JPH08246309A - Nonwoven fabric having high weather-resistance and house wrap and agricultural material made thereof - Google Patents

Nonwoven fabric having high weather-resistance and house wrap and agricultural material made thereof

Info

Publication number
JPH08246309A
JPH08246309A JP4418295A JP4418295A JPH08246309A JP H08246309 A JPH08246309 A JP H08246309A JP 4418295 A JP4418295 A JP 4418295A JP 4418295 A JP4418295 A JP 4418295A JP H08246309 A JPH08246309 A JP H08246309A
Authority
JP
Japan
Prior art keywords
nonwoven fabric
woven fabric
fabric
present
nonwoven
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP4418295A
Other languages
Japanese (ja)
Other versions
JP3501535B2 (en
Inventor
Seiichi Amano
整一 天野
Haruo Yamazaki
治雄 山崎
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Asahi Chemical Industry Co Ltd
Original Assignee
Asahi Chemical Industry Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Asahi Chemical Industry Co Ltd filed Critical Asahi Chemical Industry Co Ltd
Priority to JP4418295A priority Critical patent/JP3501535B2/en
Publication of JPH08246309A publication Critical patent/JPH08246309A/en
Application granted granted Critical
Publication of JP3501535B2 publication Critical patent/JP3501535B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Abstract

PURPOSE: To provide a nonwoven fabric resistant to the lowering of waterproofing performance even after the outdoor exposure to sunlight and rainwater. CONSTITUTION: This nonwoven fabric having high weather-resistance is a nonwoven polyolefin fabric having an ultraviolet reflectivity of 65-80%, a Gurley air-permeability of 15-1,000sec/100cc and a bending rigidity of >=0.1gf/cm<2> /cm. The invention also relates to a house wrap and an agricultural material made of the nonwoven fabric. The lowering of waterproofing performance is remarkably small compared with conventional nonwoven fabric and the fabric has waterproofness and strength favorably comparable to those of conventional nonwoven fabric. Especially, a nonwoven fabric having specified bending rigidity and areal density can be applied with little squeaking noise and has noise- generation preventing effect and excellent effect for preventing the leakage of water through a nail hole.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】本発明は、屋外用途で用いられる不織布に
関するものであり、より具体的には強力や防水性に優
れ、かつ透湿性を有している農業資材や建築材料用資材
に用いられる不織布に関する。更に詳しくは、屋外で太
陽光や雨水に暴露されても、防水性が低下しにくい不織
布に関する。
[0001] The present invention relates to a non-woven fabric used for outdoor applications, and more specifically to a non-woven fabric used for agricultural materials and construction materials having excellent strength, waterproofness and moisture permeability. . More specifically, the present invention relates to a non-woven fabric whose waterproofness is less likely to decrease even when exposed to sunlight or rainwater outdoors.

【0002】[0002]

【従来の技術】フラッシュ紡糸法からなる不織布は、従
来、強力面に優れ、防水性と透湿性が高度にバランスし
た不織布として知られている。この不織布は、上記の特
徴をいかし、屋外用途、具体的にはハウスラップや農業
用マルチシート、屋外ポスター、屋外用ラベル等に使わ
れている。
2. Description of the Related Art Nonwoven fabrics made by flash spinning are conventionally known as nonwoven fabrics having excellent strength and a highly balanced waterproofness and moisture permeability. Taking advantage of the above characteristics, this non-woven fabric is used for outdoor applications, specifically, house wraps, agricultural multi-sheets, outdoor posters, outdoor labels and the like.

【0003】更に詳しく説明すると、ハウスラップとは
住宅等の建築物の壁、天井、床内部等に雨水等が内壁ま
で浸入することを抑制し、且つ室内の湿気を外部に放出
することにより、内壁の結露を防止する等の目的で使用
されるシートであり、この種のシ−トは例えば図1に示
す状態で施工されている。また、近年不織布は蜜柑等の
果実用マルチシートとしても用いられ、それにより雨水
を遮水することで果実の水分量を調整し、果実の糖度を
アップし得ることが知られている。
More specifically, the term "house wrap" means that rainwater and the like are prevented from entering the inner wall of the wall, ceiling, floor, etc. of a building such as a house, and the indoor moisture is discharged to the outside. This sheet is used for the purpose of preventing dew condensation on the inner wall, and this type of sheet is constructed in the state shown in FIG. 1, for example. In recent years, non-woven fabrics have also been used as multi-sheets for fruits such as mandarin oranges, and it is known that the moisture content of fruits can be adjusted by blocking rainwater thereby to increase the sugar content of fruits.

【0004】これらの用途に使用される代表的シートと
してフラッシュ紡糸法による不織布(以下フラッシュ不
織布と略す)が挙げられる。フラッシュ不織布として
は、例えば特公昭42−19520号公報に高強力高摩
耗性を有する3次元網目状繊維が開示されており、また
その製造方法は例えば、特公昭43−21112号公報
に開示されている。
A typical sheet used for these purposes is a non-woven fabric produced by a flash spinning method (hereinafter abbreviated as a flash non-woven fabric). As the flash non-woven fabric, for example, Japanese Patent Publication No. 42-19520 discloses a three-dimensional reticulated fiber having high strength and high abrasion resistance, and its manufacturing method is disclosed in, for example, Japanese Patent Publication No. 43-21112. There is.

【0005】このようにして得られるフラッシュ不織布
は適度な孔径を有しており、水を遮断し、空気や水蒸気
を通す性能を有する。このような不織布の具体例として
は高密度ポリエチレンの3次元網目状繊維を熱圧着した
不織布であるTyvek(商品名、E.I.Du Po
nt社製)やLuxer(商品名、旭化成工業社製)が
知られている。
The flash non-woven fabric thus obtained has an appropriate pore size and has a property of blocking water and allowing the passage of air and water vapor. A specific example of such a non-woven fabric is Tyvek (trade name, EI Du Po) which is a non-woven fabric obtained by thermocompression bonding three-dimensional mesh fibers of high density polyethylene.
nt) and Luxer (trade name, manufactured by Asahi Kasei Kogyo Co., Ltd.) are known.

【0006】しかしながら、従来一般的に使用されてい
るフラッシュ不織布は他の不織布と同様に、屋外暴露さ
れると強力および防水性などの面で劣化を生じる可能性
が大きく、特に、屋外暴露の実験からは、防水性につい
ての劣化が著しいことが明らかにされている。これに対
して前記用途における、例えばハウスラップについて
は、外壁ができるまでの間は外界に面しており、約1カ
月の間、屋外暴露されることになる。また、農業用マル
チシートとして用いられる場合についても、1〜3カ月
程度屋外暴露されることになり、従ってフラッシュ不織
布の上述の防水性の低下は大きな問題となるのである。
However, the flash non-woven fabric generally used in the past is likely to deteriorate in strength and waterproofness when exposed to the outside like other non-woven fabrics. It has been clarified that the deterioration of waterproofness is remarkable. On the other hand, in the above-mentioned application, for example, house wrap, it faces the outside until the outer wall is formed, and is exposed outdoors for about one month. Further, even when it is used as an agricultural mulch sheet, it is exposed to the outdoors for about 1 to 3 months, so that the above-mentioned deterioration in waterproofness of the flash nonwoven fabric becomes a serious problem.

【0007】このような問題を改良する方法としては、
紫外線吸収剤や光安定剤等をフラッシュ不織布繊維を構
成するポリマーに添加する方法が一般的に用いられてい
る。例えば特開平5−125611号公報にはフラッシ
ュ紡糸用原液、これを用いた繊維の製造方法および不織
布が開示されており、ポリエチレンポリマーにヒンダー
ドアミン系をはじめとする紫外線吸収剤を添加し、耐候
性に優れたフラッシュ紡糸法不織布が製造できるとされ
ている。しかしながら、この方法では、暴露経過後の引
張強度保持率はやや向上するが、防水性の保持率の低下
は殆ど改善されず、防水性を向上させる手段について提
案しているとは言えない。
As a method for improving such a problem,
A method of adding an ultraviolet absorber, a light stabilizer, or the like to the polymer constituting the flash non-woven fabric is generally used. For example, Japanese Unexamined Patent Publication (Kokai) No. 5-125611 discloses a stock solution for flash spinning, a method for producing a fiber using the same, and a nonwoven fabric. A UV absorbent such as a hindered amine type is added to a polyethylene polymer to improve weather resistance. It is said that excellent flash-spun nonwoven fabrics can be produced. However, this method slightly improves the retention rate of tensile strength after exposure, but hardly reduces the reduction in retention rate of waterproofness, and cannot be said to suggest a means for improving waterproofness.

【0008】以上から明らかなように、経時的な防水性
劣化をも充分に防止し得るようなほどに耐候性に優れる
不織シートはまだ提案されていなかったのである。
As is clear from the above, a non-woven sheet having excellent weather resistance, which can sufficiently prevent deterioration of waterproof property over time, has not been proposed yet.

【0009】[0009]

【発明が解決しようとする課題】すなわち、本発明の課
題は長期間の屋外暴露にあっても耐候性に優れる特に防
水性の低下が極めて少ない不織布及びその用途を提供す
ることである。
That is, an object of the present invention is to provide a non-woven fabric which is excellent in weather resistance even when it is exposed to the outdoors for a long period of time, and particularly in which the waterproof property is extremely reduced, and its use.

【0010】[0010]

【課題を解決するための手段】本発明者らは、不織布の
うちフラッシュ紡糸法による繊維が複雑な異型断面を有
し、かつ耐候性により優れることに着目し、この繊維の
特殊な形態を利用し、前記本発明課題を達成し得るよう
な組織構造の不織布となすべく鋭意探究を繰り返した結
果、屋外暴露によっても防水性低下の極めて少ない不織
布が得られることを見出し、本発明を完成させるに至っ
た。
DISCLOSURE OF THE INVENTION The present inventors have focused on the fact that fibers made by flash spinning in a non-woven fabric have a complicated atypical cross section and are superior in weather resistance, and utilize a special form of this fiber. However, as a result of repeated intensive research to make a nonwoven fabric having a tissue structure capable of achieving the above-mentioned object of the present invention, it was found that a nonwoven fabric with extremely little deterioration in waterproofness can be obtained even by outdoor exposure, and the present invention is completed. I arrived.

【0011】すなわち、本発明は、ポリオレフィン系不
織布であって、該不織布の紫外線反射率が65〜80
%、ガーレー透気度が15〜1000秒/100cc、
曲げ剛性値が0.1gf/cm2 /cm以上であるよう
に組織されて成ることを特徴とする高耐候性不織布、で
あり、従来のフラッシュ不織布と比較して、耐候性に著
しく優れたものである。
That is, the present invention is a polyolefin-based nonwoven fabric having an ultraviolet reflectance of 65 to 80.
%, Gurley air permeability is 15 to 1000 seconds / 100 cc,
A highly weather resistant non-woven fabric, characterized by being structured so that the flexural rigidity value is 0.1 gf / cm 2 / cm or more, which is significantly superior to conventional flash non-woven fabrics in weather resistance. Is.

【0012】また本発明は、前記不織布からなるハウス
ラップである。さらにまた本発明は前記不織布からなる
農業資材である。以下において本発明をさらに詳細に説
明する。本発明においては、フラッシュ紡糸法によって
得られる三次元網目状繊維から成る不織布を特に好まし
く用いる。本発明は、この不織布繊維集合体の組織を本
発明課題を達成し得るように再組織して特定の繊維状組
織構造を有する不織布とするのである。
The present invention is also a house wrap made of the above-mentioned nonwoven fabric. Furthermore, the present invention is an agricultural material comprising the non-woven fabric. The present invention will be described in more detail below. In the present invention, a non-woven fabric made of a three-dimensional mesh fiber obtained by the flash spinning method is particularly preferably used. In the present invention, the structure of this nonwoven fabric fiber assembly is restructured so as to achieve the object of the present invention to obtain a nonwoven fabric having a specific fibrous structure.

【0013】すなわち、本発明による不織布では、前記
フラッシュ紡糸不織布を構成する繊維同士を少なくとも
一部分熱接合させ、繊維間に適度な空隙構造を形成させ
る。このようにすることで、不織布に所望する力学的特
性を付与することができる。また本発明では、前記フラ
ッシュ紡糸不織布の特に表層部を形成する繊維集合体
を、紫外線の吸収を阻害し得るようにより緻密な繊維集
合体から成る組織とする。かつ、この表層部を形成する
繊維がかなりの程度異型断面を保持するようになす。
That is, in the nonwoven fabric according to the present invention, at least a part of the fibers constituting the flash-spun nonwoven fabric are thermally bonded to each other to form an appropriate void structure between the fibers. By doing so, desired mechanical properties can be imparted to the nonwoven fabric. Further, in the present invention, the fiber assembly forming the surface layer portion of the flash-spun nonwoven fabric has a structure composed of a denser fiber assembly so as to inhibit the absorption of ultraviolet rays. In addition, the fibers forming the surface layer portion hold the atypical cross section to a considerable extent.

【0014】本発明者らによれば、本発明不織布のこの
ような組織構造は、不織布の紫外線反射率、ガーレー透
気度及び曲げ剛性値の各々の限定された領域で形成され
る特定の領域によって表現され得るのである。以下に、
本発明の上記構成について説明を続ける。本発明の不織
布の紫外線の反射率は65〜80%である必要がある。
より好ましくは70〜80%である。反射率が65%未
満であると、紫外線をより吸収し易い組織構造の不織布
となり屋外暴露すると、劣化が進みやすくなる。紫外線
反射率を80%を越えるようにすると、不織布を構成す
る繊維同士の接着が不十分となり、強力や防水性の点で
不十分になる。
According to the present inventors, such a texture structure of the non-woven fabric of the present invention has a specific region formed by a limited region of the ultraviolet reflectance, Gurley air permeability and flexural rigidity of the non-woven fabric. Can be represented by. less than,
The above-mentioned configuration of the present invention will be continuously described. The nonwoven fabric of the present invention needs to have an ultraviolet reflectance of 65 to 80%.
It is more preferably 70 to 80%. When the reflectance is less than 65%, a nonwoven fabric having a tissue structure that more easily absorbs ultraviolet rays is formed, and when exposed outdoors, deterioration is likely to proceed. When the ultraviolet reflectance exceeds 80%, the fibers constituting the non-woven fabric are not sufficiently adhered to each other, and the strength and waterproofness are insufficient.

【0015】また、本発明による不織布のガーレー透気
度は、15〜1000秒/100cc、好ましくは25
〜200秒/100ccである必要がある。この透気度
が15秒/100cc未満であると得られる不織布の空
隙構造を形成する孔径が大きすぎ、このような不織布を
使用すると屋外暴露での劣化が例え少なくても防水性の
劣化が大きくなってしまう。また前記透気度が1000
秒/100ccを越えると、特に不織布表層部の繊維同
士の融着が進み過ぎ透湿度や引裂強力が不十分な組織構
造となるばかりか、柔軟性を欠く不織布構造となるた
め、本発明では用いない。
The Gurley air permeability of the non-woven fabric according to the present invention is 15 to 1000 seconds / 100 cc, preferably 25.
It should be ~ 200 sec / 100 cc. If this air permeability is less than 15 seconds / 100 cc, the pore size of the resulting nonwoven fabric forming the void structure is too large, and the use of such a nonwoven fabric causes a large deterioration in waterproofness even if the deterioration due to outdoor exposure is small. turn into. The air permeability is 1000
When it exceeds sec / 100 cc, in particular, the fusion of the fibers of the surface layer of the nonwoven fabric is excessively promoted, and not only the tissue structure having insufficient moisture permeability and tear strength but also the nonwoven fabric structure lacking flexibility is obtained. Not in.

【0016】更に本発明による不織布の曲げ剛性値は、
0.1gf/cm2/cm以上であることが必要であ
る。0.1gf/cm2/cm未満では、繊維同士の熱
接合の程度が不十分な組織構造となり、引張強力が低
く、屋外での使用時にも破れやすい不織布となるためで
ある。本発明によると、曲げ剛性値が高い不織布構造と
なすことは、紫外線の反射率を低下させる不織布構造と
なすことに強く関連し、実質的には紫外線反射率が65
%である組織構造が示す曲げ剛性値が本発明による不織
布の曲げ剛性値の上限値に相当する。
Further, the bending rigidity value of the nonwoven fabric according to the present invention is
It should be 0.1 gf / cm 2 / cm or more. This is because if it is less than 0.1 gf / cm 2 / cm, the structure of the structure is such that the degree of thermal bonding between the fibers is insufficient, the tensile strength is low, and the nonwoven fabric is easily broken even when used outdoors. According to the present invention, forming a non-woven fabric structure having a high flexural rigidity value is strongly related to forming a non-woven fabric structure that reduces the reflectance of ultraviolet light, and the ultraviolet light reflectance is substantially 65%.
The flexural rigidity value indicated by the structural structure of% corresponds to the upper limit of the flexural rigidity value of the nonwoven fabric according to the present invention.

【0017】特に、曲げ剛性値が0.1〜0.4gf/
cm2/cmである不織布は風に煽られた際に発生する
紙鳴り音が小さく、ハウスラップやマルチング資材の施
工時の騒音を抑制することができるので本発明において
は特に好ましい。本発明に用いる不織布の目付け量は、
好ましくは20〜300g/m2、さらに好ましくは3
0〜200g/m2である。目付け量が20g/m2より
小さいと十分な防水性を有する不織布が得られない。
又、目付け量があまり大きくなると得られる不織布の柔
軟性が損なわれ、不織布製造時にしわが入ったり折れ易
かったりして、品質上から好ましくない。
In particular, the bending rigidity value is 0.1 to 0.4 gf /
A non-woven fabric of cm 2 / cm is particularly preferable in the present invention because it has a low noise of paper creaking when it is fanned by wind and can suppress noise during the construction of house wraps and mulching materials. The basis weight of the nonwoven fabric used in the present invention is
Preferably 20 to 300 g / m 2 , more preferably 3
It is 0 to 200 g / m 2 . If the basis weight is less than 20 g / m 2 , a nonwoven fabric having sufficient waterproofness cannot be obtained.
In addition, if the basis weight is too large, the flexibility of the resulting nonwoven fabric is impaired, and wrinkles or breakage are likely to occur during the production of the nonwoven fabric, which is not preferable in terms of quality.

【0018】特に、目付け量を50g/m2以上とな
し、かつ前記本発明構成を満たす不織布となせば、釘お
よびタッカーの止水性にも優れる不織布が得られるので
特に好ましい。また、本発明の不織布は、前記構成を有
する本発明の不織布に印刷時の接着性を向上させるため
にコロナ処理や電子線処理等を片面あるいは両面に施し
た不織布や、また耐候性向上を目的とした紫外線吸収剤
や光安定剤あるいは帯電防止剤、撥水剤等の処理剤を繊
維を構成するポリマーへ添加して紡糸した不織布や、さ
らには不織布を形成した後にこれらを付与した不織布で
あってもかまわない。
Particularly, a non-woven fabric having a basis weight of 50 g / m 2 or more and satisfying the above-mentioned constitution of the present invention is particularly preferable because a non-woven fabric excellent in waterproofness of nails and tackers can be obtained. Further, the non-woven fabric of the present invention, the non-woven fabric of the present invention having the above-mentioned structure in order to improve the adhesiveness at the time of printing, a non-woven fabric which has been subjected to corona treatment, electron beam treatment, etc. on one side or both sides, and also for improving weather resistance. A non-woven fabric obtained by adding a treatment agent such as an ultraviolet absorber, a light stabilizer, an antistatic agent, or a water repellent to a polymer constituting a fiber and spinning the same, or a non-woven fabric obtained by adding these after forming the non-woven fabric. It doesn't matter.

【0019】更にまた本発明の不織布は、不織布の強度
を向上させる補強材との貼り合わせ加工やタッカー針か
らの漏水を防ぐ止水加工や人が不織布の上を歩行し易く
するための防滑加工等、公知技術での加工を施した不織
布であっても良い。次に本発明に用いる不織布の製造方
法について説明する。本発明に用いる不織布は、以下に
説明するフラッシュ紡糸法三次元網目状繊維からなる不
織布が好ましいが、フラッシュ紡糸法による短繊維ある
いは合成パルプ等を少なくとも一部に用いて、抄造法や
カード法によりウェブを形成させた後、熱接合して得た
不織布などを用いることもでき、特に、その製造方法が
限定されるものではない。
Furthermore, the non-woven fabric of the present invention is laminated with a reinforcing material for improving the strength of the non-woven fabric, water-stopping treatment for preventing water leakage from a tucker needle, and anti-slip treatment for facilitating walking on the non-woven fabric by a person. For example, a non-woven fabric processed by a known technique may be used. Next, a method for manufacturing the nonwoven fabric used in the present invention will be described. The non-woven fabric used in the present invention is preferably a non-woven fabric composed of a flash-spinning method three-dimensional mesh-like fibers described below, but using at least a part of the short fibers or synthetic pulp produced by the flash-spinning method, a paper-making method or a card method. A nonwoven fabric obtained by heat-bonding after forming the web can be used, and the manufacturing method thereof is not particularly limited.

【0020】本発明で用いる上記のような不織布は、公
知の方法で製造したものであってよい。例えば、特公昭
62−172073号公報には高密度ポリエチレンのフ
ラッシュ紡糸例が開示されており、また特公昭62−1
92598号公報にはポリプロピレンのフラッシュ紡糸
例が開示されている。因みにフラッシュ紡糸の具体例に
ついて説明すると、ポリオレフィン系ポリマーをトリク
ロロフルオロメタン、トリクロロトリフルオロエタン等
のハロゲン化炭素、または塩化メチレン等の炭化水素、
さらにはこれらの混合液に高温高圧下で溶解させた後、
得られる溶液に急激な圧力損失を与えると、溶液中に溶
解していたポリマーが極めて微細に相分離したかの如き
溶液構造に変化し、この液状物を紡糸ノズルより吐出さ
せ、ポリマーに配向を与えて紡糸することによって3次
元網状繊維を形成させることができる。
The above-mentioned nonwoven fabric used in the present invention may be manufactured by a known method. For example, Japanese Examined Patent Publication No. 62-172073 discloses an example of high-density polyethylene flash spinning, and Japanese Examined Patent Publication No. 62-1.
Japanese Patent No. 92598 discloses a flash spinning example of polypropylene. Incidentally, when explaining a specific example of flash spinning, a polyolefin-based polymer is a halogenated carbon such as trichlorofluoromethane or trichlorotrifluoroethane, or a hydrocarbon such as methylene chloride,
Furthermore, after dissolving in these mixed liquids under high temperature and high pressure,
When a sudden pressure loss is applied to the resulting solution, the polymer dissolved in the solution changes into a solution structure as if it was phase-separated into extremely fine particles, and this liquid material is discharged from the spinning nozzle to align the polymer. Three-dimensional reticulated fibers can be formed by feeding and spinning.

【0021】吐出されたこのような繊維を板状又は網状
の支持体に堆積させ、ウェブ化することによって本発明
に用い得る不織布が得られる。通常のフラッシュ紡糸不
織布製品はウェブ化した後、例えばエンボスロールまた
はフェルトカレンダーによって熱接合して製造され、こ
の熱接合条件により色々な不織布特性を有するポリオレ
フィン不織布が得られている。
A non-woven fabric which can be used in the present invention can be obtained by depositing such discharged fibers on a plate-like or net-like support and forming a web. Conventional flash-spun nonwoven fabric products are produced by web-forming and then heat-bonding them with, for example, an embossing roll or felt calender, and under these heat-bonding conditions, polyolefin nonwoven fabrics having various nonwoven fabric characteristics are obtained.

【0022】しかしながら、前記本発明課題を達成し得
る不織布は、このような通常のカレンダーロールやフェ
ルトカレンダーによる単純な接合方法では得ることが困
難である。例えば、カレンダーロールで接合すると曲げ
剛性値が0.1gf/cm2/cm以下になり即ち不織
布の強力が不十分になりやすく、また、それを改良する
ためにカレンダーロール温度を高めると不織布を構成す
る特に表層部の繊維同士が部分的に融着結合してフイル
ム化し不織布に波打ちが生じたり、紫外線反射率が低下
してしまい本発明課題を達成し得る不織布にすることは
できない。又、前記ウェブ状不織布をフェルトカレンダ
ーにより熱接合すると、熱ロールとの接触時間が必然的
に長くなるために、不織布を構成する繊維の複雑な異型
断面が熱収縮により丸断面形状に近くなるまで変形し、
紫外線反射率が低下したり、不織布表層部の空隙を構成
する孔径が大きくなりすぎたりして、本発明におけるガ
ーレー透気度が15秒/100cc未満となって、本発
明の目的とする不織布にはなり得ない。
However, it is difficult to obtain the non-woven fabric that can achieve the above-mentioned object of the present invention by such a simple joining method using a normal calender roll or felt calender. For example, when bonded with a calender roll, the flexural rigidity value becomes 0.1 gf / cm 2 / cm or less, that is, the strength of the nonwoven fabric tends to be insufficient, and in order to improve the strength, the calender roll temperature is increased to form the nonwoven fabric. In particular, the fibers of the surface layer part are partially fusion-bonded to each other to form a film, and the nonwoven fabric is corrugated, or the ultraviolet reflectance is lowered, so that the nonwoven fabric capable of achieving the object of the present invention cannot be obtained. Further, when the web-shaped non-woven fabric is heat-bonded by a felt calender, the contact time with the heat roll is inevitably lengthened, so that the complicated atypical cross-section of the fibers forming the non-woven fabric becomes close to a round cross-section due to heat shrinkage. Transformed,
The ultraviolet ray reflectance is lowered, or the pore size of the voids in the surface layer of the non-woven fabric is too large, so that the Gurley air permeability in the present invention is less than 15 seconds / 100 cc. Cannot be

【0023】そこで、本発明者らは、従来の前記熱接合
方法の改良方法について検討を繰り返した結果、前記特
定の繊維状組織構造を有する不織布を得ることができた
のである。すなわち本発明におけるウェブ状不織布の改
良された熱接合方法は、ウェブ状不織布をカレンダーロ
ールやエンボスロールにより、ポリマーの軟化点以上で
熱圧着することで仮接合させウェブの空隙率が50〜8
0%になるように繊維密度を高めた後、フェルトカレン
ダーでポリマー融点より5℃高い温度以下で接触時間が
0.5秒以上で熱接合させて、前記特定の繊維状組織構
造を有する不織布とする方法である。
Therefore, as a result of repeated studies on the conventional method for improving the thermal bonding method, the present inventors were able to obtain a nonwoven fabric having the specific fibrous structure. That is, the improved thermal bonding method of the web-shaped nonwoven fabric in the present invention is performed by thermocompressing the web-shaped nonwoven fabric with a calender roll or an embossing roll at a softening point of the polymer or higher to temporarily bond the web-shaped nonwoven fabric with a porosity of 50 to 8
After increasing the fiber density to 0%, a felt calender is used to perform thermal bonding at a temperature of 5 ° C. higher than the melting point of the polymer at a contact time of 0.5 seconds or more to obtain a nonwoven fabric having the specific fibrous structure. Is the way to do it.

【0024】より具体的には、例えば、フラッシュ紡糸
法により得られた目付50〜80g/m2のポリエチレ
ンウェブの場合には、少なくとも1回ゴム硬度75°以
上のゴムロールと80℃以上に加熱した平滑な金属ロー
ルとの間で線圧100kg/cmの圧力で圧着すること
で、空隙率が60〜85%の仮接合不織布とする。この
仮接合不織布をフェルトカレンダーにて、加熱温度を1
32〜140℃で接触時間を0.5〜5秒の条件で表裏
とも2次接合することで紫外線反射率を65〜80%、
透気度を15秒/100cc以上かつ曲げ剛性値を0.
1gf/cm2/cm以上の組織構造の不織布とするこ
とができる。
More specifically, for example, in the case of a polyethylene web having a basis weight of 50 to 80 g / m 2 obtained by the flash spinning method, it was heated at least once to a rubber roll having a rubber hardness of 75 ° or more and 80 ° C. or more. A temporary bonded non-woven fabric having a porosity of 60 to 85% is obtained by press-bonding with a smooth metal roll at a linear pressure of 100 kg / cm. This temporary bonded non-woven fabric is heated with a felt calender at a heating temperature of 1
The UV reflectance is 65 to 80% by secondarily bonding the front and back sides at a temperature of 32 to 140 ° C. and a contact time of 0.5 to 5 seconds.
Air permeability of 15 seconds / 100 cc or more and bending rigidity value of 0.
A non-woven fabric having a tissue structure of 1 gf / cm 2 / cm or more can be obtained.

【0025】[0025]

【実施例】以下実施例により本発明をより具体的に述べ
る。実施例の説明に先立ち、本発明のハウスラップおよ
び用いられる不織布の諸物性の測定法を説明する。 (1)曲げ剛性値 ピュア・ベンディングテスター(カトテック(株)製、
純曲げ試験機)を用いて不織布の縦方向、横方向の曲げ
強度をそれぞれ5回測定して平均値を得、両者の平均値
(g/cm2/cm)で表わす。 (2)空隙率(%) 空隙率={1−目付(g/m2)÷〔厚み(m)×比
重〕}×100 (3)目付 得られた不織布から250mm×250mmのサンプル
3枚を採取し、水分平衡状態(20℃、65%RH)と
した後に重量を秤量し、その平均値を単位面積当たり
(g/m2)で表わした値である。 (4)厚み ピーコック直読型デジタルリニアゲージPD−2型(尾
崎製作社製)を用いて、XS−4アダプター(接圧面8
φ、重量120g)にて2.4g/cm2 の加圧下で5
回の厚み測定を行い、その平均値(m)で表わす。 (5) 透気度 JIS−P−8117に定められたガーレー透気度測定
機によって測定した透気度であり、100ccの空気が
通過する時間を測定するものであり、測定単位は秒数で
表わし、この数値が大きいほど空気が通過し難く、孔径
が小さいことを示す。 (6) 紫外線反射率(%) 分光光度計(島津製作所製、島津自記分光光度計UV−
2200、積分球ユニット使用)を用いて波長360n
mの紫外線反射率を測定する。n数は3とし、その平均
値で表わす。 (7) 耐水圧 繊維製品の防水性試験方法(JIS−L−1092)の
A法及びB法の静水圧で3点測定し、その平均値を表わ
す。耐水度試験においては不織布の耐水圧(mmH
2O)はハウスラップ用途に用いられている現行品(旭
化成工業(株)製、Luxer H2040ZZ)の約
7割つまり1000mmH20以上を保持していれば良
いとする。 (8) 引張強力 JIS−L−1096引張強さ及び伸び率試験方法に準
じ、巾3cm、長さ20cmのサンプルを定速伸張形テ
ンシロン引張試験機を用いて、つかみ間隔10cm,引
張速度20cm/minの条件で測定する。タテ、ヨコ
各々n数5で測定し、平均値を得、両者の平均値(kg
f/3cm)で表わす。
The present invention will be described in more detail with reference to the following examples. Prior to the description of the examples, methods for measuring various physical properties of the house wrap of the present invention and the nonwoven fabric used will be described. (1) Bending rigidity value Pure bending tester (manufactured by Katotec Co., Ltd.,
Using a pure bending tester, the bending strengths of the non-woven fabric in the machine direction and the transverse direction are measured 5 times each to obtain an average value, which is represented by the average value (g / cm 2 / cm) of both. (2) Porosity (%) Porosity = {1-weight (g / m 2 ) ÷ [thickness (m) × specific gravity]} × 100 (3) weight Three 250 mm × 250 mm samples were obtained from the obtained nonwoven fabric. It is a value in which the sample is taken, brought into a water equilibrium state (20 ° C., 65% RH) and then weighed, and the average value thereof is expressed per unit area (g / m 2 ). (4) Thickness Using a Peacock direct reading type digital linear gauge PD-2 type (manufactured by Ozaki Seisakusho), an XS-4 adapter (contact surface 8)
φ, weight 120 g) 5 under pressure of 2.4 g / cm 2.
The thickness is measured once, and is represented by the average value (m). (5) Air permeability It is the air permeability measured by the Gurley air permeability measuring machine defined in JIS-P-8117, which measures the time for which 100 cc of air passes, and the unit of measurement is seconds. The larger this value, the harder it is for air to pass through, and the smaller the pore size. (6) UV reflectance (%) Spectrophotometer (manufactured by Shimadzu Corporation, Shimadzu self-recording spectrophotometer UV-
2200, using integrating sphere unit) wavelength 360n
The ultraviolet reflectance of m is measured. The number of n is 3, and is represented by the average value. (7) Water pressure resistance The static pressure of the method A and method B of the waterproof test method (JIS-L-1092) for textiles was measured at 3 points, and the average value is shown. In the water resistance test, the water pressure resistance of the nonwoven fabric (mmH
2 O) is a house present goods used in the wrap applications (Asahi Chemical Industry Co., Ltd., it is sufficient to hold about 70% that is 1000mmH 2 0 or more Luxer H2040ZZ). (8) Tensile Strength According to JIS-L-1096 Tensile Strength and Elongation Test Method, a sample with a width of 3 cm and a length of 20 cm was gripped with a constant-speed extension type Tensilon tensile tester at a gripping interval of 10 cm and a pulling speed of 20 cm / Measure under the condition of min. Measured vertically and horizontally with n number of 5, respectively, and obtained the average value, and the average value of both (kg
f / 3 cm).

【0026】引張強力としては、5kgf/3cm以上
を合格とする。 (9) 透湿度 JIS−L−1099透湿性試験方法 A−1法(塩化
カルシウム法)に基づき、n数3で測定し、その平均値
(g/m2/24hr)で表わす。透湿度試験において
は不織布の透湿度は現行品(Luxer H2040Z
Z)の約7割つまり4000g/m2/24hr以上を
保持していれば良いとする。 (10) 耐候性評価 大阪府高槻市の旭化成工業(株)所有の3階建てビルの
屋上で94/7/21〜94/9/20の2カ月間、試
料をPP板に張り付け、地面に水平になるように設置
し、屋外暴露を行った。
A tensile strength of 5 kgf / 3 cm or more is passed. (9) based on the moisture permeability JIS-L-1099 breathable Test Method A-1 method (calcium chloride method), measured at n number 3, represented by the average value (g / m 2 / 24hr) . In the moisture permeability test, the moisture permeability of the non-woven fabric is the current product (Luxer H2040Z
And about 70% that is 4000g / m 2 / 24hr or more Z) only needs to hold. (10) Weather resistance evaluation A sample was attached to a PP plate for 2 months from 94/7/21 to 94/9/20 on the roof of a three-story building owned by Asahi Kasei Kogyo Co., Ltd. in Takatsuki City, Osaka Prefecture, and grounded on the ground. It was installed horizontally and exposed outdoors.

【0027】紫外線(300〜400nm)のエネルギ
ー量をスガ試験機社製の積算光量計で南向き45゜で測
定したところ、約55MJ/m2の値を示した。サンプ
ルの耐水度および引張強力を上記の条件で測定し、これ
らの屋外暴露後の保持率(%)で表わす。強力および耐
水圧の保持率が50%以上であれば、事実上問題なく、
合格と判断する (11) 釘穴止水性 12mm厚の合板の上にサンプルを載せ、一寸釘(スト
レート釘)を打ちつける。この上に底部をシ−リング剤
でシ−リングした塩ビパイプを立てる。これに150m
mの高さにまで水を注ぎ入れ、24時間後の減水高さ
(mm)から減水量(ml)を算出、n数10で測定
し、1.0ml以下のものを合格としてその合格率
(%)で表わす。合格率が7割を越えるものは事実上問
題なく、合格と判断する。 (12) 紙鳴り性 50cm×50cmに不織布をサンプリングし上部のみ
を固定し試料の中央が風速4〜6mになるように風速機
で送風する。試料から約1m離れたところで普通騒音計
(リオン(株)社製 NA−28)で1000Hzでの
デシベル値(ホン)を10回測定しその平均値を調べ
る。
The amount of energy of ultraviolet rays (300 to 400 nm) was measured with an integrating photometer manufactured by Suga Test Instruments Co., Ltd. at 45 ° to the south, and the value was about 55 MJ / m 2 . The water resistance and tensile strength of the sample were measured under the above-mentioned conditions, and expressed as the retention rate (%) after outdoor exposure. If the retention rate of strength and water pressure resistance is 50% or more, there is practically no problem,
Judged as acceptable (11) Water resistance of nail holes Place the sample on plywood with a thickness of 12 mm and hit a nail (straight nail). On top of this, stand a PVC pipe whose bottom is sealed with a sealing agent. 150m to this
Water is poured up to the height of m, the water reduction amount (ml) is calculated from the water reduction height (mm) after 24 hours, measured with n number 10, and the pass rate of 1.0 ml or less as a pass ( %). If the pass rate exceeds 70%, there is virtually no problem and it is judged as pass. (12) Paper squeal property A non-woven fabric is sampled in a size of 50 cm × 50 cm, only the upper part is fixed, and the sample is blown with an air blower so that the wind speed is 4 to 6 m. A decibel value (phone) at 1000 Hz is measured 10 times with an ordinary sound level meter (NA-28 manufactured by Rion Co., Ltd.) at a distance of about 1 m from the sample, and the average value is examined.

【0028】ホン数と官能検査員による評価試験では以
下の結果となっている。 75ホン以下・・・10人中2人以下がうるさいと感じ
る 75〜80ホン・・・10人中3〜6人がうるさいと感
じる 80ホン以上・・・10人中7人以上がうるさいと感じ
る よって、紙鳴り性評価としては、75ホン以下を合格と
し、75ホン超不合格とする。次に本発明の不織布の製
造例について示す。
The following results are obtained from the evaluation test by the number of phones and sensory inspectors. 75 phones or less ... 2 or less out of 10 people feel noisy 75-80 phones ... 3 to 6 out of 10 people feel noisy 80 phones or more ... 7 out of 10 people feel noisy Therefore, as for the evaluation of the paper ringing property, 75 phone or less is judged to be acceptable, and 75 phone or more is judged to be unacceptable. Next, a production example of the nonwoven fabric of the present invention will be described.

【0029】(不織布A)ポリエチレンポリマーと溶剤
を高温高圧条件から、ノズルより低温低圧域に吐出し、
溶剤をフラッシュさせて、フィブリル化網状繊維とした
後、金網状に堆積させ、1m幅のウェブを形成した。こ
のウェブを155℃のエンボスロール(凹部が格子柄、
エンボス深さ0.04mm、凸部面積25%)とゴム硬
度90゜の平滑なシリコンロールにより線圧180kg
/cm、速度70m/minで表裏両面を熱部分圧着せ
しめ、空隙率68%で仮接合した後、フェルトカレンダ
ーを用いて、接触時間が1秒、加熱温度を130℃で表
裏両面を熱接合し、目付72g/m2 厚さ0.19mm
のポリエチレン不織布を得た。 (不織布B)不織布Aと同様にして得られたポリエチレ
ンウェブを160℃のフラット金属ロールとゴム硬度7
5°の平滑なシリコンロールにより線圧200kg/c
m、速度70m/minで片面を熱部分圧着せしめ、空
隙率74%になるように仮接合した後、フェルトカレン
ダーを用いて、接触時間が1.4秒、加熱温度を137
℃で表裏両面を熱接合し、目付70g/m2 厚さ0.1
9mmのポリエチレン不織布を得た。 (不織布C)不織布Aと吐出量を変更する以外は同様に
して、ウェブを形成し、145℃のエンボスロール(凹
部が格子柄、エンボス深さ0.04mm、凸部面積25
%)とゴム硬度90゜の平滑なシリコンロールにより線
圧150kg/cm、速度85m/minで表裏両面を
熱部分圧着せしめ、空隙率69%で仮接合した後、フェ
ルトカレンダーを用いて、接触時間が1.2秒、加熱温
度を130℃で表裏両面を熱接合し、目付62g/m2
厚さ0.17mmのポリエチレン不織布を得た。 (不織布D)不織布Aのウェブを135℃のエンボスロ
ール(凹部が格子柄、エンボス深さ0.2mm、凸部の
1つの面積0.16mm2、凸部面積率40%)とゴム
硬度75°の平滑なシリコンロールにより、線圧300
kg/cm、速度30m/minで表裏両面を熱部分圧
着せしめ、空隙率72%で仮接合した後、フェルトカレ
ンダーを用いて接触時間0.7秒、加熱温度が135℃
で片面(表面)を熱接合し、目付72g/m2 を有する
ポリエチレン不織布を得た。 (不織布E)不織布Aと吐出量を変更する以外は同様に
して、ウェブを形成し、145℃のエンボスロール(凹
部が格子柄、エンボス深さ0.04mm、凸部面積25
%)とゴム硬度99゜の平滑なシリコンロールにより線
圧220kg/cm、速度105m/minで表裏両面
を熱部分圧着せしめ、空隙率65%で仮接合した後、フ
ェルトカレンダーを用いて、接触時間が1.2秒、加熱
温度を130℃で表裏両面を熱接合し、目付92g/m
2 厚さ0.26mmのポリエチレン不織布を得た。
(Nonwoven fabric A) Polyethylene polymer and solvent are discharged from a nozzle to a low temperature and low pressure region under high temperature and high pressure conditions,
The solvent was flashed to form fibrillated reticulated fibers, which were then deposited in a wire mesh to form a 1 m wide web. This web is embossed at 155 ° C (concave is a lattice pattern,
Embossing depth 0.04mm, convex area 25%) and rubber hardness 90 ° smooth silicon roll with linear pressure 180kg
/ Cm, speed 70 m / min, both sides of the surface were partially heat-pressed, and temporarily joined with a porosity of 68%. Then, using a felt calender, the sides of the both sides were thermally joined at a contact time of 1 second and a heating temperature of 130 ° C. , Basis weight 72g / m 2 thickness 0.19mm
A polyethylene nonwoven fabric of (Non-woven fabric B) A polyethylene web obtained in the same manner as Non-woven fabric A was treated with a flat metal roll at 160 ° C. and a rubber hardness of 7
Linear pressure of 200 kg / c with a 5 ° smooth silicone roll
m and the speed was 70 m / min, and one side was partially heat-pressed and temporarily joined so that the porosity was 74%, and then the contact time was 1.4 seconds and the heating temperature was 137 using a felt calender.
Thermal bonding of both front and back at ℃, basis weight 70g / m 2 Thickness 0.1
A 9 mm polyethylene nonwoven fabric was obtained. (Non-woven fabric C) A web was formed in the same manner as the non-woven fabric A except that the discharge amount was changed, and an embossing roll of 145 ° C. (concave portion was lattice pattern, embossing depth 0.04 mm, convex portion area 25) was formed.
%) And a smooth silicon roll with a rubber hardness of 90 °, the front and back surfaces were partially heat-pressed at a linear pressure of 150 kg / cm and a speed of 85 m / min, and temporarily bonded with a porosity of 69%, and then using a felt calender, the contact time Is 1.2 seconds, the heating temperature is 130 ° C., and the front and back sides are heat-bonded together to give a basis weight of 62 g / m 2.
A polyethylene nonwoven fabric having a thickness of 0.17 mm was obtained. (Non-woven fabric D) A web of non-woven fabric A is embossed at 135 ° C. (concave portion is lattice pattern, embossing depth is 0.2 mm, area of convex portion is 0.16 mm 2 , convex portion area ratio is 40%) and rubber hardness is 75 °. Linear pressure of 300 due to the smooth silicon roll
Both the front and back sides were partially heat-pressed at a speed of 30 m / min at a speed of 30 kg / cm, and temporarily bonded with a porosity of 72%, using a felt calender for a contact time of 0.7 seconds and a heating temperature of 135 ° C.
One surface (front surface) was heat-bonded to obtain a polyethylene nonwoven fabric having a basis weight of 72 g / m 2 . (Non-woven fabric E) A web was formed in the same manner as the non-woven fabric A except that the discharge amount was changed, and an embossing roll of 145 ° C. (concave portion was lattice pattern, embossing depth 0.04 mm, convex portion area 25
%) And rubber hardness 99 ° with a smooth silicon roll at a linear pressure of 220 kg / cm and a speed of 105 m / min to heat and pressure-bond both sides, and temporarily bond with a porosity of 65%. Is 1.2 seconds, the heating temperature is 130 ° C., and the front and back surfaces are heat-bonded together, and the basis weight is 92 g / m 2.
2 A polyethylene non-woven fabric having a thickness of 0.26 mm was obtained.

【0030】次に比較例となる不織布の製造例を示す。 (不織布a)ポリエチレンポリマーと溶剤を高温高圧条
件から、ノズルより低温低圧域に吐出し、溶剤をフラッ
シュさせて、フィブリル化網状繊維とした後、金網状に
堆積させ、1m幅のウェブを形成した。
Next, a production example of a non-woven fabric as a comparative example will be shown. (Nonwoven fabric a) A polyethylene polymer and a solvent were discharged from a nozzle to a low temperature and low pressure region under high temperature and high pressure conditions, and the solvent was flushed to form fibrillated reticulated fibers, which were then deposited in a wire mesh form to form a 1 m wide web. .

【0031】このウェブを25℃のエンボスロール(凹
部が格子柄、エンボス深さ0.04mm、凸部面積25
%)とゴム硬度75゜の平滑なシリコンロールにより線
圧180kg/cm、速度70m/minで表裏両面を
部分圧着せしめ、目付68g/m2 厚さ0.20mmの
ポリエチレン不織布を得た。 (不織布b)不織布aと同様にして得られたポリエチレ
ンウェブを160℃のフラット金属ロールとゴム硬度9
9°の平滑なシリコンロールにより線圧200kg/c
m、速度70m/minで片面を熱部分圧着せしめ、空
隙率66%になるように仮接合した後、フェルトカレン
ダーを用いて、接触時間が3秒、加熱温度を137℃で
表裏両面を熱接合し、目付70g/m2 厚さ0.16m
mのポリエチレン不織布を得た。 (不織布c)不織布aと吐出量を変更する以外は同様に
してウェブを形成し、135℃のエンボスロール(凹部
が格子柄、エンボス深さ0.2mm、凸部の1つの面積
0.16mm2、凸部面積率40%)とゴム硬度75°
の平滑なシリコンロールにより線圧200kg/cm、
速度50m/minで表裏両面を熱部分圧着せしめ、目
付42g/m2 を有するポリエチレン不織布を得た。 (不織布d)不織布Aのウェブを30℃の平滑な金属ロ
ールとゴム硬度75°の平滑なシリコンロールにより線
圧50kg/cm、速度40m/minで表裏両面を熱
部分圧着せしめ、空隙率82%で仮接合した後、フェル
トカレンダーを用いて接触時間1.5秒、加熱温度が1
45℃で片面(表面)を熱接合し、目付71g/m2
有するポリエチレン不織布を得た。 (不織布e)ヒンダードアミン系紫外線吸収剤チヌビン
622LD(チバガイギ社製)を2000ppmを含ん
でいる以外は不織布Aと同様のポリエチレンポリマーを
用いて、不織布Aと同様にウェブを形成した後、30℃
の平滑な金属ロールとゴム硬度75°の平滑なシリコン
ロールにより線圧50kg/cm、速度40m/min
で表裏両面を熱部分圧着せしめ、空隙率82%で仮接合
した後、フェルトカレンダーを用いて接触時間1.0
秒、加熱温度が145℃で片面(表面)を熱接合し、目
付73g/m2 を有するポリエチレン不織布を得た。
This web was embossed at 25 ° C. (concave portions were lattice pattern, embossing depth was 0.04 mm, convex portion area was 25).
%) And a rubber hardness of 75 ° on a smooth silicon roll to partially press-bond both front and back sides at a linear pressure of 180 kg / cm and a speed of 70 m / min to obtain a polyethylene nonwoven fabric having a basis weight of 68 g / m 2 and a thickness of 0.20 mm. (Non-woven fabric b) A polyethylene web obtained in the same manner as Non-woven fabric a was subjected to a flat metal roll at 160 ° C. and a rubber hardness of 9
Linear pressure of 200kg / c with a 9 ° smooth silicon roll
m and speed 70m / min, one side was partially heat-bonded and temporarily joined so as to have a porosity of 66%. Then, using a felt calender, the contact time was 3 seconds and the heating temperature was 137 ° C. And basis weight 70g / m 2 thickness 0.16m
m polyethylene nonwoven fabric was obtained. (Non-woven fabric c) A web was formed in the same manner as the non-woven fabric a except that the discharge amount was changed, and the embossing roll at 135 ° C. (concave portion was lattice pattern, embossing depth 0.2 mm, one area of convex portion was 0.16 mm 2 , Convex area ratio 40%) and rubber hardness 75 °
Linear pressure of 200kg / cm
Both front and back surfaces were subjected to thermal partial pressure bonding at a speed of 50 m / min to obtain a polyethylene nonwoven fabric having a basis weight of 42 g / m 2 . (Non-woven fabric d) The web of the non-woven fabric A was partially pressure-bonded on both sides by a linear pressure of 50 kg / cm and a speed of 40 m / min using a smooth metal roll at 30 ° C. and a smooth silicon roll having a rubber hardness of 75 °, and the porosity was 82%. After temporary joining with, contact time 1.5 seconds using a felt calender, heating temperature 1
One surface (front surface) was thermally bonded at 45 ° C. to obtain a polyethylene nonwoven fabric having a basis weight of 71 g / m 2 . (Non-woven fabric e) After forming a web in the same manner as Non-woven fabric A using a polyethylene polymer similar to Non-woven fabric A except that the hindered amine UV absorber Tinuvin 622LD (manufactured by Ciba-Geigy Co.) is contained at 2000 ppm, the temperature is 30 ° C.
Line pressure 50kg / cm, speed 40m / min by the smooth metal roll and the smooth silicon roll with rubber hardness of 75 °
After partially heat-bonding the front and back sides with each other and temporarily bonding with a porosity of 82%, contact time is 1.0 using a felt calender.
For one second, the heating temperature was 145 ° C. and one side (surface) was thermally bonded to obtain a polyethylene nonwoven fabric having a basis weight of 73 g / m 2 .

【0032】[0032]

【実施例1〜5、比較例1〜5】不織布A〜Eおよび不
織布a〜eについて、前記(1)〜(10)の評価を行った。
これらの結果について表1に示す。表1より、本発明の
不織布は耐水圧つまり防水性の劣化が起こり難く、また
引張強力の値が高く、破けにくい不織布であることが分
かる。
[Examples 1 to 5 and Comparative Examples 1 to 5] The nonwoven fabrics A to E and the nonwoven fabrics a to e were evaluated in the above (1) to (10).
The results are shown in Table 1. From Table 1, it can be seen that the nonwoven fabric of the present invention is a nonwoven fabric that is resistant to water pressure resistance, that is, deterioration in waterproofness, has a high tensile strength value, and is not easily broken.

【0033】それに対し、比較例1および比較例3が示
すように曲げ剛性値が0.1g/cm2/cm未満の不
織布は、引張強力が低く屋外用途に適しないことが分か
る。また、比較例2および比較例5から紫外線反射率が
65%未満の不織布は耐水圧の劣化が大きく、屋外2カ
月の暴露で防水性の保持率が50%を大きく下回ること
が分かり、特にポリマーに紫外線吸収剤を添加しても防
水性の劣化防止性は大きくは向上しないことが分かる。
On the other hand, as shown in Comparative Examples 1 and 3, it can be seen that nonwoven fabrics having a bending rigidity value of less than 0.1 g / cm 2 / cm have low tensile strength and are not suitable for outdoor use. Further, from Comparative Examples 2 and 5, it is found that the nonwoven fabric having an ultraviolet reflectance of less than 65% has a large deterioration in water pressure resistance, and the waterproof retention rate is significantly less than 50% after exposure for 2 months outdoors. It can be seen that the addition of the ultraviolet absorber does not significantly improve the waterproof deterioration preventing property.

【0034】更に、比較例4から、透気度が15秒未満
の不織布についても、屋外暴露により防水性の低下が起
こりやすいことが分かる。
Further, from Comparative Example 4, it can be seen that even with a nonwoven fabric having an air permeability of less than 15 seconds, the waterproof property is likely to be deteriorated by outdoor exposure.

【0035】[0035]

【実施例6、比較例6】不織布Dおよび不織布eについ
て、釘穴止水性と紙鳴り性について調べた。この結果を
表2に示す。表2の結果から、本発明の不織布は耐候性
に優れるだけでなく、施工時の騒音発生の抑制効果も有
しており、また釘穴からの漏水防止性にも優れているこ
とが判る。
[Example 6 and Comparative Example 6] The nonwoven fabric D and the nonwoven fabric e were examined for waterproofness against nail holes and paper noise. The results are shown in Table 2. From the results shown in Table 2, it is understood that the nonwoven fabric of the present invention is not only excellent in weather resistance, but also has an effect of suppressing noise generation during construction, and is also excellent in preventing water leakage from nail holes.

【0036】[0036]

【発明の効果】本発明の特定の紫外線反射率、ガーレー
透気度および曲げ剛性値を有するように組織されて成る
不織布は、耐候性に優れ、特に防水性の低下が従来不織
布と比べると著しく小さく、現状使用されている不織布
との比較によっても、防水性および強力面でも勝るとも
劣らない性能を有するものである。
INDUSTRIAL APPLICABILITY The non-woven fabric of the present invention, which is structured so as to have the specific ultraviolet reflectance, Gurley air permeability and flexural rigidity, has excellent weather resistance, and in particular, the decrease in waterproofness is remarkable as compared with the conventional non-woven fabric. It is small and has performance comparable to that of currently used non-woven fabrics in terms of waterproofness and strength.

【0037】また、更にその中でも特定の曲げ剛性値お
よび目付を有する不織布は、施工時の紙鳴りがほとんど
起こらず、騒音発生防止効果を有し、かつ釘穴からの漏
水防止性にも優れる。
Further, among them, a non-woven fabric having a specific flexural rigidity value and a specific weight is substantially free from paper noise during construction, has a noise preventing effect, and is also excellent in preventing leakage of water from nail holes.

【0038】[0038]

【表1】 [Table 1]

【0039】[0039]

【表2】 [Table 2]

【図面の簡単な説明】[Brief description of drawings]

【図1】ハウスラップ材の施工例を模式的に示す斜視図FIG. 1 is a perspective view schematically showing a construction example of a house wrap material.

【符号の簡単な説明】[Brief description of reference numerals]

1・・・ハウスラップ材 2・・・間柱 3・・・断熱材 4・・・防湿シート 5・・・縦胴縁 6・・・外壁材 7・・・内装材 8・・・水蒸気 1 ... House wrap material 2 ... Studs 3 ... Heat insulating material 4 ... Moisture-proof sheet 5 ... Vertical furring strip 6 ... Outer wall material 7 ... Interior material 8 ... Steam

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 ポリオレフィン系不織布であって、該不
織布の紫外線反射率が65〜80%、ガーレー透気度が
15〜1000秒/100cc、曲げ剛性値が0.1g
f/cm2/cm以上であるように組織されて成ること
を特徴とする高耐候性不織布。
1. A polyolefin-based nonwoven fabric, which has an ultraviolet reflectance of 65 to 80%, a Gurley air permeability of 15 to 1000 seconds / 100 cc, and a bending rigidity value of 0.1 g.
A highly weather-resistant non-woven fabric, characterized by being structured so as to be f / cm 2 / cm or more.
【請求項2】 請求項1記載の不織布からなるハウスラ
ップ
2. A house wrap made of the non-woven fabric according to claim 1.
【請求項3】 請求項1記載の不織布からなる農業資材3. Agricultural material comprising the non-woven fabric according to claim 1.
JP4418295A 1995-03-03 1995-03-03 High weather resistant non-woven fabric and house wrap, agricultural material Expired - Lifetime JP3501535B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP4418295A JP3501535B2 (en) 1995-03-03 1995-03-03 High weather resistant non-woven fabric and house wrap, agricultural material

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP4418295A JP3501535B2 (en) 1995-03-03 1995-03-03 High weather resistant non-woven fabric and house wrap, agricultural material

Publications (2)

Publication Number Publication Date
JPH08246309A true JPH08246309A (en) 1996-09-24
JP3501535B2 JP3501535B2 (en) 2004-03-02

Family

ID=12684439

Family Applications (1)

Application Number Title Priority Date Filing Date
JP4418295A Expired - Lifetime JP3501535B2 (en) 1995-03-03 1995-03-03 High weather resistant non-woven fabric and house wrap, agricultural material

Country Status (1)

Country Link
JP (1) JP3501535B2 (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8512610B2 (en) 2004-04-09 2013-08-20 Mitsui Chemicals, Inc. Nonwoven fabric sheet and method for producing same
JP2014197995A (en) * 2013-03-29 2014-10-23 大王製紙株式会社 Mulching sheet

Family Cites Families (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP3002939U (en) 1994-04-11 1994-10-11 デュポン株式会社 Cover cover sheet for sericulture

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US8512610B2 (en) 2004-04-09 2013-08-20 Mitsui Chemicals, Inc. Nonwoven fabric sheet and method for producing same
JP2014197995A (en) * 2013-03-29 2014-10-23 大王製紙株式会社 Mulching sheet

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