JPH08180323A - Thin film magnetic head and its manufacture - Google Patents

Thin film magnetic head and its manufacture

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Publication number
JPH08180323A
JPH08180323A JP6337899A JP33789994A JPH08180323A JP H08180323 A JPH08180323 A JP H08180323A JP 6337899 A JP6337899 A JP 6337899A JP 33789994 A JP33789994 A JP 33789994A JP H08180323 A JPH08180323 A JP H08180323A
Authority
JP
Japan
Prior art keywords
magnetic pole
track width
gap
magnetic
width regulating
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP6337899A
Other languages
Japanese (ja)
Inventor
Shinji Furuichi
眞治 古市
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Proterial Ltd
Original Assignee
Hitachi Metals Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi Metals Ltd filed Critical Hitachi Metals Ltd
Priority to JP6337899A priority Critical patent/JPH08180323A/en
Publication of JPH08180323A publication Critical patent/JPH08180323A/en
Pending legal-status Critical Current

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  • Magnetic Heads (AREA)

Abstract

PURPOSE: To prevent side fringing by precisely forming track widths of a gap part between a lower part magnetic pole and an upper part magnetic pole in a thin film magnetic head, and to easily manufacture the track widths of the gap part between the lower part magnetic pole and the upper part magnetic pole equally. CONSTITUTION: Respective non-magnetic track width control members 8 are provided on both sides in the vicinity of the gap between the lower part magnetic pole 2 and the upper part magnetic pole 5 of the thin film magnetic head, and the track widths of the lower part magnetic pole 2 and the upper part magnetic pole 5 are formed equally. For equalizing the track widths of the lower part magnetic pole 2 and the upper part magnetic pole 5, the non-magnetic track width control members 8 are formed on both sides of a magnetic gap equivalent position on a non-magnetic substrate before the lower part magnetic pole 2 is formed, and the gap part between the lower part magnetic pole 2 and the upper part magnetic pole 5 is formed between the track width control members 8.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、基板上に下部磁極層、
ギャップ層及び上部磁極層を形成した薄膜磁気ヘッドと
その製造方法に関し、特に、下部磁極層と上部磁極層の
ギャップ部のトラック幅を等しくできるようにしたもの
である。
BACKGROUND OF THE INVENTION The present invention relates to a lower magnetic pole layer on a substrate,
The present invention relates to a thin film magnetic head in which a gap layer and an upper magnetic pole layer are formed, and a manufacturing method thereof, and more particularly, to a track width of the gap portion of the lower magnetic pole layer and the upper magnetic pole layer can be made equal.

【0002】[0002]

【従来の技術】薄膜磁気ヘッドは、基板上に下部磁極層
を形成し、その下部磁極層の上にギャップ層とコイル層
を形成して、さらにその上に上部磁極層を形成するとと
もに保護層で覆って形成されている。そして、薄膜磁気
ヘッドのギャップ部先端面を磁気ディスク面に対向させ
て、磁気的に記録、再生を行なうようにしている。薄膜
磁気ヘッドの記録再生作用は、下部磁極層と磁気ディス
クと上部磁極層とからなる磁気回路に生じる磁束変化を
利用しているので、ギャップ部の下部磁極と上部磁極の
形状寸法が記録再生特性に影響がある。
2. Description of the Related Art In a thin film magnetic head, a lower magnetic pole layer is formed on a substrate, a gap layer and a coil layer are formed on the lower magnetic pole layer, and an upper magnetic pole layer is further formed on the lower magnetic pole layer and a protective layer. It is formed by covering with. Then, the tip end surface of the gap portion of the thin-film magnetic head is made to face the magnetic disk surface to perform magnetic recording and reproduction. Since the recording / reproducing operation of the thin film magnetic head utilizes the change in magnetic flux generated in the magnetic circuit composed of the lower magnetic pole layer, the magnetic disk and the upper magnetic pole layer, the shape and dimensions of the lower magnetic pole and the upper magnetic pole in the gap portion are the recording and reproducing characteristics. Is affected.

【0003】従来の薄膜磁気ヘッドの製造のうち、下部
磁極や上部磁極をマスクを使用してスパッタにより作成
する場合は、ギャップ部を精度よく作成するのに限度が
ある。また下部磁極と上部磁極を成膜した後、それらを
イオンミリングで所定寸法に加工する場合は、垂直に切
断できず、また被着物が生じるという問題がある。さら
にメッキで下部磁極と上部磁極を成膜した後、それらを
所定寸法にケミカルエッチングする場合は、サイドエッ
チングが大になるという問題がある。このように薄膜磁
気ヘッドのギャップ部のトラック幅(磁気ディスクの磁
気記録ラインの幅に相当する)は、3〜10μmと非常
に小さいので、成膜により形成される下部磁極と上部磁
極のトラック幅を等しく作成することは困難である。そ
のため、下部磁極のトラック幅を上部磁極のトラック幅
より大きくして位置ズレ等によるトラック幅の変動をお
さえているが、ギャップ部の下部磁極と上部磁極の両側
縁部間に磁界が漏れ、記録再生にとって好ましくないサ
イドフリンジング作用を生じる。
In the conventional manufacturing of a thin film magnetic head, when the lower magnetic pole and the upper magnetic pole are formed by sputtering using a mask, there is a limit in accurately forming the gap portion. Further, when the lower magnetic pole and the upper magnetic pole are formed into a film and then processed into a predetermined size by ion milling, there is a problem in that they cannot be cut vertically and an adherend is produced. Further, when the lower magnetic pole and the upper magnetic pole are formed by plating and then chemically etched to a predetermined size, there is a problem that side etching becomes large. As described above, the track width of the gap portion of the thin-film magnetic head (corresponding to the width of the magnetic recording line of the magnetic disk) is as small as 3 to 10 μm. Therefore, the track widths of the lower magnetic pole and the upper magnetic pole formed by film formation. Is difficult to create equally. Therefore, the track width of the lower magnetic pole is made larger than the track width of the upper magnetic pole to prevent the track width from changing due to misalignment, etc. It produces a side fringing effect which is unfavorable for regeneration.

【0004】薄膜磁気ヘッドのサイドフリンジングを防
止した構成としては、下部磁極における上部磁極幅以外
の所に不純物を添加して軟磁性層を形成し、実質的な下
部磁極と上部磁極の幅を等しくしたものがある(特開平
5−189720号公報)。また上部磁極層と下部磁極
層のギャップ部をエッチングにより同時にトラック幅に
切断して、両者の幅を等しくしたもの(特開平5−30
3719号公報)もある。
In order to prevent the side fringing of the thin film magnetic head, impurities are added to a portion other than the upper magnetic pole width in the lower magnetic pole to form a soft magnetic layer so that the widths of the lower magnetic pole and the upper magnetic pole are substantially reduced. There is an equal one (Japanese Patent Laid-Open No. 5-189720). Further, the gap portion between the upper magnetic pole layer and the lower magnetic pole layer is simultaneously cut into a track width by etching so as to make both widths equal (Japanese Patent Laid-Open No. 5-30).
No. 3719).

【0005】さらに特開平6−28626号公報の薄膜
磁気ヘッドでは、下部磁極と上部磁極との間に、ギャッ
プ部を介在させた2つの磁極端を形成し、2つの磁極端
の寸法誤差をなくすことにより、磁気ヘッドのサイド読
み取り特性とサイド書き込み特性を改善している。この
場合、2つの磁極端は、絶縁材からなる升状のパターン
内にメッキして形成することにより、2つの磁極端寸法
を一致させ、磁極端を形成後はパターンが除かれてい
る。また、特開平6−274836号公報の磁気ヘッド
は、下部磁極に相当する上部シールドが記録コアに対向
する部分を凸形状にして実効トラック幅を狭くし、記録
密度を向上させている。
Further, in the thin film magnetic head disclosed in Japanese Patent Laid-Open No. 6-28626, two magnetic pole ends having a gap portion are formed between the lower magnetic pole and the upper magnetic pole to eliminate a dimensional error between the two magnetic pole ends. As a result, the side reading characteristic and the side writing characteristic of the magnetic head are improved. In this case, the two magnetic pole ends are formed by plating in a box-shaped pattern made of an insulating material so that the dimensions of the two magnetic pole ends are matched and the patterns are removed after the magnetic pole ends are formed. Further, in the magnetic head disclosed in Japanese Patent Laid-Open No. 6-274836, a portion where an upper shield corresponding to a lower magnetic pole faces a recording core has a convex shape to reduce an effective track width and improve recording density.

【0006】[0006]

【発明が解決しようとする課題】薄膜磁気ヘッドの記録
再生時に生じるサイドフリンジングを改善するために、
下部磁極と上部磁極のギャップ部のトラック幅を等しく
するために、従来から種々の提案がされている。しか
し、薄膜磁気ヘッドが非常に小さい上に今後ますます小
型化、高記録密度化される傾向にあり、下部磁極と上部
磁極のギャップ部のトラック幅を等しく製造することが
困難であり、十分にサイドフリンジングを防止すること
ができない。そこで、本発明は、薄膜磁気ヘッドにおい
て、下部磁極と上部磁極のギャップ部のトラック幅を精
度よく等しく形成して、サイドフリンジングを十分に防
止して記録再生特性を向上し、しかも下部磁極と上部磁
極のギャップ部のトラック幅を等しく容易に製造できる
ようにすることを目的とする。
In order to improve side fringing that occurs during recording / reproduction of a thin film magnetic head,
Various proposals have heretofore been made to make the track widths of the gap portions of the lower magnetic pole and the upper magnetic pole equal. However, the thin-film magnetic head is extremely small and tends to become smaller and higher in recording density in the future, and it is difficult to manufacture the lower and upper magnetic poles with the same track width. Side fringing cannot be prevented. Therefore, according to the present invention, in the thin film magnetic head, the track widths of the gap portions of the lower magnetic pole and the upper magnetic pole are accurately formed to be equal to each other, side fringing is sufficiently prevented to improve the recording / reproducing characteristics, and It is an object of the present invention to make it possible to easily manufacture the track width of the gap portion of the upper magnetic pole equally.

【0007】[0007]

【課題を解決するための手段】上記目的を達成した本発
明は、後部で接続された膜状の下部磁極と上部磁極との
先端側に磁気ギャップが設けられ、上部磁極と下部磁極
の前記接続部周囲にコイル層が設けられている薄膜磁気
ヘッドにおいて、下部磁極と上部磁極とのギャップ近傍
の両側にそれぞれ非磁性のトラック幅規制部材が設けら
れ、下部磁極と上部磁極とのギャップ部のトラック幅が
等しく作成されている。再生部と記録部とが別個に構成
された構造の薄膜磁気ヘッドにも本発明を適用でき、記
録部を構成する下部磁極と上部磁極とのギャップ近傍の
両側にトラック幅規制部材を前記同様に設けることがで
きる。上部磁極側の外表部が保護層で覆われ、トラック
幅規制部材を覆う保護層とトラック幅規制部材とがほぼ
同等の研磨性を有することが、製造上都合がよく、また
磁気ディスク上を移動する際の損傷を防止できる点や、
磁気ヘッドが浮上する時の浮上量の安定性などで好まし
い。
According to the present invention, which has achieved the above object, a magnetic gap is provided on the tip side of a film-shaped lower magnetic pole and an upper magnetic pole connected at a rear portion, and the upper magnetic pole and the lower magnetic pole are connected to each other. In a thin film magnetic head in which a coil layer is provided around the portion, non-magnetic track width regulating members are provided on both sides in the vicinity of the gap between the lower magnetic pole and the upper magnetic pole, and the track in the gap between the lower magnetic pole and the upper magnetic pole is tracked. Created equal width. The present invention can also be applied to a thin film magnetic head having a structure in which the reproducing section and the recording section are separately configured, and the track width regulating members are provided on both sides in the vicinity of the gap between the lower magnetic pole and the upper magnetic pole constituting the recording section as described above. Can be provided. It is convenient in manufacturing that the outer surface of the upper magnetic pole side is covered with a protective layer, and that the protective layer covering the track width regulating member and the track width regulating member have substantially the same abradability, and it moves on the magnetic disk. Points that can prevent damage when doing,
This is preferable in terms of stability of the flying height when the magnetic head is flying.

【0008】トラック幅規制部材は、ギャップ部の磁気
ディスク対向面に表われるとともに、少なくとも下部磁
極の下面から上部磁極の上面までを覆う高さを有する。
またトラック幅規制部材は、ギャップ部の磁気ディスク
対向面からの深さが0.01〜5μmであり、各トラッ
ク幅規制部材の厚さが2〜30μmである。この寸法に
トラック幅規制部材を形成することにより、下部磁極と
上部磁極がギャップ部のトラック幅に関与する外表面の
全体を所定寸法に規制できる。トラック幅規制部材は、
酸化シリコン、酸化アルミニウム、金属酸化物、金属窒
化物、金属炭化物のうちの少なくとも1つで作成するの
が好ましい。これら材料は、トラック幅規制部材の外周
部を覆う保護層と、ほぼ同等の研磨性を持たせることが
できる。
The track width restricting member appears on the surface of the gap facing the magnetic disk and has a height that covers at least the lower surface of the lower magnetic pole to the upper surface of the upper magnetic pole.
Further, in the track width regulating member, the depth of the gap portion from the surface facing the magnetic disk is 0.01 to 5 μm, and the thickness of each track width regulating member is 2 to 30 μm. By forming the track width regulating member in this dimension, the lower magnetic pole and the upper magnetic pole can regulate the entire outer surface of the gap portion, which contributes to the track width, to a predetermined dimension. The track width control member is
It is preferably made of at least one of silicon oxide, aluminum oxide, metal oxide, metal nitride, and metal carbide. These materials can have substantially the same abrasiveness as the protective layer that covers the outer peripheral portion of the track width regulating member.

【0009】また、本発明の薄膜磁気ヘッドの製造方法
は、非磁性基板に下部磁極を成膜して、その上の先端部
に磁気ギャップ層を形成するとともに後部に絶縁層で挟
まれた膜状のコイル層を形成し、ギャップ層及びコイル
層の上に上部磁極を成膜して薄膜磁気ヘッドを完成する
が、ギャップ部の下部磁極と上部磁極のトラック幅を等
しくするために次のようにした。非磁性基板に下部磁極
を成膜する前に、非磁性基板上における磁気ギャップ相
当位置の両側に非磁性のトラック幅規制部材を形成し、
下部磁極とギャップ層と上部磁極をそれぞれ形成する際
に、両側のトラック幅規制部材の間に下部磁極のギャッ
プ部と、ギャップ層と、上部磁極のギャップ部を成膜
し、トラック幅規制部材を取り除くことなく残すように
した。
Further, in the method of manufacturing the thin film magnetic head of the present invention, the lower magnetic pole is formed on the non-magnetic substrate, the magnetic gap layer is formed on the front end of the lower magnetic pole, and the film is sandwiched between the insulating layers at the rear. A thin coil head is completed by forming a coiled layer and forming an upper magnetic pole on the gap layer and the coil layer. In order to make the track widths of the lower magnetic pole and the upper magnetic pole of the gap part equal, I chose Before forming the lower magnetic pole on the non-magnetic substrate, a non-magnetic track width regulating member is formed on both sides of a position corresponding to the magnetic gap on the non-magnetic substrate,
When forming the lower magnetic pole, the gap layer, and the upper magnetic pole, respectively, the gap portion of the lower magnetic pole, the gap layer, and the gap portion of the upper magnetic pole are formed between the track width regulating members on both sides to form the track width regulating member. I left it without removing it.

【0010】トラック幅規制部材は、非磁性基板上に非
磁性材をスパッタして成膜し、そのスパッタ膜上にレジ
ストを塗布して堰形状に露光、現像し、さらに堰形状部
以外を除去することにより形成する。下部磁極と上部磁
極は、磁性金属をメッキすることにより作成する。トラ
ック幅規制部材は、酸化シリコン、酸化アルミニウム、
金属酸化物、金属窒化物、金属炭化物のうちの少なくと
も1つから作成する。これら材料は非磁性であり、トラ
ック幅規制部材の外周部を覆う保護層とほぼ同等の研磨
性を持たせることができる。
The track width regulating member is formed by sputtering a non-magnetic material on a non-magnetic substrate, coating a resist on the sputtered film, exposing and developing it into a dam shape, and removing the parts other than the dam shape part. To be formed. The lower magnetic pole and the upper magnetic pole are formed by plating a magnetic metal. Track width regulating members are silicon oxide, aluminum oxide,
It is made of at least one of a metal oxide, a metal nitride, and a metal carbide. These materials are non-magnetic and can have substantially the same abrasiveness as the protective layer that covers the outer peripheral portion of the track width regulating member.

【0011】[0011]

【作用】上記の薄膜磁気ヘッドでは、ギャップ部に一対
のトラック幅規制部材を設けておいて、両側のトラック
幅規制部材の間にメッキ膜を形成することにより下部磁
極と上部磁極のギャップ部を形成するので、下部磁極と
上部磁極のギャップ部が精度よく所定寸法に作成され、
両者のトラック幅が等しくなる。このため、サイドフリ
ンジングが生じることがなく、記録再生特性が向上す
る。薄膜磁気ヘッドを作成する場合に、非磁性基板上の
ギャップ相当位置に、前もって一対のトラック幅規制部
材を形成し、その後に下部磁極や上部磁極を成膜する際
にそれらのギャップ部は一対のトラック幅規制部材の間
に作成されるので、下部磁極と上部磁極のギャップ部の
トラック幅が確実に等しく作成される。またトラック幅
規制部材は、非磁性材で形成されるので、下部磁極や上
部磁極を作成した後にトラック幅規制部材を取り除く必
要はない。
In the above thin-film magnetic head, a pair of track width regulating members are provided in the gap portion, and a plating film is formed between the track width regulating members on both sides so that the gap portion between the lower magnetic pole and the upper magnetic pole is formed. Since it is formed, the gap between the lower magnetic pole and the upper magnetic pole is accurately formed to a predetermined size,
Both track widths become equal. Therefore, side fringing does not occur and the recording / reproducing characteristics are improved. When forming a thin film magnetic head, a pair of track width regulating members are previously formed at positions corresponding to the gap on the non-magnetic substrate, and when the lower magnetic pole and the upper magnetic pole are subsequently formed, the gap portions are formed as a pair. Since it is formed between the track width regulating members, the track widths of the gap portions of the lower magnetic pole and the upper magnetic pole are surely made equal. Further, since the track width regulating member is made of a non-magnetic material, it is not necessary to remove the track width regulating member after forming the lower magnetic pole and the upper magnetic pole.

【0012】[0012]

【実施例】本発明の薄膜磁気ヘッドの実施例を図1によ
り説明する。非磁性基板1上に、例えばパーマロイのメ
ッキ層からなる下部磁極2が形成され、磁気ディスク対
向面側(先端側)のギャップ相当位置の下部磁極2の上
にギャップ層3が形成され、下部磁極上の後部に膜状で
渦巻き状のコイル層4が形成され、コイル層4の上下面
には絶縁層が形成されている。またギャップ層3とコイ
ル層4の上に、例えばパーマロイのメッキ層からなる上
部磁極5が形成され、上部磁極5の後部はコイル層4の
中心部を通って下部磁極2に接続されている。さらに上
部磁極5やコイル層4の上に非磁性の保護層6が形成さ
れて、薄膜磁気ヘッドが形成され、下部磁極2と上部磁
極5の先端部とギャップ層3とで構成される磁気ギャッ
プ部7の先端面が、磁気ディスクに対向して配置される
ようになっている。
EXAMPLE An example of the thin film magnetic head of the present invention will be described with reference to FIG. The lower magnetic pole 2 made of, for example, a permalloy plating layer is formed on the non-magnetic substrate 1, and the gap layer 3 is formed on the lower magnetic pole 2 at a position corresponding to the gap on the magnetic disk facing surface side (tip side). A film-like spiral coil layer 4 is formed on the upper rear portion, and insulating layers are formed on the upper and lower surfaces of the coil layer 4. An upper magnetic pole 5 made of, for example, a permalloy plated layer is formed on the gap layer 3 and the coil layer 4, and the rear portion of the upper magnetic pole 5 is connected to the lower magnetic pole 2 through the central portion of the coil layer 4. Further, a non-magnetic protective layer 6 is formed on the upper magnetic pole 5 and the coil layer 4 to form a thin film magnetic head, and a magnetic gap composed of the lower magnetic pole 2, the tip of the upper magnetic pole 5, and the gap layer 3 is formed. The tip surface of the portion 7 is arranged to face the magnetic disk.

【0013】磁気ギャップ部7の近くの下部磁極2と上
部磁極5の両側に、非磁性材を堰形状(直方体)に形成
したトラック幅規制部材8が設けられ、磁気ギャップ部
7の近くの下部磁極2と上部磁極5のトラック幅Twが
規制されて、一対のトラック幅規制部材8の間で等しく
させられている。トラック幅規制部材8は、酸化シリコ
ン、酸化アルミニウム、金属酸化物、金属窒化物、金属
炭化物などの1種又は2種以上の材料により作成され、
下部磁極2や上部磁極5を成膜する前に非磁性基板1の
上面に形成される。そしてトラック幅規制部材8を覆う
保護層6と、トラック幅規制部材8とがほぼ同等の研磨
性を有するように形成されている。
On both sides of the lower magnetic pole 2 and the upper magnetic pole 5 near the magnetic gap portion 7, there are provided track width regulating members 8 formed of a non-magnetic material in the shape of a dam (a rectangular parallelepiped), and the lower portion near the magnetic gap portion 7 is provided. The track widths Tw of the magnetic pole 2 and the upper magnetic pole 5 are regulated so that the pair of track width regulating members 8 are made equal. The track width regulating member 8 is made of one or more materials such as silicon oxide, aluminum oxide, metal oxide, metal nitride, and metal carbide,
It is formed on the upper surface of the non-magnetic substrate 1 before forming the lower magnetic pole 2 and the upper magnetic pole 5. The protective layer 6 covering the track width regulating member 8 and the track width regulating member 8 are formed so as to have substantially the same polishing property.

【0014】磁気ギャップ部7の磁気ディスク対向面
は、パーマロイからなる下部、上部磁極2、5の両側に
トラック幅規制部材8が設けられ、それらの周囲がアル
ミナからなる保護層6で覆われているので、ギャップ面
をラッピングで研摩するときに、各部材のなかで硬度が
低いものが硬度の高いものより研摩され易い。もしも、
下部、上部磁極2、5が研摩で凹むと、実質的な浮上量
が大きくなり磁気記録特性が低下する。このため、ギャ
ップ面での各材質の凹凸はない方がよく、現状では凹凸
差が10nm以下に管理している。非磁性基板材料のア
ルミナチタンカーバイトのビッカース固さは2000〜
2500、保護層6の材料であるアルミナは固さが70
0〜850、磁極材料のパーマロイは約100であるの
で、トラック幅規制部材8はビッカース固さが600〜
750のSiO2 が望ましい。
The magnetic gap facing surface of the magnetic gap portion 7 is provided with track width regulating members 8 on both sides of the lower and upper magnetic poles 2 and 5 made of permalloy, and the periphery thereof is covered with a protective layer 6 made of alumina. Therefore, when lapping the gap surface by lapping, a member having a low hardness among the members is more easily abraded than a member having a high hardness. If,
When the lower and upper magnetic poles 2 and 5 are recessed by polishing, the flying height is substantially increased and the magnetic recording characteristics are deteriorated. For this reason, it is better that there is no unevenness of each material on the gap surface, and at present, the unevenness difference is controlled to be 10 nm or less. The Vickers hardness of the non-magnetic substrate material alumina titanium carbide is 2000-
2500, the hardness of the material of the protective layer 6 is 70
0 to 850, and since the magnetic pole material has a permalloy of about 100, the track width regulating member 8 has a Vickers hardness of 600 to
750 SiO 2 is preferred.

【0015】トラック幅規制部材8は、磁気ギャップ部
7の磁気ディスク対向面に表われるとともに、図1
(b)に示すように少なくとも下部磁極2の下面から上
部磁極5の上面までを覆う高さhを有する。またトラッ
ク幅規制部材8は、磁気ギャップ部7の磁気ディスク対
向面からの深さdが0.01〜5μmであり、各トラッ
ク幅規制部材8の厚さwが2〜30μmである。なお、
磁気ギャップ部7の磁気ディスク対向面からの深さdが
0.01〜5μmというのは、磁気ヘッドとして機械加
工された値であり、機械加工される前の深さ寸法は5〜
50μmとしている。前記の寸法にトラック幅規制部材
8を形成することにより、下部磁極2と上部磁極5が磁
気ギャップ部7のトラック幅に関与する外表面の全体を
所定寸法に規制できる。
The track width restricting member 8 appears on the surface of the magnetic gap portion 7 facing the magnetic disk, and is also shown in FIG.
As shown in (b), it has a height h that covers at least the lower surface of the lower magnetic pole 2 to the upper surface of the upper magnetic pole 5. The track width regulating member 8 has a depth d of the magnetic gap portion 7 from the surface facing the magnetic disk of 0.01 to 5 μm, and each track width regulating member 8 has a thickness w of 2 to 30 μm. In addition,
The depth d of the magnetic gap portion 7 from the surface facing the magnetic disk of 0.01 to 5 μm is a value machined as a magnetic head, and the depth dimension before machining is 5 to 5.
It is set to 50 μm. By forming the track width regulating member 8 in the above-mentioned dimension, the lower magnetic pole 2 and the upper magnetic pole 5 can regulate the entire outer surface of the magnetic gap portion 7 that is involved in the track width to a predetermined dimension.

【0016】下部磁極2と上部磁極5の両側に設けられ
ている左右のトラック幅規制部材8の厚さw2〜30μ
mにしたのは、次に記載する理由からである。左右のト
ラック幅規制部材8の厚さは、反磁界の関係からは狭け
れば狭い程よいが、製造時の位置合わせ精度を考慮する
と少なくとも2μm以上の幅が必要である。また2つの
トラック幅規制部材8の間にメッキする場合、メッキ層
の厚さはメッキ時の電流密度が小さい中央部が薄く、メ
ッキ時の電流密度が大きいトラック幅規制部材に近い端
部が厚くなる。このメッキ層の中央部と端部の厚さの差
は、トラック幅規制部材8の厚さが大きい程、大きくな
る。さらにメッキされるパーマロイの組成は、メッキ電
流値と関係あるため、2つのトラック幅規制部材8間の
中央部と端部では差が生じ、中央部の方がNi量が多く
なる。メッキ層の厚さの差が200nm以下、組成差が
0.5wt%以下とするためには、トラック幅規制部材
の厚さは30μm以下にするのが望ましい。
The thickness w2 to 30 μ of the left and right track width regulating members 8 provided on both sides of the lower magnetic pole 2 and the upper magnetic pole 5.
The reason for setting m is as follows. The thickness of the left and right track width regulating members 8 should be as narrow as possible in view of the demagnetizing field, but a width of at least 2 μm or more is required in consideration of the alignment accuracy during manufacturing. When plating is performed between the two track width regulating members 8, the thickness of the plating layer is thin at the central portion where the current density during plating is small and thick at the end portion near the track width regulating member where the current density during plating is large. Become. The difference in thickness between the central portion and the end portion of the plated layer increases as the thickness of the track width regulating member 8 increases. Further, since the composition of the permalloy to be plated is related to the plating current value, there is a difference between the central portion and the end portion between the two track width regulating members 8, and the central portion has a larger amount of Ni. The thickness of the track width regulating member is preferably 30 μm or less so that the thickness difference of the plating layer is 200 nm or less and the composition difference is 0.5 wt% or less.

【0017】上記実施例では、図1に示すように再生部
と記録部とが一体になった形式の薄膜磁気ヘッドであっ
たが、図2に示すように再生部と記録部が別個に構成さ
れた薄膜磁気ヘッドにも本発明を適用できる。この場
合、再生部11は下部シールド12と磁性膜13と上部
シールド14で構成され、記録部15は前記の上部シー
ルド14が下部磁極14aに兼用されて上記と同様にギ
ャップ層16とコイル層17と上部磁極18とで構成さ
れ、下部磁極14aは上部シールド14の先端部の上面
の平面凸部により形成される。そして、下部磁極14a
と上部磁極18の先端部の両側にトラック幅規制部材1
9が設けられて、ギャップ部の下部磁極14aと上部磁
極18とのトラック幅が等しくなるようにされている。
なお、トラック幅規制部材19の材質形状寸法などは前
記実施例と同様である。
In the above-described embodiment, the thin film magnetic head is of a type in which the reproducing unit and the recording unit are integrated as shown in FIG. 1, but the reproducing unit and the recording unit are separately constructed as shown in FIG. The present invention can be applied to the thin-film magnetic head thus manufactured. In this case, the reproducing section 11 is composed of the lower shield 12, the magnetic film 13, and the upper shield 14, and the recording section 15 has the gap layer 16 and the coil layer 17 in the same manner as above, since the upper shield 14 is also used as the lower magnetic pole 14a. And the upper magnetic pole 18, the lower magnetic pole 14a is formed by a flat convex portion on the upper surface of the tip portion of the upper shield 14. And the lower magnetic pole 14a
And the track width regulating member 1 on both sides of the tip of the upper magnetic pole 18.
9 is provided so that the lower magnetic pole 14a and the upper magnetic pole 18 in the gap portion have the same track width.
The material shape and dimensions of the track width regulating member 19 are the same as those in the above embodiment.

【0018】次に薄膜磁気ヘッドの製造方法の実施例を
図1、3により説明する。図1に示す薄膜磁気ヘッドを
製造するときは、非磁性基板1に下部磁極2を成膜し
て、その上の先端部に磁気ギャップ層3を形成するとと
もに後部に絶縁層、膜状のコイル層、絶縁層の順で成膜
したコイル層4を形成し、ギャップ層3及びコイル層4
の上に上部磁極5を成膜し、ギャップ部の下部磁極2と
ギャップ層3と上部磁極5は、次のようにして作成す
る。
Next, an embodiment of a method of manufacturing a thin film magnetic head will be described with reference to FIGS. When the thin film magnetic head shown in FIG. 1 is manufactured, the lower magnetic pole 2 is formed on the non-magnetic substrate 1, the magnetic gap layer 3 is formed on the front end of the lower magnetic pole 2, and the insulating layer and the film coil are formed on the rear part. The coil layer 4 is formed by depositing a layer and an insulating layer in this order, and the gap layer 3 and the coil layer 4 are formed.
The upper magnetic pole 5 is deposited on the upper magnetic pole 5, and the lower magnetic pole 2, the gap layer 3, and the upper magnetic pole 5 in the gap portion are formed as follows.

【0019】非磁性基板1に下部磁極2を成膜する前
に、非磁性基板1の上面における磁気ギャップ相当位置
の両側に非磁性のトラック幅規制部材8を設け、下部磁
極2とギャップ層3と上部磁極5をそれぞれ形成する際
に、両側のトラック幅規制部材8の間に下部磁極2のギ
ャップ部と、ギャップ層3と、上部磁極5のギャップ部
を成膜し、トラック幅規制部材8を取り除くことなく残
される。
Before forming the lower magnetic pole 2 on the non-magnetic substrate 1, a non-magnetic track width regulating member 8 is provided on both sides of a position corresponding to the magnetic gap on the upper surface of the non-magnetic substrate 1, and the lower magnetic pole 2 and the gap layer 3 are provided. When forming the upper magnetic pole 5 and the upper magnetic pole 5, the gap portion of the lower magnetic pole 2, the gap layer 3, and the gap portion of the upper magnetic pole 5 are formed between the track width regulating members 8 on both sides. Left without removing.

【0020】トラック幅規制部材8を非磁性基板1の上
に形成するときは、図3に示すようにして作成する。非
磁性基板1の上面にアルミナ1aをスパッタして成膜し
た上にSiO2 をスパッタしてSiO2 膜21を作成す
る(図3(a))。次に、SiO2 膜の上にレジストを
塗布し、露光、現像することにより、図3(b)に示す
ように平面が長方形のレジスト23を作成する。次に、
リアクティブエッチングで、レジスト23で覆われてい
ない部分のSiO2 をエッチングし、その後にレジスト
23を除去することにより、図3(c)に示すような堰
形状のトラック幅規制部材8が形成される。なお、トラ
ック幅規制部材8の形状寸法は、前記の薄膜磁気ヘッド
の構成で説明した要件を満たすように作成される。
When the track width regulating member 8 is formed on the non-magnetic substrate 1, it is prepared as shown in FIG. Alumina 1a is sputtered to form a film on the upper surface of the non-magnetic substrate 1, and SiO 2 is sputtered to form a SiO 2 film 21 (FIG. 3A). Next, a resist is applied on the SiO 2 film, exposed and developed to form a resist 23 having a rectangular plane as shown in FIG. 3B. next,
By etching the SiO 2 in a portion not covered with the resist 23 by reactive etching, and then removing the resist 23, a weir-shaped track width regulating member 8 as shown in FIG. 3C is formed. It The shape and dimensions of the track width regulating member 8 are created so as to satisfy the requirements described in the structure of the thin film magnetic head.

【0021】トラック幅規制部材8は前記のように形成
され、それを一部に使用して下部磁極2の外形に相当す
るようにレジストで堰24を図3(d)に示すように形
成する。その堰24を含む全面にパーマロイをスパッタ
してメッキ用のシード膜25を図3(e)に示すように
作成し、トラック幅規制部材以外のシード膜25を電極
としてパーマロイをメッキして下部磁極2を形成する。
その後、レジストからなる堰24を除去することにより
図3(d)の下部磁極のA−A線とB−B線の断面が、
図3(e)に示すようになる。
The track width regulating member 8 is formed as described above, and a weir 24 is formed by using a resist as a part so as to correspond to the outer shape of the lower magnetic pole 2 as shown in FIG. 3 (d). . The whole surface including the weir 24 is sputtered with permalloy to form a seed film 25 for plating as shown in FIG. 3E, and the seed film 25 other than the track width regulating member is used as an electrode to plate permalloy to form the lower magnetic pole. Form 2.
Then, by removing the weir 24 made of resist, the cross section taken along the line AA and the line BB of the lower magnetic pole in FIG.
It becomes as shown in FIG.

【0022】その後、トラック幅規制部材8の上のシー
ド膜25が除去され、さらに下部電極2を作成した場合
と同様にトラック幅規制部材8とレジストを堰として、
ギャップ層3をスパッタにより作成し、さらにシード膜
を形成して上部磁極5をメッキにより作成する。なお膜
状のコイル層4は、所定形状にレジストの堰を形成して
スパッタやメッキにより渦巻き状に形成する。さらに上
部磁極5の上から保護層6を成膜し、トラック幅規制部
材8を取り除くことなくそのまま残して薄膜磁気ヘッド
が完成する。
After that, the seed film 25 on the track width regulating member 8 is removed, and the track width regulating member 8 and the resist are used as a weir as in the case of forming the lower electrode 2.
The gap layer 3 is formed by sputtering, a seed film is further formed, and the upper magnetic pole 5 is formed by plating. The film-shaped coil layer 4 is formed in a spiral shape by forming a resist weir in a predetermined shape and sputtering or plating. Further, a thin film magnetic head is completed by forming a protective layer 6 on the upper magnetic pole 5 and leaving the track width regulating member 8 as it is without removing it.

【0023】完成された磁気ヘッドの磁気ギャップ部の
断面図は、図1(b)に示す様に、メッキ用シード膜と
下部磁極2の上に順に、磁気ギャップ層3、メッキ用シ
ード膜と上部磁極5が積層され、それらが両側のトラッ
ク幅規制部材8により挟まれ、下部磁極2と上部磁極5
のトラック幅Twが等しくなっている。前記の薄膜磁気
ヘッドの製造方法において、トラック幅規制部材は、S
iO2により作成したが、その代わりに酸化アルミニウ
ム、金属酸化物、金属窒化物、金属炭化物のうちの少な
くとも1つ、あるいはそれらと酸化シリコンとの混合材
料で作成してもよい。
A cross-sectional view of the magnetic gap portion of the completed magnetic head is, as shown in FIG. 1B, a magnetic gap layer 3, a plating seed film, and a magnetic gap layer 3 on the plating seed film and the lower magnetic pole 2 in this order. The upper magnetic pole 5 is laminated and sandwiched by the track width regulating members 8 on both sides, and the lower magnetic pole 2 and the upper magnetic pole 5 are stacked.
Have the same track width Tw. In the method of manufacturing a thin film magnetic head, the track width regulating member is S
Although it is made of iO 2, it may be made of at least one of aluminum oxide, metal oxide, metal nitride, and metal carbide, or a mixed material thereof with silicon oxide.

【0024】また上記の製造方法の実施例では、図1に
示すように再生部と記録部とが一体になった形式の薄膜
磁気ヘッドであったが、図2に示すように再生部11と
記録部15が別個に構成された薄膜磁気ヘッドの製造方
法にも同様に適用できる。この場合、再生部11は下部
シールド12と磁性膜13と上部シールド14で構成さ
れ、記録部15は前記の上部シールド14が下部磁極1
4aに兼用されて上記と同様にギャップ層16とコイル
層17と上部磁極18とで構成され、下部磁極14aは
上部シールド14の先端部の上面の平面凸部により形成
される。そして、下部磁極14aと上部磁極18の先端
部の両側にトラック幅規制部材19を設けて、前記同様
にギャップ部の下部磁極14aと上部磁極18とのトラ
ック幅が等しくなるように作成する。
In the embodiment of the manufacturing method described above, the thin film magnetic head is of the type in which the reproducing section and the recording section are integrated as shown in FIG. 1, but as shown in FIG. The same can be applied to the manufacturing method of the thin film magnetic head in which the recording unit 15 is separately configured. In this case, the reproducing section 11 is composed of the lower shield 12, the magnetic film 13 and the upper shield 14, and the recording section 15 is such that the upper shield 14 is the lower magnetic pole 1.
The lower magnetic pole 14a is also formed by the plane convex portion on the upper surface of the tip portion of the upper shield 14 and is also used as the magnetic pole 4a and is composed of the gap layer 16, the coil layer 17, and the upper magnetic pole 18 as described above. Then, the track width regulating members 19 are provided on both sides of the tip portions of the lower magnetic pole 14a and the upper magnetic pole 18 so that the lower magnetic pole 14a and the upper magnetic pole 18 in the gap portion have the same track width as described above.

【0025】[0025]

【発明の効果】本発明の薄膜磁気ヘッドによれば、非磁
性基板の上面においてギャップ部の両側にトラック幅規
制部材が設けられて、下部磁極と上部磁極のギャップ部
のトラック幅が等しくされ、サイドフリンジングが生じ
にくく、記録再生特性が向上する。また、ギャップ部を
製造する場合に、前もってトラック幅規制部材を設けて
おくので、下部磁極と上部磁極のギャップ部を容易に等
しく作成することができる。
According to the thin-film magnetic head of the present invention, the track width regulating members are provided on both sides of the gap on the upper surface of the non-magnetic substrate to make the track widths of the gap of the lower magnetic pole and the upper magnetic pole equal. Side fringing is less likely to occur and recording / reproducing characteristics are improved. Further, when the gap portion is manufactured, the track width regulating member is provided in advance, so that the gap portions of the lower magnetic pole and the upper magnetic pole can be easily made equal.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の第1実施例の薄膜磁気ヘッドの一部破
断斜視図(a)と、ギャップ部の横断面図(b)と、ギ
ャップ部の縦断面図(c)である。
FIG. 1 is a partially cutaway perspective view (a) of a thin film magnetic head according to a first embodiment of the present invention, a horizontal sectional view (b) of a gap portion, and a vertical sectional view (c) of a gap portion.

【図2】本発明の第2実施例の薄膜磁気ヘッドの一部破
断斜視図(a)と、ギャップ部の横断面図(b)と、ギ
ャップ部の縦断面図(c)である。
FIG. 2 is a partially cutaway perspective view (a) of a thin film magnetic head according to a second embodiment of the present invention, a horizontal sectional view (b) of a gap portion, and a vertical sectional view (c) of the gap portion.

【図3】本発明の薄膜磁気ヘッドの製造方法の工程を示
す説明図である。
FIG. 3 is an explanatory view showing a step of the method of manufacturing the thin film magnetic head of the invention.

【符号の説明】[Explanation of symbols]

2 下部磁極 5 上部磁極 7 磁気ギャップ部 8 トラック幅規制部材 2 Lower magnetic pole 5 Upper magnetic pole 7 Magnetic gap 8 Track width regulating member

Claims (11)

【特許請求の範囲】[Claims] 【請求項1】 後部で接続された膜状の下部磁極と上部
磁極との先端側に磁気ギャップが設けられ、上部磁極と
下部磁極の前記接続部周囲にコイル層が設けられている
薄膜磁気ヘッドにおいて、下部磁極と上部磁極とのギャ
ップ近傍の両側にそれぞれ非磁性のトラック幅規制部材
が設けられていることを特徴とする薄膜磁気ヘッド。
1. A thin film magnetic head in which a magnetic gap is provided on the tip side of a film-shaped lower magnetic pole and an upper magnetic pole connected at a rear portion, and a coil layer is provided around the connecting portion of the upper magnetic pole and the lower magnetic pole. 2. A thin-film magnetic head, wherein non-magnetic track width regulating members are provided on both sides in the vicinity of the gap between the lower magnetic pole and the upper magnetic pole.
【請求項2】 ギャップ部の下部磁極と上部磁極のそれ
ぞれのトラック幅が実質的に等しいことを特徴とする請
求項1の薄膜磁気ヘッド。
2. The thin film magnetic head according to claim 1, wherein the track widths of the lower magnetic pole and the upper magnetic pole of the gap portion are substantially equal to each other.
【請求項3】 薄膜磁気ヘッドは、再生部と記録部とが
別個に構成されていて、記録部を構成する下部磁極と上
部磁極とのギャップ近傍の両側にトラック幅規制部材が
設けられていることを特徴とする請求項1の薄膜磁気ヘ
ッド。
3. A thin-film magnetic head has a reproducing section and a recording section separately configured, and track width regulating members are provided on both sides in the vicinity of a gap between a lower magnetic pole and an upper magnetic pole constituting the recording section. The thin film magnetic head according to claim 1, wherein
【請求項4】 上部磁極側の外表部が保護層で覆われ、
ギャップ部を覆う保護層とトラック幅規制部材とがほぼ
同等の研磨性を有することを特徴とする請求項1、2、
又は3の薄膜磁気ヘッド。
4. The outer surface of the upper magnetic pole side is covered with a protective layer,
The protective layer for covering the gap portion and the track width regulating member have substantially the same polishing property,
Or the thin film magnetic head of 3.
【請求項5】 トラック幅規制部材は、ギャップ部の磁
気ディスク対向面に表われるとともに、少なくとも下部
磁極下面から上部磁極の上面までを覆う高さを有するこ
とを特徴とする請求項1乃至4のいずれか1つの薄膜磁
気ヘッド。
5. The track width restricting member appears on the surface of the gap facing the magnetic disk and has a height that covers at least the lower magnetic pole lower surface to the upper magnetic pole upper surface. Any one thin film magnetic head.
【請求項6】 トラック幅規制部材は、ギャップ部の磁
気ディスク対向面からの深さが0.01〜5μmであ
り、各トラック幅規制部材の厚さが2〜30μmである
ことを特徴とする請求項5の薄膜磁気ヘッド。
6. The track width regulating member is characterized in that the depth of the gap portion from the surface facing the magnetic disk is 0.01 to 5 μm, and the thickness of each track width regulating member is 2 to 30 μm. The thin film magnetic head according to claim 5.
【請求項7】 トラック幅規制部材は、酸化シリコン、
酸化アルミニウム、金属酸化物、金属窒化物、金属炭化
物のうちの少なくとも1つからなることを特徴とする請
求項1乃至6のいずれか1つの薄膜磁気ヘッド。
7. The track width regulating member is silicon oxide,
7. The thin film magnetic head according to claim 1, wherein the thin film magnetic head is made of at least one of aluminum oxide, metal oxide, metal nitride, and metal carbide.
【請求項8】 非磁性基板に下部磁極を成膜して、その
上の先端部に磁気ギャップ層を形成するとともに後部に
絶縁層で挟まれた膜状のコイル層を形成し、ギャップ層
及びコイル層の上に上部磁極を成膜するようにした薄膜
磁気ヘッドの製造方法において、非磁性基板に下部磁極
を成膜する前に、非磁性基板上における磁気ギャップ相
当位置の両側に非磁性のトラック幅規制部材を設け、下
部磁極とギャップ層と上部磁極をそれぞれ形成する際
に、両側のトラック幅規制部材の間に下部磁極のギャッ
プ部と、ギャップ層と、上部磁極のギャップ部を成膜
し、トラック幅規制部材を取り除くことなく残すことを
特徴とする薄膜磁気ヘッドの製造方法。
8. A lower magnetic pole is formed on a non-magnetic substrate, a magnetic gap layer is formed on the tip of the lower magnetic pole, and a film-like coil layer sandwiched by insulating layers is formed on the rear of the magnetic pole. In a method of manufacturing a thin-film magnetic head in which an upper magnetic pole is formed on a coil layer, a nonmagnetic film is formed on both sides of a magnetic gap on the nonmagnetic substrate before forming the lower magnetic pole on the nonmagnetic substrate. When the track width regulating member is provided and the lower magnetic pole, the gap layer and the upper magnetic pole are respectively formed, the gap portion of the lower magnetic pole, the gap layer and the gap portion of the upper magnetic pole are formed between the track width regulating members on both sides. A method of manufacturing a thin film magnetic head, characterized in that the track width regulating member is left without being removed.
【請求項9】 トラック幅規制部材は、非磁性基板上に
非磁性材をスパッタして成膜し、そのスパッタ膜上にレ
ジストを塗布して堰形状に露光、現像し、さらに堰形状
部以外を除去することにより形成することを特徴とする
請求項8の薄膜磁気ヘッドの製造方法。
9. The track width regulating member is formed by sputtering a non-magnetic material on a non-magnetic substrate to form a film, coating a resist on the sputtered film, exposing and developing it in the shape of a dam, and forming a part other than the dam-shaped portion. 9. The method of manufacturing a thin-film magnetic head according to claim 8, wherein the thin film magnetic head is formed by removing.
【請求項10】 下部磁極と上部磁極は、磁性金属をメ
ッキすることにより作成することを特徴とする請求項8
又は9の薄膜磁気ヘッドの製造方法。
10. The lower magnetic pole and the upper magnetic pole are formed by plating a magnetic metal.
Or a method of manufacturing a thin film magnetic head according to item 9.
【請求項11】 トラック幅規制部材は、酸化シリコ
ン、酸化アルミニウム、金属酸化物、金属窒化物、金属
炭化物のうちの少なくとも1つから作成されている請求
項8、9又は10の薄膜磁気ヘッドの製造方法。
11. The thin-film magnetic head according to claim 8, wherein the track width regulating member is made of at least one of silicon oxide, aluminum oxide, metal oxide, metal nitride, and metal carbide. Production method.
JP6337899A 1994-12-27 1994-12-27 Thin film magnetic head and its manufacture Pending JPH08180323A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP6337899A JPH08180323A (en) 1994-12-27 1994-12-27 Thin film magnetic head and its manufacture

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP6337899A JPH08180323A (en) 1994-12-27 1994-12-27 Thin film magnetic head and its manufacture

Publications (1)

Publication Number Publication Date
JPH08180323A true JPH08180323A (en) 1996-07-12

Family

ID=18313054

Family Applications (1)

Application Number Title Priority Date Filing Date
JP6337899A Pending JPH08180323A (en) 1994-12-27 1994-12-27 Thin film magnetic head and its manufacture

Country Status (1)

Country Link
JP (1) JPH08180323A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6072670A (en) * 1997-04-03 2000-06-06 Hitachi Metals, Ltd. Thin film magnetic head having a pair of magnetic poles formed on substrate through a magnetic gap layer
US6826012B1 (en) 1999-07-08 2004-11-30 Tdk Corporation Thin-film magnetic head and method of manufacturing same
US7012784B2 (en) 1999-07-08 2006-03-14 Tdk Corporation Thin-film magnetic head and method of manufacturing same

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US6072670A (en) * 1997-04-03 2000-06-06 Hitachi Metals, Ltd. Thin film magnetic head having a pair of magnetic poles formed on substrate through a magnetic gap layer
US6826012B1 (en) 1999-07-08 2004-11-30 Tdk Corporation Thin-film magnetic head and method of manufacturing same
US6937436B2 (en) 1999-07-08 2005-08-30 Tdk Corporation Thin-film magnetic head and method of manufacturing same
US7012784B2 (en) 1999-07-08 2006-03-14 Tdk Corporation Thin-film magnetic head and method of manufacturing same

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