the surface on the outdoor side where the tiles 50, 50, ... Are provided is washed, and an exterior material is attached to the surface on the indoor side where the tiles 50, 50, ... Are not provided to complete the wall. To do. When the exterior material is attached, as shown in FIG. 21, the indoor surface of the unit 10 (= the other panel 20)
On the outer surface 21b) of b, the collar plate 31 of the connecting member 30 is formed.
B is exposed, and the collar plates 31b, 31b, ... of the units 10, 10 ,.
Since these are lined up and down in a straight line, these collar plates 3
1b, 31b, ... Are used as furring strips, and the exterior material is fastened thereto with screws or the like. That is, by using the unit of this embodiment, it is possible to save the labor of providing the furring strip.

As described above, according to the present embodiment, it is possible to reduce the on-site work, significantly shorten the work period, and reduce the number of workers.

Since the tiles 50 are attached indoors such as in a factory, the tiles 50 can be attached more neatly and safely than when the tiles 50 are attached outdoors, which is affected by the weather, scaffolding environment and the like. In particular, in this embodiment, since the tile 50 is attached by using the tile array type 60, the device 70, etc., the tile 50 can be attached very neatly.

Furthermore, since the panels 20a and 20b made of expanded polystyrene resin are used for the unit 10, the wall made by using the unit 10 of this embodiment can be used even if the work of attaching the heat insulating material is not performed on site. A high heat insulating effect and soundproofing effect can be obtained. In particular, since the panels 20a and 20b, which serve as heat insulating materials, are arranged at two places, on the indoor side and the outdoor side, a very high heat insulating effect and soundproofing effect can be obtained.

In addition, the panels 20a, 20 of the unit 10
Although b is made of a resin, it is made of a self-extinguishing resin, so that damage can be minimized even if a fire occurs. However, if a fire occurs and the unit 10 is exposed to very high temperatures, the panel 2
It is possible that 0a and 20b melt.
In this embodiment, even in such a case, the tile 50
Is adhered to the cement 45, the tile 50 does not come off. Further, in this case, the cement 45 to which the tile 50 is attached is the panel 20a, 20b.
Since the concrete 82 in between is connected to the mesh stopper 41, the cement 45 together with the tile 50 does not have to fall down.

In the above embodiment, the wire mesh 40 is provided in the cement 45 applied to the outer surface 21a of the panel 20a, and the wire mesh 45 is fixed to the panel 21a by the mesh stopper 41. The stoppers 41 are not essential in the present invention, and they may not be provided. However, in this case, the adhesiveness between the cement 45 and the outer surface 21a of the panel 20a decreases, so it is preferable to form a large number of irregularities on the outer surface 21a of the panel 20a in advance. Also, such a large number of irregularities are provided on the inner surfaces 22a, 22b of the panels 20a, 20b so as to enhance the adhesiveness between the inner surfaces 22a, 22b of the panels 20a, 20b and the concrete 82 poured between them. May be.

[0057]

As described above, according to the present invention, it is possible to perform the tile adhering work indoors without being affected by the weather, the scaffolding environment, etc., so that it is possible to provide the tile wall having a high finished quality. Further, since the work on site is basically only the assembly of the unit and the placing of concrete, it is possible to reduce the number of workers and the construction period to a great extent. Furthermore, since a heat insulating material is used in the unit, a high heat insulating effect and sound insulating effect can be obtained.
Also, because the tiles are affixed to cement, the tiles will not fall out even if the unit panel melts due to a fire.

[Brief description of drawings]

FIG. 1 is a perspective view of a tiled wall building unit according to an embodiment of the present invention.

FIG. 2 is a plan view of a tiled wall building unit according to an embodiment of the present invention.

FIG. 3 is a perspective view of a tiled wall building unit in the process of being manufactured according to an embodiment of the present invention.

FIG. 4 is a plan view of a tiled wall building unit in the process of being manufactured according to an embodiment of the present invention.

FIG. 5 is a perspective view of a wall building unit according to an embodiment of the present invention.

FIG. 6 is a plan view of a wall building unit according to an embodiment of the present invention.

FIG. 7 is a side view of a wall building unit according to an embodiment of the present invention.

FIG. 8 is a perspective view of a panel top surface of an embodiment according to the present invention.

FIG. 9 is a perspective view of a bottom surface of a panel according to an embodiment of the present invention.

FIG. 10 is a perspective view of a connecting member according to an embodiment of the present invention.

FIG. 11 is a side view of a connecting member according to an embodiment of the present invention.

FIG. 12 is a perspective view of a release member according to an embodiment of the present invention.

FIG. 13 is a perspective view of a tile array type according to an embodiment of the present invention.

FIG. 14 is an explanatory diagram showing a mold release member and a set of tiles in a tile array type according to an embodiment of the present invention.

FIG. 15 is a perspective view of an apparatus for manufacturing a tiled wall building unit according to an embodiment of the present invention.

FIG. 16 is an explanatory view (No. 1) showing a procedure of attaching tiles to the wall building unit according to the embodiment of the present invention.

FIG. 17 is an explanatory view (No. 2) showing a procedure of attaching tiles to the wall building unit according to the embodiment of the present invention.

FIG. 18 is an explanatory view (No. 3) showing the procedure of attaching tiles to the wall building unit according to the embodiment of the present invention.

FIG. 19 is an explanatory view (No. 4) showing the procedure of attaching tiles to the wall building unit according to the embodiment of the present invention.

FIG. 20 is an explanatory view (No. 5) showing a procedure of attaching tiles to the wall building unit according to the embodiment of the present invention.

FIG. 21 is an explanatory view (No. 6) showing the procedure for attaching tiles to the wall building unit according to the embodiment of the present invention.

FIG. 22 is an explanatory view (No. 7) showing the procedure of attaching tiles to the wall building unit according to the embodiment of the present invention.

FIG. 23 is an explanatory diagram showing a tile wall construction procedure using the tiled wall building unit according to the embodiment of the present invention.

FIG. 24 is a perspective view of a connecting member and a horizontal reinforcing bar according to an embodiment of the present invention.

FIG. 25 is a cross-sectional view of a tile wall according to an embodiment of the present invention.

[Explanation of symbols]

10, 10a ... Wall building unit with tile, 11 ... Wall building unit, 20a, 20b ... Panel, 21a, 21b
... outer surface, 22a, 22b ... inner surface, 23 ... top surface, 23x ...
Plug, 23y ... Connection convex portion, 24 ... Bottom surface, 24x ... Plug hole, 24y ... Connection concave portion, 25 ... First side surface, 26 ... Vertical projection, 27 ... Second side surface, 28 ... Vertical groove, 30 ... Connection member, 31a , 31b ... Tsuba plate, 32a, 32b ... Web, 33a, 33b ... Rib, 34a, 34b ... Hook, 40 ... Wire mesh, 41 ... Net stopper, 42 ... Tip, 50
... tile, 60 ... tile array type, 61 ... tile embedding recessed part, 65 ... release member, 66 ... recessed part, 70 ... tile pasting device (manufacturing device of wall building unit with tile) 71 ... frame body, 72 ... top plate , 73 ... bottom plate, 74 ... rotary shaft, 76 ... lifting table, 77 ... pneumatic cylinder, 45 ... cement,
49 ... Horizontal streaks, 80 ... Footing, 82 ... Concrete.

─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. ⁶ Identification code Office reference number FI Technical display location E04B 2/86 E04B 2/86 D E04F 13/08 8913-2E E04F 13/08 B 102 8913-2E 102H 13/14 102 8913-2E 13/14 102C E04C 1/04 FL

Claims (8)

[Claims] 1. A panel formed of a resin and having a flat plate shape, each having an outer surface and an inner surface, a top surface and a bottom surface, a first side surface and a second side surface, and two inner surfaces of the panels. A plurality of connecting members for connecting the two panels so that they are parallel to each other and face each other, and the inner surfaces of the two panels have a constant interval, and one panel of the two panels 2. A tiled wall building unit, comprising: a cement applied to the outer surface of the tile; and a plurality of tiles embedded in the cement so that the surface is exposed. 2. In the cement, between the outer surface of the one panel and a plurality of the tiles, a wire mesh disposed along the outer surface and a U-shape are formed, and the wire mesh is connected to the one side. And a mesh stopper for fixing to the panel, wherein a portion of the mesh stopper corresponding to the arm of U penetrates the one panel through the wire mesh and corresponds to the arm of U. 2. The tiled wall building unit according to claim 1, wherein a tip of the tile extends to a space between the two panels. 3. The connecting member includes two flange plates exposed from the outer surfaces of the two panels and two flange plates which are parallel to each other so that the two flange plates are parallel to each other. 3. The tiled wall building unit according to claim 1, further comprising: 4. A convex portion is formed on one of the top surface and the bottom surface, and a concave portion into which the convex portion is fitted is formed on the other, and the first side surface and the second side surface are formed. 4. The tiled wall building unit according to claim 1, wherein one of them has a convex portion, and the other has a concave portion that can be fitted into the convex portion. 5. The wall building unit with tile according to claim 1, wherein the panel is a high density foamed resin. 6. The method for manufacturing a wall building unit with tile according to claim 1, 2, 3, 4, or 5, wherein a plurality of recesses into which each of the plurality of tiles can enter are provided, and the depth of the recesses is the tile. The wall construction in which the two panels are connected by a plurality of the connecting members is prepared in advance by preparing a tile array type that is shallower than the thickness of the above, and in which a plurality of the recesses are regularly arranged according to a predetermined tile arrangement. A unit is manufactured, and the tile is placed in each of the plurality of recesses of the tile array type so that a surface of the tile faces a bottom surface of the recess, and the tile is placed in each of the plurality of recesses. While applying the cement on the tile array type,
The cement is also applied to the outer surface of the one panel, the tile array type and the outer surface of the one panel are opposed to each other, and the tile array type cement and the cement of the one panel are provided. The tiled wall building unit configured by closely adhering to each other, the wall building unit, the cement on the one panel of the wall building unit, and the plurality of tiles embedded in the cement. Completed, and then from the completed tiled wall building unit,
A method of manufacturing a tiled wall building unit, characterized in that the tile array type is separated. 7. A plurality of recesses (hereinafter referred to as release member side recesses) formed of a resin sufficiently thinner than the thickness of the tiles and corresponding to the plurality of recesses of the tile array type. A release member formed in a shape along the surface shape of the tile array type is prepared in advance, and the release member is attached to a side of the tile array type on which the plurality of recesses are formed. The tile is put in each of the mold release member side recesses, and the cement is applied to the mold release member in which the tiles are put in each of the plurality of mold release member side recesses, and the one panel The cement is also applied to the outer surface of, the tile array type and the outer surface of the one panel are opposed to each other, and the cement on the release member and the cement of the one panel are brought into close contact with each other, The above Completing the tiled wall building unit, comprising a wall building unit, the cement on the one panel of the wall building unit, and a plurality of the tiles embedded in the cement; From the completed wall building unit with tiles,
Leaving the release member in the tiled wall building unit,
The method for manufacturing a tiled wall building unit according to claim 7, wherein the tile array types are separated. 8. The apparatus for manufacturing a tiled wall building unit according to claim 1, comprising a first plate and a second plate larger than the panel,
The first plate and the second plate are parallel to each other and the first plate
A frame body in which the distance between the plate and the second plate is sufficiently larger than the distance between the outer surfaces of the two panels, and the first plate and the second plate in the frame body. An elevating plate that is arranged in parallel with the panel and is larger than the panel; and the elevating plate in the frame from one of the first plate and the second plate toward the other plate, and Elevating plate moving means for moving from the other plate to the one plate, and rotatably supporting the frame body around an axis parallel to the first plate and the second plate of the frame body. An apparatus for manufacturing a tiled wall building unit, comprising: support legs.