JPH08197228A - Apparatus for squeezing molten metal - Google Patents

Apparatus for squeezing molten metal

Info

Publication number
JPH08197228A
JPH08197228A JP2338295A JP2338295A JPH08197228A JP H08197228 A JPH08197228 A JP H08197228A JP 2338295 A JP2338295 A JP 2338295A JP 2338295 A JP2338295 A JP 2338295A JP H08197228 A JPH08197228 A JP H08197228A
Authority
JP
Japan
Prior art keywords
mold
pin
molten metal
movable
tip
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP2338295A
Other languages
Japanese (ja)
Other versions
JP3418027B2 (en
Inventor
Kiyoshi Fujino
清 藤野
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Mold Kk U
U MOLD KK
Original Assignee
Mold Kk U
U MOLD KK
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Mold Kk U, U MOLD KK filed Critical Mold Kk U
Priority to JP02338295A priority Critical patent/JP3418027B2/en
Publication of JPH08197228A publication Critical patent/JPH08197228A/en
Application granted granted Critical
Publication of JP3418027B2 publication Critical patent/JP3418027B2/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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Abstract

PURPOSE: To surely and easily obtain a good quality product by arranging a large scaled first hydraulic cylinder around a center pin and directly fitting an insert stem to the end surface of a piston thereof. CONSTITUTION: A fixed die 3 to a fixed plate 1 and a movable die 12 to a movable plate 7 are fitted, respectively. The center pin 18 is shiftable in the die opening/closing direction and a gate at the fixed die side is opened/closed with this pin. The cylindrical insert stem 13 for pressurizing molten metal, arranged around the center pin 18 so as to be slidable in the die opening/closing direction and faced to a cavity 14 at this tip part, or plural first pressurizing pins arranged on the concentrical circle, are arranged to the movable die side. Further, the large scaled first hydraulic cylinder 9 having the cylindrical piston 10 is arranged around the center pin 18 at the axial center part of the movable plate 7, and the insert stem 13 or the first pressurizing pin is directly fitted to the end surface of the piston 10 thereof. By this constitution, the pressurizing force is concentrated to the part needing the strength and the molten metal squeezing can be executed to this part.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は,金型キャビティ内へ溶
湯を充満させて溶湯鍛造を行う装置に関するものであ
る。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an apparatus for filling a mold cavity with molten metal and forging the molten metal.

【0002】[0002]

【従来の技術】従来は,例えば,自動車用のアルミホイ
ール等をスクイズダイカスト法によって成形する場合,
特公平3−4297号公報,特公平3−25264号公
報,特願平5−296293号明細書,特願平6−25
514号明細書に記載されているような方法および装置
を用いて成形していた。すなわち,これらにおいては,
下側の固定金型と上側の可動金型間に形成した金型キャ
ビティ内に,固定金型の下側から固定金型に接合させて
配した射出スリーブの内孔径よりも小径の溶融物通路を
通して金型キャビティ内に溶湯を鋳込んだ後,可動金型
に摺動自在に取付けられており,かつ,前記固定金型内
の小径の溶融物通路の直径よりもわずかに小径のピンを
直ちに前進させて,ピンの先端部を前記小径の溶融物通
路内に挿入するようにして成形していた。
2. Description of the Related Art Conventionally, for example, when molding aluminum wheels for automobiles by a squeeze die casting method,
Japanese Patent Publication No. 3-4297, Japanese Patent Publication No. 3-25264, Japanese Patent Application No. 5-296293, Japanese Patent Application No. 6-25
Molded using methods and equipment as described in US Pat. That is, in these,
Inside the mold cavity formed between the lower fixed mold and the upper movable mold, a melt passage with a diameter smaller than the inner diameter of the injection sleeve that is arranged by joining the fixed mold from the lower side to the fixed mold. Immediately after casting the molten metal into the mold cavity through the through hole, a pin that is slidably attached to the movable mold and that is slightly smaller than the diameter of the small-diameter melt passage in the fixed mold is immediately inserted. It was formed by advancing and inserting the tip of the pin into the melt passage of the small diameter.

【0003】これらは,いずれも緻密な製品を造ること
を目的としている。しかし,特公平3−4297号公報
や特公平3−25264号公報等に記載されているよう
なスクイズダイカスト法による場合は,金型キャビティ
内に溶湯が充填された直後に,可動金型の軸心部に設け
られている押湯用のピンを前進させるだけであるので,
ある程度,押湯効果は得られるものの,すでに固りかけ
ている鋳込製品の中央部の小範囲のみを押湯しているの
で,金型キャビティ内の固りかけている溶湯全体を補充
する溶湯も不足ぎみであるとともに,押湯力が充分に伝
わらなかった。また,押湯用のセンターピンの作用によ
る押湯力を金型キャビティ内の溶湯に伝えるときに,そ
の圧力が射出プランジャを押下げる働きをして,その押
湯の効果を低減していた。
All of these are aimed at producing a dense product. However, in the case of the squeeze die casting method as disclosed in Japanese Patent Publication No. 3-4297 and Japanese Patent Publication No. 3-25264, the axis of the movable mold is immediately after the molten metal is filled in the mold cavity. Since only the feeder pin provided at the core is moved forward,
Although the effect of pushing is obtained to some extent, only the small area in the center of the cast product that has already hardened is pushed, so that the entire molten metal in the mold cavity is replenished. However, the feeding power was not sufficiently transmitted. Further, when the feeder force due to the action of the center pin for the feeder is transmitted to the molten metal in the mold cavity, the pressure acts to push down the injection plunger, reducing the effect of the feeder.

【0004】これらの理由によっても,必ずしも充分な
押湯がなされておらず,必ずしも常に充分に満足し得る
緻密な製品が得られるとは限らなかった。また,溶湯の
凝固収縮に対して溶湯をセンターピンで補充する時間
中,射出プランジャは加圧を継続し,次の動作に移行で
きず,鋳造サイクルタイムが長くなっていた。また,金
型内に空気が残り不良の原因となっていた。
For these reasons as well, sufficient riser is not always made, and a sufficiently satisfactory and dense product is not always obtained. Further, during the time when the center pin replenishes the molten metal with respect to the solidification shrinkage of the molten metal, the injection plunger continues to pressurize and cannot move to the next operation, resulting in a long casting cycle time. In addition, air remained in the mold, causing defects.

【0005】また,前記した従来の溶湯鍛造法において
は,完全に型締する直前の型締途中で,可動金型を一旦
停止させた状態で,金型キャビティ内に溶湯を鋳込み,
然る後に,可動金型全体をさらに前進させて完全に型締
して溶湯鍛造を行っていたので,金型キャビティ内の溶
湯全体が型締方向に押湯される状態になり,単位圧力が
低く,金型の構造上からも押湯効果が期待できず,必ず
しも製品精度や緻密度,機械的強度が常に一定した製品
を得ることができなかった。
In the above-mentioned conventional molten metal forging method, the molten metal is cast into the mold cavity while the movable mold is temporarily stopped during the mold clamping just before the mold is completely clamped.
After that, the entire movable mold was further advanced to completely mold and perform the molten metal forging, so that the entire molten metal in the mold cavity was pushed in the mold clamping direction, and the unit pressure was It was too low to expect a feeder effect from the mold structure, and it was not always possible to obtain a product with consistent product accuracy, compactness and mechanical strength.

【0006】そこで,本発明者は,これらの課題を解決
するために,特願平6−25514号明細書に記載した
ように,固定金型,可動盤に複数個のシリンダを内蔵し
てクロスヘッドを介して取付けた可動金型,可動盤に取
付けられていて可動金型の内部に摺動自在に設けられ,
かつ,先端部がキャビティに面している入子ステムとセ
ンターピンを備えた溶湯鍛造装置を用い,前記各シリン
ダのロッド側の室に油圧を作動させて入子ステムとセン
ターピンを可動金型に対して相対的に後退させている状
態で,可動金型と入子ステムを同時に前進させて型締動
作を行い,鋳込動作によりキャビティ内に溶湯を充填さ
せるとともに,型締動作を続行している状態でセンター
ピン用シリンダのヘッド側の室の油圧を昇圧させること
によって,型締力を維持した状態でセンターピンを金型
のゲートまで前進閉塞させ金型キャビティ内の溶湯の漏
出を防止した状態で入子ステムを前進させ,キャビティ
内の溶湯に作用する加圧力を増大させ,鍛造効果を高め
るとともに,更に,射出プランジャを早期に後退させ次
の動作に移行し,鋳造サイクルタイムを短縮する溶湯鍛
造方法を発明した。
Therefore, in order to solve these problems, the inventor of the present invention, as described in Japanese Patent Application No. 6-25514, has a fixed die and a movable plate having a plurality of cylinders built therein. A movable die attached via a head, attached to a movable plate and slidably provided inside the movable die,
In addition, by using a molten metal forging device equipped with a center stem and a nest stem whose front end faces the cavity, hydraulic pressure is applied to the rod side chamber of each cylinder to move the nest stem and the center pin into a movable mold. The mold is clamped by moving the movable mold and the insert stem forward at the same time in a state of being relatively retracted with respect to the mold, and the mold is filled with molten metal while the mold clamping operation is continued. While the pressure is increasing in the head side chamber of the center pin cylinder, the center pin is moved forward and closed to the gate of the mold while maintaining the mold clamping force, preventing the molten metal from leaking into the mold cavity. In this state, the nesting stem is moved forward to increase the pressing force acting on the molten metal in the cavity to enhance the forging effect, and further the injection plunger is retracted early to shift to the next operation. It invented the molten metal forging method to reduce the forming cycle time.

【0007】[0007]

【発明が解決しようとする課題】特願平6−25514
号の発明においては,入子ステムの加圧を円周に配置し
た油圧シリンダで行うために構造が複雑となり,強度部
材であるクロスヘッドも大きくなり可動盤を小さくする
ことができない。また,円筒状製品の外周の肉厚部のヒ
ケ巣を防止するための加圧ピンを加圧する油圧シリンダ
の配置が困難である。更に,鋳造時に金型内のガスを排
出しなければならないが,外周に加圧ピンを配列するこ
とができれば,このピンを活用してガスを排出して気泡
のない製品ができる。
[Problems to be Solved by the Invention] Japanese Patent Application No. 6-25514
In the invention of No. 3, since the pressurization of the nest stem is performed by the hydraulic cylinders arranged on the circumference, the structure becomes complicated, the cross head as a strength member becomes large, and the movable plate cannot be made small. In addition, it is difficult to dispose a hydraulic cylinder that pressurizes the pressurizing pin to prevent the sink marks in the thick portion on the outer periphery of the cylindrical product. Further, the gas in the mold must be discharged during casting, but if a pressure pin can be arranged on the outer periphery, gas can be discharged by utilizing this pin to produce a product without bubbles.

【0008】[0008]

【課題を解決するための手段】本発明においては,固定
盤に取付けられている固定金型と可動盤に取付けられて
いる可動金型を設け,金型開閉方向に移動可能で固定金
型側のゲートを開閉するセンターピンとセンターピンの
周囲に配置されていて金型開閉方向に摺動自在でかつ先
端部がキャビティに面している溶湯加圧用の筒状の入子
ステムまたは同心円上に配置された複数の第1の加圧ピ
ンを可動金型側に設けた溶湯鍛造装置において,可動盤
の軸心中央部に位置するセンターピンの回りに円筒状の
1個のピストンを有する大型の第1の油圧シリンダを設
け,第1の油圧シリンダのピストンの端面に前記入子ス
テムまたは第1の加圧ピンを直接取付けた。
According to the present invention, a fixed mold attached to a fixed plate and a movable mold attached to a movable plate are provided and are movable in the mold opening / closing direction. Center pin that opens and closes the gate of, and is arranged around the center pin, is slidable in the mold opening and closing direction, and is located on a cylindrical insert stem or concentric circle for pressurizing the melt with the tip facing the cavity. In a molten metal forging device in which a plurality of first pressure pins are provided on the movable mold side, a large-sized first piston having a cylindrical piston around a center pin located at the central portion of the axis of the movable plate is used. One hydraulic cylinder was provided, and the nest stem or the first pressure pin was directly attached to the end surface of the piston of the first hydraulic cylinder.

【0009】また,可動盤の内部に同心円上に複数の第
2の油圧シリンダを配置し,第2油圧シリンダの各ピス
トンロッドの先端部にリング状のクロスヘッドを連結
し,キャビティの円筒状の端面部分に先端部が面してい
る状態で設けた複数の第2の加圧ピンをクロスヘッドに
取付けた。また,第2の加圧ピンの先端部を開閉弁部と
し,第2の加圧ピンの外周面に先端部を残して軸線方向
に伸びた溝を設け,この溝の後方にガス抜き装置を連結
した。
Further, a plurality of second hydraulic cylinders are arranged concentrically inside the movable plate, and a ring-shaped crosshead is connected to the tip end portion of each piston rod of the second hydraulic cylinder to form a cylindrical cavity. A plurality of second pressure pins provided with the tip end facing the end face portion were attached to the crosshead. Further, the tip of the second pressure pin is used as an opening / closing valve, and a groove extending in the axial direction is provided on the outer peripheral surface of the second pressure pin leaving the tip, and a gas venting device is provided behind this groove. Connected.

【0010】[0010]

【作用】まず,可動盤内蔵の入子ステム用または第1の
加圧ピン用のシリンダと,第2の加圧ピンを用いる場合
は第2の加圧ピン用のシリンダのロッド側の室に油圧を
作動させて入子ステム及び前記加圧ピンを可動金型に対
して相対的に後退させている状態で,可動盤を前進させ
ることによって可動金型と入子ステムを同時に前進させ
て型締動作を行う。この状態では,可動金型が固定金型
に完全に押付けられて正規の型締がなされ,型締力は可
動盤から可動金型を経て固定金型へと伝達される。
First, in the chamber on the rod side of the cylinder for the telescopic stem or the first pressure pin with the built-in movable plate and the cylinder for the second pressure pin when the second pressure pin is used. With the hydraulic stem actuated and the telescopic stem and the pressure pin are retracted relative to the movable mold, the movable platen is moved forward to advance the movable mold and the nested stem at the same time. Perform the tightening operation. In this state, the movable mold is completely pressed against the fixed mold for proper mold clamping, and the mold clamping force is transmitted from the movable plate to the fixed mold through the movable mold.

【0011】次に,型締完了とともに第2の加圧ピンを
前進させ,ガスが通るようにする。射出動作でキャビテ
ィ内に溶湯が充填されはじめると,ガスは第2の加圧ピ
ン周辺通路から排出される。充填完了直前にピンを引上
げ,通路を閉塞し,溶湯が出ないようにする。キャビテ
ィ内に溶湯を充填完了させると,一定時間後,型締動作
を続行している状態でセンターピンのシリンダのヘッド
側の室の油圧を昇圧させる。そうすると,センターピン
が前進し,その先端が金型のゲートを閉塞する。
Next, when the mold clamping is completed, the second pressurizing pin is advanced so that the gas can pass therethrough. When the molten metal begins to be filled in the cavity by the injection operation, the gas is discharged from the passage around the second pressurizing pin. Immediately before the completion of filling, pull up the pin to block the passage and prevent molten metal from flowing out. When the filling of the molten metal in the cavity is completed, the hydraulic pressure in the chamber on the head side of the center pin cylinder is increased after a certain period of time while the mold clamping operation is being continued. Then, the center pin moves forward and its tip closes the gate of the mold.

【0012】その後,入子ステムまたは第1の加圧ピン
用のシリンダ及び第2の加圧ピン用のシリンダのヘッド
側の室の油圧を昇圧させると,シリンダ内のピストンロ
ッドが前進し始め,各入子ステムまたは第1の加圧ピン
に直接,及びクロスヘッドを介して第2の加圧ピンに力
が伝わり出し,入子ステムまたは第1の加圧ピンと,第
2の加圧ピンが前進する。その結果,金型キャビティ内
の溶湯に作用する加圧力が増大し,入子ステムの先端の
面積及び加圧ピンの先端の面積で溶湯は押圧され,溶湯
鍛造がなされる。この場合,入子ステム及び加圧ピンに
よる面圧は大きく,夫々に対応する部分が非常に緻密な
製品ができる。
After that, when the hydraulic pressure in the head side chamber of the insert stem or the cylinder for the first pressure pin and the cylinder for the second pressure pin is increased, the piston rod in the cylinder begins to move forward, The force is transmitted to each of the nest stems or the first pressure pin and directly to the second pressure pin through the crosshead, so that the nest stem or the first pressure pin and the second pressure pin are Advance. As a result, the pressing force that acts on the molten metal in the mold cavity is increased, and the molten metal is pressed by the area of the tip of the insert stem and the area of the tip of the pressure pin, forging the molten metal. In this case, the surface pressure by the nesting stem and the pressing pin is large, and a product corresponding to each of them is very precise.

【0013】この押圧動作中,ゲートはセンターピンで
閉塞されているので,射出プランジャには反力はかから
ないので,キャビティ内の溶湯が凝固する時期より早い
時期に後退させて次の動作に移っても,溶湯が逆流する
ことはなく,鋳造サイクルタイムを早くすることができ
る。
During this pressing operation, since the gate is closed by the center pin, no reaction force is applied to the injection plunger. Therefore, the gate is retracted earlier than the time when the molten metal in the cavity solidifies, and the next operation starts. However, the molten metal does not flow backward and the casting cycle time can be shortened.

【0014】また,溶湯充填中に入子ステム周辺及び加
圧ピン周辺の隙間からガスを排出するのでガスによる欠
陥がなくなる。しかし,溶湯が充填され,入子ステム及
び加圧ピンで加圧すると,その反力で溶湯が隙間に進
入,冷却凝固して,製品を取出してもバリとして残る
が,入子ステム及び加圧ピンを前進,後退させることに
よってそのバリは取除かれて,通路はガスが流れるよう
に維持される。
Further, since the gas is discharged from the gaps around the insert stem and the pressurizing pin during the filling of the molten metal, defects due to the gas are eliminated. However, when the molten metal is filled and pressurized by the nesting stem and the pressure pin, the reaction force causes the molten metal to enter the gap, cool and solidify, and remain as burrs even when the product is taken out. The burr is removed by advancing and retracting the pin, and the passage is kept gas flowing.

【0015】[0015]

【実施例】図1は本発明の装置の1実施例を示すもの
で,アルミニウム合金製の自動車用ホイールを製造する
竪型の溶湯鍛造装置として示されている。図1におい
て,1は水平に設けられている下部プラテンでもある固
定盤,2は下部金型ホルダ,3は下型でもある固定金
型,4は上方に設けられているシリンダプラテン,5は
型締型開用の型締シリンダ,6はピストンロッド,7は
上下方向に動く可動盤,8は固定盤1とシリンダプラテ
ン4を連結しているコラムである。固定金型3の軸心中
央部には,下向きに内径が若干大きくなっているゲート
穴3aが設けられている。
DESCRIPTION OF THE PREFERRED EMBODIMENTS FIG. 1 shows an embodiment of the apparatus of the present invention, which is shown as a vertical molten metal forging apparatus for manufacturing automobile wheels made of aluminum alloy. In FIG. 1, 1 is a fixed platen that is also a horizontal lower platen, 2 is a lower mold holder, 3 is a fixed mold that is also a lower mold, 4 is a cylinder platen provided above, and 5 is a mold. A mold clamping cylinder for opening the mold, 6 is a piston rod, 7 is a movable platen that moves in the vertical direction, and 8 is a column that connects the fixed plate 1 and the cylinder platen 4. A gate hole 3a having a slightly larger inner diameter is provided downward at the center of the fixed mold 3 axis.

【0016】可動盤7の内部軸心中央部には下向きの1
個の大型の第1の油圧シリンダ9が組込まれており,こ
の第1の油圧シリンダ9の1個の中空状の大径のピスト
ン10の中央下端部には,円筒状またはそれに近い形状
で円筒状の範ちゅうに入る形状の1個の入子ステム13
が取付けられている。可動盤7の中央下部において,可
動金型12のバックプレート7aと可動金型12があ
り,筒状の入子ステム13は可動金型12内の貫通穴1
2aの中に上下方向に摺動自在に設けられていて,その
先端部は金型キャビティ14に面している。なお,第1
の油圧シリンダ9のピストン10の外径は,入子ステム
13の外径よりも大きく,例えば,可動金型12の外径
に近い程度の大きな径にしておき,大きな押圧力を作用
させ得るようにしておく。
In the central portion of the inner axis of the movable plate 7, there is a downward facing 1
A plurality of large first hydraulic cylinders 9 are incorporated, and one hollow large-diameter piston 10 of the first hydraulic cylinder 9 has a cylindrical lower end in the center or a similar shape. Nesting stem 13 with a shape that fits in the shape range
Is installed. In the lower central part of the movable plate 7, there is a back plate 7a of the movable mold 12 and the movable mold 12, and the cylindrical nesting stem 13 has a through hole 1 in the movable mold 12.
2a is provided slidably in the vertical direction, and its tip end faces the mold cavity 14. The first
The outer diameter of the piston 10 of the hydraulic cylinder 9 is larger than the outer diameter of the insert stem 13, for example, a large diameter close to the outer diameter of the movable mold 12 so that a large pressing force can be applied. Leave.

【0017】また,1個の入子ステム13の代りに,同
心円状に配置した複数の第1の加圧ピン11を使用する
こともある。この場合は,例えば,図2に示したような
構造になる。すなわち,各第1の加圧ピン11は,それ
ぞれ可動金型12の中を貫通して上下方向に摺動し得る
ようになっており,後端部はピストン10の先端面に固
定されており,各第1の加圧ピン11の先端部は金型キ
ャビティ14に面している。なお,この場合,入子ステ
ム13がないので,後記するセンターピン18は,可動
金型12の軸心部に上下方向に摺動自在に取付けられて
いる。
Further, instead of one nesting stem 13, a plurality of first pressure pins 11 arranged concentrically may be used. In this case, for example, the structure is as shown in FIG. That is, each first pressurizing pin 11 penetrates through the movable mold 12 and can slide in the vertical direction, and the rear end portion is fixed to the front end surface of the piston 10. The tip of each first pressure pin 11 faces the mold cavity 14. In this case, since there is no nesting stem 13, a center pin 18, which will be described later, is attached to the axial center of the movable mold 12 so as to be vertically slidable.

【0018】15は可動金型12の周囲に設けられてい
る可動金型の一部である数個のコアで,図1,図2にお
いて,コア15は可動盤7の外周下端部に組込まれてい
るコアシリンダ16によって水平方向に移動し得るよう
になっていて,製品の取出を可能にしている。コア15
の下端外周部にはテーパ面15aが設けられていて,コ
ア15を閉じて型締したときに,このテーパ面15a
が,下型ホルダ2の外周上部に設けられているテーパリ
ング17の内面のテーパ面17aと嵌合するようになっ
ている。
Reference numeral 15 denotes several cores which are a part of the movable mold provided around the movable mold 12. In FIGS. 1 and 2, the core 15 is incorporated in the lower end of the outer periphery of the movable plate 7. The movable core cylinder 16 allows the product to be moved in the horizontal direction, allowing the product to be taken out. Core 15
The outer peripheral portion of the lower end of the core 15 is provided with a tapered surface 15a. When the core 15 is closed and the mold is clamped, the tapered surface 15a is formed.
However, it is adapted to fit with the taper surface 17 a of the inner surface of the taper ring 17 provided on the upper outer periphery of the lower die holder 2.

【0019】18は通常アキュラッドピンとも呼んでい
る押湯用およびゲート切断用のセンターピンであり,セ
ンターピン18の先端側約半分は入子ステム13の軸心
部の穴13a内に摺動自在に設けられていて,その先端
部は,入子ステム13の下端部から出入りできるように
なっており,センターピン18が入子ステム13から突
出したときは,固定金型3のゲート穴3a中に入り,閉
塞させ得るようになっている。センターピン18の後端
部は,ピストン10の軸心部の穴内で,ピストンロッド
6の内部に組込まれているシリンダ19のピストンロッ
ド20と一体に連結されている。センターピン18の内
部には,先端近くまで,冷却水用の穴が設けられてい
る。
Reference numeral 18 is a center pin for hot water supply and gate cutting, which is usually called an acurad pin. About half of the tip of the center pin 18 slides in the hole 13a at the axial center of the insert stem 13. It is freely provided, and its front end portion can be moved in and out from the lower end portion of the insert stem 13, and when the center pin 18 projects from the insert stem 13, the gate hole 3a of the fixed mold 3 is provided. It is designed so that it can enter and block it. The rear end portion of the center pin 18 is integrally connected to the piston rod 20 of the cylinder 19 incorporated in the piston rod 6 in the hole of the axial center portion of the piston 10. Inside the center pin 18, a hole for cooling water is provided up to near the tip.

【0020】21は固定盤1の軸心部に取付けられてい
る鋳込スリーブ,22は鋳込スリーブ21内に上下方向
に摺動自在に設けられているプランジャチップ,23は
射出プランジャ,24は鋳込シリンダであり,射出プラ
ンジャ23の下端部は鋳込シリンダ24のピストンロッ
ド25と一体に連結されている。鋳込シリンダ24は,
固定盤1に連結部材を介して固定しておいても良いが,
通常は,図示していない傾転装置によって,鋳込スリー
ブ21やプランジャチップ22等とともに上下動および
傾転させ得るようにしておくと便利である。なお,これ
らは,例えば,特公昭57−21414号公報や特公昭
58−29182号公報等で公知になっており,常用さ
れている。
Reference numeral 21 is a casting sleeve attached to the axial center of the fixed platen 1, 22 is a plunger tip provided in the casting sleeve 21 so as to be vertically slidable, 23 is an injection plunger, and 24 is an injection plunger. It is a casting cylinder, and the lower end of the injection plunger 23 is integrally connected to the piston rod 25 of the casting cylinder 24. The casting cylinder 24 is
It may be fixed to the fixed plate 1 via a connecting member,
Normally, it is convenient to be able to vertically move and tilt together with the casting sleeve 21, the plunger tip 22, etc. by a tilting device (not shown). Note that these are known and are commonly used, for example, in Japanese Patent Publication No. 57-21414 and Japanese Patent Publication No. 58-29182.

【0021】可動盤7の外周付近には,下向きの数個の
第2の油圧シリンダ47が組込まれており,この油圧シ
リンダ47の各ピストンロッド48の下端部にはリング
状のクロスヘッド49が取付けられており,クロスヘッ
ド49の下側には複数の第2の加圧ピン50が同一円周
上に取付けられている。この加圧ピン50は可動盤7お
よび可動金型12内を貫通した穴の中に上下方向に摺動
自在に設けられていて,その先端部は金型キャビティ1
4の円筒状の端面部分に面している。
Near the outer periphery of the movable platen 7, several downward second hydraulic cylinders 47 are incorporated, and a ring-shaped crosshead 49 is provided at the lower end of each piston rod 48 of the hydraulic cylinders 47. A plurality of second pressure pins 50 are mounted on the same circumference below the crosshead 49. The pressure pin 50 is vertically slidably provided in a hole penetrating the movable plate 7 and the movable die 12, and the tip end portion thereof has a mold cavity 1
4 faces a cylindrical end surface portion.

【0022】図6〜図8はこの部分の詳細図ないしは作
動図であり,先端部を開閉弁部とした第2の加圧ピン5
0の外周面には,ガスを通すための数個の溝52が,先
端部を残して軸線方向につけられている。溝52の後部
は,穴52aを介して,通路53や電磁切替弁54によ
って大気または真空タンク55等に連結されている。5
6は真空ポンプである。また,51は加圧ピン50の上
部外周に設けた空気進入防止用のシールである。
6 to 8 are detailed or operational views of this portion, in which the second pressurizing pin 5 whose tip portion has an opening / closing valve portion.
On the outer peripheral surface of No. 0, several grooves 52 for passing gas are formed in the axial direction except for the tip. The rear portion of the groove 52 is connected to the atmosphere, the vacuum tank 55, or the like by the passage 53 and the electromagnetic switching valve 54 via the hole 52a. 5
6 is a vacuum pump. Further, reference numeral 51 is a seal provided on the outer periphery of the upper portion of the pressure pin 50 to prevent air from entering.

【0023】なお,図1および図3〜図5に示すよう
に,貫通穴12aの下部に,ガスを通すための,例えば
0.1〜0.3mm程度の小さな隙間43を設け,通路
44を介して通路53に連結しておくこともできる。こ
のようにしておけば,入子ステム13の先端外周部から
も,キャビティ14内のガスを外部に排出させることが
できる。45はOリングである。
As shown in FIGS. 1 and 3 to 5, a small gap 43 of, for example, about 0.1 to 0.3 mm for passing gas is provided in the lower portion of the through hole 12a, and a passage 44 is formed. It can also be connected to the passage 53 through. With this configuration, the gas in the cavity 14 can be discharged to the outside even from the outer peripheral portion of the tip of the insert stem 13. 45 is an O-ring.

【0024】26は油圧ポンプ,27はリリーフ弁,4
0は型締シリンダ5用の四方切替弁,28は押湯用およ
びゲート切断用のセンターピン18用の四方切替弁,2
9は入子ピン加圧用の第1の油圧シリンダ9用の四方切
替弁,30は第2の加圧ピン50加圧用の第2の油圧シ
リンダ47用の四方切替弁,31はコアシリンダ16用
の四方切替弁,32は鋳込シリンダ24用の四方切替
弁,41および33〜37はリリーフ弁,38はチェッ
ク弁,39はタンクである。
26 is a hydraulic pump, 27 is a relief valve, 4
0 is a four-way switching valve for the mold clamping cylinder 5, 28 is a four-way switching valve for the center pin 18 for feeder and gate cutting, 2
9 is a four-way switching valve for the first hydraulic cylinder 9 for pressurizing the nest pin, 30 is a four-way switching valve for the second hydraulic cylinder 47 for pressurizing the second pressurizing pin 50, 31 is for the core cylinder 16. 4 is a four-way switching valve, 32 is a four-way switching valve for the casting cylinder 24, 41 and 33 to 37 are relief valves, 38 is a check valve, and 39 is a tank.

【0025】つぎに,本発明の作動について説明する。
まず,型開した状態で,センターピン18を後退させ,
コア15を前進させた状態で,入子ピン加圧用シリンダ
9のロッド側の室9bに作動油を充填させ,油圧を作動
させる。そうすると,ピストン10は上方に上り,この
状態では,入子ステム13は可動金型12に対して相対
的に後退した状態にある。この状態で型締シリンダ5を
作動させて可動盤7を下方に前進させることにより,可
動金型12と入子ステム13およびセンターピン18を
同時に下方に前進させて型締動作を行う。
Next, the operation of the present invention will be described.
First, with the mold open, retract the center pin 18,
With the core 15 advanced, the rod-side chamber 9b of the insertion pin pressurizing cylinder 9 is filled with hydraulic oil to operate hydraulic pressure. Then, the piston 10 goes up, and in this state, the nest stem 13 is retracted relative to the movable mold 12. In this state, the mold clamping cylinder 5 is operated to move the movable platen 7 downward, whereby the movable mold 12, the insert stem 13, and the center pin 18 are simultaneously advanced downward to perform the mold clamping operation.

【0026】型締した状態では,コア15の下端部テー
パ面15aはテーパリング17のテーパ面17aに嵌合
され,コア15の下端面は固定金型3と下部金型ホルダ
2の上面と接している。そして,図1に示すように,可
動金型12と固定金型3とコア15との間には,金型キ
ャビティ14が形成されている。この型締状態では,型
締シリンダ5からの型締力は,可動盤7から可動金型1
2,コア15,固定金型3および下部金型ホルダ2,固
定盤1に伝えられる。
In the mold clamped state, the lower end tapered surface 15a of the core 15 is fitted to the tapered surface 17a of the taper ring 17, and the lower end surface of the core 15 is in contact with the fixed mold 3 and the upper surface of the lower mold holder 2. ing. As shown in FIG. 1, a mold cavity 14 is formed between the movable mold 12, the fixed mold 3 and the core 15. In this mold clamping state, the mold clamping force from the mold clamping cylinder 5 is applied from the movable platen 7 to the movable mold 1.
2, the core 15, the fixed mold 3, the lower mold holder 2, and the fixed platen 1.

【0027】一方,鋳込スリーブ21を下降させて固定
盤1から離した後,図示していない鋳込シリンダ傾転装
置を作動させて,鋳込シリンダ24および鋳込スリーブ
21等の上部を横方向に傾転または水平移動させて,邪
魔にならない場所でラドルにより溶湯を鋳込スリーブ2
1内に注湯する。このとき,あらかじめプランジャチッ
プ22を鋳込スリーブ21の下部まで下げておいても良
いが,溶湯の注湯にしたがってプランジャチップ22を
徐々に下げて行き,できるだけ溶湯が落下により撹拌さ
れないようにし,溶湯の中に空気が巻込まれないように
し,かつ,溶湯温度ができるだけ低下しないようにする
こともできる。
On the other hand, after lowering the casting sleeve 21 and separating it from the stationary platen 1, an unillustrated casting cylinder tilting device is operated to move the casting cylinder 24, the upper portion of the casting sleeve 21 and the like horizontally. Tilted or moved horizontally in the direction to cast the molten metal with a ladle in a place where it does not get in the way 2
Pour in 1 At this time, the plunger tip 22 may be lowered to the lower part of the casting sleeve 21 in advance. It is also possible to prevent air from being entrapped in the molten metal and to prevent the molten metal temperature from decreasing as much as possible.

【0028】鋳込スリーブ21内への溶湯に注湯が終れ
ば,鋳込シリンダ24を垂直状態に戻し,鋳込スリーブ
21等を上昇させ,図1に示すように,鋳込スリーブ2
1を固定盤1にドッキングさせる。型締と注湯を行った
後,鋳込シリンダ24を作動させてプランジャチップ2
2を上昇させ,金型キャビティ14内に溶湯42を鋳込
む。鋳込途中の状態を図3に示す。
When the pouring of the molten metal into the pouring sleeve 21 is completed, the pouring cylinder 24 is returned to the vertical state, the pouring sleeve 21 and the like are raised, and as shown in FIG.
1 is docked on the fixed board 1. After performing mold clamping and pouring, the casting cylinder 24 is operated to operate the plunger tip 2
2 is raised and the molten metal 42 is cast into the mold cavity 14. The state in the middle of casting is shown in FIG.

【0029】鋳込途中,入子ステム13の外周下部の隙
間43から通路53を通じて真空でガスを排出する。4
4はOリングである。溶湯42はキャビティ14内に充
填されるとともに隙間43内にも進入するが,隙間43
が小さいのですぐ冷却凝固して入口だけで奥までは進入
しない。
During the casting, the gas is discharged in a vacuum through the passage 53 from the gap 43 in the lower outer periphery of the insert stem 13. Four
4 is an O-ring. The molten metal 42 fills the cavity 14 and also enters the gap 43.
Since it is small, it solidifies by cooling immediately and does not penetrate deep into the entrance.

【0030】また,鋳込途中で,図7に示すように加圧
ピン50の先端をキャビティ14内に突出しておくと,
加圧ピン50の外周の溝52はキャビティ14に通じ,
ガスは溝52から通路53を通って外部に排出される。
真空で吸引すれば,その排出は加速される。溶湯42が
キャビティ14を充填する直前に第2の油圧シリンダ4
7を作用させて加圧ピン50を引上げると,図6に示す
ように通路が閉ざされ,溶湯42が溝52内に進入する
ことはない。このとき,同時に入子ステム13の外周の
隙間43からもガス抜きが行われる。
If the tip of the pressure pin 50 is projected into the cavity 14 during casting, as shown in FIG.
The groove 52 on the outer circumference of the pressure pin 50 communicates with the cavity 14,
The gas is discharged from the groove 52 to the outside through the passage 53.
If it is sucked in a vacuum, its discharge is accelerated. Immediately before the molten metal 42 fills the cavity 14, the second hydraulic cylinder 4
When 7 is actuated to pull up the pressure pin 50, the passage is closed as shown in FIG. 6, and the molten metal 42 does not enter the groove 52. At this time, at the same time, degassing is also performed from the gap 43 on the outer periphery of the insert stem 13.

【0031】金型キャビティ14内に溶湯が充填された
ら,鋳込シリンダ24の作用で溶湯に鋳込力を作用させ
ておいた状態で,センターピン18用のシリンダ19を
作動させてセンターピン18を前進させ,センターピン
18の先端がゲート穴3aの上端部内に入るようにす
る。このセンターピン18の前進により,金型キャビテ
ィ14内の溶湯42に押湯力を作用させる。また,ゲー
ト穴3aの上端部をセンターピン18の先端部で閉塞さ
せる。この時の状態を図1に示す。
When the mold cavity 14 is filled with the molten metal, the cylinder 19 for the center pin 18 is actuated by operating the center pin 18 while the casting force is exerted on the molten metal by the action of the casting cylinder 24. Is moved forward so that the tip of the center pin 18 enters the upper end of the gate hole 3a. By the forward movement of the center pin 18, a feeder force is applied to the molten metal 42 in the mold cavity 14. Further, the upper end of the gate hole 3a is closed by the tip of the center pin 18. The state at this time is shown in FIG.

【0032】ゲート穴3aを閉塞したら,四方切替弁2
9を動作させて,第1の油圧シリンダ9のヘッドエンド
側の室9a内の作動油を送り,ピストン10を前進さ
せ,単純な形状,構造でその力を筒状の入子ステム13
に直接,効率良く加えることにより,入子ステム13の
下側に対応する部分に高圧力を加え,例えば3〜4to
n/cm2 の比較的に大きな面圧を作用させ,固りかけ
ている溶湯ないしはメタルを集中加圧により押込み,溶
湯鍛造を行う。なお,これは,1個の入子ステム13を
用いる代りに,図2に示すように,複数個の第1の加圧
ピン11を用いる場合も同様であるこれにより,緻密な
巣のない機械強度の大きい良品質の製品が得られる。こ
の状態を図4に示す。
When the gate hole 3a is closed, the four-way switching valve 2
9 is operated to feed the working oil in the chamber 9a on the head end side of the first hydraulic cylinder 9 to move the piston 10 forward, and its force is applied with a simple shape and structure to the cylindrical nesting stem 13
By directly and efficiently applying high pressure to a portion corresponding to the lower side of the insert stem 13, for example, 3 to 4 to
A relatively large surface pressure of n / cm 2 is applied, and the solidified molten metal or metal is pressed by concentrated pressure to perform molten metal forging. This is also the case when a plurality of first pressurizing pins 11 are used as shown in FIG. 2 instead of using one nesting stem 13, which results in a machine without a dense nest. Good quality products with high strength can be obtained. This state is shown in FIG.

【0033】更に,ゲート穴3aをセンターピン18の
先端部で閉塞後,第2の油圧シリンダ47のヘッドエン
ド側に作動油を送り,ピストンロッド48を通じてクロ
スヘッド49を前進させ,その力を第2の加圧ピン50
に伝達させ,キャビティ14内に突出し,メタルを押込
み,入子ステム13の加圧による圧力伝達の少ない先端
部の加圧を行い,溶湯鍛造を行う。加圧のタイミングは
その部分の厚さなどによって異なる凝固時間に応じて行
う。
Further, after the gate hole 3a is closed by the tip of the center pin 18, hydraulic oil is sent to the head end side of the second hydraulic cylinder 47, and the crosshead 49 is advanced through the piston rod 48, and its force is 2 pressure pin 50
To press the metal into the cavity 14, press the tip of the insert stem 13 with less pressure transmission, and forge the molten metal. The timing of pressurization is set according to the coagulation time which varies depending on the thickness of the portion.

【0034】一方,センターピン18でゲート穴3aを
閉塞すると,プランジャチップ22でビスケットを加圧
しておく必要はないので,キャビティ内の溶湯の凝固,
加圧鍛造完了をまたず,鋳込シリンダ24を作用させ,
鋳込スリーブ21,プランジャチップ22を後退させて
次の動作に移行する。このことにより,装置のサイクル
タイムを短縮できる。固定盤1や固定金型3から離れた
鋳込スリーブ21は鋳込シリンダ24とともに傾転さ
せ,鋳込スリーブ21の上部を固定盤1の横まで移動さ
せ,次の注湯にそなえる。
On the other hand, when the center pin 18 closes the gate hole 3a, it is not necessary to pressurize the biscuit with the plunger tip 22, so that the molten metal in the cavity is solidified.
The casting cylinder 24 is actuated without the completion of pressure forging.
The casting sleeve 21 and the plunger tip 22 are retracted to shift to the next operation. As a result, the cycle time of the device can be shortened. The pouring sleeve 21 separated from the fixed platen 1 and the fixed mold 3 is tilted together with the pouring cylinder 24, and the upper part of the pouring sleeve 21 is moved to the side of the fixed platen 1 for the next pouring.

【0035】このように加圧鍛造すなわち溶湯鍛造が終
り,製品が冷却した後,所定の動作を行い,センターピ
ン18を更に突出して下型3のゲート内に残っているビ
スケット46を切断,つき落す。この状態を図5に示
す。その後,型開をした後,図示していない製品押出装
置を作動させて,可動金型12より製品を押出して取出
す。製品を押出すとき入子ステム13も前進させるので
隙間43に進入したバリも突落すことができる。バリが
落ちにくい場合は,入子ステム13の前進,後退を繰返
すことにより,確実にバリを掃除することができるの
で,次回のガス抜きが確実にできる。加圧ピン50側に
ついても同様である。
Thus, after the pressure forging, that is, the molten metal forging is finished and the product is cooled, a predetermined operation is performed, the center pin 18 is further projected, and the biscuit 46 remaining in the gate of the lower die 3 is cut and attached. Drop it. This state is shown in FIG. Then, after the mold is opened, a product extruding device (not shown) is operated to extrude and take out the product from the movable mold 12. When the product is extruded, the nest stem 13 is also moved forward, so that the burr that has entered the gap 43 can also be pushed down. If the burr is difficult to drop, the burr can be surely cleaned by repeating the forward and backward movements of the insertion stem 13, so that the next degassing can be surely performed. The same applies to the pressure pin 50 side.

【0036】なお,前記実施例においては,竪型締竪鋳
込型の例を示したが,これは必ずしも竪型に限定される
ことはなく,横型締型のもので行うこともできる。ま
た,前記実施例においては,コア15を上型である可動
金型12側に移動自在に取付けた例を示したが,これ
は,コア15を下型である固定金型3側に移動自在に取
付けることも可能であり,製造する溶湯鍛造品の種類に
よっては,コアは必ずしも用いる必要はない。勿論,本
発明は,実施例として示したアルミホイール製造用とし
てだけではなく,その他の製品の製造に用いることもで
きる。
In the above embodiment, an example of the vertical clamping vertical casting type is shown, but this is not necessarily limited to the vertical type, and a horizontal clamping type may be used. Further, in the above-mentioned embodiment, the example in which the core 15 is movably attached to the movable mold 12 side which is the upper mold is shown, but in this embodiment, the core 15 is movable to the fixed mold 3 side which is the lower mold. The core may not necessarily be used depending on the type of molten metal forging product to be manufactured. Of course, the present invention can be used not only for manufacturing the aluminum wheel shown in the embodiment but also for manufacturing other products.

【0037】[0037]

【発明の効果】このように,本発明においては,特許請
求の範囲に示したように,固定盤に取付けられている固
定金型と可動盤に取付けられている可動金型を設け,金
型開閉方向に移動可能で固定金型側のゲートを開閉する
センターピンとセンターピンの周囲に配置されていて金
型開閉方向に摺動自在でかつ先端部がキャビティに面し
ている溶湯加圧用の筒状の入子ステムまたは同心円上に
配置された複数の第1の加圧ピンを可動金型側に設けた
溶湯鍛造装置において,可動盤の軸心中央部に位置する
センターピンの回りに円筒状の1個のピストンを有する
大型の第1の油圧シリンダを設け,第1の油圧シリンダ
のピストンの端面に前記入子ステムまたは第1の加圧ピ
ンを直接取付けたので,型締,鋳造を行い,金型キャビ
ティ内に溶湯を充填させた後,直ちに,入子ステム等の
作用により,強度の必要な部分に加圧力を集中させ,そ
の部分の加圧溶湯鍛造を行うことができると同時に,そ
の部分のガスを排出するので,緻密な巣のない,機械的
強度の大きい製造を確実容易に得ることができるのは勿
論のこと,入子ステムないしは複数個の第1の加圧ピン
を加圧する大径の第1の油圧シリンダを可動盤の中央に
円筒状に配置し,形状,構造を簡単にすることによっ
て,力の流れをスムーズにし,力の伝達効率を高め,溶
湯を集中加圧することにより,良品質の製品を確実容易
に得ることができる。
As described above, according to the present invention, as shown in the claims, the fixed mold attached to the fixed plate and the movable mold attached to the movable plate are provided, and the mold is provided. A center pin that is movable in the opening and closing direction and is arranged around the center pin that opens and closes the gate on the fixed mold side, is slidable in the mold opening and closing direction, and has its tip facing the cavity and for pressurizing the molten metal. In a molten metal forging device in which a plurality of first pressure pins arranged on a movable die side or a concentric circular stem are provided on the movable die side, a cylindrical shape is formed around a center pin located in the central portion of the axis of the movable plate. Since a large-sized first hydraulic cylinder having one piston is provided, and the insert stem or the first pressure pin is directly attached to the end surface of the piston of the first hydraulic cylinder, mold clamping and casting are performed. , Fill the mold cavity with molten metal Immediately after the operation, due to the action of the nesting stem, etc., the pressing force can be concentrated on the part where strength is required, and the molten metal forging can be performed on that part, and at the same time, the gas on that part is discharged, A large diameter first hydraulic cylinder for pressurizing the nesting stem or the plurality of first pressurizing pins is of course capable of reliably and easily producing a product having a high mechanical strength without a dense cavity. By arranging the cylinder in the center of the movable plate and simplifying the shape and structure, the force flow is smoothed, the force transmission efficiency is improved, and the molten metal is concentrated and pressurized to ensure good quality products. Can be easily obtained.

【0038】また,入子ステムないしは第1の加圧ピン
を第1の油圧シリンダに直接取付けるようにしたので,
従来の装置におけるように,クロスヘッドを介して入子
ステム等を入子ステム駆動用のシリンダに連結する必要
がなくなり,可動盤を小さくすることができる。
Further, since the insert stem or the first pressurizing pin is directly attached to the first hydraulic cylinder,
Unlike the conventional device, it is not necessary to connect the insert stem or the like to the insert stem driving cylinder via the crosshead, and the movable plate can be made smaller.

【0039】また,入子ステムを加圧する第1の油圧シ
リンダを中央に配置することによって周辺に空間がで
き,ここに円筒外周加圧用の第2の加圧ピン用の第2の
油圧シリンダを配置することが可能になる。そして,可
動盤の内部に同心円上に複数の第2の油圧シリンダを配
置し,第2油圧シリンダの各ピストンロッドの先端部に
リング状のクロスヘッドを連結し,キャビティの円筒状
の端面部分に先端部が面している状態で設けた複数の第
2の加圧ピンをクロスヘッドに取付けたので,製品の外
周部でも加圧することができ,より一層押湯のきいた緻
密な製品を得ることができる。
Further, by arranging the first hydraulic cylinder for pressurizing the telescopic stem in the center, a space is created in the periphery, and the second hydraulic cylinder for the second pressurizing pin for pressurizing the outer circumference of the cylinder is provided therein. It becomes possible to arrange. Then, a plurality of second hydraulic cylinders are concentrically arranged inside the movable plate, and a ring-shaped crosshead is connected to the tip end portion of each piston rod of the second hydraulic cylinder, and the cylindrical end surface portion of the cavity is connected. Since a plurality of second pressure pins provided with the tips facing each other are attached to the crosshead, pressure can be applied even on the outer peripheral portion of the product, and a denser product with even better riser can be obtained. be able to.

【0040】さらに,第2の加圧ピンの先端部を開閉弁
部とし,第2の加圧ピンの外周面に先端部を残して軸線
方向に伸びた溝を設け,この溝の後方にガス抜き装置を
連結したので,この第2の加圧ピンを利用することによ
ってキャビティ内のガスが一番溜りやすい外周上部部分
のガスを容易に排出することができる。したがって,第
2の加圧ピンの作用で,押湯作用とガス排出作用の両方
を行うことができ,ガスの巻込みがなく,しかも,加圧
によってヒケ巣もなく強度の大きい製品を確実容易に得
ることができる。
Further, the tip of the second pressure pin is used as an opening / closing valve, and a groove extending in the axial direction is provided on the outer peripheral surface of the second pressure pin leaving the tip, and a gas is provided behind the groove. Since the venting device is connected, it is possible to easily discharge the gas in the upper peripheral portion where the gas in the cavity is most likely to be accumulated by using the second pressurizing pin. Therefore, by the action of the second pressurizing pin, it is possible to perform both the riser action and the gas discharge action, there is no gas entrainment, and there is no sinkhole due to the pressurization, so that a product with high strength can be reliably and easily produced. Can be obtained.

【0041】また,キャビティ内への溶湯鋳込充填直後
に,入子ステムの内部軸心部に摺動自在に設けられてい
るセンターピンの先端部を固定金型に設けられている溶
湯鋳込用のゲート部まで突出させてゲート部を閉塞さ
せ,このゲート部閉塞時と入子ステム等の前進による溶
湯鍛造終了までの間に,射出プランジャを後退させ得る
ので,溶湯鍛造が終了する前に,センターピンによるゲ
ート閉塞により鋳込スリーブ,プランジャを早く次の動
作に移行でき,その結果として,鋳造サイクルを短縮で
き,生産性を向上できる。
Immediately after the molten metal is poured into the cavity, the tip of the center pin, which is slidably provided on the inner axial center of the insert stem, is provided in the fixed mold. Before the molten metal forging ends because the injection plunger can be retracted between the time when the gate is closed and the end of the molten metal forging due to the advancement of the insert stem etc. By closing the gate with the center pin, the casting sleeve and plunger can be moved to the next operation quickly, and as a result, the casting cycle can be shortened and productivity can be improved.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の1実施例を示す縦断面図である。FIG. 1 is a vertical sectional view showing an embodiment of the present invention.

【図2】本発明の第2の実施例を示す縦断面図であり,
入子ステムの代りに第1の加圧ピンを用いた場合の実施
例を示す。
FIG. 2 is a longitudinal sectional view showing a second embodiment of the present invention,
An example in which the first pressure pin is used instead of the nesting stem is shown.

【図3】本発明の1実施例における充填途中の作動状態
を示す縦断面図である。
FIG. 3 is a vertical cross-sectional view showing an operating state during filling in one embodiment of the present invention.

【図4】本発明の1実施例における充填後の湯口切断,
シール時の作動状態を示す縦断面図である。
FIG. 4 is a gate cut after filling in one embodiment of the present invention,
It is a longitudinal cross-sectional view showing an operating state at the time of sealing.

【図5】本発明の1実施例におけるビスケット切断時の
作動状態を示す縦断面図である。
FIG. 5 is a vertical cross-sectional view showing an operating state when a biscuit is cut in one example of the present invention.

【図6】本発明の1実施例における充填直後の第2の加
圧ピンの作動状態を示す縦断面図である。
FIG. 6 is a vertical cross-sectional view showing an operating state of the second pressure pin immediately after filling in one embodiment of the present invention.

【図7】本発明の1実施例における鋳込中にガスの排出
を行っているときの加圧ピンの作動状態を示す縦断面図
である。
FIG. 7 is a vertical cross-sectional view showing an operating state of the pressurizing pin when gas is being discharged during casting in one embodiment of the present invention.

【図8】図6のA−A線断面図である。8 is a cross-sectional view taken along the line AA of FIG.

【符号の説明】[Explanation of symbols]

1 固定盤 3 固定金型 3a ゲート穴 4 シリンダプラテン 5 型締シリンダ 7 可動盤 8 コラム 9 第1の油圧シリンダ 10 ピストン 11 第1の加圧ピン 12 可動金型 13 入子ステム 14 金型キャビティ 15 コア 16 コアシリンダ 17 テーパリング 18 センターピン 19 シリンダ 21 鋳込スリーブ 22 プランジャチップ 23 射出プランジャ 24 鋳込シリンダ 26 油圧ポンプ 28〜32,40 四方切替弁 42 溶湯 43 隙間 44,53 通路 47 第2の油圧シリンダ 49 クロスヘッド 50 第2の加圧ピン 52 溝 54 電磁切替弁 55 真空タンク 56 真空ポンプ 1 Fixed Plate 3 Fixed Mold 3a Gate Hole 4 Cylinder Platen 5 Mold Clamping Cylinder 7 Movable Plate 8 Column 9 First Hydraulic Cylinder 10 Piston 11 First Pressure Pin 12 Movable Mold 13 Nested Stem 14 Mold Cavity 15 Core 16 Core cylinder 17 Taper ring 18 Center pin 19 Cylinder 21 Casting sleeve 22 Plunger tip 23 Injection plunger 24 Casting cylinder 26 Hydraulic pump 28-32, 40 Four-way switching valve 42 Molten metal 43 Gap 44, 53 Passage 47 Second hydraulic pressure Cylinder 49 Crosshead 50 Second pressurizing pin 52 Groove 54 Electromagnetic switching valve 55 Vacuum tank 56 Vacuum pump

───────────────────────────────────────────────────── フロントページの続き (51)Int.Cl.6 識別記号 庁内整理番号 FI 技術表示箇所 B22D 17/22 G 27/11 ─────────────────────────────────────────────────── ─── Continuation of the front page (51) Int.Cl. 6 Identification code Internal reference number FI technical display location B22D 17/22 G 27/11

Claims (3)

【特許請求の範囲】[Claims] 【請求項1】 固定盤に取付けられている固定金型と可
動盤に取付けられている可動金型を設け,金型開閉方向
に移動可能で固定金型側のゲートを開閉するセンターピ
ンとセンターピンの周囲に配置されていて金型開閉方向
に摺動自在でかつ先端部がキャビティに面している溶湯
加圧用の筒状の入子ステムまたは同心円上に配置された
複数の第1の加圧ピンを可動金型側に設けた溶湯鍛造装
置において,可動盤の軸心中央部に位置するセンターピ
ンの回りに円筒状の1個のピストンを有する大型の第1
の油圧シリンダを設け,第1の油圧シリンダのピストン
の端面に前記入子ステムまたは第1の加圧ピンを直接取
付けた溶湯鍛造装置。
1. A center pin and a center pin, which are provided with a fixed mold attached to a fixed plate and a movable mold attached to a movable plate, are movable in a mold opening / closing direction and open / close a gate on the fixed mold side. A plurality of first pressurizations arranged on a cylindrical nesting stem for concentrating the melt or concentric circles, which is arranged around the periphery of the mold, is slidable in the mold opening / closing direction, and has a tip end facing the cavity. In a molten metal forging device in which a pin is provided on a movable die side, a large-sized first fork having one cylindrical piston around a center pin located at a central portion of an axis of a movable platen.
And a first pressurizing pin is directly attached to the end surface of the piston of the first hydraulic cylinder.
【請求項2】 可動盤の内部に同心円上に複数の第2の
油圧シリンダを配置し,第2油圧シリンダの各ピストン
ロッドの先端部にリング状のクロスヘッドを連結し,キ
ャビティの円筒状の端面部分に先端部が面している状態
で設けた複数の第2の加圧ピンをクロスヘッドに取付け
た特許請求の範囲請求項1記載の溶湯鍛造装置。
2. A plurality of second hydraulic cylinders are concentrically arranged inside a movable plate, and a ring-shaped crosshead is connected to the tip of each piston rod of the second hydraulic cylinder to form a cylindrical cavity. The molten metal forging device according to claim 1, wherein a plurality of second pressure pins provided with the tip end facing the end face portion are attached to the crosshead.
【請求項3】 第2の加圧ピンの先端部を開閉弁部と
し,第2の加圧ピンの外周面に先端部を残して軸線方向
に伸びた溝を設け,この溝の後方にガス抜き装置を連結
した特許請求の範囲請求項2記載の溶湯鍛造装置。
3. An opening / closing valve is provided at the tip of the second pressure pin, and an axially extending groove is provided on the outer peripheral surface of the second pressure pin leaving the tip and a gas is provided behind the groove. The molten metal forging device according to claim 2, wherein a drawing device is connected.
JP02338295A 1995-01-18 1995-01-18 Molten forging equipment Expired - Lifetime JP3418027B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP02338295A JP3418027B2 (en) 1995-01-18 1995-01-18 Molten forging equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP02338295A JP3418027B2 (en) 1995-01-18 1995-01-18 Molten forging equipment

Publications (2)

Publication Number Publication Date
JPH08197228A true JPH08197228A (en) 1996-08-06
JP3418027B2 JP3418027B2 (en) 2003-06-16

Family

ID=12108984

Family Applications (1)

Application Number Title Priority Date Filing Date
JP02338295A Expired - Lifetime JP3418027B2 (en) 1995-01-18 1995-01-18 Molten forging equipment

Country Status (1)

Country Link
JP (1) JP3418027B2 (en)

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