JPH08215070A - Tempura cooking device - Google Patents

Abstract

PURPOSE: To provide a cooking device for Japanese deep-fat fried food (tempura) for which a lot of small unevenness are forcedly formed on the surface of the coating of tempura materials to move in a frier and linear and flower-shaped coating without nonuniformity can be prevented by this unevenness from being separated from the coating. CONSTITUTION: A rotary brushing device 40 is installed to form a lot of small unevenness on the coating surface of previously coated tempura materials W on a conveyer 10 for moving the tempura materials W at the position close to the surface of oil in a frier 1.

Description

Detailed Description of the Invention

[0001]

BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to a tempura manufacturing apparatus.

[0002]

2. Description of the Related Art The appearance and texture of tempura depend on the flower garment. A method for automatically forming this flowering garment is disclosed in JP-B-59-13209, JP-A-2-12886.
No. 57 is provided.

[0003]

According to this conventional method, a tempura material coated by a buttering device is supplied onto a conveyor arranged on an oil level in a fryer and heated toward the tempura material on the conveyor. The oil is sprayed, and the clothing around the ingredients is stirred by the injection pressure of the heating oil to form a flowering clothing.

In this case, the clothing surface of the tempura ingredient material transferred by the conveyor by the heating oil jetted at a fixed position from the fixed heating oil jetting device becomes streaky, and streaky unevenness occurs in the flower-blowing clothing. If the spray pressure is weak and the superheated oil hits the oil surface of the oil tank, it will not disperse and bloom flowers on the clothes, resulting in high spray pressure. There is a problem that the clothes are peeled off and the tempura looks bad.

The object of the present invention is to forcibly form a large number of small irregularities on the surface of a batter of tempura material to be transported in a fryer, and the irregularities cause the flower-blowing uniform and stripping of the batter. It is an object of the present invention to provide a tempura manufacturing apparatus having a good form in which the above-mentioned problem is prevented.

[0006]

DISCLOSURE OF THE INVENTION To achieve the above object, the present invention provides a conveyor for transferring a pre-clothed tempura ingredient at a position close to the oil level in a fryer, and a tempura ingredient on this conveyor. And a rotary brush device for forming a large number of small irregularities on the clothing surface.

According to the present invention, a conveyor for transferring pre-clothed tempura ingredients at a position close to the oil level in a flyer, and a flower for dropping flower-blowing clothing liquid onto the tempura ingredients on the conveyor from above the oil level. A blooming liquid supply device and a rotating brush device for forming a large number of small irregularities on the clothes of the tempura ingredient material on the conveyor are provided after the blooming liquid supply device.

The present invention relates to a conveyor for transferring a pre-clothed tempura ingredient at a position close to the oil level in a fryer, and a rotary brush for forming a large number of small irregularities on the clothing surface of the tempura ingredient on the conveyor. A device and a device for disturbing flower-blowing clothes which sprays heating oil from above the tempura ingredient after the device.

According to the present invention, a conveyor for transferring a pre-clothed tempura ingredient at a position close to the oil level in a fryer, and a flower for dropping the flower-blowing clothing liquid onto the tempura ingredient on the conveyor from above the oil level. A blooming liquor supply device, a rotating brush device that forms a large number of small irregularities on the clothes of the tempura ingredients on the conveyor after the flower blooming liquor supply device, and a rotating brush device after the rotary brush device. It is equipped with a device for disturbing the blooming clothes that sprays heated oil from above.

Further, the flower-blowing clothes disturbing device is provided with an operating device for rocking or vibrating so as to rock or vibrate the heating oil to be sprayed.

[0011]

According to the present invention, a large number of small irregularities are formed on the clothing surface by the rotating brush device in a state where the pre-clothed tempura ingredient material is supported and transferred by a conveyor arranged at a position close to the oil level in the fryer. By forming it, oil penetrates into the thin recess of the clothing layer and causes an instantaneous explosion, which causes the thick protrusion to burst and ensure a flower-like state, with no streaky unevenness. Manufactures Hanasaki's tempura.

In addition, in the structure in which the rotating-brush device is provided after the flower-blowing liquid supply device, the flower-blowing clothes are supplemented and added, and the action of the rotating brush device increases the amount of the flower-blowing clothes. The tempura of Hanasaki uniform is produced without any unevenness.

Further, in the structure provided with the flower-blowing disturbing device for spraying the heating oil from above the tempura ingredient material after the rotating brush device, the clothes which have been bloomed by the rotating brush device are further mixed with the clothes disturbing device. Scattered by heating oil sprayed to produce irregularities and cavities, which makes it possible to produce tempura with a flower-bloom uniform without streaks.

Further, in the constitution in which the rotating brush device is provided after the flower-blowing liquid supply device and the flower-blowing disturbing device is provided after this rotary brush device, the operation of each of the above devices is combined so that the flower-blowing amount is increased. The tempura of Hanasaki-gi is produced, which increases in number, produces irregularities and cavities, and has no streaky unevenness.

When the device for disturbing flower-blowing clothes is shaken or vibrated by the actuating device, the heating oil to be sprayed is shaken or vibrated, and the scattering action of the flower-blowing clothes is increased to make the flower-blowing uniform and uniform. Enables the production of batter tempura.

[0016]

Embodiments of the present invention will be described below with reference to the drawings. 1 and 2 show a first embodiment of the present invention. In FIG. 1, 1 is a flyer containing heating oil,
10 is a conveyer for transferring the tempura ingredients placed near the oil level in the flyer 1, 11 is a conveyer conveyor, 12
Is a carry-out conveyor. It is preferable that the transfer conveyor 10 is provided with a grid-shaped component supporting member 20 as shown in FIG.

In FIG. 2, reference numeral 3 denotes a supply conveyor for putting the tempura ingredient W on the lattice-shaped ingredient support member 20 of the transfer conveyor 10. The tempura ingredient W supplied by this supply conveyor 3 is as shown in FIG. It is pre-applied by an approximate buttering device.

Above the transfer conveyor 10, there is disposed a rotary brush device 40 for forming a large number of small irregularities on the clothing surface of the tempura ingredient W on the transfer conveyor 10. As shown in FIG. 2, the rotary brush device 40 is arranged so that the tip of the brush comes into contact with the clothing surface of the tempura ingredient W on the transfer conveyor 10 and pierces it.

Further, the brush is preferably made of Teflon which has elasticity, flexibility and heat resistance so that clothes do not adhere to it, and the surface of the metal wire having elasticity, flexibility and heat resistance is suitable. It may be a Teflon film.

The rotary brush device 40 shown in FIGS. 1 and 2.
Is a configuration in which two roll-shaped brushes are arranged in parallel in the moving direction of the transfer conveyor 10, but one roll-shaped brush may be used, or, as shown in FIG. 3, a belt-shaped rotary brush device 40a that makes endless rotation. But it's okay.

In the first embodiment having the above-mentioned structure, the tempura ingredient W pre-applied by a not-shown buttering device is put on the grid-like ingredient support member 20 of the transfer conveyor 10 by the supply conveyor 3. When the tempura ingredient W supplied on the transfer conveyor 10 passes directly under the rotary brush device 40 (40a), the tip of the brush comes into contact with the clothing surface of the tempura ingredient W and pierces the clothing, thereby causing a large number of clothing items on the clothing surface. Form small irregularities.

Due to the formation of the large number of small irregularities, a thin concave portion and a thick convex portion are formed on the clothing layer, and oil penetrates into the thin concave portion to cause an instantaneous explosion, which results in a thicker concave portion. The protrusions explode and the flower is surely in a blooming state, and a flower-blooming uniform uniform stripe is obtained.

FIG. 4 shows a second embodiment of the present invention. In the second embodiment, the configuration in which the rotary brush device 40 (40a) that forms a large number of small irregularities on the clothing surface of the tempura ingredient material W on the transfer conveyor 10 is arranged above the transfer conveyor 10 is the first embodiment. Similar to the example, the flower-blowing liquid supply device 4 is provided in front of the rotary brush device 40 (40a) for dropping the flower-blowing liquid onto the tempura ingredient W on the transfer conveyor 10 from above the oil level. It has a different structure. Reference numeral 6 is a sensor for confirming that the tempura ingredient W on the transfer conveyor 10 is located immediately below the flower-blowing clothing liquid supply device 4 and dropping the flower-blowing clothing liquid from the flower-blowing clothing liquid supply device 4.

In the second embodiment, the flower-blowing garment is replenished and added by the flower-blowing garment liquid supply device 4 on the transfer conveyor 10 to the tempura ingredient W that has been garmented in advance by the not-shown buttering device. The rotary brush device 40 (40
Due to the action that a) causes the oil to infiltrate into the thin recesses of many small uneven layers and to explode momentarily, the thick protrusions explode, resulting in an increase in the amount of flowering clothes and no unevenness in the form of streaks. It is possible to produce tempura with a good flower bloom.

5 and 6 show a third embodiment of the present invention. In the third embodiment, a flower-blowing coat disturbing device 5 for spraying heating oil from above the oil surface to the tempura ingredient W on the conveyer conveyor 10 is installed above the transfer conveyer 10, and the flower-bloom disturbing device is disturbed. The rotating brush device 40 is provided in front of the device 5.
(40a) is arranged. Reference numeral 7 is a sensor for confirming that the tempura ingredient W is located directly below the flower-blowing clothes disturbing device 5 and spraying heating oil from the flower-blowing clothes disturbing device 5.

As shown in FIGS. 8 and 9, the flower-blowing clothes disturbing device 5 has a fryer 1 as shown in FIG. 5 in an oil storage box body 30 having a large number of small holes 31 formed in its bottom surface. The heating oil is pumped up by the pump 13 and supplied by the supply pipe 14. In addition to supplying the heating oil in the fryer 1, an oil heating device and a feed pump are installed outside the fryer 1 to supply the oil heated to a predetermined temperature to the feed pipe 1.
It is also possible to supply the oil into the oil containing box 30 by means of 4.

In the third embodiment, the rotary brush device 40 (40a) is attached to the tempura ingredient W on the transfer conveyor 10.
Due to the fact that oil penetrated into the thin recesses of many small uneven layers due to, and explodes momentarily, the effect of making the clothes bloom by the burst of the thick projections The batter is further scattered by the heating oil sprayed by the batter disturbing device 5 to generate irregularities and cavities, and a tempura of a flower-bloom batter without streaky unevenness is manufactured.

FIG. 7 shows a fourth embodiment of the present invention. In the fourth embodiment, the flower-blowing liquid supply device 4 for dropping the flower-blowing liquid on the tempura ingredient W on the transfer conveyor 10 from above the oil surface, and after the flower-blowing liquid liquid supply device 4, A rotary brush device 40 (40a) that forms a large number of small irregularities on the clothes of the tempura ingredient W on the transfer conveyor 10, and heating oil is applied from above the tempura ingredient W after the rotary brush device 40 (40a). This is a configuration in which the flower-blowing clothes disturbing device 5 to be sprayed is arranged.

In the fourth embodiment, the operation of the flower-blowing liquid supply device 4, the rotating brush device 40 (40a) and the flower-blowing device disturbing device 5 are combined to increase the amount of flower-blowing clothes. , Which produces irregularities and cavities, and is free of streaky unevenness and has a well-formed flower-blowing tempura.

The flower-blowing clothes disturbing device 5 of the third and fourth embodiments is oscillated or vibrated to move the transfer conveyor 10.
It is effective to spray the heating oil from above the oil surface on the upper tempura ingredient.

As shown in FIGS. 8 and 9, the operating device 35 for swinging or vibrating the flower-blowing clothes disturbing device 5 is a frame for the oil containing box body 30 having a large number of small holes 31 on the bottom surface. A bracket 33 fixed to the member 32 and fixed to the flyer 1 via support shafts 34 fixed to both sides of the frame member 32 can move left and right in a direction orthogonal to the traveling direction of the transfer conveyor 10 in a plane. To support.

The operating device 35 for swinging or vibrating the oil containing box body 30 in the left-right direction has one end of a link 37 attached to a rotary disc 36 which is rotationally driven by a motor 38.
Is connected to the eccentric position of the frame member 3 and the other end of the link 37 is connected to the frame member 3
It is a structure that is bonded to the side of 2. The actuating device 35 may be a vibrator in addition to the mechanical structure.

The heating oil applied to the tempura ingredient W by the flower-blowing agitation device 5 is not sprayed with pressure, but drops from a large number of small holes 31 formed in the bottom surface of the oil container 30. Since it is due to natural gravity, the problem that the clothes are peeled off without applying excessive pressure is solved.

In the case where the transfer conveyor 10 is provided with the lattice-shaped ingredient supporting member 20, since the tempura ingredient W is supported by the lattice-shaped ingredient supporting member 20, the flower-blowing clothing liquid is in the lattice-shaped supporting member 20. The tempura ingredient W is wrapped around and adheres to the back surface of the tempura ingredient W, and the heating oil in the fryer 1 flowing through the gaps in the grid-shaped ingredient support member 20 makes the heat flow better. The tempura is produced in a good shape with a uniform flower-bloom.

[0035]

As described above, according to the present invention, the rotating brush device for the clothing surface of the tempura ingredient material is placed on the transfer conveyor in which the pre-clothed tempura ingredient material is arranged at a position close to the oil level in the fryer. With this structure, a large number of small irregularities are formed to allow oil to be lifted up.Therefore, there are thin recesses and thick projections that are formed in the clothing layer, and oil penetrates into the thin recesses, causing a momentary explosion. As a result, the thick convex portion bursts and the flower is surely in a bloomed state, and there is an advantage that a flower-bloom uniform without streaks can be obtained.

Further, in the constitution in which the rotating brush device is provided after the flower-blowing liquid supply device, the flower-blowing clothes are replenished and added, and the action of the rotary brush device increases the amount of the flower-blowing clothes. There is an advantage that it is possible to produce a tempura of a flower-blooming coat that is uniform and has a good shape.

Further, in the structure provided with the flower-blowing disturbing device for spraying the heating oil from above the tempura ingredient after the rotating brush device, the clothes which have been bloomed by the rotating brush device are further mixed with the clothes disturbing device. There is an advantage that it is possible to produce the tempura of the flower-blooming clothes, which has unevenness and cavities, and is scattered by the spraying of the heating oil according to the above to produce streaky uniform.

Further, in the constitution in which the rotary brush device is provided after the flower-blowing liquid supply device and the flower-blowing disturbing device is provided after this rotary brush device, the operation of each of the above devices is combined, and the flower-blowing amount is increased. There is an advantage that it is possible to manufacture a tempura of a flower-blowing coat that increases in number, produces irregularities and cavities, and has no streaky unevenness and a good shape.

Further, since the flower-blowing clothes disturbing device for spraying the heating oil from above the tempura ingredient material is based on natural gravity, the problem that the clothes are peeled off without applying excessive pressure is solved and the rocking is prevented. Alternatively, by vibrating, it is possible to further prevent the generation of streaky unevenness due to the heating oil.

[Brief description of drawings]

FIG. 1 is a side view of a first embodiment of the device of the present invention.

FIG. 2 is an enlarged view of a main part of FIG.

FIG. 3 is a diagram showing an example of design change of a rotating brush device.

FIG. 4 is an enlarged view of a main part of a second embodiment of the device of the present invention.

FIG. 5 is a side view of a third embodiment of the device of the present invention.

FIG. 6 is an enlarged view of a main part of FIG.

FIG. 7 is an enlarged view of an essential part of a fourth embodiment of the device of the present invention.

FIG. 8 is a plan view of the Hanasaki clothing disturbing device.

9 is a sectional view taken along line AA of FIG.

[Explanation of symbols]

 1 Flyer 2 Conveyor 3 Supply Conveyor 4 Hanasaki Clothing Liquid Supply Device 5 Hanasaki Clothing Disturbing Device 10 Transfer Conveyor 20 Lattice Tool Support Member 30 Oil Storage Box Body 31 Small Hole 32 Frame Member 35 Actuator 36 Rotating Disc 37 Link 38 Motor 40 Rotating brush device 40a Rotating brush device W Tempura ingredient

Claims (5)

[Claims] 1. A conveyer for transferring pre-clothed tempura ingredients at a position near the oil level in a fryer, and a rotary brush device for forming a large number of small irregularities on the clothing surface of the tempura ingredients on the conveyor. An apparatus for making tempura, characterized by being equipped with. 2. A conveyor for transferring pre-coated tempura ingredients at a position near the oil level in a fryer, and a flower-blowing gown for dropping the flower-blowing clothing liquid onto the tempura ingredients on the conveyor from above the oil level. A tempura manufacturing device comprising: a liquid supply device; and a rotary brush device that forms a large number of small irregularities on the clothes of the tempura ingredient material on the conveyor after the liquid supply device for blooming clothes. 3. A conveyor for transferring pre-clothed tempura ingredients at a position near the oil level in a fryer, and a rotary brush device for forming a large number of small irregularities on the clothing surface of the tempura ingredients on the conveyor. A tempura manufacturing device comprising a rotating flower brush device and a flower-blowing clothes disturbing device for spraying heating oil from above the tempura ingredient material. 4. A conveyor for transferring pre-coated tempura ingredients at a position near the oil surface in a fryer, and a flower-blowing clothing for dropping the flower-blowing clothing liquid onto the tempura ingredients on the conveyor from above the oil surface. A liquid supply device, a rotary brush device that forms a large number of small irregularities on the clothes of the tempura ingredient on the conveyor after the flower bloom clothing liquid supply device, and from above the tempura ingredient after the rotary brush device. An apparatus for making tempura, which is equipped with a device for disturbing the blooming of flowers that sprays heated oil. 5. The tempura manufacturing apparatus according to claim 3, wherein the flower-blowing clothes disturbing device is provided with an operating device for rocking or vibrating.