JPH08174046A - Aluminum extruded profile for bending to structural member of car body - Google Patents

Aluminum extruded profile for bending to structural member of car body

Info

Publication number
JPH08174046A
JPH08174046A JP32572394A JP32572394A JPH08174046A JP H08174046 A JPH08174046 A JP H08174046A JP 32572394 A JP32572394 A JP 32572394A JP 32572394 A JP32572394 A JP 32572394A JP H08174046 A JPH08174046 A JP H08174046A
Authority
JP
Japan
Prior art keywords
wall
bending
bending direction
shape
vehicle body
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
JP32572394A
Other languages
Japanese (ja)
Other versions
JP3371589B2 (en
Inventor
Kenji Kanamori
森 謙 二 金
Nariyuki Nakagawa
川 成 幸 中
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Nissan Motor Co Ltd
Original Assignee
Nissan Motor Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Nissan Motor Co Ltd filed Critical Nissan Motor Co Ltd
Priority to JP32572394A priority Critical patent/JP3371589B2/en
Publication of JPH08174046A publication Critical patent/JPH08174046A/en
Application granted granted Critical
Publication of JP3371589B2 publication Critical patent/JP3371589B2/en
Anticipated expiration legal-status Critical
Expired - Fee Related legal-status Critical Current

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  • Body Structure For Vehicles (AREA)
  • Extrusion Of Metal (AREA)
  • Bending Of Plates, Rods, And Pipes (AREA)

Abstract

PURPOSE: To provide an aluminum extruded profile for bending to a structural member of a car body which enhances the accuracy of mounting of the structural member of the car body to the car body. CONSTITUTION: The aluminum extruded profile 1 for bending to the structural member of the car body made of the aluminum extruded profile of a square section having plural hollow parts is provided with easily deformable parts 4 for absorbing the deformation in the wall 3 parts perpendicular to the bending direction between the walls 3 perpendicular to the bending direction and the walls 2 horizontal to the bending direction in the sectional shape thereof. These easily deformable parts 4 are formed to a stepped shape having partially perpendicular walls 5 and partially horizontal walls 6 which partly reduce the thickness of at least either or both of the walls 3 perpendicular to the bending direction and the walls 2 horizontal to the bending direction.

Description

【発明の詳細な説明】Detailed Description of the Invention

【0001】[0001]

【産業上の利用分野】本発明は、例えば、電気自動車の
バッテリーフレームなどの車体構造部材として利用され
るアルミ押出し形材に関し、とくに、アルミ押出し形材
製車体構造部材への曲げ加工用アルミ押出し形材に関す
るものである。
BACKGROUND OF THE INVENTION 1. Field of the Invention The present invention relates to an extruded aluminum material used as a vehicle body structural member such as a battery frame of an electric vehicle, and more particularly to an aluminum extruded aluminum material for bending into a vehicle body structural member. It is related to the profile.

【0002】[0002]

【従来の技術】従来の車体構造部材への曲げ加工用アル
ミ押出し形材としては、例えば、図15ないし図18に
示すようなものがある。
2. Description of the Related Art As a conventional aluminum extruded shape member for bending a vehicle body structural member, there is, for example, one shown in FIGS.

【0003】図15は、電気自動車におけるバッテリー
フレームを示すものであって、このバッテリーフレーム
101は、軽量化効果の大きい複数のアルミ押出し形材
102で構成されており、図16,図17に示すよう
に、モノコック車体103の下側よりモノコック部位と
して剛性の高いクロスメンバー104などにボルト10
5とナット106で取付ける構造となっている。
FIG. 15 shows a battery frame in an electric vehicle. The battery frame 101 is composed of a plurality of aluminum extruded shape members 102 having a large weight saving effect, and is shown in FIGS. 16 and 17. As described above, the bolt 10 is attached to the cross member 104 having high rigidity as the monocoque part from the lower side of the monocoque body 103.
5 and the nut 106 are attached.

【0004】また、このバッテリーフレーム101は、
例えば、サスペンションなどとの干渉を避けるために、
バッテリーフレーム101の一部のアルミ押出し形材1
07が湾曲した形状となっており、このような湾曲した
形状となっているアルミ押出し形材107を作製するに
あたっては、図17に示すような複数の中空部を有する
角断面形状をなす車体構造部材への曲げ加工用押出し形
材を用いて所要の曲げ加工を行うようにしている。
Further, the battery frame 101 is
For example, to avoid interference with suspension,
Extruded aluminum profile 1 of battery frame 101
No. 07 has a curved shape, and when manufacturing the aluminum extruded shape member 107 having such a curved shape, a vehicle body structure having a square sectional shape having a plurality of hollow portions as shown in FIG. A required bending process is performed by using an extruded shape member for bending a member.

【0005】[0005]

【発明が解決しようとする課題】しかしながら、このよ
うな従来の車体構造部材への曲げ加工用アルミ押出し形
材にあっては、複数の中空部を有する角断面形状となっ
ていたため、これを湾曲した形状に図18の矢印A方向
に曲げ加工を行うと、同じく図18に示すように、曲げ
加工部の断面形状は、断面を構成する曲げ加工と直角と
なる壁113が中空部内側の方向へ変形して湾曲壁11
3aとなり、この変形による影響は角断面の角部114
に伝わり、角部114は一般的に壁部より剛性が高いた
め、角部114はその形状を維持したまま回転し、そし
て車体取付け面となりかつ曲げ方向と水平となる壁11
2へと変化が伝わり、曲げ方向と直角となる壁113と
逆方向の中空部外側の方向へと変形して湾曲壁112a
となるため、車体103(のクロスメンバー104)と
バッテリーフレーム101(の押出し形材107)との
間に隙間が生じ、バッテリーフレームの取付け精度が確
保できないという問題点があった。
However, in such a conventional aluminum extruded shape member for bending a vehicle body structural member, since it has an angular cross-sectional shape having a plurality of hollow portions, it is curved. When the bent shape is bent in the direction of arrow A in FIG. 18, as shown in FIG. 18, the cross-sectional shape of the bent part is such that the wall 113, which is perpendicular to the bending process that constitutes the cross section, is in the inner direction of the hollow part. Deformed into curved wall 11
3a, and the effect of this deformation is on the corner 114 of the square cross section.
Since the corner portion 114 generally has higher rigidity than the wall portion, the corner portion 114 rotates while maintaining its shape, and becomes the vehicle body mounting surface and is horizontal to the bending direction.
2 is transmitted to the curved wall 112a by being deformed toward the outside of the hollow portion in the opposite direction to the wall 113 which is perpendicular to the bending direction.
Therefore, there is a problem that a clearance is generated between (the cross member 104 of the vehicle body 103) and (the extruded shape member 107 of the battery frame 101), and the accuracy of mounting the battery frame cannot be secured.

【0006】なお、上述したように、図18の矢印A
は、曲げ中心方向を示し、この明細書では、曲げ方向と
直角および曲げ方向と水平は、この矢印A方向に対し、
直角および水平であることを意味する。
As described above, the arrow A in FIG.
Indicates a bending center direction, and in this specification, the bending direction is perpendicular to the bending direction and the bending direction is horizontal to the arrow A direction.
Means right angle and horizontal.

【0007】[0007]

【発明の目的】本発明は、このような従来の問題点に着
目してなされたもので、曲げ加工に際して、角部を介し
て曲げ方向と直角となる壁より伝わってくる車体取付け
面の変形を中空部外側へ凸となる変形にならないような
断面構成を有する曲げ加工用アルミ押出し形材とするこ
とにより、車体とフレームとの間に隙間が形成されるの
を防止し、車体へのフレームの取付け精度を高いものと
することが可能である車体構造部材への曲げ加工用アル
ミ押出し形材を提供することを目的としている。
SUMMARY OF THE INVENTION The present invention has been made in view of the above-mentioned problems of the prior art, and during bending, the deformation of the vehicle body mounting surface transmitted from the wall which is perpendicular to the bending direction through the corners. Is a bent aluminum extruded shape member having a cross-sectional configuration that does not cause convex deformation to the outside of the hollow portion, thereby preventing a gap from being formed between the vehicle body and the frame, It is an object of the present invention to provide an aluminum extruded profile for bending a vehicle body structural member, which can have high mounting accuracy.

【0008】[0008]

【課題を解決するための手段】本発明に係わる車体構造
部材への曲げ加工用アルミ押出し形材は、請求項1に記
載しているように、一つないしは複数の中空部を有する
角断面のアルミ押出し形材製車体構造部材への曲げ加工
用アルミ押出し形材の断面形状において、曲げ方向と直
角となる壁と曲げ方向と水平となる壁との間に、曲げ方
向と直角となる壁部の変形を吸収する変形容易部を設け
た構成としたことを特徴としている。
An aluminum extruded profile for bending a vehicle body structural member according to the present invention has a square cross section having one or a plurality of hollow portions as described in claim 1. In the cross-sectional shape of the aluminum extruded profile for bending into the body structural member made of the aluminum extruded profile, a wall that is perpendicular to the bending direction between the wall that is perpendicular to the bending direction and the wall that is horizontal to the bending direction. It is characterized in that it is provided with an easily deformable portion that absorbs the deformation of the portion.

【0009】そして、本発明に係わるアルミ押出し形材
製車体構造部材への曲げ加工用アルミ押出し形材の実施
態様においては、請求項2に記載しているように、変形
容易部が、曲げ方向と直角となる壁と曲げ方向と水平と
なる壁の少なくとも一方あるいは両方が一部薄肉となる
段付き形状であるか該薄肉段付き形状が直角段付き形状
以外の薄肉段付き形状であるものとすることができ、ま
た、請求項3に記載しているように、変形容易部が、中
空部内側に窪んだあるいは中空部外側に膨らんだ薄肉湾
曲形状ないしは一部薄肉湾曲形状であるものとすること
ができ、請求項4に記載しているように、変形容易部
が、薄肉傾斜壁形状ないしは一部薄肉傾斜壁形状である
ものとすることができ、請求項5に記載しているよう
に、変形容易部が、角部近傍壁部の少なくとも一辺の壁
の肉厚が一部薄肉形状であるものとすることができる。
Further, in an embodiment of the aluminum extruded profile for bending on the body structural member made of the aluminum extruded profile according to the present invention, as described in claim 2, the easily deformable portion has a bending direction. And at least one or both of the wall that is at a right angle and the wall that is horizontal to the bending direction are partially stepped or the thin stepped shape is a thin stepped shape other than the right angled stepped shape. In addition, as described in claim 3, the easily deformable portion has a thin-walled curved shape that is recessed inside the hollow portion or bulged outside the hollow portion, or a partially thin-walled curved shape. As described in claim 4, the easily deformable portion may have a shape of a thin-walled inclined wall or a part of a thin-walled inclined wall, and as described in claim 5, , The easily deformable part is Thickness of at least one side wall in the vicinity of the wall portion can be assumed to be part of the thin shape.

【0010】同じく、本発明に係わるアルミ押出し形材
製車体構造部材への曲げ加工用アルミ押出し形材は、請
求項6に記載しているように、曲げ加工用アルミ押出し
形材の断面形状において、他部品との取付け面となりか
つ曲げ方向と水平となる壁と、この曲げ方向と水平とな
る壁と隣り合う曲げ方向と直角となる壁との間に傾斜壁
を設けた構成としたことを特徴としている。
Similarly, the aluminum extruded profile for bending a body structural member made of aluminum extruded profile according to the present invention has a sectional shape of the aluminum extruded profile for bending as described in claim 6. , A structure in which an inclined wall is provided between a wall that is a mounting surface for other parts and is horizontal to the bending direction, and a wall that is horizontal to this bending direction and a wall that is orthogonal to the adjacent bending direction. It has a feature.

【0011】同じく、本発明に係わるアルミ押出し形材
製車体構造部材への曲げ加工用アルミ押出し形材は、請
求項7に記載しているように、曲げ加工用アルミ押出し
形材の断面形状において、他部品との取付け面となりか
つ曲げ方向と水平となる壁と隣り合う曲げ方向と直角と
なる壁に、凹形状あるいは凸形状となる段付き部を設
け、相対する段付き部のほぼ中央に該段付き部と直交連
接するリブを設けた構成としたことを特徴としている。
Similarly, the aluminum extruded profile for bending a vehicle body structural member made of the aluminum extruded profile according to the present invention has the cross-sectional shape of the aluminum extruded profile for bending as described in claim 7. , A wall that is a mounting surface for other parts and that is horizontal to the bending direction and that is adjacent to the wall that is at a right angle to the bending direction is provided with a stepped portion that is concave or convex and that is located approximately in the center of the opposite stepped portion. It is characterized in that a rib which is orthogonally connected to the stepped portion is provided.

【0012】[0012]

【発明の作用】本発明に係わる車体構造部材への曲げ加
工用アルミ押出し形材は、請求項1に記載しているよう
に、一つないしは複数の中空部を有する角形断面のアル
ミ押出し形材製車体構造部材への曲げ加工用アルミ押出
し形材の断面形状において、曲げ方向と直角となる壁と
曲げ方向と水平となる壁との間に、曲げ方向と直角とな
る壁部の変形を吸収する変形容易部を設けた構成とした
から、アルミ押出し形材に対して曲げ加工を行った際
に、曲げ方向と直角となる壁より形材の角部を介して伝
わってくる車体取付け面となりかつ曲げ方向と水平とな
る壁の変形が中空部外側へ凸となる変形にならない断面
構成を有するアルミ押出し形材となるので、このアルミ
押出し形材よりなる車体構造部材の車体への取付け精度
が十分良好なものに確保されることとなる。
The aluminum extruded profile for bending a vehicle body structural member according to the present invention has a rectangular cross section having one or a plurality of hollow portions as described in claim 1. In the cross-sectional shape of the aluminum extruded profile for bending into a structural member made of timber, the deformation of the wall part that is perpendicular to the bending direction between the wall that is perpendicular to the bending direction and the wall that is horizontal to the bending direction. Since the structure is provided with a deformable portion that absorbs, when bending the extruded aluminum profile, the body mounting surface that is transmitted from the wall that is perpendicular to the bending direction through the corner of the profile Since it is an aluminum extruded shape member having a sectional configuration in which the deformation of the wall that is horizontal to the bending direction is not convex to the outside of the hollow portion, the accuracy of mounting the vehicle body structural member made of this aluminum extruded shape member to the vehicle body is high. Is good enough The be coercive.

【0013】そして、本発明に係わる車体構造部材への
曲げ加工用アルミ押出し形材の実施態様においては、請
求項2に記載しているように、変形容易部が、曲げ方向
と直角となる壁と曲げ方向と水平となる壁の少なくとも
一方あるいは両方が一部薄肉となる段付き形状であるか
該薄肉段付き形状が直角段付き形状以外の薄肉段付き形
状であるものとしたり、請求項3に記載しているよう
に、変形容易部が、中空部内側に窪んだあるいは中空部
外側に膨らんだ薄肉湾曲形状ないしは一部薄肉湾曲形状
であるものとしたり、請求項4に記載しているように、
変形容易部が、薄肉傾斜壁形状ないしは一部薄肉傾斜壁
形状であるものとしたり、請求項5に記載しているよう
に、変形容易部が、角部近傍壁部の少なくとも一辺の壁
の肉厚が一部薄肉形状であるものとしたりすることによ
って、曲げ方向と直角となる壁と車体取付け面となりか
つ曲げ方向と水平となる壁との間に、曲げ方向と直角と
なる壁部の変形を吸収する変形容易部が設けられた断面
構成となるので、曲げ方向と直角となる壁の変形が車体
取付け面となりかつ曲げ方向と水平となる壁に伝達され
がたいこととなって、変形容易部で吸収されることにな
る。
In an embodiment of an aluminum extruded shape member for bending a car body structural member according to the present invention, as described in claim 2, the wall where the easily deformable portion is perpendicular to the bending direction. 4. At least one or both of the wall that is horizontal with the bending direction is a stepped shape that is partially thin, or the thin stepped shape is a thin stepped shape other than the right-angled stepped shape. As described in claim 4, the easily deformable portion has a thin-walled curved shape that is recessed inside the hollow portion or bulged outside the hollow portion, or has a partially thin-walled curved shape. To
The easily deformable portion may have a shape of a thin-walled inclined wall or a part of a thin-walled inclined wall, or as described in claim 5, the easily deformable portion may have a wall thickness of at least one side of the corner-neighboring wall portion. Deformation of the wall section that is at a right angle to the bending direction between the wall that is at a right angle to the bending direction and the wall that becomes the vehicle body mounting surface and is horizontal to the bending direction by making the thickness partly thin. Since the cross-sectional structure is provided with a deformable portion that absorbs, it is difficult for the deformation of the wall perpendicular to the bending direction to be transmitted to the wall that is the vehicle body mounting surface and is horizontal to the bending direction. Will be absorbed by the department.

【0014】本発明に係わる車体構造部材への曲げ加工
用アルミ押出し形材では、請求項6に記載しているよう
に、曲げ加工用アルミ押出し形材の断面形状において、
他部品との取付け面となりかつ曲げ方向と水平となる壁
と、この曲げ方向と水平となる壁と隣り合う曲げ方向と
直角となる壁との間に傾斜壁を設けた構成としたから、
車体取付け面となりかつ曲げ方向と水平となる壁と、そ
れと隣り合う曲げ方向と直角となる壁との間が傾斜壁で
構成した断面形状となるので、傾斜壁を介して伝達され
る曲げ方向と直角となる壁の変形は車体取付け面となり
かつ曲げ方向と水平となる壁において、中空部内側に凹
となる変形になることから、この場合にもこの車体構造
部材の車体への取付け構造が十分良好なものに確保され
ることとなる。
According to the sixth aspect of the present invention, there is provided an aluminum extruded profile for bending a car body structural member, wherein the aluminum extruded profile for bending has a cross-sectional shape as follows.
Since a wall that is a mounting surface for other parts and is horizontal to the bending direction and a wall that is horizontal to this bending direction and a wall that is adjacent to the bending direction and is adjacent to each other are provided with inclined walls,
Since the section between the wall that is the mounting surface of the vehicle body and is horizontal to the bending direction and the wall that is adjacent to it and is perpendicular to the bending direction has an inclined wall, the bending direction transmitted through the inclined wall is Deformation of the wall that is at a right angle is a deformation that becomes a concave surface inside the hollow part in the wall that is the vehicle body mounting surface and that is horizontal to the bending direction. Good quality will be secured.

【0015】さらに、本発明に係わる車体構造部材への
曲げ加工用アルミ押出し形材は、請求項7に記載してい
るように、曲げ加工用アルミ押出し形材の断面形状にお
いて、他部品との取付け面となりかつ曲げ方向と水平と
なる壁と隣り合う曲げ方向と直角となる壁に、凹形状あ
るいは凸形状となる段付き部を設け、相対する段付き部
のほぼ中央に該段付き部と直交連接するリブを設けた構
成としたから、向かい合う曲げ方向と直角となる壁に凹
形状あるいは凸形状となる段付き部がそれぞれ設けられ
て相対する段付き部のほぼ中央に該段付き部と直交連接
するリブが設けられているので、曲げ方向と直角となる
壁の変形は限りなく小さなものとなり、車体取付け面と
なりかつ曲げ方向と水平となる壁に伝わる変形はそのほ
とんどが制御されることになって、この車体構造部材の
車体への取付け精度が十分良好なものに確保されること
となる。
Further, the aluminum extruded profile for bending of a vehicle body structural member according to the present invention has the same cross-sectional shape as the aluminum extruded profile for bending as compared with other parts. A stepped portion having a concave shape or a convex shape is provided on a wall which is a mounting surface and is horizontal to the bending direction and adjacent to the wall which is perpendicular to the bending direction, and the stepped portion is provided substantially at the center of the opposite stepped portion. Since the ribs that are orthogonally connected to each other are provided, a stepped portion having a concave shape or a convex shape is provided on each wall that is perpendicular to the bending direction facing each other, and the stepped portion is formed substantially at the center of the facing stepped portion. Since the ribs that are connected orthogonally are provided, the deformation of the wall that is perpendicular to the bending direction is extremely small, and most of the deformation that is transmitted to the wall that is the vehicle body mounting surface and that is horizontal to the bending direction is controlled. It supposed to be, so that the mounting accuracy of the vehicle body of the vehicle body structural member is secured sufficiently good.

【0016】[0016]

【実施例】以下、本発明に係わる車体構造部材への曲げ
加工用アルミ押出し形材の実施例を図面に基づいて説明
する。
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS An embodiment of an aluminum extruded shape member for bending a car body structural member according to the present invention will be described below with reference to the drawings.

【0017】実施例1 図1は第1実施例を示すものであって、曲げ加工を行う
バッテリーフレーム101の(つまり、車体構造部材へ
の)曲げ加工用アルミ押出し形材1は、車体取付け面と
なりかつ矢印Aで示す曲げ方向と水平となる壁2と、そ
れと隣り合う曲げ方向と直角となる壁3との間に、変形
容易部4を設けた複数の中空部を有する断面形状で構成
されたアルミ押出し形材である。
Embodiment 1 FIG. 1 shows a first embodiment in which a bending aluminum extruded profile 1 of a battery frame 101 (that is, to a vehicle body structural member) to be bent is a vehicle body mounting surface. And a wall 2 that is horizontal to the bending direction indicated by the arrow A and a wall 3 that is adjacent to the wall 2 and is perpendicular to the bending direction. It is an extruded aluminum profile.

【0018】この変形容易部4は、アルミ押出し形材1
の中空部内側へ凹形状となる段付き角部を有するもので
あり、段付き角部は部分鉛直壁5と部分水平壁6とで形
成されていて、部分鉛直壁5が薄肉となった薄肉段付き
形状となっている。
This easily deformable portion 4 is formed by extruding the aluminum material 1.
Has a stepped corner that is concave inside the hollow part, and the stepped corner is formed by a partial vertical wall 5 and a partial horizontal wall 6, and the partial vertical wall 5 is thin. It has a stepped shape.

【0019】次に、作用を説明すると、車体取付け面と
なりかつ曲げ方向と水平方向となる壁2とそれと隣り合
う曲げ方向と直角となる壁3との間に、部分鉛直部5が
薄肉となった凹形状となる段付き角部の変形容易部4を
そなえた複数の中空部を有する断面形状のアルミ押出し
形材1を例えば図3に示す回転引き曲げ法のような曲げ
加工法で曲げ加工を行う。
Next, the operation will be described. The partial vertical portion 5 is thin between the wall 2 which is the mounting surface of the vehicle body and is horizontal to the bending direction and the adjacent wall 3 which is perpendicular to the bending direction. Bending an aluminum extruded profile 1 having a cross-sectional shape having a plurality of hollow portions having stepped corners easily deformable 4 having a concave shape by a bending method such as the rotary drawing bending method shown in FIG. 3, for example. I do.

【0020】このとき、車体取付け面となりかつ曲げ方
向と水平となる壁2は、図3の断面VIII−VIII
で表わした図4に示すように、回転引き曲げ型11にお
いて、あるクリアランスをもって拘束されている。
At this time, the wall 2 which becomes the mounting surface of the vehicle body and is horizontal to the bending direction has a section VIII-VIII in FIG.
As shown in FIG. 4, the rotary draw bending mold 11 is constrained with a certain clearance.

【0021】一方、曲げ方向と直角となる壁3は、中空
部内側より芯金12で拘束されるが、この芯金12は固
定されているため、曲げ加工が進むに連れて芯金12は
ワークであるアルミ押出し形材1に対し、相対的に移動
し、アルミ押出し形材1の中空部より抜かれていく。
On the other hand, the wall 3 which is perpendicular to the bending direction is constrained by the cored bar 12 from the inside of the hollow portion. Since this cored bar 12 is fixed, the cored bar 12 is fixed as the bending process progresses. It moves relative to the aluminum extruded profile 1 which is the work, and is removed from the hollow portion of the aluminum extruded profile 1.

【0022】つまり、曲げ方向と直角となる壁3は、無
拘束となり、曲げ加工部の断面における曲げ方向と直角
となる壁3は、図2に示すように、中空部内側へ変形し
て湾曲壁3aとなる。
That is, the wall 3 that is perpendicular to the bending direction is unconstrained, and the wall 3 that is perpendicular to the bending direction in the cross section of the bent portion is deformed and curved inside the hollow portion as shown in FIG. It becomes the wall 3a.

【0023】一方、車体取付け面となりかつ曲げ方向と
水平となる壁2は、あるクリアランスを有してはいるも
のの、回転引き曲げ型11で拘束されているため、曲げ
方向と直角となる壁3の変形した湾曲壁3aの影響は、
部分鉛直壁5が薄肉となった段付き角部の変形容易部4
で吸収されることとなり、曲げ方向と水平となる壁2に
対して変形の影響が及ぶこととはなくなる。
On the other hand, the wall 2 which becomes the mounting surface of the vehicle body and is horizontal to the bending direction has a certain clearance, but is constrained by the rotary drawing bending die 11, so that the wall 3 which is at a right angle to the bending direction. The effect of the deformed curved wall 3a is
Easy-to-deform part 4 of the stepped corner where the partial vertical wall 5 is thin.
Therefore, the wall 2 that is parallel to the bending direction is not affected by the deformation.

【0024】したがって、車体取付け面となりかつ曲げ
方向と水平となる壁2の面精度を確保して曲げ加工する
ことが可能となる。
Therefore, it becomes possible to perform the bending process while ensuring the surface accuracy of the wall 2 which is the mounting surface of the vehicle body and is horizontal to the bending direction.

【0025】次に、この実施例の具体的な例を挙げて効
果につき説明すると、図1に示した押出し形材1におけ
る寸法H,B,L,t,t,M,N,tを表1の
発明形状の欄に示す寸法とし、図18に示した押出し形
材107における寸法H,B,L,t,tを表1の
従来形状の欄に示す寸法として、図3および図4に示し
た回転引き曲げ型11で曲げ加工を行ったところ、車体
取付け面となりかつ曲げ方向と水平となる壁2,112
の変形量は、同じく表1に示すように、従来形状の場合
は3.0mmと大きなものとなっていたのに対し、発明
形状の場合には0.5mmとかなり小さなものとなって
いた。
Next, the effect will be described with reference to a concrete example of this embodiment. The dimensions H, B, L, t 1 , t 2 , M, N, t in the extruded profile 1 shown in FIG. 3 is the dimension shown in the column of the invention shape in Table 1, and the dimensions H, B, L, t 1 and t 2 in the extruded shape member 107 shown in FIG. 3 and FIG. 4, when the bending process is performed with the rotary drawing bending die 11, the walls 2 and 112 that are the vehicle body mounting surface and are horizontal to the bending direction.
Similarly, as shown in Table 1, the deformation amount of 3 was as large as 3.0 mm in the case of the conventional shape, but was as small as 0.5 mm in the case of the invention shape.

【0026】[0026]

【表1】 [Table 1]

【0027】上記した実施例では、部分鉛直壁5を薄肉
とする変形容易部4に形成した場合を示したが、そのほ
か、部分水平壁6、あるいは部分鉛直壁5と部分水平壁
6との両方を薄肉となる段付き角部の変形容易部4とし
ても、同様の効果が得られる。
In the above embodiment, the case where the partial vertical wall 5 is formed in the easily deformable portion 4 having a thin wall is shown. However, in addition to this, the partial horizontal wall 6 or both the partial vertical wall 5 and the partial horizontal wall 6 are provided. The same effect can be obtained even if is the easily deformable portion 4 of the stepped corner portion having a thin wall.

【0028】あるいは、この変形容易部4の形状を図5
に示すアルミ押出し形材21のように、中空部内側へ凹
形状となる薄肉湾曲壁27からなる変形容易部24とし
たり、あるいは、図6に示すように、中空部外側へ凸形
状となる薄肉湾曲壁28からなる変形容易部24として
も同様の効果が得られる。
Alternatively, the shape of the easily deformable portion 4 is shown in FIG.
As in the aluminum extruded shape member 21 shown in FIG. 4, the easily deformable portion 24 is formed of a thin curved wall 27 that is concave toward the inside of the hollow portion, or, as shown in FIG. 6, a thin wall that is convex toward the outside of the hollow portion. The same effect can be obtained as the easily deformable portion 24 including the curved wall 28.

【0029】または、図7に示すアルミ押出し形材31
のように、薄肉傾斜壁35、あるいは、一部薄肉傾斜壁
(35)よりなる変形容易部34としても同様の効果が
得られる。
Alternatively, the aluminum extruded shape member 31 shown in FIG.
As described above, the same effect can be obtained by using the thin-walled inclined wall 35 or the easily deformable portion 34 formed of a part of the thin-walled inclined wall (35).

【0030】さらに、図8に示すアルミ押出し形材41
のように、曲げ方向と水平となる壁42の角部近傍の一
部を薄くして薄肉の部分水平壁46からなる変形容易部
44としたり、あるいは、図9に示すアルミ押出し形材
51のように、曲げ方向と直角となる壁53の角部近傍
の肉厚の一部を薄くして薄肉の部分鉛直壁55からなる
変形容易部54としても、同様の効果が得られる。
Further, an aluminum extruded shape member 41 shown in FIG.
As described above, a portion near the corners of the wall 42 that is horizontal to the bending direction is thinned to form the easily deformable portion 44 including the thin partial horizontal wall 46, or the aluminum extruded shape member 51 shown in FIG. As described above, the same effect can be obtained even when the part of the wall thickness in the vicinity of the corner of the wall 53 that is perpendicular to the bending direction is thinned to form the deformable part 54 including the thin partial vertical wall 55.

【0031】さらには、車体スペースに十分余裕がある
場合は、車体103のクロスメンバー104との取付け
ボルト105の締め付けスペースを考慮して、図10,
図11に示すアルミ押出し形材61,71のように、図
10のごとく曲げ方向と直角となる壁63の一部、ある
いは図11のごとく曲げ方向と水平となる壁72の一部
を、それぞれ中空部の外側に凸となる一部薄肉部65,
75を有する段付き角部からなる変形容易部64,74
としても、同様の効果が得られる。
Further, when there is a sufficient space in the vehicle body space, considering the tightening space of the mounting bolt 105 with the cross member 104 of the vehicle body 103, as shown in FIG.
As in the aluminum extruded shape members 61 and 71 shown in FIG. 11, a part of the wall 63 that is perpendicular to the bending direction as shown in FIG. 10 or a part of the wall 72 that is horizontal to the bending direction as shown in FIG. Partial thin walled portion 65 that is convex outside the hollow portion,
Deformable portions 64, 74 consisting of stepped corners having 75
Also, the same effect can be obtained.

【0032】以上説明した変形容易部は、車体取付け面
となりかつ曲げ方向と水平となる壁の変形を小さくする
効果が最も大きくなるように薄肉部を設けた変形容易部
としたが、段付き角部と湾曲部の変形容易部について
は、薄肉部を設けない段付き角部、あるいは薄肉部を設
けない湾曲壁の変形容易部としても、多少同様の効果が
得られる。
The easily deformable portion described above is the easily deformable portion provided with the thin portion so as to maximize the effect of reducing the deformation of the wall which becomes the vehicle body mounting surface and is horizontal to the bending direction. With regard to the easily deformable portions of the curved portion and the curved portion, a similar effect can be obtained even if a stepped corner portion having no thin wall portion or an easily deformable portion of a curved wall having no thin wall portion is provided.

【0033】なお、この実施例では、曲げ加工法とし
て、回転引き曲げ工法を用いて説明したが、プレス曲げ
工法や引っ張り曲げ工法や圧縮曲げ工法、あるいは、マ
ルチベンダ工法など、その他の曲げ工法を用いてもよ
い。
In this embodiment, the rotary drawing bending method is used as the bending method, but other bending methods such as the press bending method, the tensile bending method, the compression bending method, and the multi-vendor method can be used. You may use.

【0034】実施例2 図12は、本発明に係わる車体構造部材への曲げ加工用
アルミ押出し形材の第2実施例を示すものであって、図
に示すように、車体取り付け面となりかつ曲げ方向と水
平方向となる壁82と、それと隣り合う曲げ方向と直角
となる壁83との間を等肉傾斜壁88で構成された複数
の中空部を有する断面形状のアルミ押出し形材81であ
る。
Embodiment 2 FIG. 12 shows a second embodiment of an aluminum extruded shape member for bending on a vehicle body structural member according to the present invention, which is a vehicle body mounting surface and is bent as shown in the drawing. Direction extruded profile 81 having a cross-sectional shape having a plurality of hollow portions each having a wall 82 that is parallel to the horizontal direction and a wall 83 that is adjacent to the wall and that is perpendicular to the bending direction and that is formed by an equal wall slope wall 88. .

【0035】このアルミ押出し形材81を前記のような
回転引き曲げ工法などで曲げ加工を行うと、曲げ加工部
の断面における曲げ方向と直角となる壁83は、図13
に示すように、中空部内側へ変形して湾曲壁83aとな
る。そして、この変形は、曲げ方向と直角となる壁83
と隣り合う等肉傾斜壁88との角部86に伝わり、角部
86は一般的に壁部より剛性が高いため、角部86は形
状を維持したまま回転し、曲げ方向と直角となる壁83
の変形(湾曲壁83aの形成)を等肉傾斜壁88に伝
え、等肉傾斜壁88は中空部の外側へ変形して傾斜湾曲
壁88aとなる。
When this aluminum extruded shape member 81 is bent by the above-mentioned rotary drawing bending method or the like, the wall 83 which is perpendicular to the bending direction in the cross section of the bending part is formed as shown in FIG.
As shown in FIG. 5, the curved wall 83a is deformed to the inside of the hollow portion. Then, this deformation is caused by the wall 83 which is perpendicular to the bending direction.
Is transmitted to the corner portion 86 of the adjacent equal-walled inclined wall 88, and since the corner portion 86 is generally higher in rigidity than the wall portion, the corner portion 86 rotates while maintaining its shape, and becomes a wall perpendicular to the bending direction. 83
The deformation (formation of the curved wall 83a) is transmitted to the equal-thickness inclined wall 88, and the equal-thickness inclined wall 88 is deformed to the outside of the hollow portion to become the inclined curved wall 88a.

【0036】次に、この傾斜湾曲壁88aとなる変形
は、等肉傾斜壁88と隣り合う車体取付け面となりかつ
曲げ方向と水平となる壁82との角部87を介して同様
に車体取付け面となりかつ曲げ方向と水平となる壁82
へ伝わる。
Next, the deformation of the inclined curved wall 88a becomes a vehicle body mounting surface adjacent to the uniform wall thickness wall 88, and the vehicle body mounting surface is similarly subjected to the corner portion 87 of the wall 82 which is horizontal with respect to the bending direction. Wall 82 which is adjacent to and is horizontal to the bending direction
Transmitted to.

【0037】つまり、車体取り付け面となりかつ曲げ方
向と水平となる壁82の変形は、中空部内側に凹となる
湾曲壁82aとなって現われる。
That is, the deformation of the wall 82 which becomes the vehicle body mounting surface and is horizontal to the bending direction appears as a curved wall 82a which is concave inside the hollow portion.

【0038】この変形による湾曲壁82aの形成は、曲
げ加工部のみであるため、他のストレート部で車体10
3のクロスメンバー104との取付けを行えば、バッテ
リーフレーム101の取り付け精度は、湾曲部82aの
形成に影響されることなく、高いものとすることが可能
となる。
Since the curved wall 82a is formed only by the bending process by this deformation, the vehicle body 10 can be formed by other straight parts.
When the third frame 3 is attached to the cross member 104, the battery frame 101 can be attached with high accuracy without being affected by the formation of the curved portion 82a.

【0039】実施例3 この実施例では、図14に示すように、他部品との取付
け面となりかつ曲げ方向と水平となる壁92と隣り合う
曲げ方向と直角となる壁93に凹形状となる段付き部9
5,95を設け、その相対する段付き部95,95のほ
ぼ中央を段付き部95,95と直交連接したリブ96を
設けた断面構成を有するアルミ押出し形材91である。
Embodiment 3 In this embodiment, as shown in FIG. 14, a wall 92, which is a mounting surface for other parts and is horizontal to the bending direction, and a wall 93 which is adjacent to the wall and is perpendicular to the bending direction, has a concave shape. Stepped portion 9
5, 95, and an aluminum extruded shape member 91 having a cross-sectional configuration in which ribs 96 are provided so as to connect the stepped portions 95, 95 substantially at the center thereof to the stepped portions 95, 95 at right angles.

【0040】このアルミ押出し形材91を前記のような
回転引き曲げ加工法などで曲げ加工を行うと、曲げ方向
と直角となる壁93は相対する段付き部95のほぼ中央
に設けられたリブ96で変形が分断され、変形は小さく
なる。そして、小さくされた変形は、凹形状の段付き部
95で限りなく小さくされる。つまり、角部97を介し
て車体取り付け面でありかつ曲げ方向と水平となる壁9
2へ伝達される変形は限りなく小さくなる。
When this aluminum extruded shape member 91 is bent by the above-mentioned rotary drawing bending method or the like, the wall 93 which is perpendicular to the bending direction is a rib provided substantially at the center of the facing stepped portion 95. At 96, the deformation is divided and the deformation becomes small. Then, the reduced deformation is infinitely reduced by the concave stepped portion 95. That is, the wall 9 that is the vehicle body mounting surface and is horizontal to the bending direction via the corner portion 97
The deformation transmitted to 2 is infinitely small.

【0041】一方、車体取付け面となりかつ曲げ方向と
水平となる壁92は、前記で説明したように、回転引き
曲げ型11で拘束されながら曲げ加工が行われると、角
部92を介して車体取付け面となりかつ曲げ方向と水平
となる壁92へ伝達されてきた小さい変形はほとんど制
御される。
On the other hand, as described above, the wall 92, which becomes the vehicle body mounting surface and is horizontal to the bending direction, is bent through the corners 92 when being bent while being restrained by the rotary draw bending die 11. The small deformations transmitted to the wall 92, which becomes the mounting surface and is horizontal to the bending direction, are mostly controlled.

【0042】したがって、車体取付け面となりかつ曲げ
方向と水平となる壁92は面精度を確保して曲げ加工を
行うことが可能となる。
Therefore, the wall 92, which becomes the vehicle body mounting surface and is horizontal to the bending direction, can be bent while ensuring the surface accuracy.

【0043】次に、この実施例の具体的な例を挙げて効
果について説明すると、図14に示した押出し形材91
における寸法H,L,B,P,Q,t,t,t
表2の発明形状の欄に示す寸法とし、従来例の押出し形
材における寸法H,L,B,Pを表2の従来形状の欄に
示す寸法として、図3および図4に示した回転引き曲げ
型11で曲げ加工を行ったところ、車体取付け面となり
かつ曲げ方向と水平な壁の変形量は、同じく表2に示す
ように、従来形状の場合は3.0mmと大きなものとな
っていたのに対し、発明形状の場合には0.3mmとか
なり小さいものとなっていた。
Next, the effect will be described with reference to a specific example of this embodiment. The extruded shape member 91 shown in FIG.
The dimensions H, L, B, P, Q, t 4 , t 5 and t 6 in Table 2 are shown in the column of the invention shape in Table 2, and the dimensions H, L, B and P in the extruded profile of the conventional example are shown. As the dimensions shown in the column of the conventional shape of No. 2, when the bending process is performed by the rotary drawing bending die 11 shown in FIGS. 3 and 4, the deformation amount of the wall which is the mounting surface of the vehicle body and is horizontal with the bending direction is also shown in the table. As shown in FIG. 2, the conventional shape had a large value of 3.0 mm, while the inventive shape had a relatively small value of 0.3 mm.

【0044】[0044]

【表2】 [Table 2]

【0045】なお、この実施例では、相対する段付き部
95を凹形状としたが、それぞれ凸形状としても、ある
いは、一方を凹形状の段付き部とし、もう一方を凸形状
の段付き部として各々の段付き部のほぼ中央を該段付き
部と直交連接したリブを設けた断面としても同様の効果
が得られる。
In this embodiment, the facing stepped portions 95 have a concave shape, but they may have a convex shape, or one may have a concave stepped portion and the other has a convex stepped portion. As a result, a similar effect can be obtained by providing a cross section in which a rib is formed so that the substantially central portion of each stepped portion is orthogonally connected to the stepped portion.

【0046】[0046]

【発明の効果】本発明に係わる車体構造部材への曲げ加
工用アルミ押出し形材は、請求項1に記載しているよう
に、一つないしは複数の中空部を有する角形断面のアル
ミ押出し形材製車体構造部材への曲げ加工用アルミ押出
し形材の断面形状において、曲げ方向と直角となる壁と
曲げ方向と水平となる壁との間に、曲げ方向と直角とな
る壁部の変形を吸収する変形容易部を設けた構成とした
から、アルミ押出し形材に対して曲げ加工を行った際
に、曲げ方向と直角となる壁より形材の角部を介して伝
わってくる車体取付け面となりかつ曲げ方向と水平とな
る壁の変形を中空部外側へ凸となる変形にならない断面
構成を有するアルミ押出し形材とすることができるの
で、このアルミ押出し形材よりなる車体構造部材の車体
への取付け精度を十分良好なものに確保することが可能
であるという著しく優れた効果がもたらされる。
As described in claim 1, the aluminum extruded profile for bending a vehicle body structural member according to the present invention is an aluminum extruded profile having a rectangular cross section having one or a plurality of hollow portions. In the cross-sectional shape of the aluminum extruded profile for bending into a structural member made of timber, the deformation of the wall part that is perpendicular to the bending direction between the wall that is perpendicular to the bending direction and the wall that is horizontal to the bending direction. Since the structure is provided with a deformable portion that absorbs, when bending the extruded aluminum profile, the body mounting surface that is transmitted from the wall that is perpendicular to the bending direction through the corner of the profile Since it is possible to use an aluminum extruded shape member having a cross-sectional structure that prevents the deformation of the wall that is horizontal to the bending direction and that is convex toward the outside of the hollow portion, the vehicle body structural member made of this aluminum extruded shape member can be used. Sufficient installation accuracy Leads to significantly better effect that it is possible to secure a good thing.

【0047】そして、本発明に係わる車体構造部材への
曲げ加工用アルミ押出し形材の実施態様においては、請
求項2に記載しているように、変形容易部が、曲げ方向
と直角となる壁と曲げ方向と水平となる壁の少なくとも
一方あるいは両方が一部薄肉となる段付き形状であるか
該薄肉段付き形状が直角段付き形状以外の薄肉段付き形
状であるものとしたり、請求項3に記載しているよう
に、変形容易部が、中空部内側に窪んだあるいは中空部
外側に膨らんだ薄肉湾曲形状ないしは一部薄肉湾曲形状
であるものとしたり、請求項4に記載しているように、
変形容易部が、薄肉傾斜壁形状ないしは一部薄肉傾斜壁
形状であるものとしたり、請求項5に記載しているよう
に、変形容易部が、角部近傍壁部の少なくとも一辺の壁
の肉厚が一部薄肉形状であるものとしたりすることによ
って、曲げ方向と直角となる壁と車体取付け面となりか
つ曲げ方向と水平となる壁との間に、曲げ方向と直角と
なる壁部の変形を吸収する変形容易部を設けられた断面
構成とすることができるので、曲げ方向と直角となる壁
の変形を車体取付け面となりかつ曲げ方向と水平となる
壁に伝達されるのを防止することが可能となって、変形
容易部で吸収されることとなり、車体への取付け精度を
十分良好なものとすることが可能になる。
In an embodiment of the extruded aluminum profile for bending a vehicle body structural member according to the present invention, as described in claim 2, the easily deformable portion has a wall perpendicular to the bending direction. 4. At least one or both of the wall that is horizontal with the bending direction is a stepped shape that is partially thin, or the thin stepped shape is a thin stepped shape other than the right-angled stepped shape. As described in claim 4, the easily deformable portion has a thin-walled curved shape that is recessed inside the hollow portion or bulged outside the hollow portion, or has a partially thin-walled curved shape. To
The easily deformable portion may have a shape of a thin-walled inclined wall or a part of a thin-walled inclined wall, or as described in claim 5, the easily deformable portion may have a wall thickness of at least one side of the corner-neighboring wall portion. Deformation of the wall section that is at a right angle to the bending direction between the wall that is at a right angle to the bending direction and the wall that becomes the vehicle body mounting surface and is horizontal to the bending direction by making the thickness partly thin. Since it is possible to adopt a cross-sectional structure provided with an easily deformable portion that absorbs the deformation, it is possible to prevent the deformation of the wall that is perpendicular to the bending direction from being transmitted to the wall that is the vehicle body mounting surface and is horizontal to the bending direction. Therefore, the easily deformable portion is absorbed, and the accuracy of attachment to the vehicle body can be made sufficiently good.

【0048】本発明に係わる車体構造部材への曲げ加工
用アルミ押出し形材では、請求項6に記載しているよう
に、曲げ加工用アルミ押出し形材の断面形状において、
他部品との取付け面となりかつ曲げ方向と水平となる壁
と、この曲げ方向と水平となる壁と隣り合う曲げ方向と
直角となる壁との間に傾斜壁を設けた構成としたから、
車体取付け面となりかつ曲げ方向と水平となる壁と、そ
れと隣り合う曲げ方向と直角となる壁との間を傾斜壁で
構成した断面形状とすることができるので、傾斜壁を介
して伝達される曲げ方向と直角となる壁の変形を車体取
付け面となりかつ曲げ方向と水平となる壁において、中
空部内側に凹となる変形にすることが可能となり、この
場合にもこの車体構造部材の車体への取付け精度を十分
良好なものに確保することが可能となる。
According to the sixth aspect of the present invention, there is provided an aluminum extruded profile for bending a vehicle body structural member, wherein the aluminum extruded profile for bending has a cross-sectional shape as follows.
Since a wall that is a mounting surface for other parts and is horizontal to the bending direction and a wall that is horizontal to this bending direction and a wall that is adjacent to the bending direction and is adjacent to each other are provided with inclined walls,
Since a wall that is a mounting surface of the vehicle body and is horizontal to the bending direction and a wall that is adjacent to the wall and is perpendicular to the bending direction can have a cross-sectional shape that is formed by an inclined wall, transmission is performed via the inclined wall. The deformation of the wall that is perpendicular to the bending direction can be a deformation that is concave inside the hollow portion in the wall that becomes the vehicle body mounting surface and is horizontal to the bending direction. It is possible to secure sufficient mounting accuracy.

【0049】さらに、本発明に係わる車体構造部材への
曲げ加工用アルミ押出し形材は、請求項7に記載してい
るように、曲げ加工用アルミ押出し形材の断面形状にお
いて、他部品との取付け面となりかつ曲げ方向と水平と
なる壁と隣り合う曲げ方向と直角となる壁に、凹形状あ
るいは凸形状となる段付き部を設け、相対する段付き部
のほぼ中央に該段付き部と直交連接するリブを設けた構
成としたから、向かい合う曲げ方向と直角となる壁に凹
形状あるいは凸形状となる段付き部がそれぞれ設けられ
て相対する段付き部のほぼ中央に該段付き部と直交連接
するリブが設けられているものとすることができるの
で、曲げ方向と直角となる壁の変形は限りなく小さなも
のとすることが可能となり、車体取付け面となりかつ曲
げ方向と水平となる壁に伝わる変形をほとんどが制御す
ることが可能となって、この車体構造部材の車体への取
付け精度を十分良好なものに確保することが可能になる
という優れた効果がもたらされる。
Further, the aluminum extruded profile for bending of a vehicle body structural member according to the present invention has the same cross-sectional shape as the aluminum extruded profile for bending as compared with other parts. A stepped portion having a concave shape or a convex shape is provided on a wall which is a mounting surface and is horizontal to the bending direction and adjacent to the wall which is perpendicular to the bending direction, and the stepped portion is provided substantially at the center of the opposite stepped portion. Since the ribs that are orthogonally connected to each other are provided, a stepped portion having a concave shape or a convex shape is provided on each wall that is perpendicular to the bending direction facing each other, and the stepped portion is formed substantially at the center of the facing stepped portion. Since it is possible to provide ribs that are orthogonally connected to each other, it is possible to make the deformation of the wall that is perpendicular to the bending direction as small as possible, and to be the vehicle body mounting surface and horizontal to the bending direction. Little deformation transmitted to it becomes possible to control, excellent effect that the mounting accuracy becomes possible to secure a sufficiently good to the vehicle body in the vehicle body structural member is provided.

【図面の簡単な説明】[Brief description of drawings]

【図1】本発明の第1実施例を示すアルミ押出し形材の
断面図である。
FIG. 1 is a cross-sectional view of an aluminum extruded shape member showing a first embodiment of the present invention.

【図2】第1実施例のアルミ押出し形材の曲げ加工部に
おける断面変形を示す説明図である。
FIG. 2 is an explanatory diagram showing a cross-sectional deformation in a bent portion of the extruded aluminum shape member of the first embodiment.

【図3】回転引き曲げ工法の概要を示す説明図である。FIG. 3 is an explanatory diagram showing an outline of a rotary drawing bending method.

【図4】図3の断面VIII−VIIIを示す説明図で
ある。
4 is an explanatory diagram showing a cross section VIII-VIII in FIG. 3. FIG.

【図5】第1実施例の変形容易部が凹状の薄肉湾曲形状
である場合の説明図である。
FIG. 5 is an explanatory diagram of a case where the easily deformable portion of the first embodiment has a concave thin curved shape.

【図6】第1実施例の変形容易部が凸状の薄肉湾曲形状
である場合の説明図である。
FIG. 6 is an explanatory diagram of a case where the easily deformable portion of the first embodiment has a convex thin curved shape.

【図7】第1実施例の変形容易部が薄肉傾斜壁形状であ
る場合の説明図である。
FIG. 7 is an explanatory diagram when the easily deformable portion of the first embodiment has a thin-walled inclined wall shape.

【図8】第1実施例の変形容易部が曲げ方向と平行とな
る壁で薄肉部分水平壁形状をなす場合の説明図である。
FIG. 8 is an explanatory diagram of a case where the easily deformable portion of the first embodiment has a thin portion horizontal wall shape with walls parallel to the bending direction.

【図9】第1実施例の変形容易部が曲げ方向と直角とな
る壁で薄肉部分鉛直壁形状をなす場合の説明図である。
FIG. 9 is an explanatory view of a case where the easily deformable portion of the first embodiment has a thin-walled vertical wall shape with a wall perpendicular to the bending direction.

【図10】第1実施例の変形容易部が曲げ方向と直角と
なる壁で中空部外側へ凸となる一部薄肉段付き形状であ
る場合の説明図である。
FIG. 10 is an explanatory diagram of a case where the easily deformable portion of the first embodiment has a partially thin stepped shape in which a wall that is perpendicular to the bending direction is convex toward the outside of the hollow portion.

【図11】第1実施例の変形容易部が曲げ方向と水平と
なる壁で中空部外側へ凸となる一部薄肉段付き形状であ
る場合の説明図である。
FIG. 11 is an explanatory diagram of a case where the easily deformable portion of the first embodiment has a partially thin stepped shape in which a wall that is horizontal to the bending direction is convex toward the outside of the hollow portion.

【図12】第2実施例を示すアルミ押出し形材の断面図
である。
FIG. 12 is a cross-sectional view of an aluminum extruded shape member showing a second embodiment.

【図13】第2実施例のアルミ押出し形材の曲げ加工部
における断面変形を示す説明図である。
FIG. 13 is an explanatory view showing a cross-sectional deformation in a bent portion of the extruded aluminum shape material of the second embodiment.

【図14】第3実施例を示すアルミ押出し形材の断面図
である。
FIG. 14 is a cross-sectional view of an aluminum extruded shape member showing a third embodiment.

【図15】バッテリーフレームの全体形状を示す斜視図
である。
FIG. 15 is a perspective view showing an overall shape of a battery frame.

【図16】車体とバッテリーフレームの位置関係を示す
説明図である。
FIG. 16 is an explanatory diagram showing the positional relationship between the vehicle body and the battery frame.

【図17】車体のクロスメンバーとバッテリーフレーム
のアルミ押出し形材との取付け部を示す説明図である。
FIG. 17 is an explanatory view showing a mounting portion of a cross member of a vehicle body and an extruded aluminum frame member of a battery frame.

【図18】従来のアルミ押出し形材の曲げ加工部の断面
変形を示す説明図である。
FIG. 18 is an explanatory view showing a cross-sectional deformation of a bending portion of a conventional aluminum extruded shape member.

【符号の説明】[Explanation of symbols]

1,21,31,41,51,61,71,81,91
アルミ押出し形材製車体構造部材への曲げ加工用アル
ミ押出し形材 2,22,32,42,52,62,72,82,92
車体取付け面となりかつ曲げ方向と水平となる壁 3,23,33,43,53,63,73,83,93
曲げ方向と直角となる壁 4,24,34,44,54,64,74 変形容易部 5,55 部分鉛直壁 6,46 部分水平壁 27,28 薄肉湾曲壁 35 薄肉傾斜壁 65,75 一部薄肉部 88 等肉傾斜壁 95 段付き部 96 リブ
1, 21, 31, 41, 51, 61, 71, 81, 91
Aluminum extruded profiles Aluminum extruded profiles for bending into car body structural members 2, 22, 32, 42, 52, 62, 72, 82, 92
Wall 3, 23, 33, 43, 53, 63, 73, 83, 93 which is a mounting surface of the vehicle body and is horizontal to the bending direction
Walls that are perpendicular to the bending direction 4,24,34,44,54,64,74 Deformable parts 5,55 Partial vertical walls 6,46 Partial horizontal walls 27,28 Thin curved walls 35 Thin inclined walls 65,75 Part Thin-walled part 88 Equal-walled inclined wall 95 Stepped part 96 Rib

Claims (7)

【特許請求の範囲】[Claims] 【請求項1】 一つないしは複数の中空部を有する角断
面のアルミ押出し形材製車体構造部材への曲げ加工用ア
ルミ押出し形材の断面形状において、曲げ方向と直角と
なる壁と曲げ方向と水平となる壁との間に、曲げ方向と
直角となる壁部の変形を吸収する変形容易部を設けたこ
とを特徴とする車体構造部材への曲げ加工用アルミ押出
し形材。
1. A wall and a bending direction perpendicular to a bending direction in a cross-sectional shape of an aluminum extruded profile for bending a vehicle body structural member made of an aluminum extruded profile having a square cross section having one or a plurality of hollow portions. An aluminum extruded profile for bending into a vehicle body structural member, characterized in that an easily deformable portion for absorbing deformation of a wall portion perpendicular to the bending direction is provided between the horizontal wall and the horizontal wall.
【請求項2】 変形容易部が、曲げ方向と直角となる壁
と曲げ方向と水平となる壁の少なくとも一方あるいは両
方が一部薄肉となる段付き形状であるか該薄肉段付き形
状が直角段付き形状以外の薄肉段付き形状であることを
特徴とする請求項1に記載の車体構造部材への曲げ加工
用アルミ押出し形材。
2. The easily deformable portion has a stepped shape in which at least one or both of a wall that is perpendicular to the bending direction and a wall that is horizontal to the bending direction are partially thin, or the thin stepped shape is a right angled step. The extruded aluminum profile for bending a vehicle body structural member according to claim 1, which has a thin stepped shape other than the attached shape.
【請求項3】 変形容易部が、中空部内側に窪んだある
いは中空部外側に膨らんだ薄肉湾曲形状ないしは一部薄
肉湾曲形状であることを特徴とする請求項1に記載の車
体構造部材への曲げ加工用アルミ押出し形材。
3. The vehicle body structural member according to claim 1, wherein the easily deformable portion has a thin-walled curved shape that is recessed inside the hollow portion or bulged outwardly of the hollow portion or a partially thin-walled curved shape. Aluminum extruded profile for bending.
【請求項4】 変形容易部が、薄肉傾斜壁形状ないしは
一部薄肉傾斜壁形状であることを特徴とする請求項1に
記載の車体構造部材への曲げ加工用アルミ押出し形材。
4. The extruded aluminum profile for bending into a vehicle body structural member according to claim 1, wherein the easily deformable portion has a thin-walled inclined wall shape or a partially thin-walled inclined wall shape.
【請求項5】 変形容易部が、角部近傍壁部の少なくと
も一辺の壁の肉厚が一部薄肉形状であることを特徴とす
る請求項1に記載の車体構造部材への曲げ加工用アルミ
押出し形材。
5. The aluminum for bending into a vehicle body structural member according to claim 1, wherein the easily deformable portion is such that at least one side wall of the corner portion near wall portion has a partially thin wall thickness. Extruded profile.
【請求項6】 曲げ加工用アルミ押出し形材の断面形状
において、他部品との取付け面となりかつ曲げ方向と水
平となる壁と、この曲げ方向と水平となる壁と隣り合う
曲げ方向と直角となる壁との間に傾斜壁を設けたことを
特徴とする車体構造部材への曲げ加工用アルミ押出し形
材。
6. In a cross-sectional shape of an aluminum extruded profile for bending, a wall which is a mounting surface for other parts and is horizontal to the bending direction, and a wall which is horizontal to the bending direction and is adjacent to the bending direction are perpendicular to each other. An aluminum extruded profile for bending into a vehicle body structural member, characterized in that an inclined wall is provided between the wall and the wall.
【請求項7】 曲げ加工用アルミ押出し形材の断面形状
において、他部品との取付け面となりかつ曲げ方向と水
平となる壁と隣り合う曲げ方向と直角となる壁に、凹形
状あるいは凸形状となる段付き部を設け、相対する段付
き部のほぼ中央に該段付き部と直交連接するリブを設け
たことを特徴とする車体構造部材への曲げ加工用アルミ
押出し形材。
7. In the cross-sectional shape of the extruded aluminum profile for bending, a wall that is a mounting surface for other parts and that is horizontal to the bending direction and adjacent to the wall that is perpendicular to the bending direction has a concave shape or a convex shape. An aluminum extruded profile for bending into a vehicle body structural member, characterized in that a stepped portion is provided, and a rib that is orthogonally connected to the stepped portion is provided substantially at the center of the opposing stepped portion.
JP32572394A 1994-12-27 1994-12-27 Aluminum extruded profile for bending to body structural members Expired - Fee Related JP3371589B2 (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
JP32572394A JP3371589B2 (en) 1994-12-27 1994-12-27 Aluminum extruded profile for bending to body structural members

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP32572394A JP3371589B2 (en) 1994-12-27 1994-12-27 Aluminum extruded profile for bending to body structural members

Publications (2)

Publication Number Publication Date
JPH08174046A true JPH08174046A (en) 1996-07-09
JP3371589B2 JP3371589B2 (en) 2003-01-27

Family

ID=18179974

Family Applications (1)

Application Number Title Priority Date Filing Date
JP32572394A Expired - Fee Related JP3371589B2 (en) 1994-12-27 1994-12-27 Aluminum extruded profile for bending to body structural members

Country Status (1)

Country Link
JP (1) JP3371589B2 (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002012165A (en) * 2001-05-29 2002-01-15 Kobe Steel Ltd Energy absorbing member
JP2013107117A (en) * 2011-11-22 2013-06-06 Kobe Steel Ltd Bending method of hollow extruded shape made of aluminum alloy, hollow extruded shape made of aluminum alloy using the method, method for manufacturing battery frame for automobile, battery frame for automobile, method for manufacturing frame structure of seat, and frame structure of seat
US9637175B2 (en) 2015-08-13 2017-05-02 Ford Global Technologies, Llc Extruded vehicle body component

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2002012165A (en) * 2001-05-29 2002-01-15 Kobe Steel Ltd Energy absorbing member
JP2013107117A (en) * 2011-11-22 2013-06-06 Kobe Steel Ltd Bending method of hollow extruded shape made of aluminum alloy, hollow extruded shape made of aluminum alloy using the method, method for manufacturing battery frame for automobile, battery frame for automobile, method for manufacturing frame structure of seat, and frame structure of seat
US9637175B2 (en) 2015-08-13 2017-05-02 Ford Global Technologies, Llc Extruded vehicle body component

Also Published As

Publication number Publication date
JP3371589B2 (en) 2003-01-27

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